Vehicle Diag Manual

DRAFTService InfTrucks
ormation
Group 59
Release02
Diagnostic Trouble Codes

Asia Value Truck — P9103
89134732
DRAFT
DRAFT
General ....................................................................................................................................1
Basic data gathering ................................................................................................................1
Basic data gathering, general ....................................................................................................1
General data ..........................................................................................................................2
Description of the fault..............................................................................................................4
Engine...................................................................................................................................5
Power transmission .................................................................................................................5
Brakes...................................................................................................................................6
Diagnostic Philosophy..............................................................................................................7
Tools........................................................................................................................................8
Special tools...........................................................................................................................8
Malfunction ..............................................................................................................................9
ABS-C0010, Left front ABS inlet valve ........................................................................................9
ABS-C0011, Left front ABS outlet valve..................................................................................... 11
ABS-C0014, Right front ABS inlet valve .................................................................................... 12
ABS-C0015, Right front ABS outlet valve .................................................................................. 14
ABS-C0018, Left rear ABS inlet valve ....................................................................................... 15
ABS-C0019, Left rear ABS outlet valve ..................................................................................... 17
ABS-C001C, Right rear ABS inlet valve .................................................................................... 18
ABS-C001D, Right rear ABS outlet valve .................................................................................. 20
ABS-C1003, ABS Control unit ................................................................................................. 21
ABS–C1004, Wheel speed sensor 1......................................................................................... 23
ABS-C1009, Left front ABS valve module.................................................................................. 33
ABS-C100A, Right front ABS valve module ............................................................................... 34
ABS-C100B, Left rear ABS valve module .................................................................................. 35
ABS-C2000, Right rear ABS valve module ................................................................................ 36
ABS-C2001, Electric brake force distribution.............................................................................. 37
ABS-C2002, Anti-lock brake system - circuit / component protection time....................................... 38
IECU–B150C, Accelerator pedal sensor ................................................................................... 39
IECU–B151A, Wiper motor on/off circuit.................................................................................... 41
IECU–B15B5, Cruise control switches ...................................................................................... 42
IECU–B15B6, Heat mirror output relay...................................................................................... 43
IECU–C0082, Brake light relay circuit ....................................................................................... 45
IECU-C1001, PTO valve 2 ...................................................................................................... 46
IECU–C1002, Rear fog lamp output relay.................................................................................. 48
IECU–P0121, Accelerator pedal position 1 circuit range/performance............................................ 49
IECU-P0704, Clutch switch..................................................................................................... 51
IECU–P0853, Power relay coil................................................................................................. 52
IECU-P107B, Range neutral valve ........................................................................................... 53
U0001 - CAN Communication Backbone 2 Net .......................................................................... 55
U0010 - CAN Communication Backbone 1 Net .......................................................................... 58
U0100 - Lost Communication with EMS .................................................................................... 62
U010E - Lost communication with aftertreatment control module................................................... 67
U0155 - Lost Communication With Instrument Panel Cluster (IPC) Control Module .......................... 71
U0243 - Lost communication with ABS ..................................................................................... 75
U1149 - Lost communication with IECU .................................................................................... 80
IECU-U114A, IC Dataset mismatch .......................................................................................... 85
IECU-U114B, ABS dataset mismatch ....................................................................................... 86
IC-C0044, Brake pressure sensor ............................................................................................ 87
IC-C0045, Brake pressure sensor B ......................................................................................... 89
IC–P0460, Fuel level sensor A circuit ....................................................................................... 91
IC–P0070, Ambient air temperature sensor A ............................................................................ 93
IC–P257A, Air filter restriction.................................................................................................. 95
IC–U200B, IC control unit ....................................................................................................... 96
DRAFT
Group 59 Basic data gathering
DRAFT General
Basic data gathering
T0078267
This Service Bulletin contains tips about the information the

workshop should obtain from the customer before the fault
tracing work is started.
In the workshops routines, a lot of the customer information
that is taken up by this Service Bulletin can already be found,
which is why the Bulletin should be seen as a supplement to
the normal routines.
In those cases where a problem, in connection with fault trac-
ing, cannot be solved at the dealer's workshop, the supple-
mentary information could however be needed when
contacting the importer.
“Basic data gathering, general”, page 1
“General data”, page 2
“Description of the fault”, page 4
“Engine”, page 5
“Power transmission”, page 5
“Brakes”, page 6
“Diagnostic Philosophy”, page 7
Basic data gathering, general

The gathering of basic data is the first step in all fault tracing The driver can often provide valuable information concerning
work. the circumstances surrounding the occurrence of the fault.
The driver is nearly always the one that first discovers a fault.
In addition to information about the vehicle and customer it is
important gather as much information as possible about the Try to gain an understanding of the conditions for the circum-
sequence of events in conjunction with the occurrence of the stances when the fault occurs or occurred.
fault.
1
Group 59 General data
Since you can seldom recreate the problems experienced,

DRAFT
without creating exactly similar conditions, the driver's infor-
mation is of the greatest importance in order to be able to
make the correct assessments in the ongoing work of fault
tracing.
Copy the pages with the “General questions” and the pages
that cover the fault. Help the informant to fill in the answers to
the questions and save the form together with the work order.
The driver must be able to provide answers to the follow-

ing questions:
• Recently, was there any intervention in the electrical,

mechanical or pneumatic system?
• Have any fault codes been set?
• Description of the fault.
• When the fault occurred.
• How the fault was discovered and what happened im-
mediately prior to this?
• Does the fault re-occur?
• How often does the fault re-occur?
• How long does the fault last when it does occur.
• Does the fault always occur under the same condi-
tions and if so what are these?
• Does the driver have any idea of what the possible
cause of the fault may be?
• Does the fault still exist?
General data
Dealer's name................................................................... Customer's name .............................................................
.........................................................................................
.. No.......................................................................................
Address.............................................................................. Address ..............................................................................
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.. ............................................................................................
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.. ............................................................................................
Country .............................................................................. Country...........................................................................
....
Tele .................................................................................... Tele.......................................................................
..............
Fax ..................................................................................... Fax .......................................................................
..............
Memo ................................................................................
.
E-mail................................................................................
.
Informant's name .............................................................

Driver................................................................................
.
Date when the information was given................................
Vehicle specification
Vehicle type ....................................................................... Model year..........................................................................
Chassis no. .......................................................................
. Delivery date ......................................................................
Mileage .........................................................................km Normal routes...............................meters above sea level
Vehicle, number of axles........x........ Type of transport ................................................................
2
Group 59 General data
DRAFT Average train weight ...................................................tons
Type of vehicle
Type of trailer
T2011839
For any other type of vehicle or vehicle combination than that given above, state which.............................................................
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Do a tire check of the whole vehicle combination and state if anything deviates from normal wear ............................................
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Engine type.......................................................................
.
Engine no...........................................................................
Gearbox type ..................................................................... Retarder Yes / No...............................................................

Gearbox no. ....................................................................... Retarder type......................................................................
Power Take-Off Yes / No ....................................................
Power Take-Off type...........................................................
Final drive type................................................................... Hub reduction Yes / No ......................................................

Gear ratio ...........................................................................
Note any fault codes
DTC
FTB
Other information
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3
Group 59 Description of the fault
DRAFT
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Description of the fault

Brief description of the fault.........................................................................................
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When was the fault discovered for the first time?

Date ................................................................................... Mileage .........................................................................
km
How the fault was discovered? .........................................................................................

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What happened immediately prior to the fault occurring?

Describe the sequence of events .........................................................................................
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Does the fault re-occur?

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How often does the fault re-occur?

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How long does the fault last when it does occur?

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Does the fault always occur under the same conditions and if so what are these?
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Does the driver have any idea of what the possible cause of the fault may be?
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Does the fault still exist?................................................................................

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4
Group 59 Engine
Engine
Under what driving conditions does the fault occur?
DRAFT
Uphill Perform Top of hill Depression Flat road Uneven Independent
road
Outer circumstances that affect the fault.
Cold Warm ............. °C Winter Summer High air

engine engine temp. temp. humidity
Is the engine considered to be difficult to start? ............................................................................................................................

Describe the starting process ...........................................................................
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Is there any abnormal smoke development? ................................................................................................................................

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Do strange sounds come from the engine?...........................................................................

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Have any changes in the fuel consumption, oil consumption or power output been determined?...............................................
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What fuel is used? .......................................................................

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Are additives used in the fuel, in which case what are these? ......................................................................................................
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Which repairs or remedial action have been done previously to the engine?...........................................................................
....
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Other information
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Power transmission
Under what driving conditions does the fault occur?
5
Group 59 Brakes
Uphill Perform
DRAFT Top of hill Depression Flat road Uneven Independent
road
What is the outside temperature when the fault occurs?
.......................................................... °C
What type of oil is used?..................................................................................................................................................

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Are additives used in the oil, in which case what are these? .........................................................................................
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When was the latest the oil change carried out? Date ................................. Mileage ...................................................
Other information ..................................................................................................................................................

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Brakes
ABS / vehicle spec
Yes No
ABS on tractor ...........................................................................
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Basic version ....................................................................................................................................
Full version ...........................................................................

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6
Group 59 Tire dimensions
DRAFT
ABS on trailer ....................................................................................................................................
Yes No
Yes No
Powertronic ...........................................................................
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Yes No
Geartronic .........................................................................................................................................
Tire dimensions
Yes No
Is the difference in tyre circumference between the axles less than 14% ........................................
First front axle Second front axle Leading rear axle Second rear axle Third rear axle
Tire wear
Yes No
Is any tyre more worn than the others? ...........................................................................
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First front axle Second front axle Leading rear axle Second rear axle Third rear axle
Other information ..................................................................................................................................................

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Diagnostic Philosophy
• One problem is solved at a time. Diagnostics don’t
consider multiple problems.
• Resolve code related problems first
• Before doing actual test, read test completely
• Don’t skip the steps
• Refer Design and function for understanding the
functionality
• Refer Wiring Diagram manual for additional details of
Vehicle harness
• Use recommended tools while performing tests
• One problem need to be handled at a time
• Simple and faster steps need to be done first
• End point Diagnostics solves the problem quicker
7
Group 59 Special tools
Special tools
DRAFT Tools
For information on ordering special tools, please refer to special tools information in group
08.
9998699 9812519
Measurement box 62-pin Multimeter
8
Group 59 ABS-C0010, Left front ABS inlet valve
DRAFT Malfunction
ABS-C0010, Left front ABS inlet valve
9
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Circuit Short To •
DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• Short circuit to ground, Control wire (+)

11
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:1 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
To • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
Grou- effectiveness under braking)

nd )
• The ABS function is out of order
FTB
12
• Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:1 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
Open the right)
) • ABS does not work as expected (Lack of
effectiveness under braking)

Resistance Measurement
Measurement Key position Measurement points Expected Measured Other (Spe-

Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire OFF 1-2 Y11:1 – Y11:2 10 Ohm – 25 88890039
Ohm
10
Group 59 ABS-C0011, Left front ABS outlet valve
ABS-C0011, Left front ABS outlet valve DRAFT
Fault Conditions for fault Observable symptoms Probable cause

type code
FTB
11
• Circuit Short To • Info lamp lights up • Short circuit to ground, Control wire (+)
(Cir-
Short the right)
nd )
FTB • Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
12
(Cir-
FTB
13
(Cir-
Open the right)
11
DRAFT
box
Ohm
ABS-C0014, Right front ABS inlet valve
12
Fault
type
FTB
code
DRAFT
Observable symptoms
Info lamp lights up

Probable cause

11
(Cir-
Short the right)

nd )
FTB
12
(Cir-
FTB
13
(Cir-
Open the right)


box
Signal Wire OFF 1-2 Y12:1 – Y12:2 10Ohm – 88890039
25Ohm
13
Group 59 ABS-C0015, Right front ABS outlet valve
ABS-C0015, Right front ABS outlet valve DRAFT

type code
FTB
11
(Cir-
Short the right)
nd )
FTB
12
(Cir-
tery )
• Short circuit to battery voltage
FTB
13
(Cir-
Open the right)
14
DRAFT
box
Signal Wire OFF 3- 2 Y12:3 – Y12:2 10 Ohm – 25 88890039
Ohm
ABS-C0018, Left rear ABS inlet valve
15
Fault
type
FTB
code
DRAFT
Observable symptoms
Info lamp lights up

Probable cause

11
(Cir-
Short the right)

nd )
FTB
12
(Cir-
FTB
13
(Cir-
Open the right)


box
Ohm
16
Group 59 ABS-C0019, Left rear ABS outlet valve
ABS-C0019, Left rear ABS outlet valve DRAFT

type code
FTB
11
(Cir-
Short the right)
nd )
FTB • Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
12
(Cir-
FTB
13
(Cir-
Open the right)
17
DRAFT
box
Ohm
ABS-C001C, Right rear ABS inlet valve
18
Fault
type
FTB
code
DRAFT
Observable symptoms
Info lamp lights up

Probable cause

11
(Cir-
Short the right)

nd )
FTB
12
(Cir-
FTB
13
(Cir-
Open the right)


box
Ohm
19
Group 59 ABS-C001D, Right rear ABS outlet valve
ABS-C001D, Right rear ABS outlet valve DRAFT

type code
FTB
11
(Cir-
Short the right)
nd )
FTB
12
(Cir-
tery )
FTB
13
(Cir-
Open the right)
20
DRAFT
box
Ohm
ABS-C1003, ABS Control unit
Fault type Conditions for fault code Probable cause

FTB 16
(Circuit
• Internal fault in control unit • Faulty control unit : ABS Control Unit
Voltage • Damaged or faulty component • Voltage supply from the control unit
Below • Voltage out of range • The fault code can be set as the result of abnor-
Threshold mally large variations in battery voltage
)
FTB 17
(Circuit
Voltage • Damaged or faulty component • Checksum dataset error or program code missing
Above • Voltage out of range • Programming sequence interrupted
Threshold
)
• Checksum error, main software
21
Group 59 Voltage measurement
Fault type
FTB 41
(General
Conditions for fault code
•
DRAFT
Internal fault in control unit
Probable cause
• Faulty control unit : ABS Control Unit
Check- • Incorrect check sum in data set memory . • Checksum dataset error or program code missing
sum Fail- • Damaged or faulty component • Programming sequence interrupted
ure ) • Checksum error, main software
FTB 44
(Data
Memory • Damaged or faulty component • RAM memory does not work

Failure )
FTB 45
(Program
Memory • Damaged or faulty component • The procedure resulted in an application error

Failure )
FTB 46
(Calibra-
tion / Pa- • Damaged or faulty component • Internal memory fault (EEPROM) in the modulator
rameter
Memory
Failure )
FTB 49
(Internal
Electronic • Damaged or faulty component • Voltage supply from the control unit
Failure) • Voltage out of range • The fault code can be set as the result of abnor-
mally large variations in battery voltage
FTB 4A
(Incorrect
• The component is detected but not configured • Faulty control unit : ABS Control Unit
Compo- • The component is installed but not configured • Incorrect Component Installed
nent • Damaged or faulty component
Installed)
FTB 4B
(Over
Tempera- • High ambient temperature • The ambient temperature may be above threshold
ture ) • ABS Control Unit temperature too high for a good functioning, cool down cab temperature
FTB 94 • Internal fault in control unit • Faulty control unit : ABS Control Unit
(Internal
Failure) • Voltage out of range • The fault code can be set as the result of abnor-
mally large variations in battery voltage
Voltage measurement

box
Supply Wire OFF 16 - 1 A12.X1:16 - A12. 20V -32V 9998596,
X1:1 9998699
22
Voltage measurement
DRAFT
box
Supply Wire RUN/ON 16 - 1 A12.X1:16 - A12. 20V -32V 9998596,
X1:1 9998699
Voltage measurement
box
Battery OFF Batt + Batt - 20V -32V 88890075
ABS–C1004, Wheel speed sensor 1
23
Group 59 ABS–C1004, Wheel speed sensor 1
Fault
type
FTB
code
• Short circuit or •
DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• Damaged component
01
(Gen-
open circuit • The vehicle can function abnormally (Ve- • Damaged connector
eral • A12.X2:5 hicle pulls to the left or Vehicle pulls to • Damaged wires
Elec- • A12.X2:8 the right)
trical • ABS does not work as expected (Lack of
Fail- effectiveness under braking)
ure )
• Limited functionality
FTB
25
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Sha- • A12.X2:8 the right) • Dirty sensor
pe / • ABS does not work as expected (Lack of • Wheel speed sensor
Wav- effectiveness under braking)
eform
Fail-
ure )
FTB
29
(Sig-
inva- • A12.X2:8 the right) • Dirty sensor
lid ) • ABS does not work as expected (Lack of • Wheel speed sensor
FTB
2F
• Data erratic, inter- • Info lamp lights up • Tooth wheel
(Sig-
mittent, or incorrect • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
Errat- • A12.X2:8 the right) • Dirty sensor
ic ) • ABS does not work as expected (Lack of • Wheel speed sensor
FTB
31
(No
Sig- • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
nal ) • A12.X2:8 the right) • Dirty sensor
• ABS does not work as expected (Lack of • Internal fault in control unit (ABS Control
effectiveness under braking) Unit)
24
Fault
type
FTB
code
• Abnormal fre- •
DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• Tooth wheel
38
(Sig-
quency, pulse • The vehicle can function abnormally (Ve- • Wheel speed sensor
width, or period
nal hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
Fre- • A12.X2:5 the right) tance to tooth wheel)
quen- • A12.X2:8 • ABS does not work as expected (Lack of • Dirty sensor
cy In- effectiveness under braking)
cor-
• Punctured tyre or Tyre with incorrect
rect ) circumference
FTB • Difference between • Info lamp lights up • Tyre with incorrect circumference
54
(Mis-
wheel speeds on
different axles is far
• The vehicle can function abnormally (Ve- • Calibration problem, Wheel speed
sing hicle pulls to the left or Vehicle pulls to sensor
too great
Cali-
•
the right) • Wrong number of teeth of the sensor
bra- A12.X2:5 • ABS does not work as expected (Lack of wheel
tion ) • A12.X2:8 effectiveness under braking) • Tooth wheel

box
Signal Wire OFF 43 - 44 B13A:1 – B13A:2 1,6 KOhm – 9998699,
Sensor 1,7 KOhm 88890167
Ground
• Check Tooth wheel • Check Clamping Sleeve
25
ABS–C1005, Wheel speed sensor 2 DRAFT

type code
FTB
01
• Short circuit or • Info lamp lights up • Damaged component
(Gen-
ure )
FTB
25
(Sig-
eform
Fail-
ure )
26
Fault
type
FTB
code
• Sensor signal out •

DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• Tooth wheel
29
(Sig-
• Dirty sensor
FTB
2F
(Sig-
ic ) • ABS does not work as expected (Lack of • Wheel speed sensor
• Wrong number of teeth of the sensor
• Limited functionality wheel
FTB
31
(No
of expected range • The vehicle can function abnormally (Ve- • Wheel speed sensor
Sig- • A12.X2:11 hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
nal ) • A12.X2:14 the right) tance to tooth wheel)
• ABS does not work as expected (Lack of • Dirty sensor
• Internal fault in control unit (ABS Control
Unit)
FTB
38
• Abnormal fre- • Info lamp lights up • Tooth wheel
(Sig-
width, or period
cor-
54
(Mis-
wheel speeds on
too great
Cali-
•
27
Measurement Key position

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

Ground
ABS–C1006, Wheel speed sensor 3
28
Fault
type
FTB
code
• Short circuit or •
DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• Damaged component
01
(Gen-
ure )
FTB
25
(Sig-
eform
Fail-
ure )
FTB
29
(Sig-
FTB
2F
(Sig-
Errat- • A12.X2:18 the right) • Wrong number of teeth of the sensor
ic ) • ABS does not work as expected (Lack of wheel
effectiveness under braking) • Dirty sensor
• Limited functionality • Wheel speed sensor
FTB
31
(No
Unit)
29
Fault
type
FTB
code
• Abnormal fre- •
DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• Tooth wheel
38
(Sig-
width, or period
cor-
54
(Mis-
wheel speeds on
too great
Cali-
•

box
Ground
30
ABS–C1007, Wheel speed sensor 4 DRAFT

type code
FTB
01
• Short circuit or • Info lamp lights up • Damaged component
(Gen-
ure )
FTB
25
(Sig-
eform
Fail-
ure )
31
Fault
type
FTB
code
• Sensor signal out •

DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• Tooth wheel
29
(Sig-
FTB
2F
(Sig-
ic ) • ABS does not work as expected (Lack of • Wrong number of teeth of the sensor
effectiveness under braking) wheel
• Limited functionality • Wheel speed sensor
FTB
31
(No
• Limited functionality Unit)
FTB
38
• Abnormal fre- • Info lamp lights up • Tooth wheel
(Sig-
width, or period
nal
• A12.X2:10
hicle pulls to the left or Vehicle pulls to
the right)
• Incorrectly installed sensor (incorrect dis-
Fre- tance to tooth wheel)
cor-
FTB
54
• Difference between • Info lamp lights up • Tyre with incorrect circumference
(Mis-
wheel speeds on
too great
Cali- the right) • Wrong number of teeth of the sensor
bra- • A12.X2:5 • ABS does not work as expected (Lack of wheel
32
Group 59 ABS-C1009, Left front ABS valve module

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

Ground

ABS-C1009, Left front ABS valve module
T3085751

type code
FTB
4A
• Calibration value • Info lamp lights up • Incorrect Component Installed
(In-
out of range • The vehicle can function abnormally (Ve-
cor- hicle pulls to the left or Vehicle pulls to
rect the right)
Com- • Placeholder does not work as expected
po- (Lack of effectiveness under braking)
nent
In-
stal-
led )
Verify correct installation of component(s)
33
Group 59 ABS-C100A, Right front ABS valve module
DRAFT
ABS-C100A, Right front ABS valve module

type code
FTB
4A
(In-
rect the right)
nent
In-
stal-
led )
34
Group 59 ABS-C100B, Left rear ABS valve module
ABS-C100B, Left rear ABS valve moduleDRAFT

type code
FTB
4A
(In-
rect the right)
nent
In-
stal-
led)
35
Group 59 ABS-C2000, Right rear ABS valve module
DRAFT
ABS-C2000, Right rear ABS valve module

type code
FTB
4A
(In-
rect the right)
nent
In-
stal-
led )
36
Group 59 ABS-C2001, Electric brake force distribution
ABS-C2001, Electric brake force distributionDRAFT

FTB 68
(Event In-
formation • Damaged or faulty component • Brake pressure sensor (A damaged sensor will not
) • Brake pressure sensor (Sensor signal out of ex- send a correct signal)
pected range)
First perform fault tracing on the following active or inac- • C0045 14

tive fault codes(s) • C0045 21
• C0044 14 • C0045 22
• C0044 21
• C0044 22
37
ABS-C2002, Anti-lock brake system - circuit / component
Group 59
DRAFT
protection time
ABS-C2002, Anti-lock brake system - circuit / component protection

time

FTB 63
(Event In-
formation • Damaged or faulty component • Fault code on wheel speed sensors

) • Brake pressure sensor (Sensor signal out of ex- • Checksum data set error or program code missing
pected range) • Punctured tyre
First perform fault tracing on the following active or inac- • C1006 FTB 01, 25, 29, 2F, 31, 38, 54
tive fault codes(s) • C1007 FTB 01, 25, 29, 2F, 31, 38, 54
• C1004 FTB 01, 25, 29, 2F, 31, 38, 54
• C1005 FTB 01, 25, 29, 2F, 31, 38, 54
38
Group 59 IECU–B150C, Accelerator pedal sensor
IECU–B150C, Accelerator pedal sensor DRAFT

type code
FTB
12
• The voltage at pin • Info lamp lights up • Damaged connector
(Cir-
A149.PB:8 is more • The engine does not respond when ac- • Damaged wires
than 3.85V battery
cuit
voltage
celerator pedal is pressed • Defective or faulty component
Short • Cruise control does not function •
To • A149.PB:8 Short circuit to battery voltage
Bat-
tery )
FTB
14
• The voltage at pin • Info lamp lights up • Damaged connector
(Cir-
A149.PB:8 is less • The engine does not respond when ac- • Damaged wires
than 0.6V
cuit
•
celerator pedal is pressed • Defective or faulty component
Short Short circuit to • Cruise control does not function
To ground
Grou- • Open circuit
nd or
Ope-
• A149.PB:8
n)
Voltage measurement
39

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
Supply ON 10 - GND PB:10 – GND 4,75V – 5,25V 9998699,

Voltage 9998533
Voltage measurement

box
Signal Wire ON 8 - GND PB:8 – GND 0,45V – 0,75V 9998699
GND Point 9998533 Ped-
al Position:
Released
Voltage measurement

box
Signal Wire ON 8 - GND PB:8 – GND 3,8V – 4,2V 9998699,
al Position:
Released
40
Group 59 IECU–B151A, Wiper motor on/off circuit
DRAFT
IECU–B151A, Wiper motor on/off circuit

type code
FTB
12
• Circuit Short To • Windscreen Wiper does not work • Damaged connector
(Cir-
Battery voltage • Damaged wires
cuit • A149.PB:16 • Defective or faulty component
Short
To
Bat-
tery )
FTB
14
• Short circuit to • Windscreen Wiper does not work • Damaged connector
(Cir-
ground • Damaged wires
cuit • Open circuit • Defective or faulty component
Short • A149.PB:16
To
Grou-
nd or
Ope-
n)
Voltage measurement
41
Group 59 IECU–B15B5, Cruise control switches

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
Supply wire ACC/R 3 30 - GND 20V-30V 9990136
IECU–B15B5, Cruise control switches

type code
FTB
12
• Circuit Short To • Cruise control does not work as • Short circuit to voltage supply
(Cir-
Battery expected • Short circuit to battery voltage
cuit • A149.PA:3 • Damaged component
Short • Damaged connector
To
Bat- • Damaged wires
tery )
42

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
Signal Wire OFF S02.A:2 – S02. Open Circuit 9990008

Supply Wire A:15 Switch Posi-
tion:
Released

box
Signal Wire OFF S02.A:2 – S02. 0 Ohm – 10 9990008
Supply Wire A:15 Ohm Switch Posi-
tion: Pressed
IECU–B15B6, Heat mirror output relay
43
Fault
type
FTB
code
• Short circuit to volt- •

DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• Damaged connector
12
(Cir-
age supply • Damaged wires
Short
To
Bat-
tery )
FTB
14
• Short circuit to • Info lamp lights up • Damaged connector
(Cir-
cuit • Open circuit • Defective or faulty component
Short • A149.PB:1
To
Grou-
nd or
Ope-
n)
Voltage measurement

box
• Connector check.
44
Group 59 IECU–C0082, Brake light relay circuit
IECU–C0082, Brake light relay circuit DRAFT
T3086014

type code
FTB
12
(Cir-
higher voltage • Brake lights lit constantly • Damaged wires
cuit • A149.PB:4 • Damaged relay
Short
To
Bat-
tery )
FTB
14
(Cir-
ground • Brake lights do not lit when foot brake is • Damaged wires
cuit • Open circuit pressed • Damaged relay
Short • A149.PB:4
To
Grou-
nd or
Ope-
n)
45
Voltage measurement
DRAFT
box

box
GND wire OFF PB:23 - GND 0-10 Ohm 998533,
9998699
• Check connectors.
IECU-C1001, PTO valve 2
46
Fault
type
FTB
code
DRAFT
Observable symptoms
Power Take Off (PTO) cannot be

Probable cause
• Short circuit to voltage supply

12
(Cir-
Battery deactivated • Short circuit to battery voltage
cuit • Switch position: • Damaged component
Short S28B Pressed
To • A149.PB:2

tery )
FTB
14
• Circuit Short To • Power Take Off (PTO) cannot be • Short circuit to ground
(Cir-
Ground or Open activated • Open circuit
cuit • Switch position: • Damaged component
Short S28B Not Pressed
To • A149.PB:2
• Damaged wires
Grou-
nd or
Open
)

box
Control Wire, OFF 49 – 47 Y18B:3 – Y18B:1 287 KOhm – 88890167,
Supply Wire 297 KOhm 9998699
47
Group 59 IECU–C1002, Rear fog lamp output relay
IECU–C1002, Rear fog lamp output relay DRAFT

type code
FTB
11
(Cir-
ground • Fog lights cannot be deactivated • Damaged wires
Short
To
Grou-
nd )
FTB
12
• Short circuit to volt- • Info lamp lights up • Damaged connector
(Cir-
age supply • Fog lights cannot be deactivated • Damaged wires
Short
To
Bat-
tery)
Voltage measurement
48
IECU–P0121, Accelerator pedal position 1 circuit range/
Group 59
DRAFT
performance

box
• Connector check.
IECU–P0121, Accelerator pedal position 1 circuit range/performance

type code
FTB
1
• Accelerator pedal • Info lamp lights up • Damaged component
(Gen-
sensor value
changes and there
• The engine does not respond when ac- • Damaged connector
eral
is no change in idle
celerator pedal is pressed • Damaged wires
Elec-
validation switch
trical
value, or vice versa
Fail-
ure ) • Short circuit
• Open circuit
• A149.PA:23
Voltage measurement
49

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
Supply Wire ON 25 - GND PB:25 – GND 8,5V – 10V 9998699,

9998533
Voltage measurement

box
Signal Wire ON 23 - GND PA:23 – GND 0V 9998699,
al Position:
Released
Voltage measurement

box
Signal Wire ON 23 - GND PA:23 – GND 8,5V – 10V 9998699,
al Position:
Pressed
50
Group 59 IECU-P0704, Clutch switch
IECU-P0704, Clutch switch DRAFT

type code
FTB
11
(Cir-
ground • Not possible to shift gears • Damaged wires
cuit • A149.PA:27 • Clutch pedal contact: Stuck in closed
Short position
To
Grou-
nd)
FTB
15
• Voltage above nor- • Info lamp lights up • Damaged connector
(Cir-
mal or open circuit • Cruise control does not function • Damaged wires
cuit • A149.PA:27 • Clutch pedal contact: Stuck open
Short position
To
Bat-
tery
or
Ope-
n)
51
Group 59 Resistance measurement
Resistance measurement
DRAFT
box
Signal Wire OFF S58:1 – S58:2 0 Ohm – 10 9990008 Ped-
Sensor Ohm al Position:
Ground Released

box
Signal Wire OFF S58:1 – S58:2 Open Circuit 9990008 Ped-
Sensor al Position:
Ground Pressed
IECU–P0853, Power relay coil
52
Fault
type
FTB
code
• Short circuit to •
DRAFT
Observable symptoms
None
Probable cause
11
(Cir-
cuit • A149.PB:15 • Damaged Relay
Short
To
Grou-
nd)
Voltage measurement

box
IECU-P107B, Range neutral valve
53
Fault
type
FTB
code
DRAFT
Observable symptoms
Power Take Off (PTO) cannot be

Probable cause
• Short circuit to voltage supply

12
(Cir-
Battery activated • Short circuit to battery voltage
cuit • Switch position: • Unable to shift out of neutral position • Damaged component
Short S28B Pressed
To • A149.PB:2

tery )
FTB
14
• Circuit Short To • Power Take Off (PTO) cannot be • Short circuit to ground
(Cir-
Ground or Open activated • Open circuit
cuit • Switch position: • Range Neutral Valve cannot be activated • Damaged component
Short S28B Not Pressed • Not possible to lock neutral hold position • Damaged connector
To • A149.PB:2
• Damaged wires
Grou-
nd or
Open
)

box
Control Wire OFF 49 – 47 Y18F:3 – Y18F:1 287 KOhm – 88890167
Supply Wire 297 KOhm 9998699
54
Group 59 U0001 - CAN Communication Backbone 2 Net
DRAFT
U0001 - CAN Communication Backbone 2 Net
Integrated Electronic Control Unit

type code
FTB
88
• Voltage out of • None • Damaged IECU control unit
(Bus
range between • Damaged EMS control unit
CAN High wire and
off)
ground point • Short circuit between CAN High wire and
CAN Low wire
• Voltage out of
• Open Circuit in CAN High wire
range between
CAN Low wire and • Open Circuit in CAN Low wire
ground point • CAN High wire shorted to ground
• Resistance out of • CAN Low wire shorted to ground
range between
CAN High wire and
CAN Low wire
55

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
Backbone2 OFF 15 - 16 PA:15 – PA:16 50 Ohm – 70 9998699

Resistance Ohm 9813194
(CAN High -
CAN Low)
Voltage measurement

box
CAN Low ON 16 - GND PA:16 – GND 1V – 3V 9998699
Voltage 9813194
Voltage measurement

box
CAN High ON 16 - GND PA:15 – GND 2V – 4V 9998699
Voltage 9813194
Voltage measurement

box
Supply ON 13 - GND PA:13 –GND ≈24V 9998699
Voltage 9998533
9813194
Checks on ACM control unit:

box
Backbone2 OFF 6-2 A:6 – A:2 50 Ohm – 70 9998699
(CAN High -
CAN Low)
56
Voltage measurement
DRAFT
box
CAN Low ON 2 - GND A:2 – GND 1V – 3V 9998699
Voltage 9813194
Voltage measurement

box
CAN High ON 6 - GND A:6 – GND 2V – 4V 9998699
Voltage 9813194
Checks on EMS control unit:

box
Backbone2 OFF 22 - 21 EB:22 – EB:21 50 Ohm – 70 9998699
(CAN High -
CAN Low)
Voltage measurement

box
CAN Low ON 21 - GND EB:21 – GND 1V – 3V 9998699
Voltage 9813194
Voltage measurement
57
Group 59 U0010 - CAN Communication Backbone 1 Net

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
CAN High ON 22 - GND EB:22 – GND 2V – 4V 9998699

Voltage 9813194
U0010 - CAN Communication Backbone 1 Net
Integrated electronic control unit/ABS control
ABS Control Unit:

type code
FTB
88
• Voltage out of • None • Damaged EMS control unit
(Bus
range between
CAN High wire and
• Damaged terminating resistor (120 Ω)
off)
ground point • Short circuit between CAN High wire and
CAN Low wire
• Voltage out of
range between • Open Circuit in CAN High wire
CAN Low wire and • Open Circuit in CAN Low wire
ground point • CAN High wire shorted to ground
• Resistance out of • CAN Low wire shorted to ground
range between
CAN High wire and
CAN Low wire
Checks on ABS control unit
58
DRAFT
box
Backbone1 OFF 8-7 X1:8 – X1:7 50 Ohm – 70 9998699
(CAN High -
CAN Low)
Voltage measurement

box
CAN Low ON 7- GND X1:7 – GND 1V – 3V 9998699,
Voltage 9990025
Voltage measurement

box
CAN High ON 8- GND X1:8 – GND 2V – 4V 9998699,
Voltage 9990025
Checks on IECU control unit

box
Backbone1 OFF 29 - 30 PC:4 – PC:5 50Ohm – 9998699
Resistance 70Ohm 9998604
(CAN High -
CAN Low)
Voltage measurement
59

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
CAN Low ON 30 - GND PC:5 – GND 1V – 3V 9998699

Voltage 9998604
Voltage measurement

box
CAN High ON 29 - GND PC:4 – GND 2V – 4V 9998699
Voltage 9998604
Checks on IC control unit

box
Backbone1 OFF 9 - 10 A:9 – A:10 50 Ohm – 70 9998699
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 88890209
Voltage measurement

box
Voltage 88890209
Checks on ACM control unit
60
DRAFT
box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9990014
Voltage measurement

box
Voltage 9990014
Checks on EMS control unit

box
(CAN High -
CAN Low)
Voltage measurement
61

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

Voltage 9990014
Voltage measurement

box
Voltage 9990014
Voltage measurement

Breakout box Wiring diagram
Supply ON 57 - GND 60 - EB:57 –GND, EB:60 ≈24V 9998699
Voltage GND –GND 9990014
U0100 - Lost Communication with EMS
62
Fault
type
FTB
code
• Voltage out of •
DRAFT
Observable symptoms
None
Probable cause
• Damaged EMS control unit

87
(Mis-
range between • Damaged relay (K24)
CAN High wire and
sing
ground point • Blown fuse (F76)
Nes-
sag- • Voltage out of • Open Circuit in CAN High wire
e) range between • Open Circuit in CAN Low wire

CAN Low wire and
ground point
• CAN High wire Open Circuit
• CAN Low wire Open Circuit

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9990025
Voltage measurement

box
Voltage 9990025
63

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
Backbone1 OFF 29 - 30 PC:4 – PC:5 50 Ohm – 70 9998699

(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9998604
Voltage measurement

box
Voltage 9998604

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 88890209
64
Voltage measurement
DRAFT
box
Voltage 88890209

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9990014
Voltage measurement

box
Voltage 9990014
65

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9990014
Voltage measurement

box
Voltage 9990014
Voltage measurement

Breakout box Wiring diagram
Supply ON 57 - GND 60 - EB:57 –GND, EB:60 ≈24V 9998699
Voltage GND –GND 9990014
66
U010E - Lost communication with aftertreatment control
Group 59
DRAFT
module
U010E - Lost communication with aftertreatment control module

type code
FTB
87
• Voltage out of • None • Damaged ACM control unit
(Mis-
range between • Blown fuse (FA2)
CAN High wire and
sing
ground point • Open Circuit in CAN High wire
Nes-
sag- • Voltage out of • Open Circuit in CAN Low wire
e) range between • CAN High wire Open Circuit

CAN Low wire and
ground point

box
(CAN High -
CAN Low)
67
Voltage measurement
DRAFT
box
Voltage 9990025
Voltage measurement

box
Voltage 9990025

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9998604
Voltage measurement
68

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

Voltage 9998604

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 88890209
Voltage measurement

box
Voltage 88890209

box
(CAN High -
CAN Low)
69
DRAFT
box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9990014
Voltage measurement

box
Voltage 9990014
70
U0155 - Lost Communication With Instrument Panel Cluster
Group 59
DRAFT
(IPC) Control Module
U0155 - Lost Communication With Instrument Panel Cluster (IPC)

Control Module

type code
FTB
87
• Voltage out of • None • Damaged IC control unit
(Mis-
range between • Blown fuse (F02)
CAN High wire and
sing
Nes-

CAN Low wire and • CAN Low wire Open Circuit
ground point

box
(CAN High -
CAN Low)
71
Voltage measurement
DRAFT
box
Voltage 9990025
Voltage measurement

box
Voltage 9990025

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9998604
Voltage measurement
72

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

Voltage 9998604

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 88890209
Voltage measurement

box
Voltage 88890209
Voltage measurement

box
Supply ON 1- GND A:1 –GND 24V 9998699
Voltage 88890209
73
DRAFT
box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage) 9990014
Voltage measurement

box
Voltage) 9990014

box
(CAN High -
CAN Low)
Voltage measurement
74

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

Voltage 9990014
Voltage measurement

box
Voltage 9990014
U0243 - Lost communication with ABS
75
Fault
type
FTB
code
• Voltage out of •
DRAFT
Observable symptoms
None
Probable cause
• Damaged IC control unit

87
(Mis-
range between • Blown fuse (F03, F35)
CAN High wire and
sing
Mes-

CAN Low wire and
ground point

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9990025
Voltage measurement

box
Voltage 9990025
Voltage measurement
76

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
Supply ON 3- GND, 16 - X1:3 – GND, 24V 9998699

Voltage GND X1:16 –GND 9990025

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9998604
Voltage measurement

box
Voltage 9998604

box
(CAN High -
CAN Low)
77
Voltage measurement
DRAFT
box
Voltage 88890209
Voltage measurement

box
Voltage 88890209

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage) 9990014
Voltage measurement
78

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

Voltage) 9990014

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9990014
Voltage measurement

box
Voltage 9990014
79
Group 59 U1149 - Lost communication with IECU
U1149 - Lost communication with IECU DRAFT

type code
FTB
87
• Voltage out of • None • Damaged IC control unit
(Mis-
range between • Damaged relay (K24
CAN High wire and
sing
ground point • Blown fuse (F66, F76)
Mes-
sag- • Voltage out of • Open Circuit in CAN High wire
e) range between • Open Circuit in CAN Low wire

CAN Low wire and
ground point
• CAN High wire Open Circuit

box
(CAN High -
CAN Low)
80
Voltage measurement
DRAFT
box
Voltage 9990025
Voltage measurement

box
Voltage 9990025
Voltage measurement

box
Supply ON 3- GND, 16 - X1:3 – GND, ≈24V 9998699
Voltage GND X1:16 –GND 9990025

box
(CAN High -
CAN Low)
Voltage measurement
81

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

Voltage 9998604
Voltage measurement

box
Voltage 9998604
Voltage measurement

box
Supply ON 13 - GND PA:13 –GND ≈24V 9998699
Voltage 9998533
9813194

box
(CAN High -
CAN Low)
Voltage measurement

box
Voltage 88890209
82
Voltage measurement
DRAFT
box
Voltage 88890209

box
(CAN High -
CAN Low)
Voltage measurement

box
CAN Low ON 10 - GND A:10 – GND 1V–3V 9998699
Voltage) 9990014
Voltage measurement

box
CAN High ON 14 - GND A:14 – GND 2V–4V 9998699
Voltage) 9990014
83

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)

(CAN High -
CAN Low)
Voltage measurement

box
Voltage 9990014
Voltage measurement

box
Voltage 9990014
84
Group 59 IECU-U114A, IC Dataset mismatch
IECU-U114A, IC Dataset mismatch DRAFT

type code
FTB
4A
• Checksum dataset • Cranking is inhibited • Incorrect dataset (Instrument Cluster)
error or program
(In-
code missing (In-
cor-
strument Cluster)
rect
Com-
po-
nent
In-
stal-
led)
Reprogram IECU Control Unit.
85
Group 59 IECU-U114B, ABS dataset mismatch
IECU-U114B, ABS dataset mismatch DRAFT

type code
FTB
4A
• Checksum dataset • Info lamp lights up • Incorrect dataset (ABS Control Unit)
error or program
(In-
code missing (In-
cor-
strument Cluster)
rect
Com-
po-
nent
In-
stal-
led)
Reprogram IECU Control Unit.
86
Group 59 IC-C0044, Brake pressure sensor
IC-C0044, Brake pressure sensor DRAFT

type code
FTB
12
• Circuit Short To • Info lamp lights up • Short circuit to voltage supply
(Cir-
Battery • The vehicle can function abnormally • Short circuit to battery voltage
cuit • A03.A:7 • ABS does not work as expected (Lack of • Damaged component
Short
To
effectiveness under braking) • Damaged connector
Bat-
• Air pressure gauge for the front brake cir- • Damaged wires
cuit remains permanently at the min.
tery )
level
FTB
14
• Circuit Short To • Info lamp lights up • Short circuit to ground
(Cir-
Ground or Open • The vehicle can function abnormally • Open circuit
Short
To
Grou-
nd or
level
Open
)
87
Fault
type
FTB
code
• Signal Amplitude •
DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• The control module registers a signal

21
(Sig-
Less Than • The vehicle can function abnormally (Ve- voltage from the component that is below
Minimum hicle pulls to the left or Vehicle pulls to 0.5 V
nal
Am- • A03.A:7 the right) • Damaged component
pli- • ABS does not work as expected (Lack of • Damaged connector
tude
Less
effectiveness under braking) • Damaged wires
Than
• Reduced braking power
Mini-
mum)
FTB
22
• Signal Amplitude • Info lamp lights up • The control module registers a signal
(Sig-
Greater Than • The vehicle can function abnormally (Ve- voltage from the component that ex-
Maximum hicle pulls to the left or Vehicle pulls to ceeds 4.75 V
nal
tude effectiveness under braking) • Damaged wires
Grea-
ter
Than
Maxi-
mum)
Voltage measurement

box
Supply Wire ON 3 - 30 A03.A:3 – A03. 4.75V-5.25V 88890209,
A:30 9998699
Voltage measurement

box
Supply Wire ON 7- 30 A03.A:7 – A03. 0.5V-4.75V 88890209,
A:30 9998699
88
Group 59 IC-C0045, Brake pressure sensor B
IC-C0045, Brake pressure sensor B DRAFT

type code
FTB
12
• Circuit Short To • Info lamp lights up • Short circuit to voltage supply
(Cir-
Battery • The vehicle can function abnormally • Short circuit to battery voltage
Short
To
Bat-
tery )
level
FTB
14
• Circuit Short To • Info lamp lights up • Short circuit to ground
(Cir-
Ground or Open • The vehicle can function abnormally • Open circuit
Short
To
Grou-
nd or
level
Open
)
89
Fault
type
FTB
code
• Signal Amplitude •
DRAFT
Observable symptoms
Info lamp lights up

Probable cause
• The control module registers a signal

21
(Sig-
Less Than • The vehicle can function abnormally (Ve- voltage from the component that is below
Minimum hicle pulls to the left or Vehicle pulls to 0.5 V
nal
tude
Less
effectiveness under braking) • Damaged wires
Than
Mini-
mum)
FTB
22
• Signal Amplitude • Info lamp lights up • The control module registers a signal
(Sig-
Greater Than • The vehicle can function abnormally (Ve- voltage from the component that ex-
Maximum hicle pulls to the left or Vehicle pulls to ceeds 4.75 V
nal
tude effectiveness under braking) • Damaged wires
Grea-
ter
Than
Maxi-
mum)
Voltage measurement

box
A:30 9998699
Voltage measurement

box
A:30 9998699
90
Group 59 IC–P0460, Fuel level sensor A circuit
IC–P0460, Fuel level sensor A circuitDRAFT

type code
FTB
12
• Voltage out of • Level sensor indicates 0 in tank • Damaged component
(Cir-
range • Damaged connector
cuit • A03.A:6 • Damaged wires
Short
To
Bat-
tery )
FTB
14
• Voltage out of • Level sensor indicates 0 in tank • Damaged component
(Cir-
range • Damaged connector
cuit • Short circuit to • Damaged wires
Short ground
To • Open circuit
Grou-
nd or
• A03.A:6
Open
)
91

DRAFT
Measurement points
Breakout
box
Wiring diagram
Expected
Value
Measured
value
Other (Spe-
cial Tool PN)
Signal Wire OFF B07:1 – B07:2 -599(mm): 9990008 Fuel

Sensor 33Ohm -410 Tank: Diam.
Ground (mm): 81Ohm 710 mm (28
-242(mm): inch).
147Ohm -137
(mm):
202Ohm -53
(mm):
250Ohm

box
Signal Wire OFF B07:1 – B07:2 -452(mm): 9990008 Fuel
Sensor 33Ohm -326 Tank: Diam.
Ground (mm): 81Ohm 560 mm (22
-200(mm): inch).
141Ohm -116
(mm):
202Ohm -53
(mm):
250Ohm
92
Group 59 IC–P0070, Ambient air temperature sensor A
IC–P0070, Ambient air temperature sensor ADRAFT

type code
FTB
11
• Circuit Short To • Info lamp lights up • Damaged component
(Cir-
Ground • Ambient temperature display shows • Damaged connector
cuit • A03.A:15 wrong value • Damaged wires
Short
To
Grou-
nd )
FTB
12
• Short circuit to bat- • Info lamp lights up • Damaged component
(Cir-
tery voltage • Ambient temperature display shows • Damaged connector
Short
To
Bat-
tery )
FTB
13
• Current below nor- • Info lamp lights up • Damaged component
(Cir-
mal or open circuit • Ambient temperature display shows • Damaged connector
Open
)
93
DRAFT
box
Signal Wire OFF B22:1 – B22:2 -30°C: 9990008
Sensor 25,39KOhm;
Ground -10°C:
9,13KOhm; 0°
C: 5,73KOhm;
10°C:
3,68KOhm;
30°C:
1,65KOhm;
40°C:
1,14KOhm;

box
Signal Wire OFF 32 – 33 TA:14 – TA:15 -30°C: 9990025,
Sensor 25,39KOhm; 9998699
Ground -10°C:
9,13KOhm; 0°
C: 5,73KOhm;
10°C:
3,68KOhm;
30°C:
1,65KOhm;
40°C:
1,14KOhm;
94
Group 59 IC–P257A, Air filter restriction
IC–P257A, Air filter restriction DRAFT

type code
FTB
00
• Short circuit to • Info lamp lights up • Damaged component
(No
ground • Abnormal fuel consumption • Damaged connector
Sub • A03.B:31 • Power loss • Damaged wires
Type • Clogged air filter
Infor-
mat-
ion )

box
Signal Wire OFF 1(red) – 2 S154:1 – S154:2 Open Circuit 9990191
Ground Wire (red)
• Check Air Filter
95
Group 59 IC–U200B, IC control unit
IC–U200B, IC control unit DRAFT

FTB 16
(Circuit
• Internal fault in control unit • Faulty control unit : Instrument Cluster
Below • Voltage out of range • The fault code can be set as the result of abnormally large variations
Threshold in battery voltage
)
FTB 17 • Internal fault in control unit • Faulty control unit : Instrument Cluster
(Circuit
Above • Voltage out of range • The fault code can be set as the result of abnormally large variations
Threshold in battery voltage
)
FTB 41
(General
Check- • Damaged or faulty component • Checksum data set error or program code missing
sum Fail- • Incorrect check sum in data set • Programming sequence interrupted
ure ) memory • Checksum error, main software
FTB 44
(Data
Memory • Damaged or faulty component • RAM memory does not work

Failure)
FTB 45
(Program
Memory • Damaged or faulty component • The procedure resulted in an application error

Failure)
96
Fault type
FTB 46
(Calibra-
Conditions for fault code
•
DRAFT
Internal fault in control unit
Probable cause
• Faulty control unit : Instrument Cluster
tion / Pa- • Damaged or faulty component • Internal memory fault (EEPROM) in the modulator
rameter
Memory
Failure )
FTB 49
(Internal
Failure) • Voltage out of range • The fault code can be set as the result of abnormally large variations
in battery voltage
FTB 94
(Unexpec-
ted Oper- • Damaged or faulty component • Checksum data set error or program code missing
ation) • Fault in main software
FTB 4B
(Over
Tempera- • High ambient temperature • The ambient temperature may be above threshold for a good func-
ture) • IC Control Unit temperature too tioning, cool down incab temperature
high
Voltage measurement

box
Signal Wire ON 1 - 32 A03.A:1 – A03. 20V – 32V 9998699,
Sensor A:32 88890209
Ground
Voltage measurement

box
Battery OFF Batt + Batt - 20V – 32V 88890075
97
Last page
DRAFT
UD Trucks
Ageo, Japan
89134732 English Sweden.-

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DRAFTService InfTrucks

Diagnostic Trouble Codes

Basic data gathering

This Service Bulletin contains tips about the information the

“Basic data gathering, general”, page 1

“General data”, page 2

“Description of the fault”, page 4

“Power transmission”, page 5

“Diagnostic Philosophy”, page 7

Basic data gathering, general

Since you can seldom recreate the problems experienced,

The driver must be able to provide answers to the follow-

• Recently, was there any intervention in the electrical,

Informant's name .............................................................

DRAFT Average train weight ...................................................tons

Gearbox type ..................................................................... Retarder Yes / No...............................................................

Final drive type................................................................... Hub reduction Yes / No ......................................................

Note any fault codes

Description of the fault

When was the fault discovered for the first time?

How the fault was discovered? .........................................................................................

What happened immediately prior to the fault occurring?

Does the fault re-occur?

How often does the fault re-occur?

How long does the fault last when it does occur?

Does the fault still exist?................................................................................

Outer circumstances that affect the fault.

Cold Warm ............. °C Winter Summer High air

Is the engine considered to be difficult to start? ............................................................................................................................

Is there any abnormal smoke development? ................................................................................................................................

Do strange sounds come from the engine?...........................................................................

What fuel is used? .......................................................................

What is the outside temperature when the fault occurs?

What type of oil is used?..................................................................................................................................................

Other information ..................................................................................................................................................

Basic version ....................................................................................................................................

Full version ...........................................................................

Other information ..................................................................................................................................................

Info lamp lights up

• Short circuit to ground, Control wire (+)

Grou- effectiveness under braking)

effectiveness under braking)

Measurement Key position Measurement points Expected Measured Other (Spe-

ABS-C0011, Left front ABS outlet valve DRAFT

Fault Conditions for fault Observable symptoms Probable cause

ABS-C0014, Right front ABS inlet valve

Info lamp lights up

• Short circuit to ground, Control wire (+)

Grou- effectiveness under braking)

effectiveness under braking)

Measurement Key position Measurement points Expected Measured Other (Spe-

ABS-C0015, Right front ABS outlet valve DRAFT

Fault Conditions for fault Observable symptoms Probable cause

ABS-C0018, Left rear ABS inlet valve

Info lamp lights up

• Short circuit to ground, Control wire (+)

Grou- effectiveness under braking)

effectiveness under braking)

Measurement Key position Measurement points Expected Measured Other (Spe-

ABS-C0019, Left rear ABS outlet valve DRAFT

Fault Conditions for fault Observable symptoms Probable cause

ABS-C001C, Right rear ABS inlet valve

Info lamp lights up

• Short circuit to ground, Control wire (+)