320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523...

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Product: EXCAVATOR
Model: 320 GC EXCAVATOR KTN
Configuration: 320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018

i05921443

Clean Emissions Module - Remove and Install

SMCS - 1050-010; 7279-010; 7279

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 473-2944 Capping Kit 1

NOTICE

Ensure that all adjustments and repairs that are carried out to the
Diesel Emission Fluid (DEF) system are performed by authorized
personnel that have the correct training.

Before beginning ANY work on the DEF system, refer to Operation

and Maintenance Manual, "General Hazard" for safety information.

NOTICE

Care must be taken to ensure that Diesel Emission Fluid (DEF) for the
system are contained during performance of inspection, maintenance,
testing, adjusting, and repair of the product. Be prepared to collect the

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fluid with suitable containers before opening any compartment or

disassembling any component containing fluids.

Dispose of all fluids according to local regulations and mandates.

1. Ensure that the purge process for the DEF system is completed before turning the battery
disconnect switch to the OFF position. Refer to the Operation and Maintenance Manual,
"Battery Disconnect Switch" for further information.

Illustration 1 g03726978

2. Remove flexible exhaust pipe (1). Refer to Disassembly and Assembly, "Flexible Exhaust Pipe
- Remove and Install" for the correct procedure.

3. Disconnect the harness assembly from exhaust temperature sensor (2).

4. Disconnect harness assembly (4) from Diesel Emission Fluid (DEF) injector (3). Use Tooling
(A) to cap the harness assembly and the DEF injector.

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5. Remove Diesel Emission Fluid (DEF) line (5) and diesel emission fluid line (6) from the DEF
injector (3). Refer to Disassembly and Assembly, "Diesel Exhaust Fluid Lines - Remove and
Install" for the correct procedure.

6. Use Tooling (A) to caps DEF injector (3).

7. Use Tooling (A) plug diesel emission fluid line (5) and diesel emission fluid line (6).

Illustration 2 g03726980

8. Remove the Original Equipment Manufacture (OEM) exhaust tube assembly (7) from Clean
Emissions Module (CEM) (12). Refer to the OEM for the correct procedure.

9. Disconnect the harness assembly from exhaust temperature sensor (8).

10. Attach a suitable lifting device to the assembly of CEM (12).

11. Remove bolts (10) and bolts (11) from CEM (12). Use the suitable lifting device to remove the
CEM from the bracket.

Installation Procedure

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1. Ensure that all components are clean and free from wear and damage. If necessary, replace the
CEM as an assembly. The assembly of the CEM will be supplied with mounting brackets. The
orientation of the CEM to the brackets will be preset. The clamps retaining the CEM to
the bracket should not be loosened or removed.

Illustration 3 g03726980

2. Attach a suitable lifting device to the assembly of CEM (12).

3. Use the suitable lifting device to install CEM (12) to the bracket. Install bolts (10) and bolts
(11) to CEM (12). Tighten the bolts to a torque of 44 N·m (32 lb ft).

4. Remove the suitable lifting device from CEM (12).

5. Connect the harness assembly to exhaust temperature sensor (8).

6. Install the Original Equipment Manufacture (OEM) exhaust tube assembly (7) to Clean
Emissions Module CEM (12). Refer to the OEM for the correct procedure.

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Illustration 4 g03726978

7. Install flexible exhaust pipe (1). Refer to Disassembly and Assembly, "Flexible Exhaust Pipe -
Remove and Install" for the correct procedure.

8. Connect the harness assembly to exhaust temperature sensor (2).

9. Remove the cap the harness assembly (4) and DEF injector (3). Connect the harness assembly
to the DEF injector.

10. Remove the caps from DEF injector (3) and diesel emission fluid line (5) and diesel emission
fluid line (6). Connect the diesel emission fluid lines to the DEF injector. Refer to Disassembly
and Assembly, "Diesel Exhaust Fluid Lines - Remove and Install" for the correct procedure.

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