Exxonmobil Refinery: Item Description: Work Request Number: Notes

Registration # F-003143
Engineering Department: (281) 331-7147
ExxonMobil Refinery
Branch Number: 1430
Work Order Number: 1430-007500-01
Order Number: 4148874
Job Status: Priority
Service: CONDENSATE
Operating Temperature: N/A ° F
Design Temperature: 450 ° F
Design Pressure: 50 PSI
Pressure Allowance: + 200 PSI
Mechanical Design Pressure: 250 PSI
Sealant Type: N/A
Item Description: PARTIAL VALVE ENCLOSURE

Work Request Number: N/A
Notes:
Weight: 223 LB
Void: 41 IN^3
QC Final Inspection Required: Plant Request

MTRs COCs Required
NDE Required (If Welded)
"SAFETY FIRST - QUALITY ALWAYS"
UNLESS OTHERWISE SPECIFIED: REGISTRATION# F-003143

ALL DIMENSIONS TYPICAL:
250 CONFIDENTIAL AND
MACHINED SURFACES: PROPRIETARY INFORMATION
BREAK SHARP CORNERS: 0.005"
ALL WELD SIZES ARE MINIMUM ENGINEERING # 4148874
DRAWN BY: PVD 02/06/19 LINEAR TOLERANCES: WEIGHT 223 lbs
FRACTIONAL
CHECKED BY: 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. N/A 3
in B.C.
WPS: *** >6" - 12"
>12"
1/8"
3/16"
PERIMETER VOL. 41 in3 B.C.
SIZE A
EXXONMOBIL REFINERY ANGULAR
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:6.5
REV 0
THREE PLACE DECIMAL 0.005
PARTIAL VALVE ENCLOSURE ALL DIMENSIONS IN INCHES SHEET 1 OF 5
C C
5-1/2" 4-3/4"
1-1/8"
B 1-5/8" 5-27/64" 2X 1-1/8" 3/4"
E 1" STUDS A F
TQ: 250 FT*LB
53/64"
6-5/8"
7-17/32"
9.13
FLG C 13-1/8"
9.07
8-1/2"
10" 1-21/32" FLG D
R1" 5"
1/4"
3/4" 4X 7/8"
3/4" STUDS A F
3-1/32" 7/8" TQ: 105 FT*LB
B 1/8"
10-27/32"
3X 0.44 THRU
SECTION A-A 1/4 NPT
***WPS OPTIONS:
1. TEAM GMAW FCAW P-1 PWHT (EM)
2. TEAM GMAW SMAW P-1 PWHT (EM)
3. TEAM GMAW P-1 (EM) UNLESS OTHERWISE SPECIFIED:
REGISTRATION# F-003143
MACHINED SURFACES:
NOTES: BREAK SHARP CORNERS: 0.005"
PROPRIETARY INFORMATION
1. (2) HALVES REQUIRED AS SHOWN ALL WELD SIZES ARE MINIMUM ENGINEERING # 4148874
2. INSTALL COPPER TUBING DRAWN BY: PVD 02/06/19 LINEAR TOLERANCES: WEIGHT 223 lbs
FRACTIONAL
3. MACHINE SPLIT LINE FLAT CHECKED BY: 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. N/A 3
in B.C.
4. CORROSION ALLOWANCE: 1/8" WPS: *** >6" - 12"
>12"
1/8"
3/16"
5. IF WELDED: NDE IN ACCORDANCE TO ASME BPVC SECT. VIII DIV 1 SIZE A
(MT/PT)
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:3.5
REV 0
6. ALL MATERIAL MUST COME FROM EXXONMOBIL AML PARTIAL VALVE ENCLOSURE ALL DIMENSIONS IN INCHES SHEET 2 OF 5
3-17/32"
3-3/4"
5/8"
2X 0.44 THRU 5/8" 2-1/2"
1/4 NPT 9.13
FLG A
R1/4"
8-1/2"
6-3/4"
5.88
1-1/4"
9.08
FLG B 1/16" 1/4"
9.19
OPT.
9.13
FLG 1/4"
7-7/8"
4X 3/4"
TQ: 25 IN*LBS
SECTION B-B (HAND TIGHT)
SECTION C-C

FRACTIONAL
CHECKED BY: 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. N/A 3
in B.C.
WPS: *** >6" - 12"
>12"
1/8"
3/16"
SIZE A
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:3.5
REV 0
1/8"
3/8"
5/8"
1"
0.19
4.67 4.67
1/8"
1/4"
4X 0.33 THRU
1/8 NPT DETAIL E
SCALE 2 : 3.5
9.34
(TONGUE TO
TONGUE)
R1/16"
0.19
12X 0.33 THRU
1/8 NPT DETAIL D
SCALE 2 : 3.5
10X 0.44 THRU 1/8"
1/4 NPT 3/8"
3/4"
SECTION F-F 5/32"
1-5/32"

FRACTIONAL
CHECKED BY: 0 - 2"
>2" - 6"
1/32"
1/16"
VOID VOL. N/A 3
in B.C.
WPS: *** >6" - 12"
>12"
1/8"
3/16"
SIZE A
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:3.5
REV 0
11-1/2"
7-3/4"
R1/2"
4X 3/4"
TQ: 25 IN*LBS
G G (HAND TIGHT)
7-1/2" 5-1/4"
3-3/4"
2-1/2"
5/8"
1-7/8"
5/8" 6-3/4" 7-3/8"

1-5/8"
2X 1-1/8"
1" STUDS
TQ: 250 FT*LB
2"
1"
SECTION G-G
2-5/8"
14-3/4"
NOTES: CHECKED BY:
FRACTIONAL
0 - 2" 1/32" VOID VOL. N/A 3
1. (2) HALVES REQUIRED AS SHOWN >2" - 6" 1/16" in B.C.
2. SEND (4) 5/8" - 11UNC X 12" LONG ALL THREADS WPS: *** >6" - 12"
>12"
1/8"
3/16"
SIZE A
3. SEND (8) 5/8" - 11UNC HEAVY HEX NUTS EXXONMOBIL REFINERY ANGULAR
TWO PLACE DECIMAL
1/2
0.01
SCALE 1:3
REV 0
Sheet 1 of 1
Registration # F-003143
MATERIAL SPECIFICATIONS
Non-Critical/Nuclear Critical/Nuclear
Drawn By: PVD Date: 02/06/16 Engineering Order No.: 4148874
Checked By: Date:
Enclosures Material Specification MTR COC NR

PIPE
FITTING
ROLLED PLATE
BLOCK / PLATE / SIDEBARS SA 516 GR 70 X
ENDPLATES
STRONGBACK BARS SA 516 GR 70 X
S.B. EARS/FINGERS SA 516 GR 70 (IF WELDED) X
Fasteners
STUDS ENCLOSURE SA 193 GR B7 X X
STUDS STRONGBACK SA 193 GR B7 X X
NUTS ENCLOSURE SA 194 GR 2H X X
NUTS STRONGBACK SA 194 GR 2H X X
SET SCREWS
Misc.
Material Requirements
All Materials must come from the Exxon AML
05/26/2009
Scanned by CamScanner
x
x
TO THE 90
there is a crack on the

valve body, doing a partial
valve enclosure landing
on the flanges B & C and
bonnet tongues in gap on
the run, shear ring/flat bar
on top of bonnet
2.5 to olet to 6" header They want a PARTIAL
vlv enclosure landing on
A/B and C/D flg. Shear
ring for separation
8-15/16
3:00 IS
COMING
OUT OF
PAGE
12
USE N AND STACK UPS,

"R" IS TAKEN TO SMALLEST
TREAT BONNET AS
PORTION OF VALVE NECK
CENTERED
BEFORE IT TAPERS UP TO THE
BONNET. THERE ARE GUSSETS *approx. 5" od and 4" long olet on the a2 side
FROM FLG F TO RUN FLANGES per tech that goes into the 6" header
AND FLUSH WITH EDGE OF
FLANGES Scanned by CamScanner
LETTERS ARE
ON FLANGE E
DIAMETER
12:00 IS
FACING
FLANGE B
GUSSETS
12:00 IS
FACING
FLANGE B
NEW DATA SHEET
2/5/19 MCW (REPLACE
OLD SHEETS)
NUT AT 12 AND 6
PER TECH
bolts on top of
bonnet, shear ring
for unbal and sep
*sep concern is in all of the bolts in the flanges

(100% flange stud failure) all run abd bonnet
flgs per tech
*tech requests copper tubing if possible
*tech requests to add (1) 1-npt port in each
clamp half for venting while installing
NEW DATA SHEET
2/5/19 MCW (REPLACE
OLD SHEETS)
NEW DATA SHEET
2/5/19 MCW (REPLACE
OLD SHEETS)
VOID x
FLANGE B IS
OBROUND
TEAM Industrial Services JSS: 4148874
REGISTRATION # F-003143
Rectangular Plate Stress Calculations

References: ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, (Table for Maximum
Allowable Stresses), 2017 Edition
Formulas for Stress and Strain by Roark and Young, 7th Edition; Table 11.4, Case 8a & 10a
Design By - PVD Date: 02/06/19
Checked By - Date:
Table 11.4, Case 8a
Cover Plate (case 8a)

Design Pressure Pd ≔ 50 ⋅ psi
Mechanical Design Pressure P ≔ Pd + 200 psi = 250 psi
Design Temperature T ≔ 450 ⋅ deg
Corrosion Allowance CA ≔ 0.125 ⋅ in
Cover Thickness (minimum) tc ≔ 0.75 ⋅ in - CA
Major Length ac ≔ 10.00 ⋅ in + 2 ⋅ CA

ac
Minor Length bc ≔ 7.531 ⋅ in + 2 ⋅ CA b8a ≔ ―= 1.3173
bc
Modulus of Elasticity E ≔ 0.276 ⋅ 10 8 ⋅ psi
Maximum Allowable Stress Sallow ≔ 20000 ⋅ psi

⎡ 0 ⎤ ⎡ 0 ⎤
⎢ 1.0 ⎥ ⎢ 0.3078 ⎥
⎢ ⎥ ⎢ ⎥
1.2 0.3834
⎢ ⎥ ⎢ ⎥
Case8av1 ≔ ⎢ 1.4 ⎥ Case8av2 ≔ ⎢ 0.4356 ⎥
βc ≔ linterp ⎛⎝Case8av1 , Case8av2 , b8a⎞⎠ ⎢ 1.6 ⎥ ⎢ 0.4680 ⎥
⎢ 1.8 ⎥ ⎢ 0.4872 ⎥
⎢⎣ 2.0 ⎥⎦ ⎢⎣ 0.4974 ⎥⎦
βc ≔ if ⎛⎝b8a > 2 , 0.500 , βc⎞⎠ = 0.414
βc = 0.414
βc ⋅ P ⋅ bc 2
Maxσ ≔ ――― Maxσ = 16042.44 psi
tc 2
Result
Maxσ = 16042.44 psi < Sallow = 20000 psi
Result ≔ if ⎛⎝Maxσ < Sallow , “Pass” , “Fail”⎞⎠ Result = “Pass”
Sallow
SafetyFactor ≔ ―― SafetyFactor = 1.2467
Maxσ
Confidential and Proprietary Information

Page 1 of 15
Table 11.4, Case 10a
Side Wall (case 10a)
Wall Thickness (minimum) tl ≔ 1.656 ⋅ in - CA
Design Pressure P = 250 psi
Parallel to splitline al ≔ 10.00 ⋅ in + 2 ⋅ CA

al
Perpendicular to splitline bl ≔ 4.75 ⋅ in + CA b10a ≔ ―= 2.1026
bl
Modulus of Elasticity E = 27600000 psi
Maximum Allowable Stress Sallow = 20000 psi

⎡ 0 ⎤ ⎡ 0 ⎤
⎢ 0.25 ⎥ ⎢ 0.031 ⎥
⎢ ⎥ ⎢ ⎥
0.5 0.126
⎢ ⎥ ⎢ ⎥
0.75 ⎥ 0.286 ⎥
Case10av1 ≔ ⎢ Case10av2 ≔ ⎢
βl ≔ linterp ⎛⎝Case10av1 , Case10av2 , b10a⎞⎠ ⎢ 1.0 ⎥ ⎢ 0.511 ⎥
⎢ 1.5 ⎥ ⎢ 1.073 ⎥
βl = 1.6231 ⎢ 2.0 ⎥ ⎢ 1.568 ⎥
⎢⎣ 3.0 ⎥⎦ ⎢⎣ 2.105 ⎥⎦
βl ⋅ P ⋅ bl 2
Maxσ ≔ ――― Maxσ = 4114.13 psi
tl 2
Result
Sallow
Maxσ

Page 2 of 15
Table 11.4, Case 10a
Side Wall (case 10a)
Wall Thickness (minimum) tl ≔ 1.50 ⋅ in - CA
Design Pressure P = 250 psi
Parallel to splitline al ≔ 7.531 ⋅ in + 2 ⋅ CA

al
Perpendicular to splitline bl ≔ 4.75 ⋅ in + CA b10a ≔ ―= 1.5961
bl
Modulus of Elasticity E = 27600000 psi
Maximum Allowable Stress Sallow = 20000 psi

⎡ 0 ⎤ ⎡ 0 ⎤
⎢ 0.25 ⎥ ⎢ 0.031 ⎥
⎢ ⎥ ⎢ ⎥
0.5 0.126
⎢ ⎥ ⎢ ⎥
0.75 ⎥ 0.286 ⎥
Case10av1 ≔ ⎢ Case10av2 ≔ ⎢
βl ≔ linterp ⎛⎝Case10av1 , Case10av2 , b10a⎞⎠ ⎢ 1.0 ⎥ ⎢ 0.511 ⎥
⎢ 1.5 ⎥ ⎢ 1.073 ⎥
βl = 1.1681 ⎢ 2.0 ⎥ ⎢ 1.568 ⎥
⎢⎣ 3.0 ⎥⎦ ⎢⎣ 2.105 ⎥⎦
βl ⋅ P ⋅ bl 2
Maxσ ≔ ――― Maxσ = 3670.96 psi
tl 2
Result
Sallow
Maxσ

Page 3 of 15
Bolting Calculations: 3/4" Studs (Bottom Side)
Pressure Area A ≔ 60.03 ⋅ in 2 <==CAD Generated
Stud Size S ≔ 0.75
Stud Tensile Area As ≔ 0.3344 ⋅ in 2
Number of Studs N≔4
Stud Allowable Stress Sb ≔ 25000 ⋅ psi
Parting Force
SL ≔ A ⋅ P SL = 15007.5 lbf
Bolting Force
SH ≔ As ⋅ N ⋅ Sb SH = 33440 lbf
Result
SL = 15007.5 lbf < SH = 33440 lbf
Result ≔ if (SL < SH , “Pass” , “Fail”) Result = “Pass”
SH
SL

Page 4 of 15
Torque Analysis: 3/4" Studs
Reference: An Introduction To The Design And Behavior Of The Bolted Joint by Bickford,
Second Edition, Page 133.
Data:
Stud Tensile Area TA ≔ 0.3344 ⋅ in 2

Stud Allowable Stress
SS ≔ Sb = 25000 psi
Allowable Strength of Stud Fp ≔ TA ⋅ SS
Fp = 8360 lbf
Torque Application Factor
A≔1
Pitch of Threads
Pitch ≔ 1 in ÷ 10 = 0.1 in
Coefficient of Friction Nut/Stud
μt ≔ .15
Effective Contact Radius of Threads
rt ≔ 0.3416 ⋅ in
Half Angle of Threads
β ≔ 30 ⋅ deg
Coefficient of Friction Nut/Joint
μn ≔ .15
Effective Contact Radius Nut/Joint
rn ≔ 0.50 ⋅ in
Analysis:
⎛ Pitch μt ⋅ rt ⎞
Torque ≔ Fp ⋅ A ⋅ ⎜――+ ――― + μn ⋅ rn⎟
⎝ 2⋅π cos (β) ⎠
Torque = 104.56 ft ⋅ lbf OR Torque = 1254.6884 in ⋅ lbf

Page 5 of 15
Bolting Calculations: 1" Studs (Top Side)
Pressure Area A ≔ 34.42 ⋅ in 2 <==CAD Generated
Stud Size S ≔ 1.00
Stud Tensile Area As ≔ 0.6057 ⋅ in 2
Number of Studs N≔1
Stud Allowable Stress Sb = 25000 psi
Parting Force
SL ≔ A ⋅ P SL = 8605 lbf
Bolting Force
SH ≔ As ⋅ N ⋅ Sb SH = 15142.5 lbf
Result
SL = 8605 lbf < SH = 15142.5 lbf
Result ≔ if (SL < SH , “Pass” , “Fail”) Result = “Pass”
SH
SL

Page 6 of 15
Torque Analysis: 1" Studs
Reference: An Introduction To The Design And Behavior Of The Bolted Joint by Bickford,
Second Edition, Page 133.
Data:
Stud Tensile Area TA ≔ 0.6057 ⋅ in 2

Stud Allowable Stress
SS ≔ Sb = 25000 psi
Allowable Strength of Stud Fp ≔ TA ⋅ SS
Fp = 15142.5 lbf
Torque Application Factor
A≔1
Pitch of Threads
Pitch ≔ 1 in ÷ 8 = 0.125 in
Coefficient of Friction Nut/Stud
μt ≔ .15
Effective Contact Radius of Threads
rt ≔ 0.4584 ⋅ in
Half Angle of Threads
β ≔ 30 ⋅ deg
Coefficient of Friction Nut/Joint
μn ≔ .15
Effective Contact Radius Nut/Joint
rn ≔ 0.6563 ⋅ in
Analysis:
⎛ Pitch μt ⋅ rt ⎞
Torque ≔ Fp ⋅ A ⋅ ⎜――+ ――― + μn ⋅ rn⎟
⎝ 2⋅π cos (β) ⎠
Torque = 249.52 ft ⋅ lbf OR Torque = 2994.2261 in ⋅ lbf

Page 7 of 15
Maximum Injection Pressure (Flange A and D)

Reference: ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, (Table for Maximum
Allowable Stresses), 2017 Edition

Data:
Design pressure: P = 250 psi Allowable stud stress: Sb ≔ Sb = 25000 psi
Design temperature: T = 450 deg Application Factor: AF ≔ 1.0
Flange diameter: D ≔ 9.00 in Gap Width: gap ≔ 0.225 ⋅ in
Depth to gasket: dg ≔ 1.060 ⋅ in Minimum Stud Pitch pitch ≔ 0.5589 ⋅ in
Size of studs: Stud ≔ 0.625 ⋅ in Flange Stud Hole Size FlgHole ≔ 0.75 ⋅ in
Number of studs: N≔8 Width of Flange 1 FlgWidth1 ≔ 1.075 ⋅ in
Tensile area of stud: At ≔ 0.226 ⋅ in 2 Width of Flange 2 FlgWidth2 ≔ 0.915 ⋅ in
Maximum Injection Pressure: IP ≔ P = 250 psi
Analysis:
- Maximum Allowable Stud Loading
MAL ≔ N ⋅ At ⋅ Sb ⋅ AF MAL = 45200 lbf
- Existing Load in Gasket Area:

2
π
LOAD ≔ (D - 2 ⋅ dg) ⋅ ―⋅ P LOAD = 9294.0877 lbf
4
- Sealant Retaining Area
⎛ 2 ⎞ π
AREA ≔ ⎝D 2 - (D - 2 ⋅ dg) - ⎛⎝N ⋅ Stud 2 ⎞⎠⎠ ⋅ ―
4
AREA = 23.9865 in 2
- Allowable Maximum Injection Pressure Due to Stud Allowable Stress
MAL - LOAD
Pmax1 ≔ ――――― Pmax1 = 1496.92 psi
AREA
Result ≔ if (IP < Pmax1 , “Pass” , “Fail”) Result = “Pass”
Pmax1
SafetyFactor ≔ ――― SafetyFactor = 5.9877
IP
- Void in Gap:
π
VOIDgap ≔ (AREA) ⋅ gap + ⎛⎝FlgHole 2 - pitch 2 ⎞⎠ ⋅ N ⋅ (FlgWidth1 + FlgWidth2) ⋅ ―
4
VOIDgap = 8.5245 in 3

Page 8 of 15
Thrust Calculation Due to Unequal Bores: For Flange A to D

Larger Diameter D ≔ 9.00 ⋅ in
Smaller Diameter d ≔ 5.00 ⋅ in
Design Pressure IP = 250 psi
Thickness of Tongue t ≔ 0.15625 ⋅ in
Allowable Stress Splate ≔ Sallow = 20000 psi
Injection Port Thru Hole InjD ≔ 0.332 ⋅ in
Number of Injection Ports in Tongue NInj ≔ 6
Thrust Produced
π
Thrust ≔ ⎛⎝D 2 - d 2 ⎞⎠ ⋅ ―⋅ IP Thrust = 10995.574 lbf
4
Working Load of Tongue
WL ≔ (π ⋅ D - InjD ⋅ NInj) ⋅ t ⋅ ⎛⎝Splate⎞⎠ ⋅ 0.8 WL = 65705.835 lbf
Thrust = 10995.5743 lbf < WL = 65705.835 lbf
Result ≔ if (Thrust < WL , “Pass” , “Fail”) Result = “Pass”
WL
Thrust

Page 9 of 15
Thrust Calculation Due to Unequal Bores & 100% Stud Failure :

Bonnet Side
Design Pressure p ≔ P = 250 psi
Design Temperature T ≔ 450 ⋅ deg
Small Diameter d ≔ 3.125 ⋅ in
Flange Diameter 1 OD1 ≔ 9.0625 in
Flange Diameter 2 OD2 ≔ 5.75 in
Gasket Area GasketArea ≔ 26.22 in 2
Sealant Retaining Area SealantRetainingArea ≔ 21.25 in 2
Unequal Bore Thrust Area UnequalBoreThrustArea ≔ 39.81 in 2
Number of Flange Studs N_Flange ≔ 10
Flange Stud Size Stud_Flange ≔ 0.50 ⋅ in
Thickness of Tongue t ≔ 2.00 ⋅ in
Arch Length of Contact of Tongue Contact ≔ 20.6 ⋅ in
Allowable Stress cas ≔ Sallow = 20000 psi
Number of Studs NS ≔ 4
Size of Studs 5//8" x 11UNC
Tensile Area of Studs At ≔ 0.226 ⋅ in 2
Stud Allowable Stress SS ≔ Sb = 25000 psi
Allowable Load of Studs H ≔ At ⋅ SS H = 5650 lbf
Existing Load in Gasket Area
π
Gasket_Load ≔ (GasketArea) ⋅ ―⋅ p Gasket_Load = 5148.285 lbf
4
Sealant Retaining Area
π
Area ≔ SealantRetainingArea - ⎛⎝N_Flange ⋅ Stud_Flange 2 ⎞⎠ ⋅ ―
4
Area = 19.2865 in 2
Unequal Bore Thrust
Unbal ≔ UnequalBoreThrustArea ⋅ IP Unbal = 9952.5 lbf
Total Thrust
Thrust ≔ (Gasket_Load + Area ⋅ IP) + Unbal
Thrust = 19922.411 lbf

Page 10 of 15
Number of Studs Required
Thrust
ND ≔ ―― ND = 3.5261 < NS = 4
H
Result ≔ if (ND < NS , “Pass” , “Fail”) Result = “Pass”
NS
ND
Working Load of Tongue
WL ≔ (Contact) ⋅ t ⋅ (cas) ⋅ 0.8
Thrust = 19922.411 lbf < WL = 659200 lbf
Result ≔ if (Thrust < WL , “Pass” , “Fail”) Result = “Pass”
WL
Thrust

Page 11 of 15
Thrust and Bending Calculation: Clamp Ear

Total Thrust Produced Thrust = 19922.411 lbf
Moment Arm X ≔ 1.25 ⋅ in
Total Ear Width Ear ≔ 3.75 ⋅ in
Allowable Stress Sallow = 20000 psi
Thickness Provided W ≔ 1.25 ⋅ in
Joint Efficiency E ≔ 0.7
Force per Ear
Thrust
Fs ≔ ―― Fs = 9961.206 lbf
NS
Thickness Required: Bending in Ears
‾‾‾‾‾‾‾‾‾‾
6 ⋅ Fs ⋅ X
tr ≔ ―――― tr = 1.193 in < W = 1.25 in
Ear ⋅ E ⋅ Sallow
Result ≔ if (tr < W , “Pass” , “Fail”) Result = “Pass”
W
SafetyFactor ≔ ― SafetyFactor = 1.0479
tr

Page 12 of 15
Thrust and Bending Calculation: Shear Ring

Total Thrust Produced Thrust = 19922.411 lbf
Moment Arm X ≔ 2.875 ⋅ in <==From Oval ID
Total Ear Width Ear ≔ 3.75 ⋅ in
Shear Ring Outside Diameter B ≔ 7.50 ⋅ in
Shear Ring Inner Diameter b ≔ 5.25 ⋅ in
Allowable Stress Sallow = 20000 psi
Thickness Provided W ≔ 2.00 ⋅ in
Joint Efficiency E≔1
Force per Ear
Thrust
Fs ≔ ―― Fs = 9961.206 lbf
NS
Thickness Required: Bending in Ears
‾‾‾‾‾‾‾‾‾‾
6 ⋅ Fs ⋅ X
tr ≔ ―――― tr = 1.514 in < W = 2 in
Ear ⋅ E ⋅ Sallow
W
tr
Thickness Required: Bending in Diameter
‾‾‾‾‾‾‾‾‾‾‾‾‾
6 ⋅ Fs ⋅ X
tr ≔ ――――― tr = 1.954 in < W = 2 in
(B - b) ⋅ E ⋅ Sallow
W
tr

Page 13 of 15
Weight and Void

Void Injection Valves NIV ≔ 6 ⋅ 2 + 4 + 5
PERIMETER Void Calculations:

1 1 ⎛ 2 2⎞
π
Void ≔ ―⋅ ―⋅ in 2 ⋅ (18.50 ⋅ in - 0.875 ⋅ in ⋅ 4) + ⎝(0.875 ⋅ in) - (0.6773 ⋅ in) ⎠ ⋅ ―⋅ (11.00 ⋅ in) ⋅ 4 ↲
4 8 4
1 1 ⎛ 2 2⎞
π
+ ―⋅ ―⋅ in ⋅ 26.14 in + ⎝(1.125 ⋅ in) - (0.91 ⋅ in) ⎠ ⋅ ―⋅ (11.00 ⋅ in) ⋅ 2
2
4 8 4
Void = 19.4509 in 3
Void ≔ Void + ⎛⎝NIV ⋅ 0.18 ⋅ in 3 ⎞⎠ + VOIDgap ⋅ 2
Void = 40.2798 in 3
Weight (Clamp Weight from SolidWorks Model)
Clamp ≔ 144.48 ⋅ lb
Clamp = 144.48 lb
ShearRing ≔ 32.39 ⋅ lb
ShearRing = 32.39 lb
Studs & Nuts
Size of Stud 1 (in) Ss1 ≔ 1.00 Size of Stud 2 (in) Ss2 ≔ 0.75
Length of Stud 1 (in) Ls1 ≔ 16.00 Length of Stud 2 (in) Ls2 ≔ 15.00
Number of Stud 1 Ns1 ≔ 4 Number of Stud 2 Ns2 ≔ 4
Number of Nut 1 Nn1 ≔ 4 ⋅ 2 Number of Nut 2 Nn2 ≔ 4 ⋅ 2
Ws1 ≔ Ns1 ⋅ 0.2225 ⋅ Ss1 2 ⋅ Ls1 Ws1 = 14.24 Ws2 ≔ Ns2 ⋅ 0.2225 ⋅ Ss2 2 ⋅ Ls2 Ws2 = 7.5094
8 8
― ―
3 3
Wn1 ≔ Nn1 ⋅ 0.427 ⋅ Ss1 Wn1 = 3.416 Wn2 ≔ Nn2 ⋅ 0.427 ⋅ Ss2 Wn2 = 1.5862
Size of Stud 3 (in) Ss3 ≔ 0.625
Length of Stud 3 (in) Ls3 ≔ 12.00
Number of Stud 3 Ns3 ≔ 4
Number of Nut 3 Nn3 ≔ 4 ⋅ 2
Ws3 ≔ Ns3 ⋅ 0.2225 ⋅ Ss3 2 ⋅ Ls3 Ws3 = 4.1719
8
―
3
Wn3 ≔ Nn3 ⋅ 0.427 ⋅ Ss3 Wn3 = 0.9754

Page 14 of 15
StudsNuts ≔ ⎛⎝Ws1 + Wn1 + Ws2 + Wn2 + Ws3 + Wn3⎞⎠ ⋅ lb StudsNuts = 31.8988 lb
lb
Sealant ≔ Void ⋅ 1.50 ⋅ 0.051 ⋅ ―― Sealant = 3.0814 lb
in 3
InjValves ≔ NIV ⋅ 0.50 ⋅ lb InjValves = 10.5 lb
Weight ≔ Clamp + StudsNuts + Sealant + InjValves + ShearRing
Weight = 222.4 lb

Page 15 of 15

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Registration # F-003143

Engineering Department: (281) 331-7147

Item Description: PARTIAL VALVE ENCLOSURE

QC Final Inspection Required: Plant Request

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5/8" 6-3/4" 7-3/8"

Checked By: Date:

Enclosures Material Specification MTR COC NR

there is a crack on the

USE N AND STACK UPS,

*sep concern is in all of the bolts in the flanges

Rectangular Plate Stress Calculations

Allowable Stresses), 2017 Edition

Design By - PVD Date: 02/06/19

Table 11.4, Case 8a

Cover Plate (case 8a)

Mechanical Design Pressure P ≔ Pd + 200 psi = 250 psi

Design Temperature T ≔ 450 ⋅ deg

Corrosion Allowance CA ≔ 0.125 ⋅ in

Cover Thickness (minimum) tc ≔ 0.75 ⋅ in - CA

Major Length ac ≔ 10.00 ⋅ in + 2 ⋅ CA

Maximum Allowable Stress Sallow ≔ 20000 ⋅ psi

Maxσ = 16042.44 psi < Sallow = 20000 psi

Result ≔ if ⎛⎝Maxσ < Sallow , “Pass” , “Fail”⎞⎠ Result = “Pass”

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Table 11.4, Case 10a

Side Wall (case 10a)

Wall Thickness (minimum) tl ≔ 1.656 ⋅ in - CA

Design Pressure P = 250 psi

Parallel to splitline al ≔ 10.00 ⋅ in + 2 ⋅ CA

Maximum Allowable Stress Sallow = 20000 psi

Maxσ = 4114.13 psi < Sallow = 20000 psi

Result ≔ if ⎛⎝Maxσ < Sallow , “Pass” , “Fail”⎞⎠ Result = “Pass”

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Table 11.4, Case 10a

Side Wall (case 10a)

Wall Thickness (minimum) tl ≔ 1.50 ⋅ in - CA

Design Pressure P = 250 psi

Parallel to splitline al ≔ 7.531 ⋅ in + 2 ⋅ CA

Maximum Allowable Stress Sallow = 20000 psi

Maxσ = 3670.96 psi < Sallow = 20000 psi

Result ≔ if ⎛⎝Maxσ < Sallow , “Pass” , “Fail”⎞⎠ Result = “Pass”

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Bolting Calculations: 3/4" Studs (Bottom Side)

Pressure Area A ≔ 60.03 ⋅ in 2 <==CAD Generated

Stud Size S ≔ 0.75

Stud Tensile Area As ≔ 0.3344 ⋅ in 2

Number of Studs N≔4

Stud Allowable Stress Sb ≔ 25000 ⋅ psi

SL = 15007.5 lbf < SH = 33440 lbf

Result ≔ if (SL < SH , “Pass” , “Fail”) Result = “Pass”

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Torque Analysis: 3/4" Studs

Stud Tensile Area TA ≔ 0.3344 ⋅ in 2

Torque = 104.56 ft ⋅ lbf OR Torque = 1254.6884 in ⋅ lbf

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Bolting Calculations: 1" Studs (Top Side)

Pressure Area A ≔ 34.42 ⋅ in 2 <==CAD Generated

Stud Size S ≔ 1.00

Stud Tensile Area As ≔ 0.6057 ⋅ in 2

Number of Studs N≔1