Omega Acb Users Manual PDF

USERS’ Manual
System of
Air Circuit Breakers
Copyright © 01/2010 Larsen & Toubro. All Rights Reserved.

Congratulations...
U are on the verge of being the proud user of U-POWER Omega System of
Air Circuit Breaker(s). These are State-of-the-art circuit breakers, designed with
USERS in mind. Please make sure you have asked for all the accessories
needed by your application.
Before proceeding with further unpacking...

please go through section 1 - ‘On receiving U-POWER Omega System of ACBs
For long and trouble-free service from Omega System of ACBs...

U-POWER
please go through this manual fully. U-POWER Omega System of ACBs have many
safety related as well as innovative features, which are explained herein.
Iffacing any operational difficulty...please refer the last chapter of this

manual titled ‘Useful Hints’.
This USERS’ Manual is a generic guide to normal site installation, operation and
maintenance. Omega System of ACBs and their accessories should only
U-POWER
be installed, operated and maintained by competent and properly authorized

personnel.
For further information, write to us at: cic@LNTEBG.com
LARSEN &TOUBRO
CAUTION
Non-observance of the safety instructions can result in severe personal

injury or equipment damage.
Successful and Safe operation of the equipment (including accessories)

depends on proper handling, installation, operation and maintenance.
Before commencing with installation or maintenance,

- Disconnect power supply of the device
- Ensure that device cannot be accidentally restarted
- Verify isolation from supply and earthing
- Cover and enclose all neighboring live equipment
- Discharge spring
- Follow engineering instructions of the device concerned
- Before touching device, ensure you are free of electrostatic charge
Ensure that deviations of the mains and control voltages do not exceed the
specified operating limits, as this may cause malfunction, dangerous
operation and damage to product.
LARSEN &TOUBRO
Contents:
1. On receiving U-POWER Omega System

1.1 Visual inspection
1.2 Unpacking
1.3 Handling
1.4 Storage
2. Understanding U-POWER Omega System

2.1 Identification
2.2 Exploring
2.3 Racking-out
2.4 Operating
2.5 Technical Data
3. Installing U-POWER Omega System

3.1 Mounting & Door cut-out
3.2 Termination
3.3 Loading in panel
3.4 Control circuit connections
4. Accessories: Features & Mounting

4.1 Cradle Mounted Accessories
4.2 Breaker Mounted Accessories
5. Protection & Control Units

5.1 Identification
5.2 Protection Characteristics
6. Putting U-POWER Omega System in Operation

6.1 Reloading in Panel
6.2 Checking ON-OFF operation
6.3 Testing
6.4 Setting P&C unit
6.5 Trip simulation of P&C unit
6.6 U-POWER Omega System in Connected
6.7 Securing
7. Maintenance & Operations

7.1 Maintenance schedule & operations
7.2 Accessories and Spares
8. Useful hints
LARSEN &TOUBRO
Section 1
On Receiving
System
1.1 Visual Inspection

1.2 Unpacking
1.3 Handling
1.4 Storage
LARSEN &TOUBRO
1.1 Visual Inspection
SYSTEM OF
AIR CIRCUIT BREAKER

Version : 3 / 4 POLE FIXED / DRAWOUT
Rating : 400/630/800/1000/1250/1600/2000/2500A
Cat. No. :
PWO No. :
Serial No. :
Before Unpacking,
A) Inspect the carton for any damage. In case of visible damage to the carton, contact nearest L&T
branch office before unpacking.
B) Verify the breaker version and rating written on the carton with your order.
Weights:
Before proceeding with unpacking, it is important to know the weight of the
breaker for proper selection of handling equipment.
Approx. Gross Weight with accessories (kg)
Rating Specification Parameters

Frame I II III
Version N S H S H S H S H H V H V
Rated Uninterrupted current at 40deg.C In (A) 400-1600 2000 2500 400-3200 400-5000 6300
Fixed 3P 34 37 46 46 46 46 46 53 53 83 83 100 100
Weight ACB 4P (100%N) 41 45 55 55 55 55 55 63 63 104 104 127 127
kg 3P 65 68 77 77 77 77 77 82 82 121 121 138 138
Drawout
ACB 4P (100%N) 77 81 91 91 91 91 91 98 98 163 163 185 185
50% N
Frame I II III
Version N S H S H S H H V
Rated Uninterrupted current at 40deg.C In (A) 400-1600 2000-2500 400-3200 3200-5000
Weight Fixed 4P (50% N) 41 45 55 55 63 63 93 93
kg D/O 4P (50% N) 77 81 91 91 98 98 142 142
200% N
Frame I II III
Version N S S H S H
Rated Uninterrupted current at 40deg.C In (A) 400 -1250 1600 2000 - 2500
Weight Fixed 4P (200% N) 52 52 65 65 72 72
kg D/O 4P (200% N) 84 84 102 102 110 110
LARSEN &TOUBRO 1-1

Remove Transportation Cushion
LARSEN &TOUBRO
b) For Draw-out breakers:

LARSEN &TOUBRO 1-3
o
Temp. Range : -5 to 70 C.
LARSEN &TOUBRO
Section 2
Understanding
System
2.1 Identification
2.2 Exploring
2.3 Racking-out
2.4 Operating
2.5 Technical Data
LARSEN &TOUBRO
2.1 Identification:
UV Release Closing Release Shunt Release

415~,400V 415~,400V 415~,400V
J1
12
OFF O
29a
ON I 29g UW3-04H
In : 400A
29b
U imp : 12kV
29h Category : B
DISCHARGED Ue Ics = Icu 29c

UW3-04H
400/415 V~ 80 kA
13 In : 400A
U imp : 12kV
Category : B
500/550 V~ 70 kA
Ue
400/415 V~
Ics = Icu
80 kA
660/690 V~ 55 kA 29d
CHARGED 500/550 V~
660/690 V~
70 kA
55 kA
I cw 80 kA 0.5 s
0.5 s
I cw 80 kA
80 kA 1.0 s 80 kA 1.0 s
50 kA 3.0 s
50 / 60 Hz 50 kA 3.0 s
50 / 60 Hz
IS/IEC 60947 - 2
29j 29e
-2
60947
IEC 60947 - 2
IS/IEC
60947 - 2
EN EN 60947 - 2
Sr.No.: 60947 - 2
IEC
Suitable for 50°C
MADE IN INDIA
IS/IEC 60947 - 2
IEC 60947
IS/IEC 60947 - 2- 2 29f
EN EN 60947 - 2- 2
60947
Charging Device IEC
Sr.No.: 60947 - 2
240V~,240V Suitable for 50°C
MADE IN INDIA
2a - Type designation for Electrical 29a -

Charging device (ECD)
2b - Operating voltage for ECD
UW1-16S 29b - Rated Uninterrupted Current
29c - Rated impulse withstand voltage
29d - Utilization Category
4a - Type designation for Under- Rated 29e - Suitability for isolation
voltage release (UVR) Version for
Uninterrupted Breaking 29f - Standards compliance
4b - Operating voltage for UVR Current (In) 29g - Rated Service breaking capacity
5a - Type designation for Closing Capacity
04 400A 29h - Rated operational voltage
release (CR) 06 630A N 50 kA 29j - Rated short-time withstand current
5b - Operating voltage for CR 08 800A S 65 kA
6a - Type designation for Shunt 10 1000A H 80 kA
release (SR/SRW) 12 1250A V 100 kA
6b - Operating voltage for SR/SRW 16 1600A
12 - ON-OFF indication 20 2000A
25 2500A
13 - Spring status indication 32 3200A
40 4000A
50 5000A
63 6300A
Label on side of Breaker/Cradle:
W 30 - Bar coded Information about the Product

30
LARSEN &TOUBRO 2-1

2.2 Exploring
(Microswitch)
LARSEN &TOUBRO 2-2

CONNECTED
TEST
DISCONNECTED
15
ocations
25 Withdrawal Rails
26 Door Racking Interlock
15 Racking Handle 27 Breaker Pull-out Handle
16 Smart Racking Shutter 34 Guide for
16
LARSEN &TOUBRO 2-3

2.3 Racking-out
For D/O Breakers remove the Transportation

Cushion (2 Nos.) & it’s instruction label,before
doing racking operation of the breaker. Remove
Remove Transportation Cushion
Caution Flap
Keeping OFF button (11a) pressed, open the Racking Shutter (16). In case
Breaker is out of the panel or the panel door is open, gently press Racking
Interlock (26) to defeat it.
Insert the racking handle &
Note: Once racking shutter is opened, the breaker can not be closed, even by
rotate anti-clockwise
an electrical closing command.
Rack-out the breaker to Disconnected position.

Take out the handle
Note: After removing the racking handle (15), the racking shutter
automatically recloses only in distinct ‘Connected’ / ‘Test’ and
CONNECTED ‘Disconnected’ positions (17). Hence, Breaker cannot be closed in
any Intermediate positions to ensure User safety.
DISCONNECTED
Excessive, forceful Racking-out beyond

CAUTION Disconnected position may lead to Product damage.
Pull the breaker out using pull-out handles (27).
In Maintenance position, Breaker can be

removed from the cradle by two persons
(Fr.1) or by using a crane.
Please refer 1.3 Handling.
LARSEN &TOUBRO 2-4

Initially, the Breaker is and Spring is
Charge the Main spring through multiple strokes

of charging handle (14)
Now the Breaker is and Spring is
Push ‘ON’ button (11b) to close the breaker.
Now, the breaker is and spring has

In this situation, spring can be charged again for
next operation.
Breakers equipped with Undervoltage (4) cannot

be normally closed unless the release is energized.
U-POWER Omega ACB’s Undervoltage release has
a special feature, by which one can still check the
operation. (Refer. Page 4-10 for details)
Push ‘OFF’ button (11a) to trip the breaker.
Now, the breaker is and spring is
LARSEN &TOUBRO 2-5

IP53
IS/IEC 60947 - 2, EN 60947- 2,IEC 60947 - 2
Frame I I II I III
Rating Specific Parameters Neutral Unit Symbol
Rated Uninterrupted Current at 40deg.C A In 400 -1600 2000 2500 400 - 3200 400 - 5000 6300
Version N S H S H S H S H H V H V
Rated ultimate 400/415V ~ 50/60 Hz kA 50 65 80 65 80 65 80 65 80 80 100 80 100
S.C. Breaking 500/550V ~ 50/60 Hz kA Icu 42 55 65 55 65 55 65 55 70 70 85 70 85
Capacity 660/690V ~ 50/60 Hz kA 36 50 55 50 55 50 55 50 55 55 75 55 75
Rated Service 400/415V ~ 50/60 Hz
S.C. Breaking 500/550V ~ 50/60 Hz kA Ics 100% Icu
Capacity 660/690V ~ 50/60 Hz

Rated Short 0.5 sec kA 50 65 80 65 80 65 80 65 80 80 100 80 100
Time withstand 1.0 sec kA Icw 50 65 65 65 65 65 65 65 80 80 100 80 100
Capacity 3.0 sec kA 26 36 44 36 44 36 44 42 50 50 75 50 75

Rated S.C 400/415V ~ 50/60 Hz kA 105 143 176 143 176 143 176 143 176 176 220 176 220
Making Capacity 500/550V ~ 50/60 Hz kA Icm 88 121 143 121 143 121 143 121 154 154 187 154 187
660/690V ~ 50/60 Hz kA 76 105 121 105 121 105 121 105 121 121 165 121 165
Opening Time 40
ms
Closing Time 60
Width 3P mm W 347 447 647
Fixed Width 4P 100% mm W 447 581 847
ACB Depth mm D 324 324 334
Height mm H 430
Dimensions
Width 3P mm W 347 447 647
Drawout Width 4P 100% mm W 447 581 847
ACB Depth mm D 421 421 431
Height mm H 433
Mechanical Life- With Maintenance no. of cycles 20000 15000 10000
Frequency of Operation-Mechanical cycles/hour 60
Electrical Life- Without Maintenance # no. of cycles * 10,000 5000 2000

Frequency of Operation-Electrical cycles/hour 40 20
Pitch I/C - O/G mm 105
Ph-Ph mm 100 133 200

Pitch
Ph-N 100% mm 100 133 200
Termination Phase mm 65 65 165
Width Ph-N 100% mm 65 65 165
Fixed 3P kg 34 37 46 46 46 46 46 53 53 83 83 100 100
ACB 4P 100% kg 41 45 55 55 55 55 55 63 63 104 104 127 127
Net Weight
Drawout 3P kg 65 68 77 77 77 77 77 82 82 121 121 138 138
ACB 4P 100% kg 77 81 91 91 91 91 91 98 98 163 163 185 185
*= 8000cycles for 1600A N & S

#With Maintenance Electrical Life = Mechanical life
LARSEN &TOUBRO 2-6

50%N
50%N
Rating Specification Parameters Symbol
Frame I II III
Version N S H S/H S/H H/V
Rated Uninterrupted Current at 40deg. C In (A) 400-1600 2000-2500 400-3200 3200-5000
Fixed Width 4P 50% W (mm) 447 447 581 747
Dimensions
D/O Width 4P 50% W (mm) 447 447 581 747
Pitch Ph-N 50% N mm 100 100 133 150
Termination Width Neutral 50% N mm 65 65 98 65
Fixed 4P 50% N kg 41 45 55 55 63 93
Weight
D/O 4P 50% N kg 77 81 91 91 98 142
200%N
Rating Specification Parameters Symbol
Frame I II III
Version N&S S&H H
Rated Uninterrupted Current at 40deg. C In (A) 400-1250 1600 2000-2500
Fixed ACB 200% W (mm) 447 581 647
Dimensions
Drawout ACB 200% W (mm) 447 581 647
Pitch Ph-N 200% N mm 100 133.3 200
Termination
Neutral 200% N mm 65 65 165
Width
Fixed 4P 200% N kg 52 65 72
Weight
D/O 4P 200% N kg 84 102 110
LARSEN &TOUBRO 2-7

Section 3
Understanding
System
3.1 Mounting & Door cut-out

3.2 Termination
3.3 Loading in Panel
3.4 Control circuit connections
LARSEN &TOUBRO
Mounting U-POWER Omega in a Panel
General Information:
1 U-POWER Omega System of Breakers have
common Height and Depth across the range

to facilitate Panel design.
2 U-POWER
Omega System of Breaker’s front
facia is Right aligned thereby giving uniform
panel appearance. This feature also leads to
optimum utilization of panel space, inside the
panel as well as on the door .
3 While Left hand side Hinge is recommended,

U-POWER Omega System of Breakers also
supports Right hand side hinged panel

design.
4 U-POWER Omega System of Breaker’s front

facia should project 7 mm outside the panel
door, when in Connected position
LARSEN &TOUBRO
Frame 1, 3 Pole U-POWER Omega System of
breaker can be fitted in a 400mm wide panel.
At the same time, U-POWER Omega System of

breakers can accommodate Aluminium Termination.
U-POWER Omega System of breakers in other frame

sizes also support compact panels,
Frame No. of Min. Panel width

size Poles
1 3 400 mm
1 4 500 mm
2 3 500 mm
2 4 700 mm
3 3 700 mm
3 4 900 mm
Note: 4-pole ACBs considered above are with max.

100% Neutral Rating.
Actual panel dimensions depend on a number of

other factors viz.
- Ventilation of room
- IP degree of panel
- Feeder configuration & loading
- Link layout
- Size of Power cables, etc.
LARSEN &TOUBRO
Mounting
400A-1600A N & 400A-2500A S/H Fr.1 3P
Fixed Circuit Breaker
142
324
Drawout Circuit Breaker
DISCONNECTED
25.5
421
(250) (47.5)
(62.4)
These 2 supports are must

(250)
(280)
All Dimensions in mm Mounting holes suitable for

A M10 / Equivalent BS bolt
* Lower clearance of 45 mm can be achieved for ‘N’ version with Arc Shield (22)
LARSEN &TOUBRO 3-3

Mounting
400A-1600A N & 400A-2500A S/H Fr.1 4P (100% N)
324
DISCONNECTED
25.5
421
(100) (250) (47.5)

(62.4)
Use any one of

these two
mounting holes
(250)
(280)
Details of 4P (200%) on request

* Lower clearance of 45 mm can be achieved for ‘N’ version with Arc Shield (22)
LARSEN &TOUBRO 3-4

Mounting
400A- 3200A S/H Fr.2 3P
324
DISCONNECTED
(100) (250) (47.5)

(62.4)
Use any one of

these two
mounting holes
(250)
(280)

A
* Lower clearance of 45 mm can be achieved for ‘S’ version with Arc Shield (22) M10 / Equivalent BS bolt
LARSEN &TOUBRO 3-5

Mounting
400A- 3200A S/H Fr.2 4P (100% N)
324
DISCONNECTED
(49.5) (100) (250) (47.5)

(62.4)
Use any of these

two mounting hole
(250)
(280)
These 3 supports
are must
Details of 4P (200% N) on request

A
* Lower clearance of 45 mm can be achieved for ‘S’ version with Arc Shield (22) M10 / Equivalent BS bolt
LARSEN &TOUBRO 3-6

Mounting
400A-6300A H/V Fr.3 3P
334
DISCONNECTED
35.5
431
(100) (250) (47.5)
(49.5)
(62.4)
These 3 supports
(250)
(280)
are must

A
* Lower clearance of 45 mm can be achieved for ‘H’ version with Arc Shield (22) M10 / Equivalent BS bolt
3-7
Mounting
400A-6300A H/V Fr.3 4P (100% N)
334
35.5
431
(49.5) (200) (100) (250) (47.5)
(62.4)
These 4 supports
are must
(250)
(280)
Details of 4P (50% N) on request

* Lower clearance of 45 mm can be achieved for ‘H’ version with Arc Shield (22)
3-8
All Dimensions in mm FIXED ACB BEZEL
FIXING DRILLING PLAN
10.5
10.5
Cutout for Main Facia 171 171
181
181
8 HOLES-DIA.5
(Bezel overall Dims W=371XH=391; 25mm around the cutout)
D/O ACB BEZEL
Cutout for door Interlock device FIXING DRILLING PLAN
See Detail `z’
9.2 10.5
171 171
10.5
53.5
208.5
208.5
8 HOLES-DIA.5
(Bezel overall Dims W=371XH=446; 25mm around the cutout)
Cutout for door Interlock device

See Detail `z’
Cutout for Main Facia
53.5
3 411.8
4 545.8
3 611.8
III 4 811.8
Refer page 2-6 for identifying

frame size of the breaker
Function: To provide Ingress protection
Installation: Fix the sealing (Bezel assy.) frame on the panel door
by provided M4x8mm length Screws at 8 places from the rear side
of panel door.
*For bezel assembly fixing, 70 mm. min. dimension is required from

the facia cutout to Panel door edge for both (RHS & LHS) side hinges .
3-9
3.2 Termination
Termination on Draw-out Breakers

U-POWEROmega System of ACB terminals offer
more contact area to accept Aluminium links.
U-POWER Omega System of ACBs Universal flat

terminals greatly facilitate termination. These
terminals directly support all commonly used
types of termination as shown in adjoining
figure.
U-POWER Omega System of ACB’s are having

inbuilt nut plates (M12 Threading) in Cradle
terminal, to facilitate termination.
Terminal Adaptor:
If required, a Terminal adapter is available as an accessory.
Vertical Adaptors Horizontal & Vertical adaptor Horizontal Adaptor

for Frame 1 & 3 For Frame 2 for Frame 3
For Fr-1, Terminal Adapter installation.

In Fr-3 use equalizer for vertical & single Installation of Terminal Adapter
Adapter for horizontal between twp poles. for frames 2
3-10
MAX.
3-11
Termination - Fixed Breakers
Flat Termination
C
400A-1600A N & 400A-2500A S/H Fr.1-3P 32
11
A
B
M10
105
A
B
32
122
FRAME 1 A B C C
41
Bolt length
400-1600A N 24 50 50 100 100
400-1600A S 24 50 65 347
15
2000-2500A S 30 55 65
Bolt length for mounting
link(s) on Flat Terminals 400-2500A H 30 55 65
M10 bolts to be used for link termination
to be cumulative link(s) Holes (on both sides) for Earthing Tightening torque: 3.0 kgfm
thickness + 15 mm. connections by M10/Equivalent BS bolt
Horizontal Termination BREAKER ADAPTOR

RATING CAT. No.
400A-1600A N/S Fr.1-3P &
400-1600A N/S CL60967OOOO 74
2000A S/H Fr.1-3P 2000A S/H CL60968OOOO 63
15
69
40
69
108.8
19
Ø12.9 27
M12 / Equivalent BS bolts to be used for link termination
Tightening torque: 3.2 kgfm 100 100
3-12
Vertical Terminals
BREAKER ADAPTOR
RATING CAT. No. 74
400A-1600A N/S Fr.1-3P 400-1600A N/S CL60967OOOO 19
2000A S/H Fr.1-3P 2000A S/H CL60968OOOO
65
27 40
65
Ø12.9
117.5
100 100
63
15
100 100

Tightening torque: 3.2 kgfm
Vertical Terminals 72
2500A S/H Fr.1-3P 19
63
(Adaptor-CL60976OOOO)
27 27
100
45
100
Ø12.9
80.8
100 100
20
100 100
3-13
Flat Termination Bolt length Bolt length for

mounting link(s) on FRAME 1 A B C
Flat Terminals 400-1600A N 24 50 50
to be cumulative
400A-1600A N/S Fr.1-4P & link(s) thickness + 400-1600A S 24 50 65
15 mm. 2000-2500A S 30 55 65
2000A-2500A S/H Fr.1-4P 400-2500A H 30 55 65
C
32
11
A
B
M10
105
B
122
41
15 100 100 100 73.5
Holes (on both sides) for Earthing 447

connections by M10/Equivalent BS bolt.

Tightening torque: 3.0 kgfm Details of 4P(200% N) on request
All Dimensions in mm
Horizontal Termination BREAKER

RATING
ADAPTOR
CAT. No.
400A-1600A N & S Fr.1-4P 400-1600A N/S CL60967OOOO
74
63
15
2000A S/H Fr.1-4P 2000A S/H CL60968OOOO

69
40
69
108.8
19
27
Ø12.9 100 100 100

3-14
Vertical Terminals
400A-1600A N/S Fr.1-4P & BREAKER
RATING
ADAPTOR
CAT. No. 74
400-1600A N/S CL60967OOOO 19
2000A S/H Fr.1-4P
2000A S/H CL60968OOOO
65
27 40
65
Ø12.9
117.5
100 100 100
15
100 100 100
72
2500A S/H Fr.1-4P 19
23 27 27
100
45
100
Ø12.9
80.8
100 100 100
20
100 100 100
3-15
Flat Termination
400A-3200A S/H Fr.2-3P Bolt length
link(s) on Flat Terminals
to be cumulative link(s)
thickness + 15 mm.
98.4
32
M10
9
55
30
105
55
30
122
41
15 133.3 133.3 90
Holes (on both sides) for Earthing
connections by M10 / Equivalent BS bolt 447

Horizontal Termination
400A-3200A S/H Fr.2-3P 72
(Adaptor-CL60977OOOO) 63
20
74
48
74
103.8
19
27
20 54
133.3 133.3
M12 / Equivalent BS bolts to be used for links termination Details of 4P(200% N) on request
Tightening torque: 3.2 kgfm All Dimensions in mm
3-16
Vertical Termination
400A-3200A S/H Fr.2-3P
72
63
19
100
133.3 133.3
54
27
53
100
133.3 133.3 20
77.2
3-17
Flat Termination
98.4
400A-3200A S/H Fr.2-4P (100% N) 32
9
M10
30
55
105
30
55
122
41
133.3 133.3 133.3

15
581
connections by M10 / Equivalent BS
bolts

400A-3200A S/H Fr.2-4P (100% N) 72
(Adaptor - CL60977OOOO) 63
20
74
48
74
103.8
19
27 27 20
Ø12.9
100
133.3 133.3 133.3
M12 / Equivalent BS bolts to be used for links termination

Tightening torque: 3.2 kgfm Details of 4P(200% N) on request
3-18
400A-3200A S/H Fr.2-4P (100% N)
63
Ø 12.9 19
27
100
54
23
133.3 133.3 133.3

53
100
20
133.3 133.3 133.3
77.2
3-19
Flat Termination Bolt length Bolt length for mounting

400A-6300A H/V Fr.3-3P to be cumulative link(s)
165 thickness + 15 mm.
65
32
M10
30
56
10
105
56
30
122
41
15 73.5
100 100 100 100 100
647
Holes (on both sides) for Earthing connections by
M10 / Equivalent BS bolt M10 to be used for links termination
400A-4000A H/V Fr.3-3P
& 5000A H/V Fr.3-3P
82
63
19
A
B
30
B
C
Breaker Rating Adaptor Dim. A Dim. B Dim. C

19
Cat. No.
400-4000A CL60968OOOO 15 69 108.8
5000A CL60982OOOO 20 74 103.8

27
Ø12.9
100 100 100 100 100
3-20
Vertical Termination Breaker Rating

Adaptor
Dim. A
Cat. No.
400A-4000A H/V Fr.3-3P 400-4000A CL60968OOOO 15
& 5000A H/V Fr.3-3P 5000A CL60982OOOO 20
82
63
19
27
65
19
40
65
117.5
SEE
100 DETAIL
100 A 100 100 100
M12 / Equivalent BS bolts to

be used for links termination
A
100 100 100 100 100
A AA C
B
6300A H/V Fr.3-3P 82
A
(Adaptor-CL60976OOOO) 19
63
27 27
100
23
45
100
Ø12.9
80.8
100 100 100 100 100
20
100 100 100 100 100
M12 / Equivalent BS bolts to
be used for links termination Details of 4P(50% N) on request
3-21
Flat Termination Bolt length for mounting

Bolt length
400A-6300A H/V Fr.3-4P (100% N) to be cumulative link(s)
thickness + 15 mm.
65
32
M 10
9
56
30
10
105
56
30
122
41
15 100 100 100 100 100 100 100 73.5

847
connections by M10 / Equivalent BS bolt
M10 bolts to be used for links termination

400A-5000A H/V Fr.3-4P(100% N)
82
63
19
A
B
30
B
C
Breaker Rating Adaptor Dim. A Dim. B Dim. C

Ø12.9
Cat. No.
400-4000A CL60968OOOO 15 69 108.8
5000A CL60982OOOO 20 74 103.8

19
27 65
100 100
100 100
100 100
100 100
100 100
100 100
100
3-22
400A-4000A H/V Fr.3-4P (100% N)
& 5000A H/V Fr.3-4P (100% N)
82
63
19
65
27
19
40
65
117.5
100 100 100 100 100 100 100
Breaker Rating
Adaptor Dim. A
Cat. No.
400-4000A CL60968OOOO 15
5000A CL60982OOOO 20
A
100 100 100 100 100 100 100

6300A H/V Fr.3-4P (100% N)
Adaptor-CL60976OOOO
82
19 Ø12.9
27 27
100
23
45
100
80.8
100 100 100 100 100 100 100
100 100 100 100 100 100 100 20
3-23
Termination - Draw-out Breakers
400A-2500A, N/S/H, Fr.1-3P
65
Flat Terminals
SEE DETAIL A
DETAIL A
56.8
14.5
10.4
105
36
Ø12.5
150
36
25.5
Bolt length
100 100 73.5
15
16
347
Bolt length for mounting link(s) on Flat Terminals M12 bolts to be used for link termination
to be cumulative link(s) thickness +20 min to 25 max
36 65
Horizontal Terminals*
400A-2000A N/S/H Ø12.9
17.5
Adaptor - CL60963OOOO
15
105 36
Ø12.9
36
150
15
100 100
16
83.5 347 73.5
36 15 65
Vertical Terminals
400A - 2000A N/S/H
Ø12.9
17.5
**FOR 2500A REFER PAGE 3-25 36
27
65
105
Ø12.9
36
150
15
100 100
16 73.5
83.5 347
17.5
Front Terminals 15 Ø 12.9 65 27

48
36
441
394
36
15
65.7
16
M12 / Equivalent BS bolts to be used 100
100 73.5
for links termination Tightening torque: 3.2 kgfm 347
3-24
2500A, S/H, 3P & 4P (Fr.1)
Vertical Terminals
** FOR 2500A - 3P S/H
Adapter - CL60964OOOO
65 20 36
90.5
65
15 Ø12.9
36
27 27
98
105
Ø12.9
140
15
100 100
16 73.5
347

Vertical Terminals
** FOR 2500A - 4P S/H
Adapter - CL60964OOOO
20 65 36
90.5
65
15 Ø 12.9
27 27
98
36
105
Ø12.9
140
15
100 100 100
16 73.5
447

3-25
400A-2500A, N/S/H, Fr.1-4P (100%N)
Flat Terminals
SEE DETAIL A
65
14.5 36
M12
(Ø 12.5)
56.8
36
105
Bolt length
10.4
150
25.5
Bolt length for mounting link(s) on Flat 100 100 100
Terminals to be cumulative link(s)
15
thickness +20 min to 25 max. 16 73.5
447
65 36
Horizontal Terminals
400A - 2000A N/S/H
Ø12.9 Ø12.9
36
15
105
17.5
36
150
83.5
100 100 100
15
16 447 73.5
15 65 36
Vertical Terminals
400A - 2000A N/S/H Ø12.9
Adaptor - CL60963OOOO 17.5
For 2500A REFER PAGE 3-25
27
65
36
105
Ø12.9
150
36
83.5
100 100 100
15
16 73.5
447
15 65 27 Ø 12.9
Front Terminals
48
36
36
441
394
15
65.5
M12 / Equivalent BS bolts 16

to be used for links termination 40.5 100 100 100 73.5
Tightening torque: 3.2 kgfm 447
3-26
400A-3200A, S/H Fr.2-3P Tightening torque: 3.2 kgfm
65
36
Flat Terminals
M12
77.2
36
105
Bolt length
77.2
36
140
Bolt length for mounting 25.5
15
16 133.3 133.3 90
thickness+20 min to 25 max
447
98
90.5
15
20
65
105
36
Ø12.9
140
133.3 133.3 90
15
16 447
36 20 20
Vertical Terminals
15
Ø12.9
27 27
98
36
105
98
36
140
36
36
133.3 133.3 90
447
15
16
27 27 98
45.6 Ø12.9
Front Terminals
20
17.5
48
23.5
42
36
36
481
15
16
133.34 133.34 90
M12 / Equivalent BS bolts to be used for links termination 447
3-27
400A-3200A, S/H, Fr.2-4P (100% N)
65
36
M12
Flat Terminals
Bolt length
77.2
36
105
77.2
36
140
25.5
thickness+20 min to 25 max
90 133.3
15
16 133.3 133.3
581

98 36
Adaptor - CL60964OOOO 90.5 N
15
20
65
36
105
36
Ø12.9
140
15
16 133.3 133.3 133.3 90

581
Vertical Terminals 20 36 65

N
Ø 12.9 15
27 27
98
36
105
98
36 140
16 133.3 133.3 133.3 90.5

15
581
17.5
Ø12.9 27 27 98
Front Terminals 45.6
23.5
48
20
42
36
36
481
15
16
133.3 133.3 133.3 90

447
M12 / Equivalent BS bolts to be used for links termination. Details of 4P(200% N) on request
3-28
400A-4000A, H/V Fr.3-3P, & 5000A, H/V Fr.3-3P M12 bolts to be used for link termination
& 6300A, H/V Fr.3-3P
165
36
Flat Terminals
400A-5000A H/V
56
36
ø12.9
Bolt length
36
56
179
25.5
15
to be cumulative link(s) 100 100 100 100 100 73.5
16 Hole (on both sides)
647
thickness+20 min to 25 max for Earthing connections
by M10 / Equivalent BS bolt
36 Ø12.9 165
Flat Terminals
6300A H/V
36 36
11229
76
36
179
35.5
M12 bolts to be used for
15
link termination 16 74.4 100 100 100 100 100

Tightening torque: 3.2 kgfm 647
Horizontal Terminals 65
165
Ø12.9
400A-4000A H/V 36
2 HOLES - Ø12.9
PITCH 27 mm.
65
40
15
36
183
58 35.5
15
74.4 100 100 100 100 100

16 647
165
36 Ø12.9
5000A H/V 90.5
6 HOLES- Ø 12.9
PITCH 27 mm
65
15
40
20
36
183
65
25.5
15
16
74.4 100 100 100 100 100
647
M12 / Equivalent BS bolts to be used for links termination.
3-29
400A-4000A, H/V Fr.3-3P, & 5000A, H/V Fr.3-3P
& 6300A, H/V Fr.3-3P 165
36 Ø12.9 15
Vertical Terminals
400A-4000A H/V
Adaptor - Ø12.9
CL90747OOOO
19 27
65
40
Bolt length
36
183
58
Bolt length for mounting 35.5
15
16 Hole (on both sides) 74.4 100 100 100 100 100
thickness+20 min to 25 max for Earthing connections 647
165
Vertical Terminals 36 Ø12.9 20
5000A H/V
Adaptor -
CL60964OOOO Ø12.9
98
22 27 27
28.5
22 27 27
36
189
15
65 35.5
15
74.4 100 100 100 100 100
16 647
165
20
Ø12.9
6300A H/V
Adaptor -
CL60965OOOO Ø12.9
27 27 27
125
36 36
15
29
27 27 27
36 36
125
179
65 35.5
17.5
15
16 27
74.4 65
100 100 100 100 100
647
Front Terminals
36
36
495
Ø12.9
40
16
15
93
30
66
100 100 100 100 100 73.5
M12 / Equivalent BS bolts to be used for links termination. 647
3-30
400A-4000A H/V Fr.3-4P (100% N),5000A H/V Fr.3-4P (100% N) Tightening torque: 3.2 kgfm
& 6300A H/V Fr.3-4P (100% N)
165
36 HOLE - o 12.9
Flat Terminals
11
400A-5000A H/V
56
36
105
Bolt length
56
179
31.7
15
16
to be cumulative link(s) Hole (on both sides) 100 100 100 100 100 100 100 73.5
thickness+20 min to 25 max for Earthing connections
847
Flat Terminals 36 Ø12.9 165

6300A H/V
11
36
118
36
29
76
36
179
35.5
15
16 73.5 100 100 100 100 100 100 100

847
Horizontal Terminals 65
Ø12.9 165
36
400A-4000A H/V
Adaptor -
CL90747OOOO
2 HOLES- Ø 12.9
PITCH 27 mm
65
40
20
36
183
58 35.5
15
16 73.5 100 100 100 100 100 100 100

847
Horizontal Terminals 36 Ø12.9 165

5000A H/V
Adaptor - 90.5
CL60966OOOO
6 HOLES - Ø 12.9
PITCH 27 mm
65
15
40
20
36
65
183
25.5
15
16 100
73.5 100 100 100 100 100 100
M12 / Equivalent BS bolts to be used for links termination.
847
3-31
400A-4000A H/V Fr.3-4P (100% N), & 5000A H/V Fr.3-4P (100% N)
& 6300A H/V Fr.3-4P (100% N)
36 Ø12.9 165 15
Vertical Terminals
400-4000A H/V
Adaptor - Ø12.9
CL90747OOOO 19 27
65
40
19 27
36
Bolt length
183
58
35.5
15

link(s) on Flat Terminals 16 73.5 100 100 100 100 100 100 100
to be cumulative link(s) Hole (on both sides)
847
for Earthing connections
thickness+20 min to 25 max by M10 / Equivalent BS bolt
36 Ø12.9 165 20
Vertical Terminals
5000A H/V
Adaptor -
Ø12.9
CL60964OOOO
22 27 27
98
28.5
15
22 27 27
36
189
65
35.5
15
16
73.5 100 100 100 100 100 100 100
847
165
Vertical Terminals 36 Ø12.9 20
6300A H/V
Adaptor -
CL60965OOOO Ø12.9
27 27 27
36 36
125
15
29
27 27 27
36 36
179
65 35.5
16
15
73.5 100 100 100 100 100 100 100

847
Front Terminals
17.5
27 65
Ø12.9
48
36
36
495
40
16
15
93
48
30
65.5 100 100 100 100 100 100 100 73.5
847
M12 / Equivalent BS bolts to be used for links termination. Details of 4P(200% N) on request
LARSEN &TOUBRO 3-32

External Neutral CT:
For Earth fault protection and protection of Neutral against overloads, Neutral
CT is required. For 4-Pole breakers, the CT is provided inside the breaker, to
be used on 4 wire system whereas for 3-pole breakers, external CT is
available separately.
It is important that with U-POWER Omega System of breaker, special neutral CTs
supplied by L&T are used.
Frame Size Rating 40 13

1, 2 & 3 400/630/800
1, 2 & 3 1000/1250/1600
19
42
(ref. Page 2-6 for Frame size details)
72
TERMINAL THICKNESS 15 mm.
19
Frame Size Rating
12.5
1 2000/2500
(ref. Page 2-6 for Frame size
19
45.5
details)
72
Frame Size Rating

22.15 27 27
2&3 2000/2500/
3200/4000
19
45.5
72

45.5
65
Frame Size Rating
12.5 40 40 13
3 5000/6300
19

45.5

72
45.5
M12 / Equivalent bolts to be used for links termination. 145

LARSEN &TOUBRO 3-33

Installation of Phase Barriers:
Omega System of Breakers facilitates installation of Phase Barriers as

U-POWER
Cradle terminal supports (35) provide specific slots for the installation.
USERS can make their own phase barriers of suitable height using insulating
sheets of 1.5mm thick for Fixed and 4mm thick for Draw-out Breakers .
Two holes are required to be drilled in the insulating sheet as detailed in the
adjoining sketch.
5.2
ø7
54.3
128.4
95
SEE DETAIL A
27.5
130#0.5
130
.1
#0
R5
Using provision for fastening,

USERS can also install other non- For Fixed Breakers For Draw-out Breakers
standard shrouds without the need
for drilling holes in panel.
10
6.2
#0.13
13.8
2
6.2
DETAIL A
SCALE 1:1
LARSEN &TOUBRO 3-34

Excessive forceful racking-in beyond Connected
LARSEN &TOUBRO 3-35

3.4 Control Circuit Connections:
SICs & SIC Bridge

U-POWER Omega System of ACB’s Secondary
Isolating Contacts (8) facilitate Control circuit wiring
with following features,
 Cradle SIC block slot & each breaker SIC slot is

pre-defined and marked for specific connections
(Ref. page 3-37).
 Breaker is supplied with SIC as per the order

configuration. Quick and Easy Control wiring
 Every accessory comes pre-wired with breaker

SICs .SIC location is printed on the wire for easy
identification.
 Breaker SIC are click-fitted and hence, require no

tools for fixing. Cradle SIC block is mounted with a
screw driver. Tip width 3 mm
Ensure lug orientation
 SICs offer screwless wire connections, by simply Strip Conductors with serrations on top
using a connector as shown in the diagram.
 SICs can independently accept 2 wires for ease of

8mm
terminating multiple wires. Wire specifications:
Min 0.75 mm2 & Max 2.5 mm2.
 After termination, control wires can be routed

through guides provided in the cradle side plates.
Wire bunch to be routed properly to avoid

CAUTION interference with Door Interlock (40), if installed. Routing Control wires
Position Indication:
1
2
3
4
5
6
7
8
Disconnected Test Connected
1 All position SIC 5 Test position SIC

2 Connected & Test position SIC 6 Additional Test position indication
3 Connected position SIC 7 Disconnected position SIC
4 Additional Connected position indication 8 Additional Disconnected position indication
LARSEN &TOUBRO 3-36

Control Termination:
For UW-MTX1.0/1.0G/1.5G/2.5/2.5G/3.5/3.5EC
For URM / SRM
only one can be used
Closing X=111/121
Release Common X1= 112/122
Fault X2 = 114/124
# Indication
5 6m Remote
1m Reset
Electrical Aux. Aux. Aux. Aux. Under Ready
Charging Contact Contact Contact Contact Voltage to
Device # “NC” “NC” Release # Close Protection &
“NC” “NC”
2 3 3 3 3 4 1m Control
Electrical
Aux. Aux. Aux. Aux. Shunt Position Unit
Charging 1
Contact Contact Contact Contact Rel. # Indication
Indication
“NO” “NO” “NO” “NO” & “NO” 8e
2m 3 3 3 3 6
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
}
11
31
21
V1
42
41
43
44
X
D-
12
13
14
24
32
23
V3
V0
A1
22
34
V2
33
D+
D1
C1
A2
C2
N1
D2
N2
X1
Z-L
X2
AL-
C-L
CN
131
Z-H
134
101
AL+
132
AS-
C-H
104
102
RR-
AS+
C-G
M-G
RR+
EC1
TST
TCS
DCN
EC2
CMN
CH1
CH2
Legend
Control
circuit
equipment
Ref. No.
LARSEN &TOUBRO
The above diagram gives a generic conguration for control termination on the breaker. For specic details, refer Connection diagram
(pages 3-38 to 3-44) specic to the P&C unit installed in the breaker.
3-37
# For using electrical accessories with dc Control Supply, it is recommended to connect D1/A1/C1 to +ve and D2/A2/C2 to -ve.
# m indicates micro switch
Connection Details
(UW-MTX 1.0)
41
21
31
11
33
43
A1
D1
13
23
N R Y B
C1
CN
134
TST
RR+
132
122
112
124
104
114
102
CH1
EC1
DCN
TCS
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
EC AX AX AX AX UR CR SR/SRW RR
CFM PI
UW-MTX 1.0
.4
.4
.4
.4
.2
.2
.2
.2
LOAD
34
44
EC2
D2
CH2
22
12
14
CMN
24
A2
C2
32
42
RR-
111
121
131
101
Main Circuit Protection & Control Unit Electric Spring U/V Closing Shunt Common Ready
U/V Fault Signal Electrical
Charging Charge Release Release Release Fault to /Shunt Trip Signal Position Remote
Reset
Device Indication (only one can
Indication Close Indication
be used)
Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e
LARSEN &TOUBRO
3-38
Connection Details
(UW-MTX 1G)
41
21
31
11
33
43
A1
D1
13
23
N R Y B
C1
CN
134
TST
RR+
132
122
112
124
104
114
102
CH1
EC1
DCN
TCS
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
CFM PI
UW-MTX 1G
.4
.4
.4
.4
.2
.2
.2
.2
N1
N2
LOAD
34
44
EC2
D2
22
12
14
CMN
24
A2
C2
32
42
RR-
CH2
111
121
131
101
Reset
be used)
Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e
N1, N2 :External Neutral CT
LARSEN &TOUBRO
3-39
Connection Details
(UW-MTX 1.5G)
41
21
31
11
33
43
A1
D1
13
23
N R Y B
C1
CN
134
TST
RR+
132
122
112
124
104
114
102
CH1
EC1
DCN
TCS
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
CFM PI
UW-MTX 1.5G
.4
.4
.4
.4
.2
.2
.2
.2
N1
N2
LOAD
34
44
EC2
D2
22
12
14
CMN
24
A2
C2
32
42
RR-
CH2
111
121
131
101
Reset
be used)
Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e
N1, N2 :External Neutral CT
LARSEN &TOUBRO
3-40
Connection Details
(UW-MTX 2.5)
41
21
31
11
33
43
A1
D1
13
23
N R Y B
C1
CN
134
TST
RR+
132
122
112
124
104
114
102
AL+
CH1
AS+
EC1
DCN
TCS
ACB STATUS
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
CFM PI
UW-MTX 2.5
.4
.4
.4
.4
.2
.2
.2
.2
LOAD
34
44
EC2
D2
22
12
14
CMN
24
A2
C2
AL-
32
42
AS-
RR-
CH2
111
121
131
101
ACB STATUS
Reset
be used)
Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e
AS+, AS- : 24V DC Power Supply

AL+,AL- : TRIP ALARM +,TRIP ALARM- .
LARSEN &TOUBRO
This output can be connected
to 5V-30 V dc 150 mA Relay
or any other indicating device
which can give alarm for Short
3-41
circuit and Earth Fault trip.
Connection Details
(UW-MTX 2.5G)
41
21
31
11
33
43
A1
D1
13
23
N R Y B
C1
CN
134
TST
RR+
132
122
112
124
104
114
CH1
102
AL+
AS+
EC1
DCN
TCS
ACB STATUS
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
CFM PI
UW-MTX 2.5G
.4
.4
.4
.4
.2
.2
.2
.2
N1
N2
LOAD
34
44
EC2
D2
22
12
14
CMN
24
A2
C2
AL-
32
42
AS-
RR-
CH2
111
121
131
101
ACB STATUS
Reset
be used)
Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e
AS+, AS- : 24V DC Power Supply

AL+,AL- : TRIP ALARM +,TRIP ALARM- .
LARSEN &TOUBRO
This output can be connected
to 5V-30 V dc 150 mA Relay
or any other indicating device
3-42
circuit and Earth Fault trip.
N1,N2 : External Neutral C.T.
Connection Details
(UW-MTX 3.5)
N R Y B
41
21
31
11
33
43
A1
D1
13
23
C1
AS+
Z-H
CN
V3
V1
AL+
C-H
D+
M-G
134
TST
RR+
132
122
112
124
104
114
CH1
102
EC1
DCN
TCS
ACB STATUS
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
UW-MTX 3.5 CFM PI
.4
.4
.4
.4
.2
.2
.2
.2
N1
N2
LOAD
V2
V0
AL-
AS-
Z-L
34
44
EC2
C-G
D2
C-L
22
12
14
D-
CMN
24
A2
C2
32
42
RR-
CH2
111
121
131
101
ACB STATUS
Reset
be used)
Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e
AS+, AS- : 24V DC Power Supply D+ : MOD A

AL+ : TRIP ALARM+,TRIP ALARM- D- : MOD B
This output can be connected N1 : External Neutral CT
LARSEN &TOUBRO
to 5V-30 V dc 150 mA Relay N2 : External Neutral CT
or any other indicating device Z-L : ZSI CAN-Low
Z-H : ZSI CAN-High
circuit and Earth Fault trip .
3-43
C-L : CAN-Low
C-H : CAN-High
M-G : MOD-GND
C-G : CAN-GND
V0,V1,V2,V3 :N ,R,Y,B, VOLTAGE I/P.
Connection Details
(UW-MTX 3.5EC/3.5H)
N R Y B
41
21
31
11
33
43
A1
D1
13
23
C1
AS+
Z-H
CN
V3
V1
AL+
C-H
D+
M-G
134
TST
RR+
132
122
112
124
104
114
102
CH1
EC1
DCN
TCS
ACB STATUS
.1
.2
.3
.3
.1
.3
.1
.3
.1
.1
UW-MTX 3.5EC/3.5H CFM PI
.4
.4
.4
.4
.2
.2
.2
.2
N1
N2
LOAD
V2
V0
AL-
AS-
Z-L
34
44
EC2
C-G
D2
C-L
22
12
14
D-
CMN
24
A2
C2
32
42
RR-
CH2
111
121
131
101
ACB STATUS
Reset
be used)
Ref. No. 1 2 2m 3 4 5 6 1m 7 4m/6m 8e
AS+, AS- : 24V DC Power Supply D+ : MOD A

AL+ : TRIP ALARM+,TRIP ALARM- D- : MOD B
This output can be connected N1 : External Neutral CT
to 5V-30 V dc 150 mA Relay N2 : External Neutral CT
LARSEN &TOUBRO
or any other indicating device Z-L : ZSI CAN-Low
Z-H : ZSI CAN-High
circuit and Earth Fault trip .
C-L : CAN-Low
3-44
C-H : CAN-High
M-G : MOD-GND
C-G : CAN-GND
V0,V1,V2,V3 :N ,R,Y,B, VOLTAGE I/P.
Section 4
System of ACB’s
Accessories: Features & Mounting
LARSEN &TOUBRO
a. Safety Shutter (39):
Function: To prevent inadvertent access to live terminals.
Features: One or individual pole can be padlocked during

maintenance.
Tools required: Screw Driver (Blade length 300 mm, Tip width 8 mm)
Installation: Remove bolt on the bottom cross component (36).

Click-t the shutter on the top cross component (37) and rex the bolt
on the bottom cross component. This process has to repeated for
each pole.
Safety Shutters are available for individual pole.
b. Door Interlock (40):
Function: Prevents opening of panel door in Connected & Test positions.
Features: It can be mounted on either side of the cradle and can be

converted for RHS hinge doors by simply relocating 2 components.
Tools required: Philip head Screw driver (Tip no.2), Ring spanner
(size 13)
Installation: Door interlock comes in 2 parts, one to be xed on the

cradle and the other on the panel door. Door interlock is mounted inside Converting Door-interlock for RHS hinge
the side plate of the cradle.
Cradle RH Side Plate

Section views
Cut-out for
Door Interlock
Assemble the Interlock as shown. Rest the rear end of the torsion Also assemble panel-door mounted
spring on the SIC bridge, as shown. part of door-interlock.
LARSEN &TOUBRO 4-1

c. Mechanical Interlock:
Function: Mechanical Interlock is used for interlocking breakers as per the desired control scheme.
Features: It can interlock upto 3 U-POWER Omega breakers of Fixed / Drawout / Mixed versions. The
breakers can be interlocked in Vertical or Horizontal configuration.
Possible mounting arrangements:

 
 
Cable length: 2 meters/3 meters/5 meters
min. radius of cable bend: 70mm
Type of Interlock Typical Circuit Interlocks possible Schematic diagram
Two Incomers A B
(2 I/C)
Three Incomers A B C
(3 I/C)
G
Two Incomers &
One Standby
A B C
(2 I/C + 1 S/B)
Two Incomers & C

A
One BusCoupler
(2 I/C +1 B/C) B
O - Breaker Open I - Breaker Closed
LARSEN &TOUBRO 4-2

Installation: Mechanical interlock can be mounted on right side of the breaker as follows,
Tools required: Screw Drivers (Tip widths 8 mm & 6 mm), Open spanner (10/11)
a. Mounting actuator
(Common for Fixed & Draw-out breakers)
Remove facia. Provide a cut in the facia Install the actuator on the main
along the guides shown inside the facia. shaft using 2 screws as shown.
b. Fixing the Mechanical Interlock plate Draw-out Breaker
Fixed Breaker
c. Making Cable connections d. Adjustments For 2I/C, 3I/C & 2I/C+1S/B:

i. Adjust the Screw (1) till Actuator link (2)
4 just touches Actuator on breaker (3).
1 ii. Tighten Nut & locknut (4).
3
2
For 2I/C+1B/C:
4 i. Adjust the Screw (1) till Actuator link (2) is
1 horizontal and is in lowermost position
ii. Tighten Nut & locknut (4).
CAUTION Mechanical Interlock, once installed, must be tested for

all possible combinations before actual operation.
LARSEN &TOUBRO 4-3

Mounting / Installing Cable Wires
Routing of cable should be with no slip arrangement.
Ensure no free hanging of cable wire. All cable wires should be

CAUTION supported appropriately & rigidly at required no. of locations.
Ensure cables are at safe distance (min 50mm) from live parts.
R>70mm
LARSEN &TOUBRO 4-4

d. Door Racking Interlock (26):
Function: To prevent Racking operation when Panel Door is open.
Tools required: Screw Driver (Tip width 5 mm / 3 mm) B
Installation:1) Insert lever ‘A’ in the slot on front bend of base Plate ‘F’.
S
2) Align Screw ‘S’ with the axis of NutInsert on Base plate. A
3) Press arm ‘B’ of the spring to trap against Screw
support ‘C’.
4) Tighten screw with the help of Screw Driver.
e. Safety Cover: 1
DETAILS OF HOLES TO BE
DRILLEDON PANEL DOOR
FOR REMOVABLE SAFETY
COVER
Function: To provide Ingress Protection.
30
30
Features: It can be mounted with Left Hinge / Right Hinge / Removable / Non- Ø5.3
removable combinations. 8 HOLES
396
300
300
Tools required: Screw Driver (Tip width 5 mm / 3 mm)
30
30
Installation: 1) Drill holes on Door as shown.
2) Assemble “Latching Bracket”, “Hinge A” & Hardware as shown.
29
29
3) Assemble “Locking Lever’, “Hinge B” & Hardware as shown 19.7
321 19.7
2 3 4
HINGE ‘B’
HINGE ‘A’
LOCKING
LEVER
LATCHING
BRACKET
OPERATION:-
In order to operate safety cover:
1) Close safety cover against bezel.

2) Trap Latching Lever against Latching bracket.
3) Rotate Latching Lever in order to lock it.
ROTATE LINK
TO LOCK
LARSEN &TOUBRO 4-5

f. Locking in All Positions (19/20):
Function: To prevent undesirable racking of
breaker Features: Castell / Ronis / Kirk / Profalux locks can
be used for interlocking with other electrical devices
Tools required: Screw Driver (Tip width 3 mm), in the control scheme.
Spanners (M4 & M6)
Installation:
Lock Type Lock Components for ‘Locking Arrangement’ Assembly on the Lock
Adaptor Actuator Arrester
Castell
Assemble Actuator on the Lock
Ronis
Assemble Adaptor, Actuator and hardware
Kirk
Profalux
Cradle offers provision for 2 locks,

where locks of different makes can
be installed, but for the same feature
i.e. either Locking in all positions or
Locking in Isolated position.
shown for assembly
1. Remove the Front Racking shield 2. Remove 3 bolts to take off cradle facia
4-6
3. Remove knock-out as shown.
4. Install lock assembly as shown
6. Fix arrester as shown
CAUTION Position locks, once installed, must be tested for desired

operation before commencing actual application.
g. Locking in Disconnected Positions (19/20):

Function: To prevent undesirable racking of breaker from disconnected
Position
Tools required: Spanner (M6)

Installation: This feature requires an additional assembly to be installed along
with Lock in All positions, as detailed above.
Locking in Disconnected position

1. Carefully compress the spring of assembly
permits rotation of Lock actuator
only in Disconnected position.
2. Place the assembly and fix using bolt. as shown.
4-7
Removing facia
Tools required: Screw Driver (Tip width: 8 mm)
12 OFF O
DISCHARGED
13
To avoid possibility of personal injury, ensure

accessories. CAUTION that before opening the facia, breaker is OFF
and Spring is discharged.
Facia can be easily removed only in fully drawn-out
(Maintenance) position, which ensures safety of
USERS and equipment.
Facia can be taken out by removing 2 screws This is true even for higher frame sizes,
(32) on either side of the facia. where side covers need not be removed for
taking out the facia.
After removing the screws on both sides, pull down Take out the facia by tilting it upwards as
the charging handle (14) half-way. shown.
4-8
Auxiliary Contact Undervoltage Closing Shunt
Block (3a) Release (4) Release (5) Release (6)
Common Fault
12 34 5 Indication
6
Several Breaker-mounted accessories are located on the
front top side of the breaker and have specific positions.
Undervoltage
release
controller (4c)
Operation
Undervoltage
Shunt Trip Counter (10)
Trip Indication
Indication
a. Auxiliary contact block UN-AX (3a):
Function: To reflect breaker ON/OFF state in the control circuit.
Features: Auxiliary contact block is a combination of 4 units of

1NO+1NC each.
Rated insulation voltage Ui: 400 V AC/DC
Rated operational voltage Ue: 400 V AC/DC
Switching capacity:
AC Ue upto 24V 110V 220/230V 400V
50/60 Hz. In (AC-12) 10A 10A 10A 10A
In (AC-15) 6A 6A 6A 4A
DC Ue 24V 48V 110V 220V
In (DC-12) 10A 8A 3.5A 1A
In (DC-13) 10A 4A 1.2A 0.4A
Refer section 7.2 for Ordering information of Auxiliary Contacts

Tools required: None
Installation: Auxiliary Contact block is located on the top plate. Slots 1-

3 and 5 are to be used for mounting 4 auxiliary contact blocks. 4th slot
is designated for routing control wires and 6th slot carried additional
auxiliary contact for shunt release circuit.
Click-fit the Auxiliary contact assembly in the specific slots on Top plate
as shown.
While making connections, refer wiring diagrams on pages 3-38 to 3-
44 in this manual. Use NO/NC contact numbers as specified in the
wiring diagram and NOT on the auxiliary contact units.
b. Shunt Release UN-SR (6):

Function: To trip the breaker from a remote location
Features: Available with the following control voltages,
Type Normal Voltage Short-time Power Operating
Consumption Limit
110, 220, 240, 415 Vac 50/60Hz C2
200 VA
UN-SR 24, 30, 48, 60, 110, 70-110%
0.5s
125/127, 220, 250 Vdc C1 TCS
UN-SRW 240, 415 Vac 50Hz 2300 VA

10-130%
(Wide band) 0.2s
Refer section 7.2 for ordering information of Shunt release.
U-POWER Omega’s Shunt Release (UN-SRW) has the widest band of

operation from 10% to 130%. This allows tripping of breaker, even in
case of a substantial dip in control supply voltage.
Installation: Drop fit the Shunt release in the assigned slot and slide
backwards to lock. Also, fix the pre-wired Auxiliary Contact Block.
4-9
c. Closing Release UN-CR (5):
Function: To remotely close the breaker.

A2
Features: Closing releases are available with the following control voltages,
Normal Voltage Short-time Power Operating Limit
Consumption
A1
110, 220,240, 415 Vac 50/60Hz
200 VA max. 0.5s 85 - 110 %
24, 30, 48, 60, 110,
125/127, 220, 250 Vdc
Refer section 7.2 for ordering information of Closing release.
U-POWER Omega’s Closing Release consists of an Electronic circuit to ensure

no watt loss, inspite of continuous power supply, thus saving energy.
Installation: Drop fit the Closing release in the assigned slot and slide
backwards to lock.
d. Undervoltage Release UN-UR (4):

Function: To trip the breaker in case of system voltage drop.
Features: Undervoltage releases are available with the following control voltages,
Type Normal Voltage Short-time Power Operating D2

Consumption Limit
D1
With/Without time 110, 240, 415 Vac 50Hz
delay UN-UR 110, 220, 240, 415 Vac 60Hz 200 VA max., 3s 85 - 110%
(Delay Setting-0,1,
3 & 5 sec) 24, 30, 48, 110, 220 Vdc
Refer section 7.2 for ordering information of Undervoltage release.
U-POWER Omega’s Undervoltage Release also employs Electronic circuit to save

energy.
Installation: Drop fit the Undervoltage release in the assigned slot and slide backwards UV Release
to lock. Similarly, click-fit the U/V controller (4c) as shown.
Breakers equipped with Undervoltage release cannot be normally closed unless the
release is energized.
In case of U-POWER Omega’s Undervoltage release, the release can be defeated by

pressing the latch as shown in adjoining diagram. This enables breaker closing , even
without control supply.
To return the release to normal state, energize the release and then disconnect the
control supply.
4-10
e. Electrical Charging Device UN-EC (2): To avoid possibility of personal injury,
CAUTION ensure that before opening the facia,
Function: To charge the main spring electrically. breaker is OFF and Spring is discharged.
Features:A manually charged breaker can be converted to

Electrical charging on site, by fixing the Electrical Charging
Device.
ECD is available with the following supply voltages,

Rated Voltage Power Operating
Consumption Range
110, 220, 240, 415 Vac 50/60Hz
300 VA max,
85 - 110 %
24, 30, 48, 60, 110, 125, 200, 250 Vdc
Refer section 7.2 for ordering information of Electrical Charging Device.
Tools required: Allen key (5 mm)

Align
Installation: On the ECD, turn the output shaft in anti-
clockwise direction till the slot is aligned with
corresponding position of charging shaft.
At this position, engage the output shaft of the ECD with

charging shaft of the breaker. Fix ECD on the breaker
using 2 allen screws at positions indicated by arrows.
f. Operation Counter (10):
Function: Operation counter counts number of ON/OFF operations seen

by the breaker.
Installation:
Hook the counter lug to the main shaft.
4-11
g. Common Fault Indication:
Function: To provide electrical indication of ACB tripping due to

Protection & Control Unit.
Installation: Click fit the assembly as shown
When ‘Auto Reset’ is installed, the Common

Fault indication will reset automatically.
h. Undervoltage & Shunt release Trip Indication:

Function: To provide electrical indication of tripping due to Undervoltage
release and Shunt release respectively.
Tools required: Screw driver (Tip width 8 mm) or Philip head (Tip No. 2)
Installation:
1. Remove Top plate by removing 2. Delatch Top-plate from spring

4 screws as shown
UV Release Shunt Release
Top-plate as seen from bottom
Click-fit Undervoltage release trip indication assembly as shown Click-fit Shunt release Trip Indication assembly
and route connecting wires as shown
4-12
After fixing accessories:
Accessories a-e & g-h

The above accessories (except F) are pre-wired with
Secondary Isolating Contacts (8b) to be fixed on breaker.
SIC positions are printed on the connecting wires and
SIC bridge.
Fixing Breaker SICs
Installation: Click-fit the breaker SICs in the respective

positions on the SIC bridge.
Also fix the cradle SIC block with screw at corresponding

positions.
Fixing Cradle SICs
Refer page 3-37 for connection details.
Accessories a-f
After fixing the above accessories, push out the

corresponding opaque plug on the facia from inside and
plug-in the transparent plug from outside.
i. Shroud for ON-OFF Buttons (11):
Function: To prevent unauthorized access to ON & OFF buttons.
Features: Push button cover enables padlocking and sealing of

ON/OFF buttons together or independently.
Tools required: Screw Driver (Tip width 3 mm)
Installation: For fitting the Push button cover, drill 2 holes of 3 mm

diameter in the facia at positions indicated and fix the push button
cover using 2 screws.
4-13
j. Locking ‘OFF’ Button (18):
Function: To prevent undesirable Closing of breaker. Features: It can accept Kirk/Castell/Profalux/Ronis

locks for interlocking with other electrical devices in the
Tools required: Screw Driver (Tip width 3 mm) control scheme.
Installation:
Lock Type Lock Components for ‘Locking Arrangement’ Assembly on the Lock
Actuator Lock plate Adaptors & Plugs
Castell
Assemble hardware on the Lock and tighten screw
Ronis
Assemble Adaptor and hardware
Kirk
Profalux
Remove knock-out and drill 2 holes Ensure that lock is in ‘Locked’ position.
(dia 7mm), at depressed locations Mount the lock using LOPB rivets
With lock in ‘Unlocked’ position,

Assemble nut and washer sets onto
the rivets to affix the same click-fit the actuator on the OFF button.
Refer section 6-7 for operation
4-14
Section 5
Protection & Control units

5.1 Identification
5.2 Protection Characteristics
5.1 Identification
UW-MTX1.0 UW-MTX 1G
UW - MTX1.0 Identification Label UW - MTX1G
Power ON LED
Fault Indication LEDs

}
BCD Switches
Query key Self Test key

5 4 3 2 1
1 2 3 4 5
TEST KIT BREAKER RATING

Breaker Rating Plug Test Kit Connector TEST KIT BREAKER RATING
UW-MTX 1.5G
UW-MTX 1.5G
UW - MTX1.5G
OLED Display
5 4 3 2 1
TEST KIT BREAKER RATING
5-1
5.1 Identification
UW-MTX 2.5 UW-MTX 2.5G
Identification Label
Power ON LED
OLED Display
Fault Indication LEDs
}
Navigation Keys Escape key
Query key Self Test key
UW-MTX 3.5 UW-MTX 3.5EC UW-MTX 3.5H
UW - MTX 3.5H
Test Kit Connector

Communication Module
Configurator
Metering Module
5-2
2.Feature List
Feature FEATURES/MODULE UW-MTX VERSIONS

no. SUPPORTED 1.0 1.0G 1.5G 2.5 2.5G 3.5 3.5EC 3.5H
1 Protections LSI LSIGN LSIGN LSI LSIGN LSIGN LSIGN LSIGN
2 Current Metering      
3 Voltage Metering *  
4 THD & I harmonic Metering 
5 Trip records     
6 Event records    
7 Additional protections   
8 Power Metering *  
9 Maximum Demand *  
10 Reverse Power *  
11 Trip Circuit Supervision * * *
12 Earth Leakage * * *
13 Restricted Earth Fault * * *
14 Digital Input Output * * *
15 Analog Output * * *
16 Relay * * *
17 Zone Selective Interlock * * *
18 Configurator (Smart Card) * * *
19 Temperature Module * * *
20 Modbus *  *
21 Profibus * * *
22 Zig-bee * * *
Metering display of UW-MTX1.5G/2.5/2.5G/3.5/3.5EC/3.5H P&C Unit
Parameter Screen abbreviation Details

I1,I2,I3,IN,Ig Phase, Neutral and Earth
IΔ, IREF Earth Leakage,Restricted EF Current
Current
~ Imax Maximum running current per phase
% Load Percentage Loading per phase
Avg.I Average phase current
**THD current % R, Y, B -Phase
**I1, I2, I3 harmonics Upto 13th harmonic
V1,V2,V3 Phase-Neutral voltage
Max V Maximum voltage per phase
# V12,V23,V31 Ph-Ph Voltage
Voltage
Max V12,V23,V31 Maximum Ph-Ph Voltage
Avg. Vp-p Average Ph-Ph Voltage
Avg Vp-n Average Ph-N Voltage
#
Frequency F System Frequency
Power Factor # P.F. System Power Factor
W Active power per phase and total (kW)
#
Power VAr Reactive Power per phase and total (kVAr)
VA Apparent Power per phase and total (kVA)
Wh Active Energy per phase and total (kWh)
Energy # VArh Reactive Energy per phase and total (kVArh)
VAh Apparent Energy per phase and total (kVAh)
Wh Active Energy(kWh)
#
Max Demand VArh Reactive Energy (kVArh)
VAh Apparent Energy (kVAh)
^
Temperature ø Temperature per phase (˚C)
~ UW-MTX1.5G gives only I1, I2, I3, In, Ig current metering.

* Features/Modules available as optional
# Requires Metering module
^ Requires TM Module.
** only in UW-MTX3.5H
5-3
5.3 Detailed Overview
Protection Settings for UW-MTX1.0/1G/1.5G
Parameter UW-MTX1.0 UW-MTX1G UW-MTX1.5G Factory Settings

Protection: Enable/Disable    Enable
Pick-Up (Ir)=In x …for I 2 T OFF- .4-.5-.6-.7-.8-.85-.9-.95-1 1
Overload (Phase) Delay (tr) in s 10 .5-1-2-4-6-12-18-24-30 12
Pre-alarm 0.9Ir (fixed) -
Thermal Memory ON/OFF    OFF
Protection: Enable/Disable -   Disable
Pick-Up IN= Ir x … - 50%-100%-150%-200% Disable
Overload (Neutral)
Pre-alarm - 0.9Ir (fixed) -
Delay (tr) in s - Same as Overload Phase -
Protection: Enable/Disable x x x Enable
I2T ON/OFF    OFF
Short Circuit Pick - Up, Is = In x … 0.6-1-1.5-2-3-4-6-8-10-12 6In
Delay (ts) 20-100-200-300-400 ms 400ms
Pre-alarm 0.9In (fixed) -
Protection: Enable/Disable    Disable
Instantaneous
Pick -up (Ip)=In x… OFF-1.5-2-3-4-6-8-10-12-15 10 In
Protection: Enable/Disable -   Disable
Earth Fault I2T: ON/OFF -  OFF

Pick- Up(Ig)= In x… - OFF-.2-.3-.4-.5-.6 .6In
I2T OFF (tg) - 0.1-0.2-0.3-0.4-1 1
2
I T ON (tg) - 0.1-0.2-0.3-0.4 -
Pre-alarm - 0.9In (fixed) -
Breaker Rating Plug Settings for UW-MTX1.0/1G/1.5G
BREAKER DIP SWITCH In SETTING I-FRAME SETTING

RATING REPRESENTATION
1 2 3 4 5
400
630 800
800
1000
1250 1600
1600
ON
2000 OFF
2500 3200
3200 Note: This symbol indicates that DIP Switch is ON and indicates that DIP Switch is OFF.
2000 Mismatch between actual breaker rating and setting on

the P&C unit will result in error in Protection
2500 CAUTION Parameters & current measurement displayed .
4000
3200
4000
5000
6300
6300
5-4
Protection Settings for UW-MTX2.5/2.5G/3.5/3.5EC/3.5H
Parameter UW-MTX2.5 UW-MTX2.5G UW-MTX3.5 UW-MTX3.5EC UW-MTX3.5H Factory Settings

Protection: Enable/Disable      Enable
4
Pick-Up (Ir)=In x …for I 2 T, I T, SI, LI / VI Curves 0.4 to 1 In in steps of 0.05 1 (I2T)
Overload (Phase) Delay (tr) in s 0.5-1-2-4-6-12-18-24-30 12
Pre-alarm 0.5 to 0.95 in steps of 0.05xIr 0.5Ir
Thermal Memory ON/OFF      ON
Protection: Enable/Disable x     Disable
Overload (Neutral) Pick-Up IN= Ir x … - .5 to 2 in steps of .5 Disable
Pre-alarm - .5 to .95 in steps of .05xIr -
Delay (tr) in s - Same as Overload Phase -
Double S/C ON/OFF      OFF
2
I T ON/OFF      OFF
Pick-Up Lo, Is= In x … 0.6 to 12 In in steps of 0.05 6 In
Short Circuit Pick-Up Hi, Is= In x… 0.6 to 12 In in steps of 0.05 6 In
Delay Hi (ts) 20-100-200-300-400 ms 400 ms
Delay Lo (ts) 20-100-200-300-400 ms 400 ms
Pre-alarm 0.5 to 0.95 in steps of 0.05xIs 0.5Is
Cold Pick-Up: ON/OFF      OFF
Cold Delay 100 ms to 10s in steps of 100ms 1s
Protection: Enable/Disable x x    Disable
Direction:Top / Bottom - -    -
2
I T: ON/OFF - -    -
Directional SC Pick - up (Is) : In x… - - 0.6 to 12 In in steps of 0.05 -
Delay (ts) - - 20-100-200-300-400 ms -
Pre-alarm - - 0.5 to 0.95 in steps of 0.05xIs -
Cold Pick - Up: ON/OFF - -    -
Cold Delay - - 100 ms to 10s in steps of 0.05xIs -
Instantaneous
Pick - up (Ip)=In x… 1.5 to 10 in steps of 0.1 ; 10 to 15 in steps of 1 10 In
Protection: Enable/Disable x     Disable
I2T: ON/OFF -     -
Pick-Up (Ig) = In x… - 0.2-0.3-0.4-0.5-0.6 -
I2T OFF (tg) - 100ms to 1 s in steps of 100 ms -
Earth Fault I2T ON (tg) - 100-200-300-400 ms -
Pre-alarm - 0.5 to 0.95 in steps of 0.05xIg -
Cold Pick-Up: ON/OFF -     -
Cold Delay - 100ms to 5 s in steps of 0.1s -
Mode: Trip/Alarm/Both -     -
2
I T:OFF/ON - -    -
Pick-Up (Ig) = In x… , - - 0.1 to 0.6 in steps of 0.1 -
Restricted EF I2T OFF (tg) - - 100 ms to 5 s in steps of 0.1s -
2
I T ON (tg) - - 100-200-300-400 ms -
Pre-alarm - - 0.5 to 0.95 in steps of 0.05xIg -
Cold pick-Up:ON/OFF - - 60 ms to 10 s in steps of 20ms -
Mode: trip/Alarm/Both - -    -
Pick-Up (IΔ) - - 0.3 to 30A in steps of 0.1 A -
Earth Leakage
Delay - - 100-200-300-400-500 ms -
Mode: Trip/Alarm/Both - -    -
Pick-Up = Ir x… - - 0.2 to 0.8 in steps of 0.05 -
Under Current
Delay - - 1 to 255 s in steps of 1 s -
Pick- Up = In x… - - 10 to 97%in steps of 5% -
Current Unbalance
Delay - - 500 ms to 60s in steps of 0.5s -
Pick up (Vs) =Vn x … - - 0.7 to 0.95 in steps of 0.01 -
Under Voltage Delay - - 100 ms to 5s in steps of 100 ms -
Vs reset - - 1.01 to 1.04 xVs -
5-5
Parameter UW-MTX2.5 UW-MTX2.5G UW-MTX3.5 UW-MTX3.5EC UW-MTX3.5H Factory Settings

Over Voltage Pick-Up (Vs)= Vn x… - - 1.05 to 1.5 Vn in steps of 0.01 -
Delay - - 100ms to 5s in steps of 100ms -
Vs reset - - 0.95 to 0.99 Vs in steps of 0.01 -
Pick- Up (Vs) = Vn x… - - 5 to 20% in step of 1% -
Voltage Unbalance Delay - - 500ms to 60 s in steps of 0.5s -
Pick-Up(Vs)=Vn x… - - 0.15/0.2/0.25/0.3/0.4 -
Residual Voltage Delay - - 100ms to 5s in steps of 0.1s -
Pick-Up (Fn) - - 45-50 Hz in steps of 0.1Hz -
Under Frequency Delay - - 1-30 s in steps of 0.1s -
Reset Freq - - 1.01 to 1.05 Fn in steps of 0.01 -
Pick-Up (Fn) - - 50-55 Hz in steps of 0.1 Hz -
Over Frequency Delay - - 1-30 s in steps of 0.1s -
Reset Freq - - 0.95 to 0.99 Fn in step of 0.01 -
Pick - Up = Pn x… - - 0.05 to 0.4 in steps of 0.01 -
Rev Power
Delay - - 100ms-20s in steps of 0.1s -
Pick- Up = Pf x… - - 0.5 to 0.99 in steps of 0.01 -
Leading PF
Delay - - 1/2/3/4/5 s -
Pick - Up = Pf x… - - 0.5 to 0.99 in a steps of 0.01 -
Lagging PF
Delay - - 1/2/3/4/5 s -
Type - - Deliver/Receive -
MD Active
Pick-Up = En x… - - 0.4 to 1 in steps of 0.01 -
MD Reactive
Pick - Up= En x… - - 0.4 to 1 in steps of 0.01 -
MD Apparent
Pick-Up=En x… - - 0.4 to 1 in steps of 0.01 -
Phase Sequence Delay - - 100ms to 5s in steps of 100ms -
Bkr Failure Protection: Enable/Disable x x    Disable

Delay - - 50 ms to 2 s in steps of 0.05 s -
Trip Records Last 5 Records      -
Display OLED display -
Communication Module Modbus/Profi bus/Zig-bee Modules - - *  * -
Query      -
Supplimentary Module Relay,DIO,Analog,ZSI,EL,REF,TM,TCS - - * * * -

Time based set group      -
Test kit connectivity      -
AUX supply(24V DC)      -
5-6
Protection Characteristics
2
Overload I T (for UW-MTX1.0)
10000
ĈĆĆĆĆ
1000
ĈĆĆĆ
100
ĈĆĆ
Trip Time (s)
10
ĈĆ
Tolerance
Trip Time: ±20%
10s
1Ĉ
0.1
ĆBĈ
1.2 2 3 4 5 6 7 8 9 10
Current Multiples (x Ir)
5-7
2
Overload I T (for MTX1G/1.5G/2.5/2.5G/3.5/3.5EC/3.5H)
10000
ĈĆĆĆĆ
1000
ĈĆĆĆ
100
ĈĆĆ
Trip Time (s)
30 s
ĈĆ
10 24 s
18 s Tolerance
Trip Time: ±20%
12 s
6s
4s
1Ĉ
2s
1s
0.5 s
0.1
ĆBĈ
1
Ĉ 1.2 Č2 Ċ3 Ç4 D
5 Ď
6 Đ
7 Ð
8 E9 10
ĈĆ
5-8
4
Overload I T for (UW-MTX2.5/2.5G/3.5/3.5EC/3.5H)
ĈĆĆĆĆĆ
100000
10000
ĈĆĆĆĆ
1000
ĈĆĆĆ
(s) (s)
ĈĆĆ
100
TimeTime
Trip Trip
10
ĈĆ
30 s
24 s
18 s
12 s
1Ĉ
6s
4s
2s
Tolerance
1s
ĆBĈ
0.1 Trip Time: ±20%
0.5 s
ĆBĆĈ
0.01
1
Ĉ 1.2
1.2 2 3 4 55 6 77 88 99 10
10
5-9
Overload SI (for UW-MTX2.5/2.5G/3.5/3.5EC/3.5H)
ĈĆĆĆĆ
10000
1000
ĈĆĆĆ
100
ĈĆĆ
(s) (s)
Time
Time
30s
Trip
24s
Trip
18s
12s
10
ĈĆ
6s
4s
2s
Tolerance
Trip Time: ±20%
1Ĉ 1s
0.5s
0.1
ĆBĈ
1 1.2 2 3 4 5 6 7 8 9 10
Current Multiples (xIr)
5-10
Overload LI/VI(for UW-MTX2.5/2.5G/3.5/3.5EC/3.5H)
10000
ĈĆĆĆĆ
ĈĆĆĆ
1000
100
Trip Time (s)
ĈĆĆ
30s
Trip Time (s)
24s
ĈĆ
10 18s
12s
6s
4s
2s
1Ĉ
Tolerance
Trip Time: ±20%
1s
0.5s
ĆBĈ
0.1
1 1.2 2 3 4 5 6 7 8 9 10
5-11
Short Circuit I2T ON(for UW-MTX1.0/1G/1.5G/2.5/2.5G/3.5/3.5EC/3.5H)
10000
ĈĆĆĆĆ
1000
ĈĆĆĆ
0.6 12
100
ĈĆĆ
Trip Time (s)
10
ĈĆ
Trip Time (s)
1Ĉ
0.4
0.3
0.2
ĆBĈ
0.1
0.1
0.02
ĆBĆĈ
0.01
ĆBĆĈ 0.1
ĆBĈ 1Ĉ ĈĆ
10 DĆ
50
Current Multiples (x In)
5-12
Short Circuit I2T OFF(for UW-MTX1.0/1G/1.5G/2.5/2.5G/3.5/3.5EC/3.5H)
ĈĆĆĆĆ
10000
ĈĆĆĆ
1000
0.6
ĈĆĆ
100
0.6 12
Trip Time (s)
ĈĆ
10
Trip Time (s)
1Ĉ
0.4
0.3
0.2
ĆBĈ
0.1 0.1
0.02
ĆBĆĈ
0.01
0.1
ĆBĈ Ĉ1 ĈĆ
10 D
50Ć
5-13
Instantaneous (for UW-MTX1.0/1G/1.5G/2.5/2.5G/3.5/3.5EC/3.5H)
100
ĈĆĆ
ĈĆ
10
Trip Time (s) Trip Time (s)
1.5 15
1Ĉ
ĆBĈ
0.1
0.01
ĆBĆĈ
ĆBĆĈ
0.01 ĆB
01Ĉ Ĉ1 ĈĆ
10
5-14
Earth Fault I2T ON (for UW-MTX1G/1.5G/2.5G/3.5/3.5EC/3.5H)
ĈĆĆĆĆ
10000
ĈĆĆĆ
1000
0.2
0.3
ĈĆĆ
100
0.4
0.5
Trip Time (s)
0.6
0.8 2.4
ĈĆ
10
Trip Time (s)
1Ĉ
0.4 s
ĆBĈ
0.1 0.1 s
0.01
ĆBĆĈ
0.8 2.4
ĆBĆĈ 0.1
ĆBĈ Ĉ1 ĈĆ
10 DĆ50
5-15
2
Earth Fault I T OFF(UW-MTX1G/1.5G/2.5G/3.5/3.5EC/3.5H)
ĈĆĆ
100
0.2 0.6
ĈĆ
10
Trip Time (s)
Trip Time (s)
1
1Ĉ 0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
ĆB
0.1Ĉ
0.01
ĆBĆĈ
ĆBĈ
0.1 Ĉ1 ĈĆ
10 DĆ
50
5-16
Section 6
Putting System Of
Breakers in Operation
6.1 Re-loading in panel
6.2 Checking ON-OFF operation
6.3 Testing
6.4 Setting P&C unit
6.5 Trip simulation of P&C unit
6.6 ACB’s in Connected
6.7 Securing
6.1 Re-loading in panel:
6-1
6.2. Checking ON-OFF Operation:
Initially, the Breaker is OFF O and Spring is DISCHARGED
Charge the Main spring through multiple (seven) strokes

of charging handle (14).
Now the breaker is OFF O and spring is

CHARGED
Push ‘ON’ button (11b) to close the breaker.
I
DISCHARGED
Now, the breaker is ON and spring has
In this situation, spring can be charged again for next

operation.
Breakers equipped with Undervoltage release (4)

cannot be normally closed unless the release is
energized. U-POWER Omega’s Undervoltage release has
a special feature, by which one can still check the
operation. (Ref. Page 4-10 for details)
Push ‘OFF’ button (11a) to trip the breaker.

DISCHARGED
Now, the Breaker is OFF O and Spring is
6-2
6.3 Testing (Control circuit & Interlocks):
(if breaker is equipped with accessories)
• Ensure that Breaker is in Test position, so that the Control circuit is

connected and Main circuit is disconnected.
• Trace the Control circuit wiring based on panel wiring diagrams given by the
panel builder and breaker connections given on pages 3-37 to 3-44.
• Based on the accessories fitted on the breaker, carry-out the following tests,
• If breaker is equipped with Electrical Charging Device UN-EC (2), main spring
will get charged as soon as breaker reaches ‘Test’ position and Control supply
is switched ON. If breaker is not equipped with Electrical Charging Device,
charge the spring manually.
• If Undervoltage release UN-UR (4) is installed, but not energized, it will not
allow the breaker to Close. However, you can continue the testing by defeating
the Undervoltage release (Ref. Page 4-10)
• Ensure that all arc chutes are fitted and secured properly.
• Give supply to Closing release UN-CR (5) to close the breaker. In case not
equipped with closing release, manually close the breaker by pushing the ON
button (11b).
• Trip the breaker by giving supply to Shunt release UN-SR (6). In case not
equipped with shunt release, manually trip the breaker by pushing the OFF
button.
• After tripping through Shunt release, also check tripping through Undervoltage
release, if it is energized.
• After checking the voltmetric releases, verify the functioning of other electrical
interlocks and indications wherein breaker’s auxiliary contacts or SICs are
used.
• Also, verify the Mechanical/Key interlocking of U-POWER Omega with other

breakers / electrical devices in the scheme.
6-3
6.4 Configuring P&C Unit
Configuring UW-MTX1.0/1G/1.5G
Tools required: Screw Driver (Tip width 3 mm) T

?
P&C Units type UW-MTX1.0/1G/1.5G are pre-

configured to default factory settings (ref. page 5-4).
The settings can be changed to your system
requirements, using the BCD switches as shown
below with Breaker rating (In) of 1600A Open the release cover
Protection Settings Description
Overload PICK-UP (Ir) DELAY (Tr)(s) Ir is now set at 0.5x1600 i.e. 800A, with Overload delay (Tr)
OFF 0.5
1.0 0.4 1 set for 18 seconds.
0.95 0.5 30 2
0.9 0.6 24 4
0.85 0.7 18 6
0.8 x In 12 @ 6 x Ir
Short Circuit PICK-UP (Is) DELAY (Ts)(ms) With knob at 4, Is is set at 4x1600 i.e. 6,400A. For this
10
0.6
1 400
20
100 ON
I2 t setting, select suitable time delay in ‘I2t OFF’ mode.
9 1.5 300 200
2 200 300
‘I2t ON’ mode offers inverse characteristics to help co-
8
I2 t 100
ordinate with fuses (refer page 5-12).
6 3 400
4 x In OFF 20 @ 10 x In
Instantaneous PICK-UP (Ip)

1.5
OFF 2
12 3 With knob at 5, Ip is set at 5x1600 i.e. 8,000A.
10 4
8 5
6 x In
With knob at 0.2, Ig is set at 0.2x1600 i.e. 320A. For this

PICK-UP (Ig) DELAY (Tg)(s)
Earth Fault 0.2 OFF
0.1
2
I t
ON
setting, select suitable time delay.
1.0
0.6 0.3 0.4 0.2 ‘I2t ON’ mode offers inverse characteristics to help co-
0.3 0.3 ordinate with fuses (refer page 5-15).
0.5 0.4
2
I t 0.2
0.1
0.4 Note: Only in UW-MTX1G & 1.5G
x In OFF @ 4 x Ig
Thermal THERMAL
REFLECTIVITY
Reflectivity ON ON N1 N2
Activate Thermal Reflectivity, if the breaker is required to

respond progressively faster for recurrent faults in Overload
OFF OFF zone.
NEUTRAL PROTECTION
To activate Neutral overload protection, set the dip switch to

Neutral THERMAL
REFLECTIVITY
‘ON’ position and select the Neutral rating as shown in table .
Protection ON ON N1 N2
Neutral
N1 N2 This symbol indicates
Protection
that the switch is ON.
50%
OFF OFF 100% Note: Only in UW-MTX1G & 1.5G
NEUTRAL PROTECTION 150%
200%
NOTE: UW-MTX1.0 has fixed delay of 10s for Overload protection.
6-4
6.4 Configuring UW-MTX2.5/2.5G/3.5/3.5EC
1. System Settings
Setting Breaker Rating (UW-MTX-2.5/2.5G/3.5/3.5EC):
Follow the mentioned steps for configuration of breaker rating
Current Menu Settings Password

I1 : 0A Settings Config Mode
I2 : 0A View Records View Mode ****
I3 : 0A Metering
Press “SEL” key in the Select “Settings” by Select “Config” Mode” Enter the password “0000”
overlay SEL key (Factory set: default)
Password Config Mode MTX Unit System Settings

0 1 2 3 MTX Unit Protection Frequency : 50Hz
4 5 6 7 Configurator System Settings I - Frame : 1600A
8 9 Modbus Unit Settings In : 1600A
Select “MTX Unit” in Config Select “System Settings”

Mode
I-frame and In values shall be programmed as per following look-up table.
Breaker Breaker I-Frame In in A

Frame rating(A) in A
Size
1,2,3 400 800 400
630 630
800 800
1,2,3 1000 1600 1000

1250 1250
1600 1600
1 2000 3200 2000
2500 2500
3200 3200
2,3 2000 4000 2000

2500 2500
3200 3200
4000 4000
3 5000 6300 5000

6300 6300
Save Settings ?
Rest of the parameters under System settings should be set in same manner.
After programming the settings, press  key to escape from menu and
Yes No confirm the changes in Save Settings.
Note: To apply any parameter change in System settings in P&C unit , reset the power supply
once settings are saved.
6-5
2. Unit Settings
Unit settings can be programmed following menu navigation Sequence given below
I1
I2
I3
Current
: 0A
: 0A
: 0A
Menu
Settings
View Records
Metering
Settings
Config Mode
View Mode
Password
**** 
Select “Settings” by Select “Config” Mode” Enter the password “0000”
Press “SEL” key SEL key (Factory set: default)
Password Config Mode MTX Unit

0 1 2 3 MTX Unit Protection
4 5 6 7 Configurater System Settings
8 9 Modbus Unit Settings
Select “MTX Unit” in Config Select “System Settings”
Mode
Parameters under unit settings are listed below:
Date & Time :Current date & time to be entered. Helpful for fault history time stamping.
Communication :Total 126 Device Ids are provided along with Parity option, Baud Type,
Baud rate with wide range up to 19.2kbps.
Event Recorder :To capture an event viz alarm, pick-up, trip ,module connect/disconnect
and maintenance.
Max Demand :Maximum demand of energy integration and refreshing interval can be
selected.
Settings P/W: :The factory default settings password is “0000” which can be modified
to new password by user.
Command password :The factory default command password is “0000”. This password is valid for
following commands enlisted in “Restore settings” menu, namely
Maint. operation ,Clear MD ,Set Group ,Factory Setting, Clear Max I, Clear
Max V, Clear Energies and Earth Fault test of the P&C Unit. It is configurable.
Contrast :Screen contrast can be adjusted.
Auto set GRP: :As per the factory load requirements, protections can be configured using
time based set groups. Active set group will switch over to dormant set group
after the set time elapsed.
Maintenance :This is password protected. Breaker Installation date shall be programmed

by the service engineer.
Day Light Saving :Day light saving can be programmed through this option. Enable the
Day light saving option, using “DST Mode” Enable and set the Start
and End DST dates and the time which is required to add.
6-6
3. Protection
Set the protection settings as per the following menu navigation Sequence.
Current Menu Settings Password

I1 : 0A Settings Config Mode
I2 : 0A View Records View Mode ****
I3 : 0A Metering
Press “SEL” key in the Select “Settings” by Select “Config” Mode” Enter the password “0000”
overlay SEL key (Factory Set: default)
Password Config Mode MTX Unit Protection

0 1 2 3 MTX Unit Protection Set Group 1
4 5 6 7 Configurater System Settings Set Group 2
8 9 Modbus Unit Settings
Select “MTX Unit” in Config Select “Protection” Select desired set group
Mode as active.*
Set Group 1 * Two interchangeable protection set groups are provided to meet different load
requirements in plant.
I Protection Set group 1 is Default active Set group. Time based set group can be programmed
V Protection through “AUTO SET GRP”.
Freq Protection
Protections under I- protection:
Overload :It’s a protection against over current. The characteristics provided are I2t, I4t
LI, SI, VI with Thermal memory. Thermal memory help to reduce the trip time of the
unit in case of recursions of overload.
Short Circuit :Excessive currents though the conductors can cause circuit damage ,fire ,explosion .
This protection prevents such conditions.
Directional SC :The protection is a short circuit protection with the ability to recognize the direction of the
phases current during the fault period. The current direction makes it possible to determine
whether the fault is on the supply or load side of the circuit-breaker. Particularly in ring
distribution systems, this makes it possible to identify and disconnect the distribution
feeder where the fault has occurred, whilst keeping the rest of the system running.
Instantaneous :This protection works as short circuit protection with no intentional time delay
which means release operates in 20milliseconds as soon as the fault current
exceeds the set pick-up.
Note: Refer UW-MTX Release manual for the programming of further protections in detail.
6-7
3. Protection....continued
Earth Fault :When fault current flows from phase to earth due to rupturing of insulation,
this can lead to arc flash events and electric shock. This causes more damage to
the distribution system. This feature provides protection against earth fault current.
Neutral Overload :This provides protection against neutral overload at 50%, 100% & 200% of rated
current. It follows overload characteristics.
Restricted EF :It works in the restricted zone of source side. It functions similar to normal earth
fault protection
Earth Leakage :Earth leakage current is harmful to human body. Sensing of fault current & communicating
occurrence of fault signal to the main release is being done by an earth leakage module.
Under current :Decrease in any phase current below threshold leads to under current.
Current Unbalance :It provides protection against any unbalance in phase currents .
Settings: Overload configuration:
Overload Overload Overload

Protection : Enable Protection : Enable Delay (tr) : 2s
O/L Char : I2T O/L Char : I2T Pre-alarm : 0.80Ir
Pick-up (Ir) : 1In Pick-up (Ir) : 1In Thm-mem : On
Enable O/L protection Select O/L char. from the Select delay from drop down list
drop down list.
Similarly set all protection parameters .
Save Settings ? After programming the settings, press  key to escape from menu and
confirm the changes in Save Settings. After doing all the settings Save the
Yes No Set Group by pressing the escape key . “Save in Progress” message
confirms the Set Group has saved.
6-8
Protections under V- protection:
Under voltage :When the voltage in one of the phases reduces than threshold, this
protection gets activated.
Over voltage :When the voltage in one of the phases increases above threshold, this
protection gets activated.
Voltage unbalance :Voltage unbalance creates damage to the distribution system. This protection
checks voltage unbalance in all three phases.
Residual voltage :Give protection against the residual voltage present in the system.
Protections under Freq- protection:
Under frequency
Over frequency
} applicable for both control frequencies 50Hz & 60Hz.
Protections under Power- protection:
Reverse power : When the direction of the total active power reverses to that of
the set direction, this protection gets activated. The direction of power depends on
that of the current flowing.
Leading PF : It checks whether the power factor is dropping down the set value when load is
capacitive.
Lagging PF : When the power factor for inductive load goes below the set value, this protection
gets activated. It’s important for any plant to maintain the power factor to unity.
Protections under other- protection:
MD active
MD reactive
MD apparent
} When max. demand of active, reactive & apparent power exceeds the set
value, then this protection gets activated.
Phase sequence :Mostly used for motor applications where phase reversal can be seen.
Breaker failure : In case if the breaker fails to open under fault condition (mechanism jam,
FSD malfunctions etc.) release issues one more trip command to FSD to operate
the breaker as per the set delay through this protection.
6-9
6.5 Trip Simulation of P & C Unit :
The Salient Features:
* Generation of 3 phase current & voltage test signal

(configurable Amplitude, frequency and Phase angles)
* Simulation Kit Active Mode (Powering of Release):
2 hours & stand by mode : 2 days
* Smart GUI with multi functional key operation
* Graphical display (OLED)
* Continuous battery monitoring feature
* CT Continuity test feature
* Memory card for data storage of test scripts
and records (extendable up to 32GB)
* Real Time Clock & Temperature sensing feature
* Dual Power ON - Battery or external supply
* Auto sensing of Release connectivity
Note: Refer UW-MTX Release manual for the programming of further

protections and Trip Simulation Kit for testing details.
6-10
6.6 U-POWER Omega ACB’s in Connected:
1. Rack-in U-POWER Omega from ‘Test’ to ‘Connected’ position
“Click”
5 6 “Click”
CONNECTED
TEST
c DISCONNECTED
b
a
Keeping the OFF button (11a) pressed, open the Rack-in the breaker to Connected position.
Racking Shutter (16). In case panel door is open, Two almost-simultaneous ‘Click’ sounds
also gently depress Racking Interlock (26). confirm ‘Connected’ position.
Carry-out Racking operation only Excessive forceful racking-in
CAUTION when Panel door is closed. CAUTION beyond Connected position may
lead to product damage.
2. Check tightness of Termination on U-POWER Omega and other link/busbars.
3. Complete other Commissioning activities.
4. Check LED indication on P&C unit:

Once breaker starts carrying current, check status of ‘POWER
ON’ LED in MTX1.0/MTX1G and OLED displaying
1.5G/2.5/2.5G/3.5/3.5EC. Blinking Green LED implies that the
P&C unit is healthy and is protecting your circuit.
UN-RS2GT
POWER
50% 60 70 80 90 100% ON
‘POWER ON’ LED and OLED display is OFF when there is x Ir
no/minimal current in the main circuit. PICK-UP (Ir) DELAY (Tr)(s) OVER
0.4 0.5 LOAD
1.0 0.5 30 1
Metering display: 0.6 24 2
0.7 18 3
Once breaker starts carrying current, UW-MTX units display 0.85 0.75 12 4
0.8 x In
current values in default metering screen. POWER ON
LED
UW-MTX units display current, Voltage, Frequency, PF, Power,

Energy, Max Demand, Temperatures values in auto scrolling
mode*.
Default current metering screen is shown as an example.1,2,3

represent R, Y, B phases respectively.
*depending on the configuration selected.
6-11
6.7 Securing your Breaker:
U-POWER Omega offers several security features to prevent unauthorized access and inadvertent operation.
ON-OFF Button padlocking (11):
To prevent unauthorized access, ON / OFF buttons

can be padlocked or sealed, together or individually.
Padlocking
both buttons
Locking any
one button
Sealing
Either/Both buttons
Sealing the Release cover (31):
Protection setting for Release can be secured using a

standard lead seal.
Smart Racking shutter padlocking (16a):
Tools required: Screw Driver (Tip width 3 mm)
To prevent inadvertent racking operation, smart racking

shutter can be padlocked, when breaker is in distinct
Service, Test or Isolated positions and racking shutter is
closed. Upto 3 padlocks can be used at a time.
Safety shutter padlocking:

USERS can padlock top or bottom part of the Safety shutter
to secure access to Line and/or load side.
Locking OFF button (18):

Breaker can be locked in ‘OFF’ condition to prevent unauthorized ‘ON’
operation. This feature is mainly used for interlocking with other breakers or
electrical devices in an electrical scheme.
Press the ‘OFF’ button (11a) and turn the key. When key is removed, the
breaker remains locked in OFF position. For switching the breaker ‘ON’,
reinsert the key & turn to release OFF button.
6-12
Section 7
Maintenance & Operations

7.1 Maintenance schedule & Operations
7.2 Accessories and Spares
7.1 Maintenance Schedule & Operations:
Regular maintenance of U-POWER Omega Series of breaker will help ensure proper operation,
reliable protection and enhanced product life.
• This device should be maintained by authorised qualified personnel only.

• Ensure that main and control supply is disconnected, before commencing any work on the
device.
CAUTION • Failure to meet the above precautions can lead to electrocution and result in serious injury /
death to personnel.
• It is recommended to call L&T’s Authorised Service Centre for servicing the breaker.
• After maintenance, in P&C unit (UW-MTX2.5/2.5G/3.5/3.5EC) give “Yes”command to the
“Maintenance” in “Restore Settings” .
Nature of
Schedule/Frequency Actions Reference
Maintenance
Routine Monthly Check LED indication on P&C unit 7.1a

Quarterly Self-diagnostic test of P&C unit 7.1b
Temperature check at termination 7.1c
Yearly Open & Re-close the breaker 7.1d
Rack-out & Rack-in the breaker 7.1e
Inspect Arc Chutes for erosion 7.1f
Inspect Contacts for erosion 7.1g
Trip simulation of P&C unit 6.5
1 Year or 500 operations (whichever
Greasing of Operating Mechanism 7.1h
is earlier)
Specific When P&C unit trips the breaker Identify the fault & Reset P&C unit 7.1i
When any Electrical accessory
Replace the specific accessory 7.1j
needs replacement
Inspect Arc Chutes for erosion & replace,
When breaker clears a major fault 7.1g
if required
Inspect contacts for erosion & replace 7.1g & 7.1k
Main Contacts, if required
In case of an abnormal external Inspect Jaw Contacts & replace, if required 7.1l
event, such as flashover in panel Inspect Cradle Terminals and replace, if
7.1m
required
On completion of Electrical life Replace all Arc Chutes 7.1f
Replace all Main Contacts 7.1k
7.1a Checking LED indication on P&C unit:

If ‘POWER ON’ LED is Blinking Green, it implies that the P&C unit
is healthy and is protecting your circuit. POWER ON
LED
If ‘ POWER ON’ LED is OFF when there is no/minimal current in
the main circuit.
7.1b Earth fault test of P&C unit(UW-MTX2.5/2.5G/3.5/3.5EC):

Tools required: Screw Driver (Tip width 6 mm max)
Remove cover of P&C unit and press ‘T’ button. Enter the Command
password (Default factory set password is “0000”).Unit issues trip in
EF and trip, E/F LED glows.
To reset the LEDs, again press the “T” button once the breaker is
closed and re-enter the password. This procedures verifies unit is
healthy to issue trip in Earth Fault.
7-1
Door Racking Interlock defeat (26):
Door Racking interlock prevents opening of smart racking
shutter (16) and thus, racking in/out of the breaker when
panel door is open.
U-power Omega ACB poles are equipped with an
indicator for contact condition.
7.1h Greasing of Mechanism:
Non-adherence to greasing schedule
Greasing schedule Mechanism : 1 Year or 500 operations, or using other-than-specified grease
whichever is earlier Grease to be used: MobilithSHC-100 of Mobill. may lead to malfunction.
Greasing schedule Cradle : 1 Year or 50 operations, whichever is
earlier Grease to be used: MobilithSHC-100 of Mobill. CAUTION Ensure that ACB is OFF and Spring is
Discharged, before commencing
The following components can be greased, without dismantling any greasing operation.
accessory or component, using a brush.
1 : Pole shaft bearing (all) 1 : Racking Screw
2 : Bearings (both sides of mechanism) 2 : Racking Cam & Drop Pin joint
3 : Cam Profile 3 : Base Plate
4 : Top surface of links (2) 4 : Rail Sliding surface on Side plate
5 : Top surface of link 5 : Racking Cam & Service Latch follower
6 : Rubbing surface of link 6 : Gear Teeth & Rack Slots
7 : Bottom & side Sliding Surfaces of Rails on Side Plate
8 : Service Latch on Side Plates
9 : Guiding surface of cradle SIC Bridge
8
2
1
7
3
6
Apply grease to the specified components at Simplified diagram for identification of Simplified diagram for identification of
rubbing surfaces components to be greased. components to be greased.
7.1i Fault identification and resetting:

Tools required: Screw Driver (Tip width 6 mm max)
Fault identification:
1) When P&C unit trips the breaker, a mechanical indication is

provided through popping-out of the red pointer at the upper end 1
of the unit.
With Auto reset feature, the pointer will reset automatically.

Normal Tripped
2) To identify the type of fault, open the P&C unit cover and press
‘Query’ button. The LED corresponding to the fault seen by the
breaker will glow. This local fault indication is independent of
auxiliary supply or batteries and is available to USERS for repeat
usage* after the fault.
3) Select versions of UW-MTX 2.5 & 2.5G (Ref. page 5-2) provide separate
remote indication of fault type, when auxiliary supply is available..
4
Reclosing the breaker:
4) After taking the necessary corrective action. Press ‘Clear’ button

to reset the fault indication.
Tripped Normal
5) For breakers with ‘Manual resetting mode’, push-in the red

pointer and fix the release cover back.
Now, breaker can be reclosed as per procedure given on page 6-2.
* Availability of indication depends on time elapsed after the

Fault and duration for which ‘Query’ button is pressed.
7-4
Fault diagnosis in UW-MTX1.0/1.0+/2.0/2.0+ Units
On pressing Query(”?”) button, the OLED screen indicates “Trip Info”

which includes cause, Date and time of the fault.
P&C unit stores 5 Trip Records and 10 Event records which can be read
when auxiliary supply(24 dc) is present. Trip Record contains current, voltage
frequency levels of the system when the fault occured. Event Record records
the events like pick-up,alarm and trip.
After removing facia Pull out the specific breaker SIC

access breaker SIC from the bridge with the screw driver
e
Releas
Shunt
220V.
240V~,
Moving part of the pole can now
be removed
To take out fixed part of the pole, remove 1 screw from rear side
and 2 screws from top as shown.
Depress Arc-chute Interlock lever to defeat the Refix the connector pin, followed by CTs and CT
interlock and close the breaker. covers. After verifying closing of poles through
few ON-OFF operations, refix the arc chutes.
7.1l Replacement of Jaw contacts (3j):
Contact Jaws may require replacement in the event of a flashover or

on clearing a major fault.
Tools required: None*
Jaws can be replaced without using any tool. Slightly rotate the jaw
left or right to remove it.
7.1m Replacement of Cradle Terminals & Supports (35):

Tools required: Screw Driver (Blade - Length 300 mm & Dia 8 mm,
Tip width 8 mm)
B A B
Remove screws ‘A’ and loosen screws Pull out the cradle terminal Now you can replace the cradle
‘B’. As a result, Removing of Safety Shutter, assembly using projections terminals & Jaw Cluster assemblies.
jaws and Terminal support clamp will drop down. on the terminal support.
7-7
7.2 Accessories & Spares
Sr. Component Cat No. Units per Units per

No. Cat No. ACB*
1 Electrical AC 110 V CL90360OOOO
Charging 50/60Hz 220 V CL90364OOOO
Device 240 V CL90359OOOO
(UN-EC) 415 V CL90361OOOO
DC 24/30 V CL90362OOOO 1 1
48/60 V CL90363OOOO
110/125 V CL90360OOOO
Electrical Charging
240V~, 220-250V __---
200 V CL90364OOOO
250 V CL90359OOOO
400 V CL90361OOOO
2 Shunt Release AC 110 V CL90816OAOO
(UN-SR) 50/60 Hz 220 V CL90816OBOO
240 V CL90816OBOO
415 V CL90816ODOO
Shunt Release
240V~, 220V.
DC 24 V CL90816O4OO
30 V CL90816O4OO 1 1
48 V CL90816O5OO
60 V CL90816O5OO
Shunt Release
240V~, 220V.
110 V CL90816OAOO
125/127 V CL90816O1OO
220 V CL90816OBOO
250 V CL90816OBOO
UN-SRW AC 240 V CL90823OBOO
(Wide band 10-130%) 50 Hz 415 V CL90823ODOO
3 Undervoltage Release AC 110 V CL90818AFOO
(With/Without Delay UN-UR) 50Hz 240 V CL90818BFOO
415 V CL90818DFOO
AC 110 V CL90818UFOO
60Hz 220 V CL90818VFOO
240 V CL90818WFOO
1 1
415 V CL90818YFOO
UV Release
415V-, 415V~.
24/30 V CL908184OOO
DC 48 V CL908185FOO
110 V CL908181FOO
220 V CL908182FOO
DG 240 V CL908183FOO
4 Closing Release AC 110 V CL90817AOOO
(UN-CR) 50/60Hz 220 V CL90817BOOO
240 V CL90817BOOO
415 V CL90817DOOO
DC 24 V CL908174OOO 1 1
30 V CL908174OOO
Closing Release
240V~, 220V.
48 V CL908175OOO
60 V CL908175OOO
110 V CL90817AOOO
125/127 V CL908171OOO
220 V CL90817BOOO
250 V CL90817BOOO
7-8
No. Cat No. ACB*
5 Protection&Control Units UW-MTX1.0 CL91966OOOO
UW-MTX1.0G CL91971OOOO
UW-MTX1.5G CL91965OOOO
UW-MTX 2.5 CL90112OOOO
UW-MTX 2.5G CL90610OOOO
UW-MTX 3.5 CL90113OOOO 1 1
UW-MTX 3.5EC CL90700OOOO
UW-MTX 3.5H CL91975OOOO
UW-MTX 4.5 CL90611OOOO
Power Supply Module UN-PS CL90722OOOO 1 1
6 External Simulation kit Matrix CL90724OOOO 1 1
7 Terminal Adaptor for one side Frame-1 3 for 3 Pole
(Incoming or Outgoing) 400-2000A Horiz./Vert. CL60963OOOO 4 for 4 Pole
Drawout ACB 2500A Vertical CL60964OOOO
Frame-2 3 for 3 Pole
400-3200A Horiz./Vert. CL60964OOOO 1 4 for 4 Pole
Frame-3
400-4000A Horiz./Vert. CL90747OOOO 6 for 3 Pole
Vertical CL90748OOOO 8 for 4 Pole
5000A
Horizontal CL60966OOOO 3/4 for 3/4 Pole
6300A Vertical CL60965OOOO 6/8 for 3/4 Pole
Fixed ACB Fr-1 N & S 400-1600A Horiz./Vert. CL60967OOOO
3 for 3 Pole
400-1600A H
Horiz./Vert. CL60968OOOO
Fr-1 2000A S/H 4 for 4 Pole
2500A S/H Vertical CL60976OOOO
Fr-2 400-3200A Horiz./Vert. CL60977OOOO 1 3/4 for 3/4 Pole
Fr-3 400-4000A Horiz./Vert. CL90668OOOO 6 for 3 Pole
5000A Horiz./Vert. CL60982OOOO 8 for 4 Pole
6300A Vertical CL90669OOOO
8 Auxiliary contacts
(4NO+4NC) CL90745OOOO 1 1
9 Rating Error CL90667OOOO 1 1

Prevention
10 Racking handle CL90010OOOO 1 1
* Quantities for all 4-pole ACBs pertain to 100% N rating

# For 5000A. Vertical Adapters for Bottom Terminal will be factory fitted.
7-9
No. Cat No. ACB*
11 Safety Cover For Drawout

ACB CL90840OOOO 1 1
12 Door Racking Interlock CL90979OOOO 1 1
13 Door Interlock CL90978OOOO 1 1
14 Shroud for CL90974OOOO 1 1

ON/OFF Buttons
15 Operation Counter CL90983OOOO 1 1
16 Set of Lifting hooks CL60406OOOO 1 1
Secondary Isolating Contacts

17 (Connected & Test position) CL95825OOOO 1 block As
for Breaker & Cradle (10 each) required
Electrical
18 position CL95826OOOO 1 1
indication
19 Panel Door Fixed ACB CL90695OOOO 1 1

Ingress Seal Draw-out ACB CL90696OOOO
Safety Shutter Without Padlock 3-pole Frame 1 / 2 3

20 Frame 3 CL90016OOOO 1 6
Frame 1 / 2 4
4-pole Frame 3 CL90016OOOO 1 8
Safety Shutter Padlock
21
3/4 pole Frame 1 CL90997OOOO 1 6 or 8
Frame 3 12 or 16
Safety Shutter Padlock

22 3/4 pole Frame 2 CL90056OOOO 1 6 or 8
7-10
Units per Units per
Sr.No. Component Cat. No. ACB*
Cat. No.
2 Incomers (2m) CL90810OOOO
23 Mechanical Interlock
(2 metre, 3 metre & 5 metre) 3 Incomers (2m) CL90811OOOO 1 set 1 set
2 Incomers & 1 Standby (2m) CL90812OOOO per scheme
2 Incomers & 1 Buscoupler (2m) CL90813OOOO


1 set 1 set

1 set 1 set
Frame 1 CL91153OOOO 3 for 3 pole

24 Arc Chute 4 for 4 pole
Frame 2 CL92153OOOO
1
6 for 3 pole
Frame 3 CL91153OOOO 8 for 4 pole
Fr. 1 : 400 - 1600A N Version CL91181OOOO

25 Main Contacts
Fr. 1 : 400 - 1600A S Version CL91182OOOO
assembly
Fr. 1 : 2000 - 2500A S Version CL91183OOOO 3 for 3 pole
4 for 4 pole
Fr. 1 : 400 - 2500A H Version CL91183OOOO 1
Fr. 2 : 400 - 3200A S Version CL92181OOOO
Fr. 2 : 400 - 3200A H Version CL92182OOOO
Fr.3 : 400 - 6300A H Version CL93181OOOO 6 for 3 pole

8 for 4 pole
Fr.3 : 400 - 6300A V Version CL93182OOOO
Fr. 1 : 400 - 1600A N Version Per pole - 4
26 Jaw contacts Fr. 1 : 400 - 1600A S Version Per pole - 6
Fr. 1 : 400 - 2500A H Version Per pole - 12
Fr. 1 : 2000 - 2500A S Version Per pole - 12
Fr. 2 : 400 - 3200A S/H Version CL91184OOOO 12 Per pole - 16
Fr.3 : 400 - 5000A H/V Version Per pole - 12
Per pole - 20
Fr.3 : 6300A H/V Version
Locking Arrangement for for Castell Lock CL90814OOOO
27
OFF Button for Ronis Lock CL90815OOOO
1 1
for Kirk Lock CL90863OOOO
for Profalux Lock CL90864OOOO
for Castell Lock CL90982OOOO 1 or 2

28 Locking Arrangement for
Disconnected Position for Ronis Lock CL90865OOOO as required
1
for Castell Lock CL90981OOOO
29 Locking Arrangement for 1 or 2
all Position for Ronis Lock CL90927OOOO
1 as required
Frame 1 - 3P CL00687OOOO
30 C.T. Wire Harness
For Matrix Frame 1 - 4P CL00688OOOO
Frame 2 - 4P CL00690OOOO 1 1
Frame 3 - 4P,50%N CL00693OOOO
7-11
No. Cat No. ACB*
31 Current Transformer 400/630/800A CL00700OOOO
(Internal) Frame 1 1000/1250/1600A CL00701OOOO
2000/2500A CL00702OOOO
3 for 3 pole
Frame 2 400/630/800A CL00725OOOO
4 for 4 pole
1000/1250/1600A CL00703OOOO
2000A/2500A/ 1
CL00704OOOO
3200A
Frame 3 400/630/800A CL00726OOOO
1000/1250/1600A CL00727OOOO 6 for 3 pole
2000A/2500A/ 8 for 4 pole
CL00705OOOO
3200A/4000A
5000A/6300A CL00706OOOO
32 Current Transformer for Frame 400/630/800A CL00717OOOO
External Neutral 1,2,3 1000/1250/1600A CL00718OOOO
Frame 1 2000/2500A CL00719OOOO
1 1
Frame 2000A/2500A/
CL00720OOOO
2,3 3200A/4000A
Frame 3 5000A/6300A CL00721OOOO
33 Trip Indication for Undervoltage release CL90947OOOO 1 1
Shunt release CL90951OOOO 1 1
Common fault indication CL90949OOOO 1 1
Ready-to-Close indication CL90953OOOO 1 1
7-12
Section 8
Useful Hints
Useful Hints
g out to reset position
Smart Racking Shutter is open Close the Smart Racking Shutter (Insert
Racking Handle once & pull back)
“OFF” button is locke
close
the breaker
Smart Racking Shutter does not Breaker is in-between Rack-in or out the
re-close automatically after Connected/Test/Disconnected breaker to any of the
racking handle is pulled out position. Position Indicator distinct positions
is not aligned with any of
the positions
ACB cannot be pushed into eaker

Disconnected position donot match
Smart Racking Shutter does not open “OFF” button not k
Door open/missing: hence Clear/provide door;

Door Racking Interlock(26) is else press Door Racking Interlock
active lever (on extreme lower lef
8-1
Unique pole design and Voltmetric releases lead to Energy conservation
Extra safe engineering plastic chosen carefully to meet glow wire test
requirement as per IEC 60695-2-1
Single material used for moulded components for easy disposal
Avoiding use of harmful materials in electrical contact system
Use of easily disposable packing material and avoiding use of thermocole
Special Pigments used to avoid lead content
Bar code
Product improvement is a continuous process at L&T. Electrical Standard Products

For the latest information please contact us. Electrical & Electronics Division
Powai Campus,
Mumbai - 400 072, India
Tel: 91 - 22 - 67050505 ,
Fax: 91 - 22 - 67051125
Switchgear(ACB) / SP50374 / 0114

Omega Acb Users Manual PDF

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Omega Acb Users Manual PDF

Încărcat de

Drepturi de autor:

Formate disponibile

USERS’ Manual

Copyright © 01/2010 Larsen & Toubro. All Rights Reserved.

Before proceeding with further unpacking...

For long and trouble-free service from Omega System of ACBs...

Iffacing any operational difficulty...please refer the last chapter of this

be installed, operated and maintained by competent and properly authorized

For further information, write to us at: cic@LNTEBG.com

Non-observance of the safety instructions can result in severe personal

Successful and Safe operation of the equipment (including accessories)

Before commencing with installation or maintenance,

1. On receiving U-POWER Omega System

2. Understanding U-POWER Omega System

3. Installing U-POWER Omega System

4. Accessories: Features & Mounting

5. Protection & Control Units

6. Putting U-POWER Omega System in Operation

7. Maintenance & Operations

1.1 Visual Inspection

AIR CIRCUIT BREAKER

Approx. Gross Weight with accessories (kg)

Rating Specification Parameters

LARSEN &TOUBRO 1-1

UV Release Closing Release Shunt Release

DISCHARGED Ue Ics = Icu 29c

2a - Type designation for Electrical 29a -

Label on side of Breaker/Cradle:

W 30 - Bar coded Information about the Product

LARSEN &TOUBRO 2-1

LARSEN &TOUBRO 2-2

LARSEN &TOUBRO 2-3

For D/O Breakers remove the Transportation

an electrical closing command.

Rack-out the breaker to Disconnected position.

Excessive, forceful Racking-out beyond

Pull the breaker out using pull-out handles (27).

In Maintenance position, Breaker can be

Please refer 1.3 Handling.

LARSEN &TOUBRO 2-4

Charge the Main spring through multiple strokes

Now the Breaker is and Spring is

Push ‘ON’ button (11b) to close the breaker.

Now, the breaker is and spring has

Breakers equipped with Undervoltage (4) cannot

Push ‘OFF’ button (11a) to trip the breaker.

Now, the breaker is and spring is

LARSEN &TOUBRO 2-5

IS/IEC 60947 - 2, EN 60947- 2,IEC 60947 - 2

Capacity 660/690V ~ 50/60 Hz

Capacity 3.0 sec kA 26 36 44 36 44 36 44 42 50 50 75 50 75

Electrical Life- Without Maintenance # no. of cycles * 10,000 5000 2000

Ph-Ph mm 100 133 200

*= 8000cycles for 1600A N & S

LARSEN &TOUBRO 2-6

LARSEN &TOUBRO 2-7

3.1 Mounting & Door cut-out

1 U-POWER Omega System of Breakers have

common Height and Depth across the range

3 While Left hand side Hinge is recommended,

supports Right hand side hinged panel

4 U-POWER Omega System of Breaker’s front

At the same time, U-POWER Omega System of

U-POWER Omega System of breakers in other frame

Frame No. of Min. Panel width