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ormation
Group 59
Release02
89134732
DRAFT
DRAFT
General ....................................................................................................................................1
Basic data gathering ................................................................................................................1
Basic data gathering, general ....................................................................................................1
General data ..........................................................................................................................2
Description of the fault..............................................................................................................4
Engine...................................................................................................................................5
Power transmission .................................................................................................................5
Brakes...................................................................................................................................6
Diagnostic Philosophy..............................................................................................................7
Tools........................................................................................................................................8
Special tools...........................................................................................................................8
Malfunction ..............................................................................................................................9
ABS-C0010, Left front ABS inlet valve ........................................................................................9
ABS-C0011, Left front ABS outlet valve..................................................................................... 11
ABS-C0014, Right front ABS inlet valve .................................................................................... 12
ABS-C0015, Right front ABS outlet valve .................................................................................. 14
ABS-C0018, Left rear ABS inlet valve ....................................................................................... 15
ABS-C0019, Left rear ABS outlet valve ..................................................................................... 17
ABS-C001C, Right rear ABS inlet valve .................................................................................... 18
ABS-C001D, Right rear ABS outlet valve .................................................................................. 20
ABS-C1003, ABS Control unit ................................................................................................. 21
ABS–C1004, Wheel speed sensor 1......................................................................................... 23
ABS–C1005, Wheel speed sensor 2......................................................................................... 26
ABS–C1006, Wheel speed sensor 3......................................................................................... 28
ABS–C1007, Wheel speed sensor 4......................................................................................... 31
ABS-C1009, Left front ABS valve module.................................................................................. 33
ABS-C100A, Right front ABS valve module ............................................................................... 34
ABS-C100B, Left rear ABS valve module .................................................................................. 35
ABS-C2000, Right rear ABS valve module ................................................................................ 36
ABS-C2001, Electric brake force distribution.............................................................................. 37
ABS-C2002, Anti-lock brake system - circuit / component protection time....................................... 38
IECU–B150C, Accelerator pedal sensor ................................................................................... 39
IECU–B151A, Wiper motor on/off circuit.................................................................................... 41
IECU–B15B5, Cruise control switches ...................................................................................... 42
IECU–B15B6, Heat mirror output relay...................................................................................... 43
IECU–C0082, Brake light relay circuit ....................................................................................... 45
IECU-C1001, PTO valve 2 ...................................................................................................... 46
IECU–C1002, Rear fog lamp output relay.................................................................................. 48
IECU–P0121, Accelerator pedal position 1 circuit range/performance............................................ 49
IECU-P0704, Clutch switch..................................................................................................... 51
IECU–P0853, Power relay coil................................................................................................. 52
IECU-P107B, Range neutral valve ........................................................................................... 53
U0001 - CAN Communication Backbone 2 Net .......................................................................... 55
U0010 - CAN Communication Backbone 1 Net .......................................................................... 58
U0100 - Lost Communication with EMS .................................................................................... 62
U010E - Lost communication with aftertreatment control module................................................... 67
U0155 - Lost Communication With Instrument Panel Cluster (IPC) Control Module .......................... 71
U0243 - Lost communication with ABS ..................................................................................... 75
U1149 - Lost communication with IECU .................................................................................... 80
IECU-U114A, IC Dataset mismatch .......................................................................................... 85
IECU-U114B, ABS dataset mismatch ....................................................................................... 86
IC-C0044, Brake pressure sensor ............................................................................................ 87
IC-C0045, Brake pressure sensor B ......................................................................................... 89
IC–P0460, Fuel level sensor A circuit ....................................................................................... 91
IC–P0070, Ambient air temperature sensor A ............................................................................ 93
IC–P257A, Air filter restriction.................................................................................................. 95
IC–U200B, IC control unit ....................................................................................................... 96
DRAFT
Group 59 Basic data gathering
DRAFT General
T0078267
“Engine”, page 5
“Brakes”, page 6
1
Group 59 General data
Copy the pages with the “General questions” and the pages
that cover the fault. Help the informant to fill in the answers to
the questions and save the form together with the work order.
Vehicle specification
Vehicle type ....................................................................... Model year..........................................................................
Chassis no. .......................................................................
. Delivery date ......................................................................
Mileage .........................................................................km Normal routes...............................meters above sea level
Vehicle, number of axles........x........ Type of transport ................................................................
2
Group 59 General data
Type of vehicle
Type of trailer
T2011839
For any other type of vehicle or vehicle combination than that given above, state which.............................................................
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Do a tire check of the whole vehicle combination and state if anything deviates from normal wear ............................................
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Engine type.......................................................................
.
Engine no...........................................................................
DTC
FTB
Other information
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3
Group 59 Description of the fault
DRAFT
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Does the fault always occur under the same conditions and if so what are these?
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Does the driver have any idea of what the possible cause of the fault may be?
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Engine
Under what driving conditions does the fault occur?
DRAFT
Uphill Perform Top of hill Depression Flat road Uneven Independent
road
Have any changes in the fuel consumption, oil consumption or power output been determined?...............................................
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Which repairs or remedial action have been done previously to the engine?...........................................................................
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Other information
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Power transmission
Under what driving conditions does the fault occur?
5
Group 59 Brakes
Uphill Perform
DRAFT Top of hill Depression Flat road Uneven Independent
road
.......................................................... °C
Are additives used in the oil, in which case what are these? .........................................................................................
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When was the latest the oil change carried out? Date ................................. Mileage ...................................................
Brakes
ABS / vehicle spec
Yes No
ABS on tractor ...........................................................................
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6
Group 59 Tire dimensions
DRAFT
ABS on trailer ....................................................................................................................................
Yes No
Yes No
Powertronic ...........................................................................
............................................................
Yes No
Geartronic .........................................................................................................................................
Tire dimensions
Yes No
Is the difference in tyre circumference between the axles less than 14% ........................................
First front axle Second front axle Leading rear axle Second rear axle Third rear axle
Tire wear
Yes No
Is any tyre more worn than the others? ...........................................................................
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First front axle Second front axle Leading rear axle Second rear axle Third rear axle
Diagnostic Philosophy
• One problem is solved at a time. Diagnostics don’t
consider multiple problems.
• Resolve code related problems first
• Before doing actual test, read test completely
• Don’t skip the steps
• Refer Design and function for understanding the
functionality
• Refer Wiring Diagram manual for additional details of
Vehicle harness
• Use recommended tools while performing tests
• One problem need to be handled at a time
• Simple and faster steps need to be done first
• End point Diagnostics solves the problem quicker
7
Group 59 Special tools
Special tools
DRAFT Tools
For information on ordering special tools, please refer to special tools information in group
08.
9998699 9812519
Measurement box 62-pin Multimeter
8
Group 59 ABS-C0010, Left front ABS inlet valve
DRAFT Malfunction
ABS-C0010, Left front ABS inlet valve
9
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Circuit Short To •
DRAFT
Observable symptoms
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:1 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:1 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
) • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
Resistance Measurement
10
Group 59 ABS-C0011, Left front ABS outlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:2 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
• Defective or faulty, Solenoid valve(s)
To • ABS does not work as expected (Lack of
Grou- effectiveness under braking)
nd )
• The ABS function is out of order
FTB • Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
12
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:2 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:2 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
• Defective or faulty, Solenoid valve(s)
) • ABS does not work as expected (Lack of
effectiveness under braking)
• The ABS function is out of order
11
Group 59 Resistance Measurement
Resistance Measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire OFF 1-2 Y11:1 – Y11:2 10 Ohm – 25 88890039
Ohm
12
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Circuit Short To •
DRAFT
Observable symptoms
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:4 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:4 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
) • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
Resistance Measurement
13
Group 59 ABS-C0015, Right front ABS outlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:7 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
• Defective or faulty, Solenoid valve(s)
To • ABS does not work as expected (Lack of
Grou- effectiveness under braking)
nd )
• The ABS function is out of order
FTB
12
• Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:7 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery )
• The ABS function is out of order
• Short circuit to battery voltage
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:7 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
• Defective or faulty, Solenoid valve(s)
) • ABS does not work as expected (Lack of
effectiveness under braking)
• The ABS function is out of order
14
Group 59 Resistance Measurement
Resistance Measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire OFF 3- 2 Y12:3 – Y12:2 10 Ohm – 25 88890039
Ohm
15
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Circuit Short To •
DRAFT
Observable symptoms
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:16 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:16 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
) • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
Resistance Measurement
16
Group 59 ABS-C0019, Left rear ABS outlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:17 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
• Defective or faulty, Solenoid valve(s)
To • ABS does not work as expected (Lack of
Grou- effectiveness under braking)
nd )
• The ABS function is out of order
FTB • Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
12
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:17 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:17 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
• Defective or faulty, Solenoid valve(s)
) • ABS does not work as expected (Lack of
effectiveness under braking)
• The ABS function is out of order
17
Group 59 Resistance Measurement
Resistance Measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire OFF 1-2 Y13:3 – Y13:2 10 Ohm – 25 88890039
Ohm
18
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Circuit Short To •
DRAFT
Observable symptoms
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:10 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:10 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
) • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
Resistance Measurement
19
Group 59 ABS-C001D, Right rear ABS outlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:13 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
• Defective or faulty, Solenoid valve(s)
To • ABS does not work as expected (Lack of
Grou- effectiveness under braking)
nd )
• The ABS function is out of order
FTB
12
• Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:13 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery )
• The ABS function is out of order
• Short circuit to battery voltage
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:13 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
• Defective or faulty, Solenoid valve(s)
) • ABS does not work as expected (Lack of
effectiveness under braking)
• The ABS function is out of order
20
Group 59 Resistance Measurement
Resistance Measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire OFF 3-2 Y14:3 – Y14:2 10 Ohm – 25 88890039
Ohm
Voltage • Damaged or faulty component • Voltage supply from the control unit
Below • Voltage out of range • The fault code can be set as the result of abnor-
Threshold mally large variations in battery voltage
)
FTB 17
(Circuit
• Internal fault in control unit • Faulty control unit : ABS Control Unit
Voltage • Damaged or faulty component • Checksum dataset error or program code missing
Above • Voltage out of range • Programming sequence interrupted
Threshold
)
• Checksum error, main software
21
Group 59 Voltage measurement
Fault type
FTB 41
(General
Conditions for fault code
•
DRAFT
Internal fault in control unit
Probable cause
Check- • Incorrect check sum in data set memory . • Checksum dataset error or program code missing
sum Fail- • Damaged or faulty component • Programming sequence interrupted
ure ) • Checksum error, main software
FTB 44
(Data
• Internal fault in control unit • Faulty control unit : ABS Control Unit
tion / Pa- • Damaged or faulty component • Internal memory fault (EEPROM) in the modulator
rameter
Memory
Failure )
FTB 49
(Internal
• Internal fault in control unit • Faulty control unit : ABS Control Unit
Electronic • Damaged or faulty component • Voltage supply from the control unit
Failure) • Voltage out of range • The fault code can be set as the result of abnor-
mally large variations in battery voltage
FTB 4A
(Incorrect
• The component is detected but not configured • Faulty control unit : ABS Control Unit
Compo- • The component is installed but not configured • Incorrect Component Installed
nent • Damaged or faulty component
Installed)
FTB 4B
(Over
• Internal fault in control unit • Faulty control unit : ABS Control Unit
Tempera- • High ambient temperature • The ambient temperature may be above threshold
ture ) • ABS Control Unit temperature too high for a good functioning, cool down cab temperature
FTB 94 • Internal fault in control unit • Faulty control unit : ABS Control Unit
(Internal
Electronic • Damaged or faulty component • Voltage supply from the control unit
Failure) • Voltage out of range • The fault code can be set as the result of abnor-
mally large variations in battery voltage
Voltage measurement
22
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Supply Wire RUN/ON 16 - 1 A12.X1:16 - A12. 20V -32V 9998596,
X1:1 9998699
Voltage measurement
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Battery OFF Batt + Batt - 20V -32V 88890075
23
Group 59 ABS–C1004, Wheel speed sensor 1
Fault
type
FTB
Conditions for fault
code
• Short circuit or •
DRAFT
Observable symptoms
• Damaged component
01
(Gen-
open circuit • The vehicle can function abnormally (Ve- • Damaged connector
eral • A12.X2:5 hicle pulls to the left or Vehicle pulls to • Damaged wires
Elec- • A12.X2:8 the right)
trical • ABS does not work as expected (Lack of
Fail- effectiveness under braking)
ure )
• Limited functionality
FTB
25
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Sha- • A12.X2:8 the right) • Dirty sensor
pe / • ABS does not work as expected (Lack of • Wheel speed sensor
Wav- effectiveness under braking)
eform
Fail-
• Limited functionality
ure )
FTB
29
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
inva- • A12.X2:8 the right) • Dirty sensor
lid ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
FTB
2F
• Data erratic, inter- • Info lamp lights up • Tooth wheel
(Sig-
mittent, or incorrect • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Errat- • A12.X2:8 the right) • Dirty sensor
ic ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
FTB
31
• Sensor signal out • Info lamp lights up • Tooth wheel
(No
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
Sig- • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
nal ) • A12.X2:8 the right) • Dirty sensor
• ABS does not work as expected (Lack of • Internal fault in control unit (ABS Control
effectiveness under braking) Unit)
• Limited functionality
24
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Abnormal fre- •
DRAFT
Observable symptoms
• Tooth wheel
38
(Sig-
quency, pulse • The vehicle can function abnormally (Ve- • Wheel speed sensor
width, or period
nal hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
Fre- • A12.X2:5 the right) tance to tooth wheel)
quen- • A12.X2:8 • ABS does not work as expected (Lack of • Dirty sensor
cy In- effectiveness under braking)
cor-
• Limited functionality
• Punctured tyre or Tyre with incorrect
rect ) circumference
FTB • Difference between • Info lamp lights up • Tyre with incorrect circumference
54
(Mis-
wheel speeds on
different axles is far
• The vehicle can function abnormally (Ve- • Calibration problem, Wheel speed
sing hicle pulls to the left or Vehicle pulls to sensor
too great
Cali-
•
the right) • Wrong number of teeth of the sensor
bra- A12.X2:5 • ABS does not work as expected (Lack of wheel
tion ) • A12.X2:8 effectiveness under braking) • Tooth wheel
• Limited functionality
Resistance Measurement
25
Group 59 ABS–C1005, Wheel speed sensor 2
(Gen-
open circuit • The vehicle can function abnormally (Ve- • Damaged connector
eral • A12.X2:11 hicle pulls to the left or Vehicle pulls to • Damaged wires
Elec- • A12.X2:14 the right)
trical • ABS does not work as expected (Lack of
Fail- effectiveness under braking)
ure )
• Limited functionality
FTB
25
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:11 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Sha- • A12.X2:14 the right) • Dirty sensor
pe / • ABS does not work as expected (Lack of • Wheel speed sensor
Wav- effectiveness under braking)
eform
Fail-
• Limited functionality
ure )
26
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Tooth wheel
29
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:11 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
inva- • A12.X2:14 the right) • Dirty sensor
lid ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
• Dirty sensor
FTB
2F
• Data erratic, inter- • Info lamp lights up • Tooth wheel
(Sig-
mittent, or incorrect • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:11 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Errat- • A12.X2:14 the right) • Dirty sensor
ic ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Wrong number of teeth of the sensor
• Limited functionality wheel
FTB
31
• Sensor signal out • Info lamp lights up • Tooth wheel
(No
of expected range • The vehicle can function abnormally (Ve- • Wheel speed sensor
Sig- • A12.X2:11 hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
nal ) • A12.X2:14 the right) tance to tooth wheel)
• ABS does not work as expected (Lack of • Dirty sensor
effectiveness under braking)
• Limited functionality
• Internal fault in control unit (ABS Control
Unit)
FTB
38
• Abnormal fre- • Info lamp lights up • Tooth wheel
(Sig-
quency, pulse • The vehicle can function abnormally (Ve- • Wheel speed sensor
width, or period
nal hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
Fre- • A12.X2:11 the right) tance to tooth wheel)
quen- • A12.X2:14 • ABS does not work as expected (Lack of • Dirty sensor
cy In- effectiveness under braking)
cor-
• Limited functionality
• Punctured tyre or Tyre with incorrect
rect ) circumference
FTB • Difference between • Info lamp lights up • Tyre with incorrect circumference
54
(Mis-
wheel speeds on
different axles is far
• The vehicle can function abnormally (Ve- • Calibration problem, Wheel speed
sing hicle pulls to the left or Vehicle pulls to sensor
too great
Cali-
•
the right) • Wrong number of teeth of the sensor
bra- A12.X2:11 • ABS does not work as expected (Lack of wheel
tion ) • A12.X2:14 effectiveness under braking) • Tooth wheel
• Limited functionality
Resistance Measurement
27
Group 59 ABS–C1006, Wheel speed sensor 3
28
Group 59 ABS–C1006, Wheel speed sensor 3
Fault
type
FTB
Conditions for fault
code
• Short circuit or •
DRAFT
Observable symptoms
• Damaged component
01
(Gen-
open circuit • The vehicle can function abnormally (Ve- • Damaged connector
eral • A12.X2:15 hicle pulls to the left or Vehicle pulls to • Damaged wires
Elec- • A12.X2:18 the right)
trical • ABS does not work as expected (Lack of
Fail- effectiveness under braking)
ure )
• Limited functionality
FTB
25
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:15 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Sha- • A12.X2:18 the right) • Dirty sensor
pe / • ABS does not work as expected (Lack of • Wheel speed sensor
Wav- effectiveness under braking)
eform
Fail-
• Limited functionality
ure )
FTB
29
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:15 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
inva- • A12.X2:18 the right) • Dirty sensor
lid ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
FTB
2F
• Data erratic, inter- • Info lamp lights up • Tooth wheel
(Sig-
mittent, or incorrect • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:15 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Errat- • A12.X2:18 the right) • Wrong number of teeth of the sensor
ic ) • ABS does not work as expected (Lack of wheel
effectiveness under braking) • Dirty sensor
• Limited functionality • Wheel speed sensor
FTB
31
• Sensor signal out • Info lamp lights up • Tooth wheel
(No
of expected range • The vehicle can function abnormally (Ve- • Wheel speed sensor
Sig- • A12.X2:15 hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
nal ) • A12.X2:18 the right) tance to tooth wheel)
• ABS does not work as expected (Lack of • Dirty sensor
effectiveness under braking)
• Limited functionality
• Internal fault in control unit (ABS Control
Unit)
29
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Abnormal fre- •
DRAFT
Observable symptoms
• Tooth wheel
38
(Sig-
quency, pulse • The vehicle can function abnormally (Ve- • Wheel speed sensor
width, or period
nal hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
Fre- • A12.X2:15 the right) tance to tooth wheel)
quen- • A12.X2:18 • ABS does not work as expected (Lack of • Dirty sensor
cy In- effectiveness under braking)
cor-
• Limited functionality
• Punctured tyre or Tyre with incorrect
rect ) circumference
FTB • Difference between • Info lamp lights up • Tyre with incorrect circumference
54
(Mis-
wheel speeds on
different axles is far
• The vehicle can function abnormally (Ve- • Calibration problem, Wheel speed
sing hicle pulls to the left or Vehicle pulls to sensor
too great
Cali-
•
the right) • Wrong number of teeth of the sensor
bra- A12.X2:15 • ABS does not work as expected (Lack of wheel
tion ) • A12.X2:18 effectiveness under braking) • Tooth wheel
• Limited functionality
Resistance Measurement
30
Group 59 ABS–C1007, Wheel speed sensor 4
(Gen-
open circuit • The vehicle can function abnormally (Ve- • Damaged connector
eral • A12.X2:10 hicle pulls to the left or Vehicle pulls to • Damaged wires
Elec- • A12.X2:11 the right)
trical • ABS does not work as expected (Lack of
Fail- effectiveness under braking)
ure )
• Limited functionality
FTB
25
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:10 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Sha- • A12.X2:11 the right) • Dirty sensor
pe / • ABS does not work as expected (Lack of • Wheel speed sensor
Wav- effectiveness under braking)
eform
Fail-
• Limited functionality
ure )
31
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Tooth wheel
29
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:10 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
inva- • A12.X2:11 the right) • Dirty sensor
lid ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
FTB
2F
• Data erratic, inter- • Info lamp lights up • Tooth wheel
(Sig-
mittent, or incorrect • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:10 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Errat- • A12.X2:11 the right) • Dirty sensor
ic ) • ABS does not work as expected (Lack of • Wrong number of teeth of the sensor
effectiveness under braking) wheel
• Limited functionality • Wheel speed sensor
FTB
31
• Sensor signal out • Info lamp lights up • Tooth wheel
(No
of expected range • The vehicle can function abnormally (Ve- • Wheel speed sensor
Sig- • A12.X2:10 hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
nal ) • A12.X2:11 the right) tance to tooth wheel)
• ABS does not work as expected (Lack of • Dirty sensor
effectiveness under braking)
• Internal fault in control unit (ABS Control
• Limited functionality Unit)
FTB
38
• Abnormal fre- • Info lamp lights up • Tooth wheel
(Sig-
quency, pulse • The vehicle can function abnormally (Ve- • Wheel speed sensor
width, or period
nal
• A12.X2:10
hicle pulls to the left or Vehicle pulls to
the right)
• Incorrectly installed sensor (incorrect dis-
Fre- tance to tooth wheel)
quen- • A12.X2:11 • ABS does not work as expected (Lack of • Dirty sensor
cy In- effectiveness under braking)
cor-
• Limited functionality
• Punctured tyre or Tyre with incorrect
rect ) circumference
FTB
54
• Difference between • Info lamp lights up • Tyre with incorrect circumference
(Mis-
wheel speeds on
different axles is far
• The vehicle can function abnormally (Ve- • Calibration problem, Wheel speed
sing hicle pulls to the left or Vehicle pulls to sensor
too great
Cali- the right) • Wrong number of teeth of the sensor
bra- • A12.X2:5 • ABS does not work as expected (Lack of wheel
tion ) • A12.X2:8 effectiveness under braking) • Tooth wheel
• Limited functionality
Resistance Measurement
32
Group 59 ABS-C1009, Left front ABS valve module
T3085751
(In-
out of range • The vehicle can function abnormally (Ve-
cor- hicle pulls to the left or Vehicle pulls to
rect the right)
Com- • Placeholder does not work as expected
po- (Lack of effectiveness under braking)
nent
In-
• The ABS function is out of order
stal-
led )
33
Group 59 ABS-C100A, Right front ABS valve module
DRAFT
ABS-C100A, Right front ABS valve module
(In-
out of range • The vehicle can function abnormally (Ve-
cor- hicle pulls to the left or Vehicle pulls to
rect the right)
Com- • Placeholder does not work as expected
po- (Lack of effectiveness under braking)
nent
In-
• The ABS function is out of order
stal-
led )
34
Group 59 ABS-C100B, Left rear ABS valve module
(In-
out of range • The vehicle can function abnormally (Ve-
cor- hicle pulls to the left or Vehicle pulls to
rect the right)
Com- • Placeholder does not work as expected
po- (Lack of effectiveness under braking)
nent
In-
• The ABS function is out of order
stal-
led)
35
Group 59 ABS-C2000, Right rear ABS valve module
DRAFT
ABS-C2000, Right rear ABS valve module
(In-
out of range • The vehicle can function abnormally (Ve-
cor- hicle pulls to the left or Vehicle pulls to
rect the right)
Com- • Placeholder does not work as expected
po- (Lack of effectiveness under braking)
nent
In-
• The ABS function is out of order
stal-
led )
36
Group 59 ABS-C2001, Electric brake force distribution
formation • Damaged or faulty component • Brake pressure sensor (A damaged sensor will not
) • Brake pressure sensor (Sensor signal out of ex- send a correct signal)
pected range)
37
ABS-C2002, Anti-lock brake system - circuit / component
Group 59
DRAFT
protection time
First perform fault tracing on the following active or inac- • C1006 FTB 01, 25, 29, 2F, 31, 38, 54
tive fault codes(s) • C1007 FTB 01, 25, 29, 2F, 31, 38, 54
• C1004 FTB 01, 25, 29, 2F, 31, 38, 54
• C1005 FTB 01, 25, 29, 2F, 31, 38, 54
38
Group 59 IECU–B150C, Accelerator pedal sensor
(Cir-
A149.PB:8 is more • The engine does not respond when ac- • Damaged wires
than 3.85V battery
cuit
voltage
celerator pedal is pressed • Defective or faulty component
Short • Cruise control does not function •
To • A149.PB:8 Short circuit to battery voltage
Bat-
tery )
FTB
14
• The voltage at pin • Info lamp lights up • Damaged connector
(Cir-
A149.PB:8 is less • The engine does not respond when ac- • Damaged wires
than 0.6V
cuit
•
celerator pedal is pressed • Defective or faulty component
Short Short circuit to • Cruise control does not function
To ground
Grou- • Open circuit
nd or
Ope-
• A149.PB:8
n)
Voltage measurement
39
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
40
Group 59 IECU–B151A, Wiper motor on/off circuit
DRAFT
IECU–B151A, Wiper motor on/off circuit
(Cir-
Battery voltage • Damaged wires
cuit • A149.PB:16 • Defective or faulty component
Short
To
• Short circuit to battery voltage
Bat-
tery )
FTB
14
• Short circuit to • Windscreen Wiper does not work • Damaged connector
(Cir-
ground • Damaged wires
cuit • Open circuit • Defective or faulty component
Short • A149.PB:16
To
Grou-
nd or
Ope-
n)
Voltage measurement
41
Group 59 IECU–B15B5, Cruise control switches
(Cir-
Battery expected • Short circuit to battery voltage
cuit • A149.PA:3 • Damaged component
Short • Damaged connector
To
Bat- • Damaged wires
tery )
Resistance Measurement
42
Group 59 Resistance Measurement
Resistance Measurement
43
Group 59 Voltage measurement
Fault
type
FTB
Conditions for fault
code
• Damaged connector
12
(Cir-
age supply • Damaged wires
cuit • A149.PB:1 • Defective or faulty component
Short
To
Bat-
tery )
FTB
14
• Short circuit to • Info lamp lights up • Damaged connector
(Cir-
ground • Damaged wires
cuit • Open circuit • Defective or faulty component
Short • A149.PB:1
To
Grou-
nd or
Ope-
n)
Voltage measurement
• Connector check.
44
Group 59 IECU–C0082, Brake light relay circuit
T3086014
(Cir-
higher voltage • Brake lights lit constantly • Damaged wires
cuit • A149.PB:4 • Damaged relay
Short
To
Bat-
tery )
FTB
14
• Short circuit to • Info lamp lights up • Damaged connector
(Cir-
ground • Brake lights do not lit when foot brake is • Damaged wires
cuit • Open circuit pressed • Damaged relay
Short • A149.PB:4
To
Grou-
nd or
Ope-
n)
45
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Supply wire ACC/R 3 30 - GND 20V-30V 9990136
Resistance Measurement
• Check connectors.
IECU-C1001, PTO valve 2
46
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Circuit Short To •
DRAFT
Observable symptoms
(Cir-
Ground or Open activated • Open circuit
cuit • Switch position: • Damaged component
Short S28B Not Pressed
• Damaged connector
To • A149.PB:2
• Damaged wires
Grou-
nd or
Open
)
Resistance Measurement
47
Group 59 IECU–C1002, Rear fog lamp output relay
(Cir-
ground • Fog lights cannot be deactivated • Damaged wires
cuit • A149.PB:3 • Defective or faulty component
Short
To
Grou-
nd )
FTB
12
• Short circuit to volt- • Info lamp lights up • Damaged connector
(Cir-
age supply • Fog lights cannot be deactivated • Damaged wires
cuit • A149.PB:3 • Defective or faulty component
Short
To
Bat-
tery)
Voltage measurement
48
IECU–P0121, Accelerator pedal position 1 circuit range/
Group 59
DRAFT
performance
• Connector check.
IECU–P0121, Accelerator pedal position 1 circuit range/performance
(Gen-
sensor value
changes and there
• The engine does not respond when ac- • Damaged connector
eral
is no change in idle
celerator pedal is pressed • Damaged wires
Elec-
validation switch
trical
value, or vice versa
Fail-
ure ) • Short circuit
• Open circuit
• A149.PA:23
Voltage measurement
49
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
50
Group 59 IECU-P0704, Clutch switch
(Cir-
ground • Not possible to shift gears • Damaged wires
cuit • A149.PA:27 • Clutch pedal contact: Stuck in closed
Short position
To
Grou-
nd)
FTB
15
• Voltage above nor- • Info lamp lights up • Damaged connector
(Cir-
mal or open circuit • Cruise control does not function • Damaged wires
cuit • A149.PA:27 • Clutch pedal contact: Stuck open
Short position
To
Bat-
tery
or
Ope-
n)
51
Group 59 Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire OFF S58:1 – S58:2 0 Ohm – 10 9990008 Ped-
Sensor Ohm al Position:
Ground Released
Resistance measurement
52
Group 59 Voltage measurement
Fault
type
FTB
Conditions for fault
code
• Short circuit to •
DRAFT
Observable symptoms
None
Probable cause
• Damaged connector
11
(Cir-
ground • Damaged wires
cuit • A149.PB:15 • Damaged Relay
Short
To
Grou-
nd)
Voltage measurement
53
Group 59 Resistance Measurement
Fault
type
FTB
Conditions for fault
code
• Circuit Short To •
DRAFT
Observable symptoms
(Cir-
Ground or Open activated • Open circuit
cuit • Switch position: • Range Neutral Valve cannot be activated • Damaged component
Short S28B Not Pressed • Not possible to lock neutral hold position • Damaged connector
To • A149.PB:2
• Damaged wires
Grou-
nd or
Open
)
Resistance Measurement
54
Group 59 U0001 - CAN Communication Backbone 2 Net
DRAFT
U0001 - CAN Communication Backbone 2 Net
Integrated Electronic Control Unit
(Bus
range between • Damaged EMS control unit
CAN High wire and
off)
ground point • Short circuit between CAN High wire and
CAN Low wire
• Voltage out of
• Open Circuit in CAN High wire
range between
CAN Low wire and • Open Circuit in CAN Low wire
ground point • CAN High wire shorted to ground
• Resistance out of • CAN Low wire shorted to ground
range between
CAN High wire and
CAN Low wire
Resistance measurement
55
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
Voltage measurement
Resistance measurement
56
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN Low ON 2 - GND A:2 – GND 1V – 3V 9998699
Voltage 9813194
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
57
Group 59 U0010 - CAN Communication Backbone 1 Net
(Bus
range between
CAN High wire and
• Damaged terminating resistor (120 Ω)
off)
ground point • Short circuit between CAN High wire and
CAN Low wire
• Voltage out of
range between • Open Circuit in CAN High wire
CAN Low wire and • Open Circuit in CAN Low wire
ground point • CAN High wire shorted to ground
• Resistance out of • CAN Low wire shorted to ground
range between
CAN High wire and
CAN Low wire
58
Group 59 Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Backbone1 OFF 8-7 X1:8 – X1:7 50 Ohm – 70 9998699
Resistance Ohm 9990025
(CAN High -
CAN Low)
Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
59
Group 59 Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
60
Group 59 Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Backbone1 OFF 14 - 10 A:14 – A:10 50 Ohm – 70 9998699
Resistance Ohm 9990014
(CAN High -
CAN Low)
Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
61
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
62
Group 59 Resistance measurement
Fault
type
FTB
Conditions for fault
code
• Voltage out of •
DRAFT
Observable symptoms
None
Probable cause
Resistance measurement
Voltage measurement
Voltage measurement
Resistance measurement
63
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
64
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN High ON 9 - GND PC:9 – GND 2V – 4V 9998699
Voltage 88890209
Resistance measurement
Voltage measurement
Voltage measurement
Resistance measurement
65
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
Voltage measurement
66
U010E - Lost communication with aftertreatment control
Group 59
DRAFT
module
(Mis-
range between • Blown fuse (FA2)
CAN High wire and
sing
ground point • Open Circuit in CAN High wire
Nes-
sag- • Voltage out of • Open Circuit in CAN Low wire
Resistance measurement
67
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN Low ON 7- GND X1:7 – GND 1V – 3V 9998699,
Voltage 9990025
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
68
Group 59 Resistance measurement
Resistance measurement
Voltage measurement
Voltage measurement
Resistance measurement
69
Group 59 Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Backbone1 OFF 51 - 55 EB:51 – EB:55 50 Ohm – 70 9998699
Resistance Ohm 9990014
(CAN High -
CAN Low)
Voltage measurement
Voltage measurement
70
U0155 - Lost Communication With Instrument Panel Cluster
Group 59
DRAFT
(IPC) Control Module
(Mis-
range between • Blown fuse (F02)
CAN High wire and
sing
ground point • Open Circuit in CAN High wire
Nes-
sag- • Voltage out of • Open Circuit in CAN Low wire
Resistance measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN Low ON 7- GND X1:7 – GND 1V – 3V 9998699,
Voltage 9990025
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
72
Group 59 Resistance measurement
Resistance measurement
Voltage measurement
Voltage measurement
Voltage measurement
73
Group 59 Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Backbone1 OFF 14 - 10 A:14 – A:10 50 Ohm – 70 9998699
Resistance Ohm 9990014
(CAN High -
CAN Low)
Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
74
Group 59 Voltage measurement
Voltage measurement
75
Group 59 Resistance measurement
Fault
type
FTB
Conditions for fault
code
• Voltage out of •
DRAFT
Observable symptoms
None
Probable cause
Resistance measurement
Voltage measurement
Voltage measurement
Voltage measurement
76
Group 59 Resistance measurement
Resistance measurement
Voltage measurement
Voltage measurement
Resistance measurement
77
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN Low ON 10 - GND A:10 – GND 1V – 3V 9998699
Voltage 88890209
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
78
Group 59 Resistance measurement
Resistance measurement
Voltage measurement
Voltage measurement
79
Group 59 U1149 - Lost communication with IECU
(Mis-
range between • Damaged relay (K24
CAN High wire and
sing
ground point • Blown fuse (F66, F76)
Mes-
sag- • Voltage out of • Open Circuit in CAN High wire
Resistance measurement
80
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN Low ON 7- GND X1:7 – GND 1V – 3V 9998699,
Voltage 9990025
Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
81
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
82
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN High ON 9 - GND PC:9 – GND 2V – 4V 9998699
Voltage 88890209
Resistance measurement
Voltage measurement
Voltage measurement
Resistance measurement
83
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
84
Group 59 IECU-U114A, IC Dataset mismatch
85
Group 59 IECU-U114B, ABS dataset mismatch
86
Group 59 IC-C0044, Brake pressure sensor
(Cir-
Battery • The vehicle can function abnormally • Short circuit to battery voltage
cuit • A03.A:7 • ABS does not work as expected (Lack of • Damaged component
Short
To
effectiveness under braking) • Damaged connector
Bat-
• Air pressure gauge for the front brake cir- • Damaged wires
cuit remains permanently at the min.
tery )
level
FTB
14
• Circuit Short To • Info lamp lights up • Short circuit to ground
(Cir-
Ground or Open • The vehicle can function abnormally • Open circuit
cuit • A03.A:7 • ABS does not work as expected (Lack of • Damaged component
Short
To
effectiveness under braking) • Damaged connector
Grou-
• Air pressure gauge for the front brake cir- • Damaged wires
cuit remains permanently at the min.
nd or
level
Open
)
87
Group 59 Voltage measurement
Fault
type
FTB
Conditions for fault
code
• Signal Amplitude •
DRAFT
Observable symptoms
Than
• Reduced braking power
Mini-
mum)
FTB
22
• Signal Amplitude • Info lamp lights up • The control module registers a signal
(Sig-
Greater Than • The vehicle can function abnormally (Ve- voltage from the component that ex-
Maximum hicle pulls to the left or Vehicle pulls to ceeds 4.75 V
nal
Am- • A03.A:7 the right) • Damaged component
pli- • ABS does not work as expected (Lack of • Damaged connector
tude effectiveness under braking) • Damaged wires
Grea-
ter
• Reduced braking power
Than
Maxi-
mum)
Voltage measurement
Voltage measurement
88
Group 59 IC-C0045, Brake pressure sensor B
(Cir-
Battery • The vehicle can function abnormally • Short circuit to battery voltage
cuit • A03.A:8 • ABS does not work as expected (Lack of • Damaged component
Short
To
effectiveness under braking) • Damaged connector
Bat-
• Air pressure gauge for the front brake cir- • Damaged wires
cuit remains permanently at the min.
tery )
level
FTB
14
• Circuit Short To • Info lamp lights up • Short circuit to ground
(Cir-
Ground or Open • The vehicle can function abnormally • Open circuit
cuit • A03.A:8 • ABS does not work as expected (Lack of • Damaged component
Short
To
effectiveness under braking) • Damaged connector
Grou-
• Air pressure gauge for the front brake cir- • Damaged wires
cuit remains permanently at the min.
nd or
level
Open
)
89
Group 59 Voltage measurement
Fault
type
FTB
Conditions for fault
code
• Signal Amplitude •
DRAFT
Observable symptoms
Than
• Reduced braking power
Mini-
mum)
FTB
22
• Signal Amplitude • Info lamp lights up • The control module registers a signal
(Sig-
Greater Than • The vehicle can function abnormally (Ve- voltage from the component that ex-
Maximum hicle pulls to the left or Vehicle pulls to ceeds 4.75 V
nal
Am- • A03.A:8 the right) • Damaged component
pli- • ABS does not work as expected (Lack of • Damaged connector
tude effectiveness under braking) • Damaged wires
Grea-
ter
• Reduced braking power
Than
Maxi-
mum)
Voltage measurement
Voltage measurement
90
Group 59 IC–P0460, Fuel level sensor A circuit
(Cir-
range • Damaged connector
cuit • A03.A:6 • Damaged wires
Short
To
Bat-
tery )
FTB
14
• Voltage out of • Level sensor indicates 0 in tank • Damaged component
(Cir-
range • Damaged connector
cuit • Short circuit to • Damaged wires
Short ground
To • Open circuit
Grou-
nd or
• A03.A:6
Open
)
Resistance Measurement
91
Group 59 Resistance Measurement
Resistance Measurement
92
Group 59 IC–P0070, Ambient air temperature sensor A
(Cir-
Ground • Ambient temperature display shows • Damaged connector
cuit • A03.A:15 wrong value • Damaged wires
Short
To
Grou-
nd )
FTB
12
• Short circuit to bat- • Info lamp lights up • Damaged component
(Cir-
tery voltage • Ambient temperature display shows • Damaged connector
cuit • A03.A:15 wrong value • Damaged wires
Short
To
Bat-
tery )
FTB
13
• Current below nor- • Info lamp lights up • Damaged component
(Cir-
mal or open circuit • Ambient temperature display shows • Damaged connector
cuit • A03.A:15 wrong value • Damaged wires
Open
)
93
Group 59 Resistance Measurement
Resistance Measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire OFF B22:1 – B22:2 -30°C: 9990008
Sensor 25,39KOhm;
Ground -10°C:
9,13KOhm; 0°
C: 5,73KOhm;
10°C:
3,68KOhm;
30°C:
1,65KOhm;
40°C:
1,14KOhm;
Resistance Measurement
94
Group 59 IC–P257A, Air filter restriction
(No
ground • Abnormal fuel consumption • Damaged connector
Sub • A03.B:31 • Power loss • Damaged wires
Type • Clogged air filter
Infor-
mat-
ion )
Resistance Measurement
95
Group 59 IC–U200B, IC control unit
Voltage • Damaged or faulty component • Voltage supply from the control unit
Below • Voltage out of range • The fault code can be set as the result of abnormally large variations
Threshold in battery voltage
)
FTB 17 • Internal fault in control unit • Faulty control unit : Instrument Cluster
(Circuit
Voltage • Damaged or faulty component • Voltage supply from the control unit
Above • Voltage out of range • The fault code can be set as the result of abnormally large variations
Threshold in battery voltage
)
FTB 41
(General
• Internal fault in control unit • Faulty control unit : Instrument Cluster
Check- • Damaged or faulty component • Checksum data set error or program code missing
sum Fail- • Incorrect check sum in data set • Programming sequence interrupted
ure ) memory • Checksum error, main software
FTB 44
(Data
• Internal fault in control unit • Faulty control unit : Instrument Cluster
Fault type
FTB 46
(Calibra-
Conditions for fault code
•
DRAFT
Internal fault in control unit
Probable cause
tion / Pa- • Damaged or faulty component • Internal memory fault (EEPROM) in the modulator
rameter
Memory
Failure )
FTB 49
(Internal
• Internal fault in control unit • Faulty control unit : Instrument Cluster
Electronic • Damaged or faulty component • Voltage supply from the control unit
Failure) • Voltage out of range • The fault code can be set as the result of abnormally large variations
in battery voltage
FTB 94
(Unexpec-
• Internal fault in control unit • Faulty control unit : Instrument Cluster
ted Oper- • Damaged or faulty component • Checksum data set error or program code missing
ation) • Fault in main software
FTB 4B
(Over
• Internal fault in control unit • Faulty control unit : Instrument Cluster
Tempera- • High ambient temperature • The ambient temperature may be above threshold for a good func-
ture) • IC Control Unit temperature too tioning, cool down incab temperature
high
Voltage measurement
Voltage measurement
97
Last page
DRAFT
UD Trucks
Ageo, Japan