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Manufacturing the way we see it

“One Manufacturer”:
Harmonization Strategies
for Global Companies
How to Align Enterprise Architecture with
Corporate Strategy

Recently we have seen many global Drivers for One Manufacturer


manufacturers running a “One Programs
Manufacturer” or “One M” program, The need to harmonize stems from
where “M” is typically the name of the different business drivers, and
manufacturer (One Philips, One Canon, depending on a company’s product
One Ford, etc.). The objective of these portfolio and market conditions, these
programs is to harmonize all or parts drivers will be assigned a different
of the organization and rationalize the priority. As these drivers are addressed
application landscape. Years of growth through a One program, a number of
(organic, but in particular through business benefits can be realized.
mergers and acquisitions) have
created a myriad of process standards I Operational Efficiency and
and supporting applications. Compliance: Many manufacturers
today are focused on operational
But what are the different strategies efficiency and compliance of all the
behind the design and business processes. Process
implementation of these programs? improvements in terms of quality,
What benefits can companies expect efficiency and compliance should
to achieve? And what are the critical lead to an exchange of best
success factors for a One program? practices across the
organization, and aligning the Many One programs are implemented
company on these best practices is primarily as cost-saving initiatives.
another important driver for One However, our experience has shown
programs. Improved efficiency from that additional benefits include
process harmonization can also improvements in areas such as
reduce costs on the business side, customer satisfaction and increased
particularly in areas such as speed to market. To ensure that all the
procurement. In fact, based on our benefits are achieved, an organization’s
experience working with clients, the corporate strategy should be
majority of the cost savings from a considered before implementing a
One program typically come from harmonization program.
operational efficiencies in the
business. Framework for Corporate
One Manufacturer: Key Takeaways I Costs: The recent crisis has put even Strategy
more emphasis on the need to Capgemini conducted research to
manage costs effectively. The current analyze how organizations go about
application landscape is typically integrating their processes globally in
Capgemini’s One Manufacturer research vast and complex, and new order to move towards the One M
leads to three key recommendations: requirements from business owners approach. In addition, we compared
are harder to implement. Simplifying harmonization strategies with the
1. Good business reasons exist to adopt this landscape and reducing the IT enterprise architecture developments,
each of the operating models, and to as these must go hand in hand. The
cost and effort of maintenance, to
differentiate the choice of operating research made it clear that companies
make headroom for innovation, is an
models by function. need to understand the fit/gap
important objective of these One
2. The research identified a gap between their corporate strategy and
programs. In particular, optimizing
between companies’ current state enterprise architecture if they want to
IT systems leads to a reduction in
and their ambition, even though move towards a One approach.
complete Unification is not always the
variable costs, which is an important
end goal. priority for many global
manufacturers. The research focused on four types of
3. The enterprise architecture maturity operating models that serve as the
I Global Growth: Further expansion
to implement these choices needs to
framework for corporate strategy:
be sufficient to support the ambitions across the globe, both in terms of
Diversification, Coordination,
of the operating model. new markets as well as new sourcing
Replication and Unification (see
and production locations, has
sidebar, next page, for further details).
increased the need for common
These operating models provide a set
processes and application platforms.
of options for “being One” for a
Companies must share processes
certain level of the organization. For
and data across regions to have
example, sometimes Unification can
better control and visibility as they
be applied all the way to the corporate
grow. A clearly defined set of
level, but quite often, this ambition
processes and applications can help
will apply to the strategic business
an organization establish a new
unit (SBU) or division level.
operation quickly and cost
Organizations with a Unification
effectively in emerging markets.
operating model have integrated and
I Corporate Synergy: In more general
standardized business processes in
terms, the alignment efforts of a One order to have one face to their
program are also aimed at fulfilling different customers.
the corporate strategy. How are the
different business units working Although Unification is the model to
together under one brand? What are achieve full harmonization, it may not
the synergies among these units? be the right choice for every
Can parts of the processes be offered organization. In some cases, there are
more centrally, as part of a shared- good reasons for organizations to
service center? choose a Coordination or Replication
strategy at the division or corporate
level. An organization using the

2
Manufacturing the way we see it

Replication operating model, for Figure 1: Operating Model Classification1


instance, largely focuses on standardizing
key processes across the company High
through automating technology,
enabling it to rapidly expand its
business. With a Coordination model

Business Process Integration


companies can present a common face Coordination Unification
to the customer by integrating the
results from sharing key data across
business units.

And even though the Diversification


operating model will not necessarily Diversification Replication
make the organization more “One,” it
can be a valid choice for certain parts
of the organization, particularly those
that run more or less independently, Business Process Standardzation

or certain functions, as we will Low High


see below.

In our research we found that there


was often a gap between a company’s Research Methodology and Operating Model Classification
current state and its ambition, with
many functions still quite diversified.
In most cases, companies have an Capgemini’s One Manufacturer study involved primary and secondary research and
ambition for further harmonization, in-depth interviews. Interviews were conducted with experts representing a range of
although not always full Unification. manufacturers from different segments (Aerospace and Defense, Automotive, High Tech
A certain level of Replication or and Industrial Products) and focused on the strategies and current situation of these
Coordination may be desired in order companies.
to share best practices, improve
The research was based on several well-established models, from COBIT2 and Ross et al.
operational efficiency and
The typology for operating models and enterprise architecture from Ross in particular are
lower costs.
central to the research.

Operating model is defined as the desired level of business process integration and
business process standardization for delivering goods and services to customers.
Corporate strategy can be implemented through four operating models:
I Diversification: Characteristics include independent business units with different
customers and expertise; autonomous business management; and few data standards
across business units. In a Diversification model, both business process integration and
business process standardization are low.
I Coordination. Characteristics include unique business units with a need to know each
other’s transactions; shared customer/supplier/product data; and impact on other
business unit transactions. In a Coordination model, integration is high, but
standardization is low.
I Replication. Characterized by independent but similar business units; autonomous
business unit leaders with limited discretion over processes; and standardized data
definitions but data locally owned with some aggregations at the corporate level. In this
model, integration is low but standardization is high.
I Unification. Characterized by a single business with global process standards and
global data access; centralized management often applying functional/process/business
unit matrices; and globally integrated business processes often with the support of
enterprise designs. Both business process integration and business process
standardization are high.

1 "Enterprise Architecture as Strategy," Jeanne W. Ross, Peter Weill, David C. Robertson, Harvard Business School Press, 2006
2 COBIT (Control Objectives for Information and related Technology) is a framework for IT governance improvement, risk mitigation, IT value delivery and strategic alignment maturity assessments.

“One Manufacturer”: Harmonization Strategies for Global Companies 3


Functional Understanding Is In Production, Diversification and A company’s prioritization of the
Essential Coordination are likely because business drivers may also impact its
One of the key insights from the facilities and product portfolios may choice of operating model. For
research is that the overall operating be very different but need to be linked example, many global companies
model analysis cannot apply together on some levels. Replication of looking to achieve better synergies,
uniformly. It makes more sense to go processes can also be a viable option. cost management and operational
to the functional level (see Figure 2). For Distribution, Diversification seems efficiency have centralized their
In fact, it may be necessary to do this to be justified because of the business processes within the R&D
not at the corporate level, but at the differences in markets and product and Sourcing functions. However, if
division level for many functions. characteristics, but increasingly global growth is the main priority
companies are beginning to unify then a company may want to focus on
It should be noted, however, that their processes in this area. For both Replication, particularly in Production,
supporting functions like Human of these functions companies may be to enable faster time to market.
Resources and Finance can be unified diversified at the group level, but have
even at the corporate level. This is a Coordination model within a An organization’s internal culture may
typically the place where Unification business unit. also be a factor in the selection of
starts for most multinationals as they operating model. For example, a more
have generally centralized their For Sales and Marketing and Service centralized, hierarchical-driven
processes within these functions for Management, the majority of company will likely have a greater
corporate control and better access to companies diversify in order to organize appetite for full harmonization than
information. themselves around customers and will a company that is more
markets, but the business processes decentralized and locally driven.
For R&D, there are also possibilities are well coordinated within the
to unify to the corporate level, but business units. For Sales and Marketing, Different Models for Different
Diversification is also quite common, customization to sales channels and Segments
depending, for example, on the markets is key, but this also offers Summarizing the choices made for
homogeneity of the product portfolio. opportunities to unify product groups these different functional areas, we
For Sourcing, Coordination can help across these channels. A similar can assess a general operating model
provide synergy benefits without situation holds true for Service for each multinational manufacturer
necessarily unifying all systems Management, where this function studied. It is interesting to note that
and processes. becomes more strategic due to the different manufacturing segments are
general shift from products to services. making different choices in their
operating model (see Figure 3).

Figure 2: Operating Models Can Vary by Function

R&D Sourcing Production Distribution Sales & Service


Marketing Management

High

HRM
Business Process Integration

Coordination Unification

Diversification Replication
Finance
Business Process Standardzation

Low High

The research demonstrates that operating models often vary depending on the function. However, supporting functions like Human Resources and Finance are more
likely to be unified at the corporate level.

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Manufacturing the way we see it

Figure 3: Operating Models Differ by Segment


for overall service requirements,
which may lead companies to
coordinate systems and processes. We
High
also see some Unification efforts in
Sourcing and support functions like
Coordination Unification Human Resources and Finance.
Business Process Integration

Within the High Tech segment,


Replication is apparent, especially in
Sales and Service Management.
However, due to the diverse product
portfolios and the need for quick time
Diversification Replication to market, companies run the risk of
moving back to Diversification.

In the Industrial Products segment,


some functions are unified. This is
Business Process Standardzation
especially true in Sourcing in order to
Low High
leverage a low-cost strategy and to
synergize the supplier network.
Aerospace & Defense Automotive High Tech Industrial Products However, functions like R&D, Sales
and Service Management are more
likely to be coordinated.
Different manufacturing segments make different choices in their operating models. For example,
Diversification is more prominent in Aerospace & Defense due largely to the type of products with long
lifecycles and dedicated production and service vehicles. Coordinate Enterprise
Architecture to Become
More “One”
For companies looking to harmonize
all or parts of their organization it is
In general, we see good In the different segments, variances not enough to focus only on the
harmonization in Automotive and are also apparent depending on operating model. Corporate strategies
Industrial Products, driven by price functional area. In the Production no longer are managed just through
pressure and an ongoing quest for function, for example, Automotive central guidelines and KPIs, but also
operational effectiveness. These companies may have coordinated through active integration and process
companies typically have gone processes and systems. While alignment guided by an enterprise
through years of organic growth, production facilities are mostly architecture approach. To become
allowing a coherent approach even at harmonized at the highest level more “One,” companies need to
the corporate level. possible with common processes, coordinate their enterprise
some parts of the processes may have architecture.
Many of the companies that have a unique role to play in the global
grown through acquisitions and network. Enterprise architecture is the
which offer a wide product portfolio organizing logic for business processes
prefer the Coordination operating In the Aerospace & Defense segment, and IT infrastructure reflecting the
model, even though they have Diversification is more prominent. integration and standardization
ambitions to achieve greater This is due to the type of products requirements of the company’s
centralization. Balancing the needs of with long lifecycles and dedicated operating model. It ensures that the
the different product divisions and production and service verticals. strategic and management processes
markets means that Coordination can However, for the Distribution function of the enterprise are in sync.
be the sensible choice. companies in this segment may shift
to the Coordination model as they The research made it clear that
The route to Unification seems to go look to move goods more efficiently harmonization of processes and data
through Coordination more often than through global supply chains. requires complementary structuring of
through Replication, but some of the Similarly, for the Service Management the operating model and the
High Tech and Automotive companies function, maintenance, repair and enterprise architecture. Enterprise
have a preference for Replication. overhaul (MRO) is increasingly being architecture exists in different levels of
looked at as a single point of contact maturity in the global manufacturing

“One Manufacturer”: Harmonization Strategies for Global Companies 5


Figure 4: Enterprise Architecture Maturity Exists in Different Levels
is a constant need to seek a balance
between harmonization and
differentiation.
Stages of Architechture
The result of this analysis is shown in
Business Silos Standardized Optimized Business
the accompanying diagram (see Figure
Technology Core Modularity 4). There is a wide spread of
enterprise architecture maturity across
Aerospace all the levels, with Automotive and
& Defense
Industrial Products showing some of
Automotive
the higher scores, and Aerospace and
Defense and High Tech somewhat
more to the left.
High Tech

Conclusion: Aligning Enterprise


Industrial Architecture with Corporate
Products
Strategy
When we combine the two sides of
Aerospace & Defense Automotive High Tech Industrial Products the analysis – corporate strategy
choices in terms of operating models
Harmonization of processes and data requires complementary structuring of the operating model and the and enterprise architecture maturity
enterprise architecture. Enterprise architecture exists in different levels of maturity in the global levels – we see that there is indeed a
manufacturing companies studied.
good correlation (see Figure 5). It is
clear that how you run your company
should be well aligned with how you
run your architecture. To move
companies we studied. We have but still leaves the detailed design and
towards One M, organizations need to
adopted the terminology of maturity implementation open to the divisional
achieve a level of process harmonization
levels as described by Ross et al needs. Standardizing on technology
and system consolidation by aligning
(Business Silos, Standardized typically begins with the infrastructure
their enterprise architecture with their
Technology, Optimized Core and level and works its way up. At this
corporate strategy.
Business Modularity) and have also level shared technology platforms
assessed the organizations using the enable cross-business information
A Diversification strategy does not
COBIT model. flow, but freedom in functional
need a very mature enterprise
implementation enables local
architecture, whereas Unification
The Business Silos level of maturity information needs to be filled.
requires quite advanced maturity to
means that IT is mostly designed and
support the different needs through
delivered separately for each division The Optimized Core level of maturity
one platform. It is also interesting to
or strategic business unit, with little facilitates the development of the
note that the Standardized Technology
central control at the corporate level. applications across the organization
level is more related to Replication
Organizations focused on delivering through a reusable data and process
and the Optimized Core to
solutions for local opportunities architecture. At this level shared IT is
Coordination. Nevertheless, it should
require local autonomy and are often based on a corporate information model,
be stressed that not all companies
at this level of maturity with their with companywide standardization of
should go through Replication before
enterprise architecture. Agreement on processes helping to maintain quality
attempting Coordination.
reporting processes and reporting data standards. Core enterprise process
standards is necessary to maintain a definition and measurement is a key
The enterprise architecture maturity
basic level of integration between management capability.
levels are particularly important when
business units. However, communication
different operating models exist for
and integration tend to be rigid within The Business Modularity level provides
different functions. For example, how
the business silos due to the presence seamless linkages of reusable and
does a company unify its Finance
of disparate systems. customizable IT modules to provide
function when Sales is diversified? In
maximum agility for the business
these situations, the enterprise
The Standardized Technology level processes. This level features central
architecture is the glue that holds all
involves a central effort to make control on delivery of standard services
the functions together.
standard technology choices for the but allows more local influence in the
different layers of the IT architecture, planning phase to avoid rigidity. There

6
Manufacturing the way we see it

Figure 5: Correlation Between Operating Model and Enterprise Architecture Maturity


Three key recommendations stem
from the research:
1. Good business reasons exist to
adopt each of the operating
Unification
models and to differentiate the
choice of operating models by
function. The main drivers and
Coordination
benefits for these harmonization
programs are operational efficiency
and cost reduction, but the
Replication
alignment with corporate strategy
and global growth objectives are
also important longer-term benefits.
Diversification
Depending on the function under
consideration, harmonization can
Business Standardized Optimized Business be achieved at divisional or even
Silos Technology Core Modularity corporate level.

Aerospace & Defense Automotive High Tech Industrial Products 2. The research identified a gap
between companies’ current state
When we combine corporate strategy choices in terms of operating models and enterprise architecture and their ambition, even though
maturity levels, we see good correlation.
complete Unification is not
always the end goal. There are
valid reasons to stay at other levels.
The choice of operating model will
depend on factors such as the
benefits of synergy, time to market
and corporate culture. For
example, if your company has a
large, diverse product portfolio,
you may have less reason to
harmonize Sourcing or Production;
instead, the right approach may be
Diversification.

3. The enterprise architecture


maturity to implement these
choices needs to be sufficient to
support the ambitions of the
operating model. In particular,
your enterprise architecture must
be able to bridge the different
operating models across functions.

“One Manufacturer”: Harmonization Strategies for Global Companies 7


www.capgemini.com/manufacturing

Implementing One M: Capgemini’s industry-specific process accelerate development of


How Capgemini Can Help models and system templates for standardized platforms across a
It is evident from the research that different segments (Automotive, manufacturer’s operations.
manufacturers must streamline Industrial Equipment, etc.) can
operations on a global scale using
flexible processes and applications
that can be employed worldwide.
One Manufacturer: 7 Critical Success Factors
Based on our experience helping
companies implement One programs,
Capgemini has identified a number of 1. Align project objectives, approach, planning and results.
critical success factors, particularly the
importance of alignment between the 2. Provide transparency in terms of status, issues, risks and implications.
business and IT as much of the
savings will come from the business 3. Ensure that your approach is driven by the business benefits.
side (see sidebar).
4. Align business and IT within the project approach and team.
Using our One Manufacturer
5. Establish cross-team collaboration and identify critical decision points.
approach Capgemini has helped
global companies consolidate,
6. Establish alignment with major stakeholders and opinion makers.
rationalize and harmonize processes
and systems to simplify the business, 7. Incorporate sufficient change management in areas such as communication,
boost productivity and cut costs. Our mobilization and enabling.
approach comprises:
I Strategy and roadmap: Design the
target architecture and process
model, develop the business case,
define the role of technology, outline
a comprehensive roadmap and
About Capgemini and the
develop a rapid scan analysis.
Collaborative Business Experience
I Analysis and design: Benchmark

and design best-practice processes


Capgemini, one of the get the right balance of the best talent
and systems, and model the current world’s foremost providers from multiple locations, working as one
and future systems architecture. of consulting, technology and team to create and deliver the optimum
I Accelerated implementation, outsourcing services, enables its clients solution for clients. Present in more than
migration and rollout: Develop a to transform and perform through 35 countries, Capgemini reported 2009
streamlined, standardized approach technologies. Capgemini provides its global revenues of EUR 8.4 billion and
and produce templates for clients with insights and capabilities that employs over 100,000 people
boost their freedom to achieve superior worldwide.
accelerated delivery, data migration,
results through a unique way of working,
distributed delivery and testing.
the Collaborative Business ExperienceTM. More information about our services,
I Shared services and Business
The Group relies on its global delivery offices and research is available at
Process Outsourcing (BPO): Create model called Rightshore®, which aims to www.capgemini.com.
future scenarios that integrate
shared-service and BPO capabilities,
as well as cloud delivery platforms For more information about our One Manufacturer research, please contact:
and services.
Ard Jan Vethman Chakrawarthy Kondapalli
I Change management and
+31 30 689 5819 +91 9920148267
governance: Support planning and ardjan.vethman@capgemini.com chakrawarthy.kondapalli@capgemini.com
design authority, integrate
Application Lifecycle Services and Dr. Volkmar Varnhagen
establish governance procedures. +49 151 4025 1706
volkmar.varnhagen@capgemini.com

Research for the One Manufacturer study was conducted by the members of Capgemini
Consulting’s Manufacturing Lab in Mumbai, India: Swapnil Desai, Nihal Sharma and
Kolli Viznani.

Copyright © 2010 Capgemini. All rights reserved.

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