DVC6200 SIS Demo &

Discussion
Afton Coleman, CFSP
 Functional Definition of SIS

“Safety Instrumented System”: A
system composed of sensors, logic
solvers and final element designed to:
– Automatically take the process to a safe
state when specified dangerous
conditions exist
– Permit a process to move forward in a
safe manner when specified conditions
allow (permissive functions); or
– Take action to mitigate consequences
of an industrial hazard
Sensor

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27-Jun-01, Slide 2
 Why Focus on the Final Element ?
Safety Instrumented System
Basic Process
Control System

50% failures
are in Final
Control
Element

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 The Power of Partial Stroke Testing

Increase SIL Level
– Implementation of Partial Stroking on Final Control Element can increase or
achieve desired SIL level

Validation of SIS
– Partial Stroking Validates the proper operation of the FCE
– Final Control Elements are commonly untested and are inherently unreliable

Maintains SIL Level
– Safely extend turnaround times
1/PFD(t)

Hidden failures (e.g. 30%)

SIL 4
Diagnosed failures (e.g. 70%) Full travel test

SIL 3

SIL 2 Test Interval

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SIL 1
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27-Jun-01, Slide 4 Time
 DVC6200 SIS: Evolving the Platform

Building Upon Smart SIS

Introducing Smart to SIS *Linkageless Feedback

*Type A Device
Over 30,000 units sold *Position Transmitter

Linkageless feedback
Revolutionized Smart
increases reliability
Instrumentation
Over 50,000 units sold
Over 1 million units sold

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27-Jun-01, Slide 5
 DVC6200 SIS: Platform Overview

Field-Proven Capability
– Hardware platform of
DVC6200
– On-line solenoid health
monitoring
– Spurious trip prevention via
PST Pressure Limit
– Energize to Trip option
– Triggered Diagnostics
capable of recording valve
trip and return stroke

Usability Enhancements
– Pushbutton autocal
– Pushbutton protection

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 DVC6200 SIS: Platform Overview

New Features to FIELDVUE SIS

– HART 7 and HART 5 Capable
– Linkage-less feedback
– SIS Safety Shutdown Circuit
– Separate analog shutdown
circuit
– SIL 3 Type A instrument at Terminal Box
4 mA
– Trip-time Record: Records the
demand time of travel
– Integral 4-20mA position
transmitter or 1 amp discrete
switch

PWB

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27-Jun-01, Slide 7
 DVC6200 SIS Specifications

For use on sliding stem or rotary
final control elements SIL 3 Capable Digital Valve Controller
– Over 600 mounting solutions available (Final Control Element)
and growing

Available options:
– Integral Mount, Remote Mount, SST

Maximum Supply Pressure:
– 145 psig

Temperature limits:
– -52 to 85C

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27-Jun-01, Slide 8
 DVC6200 SIS Output

Position Transmitter
– 4-20mA position transmitter option, independently
powered from the DVC6200 SIS
SIL 2 Capable Position Monitor

Switch Safety Function (Sensor)

– May be configured as a single limit switch for

position
– Or be configured to annunciate HART alert to a
non-HART DCS or Logic Solver
• New Diagnostic Coverage setting covers all alerts
required to claim “with PVST” failure rates

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27-Jun-01, Slide 9
 DVC6200 SIS: Application Flexibility

Stand-Alone
– DVC6200 SIS performs the
safety function of taking the
actuator to its spring fail state
– DVC6200 SIS can 4-20 mA
0-24 VDC
– Replace a Solenoid (0-24
Vdc, multidrop) Line Conditioner

or
– Stand alone powered by
analog signal (4-20 mA
point to point)
– Type A Device
– Trigger data captures
safety events and return
stroke
– Saves I/O Card in Control
Room, reduces wiring cost
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27-Jun-01, Slide 10
 DVC6200 SIS: Application Flexibility

With Solenoid(s)
– DVC6200 SIS can be used
– in addition to a solenoid as
a redundant element
– or as a PST only unit (ETT
DVC6200 SIS, DETT SOV) 0-24VDC
DETT
– Trigger data captures safety
events and return stroke 4-20 mA DETT

– DVC6200 SIS can record pulse

tests of the SOV

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 DVC6200 SIS: Application Flexibility

With Solenoid(s)
– DVC6200 SIS can be used
– in addition to a solenoid as a
redundant element
– or as a PST only unit
– Normal power to the DVC6200 SIS is
4mA, emergency demand at 20mA
– Allows a partial stroke test at the “low
current” state
– In the case of loss of power, DVC6200
SIS does not initiate a safety demand 0-24VDC
DETT 4-20 mA ETT
state
– Trigger data captures safety
events and return stroke
– DVC6200 SIS can record pulse
tests of the SOV

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27-Jun-01, Slide 12
 ETT Option: DVC6200 SIS for PST
Only

Normal power to the DVC6200 SIS is 4mA,
emergency demand sends the DVC to 20mA

Allows a partial stroke test at the “low current”
state

In the case of loss of electrical power, DVC6200
SIS does not initiate a safety demand state
LOGIC SOLVER

SOLENOID VALVE
SEPARATE POWER
24 VDC
SOURCES FOR DIGITAL
S VALVE CONTROLLER
AND SOLENOID VALVE

4-20 MA DC

EXHAUST

TRAVEL FEEDBACK SUPPLY PRESSURE

DVC6000 SERIES DIGITAL

VALVE CONTROLLER
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27-Jun-01, Slide 13
 Online Partial Valve Stroke Testing

Safety Function Priority
• Safety demand will override PST to take the valve to safe state

Spurious Trip Protection

• PST Pressure Limit prevents actuator from passing pressure threshold that
would slam the valve to its safe state during PST
• Valve Stuck will abort PST and return the valve to original position

Minimum Process Disturbance

• Customizable valve travel and speed of stroke

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 DVC6200 SIS: Spurious Trip Protection

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 SOV Health Monitoring

Single acting applications
only: pipe the unused S 24VDC
DVC6200 pressure port to the
actuator/solenoid pneumatic
segment A
4-2O mA P

An external pulse is sent to B

A/S

stroke the SOV, long enough

to see a dP across the SOV, Additional tubing from
port B to actuator
but not cause the valve to
move

Pressure sensors at Port A
and Port B monitor the
pressure drop across the
solenoid valve
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 Logging Trips: Triggered Profile

SIS Trigger captures unexpected valve
movement or pressure changes

Automatically stores travel, pressure and
deviation data in the instrument

Records a valve trip and return stroke
– Assigns a time/date stamp information
– Can be used to take credit as a proof test for spurious
trip or provide further “black box” information for a trip

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27-Jun-01, Slide 17
 Signature Analyzer

User configurable
boundaries provides
Pass/Fail Result
– Actual friction or torque
– Travel
– Shaft Integrity
– Stick-slip

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27-Jun-01, Slide 18
 Online Partial Valve Stroke Testing

Multiple Initiation Methods
– At the Workstation
• HART Host
– DeltaV SIS, AMS, other DD enabled hosts
» AMS ValveLink Snap-ON
– FDT/DTM via ValveLink DTM
» ABB, Honeywell, Invensys
• ValveLink Software
• Analog trigger
– At the Valve
• Field Communicator
• Pushbutton short of AUX terminals
• Local Control Panel (LCP100)

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27-Jun-01, Slide 19
 Utilizing Reliable FIELDVUE SIS technology

Prevents Dangerous Failures
– Easy PST available to safely extend time before proof tests
– During PST if there is a safety demand, PST will abort and the valve will
be taken to its safe state
– Solenoid valve testing available to record stroke of solenoid while online
without affecting the process
– Suitable for use in up to a SIL 3 SIF loop

Prevents Spurious Trip
– PST is configurable to minimize process disturbances
– PST pressure limit provides anti slam-shut mechanism
– ETT configuration available to prevent spurious trip upon loss of power
– FIELDVUE SIS and ValveLink help monitor valve health and promotes
preventative maintenance

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 Questions?

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27-Jun-01, Slide 21