Programming ECU Suzuki PDF

Suzuki Pass-Thru
Reprogramming Tool
Operator’s Manual
TABLE OF CONTENTS
SECTION PAGE
0 Introduction··············································································································· 3
1 Precautions for Reprogramming ECU ······································································ 4
2 Preparation ··············································································································· 5
3 Installation ················································································································ 6
3.1 Installation of Suzuki Pass-Thru Reprogramming Tool software························ 6
3.2 Installation of database (ECU calibration files) ·················································· 8
3.3 Installation of USB driver ··················································································· 10
<When using Windows 2000>…………………………………………………….10
<When using Windows XP>……………………………………………………….14
4 Uninstallation ············································································································ 17
5 Language Setting ····································································································· 17
6 How to check the Version of Suzuki Pass-Thru Reprogramming Tool
Software and Database ································································18
7 How to use Reprogramming Tool·············································································· 18
8 Error Codes ·············································································································· 29
<APPENDIX> ··········································································································· 36
© COPYRIGHT SUZUKI MOTOR CORPORATION 2005
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0. Introduction
The Suzuki Pass-Thru Reprogramming Tool (“Reprogramming Tool” hereinafter) consists of the SDS
interface box (1), Diagnosis cable (2), and USB cable (3). The Reprogramming Tool is used in
combination with the PC to program the latest ECU calibration file onto the vehicle ECU. Please, keep in
mind that there is no guarantee that all problems related to the electric control system can be solved after
programming the latest ECU calibration file onto the vehicle ECU.
Before using the Reprogramming Tool, the diagnosis of the electric control system has to be performed
according to the service manual. If the Service Manual diagnostic flow chart suggests replacing the
ECU, first try programming the vehicle ECU by using the Reprogramming Tool with the latest calibration
file. Performing ECU reprogramming without the diagnosis of the electric control system may lead to the
misdiagnosis of the real problem and/or ECU damage.
This operator’s manual describes the cautions for the ECU reprogramming, the instructions for installing
the Reprogramming Software, etc. Therefore, read this operator’s manual carefully and have a clear
grasp of the contents before performing the ECU reprogramming using the Reprogramming Tool.
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1. Precautions for Reprogramming ECU
• Read the following instructions carefully before executing the reprogramming of ECU.
– Be sure the battery is fully charged. The battery voltage should be 11V or more.
– Do not start the engine during the reprogramming process.
– Do not attempt reprogramming ECU with the battery charger connected to the vehicle battery.
The battery charger may cause variation in the system voltage, which will cut off the execution of
the ECU reprogramming and cause damage to ECU.
– Turn off all electric loads such as headlights and air conditioner. (If equipped with DRL, set the
parking brake. This turns off the DRL.)
– Follow the instruction of the reprogramming software to turn on or off the ignition switch.
– While the ECU reprogramming is executed by the reprogramming software, do not touch the
reprogramming tools including the communication cables. If the cables used for the
communication with the vehicle and PC are disconnected, the ECU reprogramming may fail and
ECU may be damaged.
– If you are using a portable (laptop) PC, be sure it is sitting on a hard stable surface, if you hold it
in your hands or on your lap the communication cables might be disconnected resulting in the
ECU damage.
– Connect the communication cables securely. Or, the communication cables might be
disconnected resulting in the ECU damage.
– Perform the ECU reprogram when the ECU temperature is between 0 and 40 degrees Celsius
(between 32 and 104 degrees Fahrenheit). Or, the ECU reprogram may fail.
– During the ECU reprogram, be sure to follow the steps below to prevent electrical noise from
affecting the ECU reprogram.
1) Stop any instrument with a built-in motor that may cause electrical noise.
2) Do not turn on or off any instrument such as an illumination lamp in the vehicle.
3) Do not start or race the engine of another vehicle near the vehicle for which the ECU
reprogram is performed.
• When the ECU reprogram is completed, execute the following procedure.

1) Make sure that you have the latest Suzuki Tech2 Diagnostic Application.
2) Clear all diagnostic trouble codes of all electronic control systems (AT, ABS, etc.) by using Suzuki
scan tool (Tech2).
3) Make sure that the engine starts.
4) In case that TCM is reprogrammed, make sure that MIL does not turn on after operating shift
lever (P>R>N…).
･ Be sure to read the APPENDIX for important instructions which have to be followed before and
after the ECU reprogram.
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2. Preparation
Items required for the ECU reprogramming are as follows:

• PC
[Minimum specifications]
– OS Windows 2000, Windows XP
– CPU Pentium 4 1.3 GHz or more
– Hard disc Empty space (20 Gbyte or more)
– Memory 256 Mbyte or more
– Display SVGA (800-600) or more, 256 colors or more
– Other USB 1.1 or more
• Suzuki Pass-Thru Reprogramming Tool (P/N: 09910-06520 or 09910-06521) consisting of the

following parts:
– 1. SDS interface box (P/N: 09904-41011-001 or 09904-41012-001)
– 2. Diagnosis cable (P/N: 09910-06520-002)
– 3. USB cable (P/N: 09910-06520-003 or 09910-06521-003)
• Suzuki Pass-Thru Reprogramming Tool software – provided by Suzuki Pit Stop found under
“OBD/OBDII DIAGNOSTICS” or “Pass-Thru Reprogramming Software”.
• The software serial number that activates your software is provided in a letter via U.S. Mail service.
• Database File (Contains ECU calibration files) – provided by Suzuki Pit Stop found under
“OBD/OBDII DIAGNOSTICS” or “Pass-Thru Reprogramming Software”.
• Reprogram Label (P/N: 99963-01501-224) – refer to applicable TSB for details.
3. Installation
When you install the Suzuki Pass-Thru Reprogramming Tool software (“Reprogramming Software”
hereinafter), Database and USB driver for the first time, install the Reprogramming Software first, then
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Database and then the USB driver. When updating the Reprogramming Software and Database, install the
Reprogramming Software first, then the Database. When updating the Database only, download and install
the Database.
NOTE:
If the software is installed verify the version referring to section 6, you may not need to
download and install the software if you have the latest version.
3.1. Installation of Suzuki Pass-Thru Reprogramming Tool software
Install the Reprogramming Software to the PC according to the following procedure.

1) Start up the PC.
NOTE:
- To install the Reprogramming Software, use the administrator’s account for logging on
to the PC. (If you are able to install any type of software, you have an administrator’s
account.)
- Before starting the installation, terminate the operation of any currently running
programs and application software in the active mode such as virus scanning software,
etc.
2) In the “Suzuki Pass-Thru Reprogramming Software” screen download the “Software” by clicking
“Download Now”. You will get a “File Download” window. Click “Open” in Windows 2000 and XP
service pack 1 or “Run” in Windows XP service pack 2.
3) The next window will show the download progress.
4) When the download is finished a security warning may appear depending on your operating
system. Click “Run”.
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5) The “Pass-Thru Reprogramming Tool Install” will appear. Click on “Yes”
NOTE:
After clicking “Yes”, it might take some time for the next screen to show up depending
on your PC performance.
6) When the “InstallShield Wizard” screen opens up. Click “Next”.
NOTE:
After clicking “Next” the following screen may appear if the latest software is already
installed. Click on “Cancel” and continue to the database installation. Otherwise
continue to step 7.
7) Now enter your name, company

name and the serial number. The serial number is sent through U.S. Mail. Click “Next”.
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8) Click “Next” again at the next screen. DO NOT CHANGE THE DEFAULT INSTALLATION
LOCATION.
9) When the installation is completed, click the “Finish” button.
NOTE:
AFTER installing or updating the Reprogramming Software, be sure to install the database
because the database is removed during the installation of the Reprogramming Software.
For the installation method, refer to the item 3.2.
3.2. Installation of Database (ECU calibration files)
Install the Database to the PC according to the following procedure:

1) Start up the PC.
2) In the “Suzuki Pass-Thru Reprogramming Software” screen download the “Database Calibration
Files” by clicking “Download Now”. You will get a “File Download” window. Click “Open” in
Windows 2000 and XP service pack 1 or “Run” in Windows XP service pack 2.
3) The next window will show the download progress.
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4) When the download is finished a security warning may appear depending on your operating
system. Click “Run”.
5) The “Database installation” will appear. Click on “Yes”

NOTE:
After clicking “Yes”, it might take some time for the next screen to show up depending on
your PC performance.
6) At the “Precautions before installing the database” window, click “Next”.
7) Now type in the serial number used for the software installation exactly how it is shown on the
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letter. Click “Next”.
8) After the installation progress window completes click “Finish” at the “Wizard complete” window.
3.3. Installation of USB driver
The installation method varies depending on the version of Windows. Start the installation of USB
driver referring to the procedures described below. Skip this section if are already using your PC to
reprogram Suzuki vehicles.
NOTE:
- Before the installation, make sure that the voltage of the vehicle battery is 11V or more.
- The USB driver installation procedure needs to be performed only once for PC in use.
- The Driver will already be installed if your computer is already being used for reprogramming.
-
<When using Windows 2000>
1) Start up the PC.
NOTE:
- Use the administrator’s account for logging on to the PC.
- Before starting the installation, terminate the operation of resident programs and
application software in the active mode such as virus scanning software, etc.
2) Download the USB Driver from Suzuki Pit Stop. In the “Suzuki Pass-Thru Reprogramming
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Software” screen download the “USB Driver” by clicking “Download Now”. You will get a “File
Download” window. Click “Open or Run”.
3) After the file download completes you will see the WinZip window open. Click on “Unzip”.
4) Click “OK” and click “Close”.
5) Connect the SDS interface box to the DLC and PC, referring to Step 3) under “When using
Windows 98”.
6) Windows detects the USB device, and then “Found New Hardware Wizard” is started. Click next.
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7) Select “Search for a suitable driver for my device (recommended)” for the specification of the
retrieval method, and then click the “Next” button.
8) Select only “Specify a location” on the “Locate Driver Files” screen and click the “Next” button.
(Cancel check marks for the floppy disc drive or CD-ROM drive etc.)
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9) Type in (C:\passthruSetup\Driver) in the box under “Copy manufacturer’s files from:” Click the “OK”
button.
7) Click “Next”
8) Click “Finish”
9) The USB Driver is now installed.
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<When using Windows XP>
1) Start up the PC.
NOTE:
- Use the administrator’s account for logging on to the PC.
- Before starting the installation, terminate the operation of resident programs and
application software in the active mode such as virus scanning software, etc.
2) Follow steps 1) thru 4) under “When Using Windows 2000” in this section to download and install
the USB driver. After installation is complete return to this section and continue to step 3)
3) Connect the SDS interface box to the DLC and PC, referring to step 3) under “When using
Windows 98”. Continue to step 4).
4) Windows detects the USB device, and then “Found New Hardware Wizard” is started. Select
the radial button “No, not at this time”, click “Next”.
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5) Select the radial button “Install from list or specific location (Advanced)” for the installation
method, and then click the “Next” button.
6) Select the radial button “Search for the best driver in these locations”. Check the box next to
“Include this location in the search:” (Do not check box “Search removable media (floppy, CD-
ROM)”.)
Enter (C:\passthruSetup\Drivers) in the space next to the “Browse” button, click “Next”.
\passthruSetup\Drivers
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7) As Windows logo test confirmation screen appears, click the “Continue Anyway” button.
8) After clicking “Continue Anyway”, the driver will be loaded. Click “Finish”
9) Now the PC is ready for reprogramming.
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4. Uninstallation
It is not necessary to remove or reinstall the software and database. When new software or database is
available the installation automatically overrides the old software or database. However if the software
needs to be removed, perform the following procedure:
1) Make sure that the Reprogramming Software is closed.
2) Start the “Add/Remove Programs”. (Start>Settings>Control Panel>Add/Remove Programs)
3) In the”Add/Remove Programs” window, scroll down to the “Suzuki Pass-Thru Reprogramming
Tool” and select it.
4) Click the “Change/Remove” button.
5) In the next window, select the “Remove” and click the “Next” button.
6) Select the “OK” button at the confirmation window.
7) When the operation is completed, click the “Finish” button.
8) Open C drive of the PC in use and open the “Program Files” folder.
9) If the folder named “Suzuki” is there, delete the folder.
10) Open the C drive and delete the “passthruSetup” folder if it is there.
11) Empty the recycle bin to assure the complete removal.
5. Language Setting
You can select one language from the list for the Reprogramming Software. Perform the following
procedure.
1) Execute the language setting software by selecting “Programs”, “Suzuki Pass-Thru
Reprogramming Tool”, and “Setup Tool” in the start menu in order.
2) Select one language from the list.
3) After selecting one language, click the “OK” button.
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6. How to check the Version of Suzuki Pass-Thru Reprogramming Tool
Software and Database
Check the version of the Reprogramming Software and Database according to the following procedure.
1) Start the Reprogramming Software by selecting “Programs”, “Suzuki Pass-Thru Reprogramming
Tool”, and “Reprogramming Tool” in the start menu in order.
NOTE:
Before executing the Reprogramming Software, terminate the operation of all the other
application software and stop the screen saver as well.
2) Left-click the icon at the upper-left corner of the Reprogramming Software and choose “About
Pass-Thru Reprogramming…”
7. How to use Reprogramming Tools
Execute the reprogramming of the vehicle ECU according to the following procedure:
1) Start up the PC on which the USB Driver and Reprogramming Software and database are
installed.
2) Execute the Reprogramming Software by selecting “Start”, “Programs”, “Suzuki Pass-Thru
Reprogramming Tool”, and “Reprogramming Tool” in the start menu in order.
NOTE:
Before executing the Reprogramming Software, terminate the operation of all the other
application software and stop the screen saver as well.
3) If you would like to check the version of the Reprogramming Software, left-click the icon at the
upper-left corner of the Reprogramming Software and choose “About Pass-Thru
Reprogramming…” If not, skip this step.
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4) The screen, which shows you the distributor (dealer) code and date, is displayed.
If the distributor (dealer) code is wrong or not displayed, enter the correct code. Click the “Next
button” after confirming the distributor (dealer) code and date. If the date is incorrect, the clock on
the PC is not set correctly. Please set the clock correctly and start again.
Note:
For retail customers enter your name in the Distributor Code area.
5) Select the target system from the screen displayed.
Click the “Next” button after selecting the target system.
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6) The screen, which prompts you to select the Pass-Thru device, is displayed.
Check if the selected device is “Pass-Thru PDIB32 – Hitachi Car Engineering Co., Ltd.” If correct,
click the “Next” button.
7) The screen, which prompts you to prepare the Pass-Thru device, is displayed.
8) Connect the SDS interface box with the Diagnosis Cable to the vehicle subject to the ECU
reprogramming. Then connect the PC and SDS interface box with the USB cable. If the
following screen appears after you connect the SDS Interface to the PC, click “OK”:
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At the next screen enter at the C:\passthruSetup\Drivers as shown below. And click “OK”
The driver should automatically install from this point. Continue to step 9)
9) Check if the vehicle conditions are as follows:
a) The battery is fully charged. The battery voltage is 11 or more.
b) The engine is not running.
c) The ignition switch is turned on.
d) The shift lever position is “P” in case “AT (CVT)” is selected in Step 5).
After checking the above, click the “Next” button.
10) The SDS interface box is initialized, and then the initialization of the vehicle ECU for
communication is executed. The screen as shown below is displayed during the initializations.
When the initializations of the SDS interface box and the vehicle ECU are successful, the
operation advances to Step 12) automatically. An error message will be displayed if an error
occurs, if so check for the following conditions and start the process again.
a) Is the USB driver installed? (See the section 3.3.)
b) Are the SDS interface box and PC connected properly with the USB cable?
c) Are the SDS interface box and the vehicle subject to the ECU reprogramming
connected properly with the diagnosis system cable?
d) Has “Pass-Thru PDIB32 – Hitachi Car Engineering Co., Ltd.” been selected on the
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screen, which prompts you to select the Pass-Thru device?
e) In the “Select Pass-Thru Device to reprogram” screen, pictured in step 6, click the
setup button and make sure the communication port is set to “USB”
f) Is the vehicle subject to the ECU reprogramming? (See the “ECU List for the
Reprogramming”)
Manual mode:
When retrying the ECU reprogramming after a failure, the pop-up message shown below is
displayed. Make sure that the displayed part number is suitable for the target ECU. If suitable,
click the “OK” button. (CAUTION: If the “OK” button is clicked when it is not suitable, the
target ECU may be damaged.) If unsuitable, contact the S.M.A.R.T. Hotline.
NOTE:
The displayed part number might be different from the ECU label if the ECU has been
reprogrammed in the past. In this case, make sure that the displayed part number
matches the number found on the TSB. If it doesn’t match call the S.M.A.R.T. Hotline.
In the case of a blank ECU (calibration or software installed), the below message will be
displayed. Input the part number found on the appropriate TSB. Then click the “OK” button.
Caution: Do not input the wrong part number. This may damage the ECU.
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Firmware update for the SDS interface box:
In case that the firmware in the SDS interface box is old, the firmware update is automatically
started without moving to Step 11). At this point, the pop-up message shown below is displayed.
Start the firmware update according to the instructions on the display.
NOTE:
After the firmware update, the instruction to disconnect the diagnosis cable from the
vehicles DLC is displayed. Be sure to follow the instruction. or, the SDS interface box will
not reset. Then reconnect the SDS tool and restart the Pass-Thru reprogramming.
11) When the initialization is successful, the screen which prompts you to make sure the ECU part
number and software version is displayed. Depending on the ECU type, this screen might not be
displayed.
Displayed on the screen are the part number of the target ECU installed in the vehicle and vehicle
identification number (VIN). Check each item, and then click the “Next” button.
To stop the ECU reprogramming, click the “Cancel” button.
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12) The screen, which shows you the reprogramming information, is displayed.
Check that the displayed information is correct and click the “Next” button to start the
reprogramming. If the vehicle identification number (VIN) is wrong, click the “Back” button and
change the VIN. Or, click the “Cancel” button and start all over from the beginning. For the
setting procedure of the date of the PC, refer to the instruction manual of the PC in use or
Windows Help, etc.
Manual mode:
After clicking the “Next” button on the screen in the manual mode, a message might be displayed
prompting you to check the battery voltage, engine speed and vehicle speed. Check the vehicle
conditions and if the check result is satisfactory, click “Yes”. If the vehicle conditions fail to meet
the required conditions, click “No” to stop the ECU reprogramming.
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13) The ECU reprogramming is executed automatically. It takes 7 to 15 minutes. When the ECU
reprogramming has been completed successfully, the operation advances to Step 14)
automatically. This screen might be different depending on the ECU type.
NOTE:
Avoid touching the PC, cables, etc. during the ECU reprogramming, this may cause the
cables used for communication with the vehicle and PC to disconnect and the ECU
reprogramming will fail.
If an error occurs, the error message will be displayed. Troubleshoot the cause and start the
process again from the beginning.
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14) When the ECU reprogramming has been performed successfully, the screen, which prompts you
to turn off the ignition switch, is displayed.
Turn off the ignition switch of the vehicle subject to the ECU reprogramming, and then click the
“Next“button.
15) In order to initialize the ECU, it is necessary to wait for one minute after the ignition switch is
turned off. During that time, a one minute count down will be displayed. After one minute, the
operation advances to Step 17) automatically.
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16) One minute after Step 16), the screen, which prompts you to turn on the ignition switch, is
displayed.
Turn on the ignition switch of the vehicle subject to the ECU reprogramming, and then click the
“Next” button.
17) The procedure to terminate the ECU reprogramming is executed automatically.
If an error occurs, the error message is displayed. Troubleshoot the cause and restart the
procedure from the beginning. During the terminating procedure, the Reprogramming Software
checks if any diagnostic trouble code (DTC) is detected. When any DTC is detected, the
operation advances to Step 19). When no DTC is detected, the operation advances to Step 20).
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18) When any DTC is detected during the terminating procedure in Step 18), the screen, which lists
the detected DTC, is displayed.
Check the detected DTC, and then click the “Next” button. After clicking the “Next” button, the
Reprogramming Software clears the detected DTC automatically. And, the operation advances to
Step 20).
19) The screen, which tells you that the ECU reprogramming is successful, is displayed.
Displayed on the screen are the ECU part number and software version after the ECU
reprogramming. Click the “Finish” button. This closes the Reprogramming Software and
completes the ECU reprogramming procedure.
20) Turn off the ignition switch and disconnect the reprogramming tool from the vehicle.
21) Place a “Reprogram Label” in the glove box that indicates the ECU programming has been
performed on the ECU. Refer to the APPENDIX for post reprogramming procedures.
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8. Error Codes
Code Error Message Cause Remedy
102 File cannot be opened. The ECU data file does not exist. Check if the ECU data file (*.enc) exists in the
folder where “Suzuki Pass-Thru Reprogramming
Tool software” was installed. If not, execute the
installation.
103 Error occurred while reading file. Reading the ECU data file failed. Check if the ECU data file (*.enc) is used in any
program other than “Suzuki Pass-Thru
Reprogramming Tool software”.
105 The file's format is invalid. The data in the ECU data file is invalid. Install the ECU data file again.
4001 The Pass-Thru device cannot be opened. “Suzuki Pass-Thru Reprogramming Tool software” Install “Suzuki Pass-Thru Reprogramming Tool
has not been installed properly on the PC. software” again.
4002 Receiving ECU messages has failed. Reception of the ECU message failed. Check if the vehicle is subject to the ECU
reprogramming.
Check if the diagnosis system cable and USB
cable are connected properly.
4003 Sending tester message has failed. Transmission of the tester message failed. Check if the vehicle is subject to the ECU
reprogramming.
4004 Received ECU messages are invalid. The format of the ECU response message is invalid. Check if the vehicle is subject to the ECU
reprogramming.
4005 Negative response from ECU is received. An error was received from ECU. Check if the vehicle is subject to the ECU
reprogramming.
Check to ensure that the engine at stop and the
battery voltage is within the specified range (11V -
14V).
4011 The reprogramming cannot be performed while the The engine speed was detected when starting the Stop the engine and start all over from the
engine is running. ECU reprogramming. beginning.
Stop the engine to retry.
4018 Battery voltage is out of specified range. The battery voltage was out of the specified range Charge the battery or replace it with a new one and
The reprogramming cannot be performed. (11V – 14V) when starting the ECU reprogramming. start all over from the beginning.
4028 ECU already has the latest version. The program in ECU has already been reprogrammed The ECU program of the vehicle needs not be
to the new version. reprogrammed.
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4031 Error occurred in communication. An error occurred in communication with ECU. Check if the vehicle is subject to the ECU
The reprogramming is aborted. reprogramming.
14V).
14V).
14V).
4034 The verification has failed. Verification of the ECU reprogramming failed. Check if the vehicle is subject to the ECU
14V).
14V).
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14V).
14V).
4040 Error occurred while rewriting. An error occurred in communication with ECU. Check if the vehicle is subject to the ECU
14V).
4041 Error occurred while rewriting. An error occurred in communication with ECU. Check if the vehicle is subject to the ECU
14V).
4043 Cannot erase the Flash ROM on the ECU. Erasing of the Flash ROM on ECU failed. Check if the vehicle is subject to the ECU
14V).
4045 The reprogramming cannot be performed when the The engine speed was detected when starting the Stop the engine and start all over from the
vehicle is running. ECU reprogramming. beginning.
Stop the vehicle to retry.
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4046 Error occurred in the Pass-Thru device. An error occurred in the SDS interface box. Check if the diagnosis system cable and USB
4054 Vehicle’s ECU does not match with the reprogramming The vehicle is not subject to the ECU reprogramming. Check if the vehicle is subject to the ECU
data. reprogramming.
14V).
14V).
4058 Error occurred while rewriting. Writing of the Flash ROM on ECU failed. Check if the vehicle is subject to the ECU
14V).
14V).
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4060 The DTC related to the reprogramming is detected. The ECU reprogramming failed. Check if the vehicle is subject to the ECU
reprogramming.
14V).
4061 Error occurred while initializing the Pass-Thru device. An error occurred in communication with the SDS Check if the diagnosis system cable and USB
interface box. cable are connected properly.
Install “Suzuki Pass-Thru Reprogramming Tool
software” again.
4062 Error occurred while configurating the Pass-Thru device. An error occurred in communication with the SDS Check if the diagnosis system cable and USB
interface box. cable are connected properly.
Install “Suzuki Pass-Thru Reprogramming Tool
software” again.
4064 Error occurred while configurating the Pass-Thru device. An error occurred in communication with the SDS ･ Check if the diagnosis system cable and USB cable
interface box. are connected properly.
･ Install “Suzuki Pass-Thru Reprogramming Tool
software” again.
4065 Error occurred while configurating the Pass-Thru device. An error occurred in communication with the SDS ･ Check if the diagnosis system cable and USB cable
interface box. are connected properly.
･ Install “Suzuki Pass-Thru Reprogramming Tool
software” again.
5014 ECU does not correspond to a Seed&Key file. ECU does not correspond to a Seed&Key file. Check if ECU corresponds to a Seed&Key
file.
5601 A database is not found. A database is not found. Check if the database is installed in the location
Please check if the database is installed in a correct where the Reprogramming Software (Reprog.exe) is
location. installed.
5602 Database search is failed. A database is not found. Check if the database exists.
The reprogramming is aborted. Check if the database corresponds to the
database.
database.
database.
33 of 40
database.
database.
14V).
14V).
14V).
14V).
34 of 40
14V).
14V).
5820 The shift lever position is not “P”. The shift lever position is not “P”. Change the shift lever position to “P” and star all
Please make the position into “P” and start all over again. over again.
5821 The term of validity has run out. The term of validity for using “Suzuki Pass-Thru Install the newest “Suzuki Pass-Thru
Please download the newest software. Reprogramming Tool software” is expired. Reprogramming Tool software” on PC in use.
5900 Error occurred in communication. An error occurred in communication with ECU. ･ Check if the vehicle is subject to the ECU
･ Check if the diagnosis system cable and USB
･ Check to ensure that the engine at stop and
the battery voltage is within the specified range
(11V - 14V).
(11V - 14V).
35 of 40
(11V - 14V).
36 of 40
<APPENDIX>
A) When the ECM reprogram is completed for the following models, execute the following
procedures referring to the applicable service manual.
Model Procedure
Verona (RP625) Idle Learn Procedure
Forenza (RQ420) Idle Learn Procedure

(04MY/05MY vehicles only) TEC Learn Procedure
Swift + (RR416)
B) When the TCM reprogram is completed for the following models, execute the
following procedure referring to the applicable service manual.
Model Procedure
Verona (RP625)
TCM Initialization Procedure
Forenza (RQ420)
C) In case that the ECM reprogram is performed for the following models,
perform the following registration referring to the applicable service manual.
Model Registration
Jimny (SN415D, Euro4, VIN: 300001-)
ECM Registration
Grand Vitara (JB419D)
D) In case that the ECM reprogram is performed for the following models, follow
the instructions below.
Model VIN ABS Actuator Assembly Part#
Grand Vitara
56100-65D20, 56100-65D21, 56100-65D22
(SQ416/ 420/ 625)
See the VIN
table below.
Esteem/ Baleno
56100-69G00, 56100-69GB0
(SY413/ 416/ 418)
1) Turn off the ignition switch.

2) Disconnect the negative cable from the battery.
3) Disconnect the connector from the ABS actuator assembly.
4) Connect the negative cable to the battery.
5) Perform the ECM reprogram referring to the operator.s manual .Suzuki
Pass-Thru Reprogramming Tool Operator.s Manual..
6) After the ECM reprogram is successful, turn the ignition switch off.
7) Disconnect the negative cable from the battery.
8) Connect the connector to the ABS actuator assembly.
9) Connect the negative cable to the battery.
37 of 40
Grand Vitara (SQ416/ 420/ 625)
2S2GTA03C00470001- JS3TD62V 24150001- JSAFTB52V00150001-

2S2GTA52C00470001- JS3TL52V 14150001- JSAFTD02V00200001-
2S3TA03C 16100001- JS3TL52V 54100001- JSAFTD62V10150001-
2S3TA52C 16100001- JSAFTA03V00150001- JSAFTD62V14150001-
2S3TA52C 26100001- JSAFTA03V00200001- JSAFTD62V24150001-
JS3TA03V 14150001- JSAFTA03V10150001- JSAFTD62V34150001-
JS3TA52V 24150001- JSAFTA03V34150001- JSAFTL52V00150001-
JS3TB03V 14150001- JSAFTA03V40200001- JSAFTL52V00200001-
JS3TB03V 44100001- JSAFTB03V00150001- JSAFTL52V24150001-
JS3TB52V 44100001- JSAFTB03V24150001-
JS3TD62V 14150001- JSAFTB03V30150001-
H:\My docs\pass thru stuff\Suzuki Pass-Thru Operators Manual 11106a.doc

Baleno/ Esteem (SY413/ 416/ 418)
GA11S-200001- JSAEGA11S00200001-
GC11S-200001- JSAEGA11S00400001-
GC11S-400001- JSAEGA31S00200001-
GC31S-200001- JSAEGA31S00400001-
GC31S-400001- JSAEGA41S00200001-
GC31W-200001- JSAEGA41S00400001-
GC31W-400001- JSAEGB31S00200001-
JS2GA11S 15200001- JSAEGB31S00400001-
JS2GA11S 25400001- JSAEGC11S00200001-
JS2GA21W 25400001- JSAEGC11S00400001-
JS2GA31S 15200001- JSAEGC11W00200001-
JS2GA31S 25400001- JSAEGC31S00200001-
JS2GA31W 15200001- JSAEGC31S00400001-
JS2GA31W 25400001- JSAEGC31S10200001-
JS2GA41S 15200001- JSAEGC31S15200001-
JS2GA41W 15200001- JSAEGC31S20400001-
JS2GA41W 25400001- JSAEGC31W00200001-
JS2GB31S 15200001- JSAEGC31W00400001-
JS2GB31S 15200001- JSAEGC31W10200001-
JS2GB31S 25400001- JSAEGC31W15200001-
JS2GB31S X5160001- JSAEGC31W20400001-
JS2GB31S Y5180001- JSAEGC41S00200001-
JS2GB31W 15200001- JSAEGC41W00200001-
JS2GB31W 15200001- JSAEGC41W00400001-
JS2GB31W 25400001- JSAEGC51S00200001-
JS2GB31W X5160001- JSAEGC51S00300001-
JS2GB41S 15200001- JSAEGC51S10200001-
JS2GB41S 25400001- JSAEGC51W00200001-
JS2GB41S X5160001- JSAEGC51W00300001-
JS2GB41S Y5180001- JSAEGC51W10200001-
JS2GB41W 15200001- JSAEGD31S00200001-
JS2GB41W 25400001- JSAEGD31W00200001-
JS2GB41W X5160001- JSAEGD31W00400001-
JS2GB41W Y5180001-

Prepared by
Service & Parts Readiness Department

Service Readiness Group
Version 11156
1st Ed. March, 2001
40

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Suzuki Pass-Thru

© COPYRIGHT SUZUKI MOTOR CORPORATION 2005

• When the ECU reprogram is completed, execute the following procedure.

Items required for the ECU reprogramming are as follows:

• Suzuki Pass-Thru Reprogramming Tool (P/N: 09910-06520 or 09910-06521) consisting of the

Install the Reprogramming Software to the PC according to the following procedure.

3) The next window will show the download progress.

7) Now enter your name, company

3.2. Installation of Database (ECU calibration files)

Install the Database to the PC according to the following procedure:

3) The next window will show the download progress.

5) The “Database installation” will appear. Click on “Yes”

6) At the “Precautions before installing the database” window, click “Next”.

3.3. Installation of USB driver

4) Click “OK” and click “Close”.

9) The USB Driver is now installed.

9) Now the PC is ready for reprogramming.

3) After selecting one language, click the “OK” button.

7. How to use Reprogramming Tools

5) Select the target system from the screen displayed.

Click the “Next” button after selecting the target system.

17) The procedure to terminate the ECU reprogramming is executed automatically.

Forenza (RQ420) Idle Learn Procedure

Model VIN ABS Actuator Assembly Part#

1) Turn off the ignition switch.

2S2GTA03C00470001- JS3TD62V 24150001- JSAFTB52V00150001-

H:\My docs\pass thru stuff\Suzuki Pass-Thru Operators Manual 11106a.doc

H:\My docs\pass thru stuff\Suzuki Pass-Thru Operators Manual 11106a.doc

Service & Parts Readiness Department

1st Ed. March, 2001

H:\My docs\pass thru stuff\Suzuki Pass-Thru Operators Manual 11106a.doc

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