320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523...

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Product: EXCAVATOR
Model: 320 GC EXCAVATOR KTN
Configuration: 320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine

Disassembly and Assembly

C4.4 Engines for Caterpillar Built Machines
Media Number -UENR4516-11 Publication Date -01/06/2015 Date Updated -29/10/2018

i05820320

Piston Cooling Jets - Remove and Install

SMCS - 1331-010

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
5p-7306 Housing 1
A(2)
5P-7305 Engine Turning Tool 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.

Start By:

a. If the engine is equipped with a balancer, remove the balancer. Refer to Disassembly and
Assembly, "Balancer - Remove" for the correct procedure.

b. If the engine is not equipped with a balancer, remove the engine oil pump. Refer to
Disassembly and Assembly, "Engine Oil Pump - Remove" for the correct procedure.

Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.

NOTICE

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320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523... Page 2 of 4

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

1. If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to gain access to
the piston cooling jet.

Illustration 1 g02011713

2. Remove bolt (2) and piston cooling jet (1) from the cylinder block. Remove O-ring seal (3).

3. Repeat Step 1 through Step 2 for the remaining piston cooling jets.

Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty

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A(1) 9U-6198 Crankshaft Turning Tool 1

5p-7306 Housing 1
A(2)
5P-7305 Engine Turning Tool 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.

Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Illustration 2 g02011713

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320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523... Page 4 of 4

1. Clean the piston cooling jets and inspect the piston cooling jets for damage. Ensure that the
valve is free to move within each piston cooling jet. Replace any damaged piston cooling jets.
The procedure for checking the alignment of the piston cooling jets is described in
Specifications, "Piston Cooling Jet Alignment".

2. If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to access the
mounting flange for the piston cooling jet.

3. Install a new O-ring seal (3) onto piston cooling jet (2).

4. Position piston cooling jet (2) in the cylinder block. Install bolt (1). Tighten the bolt to a torque
of 9 N·m (80 lb in).

5. Repeat Step 2 through Step 4 for the remaining piston cooling jets.

End By:

a. If the engine is equipped with a balancer, install the balancer. Refer to Disassembly and
Assembly, "Balancer - Install" for the correct procedure.

b. If the engine is not equipped with a balancer, install the engine oil pump. Refer to Disassembly
and Assembly, "Engine Oil Pump - Install" for the correct procedure.

Copyright 1993 - 2019 Caterpillar Inc. Sat Jul 13 22:16:08 UTC+0700 2019
All Rights Reserved.
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