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Product: GENERATOR SET

Model: C15 GENERATOR SET C5H
Configuration: C15 Standby Generator Set C5H00001-UP

Operation and Maintenance Manual

C15 Generator Sets
Media Number -SEBU7909-16 Publication Date -01/09/2017 Date Updated -26/09/2017

i07187390

Maintenance Interval Schedule - Prime Mover

SMCS - 1000; 4450; 7500

Ensure that all safety information, warnings, and instructions are read and understood before any
operation or any maintenance procedures are performed. The user is responsible for the performance
of all maintenance including the following procedures: all adjustments, the use of proper lubricants,
fluids, filters, and the installation of new components due to normal wear and aging . The
performance of this product may be diminished if proper maintenance intervals and procedures are
not followed. Components may experience accelerated wear if proper maintenance intervals and
procedures are not followed.

Note: Use whichever of the following that occurs first to determine the maintenance intervals: fuel
consumption, service hours, and calendar time . Before each consecutive interval is performed, all
maintenance from the previous intervals must be performed.

Products that operate in severe operating conditions may require more frequent maintenance.

When Required

Battery - Recycle
Battery - Replace
Battery or Battery Cable - Disconnect
Circuit Breakers - Reset
Coolant Extender (ELC) - Add
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Ether Starting Aid Cylinder - Replace
Fuel System - Prime
Generator - Dry
Generator Set - Test
Generator Set Alignment - Check

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Daily

Coolant Level - Check

Electrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Generator Load - Check
Jacket Water Heater - Check
Power Factor - Check
Voltage and Frequency - Check
Walk-Around Inspection

Initial 20 to 40 Service Hours

Belts - Inspect/Adjust/Replace

Every Week

Engine Oil Level - Check

Generator - Inspect
Generator Bearing Temperature - Test/Record
Generator Lead (Flat Braided Cable) - Check

Initial 250 Service Hours

Engine Valve Rotators - Inspect

Every 250 Service Hours

Coolant Sample (Level 1) - Obtain

Every 250 Service Hours or 6 Months

Battery Electrolyte Level - Check

Engine Oil Sample - Obtain
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace

Every 500 Service Hours or 1 Year

Belts - Inspect/Adjust/Replace
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace

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Every 2000 Service Hours or 1 Year

Engine Crankcase Breather - Clean

Generator Lead (Round Cable) - Check
Generator Set Vibration - Inspect
Radiator - Clean
Stator Lead - Check

Every Year

Coolant Sample (Level 2) - Obtain

Rotating Rectifier - Check

Every 3000 Service Hours or 3 Years

Alternator - Inspect
Coolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Electronic Unit Injector - Check/Replace
Engine Mounts - Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect

Every 4000 Service Hours or 2 Years

Coolant (DEAC) - Change

Coolant Temperature Regulator - Replace

Every 4500 Service Hours

Generator Bearing - Lubricate

Every 12 000 Service Hours or 6 Years

Coolant (ELC) - Change

Overhaul

Overhaul Considerations

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