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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
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machine view, clicking on this button will
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underlined. These are hyperlinks button is located in the top right corner
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR8067-01
July 2018

320, 320 GC, and 323 Excavator


Hydraulic System
KTN1-UP
HEX1-UP
RAZ1-UP
DWF1-UP

Medium Pressure

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Schematic Machine
Description
Location Location
Accumulator Gp H-10 1
Cylinder Gp - Boom J-9 2
Cylinder Gp - Bucket J-7 3
Cylinder Gp - Stick J-10 4
Filter Gp - Case Drain A-7 5
Filter Gp - Hydraulic Return A-8 6
Motor Gp - Swing C-8 7
Motor Gp - Travel (LH) D-13 8
Motor Gp - Travel (RH) C-12 9
Pump Gp - Main Hydrualic C-4 10
Sensor Gp - Pressure (Pump #1) C-6 11
Sensor Gp - Pressure (Pump #2) C-7 12
Sensor Gp - Pressure (Boom Cylinder Head) I-8 13
Sensor Gp - Pressure (Bucket Cylinder Head End) H-5 14
Sensor Gp - Pressure (Bucket Cylinder Rod End) D-5 15
Sensor Gp - Pressure (Stick Cylinder Head End) H-6 16
Sensor Gp - Pressure (Stick Cylinder Rod End) D-10 17
Swivel Gp A-12 18
Valve Gp - Check (Return) H-12 19
Valve Gp - Main Control G-12 20
Valve Gp - Solenoid (Heavy Lift) H-3 21
Valve Gp - Travel Counterbalance (LH) A-14 22
Valve Gp - Travel Counterbalance (RH) A-11 23
Attachments
Pump Gp - (Auxiliary) B-2 24
Valve Gp - Medium Pressure J-12 25
Valve Gp - Solenoid (Pressure Reducing) H-13 26
TAP LOCATION

Tap Schematic
Description
Number Location
AA Pump 1 Pressure C-6
BB Pump 2 Pressure C-3
CC Case Drain Pressure A-4
DD Pilot Pressure E-11
EE Medium Pump Pressure I-11
B1 Att Valve 3 Retract Pressure H-13
B2 Att Valve 3 Extend Pressure H-14
SOS Oil Sampling Pressure H-10
14 13 12 11 10 9 8 7 6 5 4 3 2 1

(25) VALVE GP
MEDIUM PRESSURE
T2 310-0165
(4) STICK CYLINDER (2) BOOM CYLINDER (3) BUCKET CYLINDER
J J

<RET> BR2
Pa1 <EXT> Pb1

<RET> B1
AR2

<EXT> A1
AL3 BL3 BR3 AR3
I (13) SENSOR GP I
PRESSURE (BOOM CYLINDER HEAD)
344-7392
P
PLS MPV-P

T1 PPS
MPV-T
EE
(21) VALVE GP - SOLENOID
(HEAVY LIFT)
(19) VALVE GP 524-0912
2 SPEED SWG
CHECK (RETURN) (14) SENSOR GP - PRESSURE
CV-T TRAVEL PRKG BK (16) SENSOR GP - PRESSURE P
490-3958 CONTROL (1) ACCUMULATOR GP (BUCKET CYLINDER HEAD END)
CONTROL (STICK CYLINDER HEAD END) IDENT ELEC DEVICE NAME
B2 D HYDRAULIC (CHARGED) 344-7392 HPi
H B1 344-7392 H
C SOS 351-9674 A 1 MAIN HYDRAULIC PUMP #1 SOLENOID
Pa1 Pb1 T 2 MAIN HYDRAULIC PUMP #2 SOLENOID
AL3 AL2 AL1 HPi AR1 AR2 AR3
MPV-T 5 STICK UNLOAD SOLENOID
(26) VALVE GP Pi5 Pi4 PAC CV-Dr 6 TRAVEL SPEED SOLENOID
SOLENOID
A2 B2 A1 B1 B B 6 24 7 SWING BRAKE SOLENOID
(PRESSURE REDUCING) 7 11 13 18 23 16 12
<EXT> <RET> 259-7430 21 8 SWING PRIORITY SOLENOID
SHS
35 36 9 HYDRAULIC LOCK SOLENOID
10 BOOM CYLINDER EXTEND SOLENOID
BPi Dr1
P 11 PUMP TO BOOM HEAD END SOLENOID
MU
12 BOOM CYLINDER RETRACT SOLENOID
G 13 STICK CYLINDER RETRACT SOLENOID G
SOL2-T
T 14 STICK CYLINDER EXTEND SOLENOID
Dr2 Pi2 A MU Pi3 Dr3 15 PUMP TO STICK HEAD END SOLENOID
T SG <UP> <IN> <OUT> <L> <BKWD> <BKWD> <CLOSE>BKHS <DOWN> <UP> <OUT>
(20) VALVE GP - MAIN CONTROL 16 BUCKET CYLINDER EXTEND SOLENOID
516-8623 (STD) Dr4 17 BUCKET CYLINDER RETRACT SOLENOID
516-8625 (HEAVY LIFT) 18 SWING LEFT SOLENOID

BUCKET
19 SWING RIGHT SOLENOID

BOOM(1)
TRAVEL(R)
SWING

STICK(2)
STR-TRAVEL
BOOM(2)
Pi6 Pi7 20 LEFT TRAVEL FORWARD SOLENOID

TRAVEL(L)
STICK(1)
SOL2-T 21 LEFT TRAVEL BACKWARD SOLENOID
Dr6 22 RIGHT TRAVEL FORWARD SOLENOID
F 23 RIGHT TRAVEL BACKWARD SOLENOID F
24 STRAIGHT TRAVEL SOLENOID

ATTACHMENT VALVE #1 EXTEND


31
PRESSURE SOLENOID
ATTACHMENT VALVE #1 RETRACT
32
PRESSURE SOLENOID
ATTACHMENT VALVE #2 EXTEND
33
PRESSURE SOLENOID
SWG PRI

STK UNL

ATTACHMENT VALVE #2 RETRACT


34
PRESSURE SOLENOID
ATTACHMENT VALVE #3 EXTEND
E 35 E
PRESSURE SOLENOID
ATTACHMENT VALVE #3 RETRACT
SRS <OUT> <IN> <R> <FWD> P2S P1S <FWD> <OPEN> BKRS <UP> <DOWN> <IN> 36
PRESSURE SOLENOID
Dr5 Pi1

DD

P2 P1

8 5
9 14 19 17
20 22 10 15
D (8) MOTOR GP D
TRAVEL (LH) SPi bST
TRAVEL MOTOR (LEFT) 209-5992 TRAVEL MOTOR (RIGHT)

(17) SENSOR GP - PRESSURE


(STICK CYLINDER ROD END) BL3
344-7392 BL2 BL1 bST BR1 BR2 BR3
(15) SENSOR GP (10) PUMP GP
PRESSURE (BUCKET MAIN HYDRAULICS
(9) MOTOR GP (12) SENSOR GP - PRESSURE (11) SENSOR GP - PRESSURE
CYLINDER ROD END) 531-9885
TRAVEL (RH) SWG (PUMP #2) (PUMP #1) 344-7392
209-5992 PRKG BK 344-7392 344-7392 531-9886 (FOR 323)
P1 P2
CONTROL
SWING MOTOR AA BB
1 2
C Pp3 Pp3 PG ADJ1 ADJ2 C
(7) MOTOR GP LINE PATTERNS
SWG-Dr MA1 A1 A2 MA2
SWING Pressure Line

T1 T1 DB 489-3487 Pilot / Load Sensing Pressure

Drain / Return Lines


T2 T2 Component Group
MU Air Line
M MPV-P
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

PB

Q MIN
Q MIN
AG PA DRAIN DL DL D Connectors (By letter)
BG BG AG A
FILTER Callout Number Component

(24) PUMP GP (Machine Location from


Component LocationsTable)
VALVE GP - (52) - CONTROL
138-1234 Part Number
Name

(AUXILIARY)
B 493-3206 B

Q MAX

Q MAX
S HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

A B B A CV-Dr bST
PILOT CIRCUIT

d P PUMP 1 OUTPUT
HEAVY LIFT CONTROL CIRCUIT
T1
A C
TRAVEL LEFT CONTROL CIRCUIT

(22) VALVE GP - TRAVEL (23) VALVE GP - TRAVEL SUPPLY LINE


STICK CONTROL CIRCUIT

COUNTERBALANCE (LH) COUNTERBALANCE (RH) CV-T MC1 S1 T2 MC2


MEDIUM PRESSURE CONTROL CIRCUIT

B D 322-8714 (5) FILTER GP


SWING CONTROL CIRCUIT

322-8714 DRAIN / RETURN LINE


SWING BRAKE CIRCUIT
AL1 BR1 CASE DRAIN PUMP 2 OUTPUT

B' D' 491-6075 CC


TRAVEL SPEED CONTROL CIRUIT

A FA Dr FB B BUCKET CONTROL CIRCUIT


TRAVEL RIGHT CONTROL CIRCUIT
BL1 AR1 BOOM CONTROL CIRCUIT
A' C'
A d' P' A
SWG-Dr (18) SWIVEL GP
490-3995 THIS SCHEMATIC IS FOR THE THE 320, 320 GC, AND 323 EXCAVATOR HYDRAULIC SYSTEM
ATTACHMENT: MEDIUM PRESSURE
2 SPEED BL2 AL2
Do not operate or work on this product unless you have
MEDIA NUMBER: UENR8067-01
DRAIN (6) FILTER GP
read and understood the instruction and warnings in the

TRAVEL relevant Operation and Maintenance Manuals and


SCHEMATIC PART NUMBER: 490-3964, CHANGE: 02, VERSION: HE
FILTER HYDRAULIC RETURN
relevant service literature. Failure to follow the instruc-
Components are shown installed on a fully operable machine with the key and engine off.
CONTROL tions or heed the warnings could result in injury or
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
488-8581 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE - TOP RIGHT
VIEW ALL CALLOUTS

EE
6
26 VIEW OF AREA “A” 25
(ROTATED FOR CLARITY)
B2
5
B1 A
10

24

22

23
9
MACHINE - TOP
VIEW ALL CALLOUTS

19

16

7 18 13
MACHINE - RIGHT SIDE VIEW
VIEW ALL CALLOUTS

2 4 3
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

21

SOS

DD

14

26

15
20

17
11
12
PUMP - RIGHT REAR
VIEW ALL CALLOUTS

AA

BB

CC

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