EDDYTHERM operating manual

EDDYTHERM operating manual

Dear customer,
Thank you for choosing a PRÜFTECHNIK product. We are convinced you will be happy
with your decision. If you have any suggestions for improvement – regarding this
product or manual – please drop us a line.

PRÜFTECHNIK Alignment Systems GmbH

Freisinger Str. 34
85737 Ismaning
Germany
Tel +49 89 99616-0
Fax: +49 89 99616-100
info@pruftechnik.com
www.pruftechnik.com

Edition January 2011

Order number ALI 9.392.G
 EDDYTHERM operating manual

This page intentionally left blank

2
 EDDYTHERM operating manual

Table of contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety precautions and operating notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety precautions ................................................................................................................ 8
Operating notes .................................................................................................................. 10

EDDYTHERM 1x / EDDYTHERM 1-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

EDDYTHERM 4x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

EDDYTHERM control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Brief description of operating modes and functions............................................................. 13

Starting EDDYTHERM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mounting the workpiece..................................................................................................... 15
EDDYTHERM 4x swivel crossbar .......................................................................................... 17
Temperature probe ............................................................................................................. 19

Description of operating modes and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Temperature shutoff............................................................................................................ 22
Temperature hold................................................................................................................ 23
Timed shutoff ..................................................................................................................... 24
Demagnetization ................................................................................................................ 25
Reduced-power heating option ........................................................................................... 26

Faults and error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Troubleshooting .................................................................................................................. 28
Crossbars ............................................................................................................................ 29

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3
 EDDYTHERM operating manual

This page intentionally left blank

4
 EDDYTHERM operating manual

Preface
Congratulations on your decision to purchase the EDDYTHERM induction heater. PRÜFTECHNIK has been developing
and distributing induction heaters for more than 25 years. On the basis of this extensive experience, PRÜFTECHNIK
offers induction heating technology for a broad spectrum of components: roller bearings, bushings, couplings, rolls,
gear wheels, etc. Our equipment can be used to heat small and large components for shrink fitting.

Advantages of EDDYTHERM induction heaters

 Rapid, gentle and continuous heating process

 Safe heating process: only the workpiece is heated
 No hot oil bath, no risk of overheating
 Usable with sealed roller bearings
 Environmental advantages: quiet, odorless, clean, optimal energy efficiency
 No deformation of workpieces

These are but a few of the many advantages of these units. If you have ideas and suggestions, please let us know –
we will do our best to incorporate your requirements in future versions! If you would like to learn more about how
the EDDYTHERM works, simply contact your PRÜFTECHNIK representative.

We wish you success with your new induction heater.

PRÜFTECHNIK Alignment Systems

January 2011
Ismaning, Germany

5
 EDDYTHERM operating manual

This page intentionally left blank

6
 EDDYTHERM operating manual

Safety precautions and operating notes

For some customers, EDDYTHERM will be the first induction heater they have worked with. The following information
will familiarize you with the main features of the device. In particular, you should read the safety precautions carefully
and make sure you understand them.

Intended use
EDDYTHERM is only intended for use as a heating device in industrial applications. It is designed for the inductive
heating of components, such as ball bearings, for shrink fitting. The device and its accessories should only be
operated by personnel trained in their use. PRÜFTECHNIK Alignment Systems GmbH cannot be held liable for
damages resulting from improper use.

Symbols in these instructions

The following symbols are used in these operating instructions to draw your attention to important sections. These
sections point out possible sources of danger, or provide useful information on how to operate the equipment.

This symbol alerts you of the risk of electric shocks.

This symbol alerts you to danger that may result in personal injury.

This symbol alerts you to danger arising from incorrect operation that may lead to property damage.

This symbol alerts you to hot surfaces.

This symbol alerts you to magnetic fields.

The device may only be used by operators without heart pacemakers or similar implants that are sensitive to
electromagnetic fields.

Wrist watches may be affected by magnetization.

This symbol indicates that protective gloves should be worn.

This symbol indicate that protective clothing should be worn.

This symbol indicates that the operating instructions should be read carefully.
 EDDYTHERM operating manual

These general instructions provide information and tips on operating the EDDYTHERM.

Numbers in red circles indicate the operating steps described in these instructions.

1

They must be performed in the order indicated.

This symbol indicates the connector for the temperature probe.

CE conformity and EMC

All versions of EDDYTHERM are in compliance with the EU Low Voltage Directive (2006/95/EC), the Electromagnetic
Compatibility Directive (EMC) (2004/108//EC), and the Machinery Directive (2006/42/EC):
 EN 61000-6-1:2005-02; IEC 77/294/FDIS:2004
 EN 61000-6-3:2005-06; IEC 61000-6-3:1996; VDE 0839-6-3:2005-06
 EN 60519-1:2003
 EN 60519-3:2005

IP classification
EDDYTHERM 1x and EDDYTHERM 1-6 have the protection class IP22 (protected against penetration by objects with
a diameter greater than 12.5 mm, protection against dripping water).
EDDYTHERM 4x has the protection class IP20 (protected against penetration by objects with a diameter greater than
12.5 mm, no protection against water).

Safety precautions

Erecting the heater

 Only erect the device on a level, firm and suitable surface.
8
 The minimum load carrying capacity of the surface must be ensured.
 Do not move the device while it is loaded.
 Only operate the device if the mounting columns and crossbars are undamaged.
 The mounting columns and crossbar must be clean, free of corrosion and level.
 The maximum weight of the workpiece must be defined.
 Comply with the material type and processing temperature specifications for the workpiece.
 Do not store flammable materials in the vicinity of the device.
 Only operate the device with the voltage and current type specified on the type label. Only connect the
device to a properly installed power supply. An overvoltage protection device must be integrated in the
power supply.
 Protect the heater against moisture.
 The device and the various controls should be easily accessible.
 EDDYTHERM operating manual

Before setting up
 Read the operating instructions carefully and familiarize yourself with the controls.
 The equipment may only be operated and serviced by trained personnel.
 The operating instructions are an integral part of EDDYTHERM and must be always be legible, complete
and available to anyone working with the device.
 The device may only be used as intended and only if it is fully operational.
 Disconnect the device from the power supply if damage is visible on the housing or power cord. In this
case, do not use the device.
 Only start up the device in enclosed areas.
 The device must be monitored at all times during operation. When the device is not used for lengthy
periods, disconnect it from the power supply.
 Do not operate the device with the housing open or removed. Before opening the device, disconnect it
from the power supply.
 The components being heated must be free of scale and burrs.

Magnetic field
The operation of induction heaters is always accompanied by strong magnetic fields. This must be taken into
consideration when working with the equipment. For example, wrist watches or heart pacemakers may be
influenced by the magnetic field. The device may only be used by operators without heart pacemakers or
similar implants that are sensitive to electromagnetic fields.
Do not wear metal rings on your fingers.
In order to comply with the exposure limits according to Directive 2004/40/EC, machine operating personnel
must maintain a minimum distance of 1 m in all directions as soon as the heating process begins.

Loading/unloading
 Only load and unload workpieces while wearing heat-resistant work gloves.
 Use suitable transport equipment and installation tools.
 Wear protective clothing when loading/unloading the equipment.
 Only load and unload heavy workpieces using suitable lifting gear. 9

 Heavy workpieces may be placed on the crossbar swivel only when its locked in position.

Cleaning/maintenance
 The device must be checked regularly for safe operation according to the statutory regulations of the
country in which it is used.
 Repairs on the EDDYTHERM system may only be performed by factory authorized technicians.
 Improper repair can lead to a significant danger to the user.
 Only use original spare parts and original accessories.
 The manufacturer shall not assume liability if modifications are made on the system that were not first
agreed on by the manufacturer.
 Clean the device with suitable cleaning agents only (e.g., WD40 is recommended).
 Grease the columns and crossbars regularly, but ensure contact surfaces between columns and crossbar
are free of grease and dirt.

Disposal
 The device must be disposed of properly and in accordance with statutory regulations (Electrical and
Electronic Equipment Act).
 EDDYTHERM operating manual

Operating notes

To ensure that the equipment operates smoothly, note the following instructions.

Temperature range

Operation
The allowable operating temperature is between 0°C and 40°C. Higher temperatures may lead to the destruction of
the components. The device can be used at relative humidity levels of up to 90% and at altitudes up to 3000 m.

Storage and transport

Store and transport the EDDYTHERM device at temperatures between -20° C and 60° C.
Storage and transport can take place at a relative humidity of up to 90% and at any altitude. Always use the original
packaging when transporting the equipment.

Type label
The type label is located on the lower left side of the EDDYTHERM 4X unit (see illustration on page 12) or on the
underside of the EDDYTHERM Ix and I-6 units.

Type
Ser.Nr.
Herst.Dat.
V˜/A
COSφ
kW/kVA
Hz /Phasen
CISPR 11/IEC 55011 Klasse B
Zeichn.Nr.
Gew., kg

PRÜFTECHNIK
Alignment Systems GmbH
10 D-85737 Ismaning
www.pruftechnik.com
 EDDYTHERM operating manual

EDDYTHERM 1x / EDDYTHERM 1-6

Features at a glance
 User-oriented operating modes and displays
› Temperature selection
› Time selection
› Automatic demagnetization after every heating cycle
› Reduced-power heating option in 20% steps (100%, 80%, 60%, 40%, 20%)
› Digital display of preset and measured values
› Digital display of temperature and remaining heating time
› Acoustic announcement of cycle completion
 Simple operation
› Simple control panel
 Robust, industrial design
› Heavy-duty construction
› Control panel resistant to dust, oil and dripping water
 Microcontroller-driven electronics
› Service-friendly plug-in unit
› Electronics with self-diagnostic troubleshooting codes
 Powerful
› Up to 98% efficiency
› Power factor cosϕ is highest in the industry
 Compact and portable

Crossbar
11

Mounting column

Connector for temperature

probe

Control panel
 EDDYTHERM operating manual

EDDYTHERM 4x

Features at a glance
 User-oriented operating modes and displays
› Temperature selection
› Time selection
› Automatic demagnetization after every heating cycle
› Reduced-power heating option in 20% steps (100%, 80%, 60%, 40%, 20%)
› Digital display of preset and measured values
› Digital display of temperature and remaining heating time
› Acoustic indication of cycle completion
 Simple operation
› Simple control panel
› Convenient swivel crossbar
 Robust, industrial design
› Heavy-duty steel construction
› Control panel resistant to dust, oil and dripping water
› Resin coating protects against impact and corrosion damage
 Microcontroller-driven electronics
› Service-friendly plug-in unit
› Self diagnostic troubleshooting codes
› Installed in sheet steel housing
 Powerful
› Available to suit any supply voltage from 200-600 V, 50/60 Hz
› Up to 98% efficiency
› Power factor cosϕ is highest in the industry
 Mobile
› Heavy duty wheels and casters
Connector for temperature probe
› Foot operated parking brake

12 Control panel
Swivel crossbar

Type label

Retractable
workpiece rail
Electronics

Swivel crossbar
pedal
 EDDYTHERM operating manual

EDDYTHERM control panel

Digital display Reduced-power Manual

heating option
demagnetization

Operating modes Indicator LED Temperature/time adjustment key Indicator LED

Brief description of operating modes and functions

Temperature hold
The workpiece is heated to the set temperature and held at that temperature until it is needed. It is automatically
demagnetized before it is removed.

Temperature shutoff
13
The workpiece is heated to the set temperature and then demagnetized. An acoustic signal indicates completion of
the heating process.

Timed shutoff
The workpiece is heated for the set duration and then demagnetized. An acoustic signal indicates completion of the
heating process. This program must be selected when heating without the temperature probe or heating large or
heavy workpieces that heat very slowly.

Reduced-power heating option

This function makes it possible to run the powerful heater at full power or at reduced power in 20% steps. This
ensures that small workpieces are not overheated or heated too quickly (an important consideration for C1/C2
bearings).

Demagnetization
Workpieces may be demagnetized at any time without being heated first.

Program interruption STOP

If the heating cycle in progress is aborted by pressing the STOP key, the demagnetization process takes place
automatically.

The selected operating mode or function is indicated by the corresponding indicator LED.
 EDDYTHERM operating manual

Starting EDDYTHERM

EDDYTHERM 4x cable holder

EDDYTHERM 4x is provided with a bracket upon which excess power cable may be hung to avoid damage or the
danger of tripping.

Setup
Simply plug the heater into the power socket. The indicator LED for the “temperature shutoff” operating mode
lights up.

Switching off
If the induction coil becomes overheated due to extended operation under heavy workloads, EDDYTHERM auto-
matically switches itself off until the coil has cooled off sufficiently. EDDYTHERM then switches itself back on.

Never disconnect the device from the power supply while it is heating a workpiece.

14
 EDDYTHERM operating manual

Mounting the workpiece

1 To achieve the best possible efficiency, always choose the largest possible crossbar. This is the only way to guarantee
that the workpiece will be heated rapidly.

2 Slide the workpiece onto the crossbar and then place the crossbar onto the columns with the unpainted side facing
down. The laminates of the bar are now in a vertical position.

3 Mount the workpiece horizontally

Workpieces with a large inside diameter heat up more quickly when they are mounted horizontally.

4 Small workpieces
To heat very small workpieces, they can be placed in pairs (as shown in Fig. 4) between the crossbar and columns.
For reasons of symmetry, the two workpieces should always have the same thickness.

To prevent the rapid conduction of heat away from the heated workpiece to the cold contact surfaces of the
bar and column, a heat insulating material can be placed above and below the workpiece (often a sheet of
paper will be sufficient).
 Note

1 2

15

Poor Good

3 4
 EDDYTHERM operating manual

5 Multiple identical workpieces

Multiple workpieces can be heated together if they are identical, i.e., have the same weight and the same
dimensions.

6 Demagnetization of tools
Mount the demagnetization bar (optional) as shown in the figure below.
Press the demagnetization key and hold the tool in the gap of the demagnetization bar.

5 6

16
 EDDYTHERM operating manual

EDDYTHERM 4x swivel crossbar

1 The swivel crossbar greatly reduces the effort required to mount large, heavy bearings. The swivel crossbar is first
raised using the foot pedal and then turned easily to one side.

2 In this way, heavy bearings can be mounted on the swivel crossbar using suitable lifting gear.
When it is swiveled back, the crossbar locks back into place. Do not lower the bearing until the swivel crossbar is
closed (danger of tipping).

Never start the heating process while the swivel crossbar is open (danger of injury).

3 Mounting the bearings

Small to medium-size workpieces can be heated either when hanging from or resting on the EDDYTHERM. When
heating large bearings, it is recommended that the bearing be mounted in a horizontal position, for reasons of
better efficiency.

4 Bearing size
The powerful EDDYTHERM 4x can heat workpieces or roller bearings weighing in excess of 200 kg in a short period
of time (example: bearing 23088, 180 kg/396 lb, heated from 20°C/68°F to 100°C/212°C in approx. 8 minutes).

The standard swivel crossbar accepts workpieces with inside diameters from 108 mm on up. Additional swivel and
mounting crossbars are available optionally for smaller workpieces; see page 29.

1 2

Maximum load on
swivel crossbar when
EDDYTHERM 4
R

EDDYTHERM 4 loading and unloading:

R

PIT
OR
BIV

FU
RP

17
EDDYTHERM 4

ET
HC
KIN
GA
M

ON
EDDYTHERM 4

60 kg

Maximum load
when mounted
Maximum load
horizontally: 300 kg
when mounted in a
hanging position:
200 kg/440 lb (only with
swivel crossbar closed)
 EDDYTHERM operating manual

Bearings with brass or bronze cages

When bearings with brass or bronze cages are to be heated, care must be taken to ensure that the cage does not
heat faster than the inner bearing ring. This could cause the lubrication contained in the bearing pockets to become
overheated, which in turn could, in extreme cases, lead to overheating of the rolling elements themselves. In this
case, use a hand-held thermometer to monitor the cage temperature separately and interrupt the heating cycle or
use the reduced-power heating option to avoid overheating of the cage.

C1 and C2 bearings
When heating bearings with limited clearance (such as C1 and C2 series bearings), it is possible that the inner
ring may heat more rapidly and expand much faster than the outer race, causing the bearing to “freeze up”
during heating. Therefore, rotate these bearings during heating to make sure that they turn freely and, if necessary,
interrupt the heating cycle or use the reduced-power heating option to allow the outer ring to heat up

18
 EDDYTHERM operating manual

Temperature probe

The EDDYTHERM can be operated with automatic temperature detection using two different types of temperature
probes.

1 Magnetic probe
This temperature probe [ETH 7305] is equipped with a powerful permanent magnet that attaches itself to any
ferromagnetic material. It may be used at temperatures up to 240°C/464°F.

2 Attaching the magnetic probe

Attach the probe to the side of the workpiece: in roller bearings, it should be applied at the top of the inner ring
(heat rises).

3 Detaching the magnetic probe

Remove the probe only by pulling on the holder and not on the cable. Wear protective gloves.
The workpiece may be hot.

19

2 3
 EDDYTHERM operating manual

4 Clip-type probe [ETH 7305] (optional)

This temperature probe with a clip-on holder is suitable for temperatures up to 140°C/284°F. It is attached so that
the measurement point is located on the side or inside of the workpiece. Unlike the magnetic probe, the clip-type
probe can be attached to non-magnetic workpieces (aluminum, stainless steel).

5 If the side surfaces of the inner ring of the bearing are too narrow for the magnetic probe, the clip-type probe should
be used.

6 Connecting the temperature probe

The connector of the temperature probe is plugged into the connector next to the keypad (or to the right beneath
the control panel in the 4x), and is locked with the threaded bushing.
The EDDYTHERM recognizes the connected probe type and automatically limits the temperature programming to
the highest allowable value in each case.

4 5

20

EDDYTH
Made in
Germany ERM I-6
R

R
MIN
°C
°F

STOP
START
 EDDYTHERM operating manual

Description of operating modes and functions

The EDDYTHERM offers three different operating modes to accommodate a wide range of user requirements,
making it suitable for nearly any inductive heating task.

Three operating modes

1. Temperature selection with automatic shutoff

Set the desired temperature using the / arrow keys. The bearing is heated to this temperature. The
heater then shuts off automatically. See page 22.

2. Temperature selection with temperature hold

Set the desired temperature using the / arrow keys. The bearing is heated to this temperature. The
device does not shut off but holds the bearing at the desired temperature by continuously reheating it slightly
until it is needed. See page 23.

3. Time selection with automatic shutoff

Set the desired heating duration in seconds or minutes using the / arrow keys. The bearing is heated for
that length of time. The heater then shuts off automatically. See page 24.

In all three operating modes, the current temperature reading can be displayed by pressing one of the
temperature operating mode keys.  Note

21
 EDDYTHERM operating manual

Temperature shutoff φ

In this operating mode, the workpiece is heated to a previously set temperature and is then automatically demagne-
t
tized. A buzzer sounds to signal completion of the heating cycle.

Step-by-step instructions:

1. Mount the workpiece on the EDDYTHERM.

2. Attach the temperature probe to the upper side of the workpiece.

3. Press the “temperature shutoff“ key. The associated indicator LED lights up.

4. Set the desired temperature with the “Up” and “Down” keys.
When the device is first switched on, a default temperature setting of 80°C appears on the display. If another
bearing is to be heated later on, the same preselected temperature appears after the “temperature shutoff” MIN
C
key is pressed. F

22

5. Heating begins when the START key is pressed. The current workpiece temperature is displayed throughout
the heating cycle. START
Pressing the “timed shutoff” key displays the elapsed heating time. This will help you become familiar with
the time required for heating the workpieces. Pressing the “temperature shutoff” key displays the preselected
temperature.

6. The demagnetization process takes place immediately after the heating cycle and is indicated by the associated
indicator LED. This takes about 10 seconds.
The end of the entire heating process is signaled by a buzzer. The total heating time in seconds can be read
out after the heating process is completed using the “timed shutoff” key.
This time is stored up to the next START.

The heating process can be stopped at any time using the STOP key and restarted using the START key.
Demagnetization takes place automatically whenever the STOP key is pressed.  Note
 EDDYTHERM operating manual

Temperature hold φ

In this operating mode, the workpiece is heated to a preset temperature and held at that temperature until needed.
t
It is automatically demagnetized before it is removed.

Step-by-step instructions:

1. Mount the workpiece on the EDDYTHERM.

2. Attach the temperature probe to the upper side of the workpiece.

3. Press the “temperature hold“ key. The associated indicator LED lights up.

4. Set the desired temperature with the “Up” and “Down” keys.
If another bearing is to be heated later on, the same preselected temperature appears after the “temperature
hold” key is pressed. When the device is first switched on, a default setting of 80°C appears on the display. MIN
C
F

23

5. Heating begins when the START key is pressed. The current workpiece temperature is displayed throughout
the heating cycle. START
The “timed shutoff” key can be pressed at any time to display the elapsed heating time. This will help you
become familiar with the time required for heating the workpieces. Pressing the “temperature shutoff” key
displays the preselected temperature.

6. To remove the heated workpiece, press the STOP key. The demagnetization process is started automatically. It
lasts approx. 10 seconds and is indicated by the associated indicator LED. STOP
When the indicator LED goes out, the workpiece is fully demagnetized and can be removed.

The heating process can be stopped at any time using the STOP key and restarted using the START key.
Demagnetization takes place automatically whenever the STOP key is pressed.  Note
 EDDYTHERM operating manual

Timed shutoff φ

In this operating mode, the workpiece is heated for the duration set and then demagnetized. A temperature probe
t
does not need to be connected in this heating mode.

Step-by-step instructions:

1. Mount the workpiece on the EDDYTHERM.

2. If the workpiece temperature is to be checked during heating, mount the temperature probe on the upper side
of the workpiece.

3. Press the “timed shutoff“ key. The associated indicator LED lights up.

4. Set the desired time with the “Up” and “Down” keys.
If another bearing is to be heated later on, the same preselected time appears after the “timed shutoff” key is MIN
C
pressed. When the device is first switched on, a default time setting of 3 min. appears on the display. F

24

5. Heating begins when the START key is pressed. The remaining time is displayed throughout the heating cycle.
Pressing the “timed shutoff” key displays the preselected time. If a temperature probe is attached, the current START
workpiece temperature can be read out by pressing the “temperature shutoff” or “temperature hold” keys.

6. The demagnetization cycle begins automatically after the heating cycle.

It lasts approx. 10 seconds and is indicated by the associated indicator LED. A buzzer signals completion of the
heating process.

The heating process can be stopped at any time using the STOP key and restarted using the START key.
Demagnetization takes place automatically whenever the STOP key is pressed.
 Note
 EDDYTHERM operating manual

Demagnetization

EDDYTHERM is equipped with a demagnetization circuit that allows demagnetization of ring-shaped workpieces
independent of the heating process.

Step-by-step instructions:

1. The ring-shaped workpiece is mounted on the swivel crossbar or regular crossbar (optional).

2. By pressing the “demagnetization” key, you can start the demagnetization process without first heating the
workpiece.

3. The workpiece can be removed after the associated indicator LED goes out.

25
 EDDYTHERM operating manual

Reduced-power heating option

In some special instances it may be necessary to heat a bearing slowly (for example, in bearings with a brass cage,
where the brass cage heats up faster than the bearing). The reduced-power heating option slows down the heating
process to allow all bearing components to heat evenly. With this setting, it is also possible to heat bearings with
very limited clearance (C1 and C2 bearings).

Instructions

1. Press the “reduced-power” key to switch between full and reduced power.

2. Press the “reduced-power“ key. The digital display indicates 100%. Set the desired reduced-power setting
MIN
with the “Up” and “Down” keys. You can select between the power settings of 80%, 60%, 40% and 20%.
C
F

3. The reduced power setting is indicated by a flashing indicator LED next to the set operating mode.

26
 EDDYTHERM operating manual

Faults and error messages

EDDYTHERM is equipped with an overload protection (automatic fault detection unit) to prevent damage to the
device or to the roller bearings being heated.

Error messages

Appears if a temperature probe is not connected in the “temperature hold” or

“temperature shutoff” operating modes.
 Remedy: Connect the temperature probe.

Appears when the heater is operated in the “temperature hold” or “temperature

shutoff” mode and the temperature probe is not mounted or is improperly mounted
on the workpiece.
 Remedy: Mount the temperature probe correctly on the workpiece.

Appears when the heater is operated in the “temperature hold” or “temperature

shutoff” mode and heating takes place so slowly that the probe registers
no temperature increase. This may occur, for example, with extremely large
workpieces.
 Remedy: If the reduced-power heating option has been activated, deactivate
it; or heat the workpiece in the “timed shutoff” mode; or deactivate the
overload protection.

Deactivating the overload protection (the auto-shutoff feature)

+
This protective function can be circumvented by pressing the “temperature shutoff” STOP
and “temperature hold” keys simultaneously. Even if the overload protection is
deactivated, it is possible to switch between the two operating modes (temperature
shutoff and temperature hold) by pressing the corresponding key. 27
MIN
C The letter d (for disabled) now flashes in the display. The overload protection can be
F reactivated by pressing the STOP key.

Appears when the heater is operated in the “temperature hold” or “temperature

shutoff” mode and the temperature probe is warmer than the workpiece on which
it is mounted.
 Remedy: Wait briefly for the temperature probe to reach the same
temperature as the workpiece.

Appears when the attached temperature probe is heated above its maximum
allowable temperature (140°C/284°F for the clip-type probe, 240°C/464°F for the
magnetic probe). This type of fault can take place only when operating in the
“timed shutoff” mode.
Remedy: Use the magnetic probe instead of the clip-type probe (up to
240°C/464°F).
 When monitoring workpieces that need to be heated to high temperatures
during the “timed shutoff” mode, do not use either of the EDDYTHERM
temperature probes; use a hand-held thermometer or infra-red temperature
sensing device instead.
 EDDYTHERM operating manual

Troubleshooting

Indicator LED does not light up and there is no display

The connector is not plugged in

 Remedy: Plug the power cord into the power socket or check whether the power socket is energized.
The micro fuse is blown
 Remedy: Contact your PRÜFTECHNIK representative.

Indicator LED lights up, but heater is not working

The heater has shut itself off due to overheating
 Remedy: Wait for the heater to cool down
Heater broken
 Remedy: Pull the power plug and return the device to PRÜFTECHNIK for repair. Contact your PRÜFTECHNIK
representative.

Loud noises
Loud noises can be an indication that the crossbars, columns or accessories are faulty.

28
 EDDYTHERM operating manual

Crossbars

EDDYTHERM is delivered with crossbars in a variety of sizes.

The crossbars consist of thin, laminated sheets. Do not use them as a hammer or lever.
Always mount the crossbars on EDDYTHERM so that their laminates are oriented vertically (with the unpainted side
facing down); see the figure below.

Overview
Scope of delivery
and optional accessories EDDYTHERM Ix EDDYTHERM 1-6 EDDYTHERM 4x
Crossbars for inside ø Order no.

> ø 15 mm ETH 7650 ❍ ❍

> ø 20 mm ETH 7651 ● ❍

> ø 30 mm ETH 7652 ❍ ●

> ø 43 mm ETH 7653 ● ❍

> ø 64 mm ETH 7654 ❍ ●

> ø 79 mm ETH 7655 ● ❍

> ø 86 mm ETH 7656 ●

> ø 43 mm ETH 7648 ❍

> ø 58 mm ETH 7647 ❍

Container for crossbars ETH 7905 ❍ ❍

Swivel crossbars for inside ø

> ø 108 mm ETH 7640 ●

> ø 79 mm ETH 7641 ❍

Demagnetization bar ETH 7670 ❍ ❍

Temp. probe, magnetic holder ETH 7305 ● ● ●

29

Clip-on type temperature probe ETH 7303 ❍ ❍ ❍

❍ Optional ● Included

The crossbars must

be mounted on the
EDDYTHERM with the
laminates in a vertical
position.
 EDDYTHERM operating manual

Technical data

Version EDDYTHERM EDDYTHERM EDDYTHERM EDDYTHERM EDDYTHERM EDDYTHERM EDDYTHERM

1-x Table-top 1-x Table-top 1-6 Table-top 1-6 Table-top 1-6 Table-top 1-6 Table-top 1-6 Table-top
unit unit unit unit unit unit unit

Type (package) ETH 17.110 ETH 17.100 ETH 17.500 ETH 17.500/1 ETH 17.500/2 ETH 17.500/3 ETH 17.500/4

Voltage 110 V 230 V 400 V 440 V 480 V 200 V 230 V

Current 15 A 16 A 15 A 13 A 12 A 24 A 24 A

Line frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Power 1.7 kVA 3.7 kVA 6 kVA 5.7 kVA 5.7 kVA 4.8 kVA 5.5 kVA

Weight (no crossbars) 22.5 kg 23 kg 29.5 kg 29.5 kg 29.5 kg 29.5 kg 29.5 kg

Dimensions 320 x 330 x 320 x 330 x 320 x 330 x 320 x 330 x 320 x 330 x 320 x 330 x 320 x 330 x
WxDxH in mm 325 325 375 375 375 375 375

Dist. between columns 155 mm 155 mm 150 mm 150 mm 150 mm 150 mm 150 mm

Height of columns 110 mm 110 mm 165 mm 165 mm 165 mm 165 mm 165 mm

Max. workpiece weight 15 kg 15 kg 40 kg 40 kg 40 kg 40 kg 40 kg

Max. workpiece width 155 mm 155 mm 165 mm 165 mm 165 mm 165 mm 165 mm

Max. temperature 240 °C 240 °C 240 °C 240 °C 240 °C 240 °C 240 °C

Temperature accuracy Better than Better than Better than Better than Better than Better than Better than
3 °C 3 °C 3 °C 3 °C 3 °C 3 °C 3 °C

Version EDDYTHERM EDDYTHERM EDDYTHERM EDDYTHERM EDDYTHERM EDDYTHERM EDDYTHERM

30 1-6 Table-top 4-x 4-x 4-x 4-x 4-x 4-x
unit Cart Cart Cart Cart Cart Cart

Type (package) ETH 17.500/5 ETH 17.400 ETH 17.401 ETH 17.440/2 ETH 17.440/3 ETH 17.440/4 ETH 17.440/5
or or or or
17.440/2-60 17.440/3-60 17.440/4-60 17.440/5-60

Voltage 415 V 400 V 200 V 440 V 480 V 600 V 230 V

Current 14 A 31.5 A 50 A 50 A 50 A 50 A 50 A

Line frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Power 5.8 kVA 12.6 kVA 10 kVA 11.9 kVA 12 kVA 12 kVA 10.5 kVA

Weight (no crossbars) 29.5 kg 150 kg 174 kg 150 kg 150 kg 168 kg 174 kg

Dimensions 320 x 330 x 1120 x 550 x 1120 x 550 x 1120 x 550 x 1120 x 550 x 1120 x 550 x 1120 x 550 x
WxDxH in mm 375 960 960 960 960 960 960

Dist. between columns 150 mm 270 mm 270 mm 270 mm 270 mm 270 mm 270 mm

Height of columns 165 mm 290 mm 290 mm 290 mm 290 mm 290 mm 290 mm

Max. workpiece weight 40 kg 300 kg 300 kg 300 kg 300 kg 300 kg 300 kg

Max. workpiece width 165 mm 290 mm 290 mm 290 mm 290 mm 290 mm 290 mm

Max. temperature 240 °C 240 °C 240 °C 240 °C 240 °C 240 °C 240 °C

Temperature accuracy Better than Better than Better than Better than Better than Better than Better than
3 °C 3 °C 3 °C 3 °C 3 °C 3 °C 3 °C
 EDDYTHERM operating manual

Index
A F S
Accessories 29 Faults 27 Safety precautions 8
Altitude 10 Features at a glance Scope of delivery 29
Automatic shutoff 21 EDDYTHERM 1-6 11 Setup 14
disabling 27 EDDYTHERM 1x 11 Starting EDDYTHERM 14
EDDYTHERM 4x 12 Storage 10
B Foot pedal 17 Swivel crossbar
sizes 29
Bearings
H using 17
C1 and C2 18
Symbols in these instructions 7
freeze up 18 Half-power heating option 26
mounting with swivel arm 17 Heart pacemaker 9 T
with brass or bronze cages 18 Height 30
Brass cages 18 Technical data 30
Bronze cages 18 I Temperature
maximum 30
C Intended use 7
range 10
IP classification 8
Temperature hold 23
C1 and C2 bearings 18
L Temperature probe
Cable holder 14
mounting 19
CE conformity 8
Line frequency 30 part numbers 29
Cleaning/maintenance 9
Loading/unloading 9 Temperature shutoff 22
Clip-type probe 20
Timed shutoff 24
Control panel 13 M Tools, demagnetization 16
Crossbar
Magnetic field 9 Transport 10
sizes 29
Magnetic probe 19 Troubleshooting 28
using 15
Maintenance/cleaning 9 Type label 10
Current 30
Mounting workpiece 15
D Multiple identical workpieces 16
U
Unloading/loading 9
Demagnetization O
instructions 25 31
Operating modes
V
of tools 16
Demagnetization bar, part no. 29 brief description 13 Voltage 30
Dimensions, EDDYTHERM 30 full description 21
Disposal 9 Overload protection 27 W
P Weight, EDDYTHERM 30
E
Workpieces
EDDYTHERM 1-6 Power 30 identical 16
features 11 Protection class 8 mounting 15
technical data 30 weight 30
EDDYTHERM 1x R width 30
features 11 Relative humidity 10
technical data 30
EDDYTHERM 4x
features 12
technical data 30
Error messages 27
 EDDYTHERM operating manual

Visit our Internet homepage for information

on new products, accessories and technical
applications.

www.pruftechnik.com

32

EDDYTHERM® is a registered trademark of PRÜFTECHNIK Dieter Busch AG. No copying or reproduction of this information, in any form
whatsoever, may be undertaken without express written permission of PRÜFTECHNIK Alignment Systems GmbH. The information contained
in this leaflet is subject to change without further notice due to the PRÜFTECHNIK policy of continuous product development. PRÜFTECHNIK
products are subject to patents granted or pending throughout the world.
© Copyright 2011 by PRÜFTECHNIK Alignment Systems

PRÜFTECHNIK
Alignment Systems GmbH
Freisinger Str. 34
85737 Ismaning
Germany
Tel +49 89 99616-0
PROVEN QUALITY Fax +49 89 99616-100
Made in Germany info@pruftechnik.com
Global Presence www.pruftechnik.com
Qualified Support
Quality Service
A member of the PRÜFTECHNIK Group