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AN 3007
Using NEC Optocouplers as Gate Drivers
in IGBT and Power MOSFET Applications
by Van N. Tran
Staff Applications Engineer, CEL Opto Semiconductors
1. Introduction
todiode (PD), signal processing circuit, and large-current
Rising concern for environmental issues and energy output circuit are also integrated into the device.
savings is driving growth in the use of dynamic power
control and inverters throughout the industrial, power,
and home appliance markets. In the U.S. and Europe, NC 1 8 VCC
the use of general-purpose inverters and AC servos is UVLO
Qg
• Built-in UVLO (Under-Voltage Lock Out) function
2. PS9552 Overview • High instantaneous common mode rejection voltage
VDR
Figure 2-1 shows the equivalent circuit of the PS9552, (CMH, CML = ±15 kV/µs min.) Peak
Drive
an 8-pin DIP digital, high-speed optocoupler that incor- Voltage
porates a GaAlAs Infrared emitting diode (IRED) on the A PS9552 Truth Table is provided on the next page. More
input side and a single-chip IC on the output side. A pho- details and a data sheet are available at www.cel.com.
Qgs Qgd
in approximately 0.8µs (when IRED on). ply system to work, Qg providing data flow from the input to
action at the output. Besides optical isolation between
Figure 3-1 Output vs. Power Supply Voltage the power supply and power transistor, the PS9552 also
VDR
provides the gate drive, eliminating Peak the need for any ad-
14 Drive
ditional drive components.Voltage
12 4.1. Calculation of Minimum Value of IGBT
external Gate Resistance RG’
10 Qgs Qgd
Output Voltage (V)
12
VOL equals the low-level output voltage of the PS9552. Where:
10
The minimum value of the external gate resistance Qgs = the gate- source charge
Output Voltage (V)
8
RG’ is calculated based on the following conditions: Qgd = the gate-drain charge
IOL(PEAK) = 2.5 UVLO
A HYS Qg = the total gate charge at which VGS equals the peak
6
drive voltage VDR — or the charge that must be applied
VCC –VEE = 20 V
4 to the gate,
14
either to swing it by a given amount or to
VOL = 2 V … Voltage
V UVLO – (10.7 V)
drop at IOL = 2.5 A
V UVLO+ (12.3 V) achieve full switching.
2 NCcurves
Refer to 1 8 VCC
in Figure 4-2 VOL vs. IOL Characteristics. 12
UVLO The equation for the gate charge is:
From Equation LED4.1: Q =10C x V
RG
AsThree
a result, to match an2 optocoupler to a MOSFET / IGBT
Phase
in Output
a particular application, the total gate resistance cal-
4.1.2 From the perspective of the MOSFET/IGBT culated for the MOSFET 1 / IGBT should be greater than
VEE = –5 V
Refer
VO to the gate charge curve provided in the MOSFET the external gate resistance required by the optocoupler.
or IGBT data sheet for your application. This data is re- –HV DC (N Line)
0 0.5 1.0 1.5 2.0 2.5
quired to calculate the value of total gate resistance. 4.2 Allowable Dissipation Verification
IOL (A)
Typically,
IO the gate charge curve will be similar to Figure and RG’ Adjustment for the PS9552
4-3 below: The total power dissipation PT of the PS9552 is the sum
of the power dissipation PE of the IRED on the input (pri-
mary) side plus the power dissipation PO of the light re-
VGS Gate Source Voltage (V)
PO = VO x IO
PT = PE + PO V(Equation
O
4.2)
VDR
Esw (Qg, Rg) = Esw (on) + Esw (off )
Peak
Drive
4.2.1 Power dissipation of IRED
Voltage The power dissipation
IO of the IRED can be found by using
the following equation:
PO = VO x IO
Figure 4-3 Gate Charge vs. Gate Source Voltage Characteristics
14
8 The power dissipation PO of the light receiving IC can be 1000nC
calculated as follows: UVLO HYS 12 500nC
6 100nC
4.8 µJ
PO = PO(Circuit) + PO (Switching) (Equation 4.4) 10
@ 7.27
E SW (µJ)
4 8
VPO(Circuit) = Circuit powerVdissipation
UVLO – (10.7 V)
of the light receiving
UVLO+ (12.3 V)
2 IC (power dissipation by ICC.) 6
0 charging/discharging
5 10 gate15capacitance
20 (power dissipa- 2
tion by IO ).
Power Supply Voltage V CC – V EE (V)
0 10 20 30 40 50
(1) Circuit power dissipation of the light receiving IC: RG Gate Resistance (7)
ee (2) Output
2 power of the light receiving IC charging/dis- = ICC x (VCC –VEE ) + ESW (RG’, Qg) x fSW
ase
tput
charging IGBT gate capacitance.
(Equation 4.7)
PO1 (Switching) = ESW (RG’, Qg) x fSW (Equation 4.6)
ESW (RG’, Qg) = Unit power dissipation per cycle of IGBT
(N Line)
0 0.5 charge/discharge.
gate capacitance 1.0 1.5 2.0 2.5 4.2.3 Allowable dissipation verification
IOL4-5)
(Refer to Figures 4-4 and (A) and RG’ adjustment of the PS9552
fSW = Switching Frequency The power dissipation of the PS9552 is calculated using
RG’ = 7.2W, Duty Ratio (max) = 80%, Qg = 500nC,
f SW= 20kHz, IF (max) = 16mA, and TA = 85°C. From the
graph in Figure 4-5, ESW = 4.8µJ(@ RG’ = 7.2W).
VO
(1) The power dissipation PE at the input side can be cal-
culated from Equation 4.3:
PE = IF x VF x Duty Ratio
IO
= 16 mA x 2.1 V x 0.8 = 27 mW
(2) The power dissipation PO at the output side can be
calculated From Equation 4.7:
PO = ICC x (VCC –VEE ) + ESW (RG’, Qg) x fSW
PO = VO x IO
= (5mA x 20 V) + (4.8 µJ x 20 kHz)
AN 3007
350
300
(4) Adjustment
300
of the Gate Resistance: RG’
225 mW
Detector Power Dissipation PC (mW)
Figure 4-6 Detector Power Dissipation vs. Ambient Temperature = 78 mW/20 kHz
= 3.9 µJ
In making your calculations, note that the Input Power
From Figure 4-5, when Qg = 500nC, RG’ = 10.2W at 3.9µJ.
Dissipation, PE, is dependent on input driving condi-
tions. The Detector Power Dissipation, PO, is dependent
LED Q2 Light Receiving IC Selection of a suitable value for gate resistance RG’ is
on the power
TJE dissipation Tof
JD
the internal detector IC itself,
extremely important during design of the gate driving
as well as factors from the load being driven:
circuit as it has major impact on the performance of the
PO =Q1PO(Circuit) +QP
3 O (Switching) IGBTs. The smaller the RG’, the faster the switching speed
(3) Total Power Dissipation, PT, is the sum of PE + PO: for the IGBT input capacitance charge/discharge, and
the smaller the switching loss. However, a small RG’ can
PE + PO = PTaT
also result in large voltage fluctuation (dV/dt) and cur-
27mW + 196 mW = 223mW rent fluctuation (di/dt) during switching. Therefore, the
A PT of 223mW is less than the derated device total of gate resistance must be optimized per the IGBT’s technical
225mW at 85°C (Figure 4-7) — and this appears to be documents (as mentioned in section 4.1.2) and verified
an allowable figure. But even though the total may be in actual operation.
allowed, the Detector Power Dissipation PO component
of this total exceeds its allowed value, so the design’s
values will need to be adjusted. 5. PS9552 Peripheral Circuit
5.1 Layout
350
(1) Minimize the stray capacitance between the primary
300 225 mW and secondary sides (input-output) by designing the lay-
out so the pattern wiring of the primary and secondary
Total Power Dissipation PT (mW)
@ +85° C
250
sides are not contiguous on the PCB. The wiring should
200 also not cross on a multilayer board.
Ambient Temperature TA (°C) (3) Position the bypass capacitor (0.1µF or higher) be-
tween the VCC – VEE on the secondary (output) side of the
PS9552 so that its pins are as close as possible to the
Figure 4-7 Total Power Dissipation vs. Ambient Temperature VEE (pin 5) and the VCC (pin 8).
AN 3007
5.2 IRED Drive Circuit Dead-time, TDEAD, should be set so that IGBT1 and IGBT2
Design the circuit so that the current IF and voltage VF are not on at the same time (Figure 6-3). A value greater
that are applied to the IRED fall within these recom- than the difference between the maximum total turn-off
mended ranges: time (tOFF Total max)IGBT
andNo.1
theON
minimum total turn-on time
+HV DC (P Line)
(tON Total min) of the PS9552 and IGBTs should be set.
PS9552 No. 1 Upper Arm PS9552 No. 1
Item Symbol MIN TYP MAX Unit tDEAD ≥ tOFF Total max – tON Total min
Input Voltage (OFF) VF (OFF) –2 — 0.8 V = (tPHL PS9552 + tON IGBTOutput
) max
Input Current (ON) IF (ON) 7 10 16 mA minus
PS9552 No. 2(tPLH PS9552 + tOFF IGBT
Lower Arm ) min PS9552 No. 2
Table 5-1 Recommended Operating Conditions for PS9552 IRED = (tPHL max – tPLH min PS9552)
–HV DC (N Line)
plus (tOFF max
IGBT –No.2
tONOFF
min IGBT )
For IRED OFF: To ensure the OFF state of the IRED when = PDD PS9552 + (tOFF max – tON min IGBT )
common-mode transient immunity is at low level output
(CML), a reverse bias should be applied to the IRED
within these recommended operating condition ranges If
t DEAD
(Table 5-1). PS9552 No. 1
t
LED
For IRED ON: To ensure the ON state when the common- If Optocoupler TJE
Input Signal
mode transient immunity is at high level output (CMH), PS9552 No. 2
t
IRED current should be set to the maximum value within Q1
these recommended operating condition ranges. IO
IGBT No. 1
6. Setting Dead-Time t
IO IGBT Output
The inverter control circuit provides output to drive its Current
IGBT No. 2
load by switching IGBT1 (Upper Arm) and IGBT2 (Lower t
Arm) alternately on and off as shown in Figure 6-1. If the
Figure 6-3 Dead-time (tDEAD)
dead-time is insufficient, IGBT1 and IGBT2 could both
switch on, causing a short-circuit current and breakdown
To simplify dead-time setting, the difference in transmis-
of the IGBTs as shown in Figure 6-2.
sion delay time (PDD) between the tPHL and tPLH of the
IGBT No.1 ON
PS9552 is regulated (±0.35µs—refer to the data sheet).
IGBT No.1 ON
+HV DC (P Line) This PDD value is based on+HVtPHL
DC (Pand
Line) tPLH measurements
surement
300
conditions. Therefore, in designing the board 300
Detector Power Dissipation PC (mW)
100 100
Figure 6-1 Normal Operation of the Inverter Control Circuit
50 50
If IGBT No.1 ON
+HV DC (P Line)
t DEAD
PS9552 No. 1
Upper Arm t 0 20 40 60 80 100 120 0
PS9552 No. 1
If X Optocoupler
LED Q2 Light Receiving IC
TJE TJD
Input Signal Ambient Temperature TA (°C)
PS9552 No. 2 Output
t
PS9552 No. 2 X Lower Arm Q1 Q3
IO
–HV DC (N Line)
IGBT No. 1 IGBT No.2 ON
t Ta
IO IGBT Output
Figure 6-2 Short Circuit of the Inverter Control Circuit
Current
IGBT No. 2
t
X
–HV DC (N Line)
IGBT No.2 ON
AN 3007
Q1 Q3
TJD = (R21 x PE) + (R22 x PD) +TA
= (136°C/W x 27mW) + ( 182°C/W x 178mW) + 85 °C
Ta = 121 °C
Figure 7-1 PS9552 Thermal Resistance Model Set junction temperatures TJE and TJD to values equal to
or lower than 125 °C.
Figure 7-1 shows the thermal resistance model of the
PS9552. It is modeled with two heat sources: the IRED
8. Recommended optocouplers for IGBT ratings
and light receiving IC.
TJE = IRED junction temperature The tables below list recommended optocouplers for 200
and 400VAC motors. These are provided as guidelines
TJD = Light receiving IC junction temperature
only, optocouplers should be selected based on actual
TA = Ambient temperature specifications of the IGBTs to be used.
350
q1 = Thermal resistance between the IRED
IGBT AC MOTOR
and the ambient temperature.
300 VCES IC Output Power Recommended
225 mW
q2 = Thermal resistance between the IRED (V) (A) (kW) Optocoupler
Total Power Dissipation PT (mW)
@ +85° C
250 and the light receiving IC. 15 0.4
q3 = Thermal resistance between the light
200 20 1.5
PS9301
receiving IC and the ambient temperature. 30 2.2 PS9401-2
150 PS9553
In this model, the junction temperatures of the IRED and 50 3.7
IO (Peak) = 0.6 A max
the 100
light receiving IC can be expressed as the follows: 75 7.5
600
100 11
50TJE = (R11 x PE) + (R12 x PD) + TA (Equation 7.1)
150 15 PS9552
TJD = (R21 x PE) + (R22 x PD) + TA (Equation 7.2) IO (Peak) = 2.5A max
200 22
0 20 40 60 80 100 120
Where: 300 30
Ambient Temperature TA (°C)
PE = Power dissipation of IRED 400 45 IGBT Gate Drive Optocoupler
plus current booster
PD = Power dissipation of light receiving IC 600 55
R11 = IRED and ambient temperature thermal Table 8-1 IGBT Gate Driving Optocouplers for 200 VAC Motors
resistance parameter (R11 = q1 || (q2 + q3))
R12, R21 = IRED and light receiving IC IGBT AC MOTOR
15 1.5
R22 = Light receiving IC-ambient temperature
20 2.2
thermal resistance parameter PS9301
30 3.7 PS9553
(R22 = q3 || (q1 + q2))
50 7.5 IO (Peak) = 0.6 A max
75 11
Thermal Resistance Parameters (°C/W) 1200
R11 R12 , R21 R22 100 15
150 22 PS9552
TYP 244 136 182
200 37 IO (Peak) = 2.5mA max
For example, from equations 7.1 and 7.2, if PE = 27mW, 400 75 IGBT Gate Drive Optocoupler
plus current booster
Po = PD = 178 mW, and Ta = 85 °C: 600 110
Table 8-2 IGBT Gate Driving Optocouplers for 400 VAC Motors
AN 3007
9. Conclusion
This application note describes the characteristics of and
the methods for using IGBT/MOSFET gate driving opto-
couplers. We hope this document will be helpful in devel-
oping your designs. Furthermore, we will be expanding
our lineup of gate driving optocouplers to include new
products which feature internal protection circuits and
support large-current IGBTs.
Information and data presented here is subject to change without notice. California
Eastern Laboratories assumes no responsibility for the use of any circuits described
herein and makes no representations or warranties, expressed or implied, that such 4590 Patrick Henry Drive, Santa Clara, CA 95054-1817
circuits are free from patent infringement. Tel. 408-919-2500 FAX 408-988-0279 www.cel.com