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International Journal of

Advanced Structures and Geotechnical Engineering


ISSN 2319-5347, Vol. 02, No. 01, January 2013

Evaluating the Effect of Bentonite on Strength and Durability of High


Performance Concrete
JUNAID AKBAR, BASHIR ALAM, MUHAMMAD ASHRAF, SALMAN AFZAL,
ASFANDYAR AHMAD, KHAN SHAHZADA
Department of Civil Engineering, University of Engineering & Technology, Peshawar, Pakistan
Email: shah_civil2003@yahoo.com, khanshahzada@nwfpuet.edu.pk
Abstract: Two very basic possessions of concrete are being addressed by this research work i.e. Durability and
Compressive Strength of concrete. The major variable that is introduced in the research work is Bentonite as
partial replacements by weight of cement. The experimental program explained by this explosion contains two
parts. The first part was to investigate the potential use of Bentonite to evaluate its impact on Compressive
strength of High Performance Concrete (HPC). An HPC batch, properly mix designed was primed, aiming at
strength of 6000psi. Super plasticizer was also introduced to attain high workability. Some part of the batch was
treated for a Compressive Strength test. The second part of research work addresses its effect on Durability of
concrete. For this purpose the rest of the batch was exposed to a cycle of wetting and drying in sulfate ironic
atmosphere, the solution containing 50 g/l of Na2SO4. The durability was measured in terms of resistance
offered to the penetration of sulfate ions into the concrete. Ultrasonic Pulse Velocity testing was performed for
this purpose and the quality of concrete was checked. It was seen from the results that Bentonite resulted in poor
early stage and good later stage Compressive strength when compared with Control samples. On the other hand
it showed very good resistance to sulfate attack. Control samples which were exposed to sulfate environment
were affected very harshly. The main conclusions drawn from this research work is that Bentonite can be
used in a place where later stage strength is required. And for durability purposes it gives good results at every
stage.

Keywords- UPV Testing, UTM Testing, Sulfate Attack.

I. Introduction
The Normal Cement Concrete structures require Blended cements containing higher amount of natural
costly repairs during their service life as they pozzolans shows excellent ability to reduce the alkali-
deteriorate before their service life is achieved. Four silica expansion and yields almost equal strength to
main environmental phenomenons affect concrete. Portland cement at the age of 91 days. [3].The
They are alkali-aggregates reaction, freezing and mechanical and durability properties of metakaolin
thawing of concrete, corrosive action of clay and silica fume concretes have been also studied.
reinforcement, sulfate attack. In each case, concrete It is found that metakaolinite-clay concrete has
is penetrated by chemical solutions causing damages. superior strength development and similar chloride
[1]. High performance concrete (HPC) enhances the resistance to silica-fume concrete. [4].The effect of
durability and/or high strength which results in metakaolin clay replacement of cement on the
economical and long-lasting structures. [2].The less durability of concrete to sulfate attack has also been
permeable HPC resists the permeability of aggressive investigated. The study showed that metakaoline
solutions and, therefore making concrete more replacement of cement increased the sulfate resistance
durable. Pozollanic materials which are used as of the concrete. The sulfate resistance of metakaoline
cementitious materials result in high compressive concrete increased with increasing the metakaolin
strengths, above 40 MPa (6000 psi). The sulfate attack replacement level. The sulfate resistance of
can be well-defined as a sequence of chemical metakaolin concrete at w/c ratio of 0.5 is more than, at
reactions, in the existence of sulfate ions, which w/c ratio of 0.6. [5]. Research has also been carried
arises in hardened concrete. The product obtained out on the use of bentonite clay as replacement of
from these reactions holds larger volume than the cement. Hassan et al. (2003) found out the reactivity
reactants thus causing internal stresses in the concrete. index of mortar cubes containing Jehangira bentonite
These stresses lead to cracks in the concrete and as replacement of cement. He concluded that 40 per
reduce the life span of the concrete structure. [8]. The cent replacement of bentonite in mortar and 25 per
degradation caused by sulfate attack depends on cent replacement in concrete yielded satisfactory
several factors including the exposure conditions. The results when used AS SUCH (without any heat
exposure conditions may be continuous immersion in treatment). [6]. Badshah (2003) found out the
sulfate environment, exposure to cyclic wetting and optimum replacement of Jehangira bentonite as
drying and partial immersion with evaporation. pozzolana on the basis of XRD diffraction analysis
[9].The characteristics and suitable use of clays and and compressive strength results. He also studied the
nutrients as alternative of cement in concrete is under sulfate resistance of concrete utilizing Jehangira
study since decades. bentonite. He concluded that 20 per cent of bentonite

IJASGE 020101 Copyright © 2012 BASHA RESEARCH CENTRE. All rights reserved.
JUNAID AKBAR, BASHIR ALAM, MUHAMMAD ASHRAF, SALMAN AFZAL,
ASFANDYAR AHMAD, KHAN SHAHZADA

replacement in concrete yields satisfactory results but Table IV. Physical properties of Silica Fume
any further addition reduces strength drastically. State Amorphous sub-micron powder
Sulfate resistance of concrete increases as the Color Grey to medium gray Powder
pozzolana replacement increases. At 20 per cent of
Solubility Insoluble
bentonite replacement, a maximum resistance to
sulfate resistance of mortar in 2 per cent sulfate Size 1/100 times of Cement particles
solution is achieved. [7]. Specific 2.10 to 2.40
Gravity
II. Materials and Methods Bulk Density Densified 38 to 45 lb/ft3 (608 to 720
Cement used in the project was Ordinary Portland kg/m3)
Cement meeting the requirements of ASTM C150 Bulk Density Undensified 12 to 20 lb/ft3 (192 to
Type І cement. Fineness of cement was determined 320 kg/m3
using ASTM C184. [10].The aggregate was purchased Nature Pozzolanic
locally, naturally available. Tests were performed to
obtain required data. [11], [12], [13]. The properties of Super Plasticizer was purchased from SIKA Company.
cement, course and fine aggregates are tabulated in The physical properties are listed in Table V.
table I.
Table V. Physical properties of Silica Fume
Table I: Properties of materials Code RB-850
Form Brown Liquid
Description Cement CA FA Type Polynapthalena Concrete
Finess Modulus 1.78 - 3.66 based
Specific Gravity 2.44 2.61 2.45 Form Liquid
Density at 25˚C Approximately 1.18 kg/lit.
Water Absorption 0.88% 0.68 2.04
pH Approximately 8
Bentonite was purchased from a local company from Dosage 1.5% by weight of cement
Kharkhano and was sourced from Jahangira. Water Content 20%
Necassary tests were performed and are tabulated in Reduction
Table II. Fresh clean drinking water was used for mixing and
Table II. Physical properties of Bentonite curing.

Color Light Yellow III. Mix Proportion


Following ACI 211.1, our mix design was aimed for
Size Pass from sieve# 200 Ordinary Portland Cement Concrete (PCC) having
compressive 28 days strength of 6000psi for control
Free swell 60% by volume
samples. The data gathered from the experimental
Nature Pozzolanic procedure on the concrete ingredients is tabulated
Table VI.
The XRF test results for bentonite are tabulated in
Table VI. Data obtained from various tests of
Table III.
mix design for Control samples
Table III. XRF Test Results for Bentonite Nominal Maximum size of 1 inch
coarse aggregate
Compound Amount
Fineness Modulus of fine 3.66 -
SiO2 49.634
aggregate
Al2 O3 21.118 Specific Gravity of coarse 2.61 -
Fe2 O3 3.235 aggregate
CaO 12.563 Moisture Absorption of 0.68 %
MgO 3.591 coarse aggregate
SO3 0.163 Moisture Content in coarse 0.02 %
K 2O 2.091 aggregate
Na2O 0.449 Specific Gravity of fine 2.45 -
aggregate
Ti O2 0.498
Moisture Absorption of fine 2.04 %
MnO 0.07 aggregate
P 2 O5 0.119 Moisture Content in fine 2.41 %
Cr2 O3 0.007 aggregate
Rodded Bulk density of 96.94 lbs./ft3
Silica Fume was purchased from SIKA Company. The coarse aggregate
physical properties are listed in Table IV.

International Journal of Advanced Structures and Geotechnical Engineering


ISSN 2319-5347, Vol. 02, No. 01, January 2013, pp 1-5
Evaluating the Effect of Bentonite on Strength and Durability of High Performance Concrete

For control sample having strength of 6000psi, the


mix proportion prepared is tabulated in Table VII. In this way, achieving a rapid procedure of
determining the sulfate attack in concrete cylinders it
Table-VII. Mix proportion Values was aimed, since the alternate cooling and heating
increased the probability of sulfate ingress into the
Quantity specimen. Other Control cylinders were placed in
S. No. Material
(kg/m3) normal water and were shifted to oven along with the
other cylinders for the same interval. Then Ultrasonic
1. Cement 11720
Pulse Velocity testing was performed on the samples,
2. Fine Aggregate 18820 after taking them out from oven and before immersing
them into the sulfate solution, on daily basis for 30
3. Coarse Aggregate 28887 days.
4. Water 4805
II. Results And Discussions
Compressive Strength Test
Results obtained from the compression tests are
Table IX: Compressive Strength Results ( MPa )
tabulated in Table III. They are also shown in
graphical view in Figure I.
Type of 7 14 28 56 91
Concrete days days days days days
2 3 3 3 4
Control (C)
9.3 5.4 7.6 9.7 0.3
Bentonite 2 2 2 3 3
(CB) 2.6 4.6 8.6 3.1 6.2

Table VII: Details of Mix proportions

Mix Bentonite Coarse agg. Fine agg. Cement Plasticizer C:S:CA


w/c
type (%) (kg/m3) (kg/m3) (kg/m3) (%) Ratio

1 : 1.61 :
CC 0 28887 18820 11720 0.4 1.5
2.45
1 : 2.01 :
CB 20 28887 18820 9376 0.51 1.5
3.06

Other concrete mixes were obtained by replacing 50


cement by weight with desired amount of Bentonite
Strength (MPa)
Compressive

i.e. 20%. Other constituents were kept constant. The


detailed mix proportions are given in the Table II. C
0
7 14 28 56 91 CB
I. Test Procedure
To evaluate the effect on compressive strength Age (Days)
specimen cylinders were made and cured according to
ASTM 192. Standard sized cylinders each of
152.4mm in diameter and 304.8mm in length Figure I: Compressive Strength Results
according to ASTM 39 were tested for compressive
strength using Universal Test Machine. Plaster of Control samples were taken as a benchmark for
Paris was used for capping of specimen cylinders. Bentonite samples. It is seen from above results that
For durability purpose concrete cylinders which were the 7, 14, 28, 56 and 91 days strength of Bentonite
subjected to a curing period of 42 days. Then a sulfate samples are 77.03, 69.39, 76.07, 83.31 and 90.03
rich environment was prepared to obtain a sulfate percent respectively as that of Control samples. It can
exposure, a solution comprised of 50g/l of Sodium be concluded that the early age strength of Bentonite
Sulfate (Na2SO4). The Bentonite and Normal concrete samples is not appreciable. But later age strength of
cylinders were fully immersed in it. As part of Bentonite sample is quite appreciable.
research, the concrete cylinders were exposed into
sulfate environment for 18 hours and then placed Ultrasonic Pulse Velocity Test
them in an oven for 6 hours at temperature of 100C. Results obtained from the UPV test are also shown in
Figure II.

International Journal of Advanced Structures and Geotechnical Engineering


ISSN 2319-5347, Vol. 02, No. 01, January 2013, pp 1-5
JUNAID AKBAR, BASHIR ALAM, MUHAMMAD ASHRAF, SALMAN AFZAL,
ASFANDYAR AHMAD, KHAN SHAHZADA

6.00

5.00

4.00
Km/Sec

3.00 C1
CP
2.00
CB

1.00

0.00
0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00
Days

Figure II: UPV Test Results

Figure II shows that the quality of Control samples


which were kept in Sulfate solution and was exposed
to continuous wetting and drying is affected very
severely (Curve: CP). ). Its quality has gone down day
by day. Bentonite containing samples (Curve CB) has
given maximum results when compared with Control
Samples (Curve C1). Its quality keeps on increasing
day by day and has attain a value equals to Control
sample by the end of 30 days

III. Conclussions
From the results obtained it can be concluded that
Bentonite can be used in structural concrete as a partial
replacement, by weight of cement, to produce durable
and reliable concrete. Bentonite can be used in
concretes where latter stages strength is required
because Bentonite results in poor early stage
compressive strength but gives good results in later
stage.

IV. Future work


Other percentages of Bentonite and Silica Fume Caping of Cylinders UTM Compression Test
should be worked out to achieve better results for
strength and durability. A similar research work needs
to be done for Chloride ingress in concrete using
Bentonite as replacement of cement.

International Journal of Advanced Structures and Geotechnical Engineering


ISSN 2319-5347, Vol. 02, No. 01, January 2013, pp 1-5
Evaluating the Effect of Bentonite on Strength and Durability of High Performance Concrete

[3] Studies on blended cement containig a high


volume of natural pozzolans, B. Uzal and L.
Turanli (2003)
[4] Poon, C. S., Kou, S. C., and Lam, L. (2005).
“Compressive strength, chloride diffusivity and
pore structure of high performance metakaolin
and silica fume concrete.” Construction and
Building MATERIALS, 20(10), 858-865.
[5] Al-Akhras, N. M. (2006). “Durability of
metakaolin concrete to sulfate attack.” Cement
and Concrete Research, XX, 1-8.
[6] Hassan, M. F., Khan, M. N., and Afridi, M. A.
(2003). “Use of Jehangira bentonite as partial
replacement of cement.” BSc. Thesis, UET
Peshawar.
[7] Badshah, E. (2003). “Use of Jehangira bentonite
as partial replacement of cement.” MSc. Thesis,
Callibration of UPV Taking UPV UET Peshawar.
Apparatus Measurements [8] Laboratory and Field Evaluations of External
Sulphate Attack. By Thano Drimalas, Texas
Department of Transportation, 2009.
Acknowledgement [9] Standards for evaluating the susiptability of
I am thankful to Civil Engineering, University of cement-based materials to external sulfate attack,
Engineering & Technology Peshawar for providing James R Clifton
the necessary backing in completing this research [10] ASTM C150 / C150M - 11 “Standard
work. I would like to express my sincere gratitude to Specification for Portland Cement” ASTM
my advisor Dr. Bashir Alam for the continuous International, West Conshohocken, PA, 2011,
support of my project study and research. I am deeply DOI: 10.1520/C0150_C0150M-11,
grateful to Dr. Ashraf Tanoli and Dr. Khan Shahzada www.astm.org
for taking keen interest in my project work and [11] ASTM C136 - 06 Standard Test Method for
guiding me at various stages of the research work. Sieve Analysis of Fine and Coarse
Aggregates.
References [12] ASTM C29 / C29M - 09 Standard Test
Method for Bulk Density ("Unit Weight") and
[1] Ozyildirim, C., 1998, “Permeability Voids in Aggregate.
Specifications for High-Performance Concrete [13] ASTM C127 – 128, Standard Test Method for
Decks,” TRR 1610, Concrete in Construction, Density, Relative Density (Specific Gravity),
Transportation, Research Board, pp. 1-5. and Absorption of Coarse Aggregate and Fine
[2] P. Zia, M. L. Leming, S. H. Ahmad, J. J. Aggregate.
Schemmel, and R. P. Elliott. 1993c.
Mechanical Behavior of High Performance
Concretes, Volume 4: High Early Strength
Concrete. SHRP-C-364, Strategic Highway
Research Program, National Research Council,
Washington, D.C., 179 pp.

International Journal of Advanced Structures and Geotechnical Engineering


ISSN 2319-5347, Vol. 02, No. 01, January 2013, pp 1-5

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