Registration # F-003143

Engineering Department
Telephone: (281) 331-7147
EngineeringFax: (281) 756-3142

Design Package Cover Sheet

Customer: METHANEX
Branch Number: 4803
Project ID Number: 4803-19-053
JSS Job ID: 4178223
Routing: Estimate
Status: Priority

Design Pressure: 101.52 psi

Design Temperature: 338 ° F
Service: STEAM
Weight: 616 lbs
Void: 66 in³
Corrosion Allowance: 0.188"

QC Final Inspection Required

NDE Required

Rev. 3/17/2017
 "SAFETY FIRST - QUALITY ALWAYS"

13X 5/16" 2"

3/8-16 UNC 1-1/2"
D
2"
8-5/8" ( IEP)

6" 9X 5/16" THRU

3/8-16 UNC THRU

4"
IEP
C
D
UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143
ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:24
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 1 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

DETAIL E
SCALE 1 : 3
E

SECTION D-D
SCALE 1 : 12
SECTION C-C
SCALE 1 : 12
UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143
ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:12
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 2 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"
3/8
TYP.
3/8
3/8
TYP. 3/8
3/8
3/8

1/4
CJP

K
3/8-16 Tapped Hole

VIEW K-K

TYP
1/2

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
1. (2) HALVES REQUIRED. BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
2. INSTALL COPPER TUBING DRAWN BY: AP LINEAR TOLERANCES:
06/12/19 WEIGHT 616
3. INSTALL 1/4" NPT HALF COUPLNGS AS SHOWN CHECKED BY:
FRACTIONAL
0 - 2" 1/32"
lbs
4. INSTALL 1" NPT HALG COUPLING AS SHOWN >2" - 6" 1/16" VOID VOL. 3
in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62
5. INSTALL LIFTING LUGS : A03342B-2 AS SHOWN
3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:12
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 3 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

12"

.50

1/2"
12"
L

SECTION L-L

12-3/4"

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
NOTES: DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
616
WEIGHT lbs
1. (2) HALVES REQUIRED AS SHOWN. CHECKED BY:
FRACTIONAL
0 - 2" 1/32"
VOID VOL. 3
2. SHORT RADIUS 12" NPS ELBOW ( 80 SCH) WPS: TEAM GMAW P-1
>2" - 6"
>6" - 12"
1/16"
1/8"
in B.C.
>12" 3/16" PERIMETER VOL. 62 3
in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:12
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 4 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

1/4" 3/8"
1/4"

8.75
M 12-3/4"

12-3/4"
2"

4"

SECTION M-M
SCALE 1 : 6
.12
M

8-3/4"

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
NOTES: MACHINED SURFACES:
BREAK SHARP CORNERS: 0.005"
PROPRIETARY INFORMATION

1. (2) HALVES REQUIRED AS SHOWN. ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:12
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 5 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

3/4"

1/2"

11-3/4"
R1/8"

1/4"
1" 1/4"

12-3/4"

3" SECTION N-N

SCALE 1 : 4
N

.12

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
NOTES: CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
1. (2) HALVES REQUIRED AS SHOWN. WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:12
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 6 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

1-3/8"
7/8" 1/4"

11 X 1" THRU ALL

7/8" STUDS
TQ: 351 FT-LBS

R21-3/8"
3-1/2" 3"

SECTION P-P
SCALE 1 : 8

P 2" P

.62

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:12
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 7 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

1-3/8"

7/8"

3/8"

5/8" 5/8"

11.25
1/4"

R1-1/2"

.12

4X 1" THRU ALL

SECTION R-R
SCALE 1 : 4 7/8" STUDS
TQ: 351 FT-LBS

R UNLESS OTHERWISE SPECIFIED:

ALL DIMENSIONS TYPICAL:
REGISTRATION# F-003143
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:12
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 8 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

1/4

3/8
3/8

1/4

3/8
3/8

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:8
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 9 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

10-3/4"
.13
1-1/2" 8-3/4" 1/4"
T

1/8" T
SECTION T-T
SCALE 1 : 4 3/4"

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
NOTES: DRAWN BY: AP LINEAR TOLERANCES:
06/12/19 WEIGHT 616
1. (2) HALVES REQUIRED AS SHOWN. CHECKED BY:
FRACTIONAL
0 - 2" 1/32"
lbs
>2" - 6" 1/16" VOID VOL. 3
in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:8
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 10 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

V 1/4"

11-3/8"

1/4"

9-1/4" 1/2"
.31

10-3/4"

SECTION V-V
SCALE 1 : 4

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
NOTES: DRAWN BY: AP LINEAR TOLERANCES:
1. (2) HALVES REQUIRED AS SHOWN. 06/12/19 FRACTIONAL WEIGHT 616 lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:8
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 11 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

W 3"
30.26°

6-9/32" 1/4"
3/4"

1-5/8"
1/8"
2-3/4"

6X 1" THRU ALL

9X 5/16" THRU
3/8-16 UNC THRU
11-31/64"

2-1/2" 1-1/4"
1-1/2"

SECTION W-W
W SCALE 1 : 4
UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143
ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
NOTES: CHECKED BY: 0 - 2"
>2" - 6"
1/32"
1/16" VOID VOL. 3
in B.C.
1. (2) HALVES REQUIRED AS SHOWN. WPS: TEAM GMAW P-1 >6" - 12"
>12"
1/8"
3/16" PERIMETER VOL. 62 3
in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:8
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 12 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

30.26°

Y
2-9/16" 3"

7-49/64"

1-1/2"

1-3/4"
Y SECTION Y-Y
SCALE 1 : 4

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:8
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 13 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

10-3/4"

1/2"

9-3/16"

6-9/32"

NOTES:
1. (2) HALVES REQUIRED AS SHOWN.
2. OPTION TO BUY PIPE OR ROLL PLATE. UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS TYPICAL:
REGISTRATION# F-003143
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
WEIGHT 616
FRACTIONAL lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:8
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 14 OF 15
 "SAFETY FIRST - QUALITY ALWAYS"

10-3/4" 4-5/32"

15.13°
1.25

UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
NOTES: MACHINED SURFACES:
250 CONFIDENTIAL AND
PROPRIETARY INFORMATION
1. (2) HALVES REQUIRED AS SHOWN. BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING #
2. OPTION TO BUY PIPE OR ROLL PLATE. DRAWN BY: AP 06/12/19 LINEAR TOLERANCES:
FRACTIONAL WEIGHT 616 lbs
CHECKED BY: 0 - 2" 1/32"
VOID VOL. 3
>2" - 6" 1/16" in B.C.
WPS: TEAM GMAW P-1 >6" - 12" 1/8"
PERIMETER VOL. 62 3
>12" 3/16" in B.C.
SIZE A
METHANEX ANGULAR
TWO PLACE DECIMAL
THREE PLACE DECIMAL
1/2
0.01
0.005
SCALE 1:8
REV
8" - 90 - 45 INTERLOCKING ALL DIMENSIONS IN INCHES SHEET 15 OF 15
 Sheet 1 of 1

Registration # F-003143

MATERIAL SPECIFICATIONS
Non-Critical/Nuclear Critical/Nuclear
Drawn By: AP Date: 06/12/19 Engineering Order No.: 4178223

Checked By: Date:

Enclosures Material Specification MTR COC NR

PIPE SA 106 GR B X
FITTING
ROLLED PLATE SA 516 GR 70* X
BLOCK / PLATE / SIDEBARS SA 516 GR 70 X
ENDPLATES SA 516 GR 70 X
STRONGBACK BARS
S.B. EARS/FINGERS
Fasteners
STUDS ENCLOSURE SA 193 GR B7 X
STUDS STRONGBACK
NUTS ENCLOSURE SA 194 GR 2H X
NUTS STRONGBACK
SET SCREWS
Misc.
LIFTING LUGS SA 516 GR 70 X
HALF COUPLE SA 105 X

Material Requirements
*- OPTIONAL

05/26/2009
NARESH: 868-384-2667

4803-19-053
4178223

338 df
278.6 df
101.52 psi
29

0.188"

PRIORITY ENCLOSURE MATERIAL: CARBON STEEL

x x x

naresh.roopan@teaminc.com richard.singh@teaminc.com
4803-19-053
 FORM 901.DS128
Engineering Procedure Supplement
Rev: 3
Corporate
Page 1 of 2
45° EII SMLS. BUTT WELD FITTING

GIVEN BY: ST&AB DATE: 11-6-19 PLANT: TITAN UNIT:

CHKD. BY: DATE: SURFACE CONDITION:
LINE SIZE: 8" SEVERITY OF LEAK:1 ON 10 SHIP TO: TRINIDAD
TYPE SEAL: CRUNCH PACKING SKIN TEMP.
VOID FILL TONGUE TUBING
LINE: FLG.
PERIMETER SEAL OTHER: INJECTABLE

DIMENSIONAL DATA
LTR. DIM.
A1 12"
B1 4" iep
C1 8-5/8"
D1 8-5/8"
W1 .8"
WH1 .150"
A2 4-1/4"
B2 2"
C2 8-5/8"
D2 8-5/8"
W2 .8"
WH2 .150"
E 8-1/2" TO
F1 1-1/16" 90°
F2 4-3/8"
G1 2"
G2 6"
H1 3-1/4"
H2 8-1/8"
LOCATION OF BLOW: NOTES: No Leak only wall loss OBSTRUCTIONS

LAND ON C1/D1,
NOTE:
FOR DIMS F1, F2 & G1, INTERLOCKING BORE ON
G2 & H1, H2 PLACE C2/D2 AND ENCLOSE 90°
SQUARE AT END OF WITH INTERLOCKING
WELD AS SHOWN
CLAMP. GIVE 1/2" CAVITY
CLEARANCE FROM WELDS.
NOTE: IF SQUARE
CANNOT BE PLACED
AS SHOWN – “F1” &
“F2” STILL MUST BE
TAKEN AT WELDS
 X

TO
45°

to the support
iep

6" pipe
run parallel c2d2
with c1d1
look at picture
in ut reading
pdf
 c2d2
coming
out of
page

Please find the attached information for design of two (2) enclosures.
Please note the following:
1. 3/8” UNC injection holes
2. Tubing and inject able seals
3. 1” vent port on 90 elbow ONLY
4. Vent valve and nipple to be shipped with clamps
5. Corrosion allowance for 5 years to be considered
6. Torque values and maximum injection pressure
7. Lifting lugs
8. do an interlocking design
Designer: AP Date: 06/12/19 TEAM Industrial Services
Checker: Date: REGISTRATION # F-003143 JSS#: 4178223

Split Circular Endplate Analysis - FEMALE ENCLOSURE

References: ASME Boiler and Pressure Vessel Code,Section VIII - DIV 1 & Section II, Part D, (Table for Maximum

Allowable Stresses, 2017 Edition)

Formulas for Stress and Strain by Roark and Young, Fifth Edition, Table 24, Case 31

Data:

Design Pressure P ≔ 102 ⋅ psi Modulus of Elasticity E ≔ 28 ⋅ 10 6 ⋅ psi

Design Temperature T ≔ 170 ⋅ deg Poisson's Ratio ν ≔ 0.3

Split Endplate OD OD ≔ 12.75 ⋅ in Maximum Allowable Deflection ymax ≔ 0.05 ⋅ in

Cover Wall Thickness twall ≔ 0.375 ⋅ in Joint Efficiency JE ≔ 0.7

Split Endplate Thickness tendpl ≔ 2 ⋅ in External Corrosion Allowance ExtCA ≔ 0 ⋅ in

Opening Hole Diameter HD ≔ 10.75 ⋅ in Internal Corrosion Allowance IntCA ≔ 0.188 ⋅ in

Maximum Allowable Stress Splate ≔ 20000 ⋅ psi OD ≔ OD - 2 ⋅ ExtCA OD = 12.75 in

Spipe ≔ 17100 ⋅ psi twall ≔ twall - ExtCA - IntCA twall = 0.187 in

tendpl ≔ tendpl - ExtCA - IntCA tendpl = 1.812 in

Inside Radius ⎛⎝OD - 2 ⋅ ⎛⎝twall⎞⎠⎞⎠

IR ≔ ―――――
2

IR = 6.188 in

Analysis:
Solving for Modulus of Rigidity

E
G ≔ ――― G = 10769230.769 psi
2 ⋅ (1 + ν)

Registration#: F-003143 Page 1 of 30 Confidential & Proprietary Information

Designer: AP Date: 06/12/19 TEAM Industrial Services
Checker: Date: REGISTRATION # F-003143 JSS#: 4178223

Solving for variables

HD
a - ――
OD - 2 ⋅ twall 2
a ≔ ―――― a = 6.188 in c ≔ ――― c = 0.407 in
2 2

b≔a-c b = 5.782 in

Solving for Constants

4 3 2
⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞
K ≔ 0.42338 ⋅ ⎜―― ⎟ - 1.58614 ⋅ ⎜―― ⎟ + 2.85046 ⋅ ⎜―― ⎟ - 3.17277 ⋅ ⎜―― ⎟ + 2.48483
⎝b+c⎠ ⎝b+c⎠ ⎝b+c⎠ ⎝b+c⎠
K = 1.081

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ 2
2⋅b ⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
γ≔ ―― + 4 ⋅ ⎜1 - ―――― ⎟ ⋅ ―⋅ ⎜1 + ―⎟ γ = 10.567i
c ⎝ 2⋅c ⎠ E ⎝ c⎠

‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ1 ≔ ―― ⋅ 1 + 1 - ―――
‾‾ c2 ⋅ γ4 γ1 = 10.479i
2

‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ2 ≔ ―― ⋅ 1 - 1 - ――― γ2 = 1.357i
‾‾
2 c2 ⋅ γ4

2
⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
λ1 ≔ 4 ⋅ ⎜1 - ―――― ⎟ ⋅ ―⋅ ⎜1 + ―⎟ λ1 = -140.103
⎝ 2⋅c ⎠ E ⎝ c⎠

⎛b ⎞ ⎛b ⎞ ⎛ γ1 ⋅ π ⎞
γ1 ⋅ ⎜―- γ1 2 + λ1⎟ ⋅ ⎜―- γ2 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠
λ ≔ ―――――――――――― λ = -0.076
⎛b ⎞ ⎛b ⎞ ⎛ γ2 ⋅ π ⎞
γ2 ⋅ ⎜―- γ2 2 + λ1⎟ ⋅ ⎜―- γ1 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠

1
c1 ≔ ―――――――――― c1 = 0.01
⎛b 2⎞
⎛ γ1 ⋅ π ⎞
⎜―- γ1 ⎟ ⋅ (λ - 1) ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝ 2 ⎠

1
c2 ≔ ―――――――――― c2 = 0.008
⎛b 2⎞ ⎛1 ⎞ ⎛ γ2 ⋅ π ⎞
⎜―- γ2 ⎟ ⋅ ⎜―- 1⎟ ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝λ ⎠ ⎝ 2 ⎠

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Stress at A (maximum)

6⋅P⋅c⋅b ⎛b 1⎞ ⎛ ⎛ c⎞ ⎛ c⎞ c⎞
σt ≔ ―――⋅ ⎜―- ― 2
⎟ ⋅ ⎜c1 ⋅ ⎜1 - γ1 ⋅ ―
2
⎟ + c2 ⋅ ⎜1 - γ2 ⋅ ―⎟+―⎟⋅K σt = 1112.92 psi < Splate = 20000 psi
tendpl 2
⎝c 3⎠ ⎝ ⎝ b⎠ ⎝ b⎠ b⎠

Result ≔ if ⎛⎝σt < Splate , “Pass” , “Fail”⎞⎠ Result = “Pass”

Splate
SafetyFactor ≔ ―― SafetyFactor = 17.97
σt

Deflection at B (maximum)

24 ⋅ P ⋅ c 2 ⋅ b 2 ⎛ b 1 ⎞ ⎛ ⎛ γ1 ⋅ π ⎞ ⎛ γ2 ⋅ π ⎞ c ⎞
y ≔ ―――― ⋅ ⎜―- ― ⎟ ⋅ ⎜c1 ⋅ cosh ⎜―― ⎟ + c2 ⋅ cosh ⎜―― ⎟+― ⎟ y = ⎛⎝6.585 ⋅ 10 -5⎞⎠ in < ymax = 0.05 in
E ⋅ tendpl 3 ⎝c 3⎠ ⎝ ⎝ 2 ⎠ ⎝ 2 ⎠ b⎠

Result ≔ if ⎛⎝y < ymax , “Pass” , “Fail”⎞⎠ Result = “Pass”

ymax
SafetyFactor ≔ ―― SafetyFactor = 759.33
y

Minimum Cover Wall Thickness

P ⋅ IR
treqd ≔ ――――――
⎛⎝JE ⋅ Spipe⎞⎠ - (0.6 ⋅ P) treqd = 0.053 in < twall = 0.187 in

Result ≔ if ⎛⎝treqd < twall , “Pass” , “Fail”⎞⎠ Result = “Pass”

twall
SafetyFactor ≔ ―― SafetyFactor = 3.53
treqd

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Evaluation of a Straight Line Enclosure (OUTER SIDEBAR)

References: ASME Section VIII, Division 1, Part UG-23

"Machinery's Handbook", 23rd Ed., Pages 1279, 1498-1520

Data:

Design Pressure Stud Tensile Area TA ≔ .6057 ⋅ in 2

P = 102 psi
Design Temperature Stud Allowable Stress SS ≔ 25000 ⋅ psi
T = 170 deg
Enclosure OD Enclosure Allowable Stress ES ≔ Spipe = 17100 psi
OD = 12.75 in

Cover Thickness Ct ≔ twall + IntCA Ct = 0.375 in Sidebar Allowable Stress SbS ≔ Splate = 20000 psi

Enclosure Length(WORST CASE) EL ≔ 39.58 ⋅ in

Larger Endplate Bore LEb ≔ 10.88 ⋅ in
Sidebar Length(WORST CASE) SL ≔ 39.58 ⋅ in
Larger Endplate Thickness LEt ≔ 4 ⋅ in
Length Between Centerline of Seals L ≔ 39.58 ⋅ in
Smaller Endplate Bore SEb ≔ 8.88 ⋅ in
End of Sidebar to Stud CL A ≔ 1.5 ⋅ in
Smaller Endplate Thickness SEt ≔ 2 ⋅ in
Stud CL to Enclosure OD B ≔ 1.875 ⋅ in
Torque Application Factor Tq ≔ 2
Sidebar Thickness Ts1 ≔ 2.0 ⋅ in
Weld Joint Efficiency E ≔ 0.7
Stud Size S ≔ .875 ⋅ in
Internal Corrosion Allowance ICA ≔ IntCA = 0.188 in
Number of Studs NS1 ≔ 10
External Corrosion Allowance ECA ≔ ExtCA = 0 in
Stud Hole Size HS ≔ 1.0 ⋅ in

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Analysis:
Effective ID/OD

ID ≔ OD - 2 ⋅ Ct + 2 ⋅ ICA ID = 12.376 in

OD ≔ OD - 2 ⋅ ECA OD = 12.75 in

Effective Endplate Thickness

LEt ≔ LEt - ICA - ECA LEt = 3.812 in

SEt ≔ SEt - ICA - ECA SEt = 1.812 in

ID
Internal Radius R≔― R = 6.188 in
2
Horizontal forces (Fh)
R2 ≔ P ⋅ R ⋅ L R2 = 24981.946 lbf
Vertical forces (Fv)
Sum of moments at R1 Fv ≔ R2

Fh(R*sin 45)+Fv(R+Ct+A+B-R*cos 45)-R2(R+Ct/2)-BL(A)=0

Simplifying yields R2 ⎛ Ct ⎞
BL ≔ ― ⋅ ⎜―+ A + B⎟ BL = 59332.122 lbf
A ⎝ 2 ⎠
BL ≔ if (BL < R2 , R2 , BL) BL = 59332.122 lbf

Reaction on outside
edge of sidebar R1 ≔ BL - Fv R1 = 34350.176 lbf

Maximum Allowable Bolt Load

ABL ≔ SS ⋅ TA ⋅ NS1
ABL = 151425 lbf

Hoop Stress

OD - SEb
Y ≔ ――― Y = 1.935 in
2

OD - LEb
H ≔ ――― H = 0.935 in
2

R2
Sh ≔ ――――――――――― Sh = 1261.463 psi
(EL - SEt - LEt) ⋅ Ct + LEt ⋅ H + SEt ⋅ Y

Sidebar shear Stress at bolt C.L. (Max.)

R1
SScl ≔ 3 ⋅ ――――――― SScl = 870.948 psi
(EL - NS1 ⋅ HS) ⋅ Ts1 ⋅ 2

Sidebar shear Stress at enclosure OD (Max.)

R2
SSod ≔ 3 ⋅ ―――― SSod = 473.382 psi
EL ⋅ Ts1 ⋅ 2

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At the bolt centerline:

Bending Stress 1
Ibc ≔ ―⋅ (SL - NS1 ⋅ (HS)) ⋅ Ts1 3 Ibc = 19.72 in 4
12

Mbc ≔ R1 ⋅ A Mbc = 51525.264 lbf ⋅ in

Ts1
Cbc ≔ ―― Cbc = 1 in
2
Cbc
SBbc ≔ Mbc ⋅ ―― SBbc = 2612.843 psi
Ibc
Maximum Shear Stress

Asbc ≔ (SL - NS1 ⋅ (HS)) ⋅ Ts1 Asbc = 59.16 in 2

3 ⎛ R1 ⎞
Svbc ≔ ―⋅ ⎜―― ⎟ Svbc = 870.948 psi
2 ⎝ Asbc ⎠
Combined Stress

1
―
2
SBbc ⎛⎛ SBbc ⎞ 2 2
⎞
Scbc ≔ ―― + ⎜⎜―― ⎟ + Svbc ⎟ Scbc = 2876.545 psi
2 ⎝⎝ 2 ⎠ ⎠

At sidebar/shell juncture:
Bending Stress 1
Ij ≔ ―⋅ SL ⋅ Ts1 3 Ij = 26.387 in 4
12

Mj ≔ R1 ⋅ (A + B) - BL ⋅ B Mj = 4684.115 lbf ⋅ in

Ts1
Cj ≔ ―― Cj = 1 in
2

Cj
SBj ≔ Mj ⋅ ― SBj = 177.518 psi
Ij

Maximum Shear Stress

Asj ≔ SL ⋅ Ts1 Asj = 79.16 in 2

3 R2
Svj ≔ ―⋅ ― Svj = 473.382 psi
2 Asj
Combined Stress
1
―
2
SBj ⎛⎛ SBj ⎞ 2 ⎞
Scj ≔ ― + ⎜⎜―⎟ + Svj 2 ⎟ Scj = 570.39 psi
2 ⎝⎝ 2 ⎠ ⎠

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Summary
Less Than
Hoop Stress Allowable
Sh = 1261.463 psi ES = 17100 psi
Result ≔ if (Sh < ES , “Pass” , “Fail”) Result = “Pass”

ES
SafetyFactor ≔ ― SafetyFactor = 13.56
Sh
Bolt Load
BL = 59332.122 lbf ABL = 151425 lbf
Result ≔ if (BL < ABL , “Pass” , “Fail”) Result = “Pass”

ABL
SafetyFactor ≔ ―― SafetyFactor = 2.55
BL
Bending Stress at Bolt Holes
SBbc = 2612.843 psi SbS = 20000 psi
Result ≔ if ⎛⎝SBbc < SbS , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS
SafetyFactor ≔ ―― SafetyFactor = 7.65
SBbc
Bending Stress at Enclosure OD
SBj = 177.518 psi SbS ⋅ E = 14000 psi
Result ≔ if ⎛⎝SBj < SbS ⋅ E , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ E
SafetyFactor ≔ ――― SafetyFactor = 78.87
SBj
Shear Stress at Bolt Holes (Max.)
Svbc = 870.948 psi SbS ⋅ .8 = 16000 psi
Result ≔ if ⎛⎝Svbc < SbS ⋅ .8 , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ .8
SafetyFactor ≔ ――― SafetyFactor = 18.37
Svbc
Shear Stress at Enclosure OD (Max.)
Svj = 473.382 psi SbS ⋅ E ⋅ 0.8 = 11200 psi
Result ≔ if ⎛⎝Svj < SbS ⋅ E ⋅ 0.8 , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ E ⋅ 0.8
SafetyFactor ≔ ―――― SafetyFactor = 23.66
Svj
Combined Stress at Bolt C.L.
Scbc = 2876.545 psi SbS ⋅ 1.5 = 30000 psi
Result ≔ if ⎛⎝Scbc < SbS ⋅ 1.5 , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ 1.5
SafetyFactor ≔ ――― SafetyFactor = 10.43
Scbc
Combined Stress at Enclosure OD

Scj = 570.39 psi SbS ⋅ (1.5 ⋅ E) = 21000 psi

Result ≔ if ⎛⎝Scj < SbS ⋅ (1.5 ⋅ E) , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ (1.5 ⋅ E)
SafetyFactor ≔ ―――― SafetyFactor = 36.82
Scj

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Evaluation of a Straight Line Enclosure (INNER SIDEBAR)

References: ASME Section VIII, Division 1, Part UG-23

"Machinery's Handbook", 23rd Ed., Pages 1279, 1498-1520

Data:

Design Pressure Stud Tensile Area TA ≔ 0.4617 ⋅ in 2

P = 102 psi
Design Temperature Stud Allowable Stress SS ≔ 25000 ⋅ psi
T = 170 deg
Enclosure OD Enclosure Allowable Stress ES ≔ Spipe = 17100 psi
OD = 12.75 in

Cover Thickness Ct ≔ twall + IntCA Ct = 0.375 in Sidebar Allowable Stress SbS ≔ Splate = 20000 psi

Enclosure Length(WORST CASE) EL ≔ 15.42 ⋅ in

Larger Endplate Bore LEb ≔ 12.88 ⋅ in
Sidebar Length(WORST CASE) SL ≔ 15.42 ⋅ in
Larger Endplate Thickness LEt ≔ 4 ⋅ in
Length Between Centerline of Seals L ≔ 15.42 ⋅ in
Smaller Endplate Bore SEb ≔ 10.88 ⋅ in
End of Sidebar to Stud CL A ≔ 1.5 ⋅ in
Smaller Endplate Thickness SEt ≔ 2 ⋅ in
Stud CL to Enclosure OD B ≔ 1.875 ⋅ in
Torque Application Factor Tq ≔ 2
Sidebar Thickness Ts1 ≔ 2 ⋅ in
Weld Joint Efficiency E ≔ 0.7
Stud Size S ≔ .875 ⋅ in
Internal Corrosion Allowance ICA ≔ IntCA = 0.188 in
Number of Studs NS1 ≔ 4
External Corrosion Allowance ECA ≔ ExtCA = 0 in
Stud Hole Size HS ≔ 1.0 ⋅ in

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Analysis:
Effective ID/OD

ID ≔ OD - 2 ⋅ Ct + 2 ⋅ ICA ID = 12.376 in

OD ≔ OD - 2 ⋅ ECA OD = 12.75 in

Effective Endplate Thickness

LEt ≔ LEt - ICA - ECA LEt = 3.812 in

SEt ≔ SEt - ICA - ECA SEt = 1.812 in

ID
Internal Radius R≔― R = 6.188 in
2
Horizontal forces (Fh)
R2 ≔ P ⋅ R ⋅ L R2 = 9732.734 lbf
Vertical forces (Fv)
Sum of moments at R1 Fv ≔ R2

Fh(R*sin 45)+Fv(R+Ct+A+B-R*cos 45)-R2(R+Ct/2)-BL(A)=0

Simplifying yields R2 ⎛ Ct ⎞
BL ≔ ― ⋅ ⎜―+ A + B⎟ BL = 23115.243 lbf
A ⎝ 2 ⎠
BL ≔ if (BL < R2 , R2 , BL) BL = 23115.243 lbf

Reaction on outside
edge of sidebar R1 ≔ BL - Fv R1 = 13382.509 lbf

Maximum Allowable Bolt Load

ABL ≔ SS ⋅ TA ⋅ NS1
ABL = 46170 lbf

Hoop Stress

OD - SEb
Y ≔ ――― Y = 0.935 in
2

OD - LEb
H ≔ ――― H = -0.065 in
2

R2
Sh ≔ ――――――――――― Sh = 1900.947 psi
(EL - SEt - LEt) ⋅ Ct + LEt ⋅ H + SEt ⋅ Y

Sidebar shear Stress at bolt C.L. (Max.)

R1
SScl ≔ 3 ⋅ ――――――― SScl = 878.886 psi
(EL - NS1 ⋅ HS) ⋅ Ts1 ⋅ 2

Sidebar shear Stress at enclosure OD (Max.)

R2
SSod ≔ 3 ⋅ ―――― SSod = 473.382 psi
EL ⋅ Ts1 ⋅ 2

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At the bolt centerline:

Bending Stress 1
Ibc ≔ ―⋅ (SL - NS1 ⋅ (HS)) ⋅ Ts1 3 Ibc = 7.613 in 4
12

Mbc ≔ R1 ⋅ A Mbc = 20073.764 lbf ⋅ in

Ts1
Cbc ≔ ―― Cbc = 1 in
2
Cbc
SBbc ≔ Mbc ⋅ ―― SBbc = 2636.659 psi
Ibc
Maximum Shear Stress

Asbc ≔ (SL - NS1 ⋅ (HS)) ⋅ Ts1 Asbc = 22.84 in 2

3 ⎛ R1 ⎞
Svbc ≔ ―⋅ ⎜―― ⎟ Svbc = 878.886 psi
2 ⎝ Asbc ⎠
Combined Stress

1
―
2
SBbc ⎛⎛ SBbc ⎞ 2 2
⎞
Scbc ≔ ―― + ⎜⎜―― ⎟ + Svbc ⎟ Scbc = 2902.764 psi
2 ⎝⎝ 2 ⎠ ⎠

At sidebar/shell juncture:
Bending Stress 1
Ij ≔ ―⋅ SL ⋅ Ts1 3 Ij = 10.28 in 4
12

Mj ≔ R1 ⋅ (A + B) - BL ⋅ B Mj = 1824.888 lbf ⋅ in

Ts1
Cj ≔ ―― Cj = 1 in
2

Cj
SBj ≔ Mj ⋅ ― SBj = 177.518 psi
Ij

Maximum Shear Stress

Asj ≔ SL ⋅ Ts1 Asj = 30.84 in 2

3 R2
Svj ≔ ―⋅ ― Svj = 473.382 psi
2 Asj
Combined Stress
1
―
2
SBj ⎛⎛ SBj ⎞ 2 ⎞
Scj ≔ ― + ⎜⎜―⎟ + Svj 2 ⎟ Scj = 570.39 psi
2 ⎝⎝ 2 ⎠ ⎠

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Summary
Less Than
Hoop Stress Allowable
Sh = 1900.947 psi ES = 17100 psi
Result ≔ if Sh < ES , “Pass” , “Fail”)
( Result = “Pass”

ES
SafetyFactor ≔ ― SafetyFactor = 9
Sh
Bolt Load
BL = 23115.243 lbf ABL = 46170 lbf
Result ≔ if BL < ABL , “Pass” , “Fail”)
( Result = “Pass”

ABL
SafetyFactor ≔ ―― SafetyFactor = 2
BL
Bending Stress at Bolt Holes
SBbc = 2636.659 psi SbS = 20000 psi
Result ≔ if ⎝SBbc < SbS , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS
SafetyFactor ≔ ―― SafetyFactor = 7.59
SBbc
Bending Stress at Enclosure OD
SBj = 177.518 psi SbS ⋅ E = 14000 psi
Result ≔ if ⎝SBj < SbS ⋅ E , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS ⋅ E
SafetyFactor ≔ ――― SafetyFactor = 78.87
SBj
Shear Stress at Bolt Holes (Max.)
Svbc = 878.886 psi SbS ⋅ .8 = 16000 psi
Result ≔ if ⎝Svbc < SbS ⋅ .8 , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS ⋅ .8
SafetyFactor ≔ ――― SafetyFactor = 18.2
Svbc
Shear Stress at Enclosure OD (Max.)
Svj = 473.382 psi SbS ⋅ E ⋅ 0.8 = 11200 psi
Result ≔ if ⎝Svj < SbS ⋅ E ⋅ 0.8 , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS ⋅ E ⋅ 0.8
SafetyFactor ≔ ―――― SafetyFactor = 23.66
Svj
Combined Stress at Bolt C.L.
Scbc = 2902.764 psi SbS ⋅ 1.5 = 30000 psi
Result ≔ if ⎝Scbc < SbS ⋅ 1.5 , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS ⋅ 1.5
SafetyFactor ≔ ――― SafetyFactor = 10.33
Scbc
Combined Stress at Enclosure OD

Scj = 570.39 psi SbS ⋅ (1.5 ⋅ E) = 21000 psi

Result ≔ if ⎛⎝Scj < SbS ⋅ (1.5 ⋅ E) , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ (1.5 ⋅ E)
SafetyFactor ≔ ―――― SafetyFactor = 36.82
Scj

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Analysis of Pipe Shell to Sidebar Connection:

Reference: ASME Section II, Part D, 2017 Edition. (For Allowable Stresses)

DATA:
Design Pressure P = 102 psi External Corrosion Allowance ExtCA = 0 in

Length Between Seals Ls ≔ L Ls = 15.42 in Internal Corrosion Allowance IntCA = 0.188 in

Inside Diameter ID ≔ ID - 2 ⋅ IntCA ID = 12 in

ID ≔ ID + 2 ⋅ IntCA ID = 12.376 in
Wall Thickness tw ≔ twall + IntCA tw = 0.375 in
tw ≔ tw - ExtCA - IntCA tw = 0.187 in
Weld Thickness ts ≔ 0.375 ⋅ in

Length of Weld L ≔ 39.58 ⋅ in ts ≔ ts - ExtCA ts = 0.375 in

(WORST CASE)
Allowable Stress S ≔ Spipe S = 17100 psi L ≔ L - 2 ⋅ ExtCA L = 39.58 in

Joint Efficiency E ≔ 0.7

Force in shell
ID
F ≔ P ⋅ Ls ⋅ ―
2
Shear Stress in Weld Bending Stress in Weld
3⋅F 3 ⋅ F ⋅ tw
τ ≔ ――― τ = 983.601 psi σb ≔ ――― σb = 980.978 psi
2 ⋅ L ⋅ ts L ⋅ ts 2
Maximum Allowable Shear Stress Maximum Allowable Bending Stress

τmax ≔ S ⋅ E ⋅ .8 τmax = 9576 psi σmax ≔ S ⋅ E σmax = 11970 psi

Result ≔ if ⎛⎝τ < τmax , “Pass” , “Fail”⎞⎠ Result = “Pass” Result ≔ if ⎛⎝σb < σmax , “Pass” , “Fail”⎞⎠ Result = “Pass”

τmax σmax
SafetyFactor ≔ ―― SafetyFactor = 9.74 SafetyFactor ≔ ―― SafetyFactor = 12.2
τ σb
Since the shear stress is less than the allowable shear stress and the bending stress is less than the
allowable bending stress the thickness of the connection between the shell and the sidebar is sufficient.

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INTENTIONALLY LEFT BLANK

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Split Circular Endplate Analysis - MALE ENCLOSURE

References: ASME Boiler and Pressure Vessel Code,Section VIII - DIV 1 & Section II, Part D, (Table for Maximum

Allowable Stresses, 2017 Edition)

Formulas for Stress and Strain by Roark and Young, Fifth Edition, Table 24, Case 31

Data:

Design Pressure P ≔ 102 ⋅ psi Modulus of Elasticity E ≔ 28 ⋅ 10 6 ⋅ psi

Design Temperature T ≔ 170 ⋅ deg Poisson's Ratio ν ≔ 0.3

Split Endplate OD OD ≔ 10.75 ⋅ in Maximum Allowable Deflection ymax ≔ 0.05 ⋅ in

Cover Wall Thickness twall ≔ 0.50 ⋅ in Joint Efficiency JE ≔ 0.7

Split Endplate Thickness tendpl ≔ 1.5 ⋅ in External Corrosion Allowance ExtCA ≔ 0 ⋅ in

Opening Hole Diameter HD ≔ 8.75 ⋅ in Internal Corrosion Allowance IntCA ≔ 0.188 ⋅ in

Maximum Allowable Stress Splate ≔ 20000 ⋅ psi OD ≔ OD - 2 ⋅ ExtCA OD = 10.75 in

Spipe ≔ 17100 ⋅ psi twall ≔ twall - ExtCA - IntCA twall = 0.312 in

tendpl ≔ tendpl - ExtCA - IntCA tendpl = 1.312 in

Inside Radius ⎛⎝OD - 2 ⋅ ⎛⎝twall⎞⎠⎞⎠

IR ≔ ―――――
2

IR = 5.063 in

Analysis:
Solving for Modulus of Rigidity

E
G ≔ ――― G = 10769230.769 psi
2 ⋅ (1 + ν)

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Solving for variables

HD
a - ――
OD - 2 ⋅ twall 2
a ≔ ―――― a = 5.063 in c ≔ ――― c = 0.344 in
2 2

b≔a-c b = 4.719 in

Solving for Constants

4 3 2
⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞ ⎛b-c⎞
K ≔ 0.42338 ⋅ ⎜―― ⎟ - 1.58614 ⋅ ⎜―― ⎟ + 2.85046 ⋅ ⎜―― ⎟ - 3.17277 ⋅ ⎜―― ⎟ + 2.48483
⎝b+c⎠ ⎝b+c⎠ ⎝b+c⎠ ⎝b+c⎠
K = 1.084

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ 2
2⋅b ⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
γ≔ ―― + 4 ⋅ ⎜1 - ―――― ⎟ ⋅ ―⋅ ⎜1 + ―⎟ γ = 6.042i
c ⎝ 2⋅c ⎠ E ⎝ c⎠

‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ1 ≔ ―― ⋅ 1 + 1 - ―――
‾‾ c2 ⋅ γ4 γ1 = 5.504i
2

‾‾‾‾‾‾‾‾‾‾‾‾
‾‾‾‾‾‾‾‾
γ 4 ⋅ b2
γ2 ≔ ―― ⋅ 1 - 1 - ――― γ2 = 2.492i
‾‾
2 c2 ⋅ γ4

2
⎛ .625 ⋅ tendpl ⎞ G ⎛ b⎞
λ1 ≔ 4 ⋅ ⎜1 - ―――― ⎟ ⋅ ―⋅ ⎜1 + ―⎟ λ1 = -63.94
⎝ 2⋅c ⎠ E ⎝ c⎠

⎛b ⎞ ⎛b ⎞ ⎛ γ1 ⋅ π ⎞
γ1 ⋅ ⎜―- γ1 2 + λ1⎟ ⋅ ⎜―- γ2 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠
λ ≔ ―――――――――――― λ = -0.458
⎛b ⎞ ⎛b ⎞ ⎛ γ2 ⋅ π ⎞
γ2 ⋅ ⎜―- γ2 2 + λ1⎟ ⋅ ⎜―- γ1 2 ⎟ ⋅ tanh ⎜―― ⎟
⎝c ⎠ ⎝c ⎠ ⎝ 2 ⎠

1
c1 ≔ ―――――――――― c1 = 0.022
⎛b 2⎞
⎛ γ1 ⋅ π ⎞
⎜―- γ1 ⎟ ⋅ (λ - 1) ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝ 2 ⎠

1
c2 ≔ ―――――――――― c2 = 0.022
⎛b 2⎞ ⎛1 ⎞ ⎛ γ2 ⋅ π ⎞
⎜―- γ2 ⎟ ⋅ ⎜―- 1⎟ ⋅ cosh ⎜―― ⎟
⎝c ⎠ ⎝λ ⎠ ⎝ 2 ⎠

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Stress at A (maximum)

6⋅P⋅c⋅b ⎛b 1⎞ ⎛ ⎛ c⎞ ⎛ c⎞ c⎞
σt ≔ ―――⋅ ⎜―- ― 2
⎟ ⋅ ⎜c1 ⋅ ⎜1 - γ1 ⋅ ―
2
⎟ + c2 ⋅ ⎜1 - γ2 ⋅ ―⎟+―⎟⋅K σt = 1467.454 psi < Splate = 20000 psi
tendpl 2
⎝c 3⎠ ⎝ ⎝ b⎠ ⎝ b⎠ b⎠

Result ≔ if ⎛⎝σt < Splate , “Pass” , “Fail”⎞⎠ Result = “Pass”

Splate
SafetyFactor ≔ ―― SafetyFactor = 13.63
σt

Deflection at B (maximum)

24 ⋅ P ⋅ c 2 ⋅ b 2 ⎛ b 1 ⎞ ⎛ ⎛ γ1 ⋅ π ⎞ ⎛ γ2 ⋅ π ⎞ c ⎞
y ≔ ―――― ⋅ ⎜―- ― ⎟ ⋅ ⎜c1 ⋅ cosh ⎜―― ⎟ + c2 ⋅ cosh ⎜―― ⎟+― ⎟ y = ⎛⎝5.673 ⋅ 10 -5⎞⎠ in < ymax = 0.05 in
E ⋅ tendpl 3 ⎝c 3⎠ ⎝ ⎝ 2 ⎠ ⎝ 2 ⎠ b⎠

Result ≔ if ⎛⎝y < ymax , “Pass” , “Fail”⎞⎠ Result = “Pass”

ymax
SafetyFactor ≔ ―― SafetyFactor = 881.35
y

Minimum Cover Wall Thickness

P ⋅ IR
treqd ≔ ――――――
⎛⎝JE ⋅ Spipe⎞⎠ - (0.6 ⋅ P) treqd = 0.04337 in < twall = 0.312 in

Result ≔ if ⎛⎝treqd < twall , “Pass” , “Fail”⎞⎠ Result = “Pass”

twall
SafetyFactor ≔ ―― SafetyFactor = 7.19
treqd

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Evaluation of a Straight Line Enclosure (OUTER SIDEBAR)

References: ASME Section VIII, Division 1, Part UG-23

"Machinery's Handbook", 23rd Ed., Pages 1279, 1498-1520

Data:

Design Pressure Stud Tensile Area TA ≔ .4617 ⋅ in 2

P = 102 psi
Design Temperature Stud Allowable Stress SS ≔ 25000 ⋅ psi
T = 170 deg
Enclosure OD Enclosure Allowable Stress ES ≔ Spipe = 17100 psi
OD = 10.75 in

Cover Thickness Ct ≔ twall + IntCA Ct = 0.5 in Sidebar Allowable Stress SbS ≔ Splate = 20000 psi

Enclosure Length(WORST CASE) EL ≔ 21.29 ⋅ in

Larger Endplate Bore LEb ≔ 9.25 ⋅ in
Sidebar Length(WORST CASE) SL ≔ 17.76 ⋅ in
Larger Endplate Thickness LEt ≔ 1.25 ⋅ in
Length Between Centerline of Seals L ≔ 17.76 ⋅ in
Smaller Endplate Bore SEb ≔ 8.75 ⋅ in
End of Sidebar to Stud CL A ≔ 1.5 ⋅ in
Smaller Endplate Thickness SEt ≔ 1.5 ⋅ in
Stud CL to Enclosure OD B ≔ 1.5 ⋅ in
Torque Application Factor Tq ≔ 2
Sidebar Thickness Ts1 ≔ 1.5 ⋅ in
Weld Joint Efficiency E ≔ 0.7
Stud Size S ≔ .875 ⋅ in
Internal Corrosion Allowance ICA ≔ IntCA = 0.188 in
Number of Studs NS1 ≔ 6
External Corrosion Allowance ECA ≔ ExtCA = 0 in
Stud Hole Size HS ≔ 1.0 ⋅ in

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Analysis:
Effective ID/OD

ID ≔ OD - 2 ⋅ Ct + 2 ⋅ ICA ID = 10.126 in

OD ≔ OD - 2 ⋅ ECA OD = 10.75 in

Effective Endplate Thickness

LEt ≔ LEt - ICA - ECA LEt = 1.062 in

SEt ≔ SEt - ICA - ECA SEt = 1.312 in

ID
Internal Radius R≔― R = 5.063 in
2
Horizontal forces (Fh)
R2 ≔ P ⋅ R ⋅ L R2 = 9171.726 lbf
Vertical forces (Fv)
Sum of moments at R1 Fv ≔ R2

Fh(R*sin 45)+Fv(R+Ct+A+B-R*cos 45)-R2(R+Ct/2)-BL(A)=0

Simplifying yields R2 ⎛ Ct ⎞
BL ≔ ― ⋅ ⎜―+ A + B⎟ BL = 19872.072 lbf
A ⎝ 2 ⎠
BL ≔ if (BL < R2 , R2 , BL) BL = 19872.072 lbf

Reaction on outside
edge of sidebar R1 ≔ BL - Fv R1 = 10700.347 lbf

Maximum Allowable Bolt Load

ABL ≔ SS ⋅ TA ⋅ NS1
ABL = 69255 lbf

Hoop Stress

OD - SEb
Y ≔ ――― Y = 1 in
2

OD - LEb
H ≔ ――― H = 0.75 in
2

R2
Sh ≔ ――――――――――― Sh = 792.956 psi
(EL - SEt - LEt) ⋅ Ct + LEt ⋅ H + SEt ⋅ Y

Sidebar shear Stress at bolt C.L. (Max.)

R1
SScl ≔ 3 ⋅ ――――――― SScl = 699.826 psi
(EL - NS1 ⋅ HS) ⋅ Ts1 ⋅ 2

Sidebar shear Stress at enclosure OD (Max.)

R2
SSod ≔ 3 ⋅ ―――― SSod = 430.8 psi
EL ⋅ Ts1 ⋅ 2

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At the bolt centerline:

Bending Stress 1
Ibc ≔ ―⋅ (SL - NS1 ⋅ (HS)) ⋅ Ts1 3 Ibc = 3.308 in 4
12

Mbc ≔ R1 ⋅ A Mbc = 16050.52 lbf ⋅ in

Ts1
Cbc ≔ ―― Cbc = 0.75 in
2
Cbc
SBbc ≔ Mbc ⋅ ―― SBbc = 3639.574 psi
Ibc
Maximum Shear Stress

Asbc ≔ (SL - NS1 ⋅ (HS)) ⋅ Ts1 Asbc = 17.64 in 2

3 ⎛ R1 ⎞
Svbc ≔ ―⋅ ⎜―― ⎟ Svbc = 909.893 psi
2 ⎝ Asbc ⎠
Combined Stress

1
―
2
SBbc ⎛⎛ SBbc ⎞ 2 2
⎞
Scbc ≔ ―― + ⎜⎜―― ⎟ + Svbc ⎟ Scbc = 3854.37 psi
2 ⎝⎝ 2 ⎠ ⎠

At sidebar/shell juncture:
Bending Stress 1
Ij ≔ ―⋅ SL ⋅ Ts1 3 Ij = 4.995 in 4
12

Mj ≔ R1 ⋅ (A + B) - BL ⋅ B Mj = 2292.931 lbf ⋅ in

Ts1
Cj ≔ ―― Cj = 0.75 in
2

Cj
SBj ≔ Mj ⋅ ― SBj = 344.284 psi
Ij

Maximum Shear Stress

Asj ≔ SL ⋅ Ts1 Asj = 26.64 in 2

3 R2
Svj ≔ ―⋅ ― Svj = 516.426 psi
2 Asj
Combined Stress
1
―
2
SBj ⎛⎛ SBj ⎞ 2 ⎞
Scj ≔ ― + ⎜⎜―⎟ + Svj 2 ⎟ Scj = 716.503 psi
2 ⎝⎝ 2 ⎠ ⎠

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Summary
Less Than
Hoop Stress Allowable
Sh = 792.956 psi ES = 17100 psi
Result ≔ if (Sh < ES , “Pass” , “Fail”) Result = “Pass”

ES
SafetyFactor ≔ ― SafetyFactor = 21.56
Sh
Bolt Load
BL = 19872.072 lbf ABL = 69255 lbf
Result ≔ if (BL < ABL , “Pass” , “Fail”) Result = “Pass”

ABL
SafetyFactor ≔ ―― SafetyFactor = 3.49
BL
Bending Stress at Bolt Holes
SBbc = 3639.574 psi SbS = 20000 psi
Result ≔ if ⎛⎝SBbc < SbS , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS
SafetyFactor ≔ ―― SafetyFactor = 5.5
SBbc
Bending Stress at Enclosure OD
SBj = 344.284 psi SbS ⋅ E = 14000 psi
Result ≔ if ⎛⎝SBj < SbS ⋅ E , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ E
SafetyFactor ≔ ――― SafetyFactor = 40.66
SBj
Shear Stress at Bolt Holes (Max.)
Svbc = 909.893 psi SbS ⋅ .8 = 16000 psi
Result ≔ if ⎛⎝Svbc < SbS ⋅ .8 , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ .8
SafetyFactor ≔ ――― SafetyFactor = 17.58
Svbc
Shear Stress at Enclosure OD (Max.)
Svj = 516.426 psi SbS ⋅ E ⋅ 0.8 = 11200 psi
Result ≔ if ⎛⎝Svj < SbS ⋅ E ⋅ 0.8 , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ E ⋅ 0.8
SafetyFactor ≔ ―――― SafetyFactor = 21.69
Svj
Combined Stress at Bolt C.L.
Scbc = 3854.37 psi SbS ⋅ 1.5 = 30000 psi
Result ≔ if ⎛⎝Scbc < SbS ⋅ 1.5 , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ 1.5
SafetyFactor ≔ ――― SafetyFactor = 7.78
Scbc
Combined Stress at Enclosure OD

Scj = 716.503 psi SbS ⋅ (1.5 ⋅ E) = 21000 psi

Result ≔ if ⎛⎝Scj < SbS ⋅ (1.5 ⋅ E) , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ (1.5 ⋅ E)
SafetyFactor ≔ ―――― SafetyFactor = 29.31
Scj

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Evaluation of a Straight Line Enclosure (INNER SIDEBAR)

References: ASME Section VIII, Division 1, Part UG-23

"Machinery's Handbook", 23rd Ed., Pages 1279, 1498-1520

Data:

Design Pressure Stud Tensile Area TA ≔ 0.4617 ⋅ in 2

P = 102 psi
Design Temperature Stud Allowable Stress SS ≔ 25000 ⋅ psi
T = 170 deg
Enclosure OD Enclosure Allowable Stress ES ≔ Spipe = 17100 psi
OD = 10.75 in

Cover Thickness Ct ≔ twall + IntCA Ct = 0.5 in Sidebar Allowable Stress SbS ≔ Splate = 20000 psi

Enclosure Length(WORST CASE) EL ≔ 12.22 ⋅ in

Larger Endplate Bore LEb ≔ 9.75 ⋅ in
Sidebar Length(WORST CASE) SL ≔ 8.71 ⋅ in
Larger Endplate Thickness LEt ≔ 1.25 ⋅ in
Length Between Centerline of Seals L ≔ 8.71 ⋅ in
Smaller Endplate Bore SEb ≔ 8.75 ⋅ in
End of Sidebar to Stud CL A ≔ 1.5 ⋅ in
Smaller Endplate Thickness SEt ≔ 1.5 ⋅ in
Stud CL to Enclosure OD B ≔ 1.875 ⋅ in
Torque Application Factor Tq ≔ 2
Sidebar Thickness Ts1 ≔ 1.5 ⋅ in
Weld Joint Efficiency E ≔ 0.7
Stud Size S ≔ .875 ⋅ in
Internal Corrosion Allowance ICA ≔ IntCA = 0.188 in
Number of Studs NS1 ≔ 3
External Corrosion Allowance ECA ≔ ExtCA = 0 in
Stud Hole Size HS ≔ 1.0 ⋅ in

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Analysis:
Effective ID/OD

ID ≔ OD - 2 ⋅ Ct + 2 ⋅ ICA ID = 10.126 in

OD ≔ OD - 2 ⋅ ECA OD = 10.75 in

Effective Endplate Thickness

LEt ≔ LEt - ICA - ECA LEt = 1.062 in

SEt ≔ SEt - ICA - ECA SEt = 1.312 in

ID
Internal Radius R≔― R = 5.063 in
2
Horizontal forces (Fh)
R2 ≔ P ⋅ R ⋅ L R2 = 4498.07 lbf
Vertical forces (Fv)
Sum of moments at R1 Fv ≔ R2

Fh(R*sin 45)+Fv(R+Ct+A+B-R*cos 45)-R2(R+Ct/2)-BL(A)=0

Simplifying yields R2 ⎛ Ct ⎞
BL ≔ ― ⋅ ⎜―+ A + B⎟ BL = 10870.337 lbf
A ⎝ 2 ⎠
BL ≔ if (BL < R2 , R2 , BL) BL = 10870.337 lbf

Reaction on outside
edge of sidebar R1 ≔ BL - Fv R1 = 6372.266 lbf

Maximum Allowable Bolt Load

ABL ≔ SS ⋅ TA ⋅ NS1
ABL = 34627.5 lbf

Hoop Stress

OD - SEb
Y ≔ ――― Y = 1 in
2

OD - LEb
H ≔ ――― H = 0.5 in
2

R2
Sh ≔ ――――――――――― Sh = 664.805 psi
(EL - SEt - LEt) ⋅ Ct + LEt ⋅ H + SEt ⋅ Y

Sidebar shear Stress at bolt C.L. (Max.)

R1
SScl ≔ 3 ⋅ ――――――― SScl = 691.135 psi
(EL - NS1 ⋅ HS) ⋅ Ts1 ⋅ 2

Sidebar shear Stress at enclosure OD (Max.)

R2
SSod ≔ 3 ⋅ ―――― SSod = 368.091 psi
EL ⋅ Ts1 ⋅ 2

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At the bolt centerline:

Bending Stress 1
Ibc ≔ ―⋅ (SL - NS1 ⋅ (HS)) ⋅ Ts1 3 Ibc = 1.606 in 4
12

Mbc ≔ R1 ⋅ A Mbc = 9558.4 lbf ⋅ in

Ts1
Cbc ≔ ―― Cbc = 0.75 in
2
Cbc
SBbc ≔ Mbc ⋅ ―― SBbc = 4463.934 psi
Ibc
Maximum Shear Stress

Asbc ≔ (SL - NS1 ⋅ (HS)) ⋅ Ts1 Asbc = 8.565 in 2

3 ⎛ R1 ⎞
Svbc ≔ ―⋅ ⎜―― ⎟ Svbc = 1115.984 psi
2 ⎝ Asbc ⎠
Combined Stress

1
―
2
SBbc ⎛⎛ SBbc ⎞ 2 2
⎞
Scbc ≔ ―― + ⎜⎜―― ⎟ + Svbc ⎟ Scbc = 4727.382 psi
2 ⎝⎝ 2 ⎠ ⎠

At sidebar/shell juncture:
Bending Stress 1
Ij ≔ ―⋅ SL ⋅ Ts1 3 Ij = 2.45 in 4
12

Mj ≔ R1 ⋅ (A + B) - BL ⋅ B Mj = 1124.518 lbf ⋅ in

Ts1
Cj ≔ ―― Cj = 0.75 in
2

Cj
SBj ≔ Mj ⋅ ― SBj = 344.284 psi
Ij

Maximum Shear Stress

Asj ≔ SL ⋅ Ts1 Asj = 13.065 in 2

3 R2
Svj ≔ ―⋅ ― Svj = 516.426 psi
2 Asj
Combined Stress
1
―
2
SBj ⎛⎛ SBj ⎞ 2 ⎞
Scj ≔ ― + ⎜⎜―⎟ + Svj 2 ⎟ Scj = 716.503 psi
2 ⎝⎝ 2 ⎠ ⎠

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Summary
Less Than
Hoop Stress Allowable
Sh = 664.805 psi ES = 17100 psi
Result ≔ if Sh < ES , “Pass” , “Fail”)
( Result = “Pass”

ES
SafetyFactor ≔ ― SafetyFactor = 25.72
Sh
Bolt Load
BL = 10870.337 lbf ABL = 34627.5 lbf
Result ≔ if BL < ABL , “Pass” , “Fail”)
( Result = “Pass”

ABL
SafetyFactor ≔ ―― SafetyFactor = 3.19
BL
Bending Stress at Bolt Holes
SBbc = 4463.934 psi SbS = 20000 psi
Result ≔ if ⎝SBbc < SbS , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS
SafetyFactor ≔ ―― SafetyFactor = 4.48
SBbc
Bending Stress at Enclosure OD
SBj = 344.284 psi SbS ⋅ E = 14000 psi
Result ≔ if ⎝SBj < SbS ⋅ E , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS ⋅ E
SafetyFactor ≔ ――― SafetyFactor = 40.66
SBj
Shear Stress at Bolt Holes (Max.)
Svbc = 1115.984 psi SbS ⋅ .8 = 16000 psi
Result ≔ if ⎝Svbc < SbS ⋅ .8 , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS ⋅ .8
SafetyFactor ≔ ――― SafetyFactor = 14.34
Svbc
Shear Stress at Enclosure OD (Max.)
Svj = 516.426 psi SbS ⋅ E ⋅ 0.8 = 11200 psi
Result ≔ if ⎝Svj < SbS ⋅ E ⋅ 0.8 , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS ⋅ E ⋅ 0.8
SafetyFactor ≔ ―――― SafetyFactor = 21.69
Svj
Combined Stress at Bolt C.L.
Scbc = 4727.382 psi SbS ⋅ 1.5 = 30000 psi
Result ≔ if ⎝Scbc < SbS ⋅ 1.5 , “Pass” , “Fail”⎞⎠
⎛ Result = “Pass”

SbS ⋅ 1.5
SafetyFactor ≔ ――― SafetyFactor = 6.35
Scbc
Combined Stress at Enclosure OD

Scj = 716.503 psi SbS ⋅ (1.5 ⋅ E) = 21000 psi

Result ≔ if ⎛⎝Scj < SbS ⋅ (1.5 ⋅ E) , “Pass” , “Fail”⎞⎠ Result = “Pass”

SbS ⋅ (1.5 ⋅ E)
SafetyFactor ≔ ―――― SafetyFactor = 29.31
Scj

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Analysis of Pipe Shell to Sidebar Connection:

Reference: ASME Section II, Part D, 2017 Edition. (For Allowable Stresses)

DATA:
Design Pressure P = 102 psi External Corrosion Allowance ExtCA = 0 in

Length Between Seals Ls ≔ L Ls = 8.71 in Internal Corrosion Allowance IntCA = 0.188 in

Inside Diameter ID ≔ ID - 2 ⋅ IntCA ID = 9.75 in

ID ≔ ID + 2 ⋅ IntCA ID = 10.126 in
Wall Thickness tw ≔ twall + IntCA tw = 0.5 in
tw ≔ tw - ExtCA - IntCA tw = 0.312 in
Weld Thickness ts ≔ 0.375 ⋅ in

Length of Weld L ≔ 39.58 ⋅ in ts ≔ ts - ExtCA ts = 0.375 in

(WORST CASE)
Allowable Stress S ≔ Spipe S = 17100 psi L ≔ L - 2 ⋅ ExtCA L = 39.58 in

Joint Efficiency E ≔ 0.7

Force in shell
ID
F ≔ P ⋅ Ls ⋅ ―
2
Shear Stress in Weld Bending Stress in Weld
3⋅F 3 ⋅ F ⋅ tw
τ ≔ ――― τ = 454.58 psi σb ≔ ――― σb = 756.421 psi
2 ⋅ L ⋅ ts L ⋅ ts 2
Maximum Allowable Shear Stress Maximum Allowable Bending Stress

τmax ≔ S ⋅ E ⋅ .8 τmax = 9576 psi σmax ≔ S ⋅ E σmax = 11970 psi

Result ≔ if ⎛⎝τ < τmax , “Pass” , “Fail”⎞⎠ Result = “Pass” Result ≔ if ⎛⎝σb < σmax , “Pass” , “Fail”⎞⎠ Result = “Pass”

τmax σmax
SafetyFactor ≔ ―― SafetyFactor = 21.07 SafetyFactor ≔ ―― SafetyFactor = 15.82
τ σb
Since the shear stress is less than the allowable shear stress and the bending stress is less than the
allowable bending stress the thickness of the connection between the shell and the sidebar is sufficient.
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Thrust Calculation Due to Unequal Bores and Separation

Design Pressure P = 102 psi

Injection Pressure IP ≔ 1000 psi + P = 1102 psi

Design Temperature T = 170 deg

Larger Dimension D ≔ 10.88 ⋅ in

Smaller Dimension d ≔ 0 ⋅ in

Separation Diameter ds ≔ 8.625 ⋅ in

Tongue Diameter TD ≔ 10.88 ⋅ in

Tongue Thickness t ≔ 0.50 ⋅ in - 0.188 ⋅ in

Maximum Allowable Stress Splate ≔ 20000 ⋅ psi

Thrust Produced

π
Thrust ≔ ⎛⎝D 2 - d 2 ⎞⎠ ⋅ IP + ⎛⎝ds 2 ⎞⎠ ⋅ ―⋅ P Thrust = 136408.067 lbf
4

Tongue Working Load

WL ≔ π ⋅ TD ⋅ t ⋅ Splate ⋅ 0.8 WL = 170629.196 lbf

Thrust = 136408.067 lbf < WL = 170629.196 lbf

Result ≔ if (Thrust < WL , “Pass” , “Fail”) Result = “Pass”

WL
SafetyFactor ≔ ―― SafetyFactor = 1.25
Thrust

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Buckling of Pipe Due to External Pressure

Reference: Roark's Formulas for Stress & Strain, Warren C. Young, Fifth Edition, Table 30,
case 17, page 464.

Data:
Modulus of Elasticity E ≔ 28 ⋅ 10 6 ⋅ psi

Pipe Allowable Spipe ≔ 17100 ⋅ psi

Poisson's Ratio ν ≔ 0.3

External Radius of Pipe R ≔ 8.63 ÷ 2 ⋅ in

Minimum Wall Thickness t ≔ 0.29 ⋅ in Worst case pipe thickness taken

Length (Worst Case) l ≔ 1 ⋅ in

Injection Pressure IP ≔ 1000 ⋅ psi + P = 1102 psi

Operating Pressure OP ≔ 29 ⋅ psi

Pressure q ≔ IP - OP q = 1073 psi

Analysis:
l
a≔― a = 0.5 in
2
1
―
4
⎛ 3 ⋅ ⎛⎝1 - ν 2 ⎞⎠ ⎞
λ ≔ ⎜―――― ⎟ λ = 1.149 in -1
⎝ R2 ⋅ t2 ⎠

E ⋅ t3
D ≔ ―――― D = 62535.897 lbf ⋅ in
12 ⋅ ⎛⎝1 - ν 2 ⎞⎠

Maximum Moment

q in
Mmax ≔ ――⋅ e -λ ⋅ a ⋅ sin (λ ⋅ a) Mmax = 124.31 lbf ⋅ ―
2 ⋅ λ2 in
Maximum Deflection

q
ymax ≔ -―――⋅ ⎛⎝1 - e -λ ⋅ a ⋅ cos (λ ⋅ a)⎞⎠ ymax = -0.0013 in
4 ⋅ D ⋅ λ4

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Designer: AP Date: 06/12/19 TEAM Industrial Services
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Circumferential membrane stress

σ1 ≔ 0 ⋅ psi

ymax ⋅ E
σ2 ≔ ――― + ν ⋅ σ1 σ2 = -8420.61 psi < Spipe = 17100 psi
R

Result ≔ if ⎛⎝||σ2|| < Spipe , “Pass” , “Fail”⎞⎠ Result = “Pass”

Spipe
SafetyFactor ≔ ―― SafetyFactor = 2.03
||σ2||

Meridional bending stress

-6 ⋅ Mmax
σ1b ≔ ――― σ1b = -8868.737 psi < Spipe = 17100 psi
t2
Result ≔ if ⎛⎝||σ1b|| < Spipe , “Pass” , “Fail”⎞⎠ Result = “Pass”

Spipe
SafetyFactor ≔ ―― SafetyFactor = 1.93
||σ1b||

Circumferential bending stress

σ2b ≔ ν ⋅ σ1b σ2b = -2660.621 psi < Spipe = 17100 psi

Result ≔ if ⎛⎝||σ2b|| < Spipe , “Pass” , “Fail”⎞⎠ Result = “Pass”

Spipe
SafetyFactor ≔ ―― SafetyFactor = 6.43
||σ2b||

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Designer: AP Date: 06/12/19 TEAM Industrial Services
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Weight and Void

Void Injection Valves NIV ≔ 9 + 6 + 4 + 4 + 14 = 37

Studs & Nuts

Size of Stud 1 (in) Ss1 ≔ 0.875 Size of Stud 2 (in) Ss2 ≔ 0 Size of Stud 3 (in) Ss3 ≔ 0

Length of Stud 1 (in) Ls1 ≔ 8 Length of Stud 2 (in) Ls2 ≔ 0 Length of Stud 3 (in) Ls3 ≔ 0

Number of Stud 1 Ns1 ≔ 23 Number of Stud 2 Ns2 ≔ 0 Number of Stud 3 Ns3 ≔ 0

Number of Nut 1 Nn1 ≔ 23 ⋅ 2 Number of Nut 2 Nn2 ≔ 0 Number of Nut 3 Nn3 ≔ 0

Size of Allthread 1 (in) Sat1 ≔ 0 Size of Allthread 2 (in) Sat2 ≔ 0

Length of Allthread 1 (in) Lat1 ≔ 0 Length of Allthread 2 (in) Lat2 ≔ 0

Number of Allthread 1 Nat1 ≔ 0 Number of Allthread 2 Nat2 ≔ 0

Number of Allthread Nut 1 Natn1 ≔ 0 Number of Allthread Nut 2 Natn2 ≔ 0

PERIMETER Void Calculations:

1 1 ⎛ 2 2⎞
π
Void ≔ ―⋅ ―⋅ in 2 ⋅ (54.27 ⋅ in - 1.0 ⋅ in ⋅ 9) + ⎝(1.0 ⋅ in) - (.7946 ⋅ in) ⎠ ⋅ ―⋅ (8 ⋅ in) ⋅ 23 ↲
4 8 4
1 1 1 1
+ ―⋅ ―⋅ in 2 ⋅ (8.75 ⋅ π) ⋅ 2 ⋅ in + ―⋅ ―⋅ in 2 ⋅ (10.88 ⋅ π) ⋅ 2 ⋅ in
4 8 4 8

Void = 58.538 in 3

Void ≔ Void + ⎛⎝NIV ⋅ 0.18 ⋅ in 3 ⎞⎠

Void = 65.198 in 3

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Designer: AP Date: 06/12/19 TEAM Industrial Services
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Weight (Clamp Weight from SolidWorks Model)

Clamp ≔ 358.11 ⋅ lb + 173.15 ⋅ lb Clamp = 531.26 lb

lb
rcomp ≔ 1.50 d ≔ 0.051 ―― ( Assuming workst case - TBD)
in 3
Sealant ≔ Void ⋅ rcomp ⋅ d Sealant = 4.988 lb

InjValves ≔ NIV ⋅ 0.46 ⋅ lb InjValves = 17.02 lb

Weight ≔ Clamp + StudsNuts + Sealant + InjValves

Weight = 598.37 lb

lb
Weightvoid ≔ Weight + 0.5 ⋅ lb ⋅ 30 + 0.037 ―― ⋅ Void = 615.782 lb
in 3

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