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Development and Quality Assessments of Ready to Eat Dried Thin
Chapatti (Oat Khakhra)
Presented By
Ashutosh Kumar Sahu
2019
Advisor
Er. Anu Kumari
(Assistant Professor)
Wheat flour is a powder made from the grinding of wheat used for human consumption. More
wheat flour is produced than any other flour. Wheat varieties are called "soft" or "weak" if gluten
content is low, and are called "hard" or "strong" if they have high gluten content. Hard flour, or
bread flour, is high in gluten, with 12% to 14% gluten content, and its dough has elastic
toughness that holds its shape well once baked. Soft flour is comparatively low in gluten and
thus results in a loaf with a finer, crumbly texture. Soft flour is usually divided into cake flour,
which is the lowest in gluten, and pastry flour, which has slightly more gluten than cake flour. As
human population continued to grow, there is a considerable worldwide interest in the utilization
of wheat based food products. Comparative analysis of several food products from wheat flour
for both human and animal feed is of greater concern (Anonymous, 2008).
Oats ranks around sixth in the world cereals production statistics following wheat, maize, rice,
barley and sorghum. They are good source of proteins, fiber and minerals. The amount of oats
used for human consumption has increased progressively, the fact health effects of oats benefits
mainly on the total dietary fiber and B- glucan content (Ahmad et al, 2014).
Oats are rich source of dietary fiber but more importantly, oats are high in fiber, specifically,
βglucan. Oatmeal is a tonic for general debility, treats anorexia, is good for convalescence and
fatigue, lowers blood cholesterol levels and helps to control hormonal activity. Oatmeal cuts the
risk of strokes and heart attacks from blocked arteries, stabilizes blood sugar and increases the
body’s ability to fight off infectious disease (Anwar, 2013).
Chickpea is considered the 5th valuable legume in terms of worldwide economical standpoint and
cheap source of legume protein which can be used as a substitute for animal protein (Pelletier,
1994; Ionescu et al., 2009). It is another legume, grown in tropical and subtropical areas, that
presents high potential as a functional ingredient for the food industry (Gamlath and
Ravindran, 2009).The chickpeas contain moderately high protein (17–22%), low fat (6.48%),
high available carbohydrate (50%) and crude fiber contents of 3.82% on dry basis (Saleh and
El-Adawy, 2006).
Nutritional Composition:
Wheat flour:
Protein% 13.19
Fat% 1.24
Crude fiber% 0.56
Ash% 0.68
Carbohydrates% 84.34
Iron ppm% 20
Copper% 21
Zinc% 20
Lead% 0.7
Composition of Bengal gram:
Moisture% 8.09
Ash% 3.1
Protein% 24.5
Fat% 6.1
Crude fibre% 1.3
Total carbohydrate% 58.21
Composition of Oats:
Energy(kacal) 379
protein% 11.6
fiber% 4.4
Carbohydrates% 67.8
Sodium% 7.0
Iron% 4.4
Magnesium% 101.3
fat% 9.0
Energy from fat(kcal) 81
Phosphorus% 0.53
JUSTIFICATION:
Nowadays people are getting more conscious about their health. So they want products
which are value added because these type of products are high in their nutritional value in
addition to having health benefit. The present investigation in an attempt to formulated
high nutritional value of Khakhra with added health benefit by addition of wheat flour
and Bengal gram with oats. These include weight loss, lower blood sugar levels and a
reduced risk of heart disease. And incress growth good of good bacteria in tha digestive
track it may help lower blood pressure levels by increasing the production of nitric oxide.
This gas molecule helps dilate blood vessels and leads to better blood flow. These have
anti-inflammatory and anti-itching effects. Reduced LDL and total cholesterol levels. It
Reduced insulin response Increased feeling of fullness Increased growth of good bacteria
in the digestive tract. These are protein-rich supplement, it is considered a popular
alternative for animal or meat protein. Regular consumption of bengal gram helps in
reducing protein malnutrition. It also helps in lowering the cholesterol level in the
bloodstream. It good for diabetic patients as it has a low glycaemic index.
OBJECTIVE:
3) To assess the sensory evaluation, chemical and microbiological analysis of oat Khakhra.
Wheat flour:
Wheat varieties having higher levels of lipids gave chapaties with a softer texture (Arya and Parihar
1978). Leelavathi (1986) reported that height of puffed chapati and pliability can serve as simple indices
of chapati quality. Jain (2000) reported that chapaties made from fortified wheat flour with defatted soy
bean flour were acceptable but those made from rape seed and sunflower flours were unacceptable.
Bengal gram
Chickpea has been and is being consumed by humans since ancient times owing to its good nutritional
properties. Furthermore, chickpea is of interest as a functional food with potential beneficial effects on
human health. Although other publications have described the physicochemical and nutritional
characteristics of chickpea, there is limited information relating its nutritional components to health
benefits. It has been used for the preparation of various traditional foods such as an ingredient in bakery
products, imitation milk, infant food formulations and meat products. Wang et al. (2002) reported that the
fiber’s impact on dough stability and on bread volume is due to the hydroxyl groups of fiber that interact
with water through hydrogen bonding (Ravi and Suvendu, 2004). Chickpea proteins are considered
suitable source of dietary protein due to excellent balance of essential amino acid composition (Zhang et
al., 2007). Hefnawy et al. (2012) demonstrated that bread with 5% chickpea flour was found to be more
acceptable in sensory evaluation compared with flour wheat bread.
Rachwa-Rosiak et al. (2015) studied the polyunsaturated fatty acids composition of chickpea and they
reported that it contains 66% of the crude lipids are PUFA, mainly linoleic acid (51.2%); folic acid,
tocopherols, sterols, carotenoids (especially β-carotene), isoflavones are other bioactive compounds found
in balanced amounts in chickpea.
Oats
Oats had a deleterious effect when given to patients with celiac disease. The consumption of oats had no
adverse effect on adults with celiac disease (Kemppainen, 1995). It can use for the preparation of various
traditional foods such as an ingredient in bakery products, imitation milk, infant food formulations and
meat products (Ravi and Suvendu, 2004). It is another legume, grown in tropical and subtropical areas,
that presents high potential as a functional ingredient for the food industry (Gamlath and Ravindran,
2009). Wani et al, (2014) stated that oats contain protein, lipids, vitamins, etc. It is a functional
food along with this it also has some physiological benefits like hypoglycemic and
hypocholestrolemic effect, It also effect on reduction of cancer and hypertension.
.
Materials and methods:
Materials :
Wheat flour was purchased from local market of Prayagraj.
Oats was purchased from local market of Prayagraj.
Bengal gram was purchased from local market of Prayagraj.
Plan of work:
TREATMENT COMBINATION
T0 -Control prepared from wheat flour and bengal gram (50:50)
T1–Experimental sample prepared from wheat flour, oats and Bengal gram (70:20:10)
T2–Experimental sample prepared from wheat flour, oats and Bengal gram flour (60:25:15)
T3–Experimental sample prepared from wheat flour, oats and Bengal gram (50:30:20)
Treatment Table
Treatments Wheat flour Oats Bengal gram
T0 50 0 50
T1 70 20 10
T2 60 25 15
T3 50 30 20
Flow chart
Wheat flour +Bengal gram+Oat
Sieving
Khakhra
EXPERIMENTAL
Sieving
Addition of water(65g)
Khakhra
Technical Program:
Rheological of dough
Physico-chemical Testing:
1) Determination of Moisture
2) Colour determination
Microbial analysis:
coli –form count.ISI:1947 part III(1972).
Standard plate count. ISI1947 part III(1972).
Sensory evaluation:
Will be carried out using 9.0 point hedonic scale (Amerine et al.,1965).
4) Overall acceptability
Sensory analysis chart
Sample Flavor &Taste Colour & Body &Texture Ovarll
appearance acceptability
Score card:
9- Like extremely 4-Dislike slightly
Statistical Analysis
The data will be analyzed using analysis of variance (ANOVA )at 5% laevl of significance and
critical difference (C.D) in WASP software and excel software .
Number of treatments :4
Number of replication :5
Physico-chemical testing
The data regarding fat percentage in Oats Khakhra of different treatment are
presented in table 4.1.3
Table 1. Fat percentage in Oats Khakhra
ANOVA
FATANOVA
Total .738 19
6.6
6.6 6.5
6.5
6.4 6.3
6.3
6.2 6.1
6.1
6
5.9
T0 T1 T2 T3
5.8
2. Protein contents.
The data regarding protein percentage in Oats Khakhra of different treatment are
presented in table.
Table 2. Protein percentage in Oats Khakhra.
ANOVA
protein
Total 30.757 19
20.00% 15.84%
13.42% 12.81% 12.86%
15.00%
10.00%
5.00%
0.00%
1
T0 T1 T2 T3
3. Ash Content.
The data regarding Ash percentage in Oats Khakhra of different treatment are
presented.
Total 2.058 19
4.585221
675
4.6 4.5
4.5 4.4
4.4
4.3 4.2
4.2
4.1
4
T0 T1 T2 T3
1
4. Carbohydrate contents.
ANOVA
CARBOHYDRATE
Total 30.299 19
ANOVA
Totalsolid
Total 2.877 19
94.746666
94.693333 67
94.8 33 94.68
94.7
94.6 94.473333
33
94.5
94.4
94.3
T0 T1 1 T2 T3
5. Moisture Content in oat Khakhra.
The data regarding moisture percentage in Oats Khakhra of different treatment are
presented in table
ANOVA
Khakhra moisture
Total 2.877 19
5.526666
5.6 667
5.5
5.306666
5.4 667 5.32
5.2533
5.3
5.2
5.1
T0 T1 T2 T3
1
. Dough Moisture Content.
The data regarding moisture percentage in Oats Khakhra Dough of different
treatment are presented in table
ANOVA
DOUGH
MOISTURE
Total 38.375 19
43.74
44.00
43.50 43.07 42.95
43.00 42.53
42.50
42.00
41.50
1
T0 T1 T2 T3
Energy.
The data regarding Energy percentage in Oats Khakhra of different treatment are
presented in table
ANOVA
Energy KCLGRAM
Total 118.502 19
395.033333
3
396 393.88667
395
394 391.273333
3
393 390.9391
392
391
390
389
T0 T1 T2 T3
388
Dough Hardness.
The data regarding Dough Hardness score in Oats Khakhra sample of different
treatments are presented in table 4.2.2.
ANOVA
Hardness
Total 2714223.832 19
3108.14
3500 2741.14662563.027
3000 2369.8748
2500
2000
1500
1000
500
0
T0 T1 T2 T3
1
Adhesiveness .
The data regarding score Adhesiveness in Oats Khakhra Dough sample of
different treatments are presented in table 4.2.2.
ANOVA
adhesivness
Total 46512.964 19
0
-50 1
-100
-150
-164.9082
-200 -199.7918
-250
-274.303 T0 T1 T2 T3 -257.7096
-300
Cohesiveness.
The data regarding Cohesiveness score in Oats Khakhra sample of different
treatments are presented in table.
ANOVA
cohesivnesss
Total .016 19
0.2
0.1
0
1
T0 T1 T2 T3
Springiness.
The data regarding Springiness score in Oats Khakhra sample of different
treatments are presented in table 4.2.2.
ANOVA
sprIngness
Total .006 19
0.224998
0.1881340.196571 736
0.25 0.170693 222 65
393
0.2
0.15
0.1
0.05
T0 T1 T2 T3
0
Gumminess.
The data regarding Gumminess score in Oats Khakhra sample of different
treatments are presented in table 4.2.2.
ANOVA
Gumminess
Total 182155.100 19
ANOVA
chewiness
Total 2929.341 19
97.43231 95.97077
517 841
100 90.36433
88.35385
896
95 132
90
85
80
T0 T11 T2 T3
Coefficient of viscosity.
The data regarding coefficient of viscosity score in Oats Khakhra sample of
different treatments are presented in table.
ANOVA
viscosity
Total 1.107X10-9 19
26814.5
3453
30000 14141.8 14053.6
9189 4865 11975.3
20000 003
10000
0
T0 T1 T2 T3
1
Stress Relaxation Time.
The data regarding Stress Relaxation Time score in Oats Khakhra sample of
different treatments are presented in table.
ANOVA
stressrelaxtion
Total .092 19
0.3744
0.4
0.255 0.265 0.232
0.3
0.2
0.1
T0 T1 T2 T3
0
Modulus of elasticity:
ANOVA
Modulus of
Elasticity
Total 5.691109 19
9609.609
8213.213 61
6686.486 213 6396.396
10000
486 396
5000
0
T0 T1 1 T2 T3
6. Colour.
The data regarding colour & appearance score in Oats Khakhra sample of different
treatments are presented in table.
Table 6. colour of Oats Khakhra.(Lightness)
ANOVA
COLOURLIGHTNESS
Total 1241.146 19
235 232.17
227.384
230
224.008
225 221.248
220
215
T0 T1 1 T2 T3
Colour a*
ANOVA
COLOUR A*
Total 393.928 19
128
125.166
126
124
122
T0 1T1 T2 T3
Coloure b*
ANOVA
COLOUR B*
Total 296.638 19
198.794
200 197.844
198 196.094
196
194 192.322
192
190
188
T0 T11 T2 T3
Crispness.
The data regarding Crispness score in Oats Khakhra sample of different
treatments are presented in table .
ANOVA
crispness
Total 8.278 19
5.547
5.111 4.947
6 4.497
5
4
3
2
1
0 T0 T1 T2 T3
Thickness of row chapatti .
The data regarding Row Chapatti score in Oats Khakhra sample of different
treatments are presented in table.
ANOVA
BAKEDTHIKNESS
Total .341 19
1.684 1.688
1.7
1.65 1.596
1.592
1.6
1.55
1.5
T0 1
T1 T2 T3
Weight
Row Chapatti.
The data regarding Row Chapatti score in Oats Khakhra sample of different
treatments are presented in table.
ANOVA
ROWCHPATTIWEIGHT
Total 5.011 19
13.8 13.683
13.6 13.3948
13.4 13.2316 13.2666
13.2
13
T0 T11 T2 T3
Weight:
Baked Khakhra.
The data regarding Baked Khakhra score in Oats Khakhra sample of different
treatments are presented in table.
ANOVA
BAKEDKHAKHRAWEIGHT
Total 4.125 19
10 9.574
9.3354 9.3422
9.5
8.963
9
8.5
T0 T11 T2 T3
Body & texture.
The data regarding Body & texture score in Oats Khakhra sample of different
treatments are presented in table.
ANOVA
BODYTEXTURE
Total 4.250 19
8.1
8.2
8
7.7
7.8 7.6 7.6
7.6
7.4
7.2
T0 T1 1 T2 T3
4.2.3. Flavour & taste.
The data regarding flavour & Taste score in Oats Khakhra sample of different
treatments are presented in table.
Table 4.2.3. Average score of Flavour & taste of Oats Khakhra.
ANOVA
FLAVOURTASTE
Total 3.848 19
8.44
8.5 8.18
7.88
8 7.66
7.5
7
T0 T1 1 T2 T3
4.2.4. Overall Acceptability.
The data regarding Overall acceptability score in Oats sample of different
treatments are presented in table.
ANOVA
Replication Mean F-cal F-tab Result
Treatments
R1 R2 R3 R4 R5
OVERALLACCEPTIBILITY
Total 3.270 19
8.6 8.42
8.34
8.28
8.4
8.2
8 7.78
7.8
7.6
7.4
T0 T1 1 T2 T3
Microbiological Analysis:
9. Standard plate count.
The data regarding SPC in Oats Khakhra sample of different treatments are
presented in table.
Table 9: Average of SPC (x103cfu/gm) in sample of Oats Khakhra.
Replication Treatments
T0 T1 T2 T3
R3 17 15 18 20
T0 T1 T2 T3
R3 18 20 19 22
It is evident from the table 4.3.2 that the coliform test of Oats Khakhra
Table 8: Shows the result of coli form test of Oats Khakhra.
REPLICATION TREATMENTS
T0 T1 T2 T3
The data collected on different aspects were tabulated and analysed statistically using the method
of analysis of variance and critical difference technique. The significant and non-significant
differences were observed and have been analysed critically within and between the treatment
combinations.
The results obtained from the analysis are presented in this chapter under the following headings:
Table 4.1: Average data for different parameters of control and experimental oat Khakhra.
T0 T1 T2 T3
1. Physiochemical Analysis
SPC(103cfu/gm.) 17 15 18 20
Yeast &Mould 18 20 19 22
count (cfu/gm)
Coli form count Nil Nil Nil Nil