SERVICE MANUAL Order No.

TV1007S003V0

LED TV

Model No. HL37XLE2

Service Model HL37XLE2a
ZORAN745 Chassis

WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair
the product or products dealt with in this service information by anyone else could result in serious injury or death.

©2010 Qingdao Haier Electronics Co., Ltd.

All rights reserved. Unauthorized copying and distribution is a violation of law.

Haier Group
 Service Manual
Model No.: HL37XLE2

CONTENTS
Chapter 1.General Information
1-1. Document Information ....................................................................... 3
1-2. General Guidelines .............................................................................. 3
1-3. Important Notice ................................................................................... 3
1-3-1. Follow the regulations and warnings ..................................................... 3
1-3-2. Be careful to the electrical shock ........................................................... 3
1-3-3. Electro static discharge (ESD) ............................................................... 3
1-3-4. About lead free solder (PbF) .................................................................. 4
1-3-5. Use the genewing parts (specified parts) .............................................. 4
1-3-6. Safety check after repairment ................................................................ 4
1-3-7. Ordering Spare Parts ............................................................................. 6
1-3-8. Photo used in this manual ..................................................................... 6
1-4. How to Read this Service Manual .................................................. 7
1-4-1. Using icons: ........................................................................................... 7
Chapter 2. Specification
2-1. Specification list ................................................................................... 8
2-2. External pictures (four faces) .......................................................... 9
Chapter 3. Disassemble and Assemble
3-1. Remove the Stand ............................................................................. 11
3-2. Remove the Back Cover .................................................................. 11
3-3. Remove the Adhesive Tape ............................................................ 11
3-4. Remove the Mainboard .................................................................... 11
3-5. Remove the Power Supply Modules ........................................... 12
3-6. Remove the Terminal Bracket ....................................................... 12
3-7. Remove the Remote Control Board ............................................ 12
3-8. Remove the Speaker ......................................................................... 12
3-9. Remove the Stand Backstop ......................................................... 12
3-10. Remove the Indicator Light .......................................................... 12
Chapter 4. Location of Controls and Components
4-1. Board Location ................................................................................... 13
4-2. Main Board & AV Board ................................................................... 13
4-2-1. Function Description: ........................................................................... 14
4-2-2. Connector definition ............................................................................. 14
4-3. Power Supply Board ......................................................................... 15
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4-3-1. Function description:............................................................................ 16

4-3-2. Connector definition: ............................................................................ 16
4-4. LCD Panel ............................................................................................. 16
4
4-4-1. Function Description: Display the signal. ............................................. 17
4-4-2. Connector definition: ............................................................................ 17
Chapter 5. Installation Instructions
C
5-1. External Equipment Connections ................................................ 19
5
Chapter 6. Operation Instructions
C
6 Front Panel Controls......................................................................... 24
6-1.
6-2. Back Panel Controls ......................................................................... 25
6
6-3. Setting Up Your Remote Control .................................................. 26
6
Chapter 7. Electrical Parts
C
7 Block Diagram ..................................................................................... 27
7-1.
7-2. Circuit Diagram ................................................................................... 28
7
7-2. Circuit Diagram ................................................................................... 44
7
8-1. Service Mode ...................................................................................... 45
8
8-1-1.How to enter into Service Mode............................................................ 45
8-1-2.How to exit ............................................................................................ 45
8-2. Measurements and Adjustments.................................................. 45
8
8-2-1. Software Upgrade ................................................................................ 45
...................................................................................................................... 45
(See picture on the next page.) ................................................................. 45
8-2-2. Auto Color ............................................................................................ 46
8-2-3. white Balance/Color Temp. ................................................................. 47
8-2-4. Picture Mode........................................................................................ 48
8-2-5. Audio Mode .......................................................................................... 49
8-2-6. SSPLL Setting ..................................................................................... 50
8-2-6. Aging Mode .......................................................................................... 50
8-2-7. Reset to default.................................................................................... 51
8-2-8. Reset all settings to default.................................................................. 52
C
Chapter 9. Trouble shooting
9 Simple check ....................................................................................... 53
9-1.
9-2. Mainboard Failure Check ............................................................... 54
9
9-3. Pannel Failure ..................................................................................... 55

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Chapter 1.General Information

1-1. Document Information

Document format: Adobe PDF
Author:Wang Nana
Compiler:Bao Qinghong
1-2. General Guidelines

When servicing, observe the original lead dress. If a short circuit is found, replace all parts which
have been overheated or damaged by the short circuit.

After servicing, see to it that all the protective devices such as insulation barriers, insulation papers
shields are properly installed.

After servicing, make the following leakage current checks to prevent the customer from being
exposed to shock hazards.
1) Leakage Current Cold Check
2) Leakage Current Hot Check
3) Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive

1-3. Important Notice

1-3-1. Follow the regulations and warnings

Most important thing is to list up the potential hazard or risk for the service personnel to open
the units and disassemble the units. For example, we need to describe properly how to avoid the
possibility to get electrical shock from the live power supply or charged electrical parts (even the
power is off).

This symbol indicates that high voltage is present inside.It is dangerous to make any
kind of contact with any inside part of this product.

This symbol indicates that there are important operating and maintenance instructions
in the literture accompanying the appliance.

1-3-2. Be careful to the electrical shock

To prevent damage which might result in electric shock or fire, do not expose this TV set to
rain or excessive moisture. This TV must not be exposed to dripping or splashing water, and
objects filled with liquid, such as vases, must not be placed on top of or above the TV.

1-3-3. Electro static discharge (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity.

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Such components commonly are called Electrostatically Sensitive (ES) Devices. The following
techniques should be used to help reduce the incidence of component damage caused by
electros static discharge (ESD).

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such
components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical
ES devices are integrated circuits and some field-effect transistors and semiconductor "chip"
components. The following techniques should be used to help reduce the ncidence of component
damage caused by static by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped

assembly, drain off any electrostatic charge on your body by touching a known earth ground.
Alternatively, obtain and wear a commercially available discharging wrist strap device, which
should be removed to prevent potential shock reasons prior to applying power to the unit under
test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a
conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of
the assembly.

1-3-4. About lead free solder (PbF)

This product is manufactured using lead-free solder as a part of a movement within the
consumer products industry at large to be environmentally responsible. Lead-free solder must be
used in the servicing and repairing of this product.

1-3-5. Use the genewing parts (specified parts)

Special parts which have purposes of fire retardant (resistors), high-quality sound (capacitors),
low noise (resistors), etc. are used.

When replacing any of components, be sure to use only manufacture's specified parts shown in
the parts list.

Safety Component
● Components identified by mark have special characteristics important for safety.

1-3-6. Safety check after repairment

Confirm that the screws, parts and wiring which were removed in order to service are put in the
original positions, or whether there are the positions which are deteriorated around the serviced
places serviced or not. Check the insulation between the antenna terminal or external metal and
the AC cord plug blades. And be sure the safety of that.

General Servicing Precautions

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1. Always unplug the receiver AC power cord from the AC power source before:
a. Removing or reinstalling any component, circuit board module or any other receiver
assembly.
b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver.

CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors

may result in an explosion hazard.

2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage
measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe.

Do not test high voltage by "drawing an arc".

3. Do not spray chemicals on or near this receiver or any of its assemblies.

4. Unless specified otherwise in this service manual, clean electrical contacts only by applying
the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-
abrasive applicator; 10% (by volume) Acetone and 90% (by volume) isopropyl alcohol (90%-99%
strength).

CAUTION: This is a flammable mixture.

Unless specified otherwise in this service manual, lubrication of contacts is not required.
Capacitors may result in an explosion hazard.

5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this
service manual might be equipped.

6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all
solid-state device heat sinks are correctly installed.

7. Always connect the test receiver ground lead to the receiver chassis ground before connecting
the test receiver positive lead.

Always remove the test receiver ground lead last. Capacitors may result in an explosion
hazard.

8. Use with this receiver only the test fixtures specified in this service manual.

CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver.

9. Remove the antenna terminal on TV and turn on the TV.

10. Insulation resistance between the cord plug terminals and the eternal exposure metal should
be more than Mohm by using the 500V insulation resistance meter.

11. If the insulation resistance is less than M ohm, the inspection repair should be required.
If you have not the 500V insulation resistance meter, use a Tester. External exposure metal:
Antenna terminal Headphone jack.

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12. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

13. Use only an anti-static type solder removal device. Some solder removal devices not
classified as "anti-static" can generate electrical charges sufficient to damage ES devices.

14. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to
damage ES devices.

15. Do not remove a replacement ES device from its protective package until immediately
before you are ready to install it.
(Most replacement ES devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive material).

16. Immediately before removing the protective material from the leads of a replacement ES
device, touch the protective material to the chassis or circuit assembly into which the device will
be installed.

CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety
precautions.

17. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise
harmless motion such as the brushing together of your clothes fabric or the lifting of your foot
from a carpeted floor can generate static electricity sufficient to damage an ES device.)

1-3-7. Ordering Spare Parts

Please include the following informations when you order parts. (Particularly the Version letter)

1. Model number, serial number and software version

The model number and serial number can be found on the back cover of each product. Software
version can be found in the Spare Parts List.

2. Spare part No. and description

Spare part No. and description can be found in the Spare Parts List.

1-3-8. Photo used in this manual

The illustration and photos used in this Service Manual may not base on the final design of
products, which may differ from your products in some way.

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1-4. How to Read this Service Manual

1-4-1. Using icons:

Icons are used to attract the attention of the reader to specific information. The
meaning of each icon is described in the table below:

Note:
A “note” provides information that is not indispensable, but may nevertheless be
valuable to the reader, such as tips and tricks.

Caution:
A “caution” is used when there is danger that the reader, through incorrect
manipulation, may damage equipment, loose data, get an unexpected result or has to
restart(part of) a procedure.

Warning:
A “warning” is used when there is danger of personal injury.

Reference:
A “reference” guides the reader to other places in this binder or in this manual,
where he/she will find additional information on a specific topic.

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Chapter 2. Specification
2-1. Specification list

Model HL37XLE2
Screen Size 37 inch
Aspect Ratio 16:9
Resolution 1920x1080

Response Time (ms) 6.5 (G TO G)

Angel of View 178o

Color Display 16777216
No. of Preset Channels 181
OSD Language English
Color System ATSC
Audio System NTSC
Audio Output Power (Built-
10W×2
in) (W)
Audio Output Power (outer)
No
(W)
Total Power Input (W) 90W
Voltage Range (V) 120V
Power Frequency (Hz) 60HZ

Time of Sleep Timer (MINS) 120Min

Net Weight (KG) 19.69

Gross Weight (KG) 21.2
Net Dimension (MM) 910*260*644

Packaged Dimension (MM) 1200*255*690

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2-2. External pictures (four faces)

Front Side

Left Side

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Right Side

Back Side

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Chapter 3. Disassemble and Assemble

3-1. Remove the Stand

1. Lay down the unit so that back cover faces

upward

2. Then remove the back cover from the

unit.

2. Remove the five screws from the back

cover which are indicated with the circles in the 3-3. Remove the Adhesive Tape
picture above.

3. Remove the stand The location of the adhesive tape is shown

below.

Remove the adhesive tape.

3-2. Remove the Back Cover

3-4. Remove the Mainboard
1. Remove the thirteen screws indicated (See
Remove the four screws indicated by the
picture right.)
red circles in the picture. (See next page.)

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3-7. Remove the Remote Control

Board
Remove the one screw indicated by red
circles in below picture.

Disconnected the coupler CNE3 and CNE2

Remove the remote control board.

Then put the terminal bracket to the side. 3-8. Remove the Speaker
Disconnected the coupler CNE1 CNE2 CN14 Remove the four rubber bands indicated by
CN11 CN17 CON2. the red circles in below picture.
Remove the Mainboard. Take out the speakers.
3-5. Remove the Power Supply
Modules
Remove the four screws indicated by the
red circles in below picture.

3-9. Remove the Stand Backstop

Remove the six screws indicated by the red
circles in below picture.
Take out the stand backstop.

Then remove the power supply module.

3-6. Remove the Terminal Bracket

Remove the six screws indicated by the red
circles in below picture. 3-10. Remove the Indicator Light
Remove the two screws indicated by red
circles in below picture.

Disconnected the coupler CN2,

Remove the indicator light.

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Chapter 4. Location of Controls and Components

4-1. Board Location

No. Parts number Description

A DC1CW0E0100M Main Board(0090725996)

B 0094001856A Power Board

C 0094001901DA Panel

4-2. Main Board & AV Board

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4-2-1. Function Description:

Main Board
Process signal which incept from exterior equipment then translate into signal that panel can display.

4-2-2. Connector definition

Main board connector

Power connectors (CN17)

CN17

Pin number Signal name Pin number Signal name

1 +12V 7 5V_STB
2 +12V 8 BRT_CNTL_OUT
3 GND 9 GND
4 +12V 10 SW_POWER
5 GND 11 NC
6 GND 12 BL_ON/OFF

Notes:
CN17-Pin 12: Backlight on/off:
The system can turn on or turn off the backlight of TFT LCD Panel through the power supply
unit path.
CN17-Pin 10: System power on / standby
System board will use this pin to control system power.
CN17-Pin 8: Control the luminance of backlight
The system can generate the PWM signal to control the strength of TFT LCD Panel’s
backlight through this connector

Remote connector (CNE1)

Pin number Signal name Description

1 5VS 5V
2 IR-IN IR
3 LEDR LAMP RED
4 LEDB LAMP BLUE
5 GND GND

Keypad connector (CNE2)

Pin number Signal name Description

1 GND GND
2 KEY0 KEY0
3 KEY1 KEY1
4 3.3VS 3.3V

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Speaker connector (CON2)

Pin number Signal name Description

1 L+ L+
2 L- L-
3 R- R-
4 R+ R+

Other connectors:
CNB2 to Upgrade the program of ZORAN745 (U1) AND FLASH (U3)

4-3. Power Supply Board

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4-3-1. Function description:

To supply power for Mainboard, Panel.

4-3-2. Connector definition:

INPUT CONNECTOR (CON2/CON3)

CON2 CON3

Pin number Signal name Pin number Signal name

1 +12V 1 +24V
2 +12V 2 +24V
3 GND 3 +24V
4 +12V 4 +24V
5 GND 5 +24V
6 GND 6 GND
7 +5VSB 7 GND
8 PWM_DIMMING 8 GND
9 GND 9 GND
10 PW_ON/OFF 10 GND
11 STATUS 11 NC
12 BL_ON/OFF 12 BL_ON/OFF CONTROL SIGNAL
13 PWM_DIMMING
14 STATUS

4-4. LCD Panel

T370HW04 V4

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4-4-1. Function Description: Display the signal.

4-4-2. Connector definition:

PIN Symbol Description PIN Symbol Description

1 GND Ground 26 GND Ground
2 NC No connection 27 GND Ground
3 Reserved AUO Internal Use Only 28 CH2_0- LVDS Channel 2, Signal 0-
4 Reserved AUO Internal Use Only 29 CH2_0+ LVDS Channel 2, Signal 0+
5 NC No connection 30 CH2_1- LVDS Channel 2, Signal 1-
6 Reserved AUO Internal Use Only 31 CH2_1+ LVDS Channel 2, Signal 1+
Open/High(3.3V) for NS,
7 LVDS_SEL 32 CH2_2- LVDS Channel 2, Signal 2-
Low(GND) for JEIDA
8 Reserved AUO Internal Use Only 33 CH2_2+ LVDS Channel 2, Signal 2+
9 Reserved AUO Internal Use Only 34 GND Ground
10 Reserved AUO Internal Use Only 35 CH2_CLK- LVDS Channel 2, Clock -
11 GND Ground 36 CH2_CLK+ LVDS Channel 2, Clock +
12 CH1_0- LVDS Channel 1, Signal 0- 37 GND Ground
13 CH1_0+ LVDS Channel 1, Signal 0+ 38 CH2_3- LVDS Channel 2, Signal 3-
14 CH1_1- LVDS Channel 1, Signal 1- 39 CH2_3+ LVDS Channel 2, Signal 3+
15 CH1_1+ LVDS Channel 1, Signal 1+ 40 Reserved AUO Internal Use Only
16 CH1_2- LVDS Channel 1, Signal 2- 41 Reserved AUO Internal Use Only
17 CH1_2+ LVDS Channel 1, Signal 2+ 42 GND Ground
18 GND Ground 43 GND Ground
19 CH1_CLK- LVDS Channel 1, Clock - 44 GND Ground
20 CH1_CLK+ LVDS Channel 1, Clock + 45 GND Ground
21 GND Ground 46 GND Ground
22 CH1_3- LVDS Channel 1, Signal 3- 47 NC No connection
23 CH1_3+ LVDS Channel 1, Signal 3+ 48 VDD Power Supply, +12V DC Regulated
24 Reserved AUO Internal Use Only 49 VDD Power Supply, +12V DC Regulated
25 Reserved AUO Internal Use Only 50 VDD Power Supply, +12V DC Regulated
51 VDD Power Supply, +12V DC Regulated

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CN1 (Header):S14B-PH-SM4-TB (D)(LF)(JST) or equivalent.

LED Driver Connector: CI1114M1HR0-NH (Cvilux)

Pin No Symbol Description

1 VDDB Operating Voltage Supply, +24V DC regulated

2 VDDB Operating Voltage Supply, +24V DC regulated

3 VDDB Operating Voltage Supply, +24V DC regulated

4 VDDB Operating Voltage Supply, +24V DC regulated

5 VDDB Operating Voltage Supply, +24V DC regulated

6 BLGND Ground and Current Return

7 BLGND Ground and Current Return

8 BLGND Ground and Current Return

9 BLGND Ground and Current Return

10 BLGND Ground and Current Return

BLU status detection

11 DET
Normal : 0~0.8V L Abnormal : Open collector
BL On-Off control :
12 VBLON BL On : High/Open (3.3V~5.5V);
BL off : Low (0~0.8V/GND)

Internal PWM (0~3.3V for 20~100% Duty, open for 100%)

13 VDIM(**)
< NC ; at External PWM mode>

14 PDIM External PWM (10%~100% Duty, open for 100%)

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Chapter 5. Installation Instructions

5-1. External Equipment Connections

TV DVD

STB CABLE VCR AUD

PICTURE AUDIO PC HDMI

INPUT
MUTE RECALL

VOL CH

MENU EXIT

ENTER

SLEEP DISPLAY

USB PLAY/PAUSE STOP REC

REV PREV NEXT

REPEAT MTS/SAP FREEZE CH.LIST

GUIDE CCD ARC FAVORITE

Remote control Owner’s manual Audio out adapter Alkaline battery (AAA) x 2

Antenna Connection
Over-the-air TV reception quality will depend on your antenna type, antenna location and antenna positioning.

Multi-family Dwellings/Apartments
(Connect to wall antenna socket)

ANT IN
Wall Antenna
Socket
Bronze Wire
RF Coaxial Wire (75 ohm)

VHF Antenna Turn clockwise to tighten

UHF Antenna

Bronze Wire
Single-family Dwellings /Houses
(Connect to wall jack for outdoor antenna) Be careful not to bend the bronze wire
Outdoor Antenna when connecting the antenna.

„ To improve the picture quality in a poor signal

area, please purchase a signal amplifier and install
properly.
„ If the antenna needs to be split for two TV’s, install a
“2-Way Signal Splitter” in the connections.
ANT IN

„ To install the antenna properly please contact a

professional in your area.

Note
R All cables shown are not included with the TV.

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Installation

Choose Your Connection External A/V Source Setup

There are several ways to connect your television,
depending on the components you want to connect
and the quality of the signal you want to be displayed.
The following are examples of some different ways to
connect your TV with different input sources.
Connecting a VCR
To avoid picture noise (interference), leave an adequate
distance between the VCR and TV.
How to connect
• Connect the audio and video cables from the
external equipment’s output jacks to the TV input
jacks, as shown in the figure.
• When connecting the TV to external equipment,
match the jack colors (Video = yellow, Audio Left =
white, and Audio Right = red).

Camcorder or video
game set

Back of VCR

Video= yellow
Audio left= white Video= yellow
Audio right= red Audio left= white
Audio right= red
Back of TV
AV IN

Connection Option 1
Set VCR output switch to channel 3 or 4 and then tune
the TV to the same channel number.
Connection Option 2
A Connect the audio and video cables from the VCR’s
output jacks to the TV input jacks, as shown in the
figure. When connecting the TV to VCR, match the
jack colors (Video = yellow, Audio Left = white, and
Audio Right = red).
B Insert a video tape into the VCR and press PLAY on
the VCR. (Refer to the VCR owner’s manual.)
C Select the input source with using the INPUT button
on the remote control, and then press 
/ button
to select the source, press ENTER button to confirm.
Back of TV
AV IN
How to use
A Select the input source using the INPUT button on
the remote control.
B Press the / buttons to select the desired
source.
C Press the ENTER button to confirm.
D Operate the corresponding external equipment.
Connecting a DVD player
How to connect
A Connect the DVD video outputs (COMPONENT) to
the Y Pb Pr jacks on the TV and connect the DVD
audio outputs to the Y Pb Pr Audio IN jacks on the
TV, as shown in the figure.
B Alternatively, you can connect the DVD player to
your TV using the audio and video jacks, similar to
connecting a VCR (refer to the previously shown VCR
figure).

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How to connect
Component video device
• Use the TV’s COMPOSITE, COMPONENT or HDMI jack
for video connections, depending on your set-top
box connector. Then, make the corresponding audio
connections.
Component video cable:
Green=Y

'4:/4
Blue=CB/PB
Red=CR/PR

Audio cable:
White=Left audio

2';*/58
'</4
Red=Right audio

</*+5
COMPONENT
Back of TV

How to use
A Turn on the DVD player, and insert a DVD disc.
B Use the INPUT button on the remote control to
select component mode.
C Press the PLAY button on the DVD player for How to use
program play.
A Turn on the digital set-top box. (Refer to the owner’s
D Refer to the DVD player’s manual for operating manual for the digital set-top box.)
instructions.
B Use INPUT on the remote control to select
COMPONENT, VGA or HDMI source.
Q Component Input ports
To get better picture quality, connect a DVD player to
the component input ports as shown below. Connecting a digital audio output
Component ports on the TV Y Pb Pr Send the TV’s audio to external audio equipment (stereo
system) via the Digital Audio Output (Optical) port.
Y Pb Pr
Video output ports on DVD Y B-Y R-Y How to connect
player Y Cb Cr
Y PB PR A Connect one end of an optical cable to the TV Digital
Audio (Optical) Output port.

Connecting a DTV (digital TV)
This TV can receive Digital Over-the-air TV signals without
an external digital set-top box. However, if you do receive
Digital signals from a digital set-top box or other digital
external device, such as a cable box, refer to the figure
below.
B Connect the other end of the optical cable to the
digital audio (optical) input on the audio equipment.
See the external audio equipment instruction
manual for operation.
Note
R When connecting with external audio equipments,
such as amplifers or speakers, please turn the TV
speakers off.

! Caution:
• Do not look into the optical output port. Looking
at the laser beam may damage your vision.

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Note
Connecting a computer
R Use a DVI cable.

How to connect R Avoid keeping a fixed image on the TV’s screen

for a long period of time. The fixed image may
A To get the best picture quality, adjust the VGA become permanently imprinted on the screen.
graphics card to 1024s768. R The synchronization input form for Horizontal and
B Use the corresponding cable to connect the TV’s
Vertical frequencies is separate.
VGA or DVI (Digital Visual Interface) to the PC's video Y Resolution
output, depending on your computer connector.
C Then, make the corresponding audio connection Resolution Frame frequency (Hz)
by connecting an audio cable from your PC's audio 640s480 60Hz
out or headphone jack to the TV's PC/DVI audio in
60Hz
jack. If using a sound card, adjust the VGA sound as 800s600
required. 75Hz
60Hz
1024s768
75Hz
60Hz
1280s1024
75Hz
1360s768 60Hz
1920s1080 60Hz

HDMI and DVI input

Back of TV
PC PC/DVI AUDIO When the source device (DVD player , Bluray player,
PC IN
or Set Top Box) supports HDMI.
This TV supports HDCP (High-bandwidth Digital
How to use Contents Protection) protocol for Digital Contents
A Turn on the computer and the TV. (480p,720p,1080i).

B Use INPUT on the remote control to select VGA or How To Connect

HDMI source.
C Check the image on your TV. There may be noise
associated with the resolution, vertical pattern,
contrast or brightness in VGA mode. If noise
is present, change the VGA mode to another
resolution, change the refresh rate to another rate
or adjust the brightness and contrast on the menu
until the picture is clear. If the refresh rate of the VGA
graphic card can not be changed, change the VGA
graphic card or consult the manufacturer of the VGA
graphic card.
A Connect the source device to the HDMI port of
this TV with an HDMI cable (not supplied with this
product).
B No separated audio connection is necessary.
How To Use
• If the source device supports the Auto HDMI
function, the output resolution of the source
device will be automatically set to the appropriate
resolution.
• If the source device does not support the Auto
HDMI, you need to set the output resolution

22
 Service Manual
Model No.: HL37XLE2

appropriately. To get the best picture quality,

adjust the output resolution of the source device, if
available, to 1280s720 for the 32" TV and 1920 x 1080
for the 37" and 42" TVs.

';*/55;:
28
• Press the INPUT button to select the corresponding
HDMI input source.

When the source device (DVD player , Bluray player, or

Set Top Box) supports DVI.

How To Connect
Plug a set of headphones into the 3.5mm mini-jack socket
A Connect the source device to the HDMI port of the on the side panel of the set.
TV with a HDMI-to-DVI cable (not supplied with this
product). Note

B A separated audio connection is necessary.
C If the source device has an analog audio output
connector, connect the source device audio output to DVI
Audio In port located on the left side of the HDMI port.
R Prolonged use of headphones at a high volume may
damage your hearing.
R You will not receive sound from the speakers when
you connect headphones to the system.

How To Use Power source

• If the source device supports the Auto DVI
function, the output resolution of the source
device will be automatically set to the appropriate
resolution1280s720p for the 32" TV and 1920 x 1080
for the 37" and 42" TVs.
• If the source device does not support the Auto DVI,
you need to set the output resolution appropriately.
To get the best picture quality, adjust the output
resolution of the source device , if available, to
1280s720p for the 32" TV and 1920 x 1080 for the 37"
and 42" TVs.
• Press the INPUT button to select the corresponding
HDMI input source.
Connecting Headphones
You can connect a set of headphones to your set if you
wish to watch a TV program without disturbing the
other people in the room.
TO USE AC POWER SOURCE
• Use the polarized AC line cord provided for operation
with AC power. Insert the AC cord plug into a standard
polarized AC outlet.
Note
R Never connect the AC line cord plug to other than
the specified voltage. Use the attached power cord
only.
R If the polarized AC cord does not fit into a non-
polarized AC outlet, do not attempt to file or cut
the blade. It is the user’s responsibility to have an
electrician replace the obsolete outlet.
R If you cause a static discharge when touching the
unit and the unit fails to function, simply unplug the
unit from the AC outlet and plug it back in. The unit
should return to normal operation.

AC Outlet
Wider Hole
and Blade

Polarized AC Cord Plug

23
 Service Manual
Model No.: HL37XLE2

Chapter 6. Operation Instructions

6-1. Front Panel Controls

MENU

INPUT

MENU

INPUT

VOL
VOL

CH

6
CH

Menu display. Press to access the on-screen
1 MENU menu display.
Press to access the input source mode. Press
2 INPUT repeatedly to change the source to the one you
want to watch.
Press to adjust the volume. In the MENU screen,
3 VOL +/- these buttons serve as left/right buttons.
Press to scan through channels. To scan quickly
through channels, press and hold down either
4 CH +/- +/- . In the MENU screen, these buttons serve
as up/down buttons.
5 POWER Press to turn on and off the TV.
Receivers IR signals from the remote control.
6 Remote Sensor Do not put anything near the sensor, which
may block the remote control signal.

24
 Service Manual
Model No.: HL37XLE2

6-2. Back Panel Controls

Introduction

Connection Options
Back panel connections

;9(
12

*/-/:'2';*/5
56:/)'2
5;:
';*/55;:
28
MENU

INPUT

VOL

CH

'4:/4
2';*/58
'</4
</*+5
.*3//4
.*3//4
6

6) 6)*</';*/5 ?6H6X 2';*/58

6)/4 )53654+4:/4 .*3//4
.*3//4

Connect a video cable from a computer to this Connect the audio L/R cables from the composite
1 PC Video In 7 AUDIO In
jack. video signal source to these jacks.
PC/DVI Audio Connect the audio L/R cables from a computer Antenna Connect cable or antenna signals to the TV, either
2 8
In to this jack. Input directly or through your cable box.
Component Connect a component video device to these Use the included adapter to connect the audio L/R
3 9 AUDIO Out
Video In jacks. cables to your audio equipment.
COMPONENT Connect the audio L/R cables from the Headphone
4 0 Headphone audio output terminal.
AUDIO In component video signal source to these jacks. jack
Connect a HDMI device to receive digital audio Connect various types of digital audio equipment.
5 HDMI In Digital
and uncompressed digital video. Note
A Audio
6 Video In Connect a composite video device to these jacks. Output R In standby mode, these ports will not
work.
Connect a USB flash drive to view JPEG images or listen
B USB input
to MP3 songs.

25
 Service Manual
Model No.: HL37XLE2

6-3. Setting Up Your Remote Control

The remote control cannot be operated unless the batteries are properly loaded.
When using the remote control, aim it at the remote sensor on the TV.

1 POWER Press to turn on and off the TV.

TV DVD SETBOX CABLE To select one of the system modes in which the remote control
2 can be used.
VCR AUD
3 PICTURE Press repeatedly to cycle through the available picture modes.
4 AUDIO Press to cycle through different sound settings.
Show the input source menu. Use the UP/DOWN buttons to
5 INPUT select the desired source and then press the ENTER button.
6 MUTE Switches the video sound on or off.
7 VOLUME UP/DOWN Press to adjust the volume.
8 MENU Press to open the on-screen menu. Press to go back within the
on-screen menu.
THUMBSTICK (Up/ Allows you to navigate the on-screen menus and adjust the
9
Down/Left/Right) system settings to your preference.
0 SLEEP button Press to display the sleep timer option.
A USB Press to switch input source to USB in.
B MTS/SAP Selects MTS sound: Mono, Stereo, and SAP in Analog mode.
Change the audio language in DTV mode.
C GUIDE Press to display the guide when you are watching analog or
digital channels.
D CCD(closed caption) Select a closed caption.
E HDMI Press to select a device connected to the HDMI input.
F PC Press to select the computer connected to the VGA input.
G Number buttons Press to change a channel.
Press to select digital channels. For example, to enter “54-3” ,
H t
CVUUPO QSFTT
iw

itw
BOE
iw

I RECALL Press to jump back and forth between two channels.
J CHANNEL UP/DOWN Press to scan through channels. To scan quickly between the
last two channels, press and hold down either ∧/∨.
K EXIT Clears all on-screen displays and returns to TV viewing from any menu.
L ENTER Accesses the highlighted item in the on-screen menu.
M DISPLAY Press to display the TV status information on the top of the TV screen.
N REC This button has no function for this model.
Control the USB System. / Rewind / Fast /
O USB Functions Backward /Forward(The buttons do not work.) Stop
Play/Pause REPEAT
P FREEZE This button has no function for this model.
Q CH.LIST Open the channel list in TV.
R FAV.LIST Press to open the favorite channel list in TV.
S ARC(Aspect Ratio Control) Press to change the aspect ratio.

26
 Phone Out

AV Out
7-1. Block Diagram

TAS5707

VCC12V_IN
VCC1_1
MP1482 ZR39745
Power
Chapter 7. Electrical Parts

TUNER
Supply
SPDIF
VCC5_0 VCC1_8 DDR2
MP1484 AP1084
ZR39745
USB
FLASH
VCC3_3
LM1117

HDMI SWITCH

VCC5V_STB VCC3_3_STB MCU_RESET

LM1117

PHONEJACK
Service Manual
Model No.: HL37XLE2

27
 5 4 3 2 1

28
Stuffing Options
Sheet Index Revision History
A)
Revision Description P. Mgr. Date
Page 01 - Title Sheet
D D
Page 02 - DDRII SDRAM I/F A Initial Release
B)
Page 03 - SIO I/F
Page 04 - HDMI I/F
Page 05 - Tuner & Demodulator C)
Service Manual
Model No.: HL37XLE2

Page 06 - Analog Video Inputs

Page 07 - Component & DVD D)
7-2. Circuit Diagram

Page08 - Audio Inputs

Page 09 - Audio out
Page 10 - Audio AMP Note: * - Default setting.
Page 11 - LVDS & TCON I/F
Page 12 - GPIO I/F
Page 13 - MCU I/F
C C
Page 14 - IC POWER I/F 1
Page 15 - IC POWER I/F 2
PAGE16- Power & Ground 1
PAGE17- Power & Ground 2
PAGE18- GPIO Table

Notice -
This document contains proprietary and confidential information of
B B
ZORAN Inc., Distribution, transmission, or duplication
of this material in written or any other form without the express
written consent of ZORAN Inc., is prohibited.
Copyright 2009 ZORAN Inc.

Notes: (unless otherwise specified)

1. All resistors are listed in ohms and are 5%, 1/16W, Metal Film (0402 form factor)
2. All capacitors are listed in microfarads, and are 10%, 25V, ceramic, X7R (0402 form factor)
3. All inductors are listed in microhenries, and are 5%, non-wound (0603 form factor)
4. "Signal Ports" and "Off Page Connectors" are Global, and transition between sheets.
5. Signal "Names" without "Signal Ports" or "Off Page Connectors" are Local, and only connect
like named signals on the same sheet. Project : 5,6/F, Block A
Overseas Decoration BLD
122, Zhenhua Road
Shenzhen 518031
A HD745 http://www.zoran.com A

Reference: Release Approvals Title

Fab. <Fab #> Applications
HD745 Ref. Platform
Assy. <Assy #> Marketing Size Document
Schem N/A Operations
Tree <Tree #> Product Mgr. B 745_Rev_A1.DSN
Sheet Rev A1
1 of 18
Date: Monday, March 22, 2010
Drawn by:
5 4 3 2 1
 5 4 3 2 1

47K
47K
HDMI PORT 4 R25

0.1uF
HDMI PORT 2 RX1_CB D3 2 1 10K

47K
47K
R28

0.1uF
10K RX1_C D4 2 1 RX3_CB D5 2 1 U1C
CN4

C24
RX3_C D6 2 1

R29
R24
RX1_0B D7 2 1 21 RUN AS 100 OHM HDMI I/F
CN25 SHELL2

C25
23 19 DGND HPD3 DIFFERENTIAL PAIRS
SHELL4 HP DET

R26
R27
21 RX1_0 D9 2 1 18 RX3_5V RX3_0B D10 2 1
SHELL2 HPD1 +5V CH_HDMI_D2P
23 SHELL4 HP DET 19 DGND GND 17 L21 HDMI0_D2P
18 RX1_5V 16 SDA_3 RX3_0 D13 2 1
+5V RX1_1B DDC DATA SCL_3 CH_HDMI_D2N
GND 17 D8 2 1 DDC CLK 15 L22 HDMI0_D2N
16 SDA_1 14 CH_HDMI_D1P M21
DDC DATA SCL_1 RX1_1 NC R30 0R HDMI_CEC RX3_1B HDMI0_D1P
DDC CLK 15 D11 2 1 CEC 13 D12 2 1
14 12 RX3_CB CH_HDMI_D1N M22
NC R31 0R HDMI_CEC CK- RX3_1 D14 CH_HDMI_D0P HDMI0_D1N
CEC 13 CK Shield 11 2 1 N21 HDMI0_D0P
12 RX1_CB RX1_2B D15 2 1 10 RX3_C
CK- CK+ RX3_0B CH_HDMI_D0N
CK Shield 11 D0- 9 N22 HDMI0_D0N
D 10 RX1_C RX1_2 D16 2 1 8 RX3_2B D17 2 1 CH_HDMI_CLKP P21 D
CK+ RX1_0B ESD_0402_0.15pF D0 Shield RX3_0 HDMI0_CLKP
D0- 9 D0+ 7
8 6 RX3_1B RX3_2 D18 2 1 CH_HDMI_CLKN P22
D0 Shield RX1_0 HPD1 D1- HDMI_CEC CEC HDMI0_CLKN
D0+ 7 D19 1 2 ESD_0402_10pF D1 Shield 5 U2 HDMI_CEC
6 RX1_1B 4 RX3_1 ESD_0402_0.15pF
D1- RX1_5V D1+ RX3_2B HPD3 D21 CH_DDC_SCL
D1 Shield 5 D20 1 2 ESD_0402_10pF D2- 3 1 2 ESD_0402_10pF W1 HDMI0_SCL
4 RX1_1 2 CH_DDC_SDA W2
D1+ RX1_2B SDA_1 D2 Shield RX3_2 RX3_5V D23 HDMI0_SDA
D2- 3 D22 2 1 22 SHELL3 D2+ 1 1 2 ESD_0402_10pF
2 ESD_0402_0.15pF 20 CH_HDMI_5V V2
D2 Shield RX1_2 SCL_1 SHELL1 SDA_3 D25 HDMI0_5VSENSE
22 SHELL3 D2+ 1 D24 2 1 2 1 W3 HDMI0_HPD
20 ESD_0402_0.15pF ESD_0402_0.15pF
SHELL1 HDMI_CEC D26 1 HDMI_con SCL_3 D27 R32
2 ESD_0402_10pF 2 1
ESD_0402_0.15pF M17
HDMI_con VCC3_3_STB 10K HDMI_VDD1V
DGND D28
DGND DGND DGND P20 HDMI_REXT
2 1
N17 HDMI_VDD3V3
DGND R33
RB520S-30_DNS 27K_DNS CH_CBL_HPD
DGND R35 ZR39745
CEC R34 0R HDMI_CEC
390R_1%

VCC1_1
HDMI PORT 1 HDMI PORT 3 L1 C27

47K
47K
R38 GZ1608D601 C26

0.1uF

47K
47K
R37 RX0_CB D29 2 1 10K RX2_CB D30 2 1 10nF 1nF

0.1uF
10K
RX0_C D31 2 1 RX2_C D32 2 1

C29
CN3 HDMI_VDD
CN2 VCC3_3

C28
R41
R40
RX0_0B D33 2 1 21 RX2_0B D35 2 1
SHELL2

R36
R39
21 23 19 DGND HPD2 L2
SHELL2 HPD0 RX0_0 SHELL4 HP DET RX2_5V RX2_0 D36 GZ1608D601 C30 C31
23 SHELL4 HP DET 19 DGND D34 2 1 +5V 18 2 1
18 RX0_5V 17 0.1uF 10nF
+5V GND SDA_2
GND 17 DDC DATA 16
16 SDA_0 RX0_1B D37 2 1 15 SCL_2 RX2_1B D38 2 1
DDC DATA SCL_0 DDC CLK ESD_0402_0.15pF
DDC CLK 15 NC 14
14 RX0_1 D39 2 1 13 R42 0R HDMI_CEC RX2_1 D40 2 1
NC R43 0R HDMI_CEC CEC RX2_CB ESD_0402_0.15pF
CEC 13 CK- 12
12 RX0_CB 11
CK- RX0_2B CK Shield RX2_C RX2_2B D42
CK Shield 11 D41 2 1 CK+ 10 2 1
10 RX0_C 9 RX2_0B ESD_0402_0.15pF
CK+ RX0_0B RX0_2 D0- RX2_2 D44
D0- 9 D43 2 1ESD_0402_0.15pF D0 Shield 8 2 1
8 7 RX2_0 ESD_0402_0.15pF
D0 Shield RX0_0 D0+ RX2_1B
D0+ 7 D1- 6
6 RX0_1B HPD0 D45 1 2 ESD_0402_10pF 5 HPD2 D46 1 2 ESD_0402_10pF
D1- D1 Shield RX2_1
D1 Shield 5 D1+ 4
4 RX0_1 RX0_5V D47 1 2 ESD_0402_10pF 3 RX2_2B RX2_5V D48 1 2 ESD_0402_10pF
C D1+ RX0_2B D2- C
D2- 3 D2 Shield 2
2 SDA_0 D49 2 1 22 1 RX2_2 SDA_2 D50 2 1
D2 Shield RX0_2 ESD_0402_0.15pF SHELL3 D2+ ESD_0402_0.15pF
22 SHELL3 D2+ 1 20 SHELL1
20 SCL_0 D51 2 1 SCL_2 D52 2 1
SHELL1 ESD_0402_0.15pF ESD_0402_0.15pF
HDMI_con
HDMI_con
DGND DGND DGND

DGND

HORIZONTAL MOUNT DGND DGND

HORIZONTAL MOUNT

CH_HDMI_CLKN
CH_HDMI_CLKP
CH_HDMI_D0N
CH_HDMI_D0P
CH_HDMI_D1N
CH_HDMI_D1P
CH_HDMI_D2N
CH_HDMI_D2P

HPD1
RX1_5V
RX3_5V
HPD3

1K
Pulled up to 3.3V on CPU side.

33K
1K
33K
I2C CONTROL ADDRESS:0x9C/9D
EDID SHADOW ADDRESS:0x9E/9F
NEARLY SW IC

R44
R45
S2/SCL_CTL R48 100R_1%
I2C_0_SCL 4,10,11

R46
R47
S1/SDA_CTL R49 100R_1%
I2C_0_SDA 4,10,11

HDMI_3V3
HDMI_3V3
VCC3_3 HDMI_3V3
L3 HDMI_3V3

SCL_1
SDA_1
POW_SINK
CH_CBL_HPD
CH_DDC_SDA
CH_DDC_SCL
SDA_3
SCL_3
BLM18PG121SN1D

1
1
1
1
C32 C33 C34 C36 OE#/POWDN R50 4.7K_NM
C35 I2C_CTL_EN R51 4.7K

75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
10uF/16V 0.1uF 0.1uF 0.1uF 0.1uF D53 D54 D55 D56 DDCBUF_EN R52 4.7K U5

VCC
VCC

GND
GND
GND

SCL2
SCL3

SDA2
SDA3

HPD2
HPD3

POW2
POW3

2
2
2
2
CH_DDC_SCL R56 4.7K 76 50

OUT_D1n
OUT_D1p
OUT_D2n
OUT_D2p
OUT_D3n
OUT_D3p
OUT_D4n
OUT_D4p
GND GND

SCL_SINK
SDA_SINK
ESD_0402_10pF CH_DDC_SDA R53 4.7K RX1_CB RX3_2

HPD_SINK
77 49

POW_SINK
RX1_C IN2D1n IN3D4p RX3_2B
78 IN2D1p IN3D4n 48
DGND CH_CBL_HPD R54 10K HDMI_3V3 79 47 HDMI_3V3
ESD ARE LAYOUTED UNDER SW(Square). POW_SINK R55 100R_1%
CH_HDMI_5V RX1_0B 80
VCC VCC
46 RX3_1
RX1_0 IN2D2n IN3D3p RX3_1B
81 IN2D2p IN3D3n 45
DGND 82 GND GND 44
RX1_1B 83 43 RX3_0
RX1_1 IN2D3n IN3D2p RX3_0B
84 IN2D3p IN3D2n 42
HDMI_3V3 85 VCC VCC 41 HDMI_3V3
RX1_2B 86 40 RX3_C
RX1_2 IN2D4n IN3D1p RX3_CB
87 IN2D4p IN3D1n 39
B 88 PS421 38 B
RX0_CB GND GND RX2_2
89 IN1D1n IN4D4p 37
RX0_C 90 36 RX2_2B
IN1D1p IN4D4n
HDMI_3V3 91 VCC VCC 35 HDMI_3V3
RX0_0B 92 34 RX2_1
RX0_0 IN1D2n IN4D3p RX2_1B
93 IN1D2p IN4D3n 33
94 GND GND 32
RX0_1B 95 31 RX2_0
RX0_1 IN1D3n IN4D2p RX2_0B
96 IN1D3p IN4D2n 30
HDMI_3V3 97 VCC VCC 29 HDMI_3V3
RX0_2B 98 28 RX2_C
RX0_2 IN1D4n IN4D1p RX2_CB
DGND 99 IN1D4p IN4D1n 27
100 GND GND 26

SCL1
SDA1
HPD1
POW1
CEC
DDCBUF_EN
GND
CEXT
PC0/I2C_RST
PC1/I2C_ADDR1
TEST
VCC
CEC_IN
CEC_OUT
S1/SDA_CTL
S2/SCL_CTL
S3/I2C_ADDR0
OE#/POWDN
I2C_CTL_EN
REXT
GND
POW4
HPD4
SDA4
SCL4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
HDMI SWITCH

SCL_0
SDA_0
DDCBUF_EN
CEC_IN
CEC_OUT
S1/SDA_CTL
S2/SCL_CTL
OE#/POWDN
I2C_CTL_EN
SDA_2
SCL_2

STP1

1K
1K

33K
33K

100R_NM
2.2uF
499R_1%

100R_NM
100R_NM

C37

R57
R59
R60
R61
R62
R64

HPD0
RX0_5V R58
RX2_5V R63
HPD2

HDMI_CEC
HDMI_3V3

HDMI_CEC
DGND

A A

ZORAN Confidential
Title
Service Manual

Zoran/HD7X5 Ref. Platform Rev 1.0

Size Document Number Rev
Model No.: HL37XLE2

A1
HDMI I/F
Date: Thursday, May 06, 2010 Sheet 4 of 18
5 4 3 2 1

29
 5 4 3 2 1

30
10uH/300mA

L4 VCC5_0

2 1
SMD_1005MIL

VCC5_0_TU L5
10uH/300mA_DNS
2 1
D SMD_1005MIL D

C38 + C39 + C40

470uF/16V 470uF/16V
0.1uF
Service Manual
Model No.: HL37XLE2

R65
10K R66
10K
NUTUNE

Place parts very close to U111.

8 DIF_N R67 100
+5V IF
4 L6 BLM18AG601SN1D
VT/NC SCL_TV R68 L7 C41
C SCL 6 I2C_1_SCL 3 C
7 SDA_TV 1K
SDA L8 BLM18AG601SN1D I2C_1_SDA 3 39pF
1 NC
2 220nH
NC C42 C43
3 RF AGC AS 5 U1D
9 IF_AGC DIF_P R69 100
IF AGC DIF_P 22pF 22pF
DIF+ 10
11 DIF_N Dmodulator I/F
DIF-
IF_OUT 12

13 GND H1 IF_AINN
14 GND H2 IF_AINP
15 GND
16 GND
TU1 C46 C47 C45 10nF J3
FA2307A_DNS C44 22pF 22pF AFE_SIF
1nF

IF_AGC R70 2K R1 IF_AGC

V5 MPGO_FAIL
TU2 C48
DTV-10A/W41F0 0.1uF
B DIF_N B
DIF2 14 DIF_P
DIF1 13 IF_AGC ZR39745
IF_AGC 12
NC 11
IFA_OUT 10
17 GND AS 9
18 SCL_TV
GND SCL 8 SDA_TV
16 GND SDA 7
15 GND GND 6 VCC5_0_TU
RF_AGC 5 VCC_TUNER
VCC 4
NC 3
R804 NC 2
0 NC 1

A A

ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Tuner & Demodulator I/F
Date: Monday, June 21, 2010 Sheet 5 of 18
5 4 3 2 1
 5 4 3 2 1

Close to 745

C49 0.1uF
D D

C50 L9
18pF 1.8uH
U1E
CVBS_IN
8 CVBS_IN
Video IN I/F
C52 C53
220pF 220pF
R72 R73 4.7K F2
R71 4.7K SVIDEO_Y
E2 SVIDEO_C

D57
75R
CVBS1 F3

ESD-0402
R74 4.7K CVBS1
G2 CVBS2
L10 47R
7 COM_PR2_IN
VIN_R1 H3
C54 C51 VIN_G1 VIN_R
G3 VIN_G
220pF_DNS 22pF VIN_B1 E3
SOY_IN0 VIN_B
K2 VIN_SOGY
C55 0.1uF VGA_R G1
VGA_G VGA_R
F1 VGA_G
L11 47R C56 0.1uF VGA_B E1
C 7 COM_Y2_IN VGA_B C
SOG_IN0 K1
C57 C58 C59 0.1uF VGA_SOG
220pF_DNS 22pF
VGA_HSYNC C1
VGA_VSYNC VGA_HSYNC
D1 VGA_VSYNC
C60 1nF
L12 47R VGA_SCL T2
7 COM_PB2_IN VGA_SCL
VGA_SDA T3
C61 C62 VGA_SDA
220pF_DNS 22pF
PC_UART0RX
UART0TX 3 AFE_1V1
C64 K6
C63 AFE_VDD10_RGB0
K7 AFE_VDD10_RGB1

D58
0.01uF 10uF L9 AFE_GND1
L10

ESD-0402
AFE_GND2
VCC3_3
J6 AFE_VDD3V3_RGB0
VGA_VSYNC D59 D60 PC_UART0TX L13 J7
VGA_VSYNC 13 ESD-0402ESD-0402 CON7 GZ1608D601 C65 AFE_VDD3V3_RGB1
VGA_HSYNC C66 L7
VGA_HSYNC 13 DB15ds_vert 0.01uF 10uF AFE_VDD33_REF
11 1 VGA_R_IN L14 0R C67 0.1uF J1 AFE_FILTOUT
B 17 6 B
VGA_SDA R75 0R 12 2 VGA_G_IN L15 0R C68 0.1uF D2 ADC_EXT_CLK
16 7
VGA_HSYNC R76 1K 13 3 VGA_B_IN L16 0R C70 0.1uF C69 J2 AFE_RSET
8
VGA_VSYNC R77 1K 14 4 1uF
9 C72 ZR39745
VGA_SCL R78 0R 15 5 R81 R79 R82 0.1uF
10 D61 D62 C71 0.01uF R83 56K
AFE_1V1
ESD-0402 ESD-0402 75R 75R 75R C73 3.9nF
R84 R80 D63 D65
ESD-0402 ESD-0402
3.3K 3.3K C74 200pF
D64
ESD-0402

VCC3_3
VGA_SDA
TP5
VCC5V_STB
VGA_SCL R85
TP6
R86 4.7K VGA_SCL
VGA_HSYNC R88 0R_DNS R87 4.7K VGA_SDA
TP7
A 4.7K A
VGA_VSYNC R89 100R
TP8
PC_UART0TX 2 3 UART0RX 3
VGA_R_IN
TP9 ZORAN Confidential
Q1 2N7002LT1
VGA_G_IN Title
1
TP10
R90 100R

ESD-0402
VGA_UART_ON/OFF 12 Zoran/HD7X5 Ref. Platform Rev 1.0
VGA_B_IN
TP11
Size Document Number Rev
A1
Service Manual

D66
Analog Video Inputs
Model No.: HL37XLE2

Date: Tuesday, May 18, 2010 Sheet 6 of 18

5 4 3 2 1

31
 5 4 3 2 1

32
D D

CN6
5
V 1 Y_IN COM_Y2_IN
COM_Y2_IN 6
4
Service Manual

6
Pb_IN COM_PB2_IN
Model No.: HL37XLE2

R 2 COM_PB2_IN 6

L 3 Pr_IN COM_PR2_IN
COM_PR2_IN 6

75R
75R
75R

ESD-0402
ESD-0402
RCA-AV3-H1

ESD-0402
D68
D69

D67
R91
R92
R93
C C

Pr_IN
TP12
Pb_IN
TP13
Y_IN
TP14

B B

A A

Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Component & DVD
Date: Monday, March 22, 2010 Sheet 7 of 18
5 4 3 2 1
 5 4 3 2 1

SIDET14 VIDEO
R94 22K C75 1uF

V 1 CVBS_IN 6
4 R95
5

D70
6 2 AV_L_IN 22K
D R D

ESD-0402
L 3 AV_R_IN R96 22K C76 1uF

RCA3X1 R97

D71
22K

ESD-0402
YPrPb AUDIO IN U1F
R98 22K C77 1uF
Audio IN I/F

R99 A3
T7 LINE_IN1_L
A2 LINE_IN1_R

D72
1 YPBPR_L_IN 22K
B3

ESD-0402
HD_L LINE_IN2_L
3 B2 LINE_IN2_R
R101 22K C78 1uF R100 4.7K C3
C LINE_IN3_L C
4 2 YPBPR_R_IN R102 4.7K C2
HD_R LINE_IN3_R
A4 LINE_IN4_L
R103 A1 LINE_IN4_R
RCA-238H

D73
22K R104 4.7K B4
R105 4.7K LINE_IN5_L
B1

ESD-0402
LINE_IN5_R

ZR39745

B B
CN21 VGA-R/L VGA AUDIO IN
R106 22K C79 1uF
1 5 VGAL_IN
1 5 VGAR_IN
2 2 6 6
3 3 7 7
4 R107
4

D74
22K

ESD-0402
R108 22K C80 1uF

R109

D75
22K

ESD-0402
YPBPR_R_IN
TP15
A CVBS_IN YPBPR_L_IN A
TP16 TP17
VGAR_IN AV_L_IN COMPOSITE & SVIDEO AUDIO IN
TP18 TP19
VGAL_IN AV_R_IN ZORAN Confidential
TP20 TP21
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Service Manual

Audio Inputs
Model No.: HL37XLE2

Date: Tuesday, March 23, 2010 Sheet 8 of 18

5 4 3 2 1

33
 5 4 3 2 1

34
D D
Service Manual

U1G
Model No.: HL37XLE2

Audio OUT I/F

C81 2.2uF LINEOUT1_L 10
B5 LINE_OUT1_L
LINE_OUT1_L LINE_OUT1_R C82 2.2uF
LINE_OUT1_R A5 LINEOUT1_R 10
B6 LINE_OUT2_L C83 2.2uF LINEOUT2_L 10
LINE_OUT2_L LINE_OUT2_R
LINE_OUT2_R A6
C84 2.2uF LINEOUT2_R 10
SPDIF C8

ASPDIF 10
F7 VCM
C AC_VCM C
E6 VREF_AADC
AC_VREFDAC1 VREF_ADAC
AC_VREFDAC2 E7
AC_VREFADC F6 Close to U1
AC_AGNDREF G7

H6 C85 C86 C87 C88

AC_AVDD 0.1uF 0.1uF 0.1uF 0.1uF
VCC3_3

R110 1R
ZR39745
C89
C90
10uF/16V 0.1uF

B B

A A

ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Audio out
Date: Tuesday, March 23, 2010 Sheet 9 of 18
5 4 3 2 1
 5 4 3 2 1

12V_AUDIO

R111

10K 12V_AUDIO L79

C95 U6 12V_AUDIO 600(4.5X3.2)
PHONE_OUT_R R112 C96 C459 0.1uF VCC3_3 VCC3_3
1 OUTA VDD 8

+
39K 2 INA- OUTB 7 PHONE_OUT_L
R113 39K C460 0.1uF C461 0.1uF R782 10R R783 10R CON2

+
3 INA+ INB- 6
100uF/16V 4 VSS INB+ 5 VCC12V_IN L18 12V_AUDIO Speaker
100uF/16V 600(4.5X3.2) C266 100uF/16V C462 C463 100uF/16V C464 10uF C465 10uF AMP-Rout+ 1
D R114 LM4558 R115 470uF/16V C466 0.1uF AMP-Rout- 2 D
10K 10K C467 0.1uF C468 0.1uF C469 0.1uF AMP-Lout- 3
AMP-Lout+ 4
R116

10K C102
10uF/16V

2
3
44
45
40
41
34
35
13
27
9 LINEOUT1_R U55
C470C471C472C473
VCC3_3 R785 NC/3R3C474 NC/10nF
NC NC NC NC L80 22uH

AVCC
PVCC
AVDD
DVDD
22R AMP-Lout+

PVCC_A
PVCC_A
PVCC_B
PVCC_C
PVCC_D
PVCC_D
9 LINEOUT1_L 9 I2S_MCLK I2S_MCLK R786 15 MCLK OUT_A 1
9 I2S_SCLK I2S_SCLK R787 22R 21 SCLK C477 C478
9 I2S_LRCLK I2S_LRCLK R788 22R 20 LRCLK C476 220nF/25V
22R BST_A 4 100nF/25V 100nF/25V C475
9 I2S_SDIN I2S_SD0 R784 22 SDIN
R781 C479 220nF/25V C481 470nF
10K R789 22R 24 BST_B 43 L81 22uH C480
4,10,11 I2C_0_SCL R790 22R 23 SCL 100nF/25V100nF/25V AMP-Lout-
12V_AUDIO POWER_UP/DOWN 4,10,11 I2C_0_SDA R791 0R 19 SDA OUT_B 46
R741 VCC3_3 PDN R792 NC/3R3C482 NC/10nF

3
8 NC
10K R793 C483 4700pF C484 1uF/16V
Q55 R794 VCLAMP_AB 5
1 470RC485 47nF 11
PLL_FLTP
R126 MMBT3904 C486 1uF/16V
AV_R_OUT C117 Close to Pin 12 VCLAMP_CD 32 R795 NC/3R3C487 NC/10nF

2
12 VR_ANA
10K 12V_AUDIO 12K C488 0.01uF L82 22uH

3
C112 U8 R308 4.7K R318 4.7K_DNS R746 C489 4700pF 10 AMP-Rout+
AV_R_OUT R127 C113 Q74 VCC3_3 R797 470RC490 47nF PLL_FLTM OUT_C 39 C492 C493
1

3
1 OUTA VDD 8
39K 2 INA- OUTB 7 AV_L_OUT R312 MMBT3904 R796 R798 R799 18.2K_1%
16 OSC_RES C491 220nF/25V
10uF/16V R131 39K Q76 2K 200_1% BST_C 42 100nF/25V 100nF/25V C494
1

2
3 INA+ INB- 6 13 AMP_STB
4 VSS INB+ 5 10uF/16V MMBT3904_DNS C454 R800 C498 0.1uF 18 C495 220nF/25V C497 C499 470nF
47K C496 4.7uF VR_DIG BST_D 33 L83 22uH
10uF/16V_DNS

2
R133 LM4558 R134 10K C500 NC/2200pF
6 100nF/25V 100nF/25V AMP-Rout-
10K 10K R801 22K 7 SSTIMER OUT_D 36
VCC3_3 NC OC_ADJ
R137 VCC5V_STB VREG 31 R802 NC/3R3
C501 NC/10nF
14 FAULT
R803 25 RESET
10K C121 D127 1N4148 2 3 AV_L_OUT C502

PGND_AB
PGND_AB
PGND_CD
PGND_CD
DVSSO
AVSS
DVSS
AGND
GND
STEST
EPAD

C 10uF/16V 2.2uF C

3
R251
9 LINEOUT2_R Q304 9

47
48
37
38
17
28
30
29
26
49

MMBT3906 Q75 R761 NC TAS5707

1
1
R311 10K MMBT3904
12V_AUDIO 10K

2
Q305 MMBT3906 2K R774
9 LINEOUT2_L
2 3 PWR_ON-OFF_MUTE R805 100R
10K R735

3
10K
D126 PHONE_OUT_R 1 Q54

1
14 AUD_AMP_MUTE AUD_AMP_MUTE
1N4148 R313 MMBT3904

3
10K R314 R740

2
2K 1 Q72 C503
MMBT3904 2.2uF
VCC5_0 2K

1
+ C458
L17 + C452 100uF/16V
SPDIF OUT(Vertical) BLM18AG601SN1D 100uF/16V PHONE_OUT_L

2
3
R249
1 Q73
MMBT3904

4
6
2
2K

4
6
9 ASPDIF ASPDIF R252 330R SPDIF 1 IN J2
GQ-05_H
PHONE_OUT_R
2 VCC TP26
PHONE_OUT_L
TP27

5
7
3 GND
R254
10K AMP-Lout+

5
7
TP28
C240
4.7uF/10V AMP-Lout-
TP29

B AMP-Rout- B
TP39
AMP-Rout+
TP40
SPDIF
TP30
AV_L_OUT
TP31
AV_R_OUT
TP32

VCC3_3_STB

Audio_OUT T8
STP2
AV_L_OUT 5 5 R161
1 1 10K CN7 PHONEJACK
6 6 2 2
7 7 3 3
AV_R_OUT 12 HEADPHONE_PLUG HEADPHONE_PLUG 1
4 4 1 5 5 PHONE_OUT_R
2 2 6 6
3 PHONE_OUT_L
2

D79 3 7 7
4 4

2
1K
1K

2
1
1
C141
R165 C142
1

R164 470pF 620R 470pF

2
2
620R

1
D82
D83
D80
D81

AUDIO OUTPUT
ESD_0402_10pF

1
R162
R163

ESD-0402_DNS
ESD-0402_DNS
ESD-0402_DNS
ESD-0402_DNS

HEADPHONE OUT

A A

Title
Zoran/HD775 Ref. Platform
Service Manual

Size Document Number Rev

10
Model No.: HL37XLE2

Audio AMP
Date: Monday, June 21, 2010 Sheet 10 of 18
5 4 3 2 1

35
 5 4 3 2 1

36
U1H

LVDS & TCON I/F CN14

RP1A LVDS_D0O_N
LVDS_D0O_N A15 LVDS_D0O_N10x4 8 1 1 2
RP1B LVDS_D0O_P
LVDS_D0O_P B15 LVDS_D0O_P1 0x4 7 2
LVDS_D0E_N3 4 LVDS_D0E_P VCC5_0
D RP1C LVDS_D1O_N CN11 VCC3_3 LVDS_D1E_P D
LVDS_D1O_N A16 LVDS_D1O_N10x4 6 3 LVDS_D1E_N5 6
RP1D LVDS_D1O_P
LVDS_D1O_P B16 LVDS_D1O_P1 0x4 5 4 7 8 2
LVDS_D2E_N9 10 LVDS_D2E_P R167

2
RP2A LVDS_D2O_N LVDS_D0O_P LVDS_CE_P
LVDS_D2O_N A17 LVDS_D2O_N10x4 8 1 LVDS_D0O_N 1 2 LVDS_CE_N11 12
RP2B LVDS_D2O_P R166
LVDS_D2O_P B17 LVDS_D2O_P1 0x4 7 2 13 14
LVDS_D1O_N 3 4 LVDS_D1O_P LVDS_D3E_N
15 16 LVDS_D3E_P 4.7K_DNS
LVDS RP2C LVDS_D3O_N LVDS_D2O_P 4.7K_dns
A18 LVDS_D3O_N10x4 6 3 LVDS_D2O_N 5 6 17 18
1

LVDS_D3O_N RP2D
Service Manual

B18 LVDS_D3O_P1 0x4 5 4 LVDS_D3O_P 7 8 LVDS_CO_P FORMAT 19 20 DCR_EN/DISPEN

1
LVDS_D3O_P LVDS_D4E_N LVDS_D4E_P
Model No.: HL37XLE2

LVDS_CO_N 9 10 21 22
1

RP3A LVDS_CO_N LVDS_D3O_P 3V_SDA 3V_SCL R169

A14 LVDS_CO_N1 0x4 8 1 LVDS_D3O_N 11 12 23 24

2
LVDS_CO_N RP3B LVDS_CO_P LVDS_D4O_P Panel_power Panel_power I2C_0_SCL 4,10,11
LVDS_CO_P B14 LVDS_CO_P1 0x4 7 2 LVDS_D4O_N 13 14 25 26
15 16 R168 27 28
RP3C LVDS_D4O_N 0R_DNS
LVDS_D4O_N A19 LVDS_D4O_N10x4 6 3 29 30
RP3D LVDS_D4O_P 4.7K R170 NC BRT_CNTL_OUT
B19 LVDS_D4O_P1 0x4 5 4 31 32
2

LVDS_D4O_P

1
LVDS_D5O_N C19
C18 CON16-LVDS
LVDS_D5O_P
RP4A LVDS_D0E_N 4,10,11 I2C_0_SDA
LVDS_D0E_N A9 LVDS_D0E_N1 0x4 8 1
RP4B LVDS_D0E_P CON32-LVDS
LVDS_D0E_P B9 LVDS_D0E_P1 0x4 7 2
RP4C LVDS_D1E_N
LVDS_D1E_N A10 LVDS_D1E_N1 0x4 6 3
RP4D LVDS_D1E_P BRT_CNTL_IN R171 NC
LVDS_D1E_P B10 LVDS_D1E_P1 0x4 5 4
C RP5A
C
A8 LVDS_CE_N1 0x4 8 1 LVDS_CE_N
LVDS_CE_N RP5B LVDS_CE_P
LVDS_CE_P B8 LVDS_CE_P1 0x4 7 2
RP5C LVDS_D2E_N VCC3_3 VCC5_0
LVDS_D2E_N A11 LVDS_D2E_N1 0x4 6 3
RP5D LVDS_D2E_P
LVDS_D2E_P B11 LVDS_D2E_P1 0x4 5 4
RP6A LVDS_D3E_N R172
LVDS_D3E_N A12 LVDS_D3E_N1 0x4 8 1
RP6B LVDS_D3E_P
LVDS_D3E_P B12 LVDS_D3E_P1 0x4 7 2 1K
R173
RP6C LVDS_D4E_N
LVDS_D4E_N A13 LVDS_D4E_N1 0x4 6 3
RP6D LVDS_D4E_P R174 4.7K
LVDS_D4E_P B13 LVDS_D4E_P1 0x4 5 4 BL_ON/OFF 17
4.7K_DNS
C13 R176
LVDS_D5E_N R175 10K Q9
LVDS_D5E_P C12 10K
MMBT3904

3
Q10
R177
R178 820R_1% 1
12 LCD_ON
E12 LVDS_REXT
LVDS_REXT PWM1 10k MMBT3904
C22

2
PWM

B A22 B
STH1
RVS D20
TP B22
TCON A20
STV1 VCC5V_STB
CPV1 C20
OE1 A21
STH2 B21
B20 VCC3_3_STB
STV2
CPV2 C21
D19 R179
OE2 BRT_CNTL_IN R181 1K_DNS
GPO F14
100R
R180 R182 0R R183
17 BRT_CNTL_OUT
ZR39745 0R
10K_DNS
3

R184 Q11 1 10K PWM1

C143 4.7K R185_DNS
4.7uF/10V_DNS MMBT3904_DNS
2

A A

ZORAN Confidential
Title

LVDS Video I/F Zoran/HD7X5 Ref. Platform Rev 1.0

Size Document Number Rev
A1
LVDS & TCON I/F
Date: Monday, June 21, 2010 Sheet 11 of 18
5 4 3 2 1
 5 4 3 2 1

U1.H19• •GPIO• • •HEADPHONE_PLUG

• 10.03.19
U1I U1.J21• •VGA_UART_ON/OFF• • •I2S_MCLK
• 10.03.19
U1.H22• •GND• • •VGA_UART_ON/OFF
• 10.03.19
D
GPIO I/F D

J19 BOOT_0 I2S_LRCLK 10

GPIO_P0 BOOT_1
GPIO_P1 J20 I2S_SCLK 10
GPIO_P2 J21 I2S_MCLK 10
J22 PWR_SW_USB
GPIO_P3 PWR_SW_USB 17
GPIO_P4 H19 HEADPHONE_PLUG 10
GPIO_P5 H20 I2S_SDIN 10
H21 SPI_WEN
GPIO_P6 SPI_WEN 3
GPIO_P7 H22 VGA_UART_ON/OFF 6
GPIO_P8 G19
GPIO_P9 G20
GPIO_P10 G21
G22 LCD_POWER_ON
GPIO_P11 LCD_POWER_ON 17
GPIO_P12 F19
GPIO_P13 F20
F21 LCD_ON
GPIO_P14 LCD_ON 11
C F22 C
GPIO_P15
GPIO_P16 E19
Bootstrap Configuration:
IRB E20 Please note: this section can not be removed

GPIO1=0 & GPIO0=0 from SPI boot

ZR39745 GPIO1=0 & GPIO0=1 from UART boot
GPIO1=1 & GPIO0=0 from NAND8 LP boot
GPIO1=1 & GPIO0=1 from NAND8 SP boot
VCC3_3

J3
B B
2.5mm_DNS

BOOT_0 BOOT_1

R186 R187
4.7K 4.7K

A A

Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
GPIO I/F
Service Manual
Model No.: HL37XLE2

Date: Monday, June 21, 2010 Sheet 12 of 18

5 4 3 2 1

37
 5 4 3 2 1

38
U1J

MCU I/F

FP_KEY_IN L1 M1
VCC3_3_STB FP_KEY_IN2 ADC8_IN0 VDD33_BOD
L2 ADC8_IN1
L3 ADC8_IN2
M2 R190 10K
D ADC8_IN3 D
M3 ADC8_IN4 ADC8_RBIAS L4
R188 R189
15K M5
15K VBAT
6 VGA_HSYNC P4 INT0_N/GPIO_TVP13/HDMI2_HPD
CNE2 AUD_AMP_MUTE P3
Key 10 AUD_AMP_MUTE INT1_N/GPIO_TVP23
6 VGA_VSYNC U3 INT2/GPIO_TVP29
4 T4 T0/GPIO_TVP21/HDMI2_5VSENSE
Service Manual

3 KEY_IN2 R191 10 FP_KEY_IN2 AMP_STB P5 U9 VCC3_3_STB

KEY_IN R192 10 FP_KEY_IN 10 AMP_STB T1/GPIO_TVP24 CLK25M_VDD3V3 L23
Model No.: HL37XLE2

2
1 M4 C144 GZ1608D601
TVCPU_PWM0
C145 C146 IRR T1 10uF
0.1uF 0.1uF IRR
TEST_MODE P1 WDT_EN
TVM_BOOT P2 BOOT_OPT
TVM_PWR_ON2 R2 N5
17 TVM_PWR_ON2 TVM_PWR_ON1 POWER_CTL1 CLK32K_RTC
15 TVM_PWR_ON1 R3 POWER_CTL2
VCC5V_STB
R4 GPIO_TVP0/HDMI1_SCL
R5 GPIO_TVP1/HDMI1_SDA COREVDD_STB T7 VCC1_1_STB
FP_LED1 T5 U7
R193 FP_LED2 GPIO_TVP2/HDMI1_HPD IOVDD_STB
C U4 GPIO_TVP3/HDMI1_5VSENSE C
V3 C147
CNE1 10K_DNS U1.R4\R5\V3• •GPIO• • • • • • • • GPIO_TVP4/HDMI2_SCL 0.1uF
V4 GPIO_TVP5/HDMI2_SDA
5 10.03.19
5 LED_G
4 4
3 LED_R VCC3_3_STB
3 IR R194 100 IRR_IN
2 2
1 ZR39745
1 VCC5V_STB
C148
C149 0.1uF

47pF
EJTAG6 (6pin/2.0mm)

0: MIPS BOOTSTRAP
1: EEPROM BOOTSTRAP
KEY_IN2 TP33 VCC5V_STB
KEY_IN TP34 TVM_BOOT R195 10K
LED_G • • • •330/0603,
• • • • • •5.5mA
• • (blue)
TP35
LED_R TP36
IR TP37
VCC5V_STB TP38
VCC3_3_STB
B R196 B
R197 330
LED_R
4.7K 0: Watchdog Timer Enabled
1: Watchdog Timer Disabled VCC3_3_STB
FP_LED1 Q12
R198 10K MMBT3904 TEST_MODE R199 0_DNS

VCC3_3_STB R200 R201

VCC5V_STB 10K

330

R202 C150 R203

VCC3_3_STB 4.7K
10K 0.1uF R205
Q13
IRR MMBT3904
R204 10K

2
4.7K R206
IRR_IN 1 Q14 FP_LED2 Q15 LED_G
MMBT3904
A
MMBT3906 1K A

3
ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
MCU I/F
Date: Monday, June 21, 2010 Sheet 13 of 18
5 4 3 2 1
 5 4 3 2 1

3.3V Bypass Caps

VCC3_3

1.0V Bypass Caps

C151 C152 C153 C154 C155 C156
D VCC1_1 D
10uF 0.1uF 1nF 1uF 0.1uF 1uF

VCC3_3 C157 C158 C159 C160

0.1uF 1nF 1uF 10uF

C161 C162

0.1uF 1uF
VCC1_1

U1K C166 C167 C168 C163

POWER 0.1uF 1nF 1uF 10uF

VCC3_3
VCC3_3
L24 C164 E16 E9 VCC1_1
GZ1608D601 C165 IOVDD1 CVDD1 VCC1_1
E17 IOVDD2 CVDD4 F9
1uF 0.01uF F15 F10
IOVDD3 CVDD5
F16 IOVDD4 CVDD6 F11
C F17 IOVDD5 CVDD7 H17 C
P7 J17 C169 C170
AFE_1V1 IOVDD6 CVDD8
R7 IOVDD7 CVDD9 K17
C171 C172 L17 0.1uF 1uF
•••••••••••••••••••••••••••••••••••••• CVDD10
CVDD12 U10
••••••••••••••••••••••••••••• 0.01uF 10uF
P17 USB2_VDDA33T

VCC3_3
N7 AFE_VDD10_PLL
L25 C173 M9
GZ1608D601 C174 AFE_PLL_GND
1uF 0.01uF M7 AFE_VDD33_PLL
MVDD1 T11 VCC1_8
MVDD2 U11
VCC3_3 F13 LDI_VDD3V3 MVDD3 T13
MVDD4 T14
L26 C175 F12 U14
GZ1608D601 C176 LDI_CVDD1V MVDD5
MVDD6 T15
1uF 0.01uF U15 1.8V Bypass Caps
MVDD7
R17 DDRPLL_AVDD3V3
VCC1_1 VCC1_8

B L27 C177 B
GZ1608D601 C178 T9
1uF 0.01uF SYSPLL_AVDD3V3 C179 C180 C181 C182 C183 C184

T17 10uF 0.01uF 1nF 0.01uF 1nF 0.01uF

DDRPLLVDD
VCC3_3 P15 DDRPLLVSS ZR39745
•••••••••••••••••••••••••••••••••••••• L28 C185 T10
GZ1608D601 C186 CVDD_MSD
••••••••••••••••••••••••••••• P12 CVSS_MSD
10uF 0.01uF

VCC3_3
L29 C187
GZ1608D601 C188
1uF 0.01uF

VCC1_1
L30 C189
GZ1608D601 C190
10uF 0.01uF

A
•••••••••••••••••••••••••••••••••••••• A
VCC1_1
•••••••••••••••••••••••••••••
L31 C191
GZ1608D601 C192
10uF 0.01uF ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Service Manual

IC POWER I/F 1
Model No.: HL37XLE2

Date: Tuesday, May 18, 2010 Sheet 14 of 18

5 4 3 2 1

39
 5 4 3 2 1

40
U1L

GND
H9 GND0 GND29 M10
H10 GND1 GND30 M11 U1M
H11 GND2 GND31 M12
H12 GND3 GND32 M13 1.0V LDO for AFE_PLL
D D
H13 GND4 GND33 M14 HDMI I/F
H14 M15 VCC3_3_STB USE 1.0V
GND5 GND34 U9
H15 GND6 GND35 N9
J9 N10 R21 ? S-1135B10-M5T1S
GND7 GND36 RESERVED1 VCC1_1_STB
J10 GND8 GND37 N11
J11 N12 R22 R207 C193
GND9 GND38 RESERVED2
J12 GND10 GND39 N13 T21 RESERVED3 1 IN VOUT 5
Service Manual

J13 N14 10K 1uF

GND11 GND40 R250
Model No.: HL37XLE2

J14 GND12 GND41 N15 T22 RESERVED4 2 VSS

J15 P9 U21 909R_1% C194
GND13 GND42 RESERVED5
K9 GND14 GND43 P10 3 EN ADJ 4 1uF
K10 GND15 GND44 P11 U22 RESERVED6
K11 P13 V21 C195
GND16 GND46 RESERVED7
K12 GND17 GND47 P14
K13 E13 V22 1uF
GND18 GND49 RESERVED8 R253
K14 GND19 GND50 E14
K15 Y9 2.49K_1%
GND20 GND51
L11 GND23 GND52 Y10
L12 GND24 GND53 Y11
L13 Y12 ZR39745
GND25 GND54
L14 GND26 GND55 Y13
L15 GND27 GND56 Y14
GND57 Y15
C C

ZR39745

N-channel MOSFET
Q16
VCC1_1_STB
AO3400
AFE_1V1

C196 C197
R208 10K
13 TVM_PWR_ON1 0.1uF 10uF

C198
0.1uF

B B

VCC12V_IN U10 L32 VCC1_1

MP1482 15uH/3A R210 0
2 VCC OUT 3 2 1 2A
VCC5_0 R209 100K 7 L15UH_SMD
EN
6 COMP C199
R212 R211
C202 1 5.1K_1% C204
BST C203 C200 C201 C205
8 SS
10nF 33R

1
10nF 470uF/16V 0.1uF 10nF
1uF
C208 + C206 C207 R213 C209 470uF/16V
0.1uF shielding of 20-mil GND R214
0.1uF560pF 27K_1%

2
100uF/16V 4 5
2.2K GND FB

0.925 x (1+Rup/Rdn) = 1.1V

A A

ZORAN Confidential
CORE POWER Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
IC POWER I/F 2
Date: Tuesday, May 18, 2010 Sheet 15 of 18
5 4 3 2 1
 5 4 3 2 1

5V MAIN POWER
VCC12V_IN U11 L33 VCC5_0
MP1484 15uH/3A
2 VCC OUT 3 2 1
D D
R215 100K 7 L15UH_SMD
EN
6 COMP C211
R217 R216
C210 1 12K_1%
BST C212 C214 C215 C216
8

1
10nF SS 33R
C213 + C218 10nF 470uF/16V 0.1uF 10nF
1uF
C217 R218 C219
0.1uF 0.1uF shielding of 20-mil GND R219

2
100uF/16V 560pF 9 2.7K_1%
GND
4 GND FB 5
2.2K

0.925 x (1+Rup/Rdn) = 5.1V

C C

VCC5_0 VCC5_DDR VCC5_DDR

4
U12 AP1084-ADJ/252 VCC1_8
Q17 3 IN OUT 2

1
3 C221
2 C220 + C223 C222

ADJ TAB
R220
0.1uF 470uF/16V 10uF

2
1
AO3401 100uF/16V 220R_1%
1

R221

100R_1%

B B

VCC5_0
4

U13 LM1117MPX-ADJ/SOT223 VCC3_3

3 2 R222 0
VCC5V_STB IN OUT
R223

4
1

U14 LM1117MPX-ADJ/SOT223 VCC3_3_STB C225 C224 C226

ADJ TAB

3 2 R224 0 110R_1% +
IN OUT 0.1uF 10uF
1

1
R225 C229 R226 PCB Footprint = R0603
2

C227 + 100uF/16V

ADJ TAB
C228 110R_1%
0.1uF 10K R227

1
2
10uF 100uF/16V
PCB Footprint = R0603 180R_1%
PCB Footprint = R0603
R228

A 180R_1% A
PCB Footprint = R0603

Title
Zoran/HD775 Ref. Platform
Size Document Number Rev
10
Service Manual

Power & Ground 1

Model No.: HL37XLE2

Date: Wednesday, March 31, 2010 Sheet 16 of 18

5 4 3 2 1

41
 5 4 3 2 1

42
VCC12V_IN

VCC5V_STB

1
2
C230
+ C231
0.1uF VCC3_3_STB Q18 Panel_power

1
VCC12V_IN CN17 Power_Main R236 LVDS_VD

2
1 100uF/16V 1K VCC3_3_STB LVDS_VD 3
1 2 2 VCC3_3_STB 2
3 3 4 4
VCC5V_STB 5 R237 • •LVDS_VD=12V,• •R231=2K
5 6 6 SW_POWER • •LVDS_VD=5V,• •R231=0 R229
D 7 10K D
7 8 8 BRT_CNTL_OUT 11
9 SW_POWER R238 10K AO3401

3
9 10 10 BL_ON/OFF Q21 10K R239 R230 1
11 11 12 12 BL_ON/OFF 11
1 10K R231 2K
MMBT3904 R240 R232 10K

1
3
C238 Q22 10K

2
3
+ 1 TVM_PWR_ON2 13 10K Q19
MMBT3904 R233 4.7K 1 C232
MMBT3904

2
2
3
1
100uF/16V_DNS Q20 0.1uF_DNS C234 C235

1
R234 10K 1 C233 +
12 LCD_POWER_ON
MMBT3904 + 0.1uF
Service Manual

2
2
100uF/16V

2
MAIN POWER
Model No.: HL37XLE2

100uF/16V

LVDS_VD VCC12V_IN

R235 0

Panel Power Control LVDS_VD VCC5_LVDS

VCC12V_IN U15 L34 VCC5_LVDS
C C
MP1482_DNS 15uH/3A_DNS R260 0_DNS
2 VCC OUT 3 2 1
R256 100K 7 L15UH_SMD
EN
6 COMP C262
R255 R258
C263 1 12K_1%
BST C265 C257 C256 C258
8

1
10nF SS 33R
C264 + C261 10nF 0.1uF
470uF/16V_DNS1uF_DNS 10nF VCC_5V_USB VCC5_USB_IN
C255 R259 C260
0.1uF 0.1uF shielding of 20-mil GND R257 R241

2
100uF/16V_DNS 560pF 2.7K_1% 0_DNS • • •R237,•
• • • •USB•
• •• • •
4 GND FB 5
2.2K VCC3_3_STB VCC_5V_USB 3
2
Q23
R242
0.925 x (1+Rup/Rdn) = 5.1V 10K AO3401
R243 1 R244
4.7K
R245 10K
3

10K Q24
B R246 4.7K 1 C236 B
MMBT3904
3Q25 • • •USB•
• • • •
2

R247 10K 1 C237 0.1uF_DNS

12 PWR_SW_USB
+
MMBT3904
2

LABEL1 LABEL2
2

100uF/16V
QC LABEL QC LABEL
VCC_5V_USB VCC5_0

8
9
8
9
8
9
8
9
NC NC
7 1 7 1 7 1 7 1 1
2 2 2 2 2 USB Power Control R248 0
6 3 6 3 6 3 6 3 6 3

H1 H2 H3 H4 H5

5
4
5
4
5
4
5
4
5
4
PAD PAD PAD PAD PAD

HOLE

8
9
8
9
8
9

8
9
8
9
8
9
A
7 1 1 7 1 7 1 A
7 1 7 1 7 1 1 1 2 2 2 2
2 2 2 2 2 6 3 6 3 6 3 6 3
6 3 6 3 6 3 6 3 6 3
H14 H15 H16 H17

5
4
5
4
5
4
5
4

H6 H10 H11 H12 H13 PAD PAD PAD PAD

5
4
5
4
5
4
5
4
5
4
PAD PAD PAD PAD PAD Title
Zoran/HD775 Ref. Platform
Size Document Number Rev
10
Power & Ground 2
Date: Tuesday, May 18, 2010 Sheet 17 of 18
5 4 3 2 1

ZORAN Confidential
 5 4 3 2 1

D D
GPIO Pin Table

Signal ZR39745 GPIO # Function Note

VGA_HSYNC GPIO_TVP13 VGA wake-up control detection

AUD_AMP_MUTE GPIO_TVP23 AMP mute control Active high
AMP_STB GPIO_TVP24 AMP standby control Active high
TVM_PWR_ON2 POWER_CTL1 System power control Active high
TVM_PWR_ON1 POWER_CTL2 System power control Active high
DVD_AUTO_SW GPIO_TVP0
C C
DVD_STB GPIO_TVP1
FP_LED1 GPIO_TVP2
FP_LED2 GPIO_TVP3
PWR_SW_DVD GPIO_TVP4
VGA_UART_ON/OFF GPIO_P2
PWR_SW_USB GPIO_P3 USB power on/off Active low
COMP_SW1 GPIO_P4 Select component and DVD 0: Component 1: DVD
SPI_WEN GPIO_P6 SPI flash protection control Active low
LCD_POWER_ON GPIO_P11 Panel power on/off control Active low
LCD_ON GPIO_P14 BL on/off Active high

B B

GPOIs Table

A A

ZORAN Confidential
Title
Zoran/HD7X5 Ref. Platform Rev 1.0
Size Document Number Rev
A1
Service Manual

GPIO_Table
Model No.: HL37XLE2

Date: Monday, March 22, 2010 Sheet 18 of 18

5 4 3 2 1

43
44
Customer Model HL37XLE2
Service Model HL37XLE2a 37" LCD PANNEL
Factory Model LEA37A300
Serial No. DC1CW0E0100
2
Service Manual

Job Order No. AT100323LED37A300

Model No.: HL37XLE2

Country America
7-2. Circuit Diagram

CON2

CN11
CN17
Customer HAC

CON2
Brand 2
Haier

CN14
2 3
3
Power

CON3
CNE2 CNE1
CON1
1 TUNER

NO. NAME Serial NO. Spec Quantity

2 2
1 Power wire 0090401964

2 LVDS wire 0090402724C

3 Speaker wire 0090400647K

4 Remote wire 0090401643B

Remote panel subassembly Keypad board
5 Keypad wire 0090402553A
6 Power supply wire 0090402846A
7 Connection wire 0090402861

Workout Auditing Standard- Approve

ization
 Service Manual
Model No.: HL37XLE2

Chapter 8. Measurements and Adjustments

8-1. Service Mode

8-1-1.How to enter into Service Mode

The way to the factory mode menu:

Step 1: Press the "Menu" button,
Step 1: Select the Audio menu,
Step 2: Input 8893,
Step 3: Press the “Enter” button.
System will be into the factory mode menu when 4 steps above are done.

8-1-2.How to exit
If you want to exit this factory menu, please press the button ”Exit” on the remote.

8-2. Measurements and Adjustments

8-2-1. Software Upgrade

(See picture on the next page.)

45
 Service Manual
Model No.: HL37XLE2

8-2-2. Auto Color

The option could only be used in the VGA and Component model. When we found the color in
the two models was abnormal. Then we can use the function to adjust it automatically

46
 Service Manual
Model No.: HL37XLE2

8-2-3. white Balance/Color Temp.

The function could adjust the Color Temperature, used when debugging.

47
 Service Manual
Model No.: HL37XLE2

8-2-4. Picture Mode

48
 Service Manual
Model No.: HL37XLE2

8-2-5. Audio Mode

49
 Service Manual
Model No.: HL37XLE2

8-2-6. SSPLL Setting

8-2-6. Aging Mode

Turn it "ON" to enter the aging mode,.This is for factory run-in testing.The screen would desplay
red,green,blue and black screen repeatedly.Each color screen could be exam at that time (See
picture on the next page.)
50
 Service Manual
Model No.: HL37XLE2

8-2-7. Reset to default

The function could make the adjustment of Service mode turn back to the factory default setting.

51
 Service Manual
Model No.: HL37XLE2

8-2-8. Reset all settings to default

The function could make the model turn back to the factory default setting.

Remark:

The date of the chart only is an example, please don’t adjust the factory mode base on it.

52
 Service Manual
Model No.: HL37XLE2

Chapter 9. Trouble shooting

9-1. Simple check

Verify if the television is properly plugged

Verify if the television is properly supplied power
No picture/ No sound
Verify if electricity is available.

Verify if correct signals are input

Press INPUT button to change signal input to TV input
Blank screen
Restart the television of power supply is interrupted

Press Mute button and verify if Mute mode is set.

Switch to otger channel and verify if the same problem
No sound happens.
Press VOL+ button to see of he problem can be solved.

Verufy if sound system is correct .Refer to some chapter for

Poor sound
adjust.

Verify if correct channel is selected.

No picture in some channel Adjust the antenna.
Make adjustments by Fine Tune and MANUAL Scan.

Verify if the same problem exists in other channels.

No color for some channel program
check out of picture and sound system.
(black and white)
Refer to relative instructions in the Manual for color adjust.

Verify if the antennal is correctly connected.

Spots with some or all pictures Verify if the antennal is in good condition.
Make fine adjustment of channel.

Horizontal/ vertical bars or picture Check for local interference such as an electrical appliance
shaking or power tool.

Disconnect the television from power supply and 10

seconds later, connect the television to the power supply.
Television out of control
If the problem still exists, contact authorized after-sales
service for technical assistance.

53
 Service Manual
Model No.: HL37XLE2

9-2. Mainboard Failure Check

Symptom: No Sound
No Sound
(All Mode)

Fail
Check the input
Change Source input
Source

Pass

Fail
Check the Re-soldering or change
input/output IC U13

Pass

Fail
Check the Re-soldering or change
input/output IC U55

Pass

Fail
Check the Re-soldering or change
input/output IC U2

Pass

Fail
Check the Change the Speaker
Speaker

Pass

Check the
Sperker wire

54
 Part Name Description Phenomena Failure cause
Block Defect :TCP cracking or cracking
Dim or L/D :TCP Sunken
V B/D Vertical bar
Failure Mode

:TCP lead cracking

:ACF bonding short
9-3. Pannel Failure

:Awful environment and

V Dim Vertal gray line something electric enter
into LCD
:Mis-align between TCP and
Panel
Vertical color line(light or
V L/D :Panel failure
dark forever)

TCP :TCP failure

H B/D Horizontal bar

H Dim Horizontal gary line

Horizontal line(light or
H L/D
dark forever)
Service Manual
Model No.: HL37XLE2

55
56
Part Name Description Phenomena Failure Cause
Service Manual

Dot Defect Bright dot dark dot in pannel Incoming Inspection Standard
Model No.: HL37XLE2

Bladder between Polarizer and

Polarizer Bubble Bladder in Polarizer
top glass

Panel or Polarlzer

Polarizer Scratch Polarizer Scratch Tine or rigidity arose

F/inside Polarizer Eyewinker inside Polarizer Eyewinker inside Polarizer

Abnormal Display Abnormal Display

1.Chip lose action

Circuit 2.IC ahort or jointiog bad
3.Pannel and vsc connect bad
Flashing Bright and dark display alternately
 Part Name Description Phenomena Failure Cause

B/L normal,
White Screen
only white screen display

Maybe caused by surge current and EDS

B/L normal,
Black Screen
only Black screen display

Circuit LCD
FIIcker Crosstalk
Vcom imbalance

Only Capacitance
Abnormal Color
color abormal improper bring crosstalk inside LCD pannel

1.Chip
lose action
Only
Abnormal Color 2.IC short or jointion bad
color abnormal
3.Pannel and vsc connect bad
Service Manual
Model No.: HL37XLE2

57
58
Part Name Description Phenomena Failure cause
Mechanlcal When Caused
Nolse turn panel,appear cacophony by Mechanica noise of backlight unit

Causeed by
Service Manual
Model No.: HL37XLE2

Ripple Connectric circle between

mechanism and pannel

*Connect
B/L off B/L lose action badness
between wire and electrode

*Connect
B/L brightness darker than
B/L dark badnessShort between wire and electrode
normal

Operation
B/L B/L
abnormal
wire damaged wire damaged
or systemic noise
Operation
B/L wire open Without backlight abnormal
or systemic noise

Short bitween lamp housing and wire, Because

B/L shut down B/L shutdown in sometime
consume power too much

F/M
F/M inB/L ,white,balck Rotundity F/M in B/L unit
or wirelike
 Part Name Description Phenomena Failure Cause

Brightness
Light leakage at bottom of LCM brighter B/L unit badness
than normal

Mechanlcal or B/L
Uniformity B/L brightness asymmetric Sheet in B/L unit is uneven

*Lack screw
Lack screw
Mount hole Screw damage
or screw damage
Service Manual
Model No.: HL37XLE2

59
Sincere Forever

Haier Group
Haier Industrial Park, No.1, Haier Road
266101, Qingdao, China
http://www.haier.com

Printed in China
Service Manual
Model No.: HL37XLE2

61