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Energy Management
Integrated energy management from the field
to the management level
siemens.com/simatic-energy-management
SIMATIC Energy Management 2
01. 02.
Why energy management? Advantages with SIMATIC
Page 3 Page 6
03. 04.
Portfolio overview Production-level
energy monitoring
Page 8
Page 11
07.
More information
Page 30
SIMATIC Energy Management 3
01.
Why energy
management?
SIMATIC Energy Management 4
02 Why energy management? Annual increase Limiting the temperature A green image is a deci- From 6.5% in the year
in electricity price rise worldwide to ding purchasing factor 2000. Should be to 80%
03 Portfolio overview (Ø ’00 – ’17) for the majority of those by 2050
polled
04 Production-level
05 Company-wide
energy analysis
06 Functions,
system requirements … Energy costs are a … to reach the goals, legal … Energy-efficient … Conversion of the energy
and setup
significant cost factor in measures are taken production is an important supply affects every
07 More information production marketing instrument company
Source: Statista – The Source: E.ON survey Source: Siemens AG Source: AGORA
Statistics Portal 2015 Energiewende
SIMATIC Energy Management 5
01 Why energy
management?
Relevance of the
energy management
Energy management is an essential
lever in achieving efficiency gains,
meeting statutory requirements, it
02 Why energy management?
contributes toward a sustainable and
03
"green" corporate image, and enables
Portfolio overview
businesses to seize upon the
04 Production-level opportunity of the energy transition.
energy monitoring
05 Company-wide
energy analysis
Energy management
06 Functions,
system requirements is more than just lowering
and setup
energy costs!
07 More information
SIMATIC Energy Management 6
02.
Advantages with SIMATIC
SIMATIC Energy Management 7
04 Production-level
energy monitoring
05 Company-wide
energy analysis
06 Functions,
system requirements
and setup
07 More information
SIMATIC Energy Management 8
03.
Portfolio overview
SIMATIC Energy Management 9
Portfolio overview
01 Why energy
management?
02 Advantages with SIMATIC Scalable software solutions from individual machines to Active energy management: SIMATIC powerrate
plant-wide solutions – SIMATIC allows you to realize an enables you to prevent load peaks and avoid penalty fees:
03 Portfolio overview integrated and expandable energy management scalable Automatic monitoring of your stipulated capacity limit will
to your needs as they grow. All of this combined with notify you of any potential exceedance of the limit potential
quick, easy engineering and comprehensive analysis and, if required, shuts down loads in accordance with the
functions. Open interfaces give you a free hand for data prescribed configuration.
input and forwarding, where the energy measurement
modules of SIMATIC Energy Meter provide an ideal basis Making production lines more transparent and efficient:
for measured data collection/acquisition. Monitor and optimize the performance and energy
consumption of your production lines on a global scale in
real time. SIMATIC MindApps prepare data managed by
Integrated energy measurement: Our energy measuring
our IoT operating system, MindSphere, to bring you closer
systems are ideal for integration into your automation
to your machines, plants and automation processes. As a
environment and can also be retrofitted individually,
machine manufacturer, this also means improved services
depending on the respective application.
and higher availability for your customers.
04 Production-level Production-level energy monitoring: SIMATIC Energy
energy monitoring Management provides you with a simple way of equipping
05 Company-wide
your machinery and plants with a comprehensive solution
energy analysis for energy monitoring – from consumption measurement
to detailed efficiency analysis depending on the condition
06 Functions, of the machine or plant.
system requirements
and setup
Company-wide energy analysis: With our solutions for
company-wide energy analysis, we support you with
07 More information
planning, implementation and evaluation of efficiency
measures, cost allocation to source and compliance with
the requirements of ISO 50001 – in a scalable and future-
proof way.
SIMATIC Energy Management 10
03 Portfolio overview
MindSphere
04.
Production-level
energy monitoring
SIMATIC Energy Management 12
01 Why energy
management? S7 energy efficiency monitor: Standardized
efficiency evaluation of machines
02 Advantages with SIMATIC
With the S7 Energy Efficiency Monitor, machine
03 Portfolio overview manufacturers can simply document the energy
efficiency of your machines based on six defined
04 Production-level machine conditions and thus comply with the
energy monitoring
requirements of the VDMA Measurement Instruction
34179. The S7 Energy Efficiency Monitor is part of TIA
Portal* and enables integration of condition-based
analysis of energy data into machines without great
effort. The energy and media demand can automatically
appear as an acceptance form on the SIMATIC operator
panel and in Excel. Plant operators also benefit: The
efficiency data are part of the automation and can be
called up on the operator panel at any time and can
optionally be transferred to the SIMATIC Energy Manager
via the integrated interface and used for long-term
evaluation across multiple machines. In this way, the
05 Company-wide operator can see the energy consumption over the plant
energy analysis
life cycle at a glance, pick up any inefficient operating
06 Functions, behavior and take suitable measures to correct it.
system requirements
and setup *TIA Portal V15 or higher
07 More information
05.
Company-wide
energy analysis
SIMATIC Energy Management 15
01 Why energy
Efficient lightweight construction – less energy for die casting
management? GF Automotive provides the automotive industry and automotive supply industry
with high-quality die-cast products all over the world. The production of such
02 Advantages with SIMATIC
molded parts requires considerable amounts of energy. A comprehensive energy
03 Portfolio overview management system was installed in the Altenmarkt factory in Austria.
04 Production-level
energy monitoring The actuality of now being able to record, display and assess energy flows in a
detailed manner reflects the basis for further increasing energy efficiency.
05 Company-wide
energy analysis
06 Functions,
system requirements
and setup
4,500m³ 10%
Compressed air/weekend CO2 emissions
07 More information
SIMATIC Energy Management 18
06.
Functions, system
requirements and setup
SIMATIC Energy Management 19
02 Advantages with SIMATIC SIMATIC Energy Suite SIMATIC Energy Suite consists of the following
components:
03 Portfolio overview Simple configuration direct in the TIA Portal
• Option package for STEP 7 and WinCC (TIA Portal) Engineering components (TIA Portal)
04 Production-level
Adds new, integrated editors for configuration of the energy
energy monitoring Automatic program generation measurement points to the TIA Portal
• Automatic generation of the S7 energy program; it can be
05 Company-wide
downloaded to the controller (S7-1500) immediately after Includes S7 program generator for the automatic generation
energy analysis
the compilation and immediately commences recording of the complete S7 program
06 and preprocessing of the energy values.
Functions,
system requirements WinCC Runtime components (toolbox for WinCC
and setup Energy data recording and preprocessing is already
carried out in the automation environment, close to the Professional)
consumers Export tool: Export of the archived periodic energy data to
Energy Suite • Energy data is standardized and calculated according to Excel
the set archiving period, provided with a time stamp, and
S7 energy efficiency is ready for archiving. Transfer tool: Buffered communication of the energy values
monitor relevant to billing from S7-1500 CPU directly to the tag
Free choice of archive location archive of WinCC Professional
• on SIMATIC memory card
Energy Manager • in WinCC Professional archive with buffered
S7 driver block library
communication
(Energy Support Library - EnSL)
Export tool for simple reading out of energy data Includes S7 blocks for easier communication with Siemens
07 More information • Manual or fully-automatic export as an Excel file, measuring products of the SIMATIC, SENTRON, SINAMICS,
including with individual export templates SIRIUS and SIMOCODE product families. With the Energy
Support Library (EnSL), the devices can be detected and easily
Display and monitoring of the energy data configured by the Energy Suite.
• Centralized and uniform data provision in the S7-CPU with
standardized data structures (configuration data, current
and periodic energy values)
• Uniform visualization of energy data and energy You can find details about currently
indicators on HMI and SCADA screens supported devices here
SIMATIC Energy Management 20
06 Functions,
system requirements
and setup
Operating system requirements According to the requirement of the TIA Portal components:
• SIMATIC STEP 7 (TIA Portal)
Energy Suite
• SIMATIC WinCC Professional, Advanced, Comfort, Basic
S7 energy efficiency
monitor
Supported WinCC versions SIMATIC WinCC V15 Professional, Advanced, Comfort, Basic
07 More information
Supported SIMATIC CPUs Runs on all S7-1500 CPUs (except S7-1500S) and ET 200SP
CPU; with FW V2.0 and higher
SIMATIC Energy Suite S7-1500, 5 energy objects (1x5 EnO) 6AV2108-0CF00-0BH0 6AV2108-0CF00-0BB0
07 More information SIMATIC Energy Suite S7-1500, 10 energy objects (1x10 EnO) 6AV2108-0CH00-0BH0 6AV2108-0CH00-0BB0
SIMATIC Energy Suite S7-1500, 10 energy objects (2x5 EnO) 6AV2108-0DF00-0BH0 6AV2108-0DF00-0BB0
SIMATIC Energy Suite S7-1500, 50 energy objects (5x10 EnO) 6AV2108-0FH00-0BH0 6AV2108-0FH00-0BB0
SIMATIC Energy Suite S7-1500, 100 energy objects (10x10 EnO) 6AV2108-0HH00-0BH0 6AV2108-0HH00-0BB0
06 Functions, Operating system requirements According to the requirement of the TIA Portal components:
system requirements • SIMATIC STEP 7 (TIA Portal)
and setup • SIMATIC WinCC Professional, Advanced, Comfort, Basic
Energy Suite
Supported STEP 7 version SIMATIC STEP 7 V15
S7 energy efficiency
monitor Supported WinCC versions SIMATIC WinCC V15 Professional, Advanced, Comfort, Basic
Energy Manager Supported SIMATIC CPUs Runs on all S7-1500 CPUs and ET 200SP CPUs; with FW V2.1
07 More information
Ordering overview
03 Portfolio overview SIMATIC Energy Manager energy management Simple introduction with the SIMATIC Energy
system Manager Basic V7.1
04 Production-level
energy monitoring The SIMATIC Energy Manager provides users with a modular, Energy Manager Basic can be configured completely in the
non-sector-specific energy management system for web and provides you with a simple introduction to energy
05 Company-wide
industrial operations. SIMATIC Energy Manager forms the data management. You can upgrade from the Basic variant
energy analysis
basis for cost-effective energy management to reduce to the PRO variant at any time with the respective license
06 Functions, energy costs and increase energy efficiency. key.
system requirements
and setup Web-based system
Export of the data into the MindSphere Simple configuration of dashboard, chart and report
Energy Suite
SIMATIC Energy Manager allows the MindSphere to be Configuration of data points and the interfaces OPC UA,
used for further analyses. The Energy Manager can be OPC DA, OPC HDA, Energy Suite, WinCC/PCS7, Modbus/
S7 energy efficiency
monitor used as a data collector and data processor. TCP, as well as manual data acquisition
Simple authorization concept
Energy Manager Data points can be created automatically in the
The Web Client is available in the languages de, en, it, fr,
MindSphere.
es and cn
Data can be transferred cyclically into the
Configuration of key data with a formula editor
MindSphere.
07 More information
Configuration of parameters to display prices or factors
Tabular overview and the possibility of structuring data
sources, data points, key data and parameters
Configuration of essential settings, e.g. email settings,
backup, units, regional settings, account settings
SIMATIC Energy Management 25
02 Advantages with SIMATIC Energy management system SIMATIC Energy Energy efficiency measures
Manager PRO V7.1 • Definition and analysis of
03 Portfolio overview energy efficiency measures
SIMATIC Energy Manager PRO forms the basis for cost-
04 Production-level effective energy management to reduce energy costs and Expanded user management
energy monitoring
increase energy efficiency. • Clients configuration, functional groups, user groups
05 Company-wide
management
energy analysis • Active directory, single sign on
Functions:
06 Functions, Other interfaces
Full client configuration • Use of the interfaces ASCII, OLE DB, S7
system requirements
and setup
• Comprehensive recording • More acquisition components can be added
1. Global report templates
2. Automatic printing/saving
Energy Suite • Extended key data calculation functions (if-then, Support of the S7 energy efficiency monitor
threshold values,…) • S7 energy efficiency monitor as an instruction in the
• Batch and material analysis TIA Portal allows a machine status-related energy data
S7 energy efficiency
monitor • Forecasting options (reference day principle, acquisition
production plan-based forecasting, regression model) • The data is transferred to the Energy Manager PRO via
• Loop/prototype calculation stage 1 for preprocessing of a communication module.
Energy Manager the data for acquisition • Uniform and comparable display of efficiency
• Supports the data type String indicators of machines / lines / PMU
• Derived data points • Display of energy consumption and costs on machine
• S7 EE Monitor, EE@Transline interface including the level and cost center level
07 More information template and instance concept • Energy consumption and costs per workpiece, or shift
• Benchmarking of same machines/workpieces from
Dashboard different manufacturers
• Advanced widgets (map, multi-regression analysis
S7 energy efficiency
monitor
Connection In addition to an interface to WinCC and S7 controllers, Energy
Manager PRO also offers the latest interface standards such
Energy Manager as OPC DA, OPC HDA, OPC UA, MODBUS TCP, ODBC, ASCII and
XML.
1. When installing a recording computer on a WinCC system, the relevant requirements stated must be complied with.
More information in the Mall 2. For a connection to PCS 7, the SIMATIC Energy Manager PRO system must always be installed on a separate PC
SIMATIC Energy Management 27
05 Company-wide
SIMATIC Energy Manager PRO incl. 50 Tags 6AV2108-0CH00-0BH0 6AV6372-2DF07-1AX0
energy analysis SIMATIC Energy Manager PRO Powerpack Basic -> PRO 6AV6372-2DF07-1AH3 6AV6372-2DF07-1AX3
05 Company-wide
SUS up to 100 tags and/or 5 consumer packages 6AV6372-2DF00-0DY0 6AV6372-2DF00-0CL0
energy analysis SUS up to 500 tags and/or 25 consumer packages 6AV6372-2DF00-0FY0 6AV6372-2DF00-0FL0
06 Functions, SUS up to 5000 tags and/or 100 consumer packages 6AV6372-2DF00-0HY0 6AV6372-2DF00-0HL0
system requirements
and setup SUS > 5000 tags and/or more than 100 consumer packages 6AV6372-2DF70-0XY0 6AV6372-2DF70-0XL0
Energy Suite
SIMATIC Energy Manager PRO Upgrades V7.0 V7.1 Article No.: Download Package
S7 energy efficiency
monitor
Upgrade from systems with up to 50 tags and 1 consumer package 6AV6372-2DF07-1CH4 6AV6372-2DF07-1CX4
Upgrade from systems with up to 100 tags and 5 consumer packages 6AV6372-2DF07-1DH4 6AV6372-2DF07-1DX4
Energy Manager
Upgrade from systems with up to 500 tags and 25 consumers 6AV6372-2DF07-1FH4 6AV6372-2DF07-1FX4
Upgrade from systems with up to 5000 tags and 100 consumers 6AV6372-2DF07-1HH4 6AV6372-2DF07-1HX4
07 More information Upgrade from systems with > 5000 tags and > 100 consumers 6AV6372-2DF77-1XH4 6AV6372-2DF77-1XX4
05 Company-wide
Consumer Package 5 incl. S7 EE-Monitor 6AV6372-2DF67-1BH0 6AV6372-2DF67-1BX0
energy analysis Consumer Package 25 incl. S7 EE-Monitor 6AV6372-2DF67-1CH0 6AV6372-2DF67-1CX0
SIMATIC Energy Manager PRO Upgrades V7.0 V7.1 Article No.: Download Package
S7 energy efficiency
monitor
SIMATIC Energy Manager Basic/PRO TRIAL Entry: 109759473 6AV6372-2DF17-1AX0
Energy Manager
07 More information
07.
More information
SIMATIC Energy Management 31
03 Portfolio overview
04 Production-level
energy monitoring
05 Company-wide
energy analysis
06 Functions,
system requirements
and setup