Demag Standard Cranes

Performance and efficiency at the highest level

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 Demag Cranes & Components sets standards for industrial cranes
Standard crane solutions made by Demag offer outstand-
ing quality, efficiency and reliability at the highest level.
Every crane and every crane component reflects our
decades of crane expertise and reliability as a partner
for the industry.
Innovation for greater efficiency
With the Demag DR rope hoist, for example, we present
you an extended state-of-the-art for Standard Cranes in
applications for loads weighing up to 50 t and have again
set the standard for crane engineering.
38926-2
Crane type Suspension cranes (EPDE/EKDE)
Load capacity* up to 8t
Span dimension* up to 24 m
Long-travel speed* up to
Cross-travel speeds* up to
Hoist speed* up to
Stepless motions
* Other specifications on request
20855744-0210-EN MHE Standardkrane RZ.indd 2
The C shape of the Demag DR rope hoist design is ideally
suited to crane applications. Thanks to the many benefits
offered by the rope hoist, the entire crane operates much
more efficiently.
Demag DR rope hoist benefits:
■■ Reproducible connection geometry and effective spare
parts management provide the basis for optimum
planning and the certainty of a reliable investment
■■ Proven crane geometry with welded crane girders
guarantees high design rigidity, optimum travel charac-
teristics and minimum wear
■■ Longer hook paths, improved utilization of the available
space and lower construction and running costs thanks
to possible raised crane girders, designs tailored to
match the roof structure and compact crabs with
minimum approach dimensions
■■ Highly convenient operation and safe load handling
thanks to ergonomic operating elements and bi-direc-
tional radio control; the standard display provides
complete transparency for control of the installation
and enables operating status data to be read out, for
example
■■ Infinitely variable speed control in all motion axes
thanks to frequency inverter-fed drives eliminates load
sway, facilitates exact and gentle positioning and re-
duces the mechanical load on the crane installation
■■ Faster handling rates and improved efficiency thanks to
high lifting and cross-travel speeds
Single-girder overhead travelling Double-girder overhead travelling
cranes (EPKE/EKKE) cranes (ZKKE)
12.5 t 50 t
35 m
40 m/min
30 m/min 25 m/min
12.5 m/min
3 axes
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 39343-2

Infinitely variable speed control facilitates particularly gentle handling of the load

Single-girder overhead
travelling crane
Suspension crane
with rolled-profile girder (EPKE)
(EPDE / EKDE)

Single-girder overhead Double-girder over-

head travelling crane
travelling crane with
box-section girder (EKKE) (ZKKE)

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 Attention to detail for total quality

39559 40242-6 37371-1

Crane end carriage Power supply line

■■ Rigid box-section design with a reinforced connection ■■ Demag DCL compact conductor line for 4 to 7 poles
area featuring welded diaphragm plates as well as and screw-type connections ensures long-term power
engineering tolerances in the crane girder connection supply and minimises unplanned downtime
guarantee high stability and inherent rigidity as well as ■■ Pre-assembled elements for simple assembly or replace-

optimum travel characteristics with minimum wear on ment of current collector trolleys or complete straight
the crane runway and travel wheels sections provide optimum serviceability
■■ The precise travel wheel arrangement and exact adjust- ■■ IP 23 or IP 24 high protection against accidental

ment of the crane span dimension thanks to inter- contact with sealing lip and integrated expansion
changeable spacer elements ensure optimum travel compensation for optimum safety
characteristics and high adaptability to possible crane
runway tolerances
■■ Crane travel unit design with the aid of in-house static

design programs and simple assembly thanks to good

accessibility offer safety and efficiency, which reduces
maintenance costs

Travel unit
■■ Maintenance-free drives with anti-friction bearings
lubricated for life, generous bearing arrangement to
accommodate horizontal forces and travel wheels made
of spheroidal graphite cast iron provide for favourable
travel characteristics and minimum wear on the crane
runway and travel wheels
■■ Infinitely variable travel speeds thanks to frequency

inverter-fed drives with speeds up to 80 m/min without

the need for any additional cabling and wiring ensure
low-vibration travel as well as precise positioning and
reduce the load on the overall installation

37427-4

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 38972-2-1
Crab
■■ DR rope hoist of C-shaped design optimised for crane
applications with increased hoist and cross-travel
speeds offers higher handling rates and efficiency
for cranes with load capacities up to 50 t
■■ Compact designs with minimum approach dimensions
and long hook path ensure optimum utilization of the
available space and height and reduce construction and
running costs
■■ Infinitely variable hoist and travel motions ensure low-
sway handling. Precise and gentle positioning provides
for greater safety and convenient operation
■■ CAN Bus technology to meet tomorrow's demands for
high data transmission reliability, corresponding to
Category 3 to DIN / EN 954, ensures optimum monitor-
ing for greater efficiency thanks to preventive mainte-
nance
Bottom block
■■ Perfect bottom block design with standard load hook
for ease of load connection
■■ Rope lead-in guard eliminates the risk of being caught
between the rope and sheave
■■ Handle recesses on both sides simplify handling of the
bottom block and increase operating safety
20855744-0210-EN MHE Standardkrane RZ.indd 5
39589-4 39030-1 39330-1
Control
Ergonomically designed control units for safe, fatigue-
free handling. The standard display provides complete
transparency for control of the installation. The CAN Bus
control system corresponds to Category 3 to
DIN / EN 954.
■■ Demag DLC line control
Height-adjustable control pendant suspended for
separate travel on the crane girder
■■ Demag DRC radio control
Radio controls with proportional pushbuttons for
wireless control with variable radio frequency operation
for unimpeded radio transmission
■■ Demag DRC-J joystick transmitter
Radio control with a practical belt that can be carried
comfortably
38962
09.08.10 09:50
 Single-girder overhead travelling cranes with box-section girders

EKKE single-girder overhead travelling cranes provide you Your benefits:

with Demag technology at a particularly attractive price. ■■ Computer-optimised box section as the crane girder

These cranes feature maximum rigidity for a minimum ■■ End carriages of torsionally rigid, welded box-section

deadweight. This keeps the load on the crane runway design

low, and a cost-effective design can be selected for the ■■ Travel wheels of highly wear-resistant GGG 70 spheroidal

building. They also offer the benefits of outstanding cast iron with self-lubricating properties
crane geometry, resulting in exceptional travel character- ■■ Connections between the main girder and end carriages

istics. The Demag DR rope hoist, for example, is of opti- manufactured to mechanical engineering tolerances for
mum design for crane applications. Therefore, the entire minimum wear
crane meets your demands for greater efficiency. ■■ Crab of low-headroom design with chain hoist or rope

hoist, offering particularly favourable hook approach

dimensions to serve the largest possible area
■■ Power supply to the crab by means of highly flexible flat

cable with protective earth conductor

■■ Control pendant suspended for separate travel on the

crane girder, with display for installation monitoring

■■ Optional: radio control with display and proportional

pushbuttons
■■ Optimum anti-corrosion protection of all parts thanks to

pre-treatment of steel components to industry standard

■■ Paint finish in semi-matt golden yellow. Travel drives in

azure blue. Crab powder-coated in azure blue and silver

grey

EKKE single-girder overhead travelling crane Optimum adaptation to the building design
Technical data

Load capacity up to 10 t

Span up to 30 m

Long-travel speed up to 40 m/min

Cross-travel speed up to 30 m/min

Hoist speed up to 12.5 m/min

Other specifications on request

Type 1 Type 2

Options
See additional equipment, page 14

Technical data sheet

ident. no. 203 529 44

Type 3 Type 4/5

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 38972-1

Your benefits with the Demag DR rope hoist ■■ Monitoring for improved installation transparency
­optimised for crane applications ■■ Improved utilisation of your production area thanks to

■■ Increased efficiency thanks to extended Demag minimum approach dimensions

service life (1,900-hour full-load service life)
■■ Improved load handling thanks to increased lifting and

cross-travel speeds
■■ Low-sway load motions thanks to infinitely variable

cross-travel speeds

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 Single-girder overhead travelling cranes with rolled-profile girders

EPKE single-girder overhead travelling cranes with a
rolled-profile girder as the load bearing structure offer
outstanding value for money. The use of rolled-steel
sections for the crane girder and specially designed
travelling rope hoists or chain hoists make these cranes
the optimum solution for light loads and relatively small
spans.
control pendants. When fitted with features such as
infinitely variable-speed cross-travel drives, they also
make it possible to achieve low-sway travel motions
for gentle handling and precise positioning of loads.
In addition, they also offer high reliability and safety
as well as a long service life combined with high levels
of operating efficiency by all components.

As a particularly inexpensive entry-level model offering Benefits and features

the usual high level of Demag quality, single-girder over- ■■ Available with Demag DR rope hoists and Demag DC

head travelling cranes with rolled-section girders can be chain hoists

integrated into existing workshops or new buildings as ■■ You benefit from the proven advantages of single-

workshop cranes, for example. EPKE standard cranes girder overhead travelling cranes
ensure efficient and fatigue-free load handling thanks to
the higher cross-travel speed and optimised ergonomic

Optimum adaptation to the

building design

EPKE single-girder overhead travelling crane

Technical data

Load capacity up to 12.5 t

Span up to 18 m

Long-travel speed up to 40 m/min

Cross-travel speed up to 30 m/min Type 1

Hoist speed up to 12.5 m/min

Other specifications on request

Options
See additional equipment, page 14

Technical data sheet

Ident. no. 203 728 44 (with DR)
Type 2
Ident. no. 203 729 44 (with DC)

Type 3

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 40227-7

EPKE single-girder overhead travelling cranes are optionally fitted with DR rope hoists or DC chain hoists

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 Suspension cranes – the column-free alternative

Demag suspension cranes operate on crane runways that Your benefits

are attached to the existing roof structure. This design ■■ Consistently high quality with all the advantages

eliminates the need to install crane runway columns. In offered by overhead travelling cranes (pages 6/7)
this way, the entire workshop area is available for pro- ■■ Optimised end carriage design

duction. In addition, any sections of the workshop can ■■ Rigid I-beam girders or welded box-section girders

be served. The overhangs on either side can be used to for optimum load distribution
extend the travel path of the travelling hoist beyond the ■■ Loads can be handled immediately adjacent to the

span dimension. Optional latching devices make it pos- building wall by means of girder ends tailored to meet
sible to transfer the travelling hoist from the crane girder application requirements
to a branch track and backagain without having to
deposit the load.

EPDE / EKDE suspension crane

Technical data
Optimum adaptation to the
Load capacity up to 8 t
building design
Span up to 24 m

Long-travel speed up to 40 m/min

Cross-travel speed up to 30 m/min

Hoist speed up to 12.5 m/min

Other specifications on request

Options
Type 1
See additional equipment, page 14

Technical data sheet

Ident. no. 203 719 44,
203 722 44,
203 725 44

Type 2

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 39437-3

Radio control systems enable your cranes to be controlled from any position

11

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 Double-girder overhead travelling cranes –
high load capacities combined with wide spans

Demag double-girder overhead travelling cranes offer you Your benefits

a virtually unmatched load capacity for their deadweight. ■■ Consistently high quality with all the advantages

They are also characterised by their outstanding crane offered by overhead travelling cranes (pages 6/7)
geometry, which ensures extremely favourable travel ■■ Particularly high performance thanks to the double-

characteristics and, therefore, minimises wear. The particu- girder design for high long and cross-travel speeds
larly large lifting height results from the ability to raise the ■■ Low deadweight reduces investment layout

load hook between the two crane girders. ■■ Possible fittings

■■ Optional maintenance platform for building repairs

Depending on requirements, our double-girder overhead ■■ Operator cab control as a crane control variant

travelling cranes can also be fitted with radio or operator

cab controls. Optional maintenance platforms and acces-
sible crabs not only make it easier for you to maintain the
crane, but also ensure that your hall fittings such as lamps,
heating elements or supply lines can be reached quickly
and easily.
Optimum adaptation to the
building design

ZKKE double-girder overhead travelling crane

Technical data

Load capacity up to 50 t

Span up to 30 m Type 1

Long-travel speed up to 40 m/min

Cross-travel speed up to 25 m/min

Hoist speed up to 12.5 m/min

Other specifications on request

Options
See additional equipment, page 14

Technical data sheet

Type 2
Ident. no. 203 561 44 (up to 16 t)
Ident. no. 203 660 44 (over 16 t)

Type 2

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 39343-5

The double-girder design provides for particularly high load capacities and sensitive load handling
thanks to infinitely variable speed control

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 Demag crane accessories and additional equipment
39343-3
With our wide range of accessories and additional equip-
ment, we are able to adapt our standard cranes to the
individual requirements of your application.
■■ Height adjustment of the control pendant switch
makes it easier for you to attach the load
■■ Control by means of a pendant switch or, if required,
bi-directional radio control with proportional push-
buttons
■■ Variable-speed motors with frequency inverters help
to avoid load sway
14
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39294-2 39008-2
■■ Cranes fitted with two crabs make it easy to handle
long and awkward loads
■■ A comprehensive range of load handling attachments
satisfies the most varied requirements
Planners and plant designers are provided with a full
range of technical documentation for each crane type,
either as a conventional document or in electronic form
on CD-ROM (order no. 227 049 44). Send order via
e-mail to: standardcranes@demagcranes.com, subject:
“TIP-CD”. This will enable you to incorporate Demag
Standard Crane solutions in your plant design right from
the start, thus providing you with reliable planning infor-
mation to save time and money.
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 37970-1

Double-girder overhead travelling crane with tandem end carriages for transporting and turning engine blocks

15

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 Demag Service – always ready to help
Demag Cranes & Components offers you comprehensive
and reliable service with its global network of Demag
expert service teams and Demag partners. They ensure
maximum possible availability and safety in your installation.
Rapid and reliable spare part supply
Customers all over the world are supplied with the
required spare parts quickly and flexibly by Demag
Cranes & Components and its service network.
Efficient training of your employees
Your employees learn all they need to know about hoists
and crane installations in Demag training courses lasting
one or more days. Operator and product training courses
increase productivity, familiarisation with the relevant
regulations contributes towards maximum safety at the
workplace. Training courses can be held at our training
centres or at your company.
16
20855744-0210-EN MHE Standardkrane RZ.indd 16
Monitoring reduces downtime
Our monitoring system keeps track of the performance
and safety status of your installation. A diagnostics tool
constantly shows the operator or maintenance engineer
the relevant status information and any unusual operat-
ing status, if applicable. This enables any necessary main-
tenance and repair work to be identified and carried out
in good time. Regular monitoring reduces downtime and
cuts maintenance and operating costs in the long term.
Your individual service package
Demag Service offers a comprehensive portfolio of
services to ensure the lasting availability of your
installation throughout its entire life-cycle:
■■ Recurring inspections according to relevant accident
prevention regulations and general overhauls
■■ Inspection and maintenance according to contract
schedules
■■ Fault elimination both with and without an on-call
standby agreement
■■ Crane and crane runway surveys
■■ Service training for operators and maintenance
engineers
On this basis, we can assemble a package tailored to
meet your individual production and operating needs.
09.08.10 09:51
 39022

Crane system data can be read out for predictive and scheduled service

17

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 Crane Designer – precise planning saves time, space and money

Demag Cranes & Components is not only a strong part- Only a few parameters have to be entered – the rest is
ner for perfect technical solutions to meet your in-house done by the Crane Designer system. From the compre-
logistics requirements. We also provide you with support hensive Demag product range, it selects a crane with the
during the planning phase for overhead transport logistics. specifications and features that precisely match your
needs. Demag Crane Designer completes planning tasks
One of the first steps towards efficient planning is selec- in a minimum of time, for both single and double-girder
tion of a crane tailored to meet your needs at the click cranes.
of a mouse. With the Demag Crane Designer system, a
crane installation designed to meet individual customer
needs can be configured in just a few minutes using
purely interactive on-screen features at:
www.demag-cranedesigner.com

Dimensions

Welcome to Crane Designer for standard cranes

Your configurator for universal Demag standard cranes.

n Improved handling rates,

n Higher availability,
n Extended service life,
are only some of the highlights of the latest Demag development. We are pleased to support
you, also in the planning phase. Fill in the enquiry form so that we can help you quickly and
efficiently.

Interactive online planning tool – configure your crane Crane Designer calculates all relevant dimensions for your
installations to meet your needs. specific application.

18

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 Your benefits Visit our virtual planning consultant at
■■ Requires no installation and no hard disk space www.demag-cranedesigner.com
■■ Fast and individual selection ■■ Application examples with text and illustration

■■ The latest online technical data and dimensions for ■■ “How to speak Demag” crane glossary explains

your specified crane configuration technical terms

■■ The latest documentation in various languages ■■ Online configuration of cranes

■■ All information available 24/7 worldwide ■■ Quotation texts

■■ Fast and reliable transmission of your enquiry ■■ Technical information

■■ Connection to our online order system ■■ Static design information

(www.demag-shop.com) ■■ Individual CAD file

Loads/forces

You are provided with information on loads and forces You can download the drawing file generated for your
for further planning, e.g. to calculate your factory build- application to process all relevant data offline.
ing dimensions.

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 MHE-Demag Network
SINGAPORE
Head office & factory
MHE-Demag (S) Pte Ltd
33 Gul Circle, Singapore 629570
Tel: (65) 6305 3500
Fax: (65) 6862 1933
Service Hotline: (65) 6862 1123
MALAYSIA
Head office and factory
MHE-Demag Malaysia Sdn Bhd
MHE-Demag Logistics
Malaysia Sdn Bhd
PT 79, Jalan 26/6, Sec 26
Kawasan Perindustrian Hicom,
40000 Shah Alam, Selangor
Tel: (60-3) 5517 0888
Fax: (60-3) 5517 0998/9
Service Hotline: (60-3) 5517 0980/1
Factory
Johor
Plot 5, Jalan Simpang Renggam
No. 12 Kaw Perindustrian
Simpang Renggam,
86200, Simpang Renggam
Tel: (60-7) 7558833
Fax: (60-7) 7558822
Branch Offices
Melaka
No 45, Jalan PM 1,
Taman Perindustrian Merdeka,
75350 Melaka
Tel: (60-6) 3174 900
Fax: (60-6) 3174 500
Penang
No. 2712 (Ground floor)
Jalan Chain Ferry,
Taman Kimsar, 13700 Perai,
Province Wellesley
Tel: (60-4) 399 7222
Fax: (60-4) 390 8444
Service Hotline: (60-4) 399 7222
Johor
11, Jalan Canggih 8,
Taman Perindustrian Cemerlang,
81800 Ulu Tiram
Tel: (60-7) 863 1748
Fax: (60-7) 863 1753
No 20, Jalan Bistari 4/8,
Taman Yayasan,
85000 Segamat
Tel: (60-7) 944 4788
Fax: (60-7) 944 4789
Pahang
B-378 Jalan Air Puteh,
25300 Kuantan
Tel: (60-9) 567 6129
Fax: (60-9) 567 6143
www.mhe-demag.com
E-mail: sales_mhe@mhe-demag.com
A Joint Venture between Jebsen & Jebsen (SEA) Pte Ltd and Demag Cranes & Components GmbH
20855744-0210-EN MHE Standardkrane RZ.indd 20
Perak
No 605,
Jalan Sultan Azlan Shah Utara,
Taman Tasik Baru, 31400 Ipoh
Tel: (60-5) 546 3761
Fax: (60-5) 547 3357
Sabah
Ground Floor, Lot 4,
Lorong Iramanis 2,
Taman Iramanis, Jalan Lintas,
88450 Kota Kinabalu.
Tel: (60-88) 389402
Fax: (60-88) 389253
Sarawak
No. E1-3, 16 Jalan Petanak,
Wisma Horizon, 93100 Kuching
Tel: (60-82) 233163 / 234163
Fax: (60-82) 254163
VIETNAM
Head office
MHE-Demag (T) Ltd
23/110-117 Sorachai Bldg.,
25-29th Fl.,
Sukhumvit 63 (Ekamai),
Sukhumvit Rd.,
Klongton Nua, Wattana,
Bangkok 10110
Tel: (66-2) 7878 500
Fax: (66-2) 7878 501-2
Factory
64 Moo 2, Hi-Tech I.E.,
T.Banpho, A. Bang Pa In
Ayutthaya 13160
Tel: (66-2) 787 8540
Fax: (66-3) 535 0376-7
Service centre
294/1 Soi Soonvijai 4,
Rama IX Rd, Huay Kwang
Bangkok, 10320
Tel: (66-2) 7878 555
Fax: (66-2) 716 8028 - 9
Branch office
Chonburi Branch / Borwin
331/73 Moo. 6 331 Rd., Borwin,
Sriracha, Chonburi 20230
Tel: (66-38) 346057-9
Fax: (66-38) 346060
INDONESIA
Head office
PT MHE-Demag Indonesia
Graha Inti Fauzi Building, Lantai 7
Jl. Buncit Raya No. 22
Jakarta 12510
Tel: (62-21) 2753 7200
Fax: (62-21) 2753 7201
Service centre
Kawasan Komersial Cilandak,
108-S
Jl. KKO Raya, Jakarta 12560
Tel: (62-21) 2753 7250
Fax: (62-21) 2753 7251
Branch office & factory
Surabaya
Kawasan Rungkut Industri Fax: (63-2) 786 7555
Jl. Rungkut Industri I/3
Surabaya 60292
Jawa Timur
Tel: (62-31) 843 9000
Fax: (62-31) 843 9287
Service Hotline: (62-31) 843 9001
Branch offices
Medan
Komplek Graha Niaga, Blok C-16
Jl. Kol. Yos Sudarso No. 20
Medan 20115, Sumatera Utara
Tel: (62-61) 4551460 / 4557411
Fax: (62-61) 4557441
Pekanbaru
Komplek Riau Business Center, Blok
B-9
Jl. Riau, Pekanbaru 28292, Riau
Tel: (62-0761) 860890
Fax: (62-0761) 860889
Batam
Komplek Pertokoan Inti Batam, E-5
Jl. Laksamana Bintan, Sei Panas
Batam 29432, Kepulauan Riau
Tel: (62-0778) 430 469
Fax: (62-0778) 430 471
Balikpapan
Block H1 No. 5
Balikpapan Permai Complex
Jl. Jend. Sudirman
Balikpapan 76114
Tel: (62-542) 749459
Fax: (62-542) 744925
Timika
Jl. C. Heatubun / Jl. Baru
Timika 99910, Mimika, Papua
Tel: (62-901) 3302063
Fax: (62-901) 3302063
Service depot
Karawang
Komplek Bumi Karawang Baru Blok A3
No. 5
Desa Teluk Jambe,
Kecamatan Teluk Jambe
Karawang 41361, Jawa Barat
Tel: (62-267) 643 941
Batu Hijau
Komplek Indra Foto 01
Maluk, Sumbawa Barat
Nusa Tenggara Barat
Tel: (62-372) 635643
PHILIPPINES
Head office & factory
MHE-Demag (P) Inc.
Main Avenue, Severina Diamond
Industrial Estate, Km. 16 West Service
Road, South Expressway,
Parañaque City, 1700
Tel: (63-2) 786 7500
Service Hotline: (63-2) 821 5149
Branch office
Cebu
Door 1, Annex, Rozen Building,
A. C. Cortes Avenue,
Mandaue City 6014
Tel: (63-32) 346 1672, 346 1959
Fax: (63-32) 3461967
VIETNAM
Head office
MHE-Demag Vietnam
Company Limited
Unit 1204 – 12th Floor
Sailing Tower, 111A Pasteur,
Ben Nghe Ward, District 1, HCMC.
Tel: (84-8) 3823 6540
Fax: (84-8) 3823 6776
Service Hotline: (84-8) 3823 6540
Factory
15 VSIP Street 2, Vietnam Singapore
Industrial Park,
Thuan An District,
Binh Duong Province
Tel: (84-650) 3784 080-1
Fax: (84-650) 3784 082
Branch Offices
Ha Noi
5th Floor, Kinh Do Building
292 Tay Son Street
Dong Da District, Hanoi City
Tel: (84-4) 3514 6697
Fax: (84-4) 3514 6698
Affiliate
Katrolin Co. Ltd
Unit 1204A – 12th Floor
Sailing Tower, 111A Pasteur,
Ben Nghe Ward, District 1, HCMC.
Tel: (84-8) 3823 6727
Fax: (84-8) 3823 6728
TAIWAN
0210 EN/MHE 208 557 44 MHE 701 IS 100
Head office
No liability for errors or omissions. Subject to change.
MHE-Demag Taiwan
Company Limited
62 Min Chuan 2nd Road
Kaohsiung 806, Taiwan R.O.C.
Tel: (866-7) 3335185
Printed in Germany S+S/300810/5T
Fax: (866-7) 3327927
Branch Offices
Taipei
6F-1, No. 18, Lane 321
Yang Guang Street
Taipei 114, Taiwan R.O.C.
Tel: (886-2) 87976501
Fax: (886-2) 87976602
09.08.10 09:51