Sop AGV

STANDARD OPERATING PROCEDURE
ASSEMBLY
1. Start with attaching mild steel plate at the botom of the chassis.
Figure 1. 1: Base of the AGV with mild steel plate
2. Next, mount the DC motor on the mounting plate as shown in the figure.
Figure 1. 2: Motor mounted on mounting plate
1
3. After the motor is mounted securely, mount the hub into the DC motor shaft as position
shown in the figure.
Figure 1. 3: Hub inserting and hub
4. Next, mount the Mecanum wheel through the hub as shown in the figure.
Figure 1. 4: Mecanum wheel mounted after the hub
2
5. The overall driving mechanism will look like this
Figure 1. 5: Driving mechanism setup
6. Next, for the lifting mechanism, mount the linear guide on lower shelf and upper shelf as
shown in figure below.
Figure 1. 6: Linear guide mounting position
3
7. Then, before inserting the platform into the chassis, mount the linear guide onto the
platform as in figure
Figure 1. 7: Linear guide mounted on top of platform
8. Next, assemble the mounting for ball screw at the lower part of the platform in the order
as shown in the figure.
Figure 1. 8: Ball screw holder
4
9. Before mounting the ball screw, the fork loader should be mounted together with the linear
guide as shown in the figure
Figure 1. 9: Fork loader being mounted
5
10. Mount the ball screw by inserting inside the fork loader hole and make sure the ball screw
holder is below the fork loader to ease the ball screw to lift the load.
Figure 1. 10: Ball screw being mounted
6
11. Next, screw the mounting plate for the motor which will rotate the ball screw as shown in
the figure.
Figure 1. 11: Attachment of mounting of motor at the top of platform
7
12. Place the motor so that the shaft is parallel to the ball screw. At the same time, connect the
motor shaft and ball screw using a jaw coupling.
Note: The alignment of the shaft and ball screw need to be straight before inserting jaw
coupling as the jaw coupling is highly sensitive and easy to break
Figure 1. 12: Motor mounted on top of mounting
8
13. Next, assemble the four L-squares for four linear guides in the manner as shown in figure
below.
Figure 1.13: L-square assembly
14. Figure below shows how the platform in inserted in the chassis.
Figure 1.14: Way of inserting platform into chassis
9
15. Next, move on to assemble the mounting for motor which function as to push and pull the
platform. Unlike the lifting motor which uses coupling, this motor uses timing belt and
pulley to control the push and pull. Start with attaching the base of the mounting to the
base plate as shown in figure.
Figure 1.15: Base of mounting attachment
16. Then, assemble the motor mounting part on top of the base. This part here is adjustable
Figure 1.16: Complete assembling of motor mounting
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17. The motor which connects to the ball screw should be attached like in the figure shown.
Figure 1.17: Motor mounted on the mounting
18. After finishing mounting the motor, the mounting of the ball screw holder should be
attached near the shaft of the motor and behind the linear guide. As shown in the figure is
the first step of attaching the mounting.
Figure 1.17: Mounting of ball screw holder
11
19. The second step is to attach the L-squared shape on both sides of the mounting as shown
in the figure.
Figure 1. 18: Step 2 of mounting ball screw holder
20. Finally attach the mounting for ball screw holder at the end as shown in the figure.
Figure 1. 19: Ball screw holder
12
21. Then, fix another mounting for the other end of the ball screw as the sequence shown in figure
below.
Note: Do not tighten the screw of the mounting yet as adjustment need to be made during
assembling ball screw.
Figure 1. 20: Method of assembling mounting for ball screw
22. After finishing with the end to end mounting, now attach the ball screw with the mounting which
will be attached to the platform to synchronize the movement together with the ball screw as shown
in the figure.
Figure 1. 21: Platform to ball screw mounting
13
23. The completed assembling of ball screw for pushing and pulling should be like in the figure below.
Note: Make sure the alignment of ball screw is perfect before run testing.
Figure 1. 22: Complete assembly of ball screw
24. For the final step of assembling ball screw, attach the timing pulley to the ball screw and motor
shaft as shown in the figure. And then insert timing belt and adjust to tighten or loosen it using the
adjuster.
Figure 1. 23: Timing pulley insertion
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25. The finished assembly should resemble like the figure below.
Figure 1.24: Concept design Figure 1.25: Actual design
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Figure 1.26: Back view Figure 1.27: Side view
Figure 1.28: Front view Figure 1. 29: Top view
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Sop AGV

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Sop AGV

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STANDARD OPERATING PROCEDURE

Figure 1. 1: Base of the AGV with mild steel plate

Figure 1. 2: Motor mounted on mounting plate

Figure 1. 3: Hub inserting and hub

Figure 1. 4: Mecanum wheel mounted after the hub

5. The overall driving mechanism will look like this

Figure 1. 5: Driving mechanism setup

Figure 1. 6: Linear guide mounting position

Figure 1. 7: Linear guide mounted on top of platform

Figure 1. 8: Ball screw holder

Figure 1. 9: Fork loader being mounted

Figure 1. 10: Ball screw being mounted

Figure 1. 11: Attachment of mounting of motor at the top of platform

Figure 1. 12: Motor mounted on top of mounting

Figure 1.13: L-square assembly

Figure 1.14: Way of inserting platform into chassis

Figure 1.15: Base of mounting attachment

Figure 1.16: Complete assembling of motor mounting

Figure 1.17: Motor mounted on the mounting

Figure 1.17: Mounting of ball screw holder

Figure 1. 18: Step 2 of mounting ball screw holder

Figure 1. 19: Ball screw holder

Figure 1. 20: Method of assembling mounting for ball screw

Figure 1. 21: Platform to ball screw mounting

Figure 1. 22: Complete assembly of ball screw

Figure 1. 23: Timing pulley insertion

Figure 1.24: Concept design Figure 1.25: Actual design

Figure 1.26: Back view Figure 1.27: Side view

Figure 1.28: Front view Figure 1. 29: Top view

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