Documente Academic
Documente Profesional
Documente Cultură
TOW WINCH
MODEL 3050EHLWR
S/N 1244
WARNING
PROTECT YOURSELF AND OTHERS
READ AND UNDERSTAND THESE INSTRUCTIONS
BE SURE THESE INSTRUCTIONS REACH THE OPERATOR
WARNING
DUE TO VIBRATION DURING SHIPMENT, MOUNTING SCREWS
ANDELECTRICAL TERMINAL SCREWS MAY HAVE LOOSENED.
ALL MOUNTING AND TERMINAL SCREWS MUST BE
THROUGHLY CHECKED AND RE-TIGHTENED IF NECESSARY
BEFORE POWER IS APPLIED TO THIS UNIT.
WARNING
THIS WINCH IS NOT FOR MAN RATED USE
WARNING
GOODS ARE NOT DESIGNED FOR USE IN THE LIFTING OR
MOVING OF PERSONS
The winches described herein are neither designed nor
intended for use or applications to equipment used
in the lifting or moving of persons.
WARNING
THE CABLE ANCHORS ALONE ON WINCHES ARE NOT
DESIGNED TO HOLD RATED LOADS.
Therefore a minimum of 12 wraps of cable
must be left on drum to achieve rated load.
Table of Contents
1.2 Introduction
1.2.1 Purpose
1.2.2 Model Number, Serial Number and Options
2.3 Options
2.3.1 Level Wind
2.3.2 Remote Control
4.2.3 Shutdown
6.2 Removal/Replacement
8.0 APPENDICES
1.2 Introduction.
1.2.1 Purpose.
The purpose of this manual is to provide operating
instructions and maintenance procedure for your DT Marine
Products, Inc. unit.
1.2.3 Warranty.
The warranty is included as Section 1.2.3 and its terms are
stated on the following Quality Assurance Certificate.
DT MARINE PRODUCTS, INC.
9901 TANNER ROAD * HOUSTON, TEXAS 77041
(713) 460-1400 * FAX (713) 460-3585
QUALITY ASSURANCE CERTIFICATE
DT MARINE PRODUCTS, INC. certifies herewith that this products was manufactured with the utmost care in respect to workmanship, performance and material used, the
contents of warranty are as follows:
WARRANTY
The manufacturer warrants that this DT product has been tested for quality control to insure optimum performance and repeatability of results. It further warrants that this
instrument is free from defects in materials and workmanship. Should defects in materials or workmanship develop within a six(6) months period from delivery of the product,
the manufacturer will service or repair the equipment without charge, except for rotating machinery which is subject to the warranty offered by the original manufacturer.
If the manufacturer determines that a fault has been caused by the misuse, abnormal operating conditions or repairs by unauthorized personnel during the warranty period,
repairs by the manufacturer will be billed at a nominal charge.
The manufacturer reserves the right to perform warranty service either in his own factory or at an authorized repair station. All repairs and replacements of parts under the
above warranties are F.O.B. factory or service branch.
This certifies the checkout of all components, mechanically and electrically, to insure conformity with the performance listed above.
The length of wire rope, in feet, that can be spooled onto a drum
or reel can be computed by the following formula:
L= (A+D)xAxBxK:
In this formula
A= Depth of rope in inches on drum in inches: A=(H-D-2Y).
B= Width between the drum flanges in inches.
D= Diameter of the drum in inches.
H= diameter of the drum flanges in inches.
K= constant factor from table below.
Y= depth not filled on drum or reel when winding is to be less
then the fill capacity of the drum.
L= Length on wire rope on drum or reel.
EXAMPLE: Find the length in feet of 9/16" diameter rope
required to fill a drum having these dimensions:
B=24", D=18", H=30"
A= (30-18-0) = 6 inches
2
L=(6+18)x 6 x 24 x 0.828 = 2861.5 feet
NOTE: The above formula and factors "K" allow for normal oversize
of ropes but will not give correct figures if rope is not
wound uniformly on the reel.
ROPE DIA. FACTOR K ROPE DIA. FACTOR K ROPE DIA. FACTOR K
3/32 29.8 5/8 .671 1 3/4 .086
1/8 16.8 11/16 .554 1 7/8 .075
5/32 10.7 3/4 .446 2 .066
3/16 7.44 13/16 .397 2 1/8 .058
7/32 5.48 7/8 .342 2 1/4 .052
1/4 4.19 1 .262 2 3/8 .046
5/16 2.68 1 1/8 .207 2 1/2 .042
3/8 1.86 1 1/4 .168
7/16 1.37 1 3/8 .139
1/2 1.05 1 1/2 .116
9/16 .828 1 5/8 .099
NOTE: The values of "K" allow for nominal oversize of ropes, and
because it is physically impossible to "thread-wind" ropes
of small diameter. However the formula is based on uniform
rope winding and will not give correct figures if rope is
wound non-uniformly on the reel. The amount of tension
applied when spooling the rope will also affect the length.
The formula is based on the same number of wraps in each
layer, which is not strictly correct, but does not result
in appreciable error unless the width (B) of the reel is
quite small compared with the flange diameter.
2.0 FUNCTIONAL DESCRIPTION
3
5
1 1
4
2.3.2 Remote Control.
This unit is also equipped with a remote control option that
allows the winch to be operated remotely at a distance of up
to 125’(length of cable supplied). The remote control is of
the proportional type and allows variable speed operation
operations similar to that of the local control handle.
The remote control unit is a single lever, “JOY-STICK” type
electrical controller that is identical to and works in the
same manner as the main control handle.
CAUTION
EXTREME CARE SHOULD BE TAKEN TO ORIENT THE CENTER OF THE WINCH
DRUM EXACTLY PERPENDICULAR TO THE CABLE RUNNING TO THE SHEAVE.
THIS CAN BE DONE BY AVERAGE SIGHTINGS ALONG THE FLAT SURFACES OF
THE WINCH (SIDEWALL, DRUM FLANGES OR WITH THE HELP OF A SQUARE
TO find THE TRUE PERPENDICULAR CENTER LINE, IF IT IS NOT PROPERLY
ALIGNED, CABLE LAYING PROBLEMS WILL CREATE DIFFICULTIES AND
POSSIBLY DAMAGE THE CABLE, THE WINCH AND/OR PERSONNEL. BE SURE
THE FRONT SIDE (LOWER END WHERE THE HOSES ARE) IS FACING THE
SHEAVE SO THAT THE CABLE DIRECTION WILL BE CORRECT.
3.3.2 Hydraulic Requirements Prior to Start-Up.
Open oil filler cap located at the front of the winch
underneath the level wind assembly . Fill with recommended
hydraulic oil to the red line on sight level guage.(See
section 5.5.1}
CAUTION
THIS UNIT IS WIRED FOR 480VAC 3 PHASE 50HZ OPERATION
SEE WIRING DIAGRAM IN APPENDICES SECTION
3.4 Installation Checkout.
3.4.1. Installation inspection.
Do not locate winch backward (with cable paid out on
operator side of the winch. Erratic control with
possible loss of control will occur.
Ensure that control handle is in "mid" position.
Check that proper power is supplied to the winch.
CAUTION *
THE CABLE CLAMP IS NOT INTENDED TO TAKE FULL LOAD OF THE CABLE
3.5.2 Spooling.
Whenever cable is coming up and wrapping onto the winch
drum, the winch and cable must not stack up above the drum
flanges or it will fall off the side of the drum and
possibly damage the cable. Whenever the equipment is being
raised, the winch operator must watch for the end of the
cable markings or the equipment itself. Before the equipment
gets near the sheave, the operator should stop the winch and
start handling the equipment
(See information on cable handling in the following pages)
5.1 Introduction.
This section gives necessary information for regular, periodic
and preventive maintenance, and for some repairs or replacements.
For further information, service assistance or problems; refer to
DT Marine Products, Inc. factory.
CAUTION
DO NOT LUBRICATE WHILE UNIT IS OPERATING
5.2.2 Cleaning.
The winches will last longer and be easier to maintain if it
is kept relatively free of oil, dirt and rust. Rinsing as
often as possible with fresh water will help minimize
corrosion.
5.2.3 Brake.
Check brake adjustment weekly and adjust (tighten or loosen
nuts located on A-frame structure) as required to allow
handle to lock with sufficient force to stop the drum under
maximum load.
NOTE: WHEN HAND BRAKE IS WORN DOWN TO THE RIVET HEADS OR BEYOND
ADJUSTMENTS, THE BRAKE LINING SHOULD BE REPLACED.
5.2.4 Fasteners.
Periodically check for loose or missing screws, bolts, nuts
and parts and tighten or replaced them as needed.
6.0 CORRECTIVE MAINTENANCE
6.1 Troubleshooting
Symptom/Signal Cause/Remedy
Motors Included
In This Brochure
u T-Frame Motors
u Large HP TS-Frame
Short Shaft Motors
High Efficiency
C
CSAUS Certified
ISO9001 All Cast Iron Frame
CE Mark Ribbed Design For
CC006A Maximum Cooling Class F
Standards Of Winding
Excellence Insulation
All Ratings
Totally Enclosed
Fan Cooled
V-Ring
Shaft Seals On
All Steel
Drive-End And
Fan Cover
Opposite Drive-End
(Cast Iron Available)
ISO9001 CC006A
Page 2
Industrial Duty
Three-Phase Motors
u 1 HP - 500 HP
u 3600, 1800, 1200 & 900 RPM
u 208-230/460 Volt
u TEFC Enclosure
Frame Model List * Frame Model List *
HP R PM Voltage HP RPM Voltage
Siz e N umber Price Siz e N umber Price
1 18 0 0 208- 230/460 14 3 T WWE1- 18- 143T $ 2 7 7.9 0 50 3600 208- 230/460 326T WWE50- 36- 326T $ 3,9 9 5.7 7
1 12 0 0 208- 230/460 14 5 T WWE1- 12- 145T $ 3 7 5.2 3 50 3600 208- 230/460 326TS WWE50- 36- 326TS $ 3,5 9 6.2 0
50 18 0 0 208- 230/460 326T WWE50- 18- 326T $ 3,4 3 7.6 7
1.5 3600 208- 230/460 14 3 T WWE1.5- 36- 143T $ 3 3 9.6 7
50 12 0 0 208- 230/460 365T WWE50- 12- 365T $ 5,4 4 9.1 8
1.5 18 0 0 208- 230/460 14 5 T WWE1.5- 18- 145T $ 3 4 7.4 2
50 900 208- 230/460 404T WWE50- 9- 404T $ 7 , 2 0 1. 0 9
1.5 12 0 0 208- 230/460 18 2 T WWE1.5- 12- 182T $ 4 0 3.0 3
2 3600 208- 230/460 14 5 T WWE2- 36- 145T $ 3 8 4.0 1 60 3600 208- 230/460 364T WWE60- 36- 364T $ 5,3 7 7.5 7
2 18 0 0 208- 230/460 14 5 T WWE2- 18- 145T $ 3 6 1. 3 3 60 3600 208- 230/460 364TS WWE60- 36- 364TS $ 4,8 3 9.8 2
2 12 0 0 208- 230/460 18 2 T WWE2- 12- 182T $ 5 2 1. 2 0 60 18 0 0 208- 230/460 364T WWE60- 18- 364T $ 4,5 4 0.9 9
60 12 0 0 208- 230/460 404T WWE60- 12- 404T $6,114.32
3 3600 208- 230/460 14 5 T WWE3- 36- 145T $ 5 4 1. 5 2 60 900 208- 230/460 405T WWE60- 9- 405T $ 8,1 8 3.8 0
3 3600 208- 230/460 18 2 T WWE3- 36- 182T $ 4 8 7.3 7
3 18 0 0 208- 230/460 18 2 T WWE3- 18- 182T $ 4 7 1. 0 7 75 3600 208- 230/460 365T WWE75- 36- 365T $ 6,7 0 4.5 4
3 12 0 0 208- 230/460 2 13 T WWE3- 12- 213T $ 7 3 8.10 75 3600 208- 230/460 365TS WWE75- 36- 365TS $ 6,0 3 4.0 9
75 18 0 0 208- 230/460 365T WWE75- 18- 365T $ 5,2 5 0.8 6
5 3600 208- 230/460 18 4 T WWE5- 36- 184T $ 6 0 7.8 9 75 12 0 0 208- 230/460 405T WWE75- 12- 405T $ 6,2 9 9.7 3
5 18 0 0 208- 230/460 18 4 T WWE5- 18- 184T $ 5 0 8.8 8 75 900 208- 230/460 444T WWE75- 9- 444T $11,953.80
5 12 0 0 208- 230/460 2 15 T WWE5- 12- 215T $ 9 3 1. 0 7
10 0 3600 208- 230/460 405TS WWE100- 36- 405TS $ 7,1 4 3.8 2
5 900 208- 230/460 254T WWE5- 9- 254T $1,508.96
10 0 18 0 0 208- 230/460 405T WWE100- 18- 405T $ 5 , 9 9 1. 3 0
7.5 3600 208- 230/460 18 4 T WWE7.5- 36- 184T $ 9 0 4.7 1 10 0 12 0 0 208- 230/460 444T WWE100- 12- 444T $ 9,2 5 8.0 3
7.5 3600 208- 230/460 2 13 T WWE7.5- 36- 213T $ 8 1 4.2 4 10 0 900 208- 230/460 445T WWE100- 9- 445T $ 1 2,8 7 7.2 6
7.5 18 0 0 208- 230/460 2 13 T WWE7.5- 18- 213T $ 7 0 0.5 7
12 5 3600 208- 230/460 444TS WWE125- 36- 444TS $ 8,9 6 3.2 6
7.5 12 0 0 208- 230/460 254T WWE7.5- 12- 254T $1,146.51
12 5 18 0 0 208- 230/460 444T WWE125- 18- 444T $ 8,7 0 4.2 8
7.5 900 208- 230/460 256T WWE7.5- 9- 256T $1,660.72
12 5 12 0 0 208- 230/460 445T WWE125- 12- 445T $ 1 0,4 6 3.2 8
10 3600 208- 230/460 2 15 T WWE10- 36- 215T $ 9 3 4.5 1 12 5 900 208- 230/460 445/7T WWE125- 9- 445/7T $ 1 6,5 4 5.5 2
10 18 0 0 208- 230/460 2 15 T WWE10- 18- 215T $ 8 0 8.8 2
15 0 3600 208- 230/460 445TS WWE150- 36- 445TS $ 1 0,8 8 4.0 1
10 12 0 0 208- 230/460 256T WWE10- 12- 256T $1,563.40
15 0 18 0 0 208- 230/460 445T WWE150- 18- 445T $ 9 , 4 4 1. 0 7
10 900 208- 230/460 284T WWE10- 9- 284T $ 2 , 4 0 1. 7 8
15 0 12 0 0 208- 230/460 445/7T WWE150- 12- 445/7T $ 1 3,3 6 5.2 2
15 3600 208- 230/460 2 15 T WWE15- 36- 215T $1,564.24 15 0 900 208- 230/460 449T WWE150- 9- 449T $ 1 8,8 3 5.8 0
15 3600 208- 230/460 254T WWE15- 36- 254T $ 1, 4 0 7 . 8 1
200 3600 208- 230/460 447TS WWE200- 36- 447TS $ 1 4,2 3 4.7 4
15 18 0 0 208- 230/460 254T WWE15- 18- 254T $ 1, 1 9 9 . 8 5
200 18 0 0 208- 230/460 445/7T WWE200- 18- 445/7T $ 1 2,7 0 3.4 5
15 12 0 0 208- 230/460 284T WWE15- 12- 284T $1,959.38
200 12 0 0 460 449T WWE200- 12- 449T $ 1 5,7 1 0.2 3
15 900 208- 230/460 286T WWE15- 9- 286T $ 3,10 7.18
200 12 0 0 208- 230/460 505Z(UZ) WWE200- 12- 505Z(UZ) $ 1 7,5 3 2.5 1
20 3600 208- 230/460 256T WWE20- 36- 256T $1,602.26 200 900 460 449T WWE200- 9- 449T $ 2 1, 1 7 4 . 0 0
20 18 0 0 208- 230/460 256T WWE20- 18- 256T $1,362.88
250 3600 460 449TS WWE250- 36- 449TS $ 1 9,4 3 5.4 9
20 12 0 0 208- 230/460 286T WWE20- 12- 286T $ 2,3 5 8.4 7
250 18 0 0 460 449T WWE250- 18- 449T $ 1 6,0 7 4.0 8
20 900 208- 230/460 324T WWE20- 9- 324T $ 3,6 4 2.8 9 250 18 0 0 460 505Z(UZ) WWE250- 18- 505Z(UZ) $ 1 8 , 3 2 1. 4 4
25 3600 208- 230/460 256T WWE25- 36- 256T $ 2,19 8.9 8 250 12 0 0 460 449T WWE250- 12- 449T $ 2 1, 1 6 8 . 4 8
25 3600 208- 230/460 284T WWE25- 36- 284T $ 2,19 8.9 8 250 12 0 0 460 586/7(UZ) WWE250- 12- 586/7(UZ) $ 2 8,2 9 3.2 2
25 3600 208- 230/460 284TS WWE25- 36- 284TS $1,979.08 250 900 460 586/7(UZ) WWE250- 9- 586/7(UZ) $ 3 5,4 5 4.7 1
25 18 0 0 208- 230/460 284T WWE25- 18- 284T $ 1, 8 9 3 . 1 8
300 18 0 0 460 449T WWE300- 18- 449T $ 2 1, 8 0 8 . 7 2
25 12 0 0 208- 230/460 324T WWE25- 12- 324T $ 2,8 4 5.7 4
300 18 0 0 460 586/7(UZ) WWE300- 18- 586/7(UZ) $ 2 6,1 9 8.2 5
25 900 208- 230/460 326T WWE25- 9- 326T $ 4 , 0 9 1. 9 3
300 12 0 0 460 449T WWE300- 12- 449T $ 2 5 , 1 6 1. 7 3
30 3600 208- 230/460 286T WWE30- 36- 286T $ 2,4 0 5.3 5 300 12 0 0 460 586/7(UZ) WWE300- 12- 586/7(UZ) $ 3 0,5 7 2.2 8
30 3600 208- 230/460 286TS WWE30- 36- 286TS $ 2,16 4.8 2 300 900 460 586/7 WWE300- 9- 586/7 $ 3 6,8 0 5.5 6
30 18 0 0 208- 230/460 286T WWE30- 18- 286T $ 2 , 0 6 1. 3 9
350 18 0 0 460 586/7(UZ) WWE350- 18- 586/7(UZ) $ 2 7,3 4 2.4 6
30 12 0 0 208- 230/460 326T WWE30- 12- 326T $ 3,3 4 5.0 2
350 12 0 0 460 586/7(UZ) WWE350- 12- 586/7(UZ) $ 3 0,1 5 8.4 6
30 900 208- 230/460 364T WWE30- 9- 364T $ 4,9 1 3.6 5
400 18 0 0 460 586/7(UZ) WWE400- 18- 586/7(UZ) $ 2 9,3 8 9.7 9
40 3600 208- 230/460 286T WWE40- 36- 286T $ 3,19 6.6 1 400 12 0 0 460 586/7(UZ) WWE400- 12- 586/7(UZ) $ 3 4 , 0 7 1. 4 8
40 3600 208- 230/460 286TS WWE40- 36- 286TS $ 3,19 6.6 1
40 3600 208- 230/460 324T WWE40- 36- 324T $ 3,19 6.6 1 450 18 0 0 460 586/7(UZ) WWE450- 18- 586/7(UZ) $ 3 6,3 5 9.7 8
40 3600 208- 230/460 324TS WWE40- 36- 324TS $ 2,8 7 6.9 5 450 12 0 0 460 586/7(UZ) WWE450- 12- 586/7(UZ) $ 3 7,4 1 3.0 8
40 18 0 0 208- 230/460 324T WWE40- 18- 324T $ 2,6 8 8.6 5
40 12 0 0 208- 230/460 364T WWE40- 12- 364T $ 4,15 7.2 1 500 18 0 0 460 586/7(UZ) WWE500- 18- 586/7(UZ) $ 3 7,7 2 2.5 3
40 900 208- 230/460 365T WWE40- 9- 365T $ 6,0 9 9.7 2 500 12 0 0 460 586/7(UZ) WWE500- 12- 586/7(UZ) $ 4 0,1 8 4.6 6
* Prices In This Brochure Are List - Please Call For Your Multiplier Page 3
Industrial Duty
Three-Phase Motors
Dimensions (Frames 143T - 586/7UZ)
Frame
A B C D E F G H J N-W O P R S T U ES AA AB BA
Siz e
143T 7 5 12 . 4 7 3.5 2.75 2 0 . 5 12 0.34 1.45 2.25 7.08 7 . 16 0.771 0 . 18 8 --- 0.875 1.41 3/4 6.89 2.25
145T 7 6 13 . 4 6 6 3.5 2.75 2.5 0 . 5 12 0.34 1.45 2.25 7.08 7 . 16 0.771 0 . 18 8 --- 0.875 1.41 3/4 6.89 2.25
182T 9 6.5 15.11 4.5 3.75 2.25 0.59 0.41 1.97 2.75 9 8.82 0.986 0.25 1. 4 1.125 1.78 1 7.45 2.75
184T 9 7.5 16.116 4.5 3.75 2.75 0.59 0.41 1.97 2.75 9 8.82 0.986 0.25 1. 4 1.125 1.78 1 7.45 2.75
213T 10 . 5 7.5 18 . 8 9 5.25 4.25 2.75 0.709 0.41 2.36 3.375 10 . 5 10 . 4 1.201 0 . 3 12 1.75 1.375 2.41 1 8.63 3.5
215T 10 . 5 9 20.488 5.25 4.25 3.5 0.709 0.41 2.36 3.375 10 . 5 10 . 4 1.201 0 . 3 12 1.75 1.375 2.41 1 8.63 3.5
254T 12 . 5 10 . 8 23.292 6.25 5 4 . 12 5 0.787 0.53 2.76 4 12 . 7 9 12 . 6 1.416 0.375 2 . 15 1.625 2.91 1. 5 11.2 4.25
256T 12 . 5 12 . 5 25.058 6.25 5 5 0.787 0.53 2.76 4 12 . 7 9 12 . 6 1.416 0.375 2 . 15 1.625 2.91 1. 5 11.2 4.25
284T 14 12 . 5 26.63 7 5.5 4.75 0.866 0.53 2.76 4.625 13 . 9 8 13 . 9 8 1.591 0.5 2.35 1.875 3.28 1. 5 12 4.75
284T S 14 12 . 5 25.25 7 5.5 4.75 0.866 0.53 2.76 3.25 13 . 9 8 13 . 9 8 1.416 0.375 2.35 1.625 1.91 1. 5 12 4.75
286T 14 14 2 8 . 18 2 7 5.5 5.5 0.866 0.53 2.76 4.625 13 . 9 8 13 . 9 8 1.591 0.5 2.35 1.875 3.28 1. 5 12 4.75
286T S 14 14 26.8 7 5.5 5.5 0.866 0.53 2.76 3.25 13 . 9 8 13 . 9 8 1.416 0.375 2.35 1.625 1.91 1. 5 12 4.75
324T 16 14 29.95 8 6.25 5.25 0.984 0.66 2.76 5.25 15 . 8 15 . 5 5 1.845 0.5 2.55 2 . 12 5 3.91 2 13 . 4 5.25
324T S 16 14 28.45 8 6.25 5.25 0.984 0.66 2.76 3.75 15 . 8 15 . 5 5 1.591 0.5 2.55 1.875 2.03 2 13 . 4 5.25
326T 16 15 . 5 31.236 8 6.25 6 0.984 0.66 2.76 5.25 15 . 8 15 . 5 5 1.845 0.5 2.55 2 . 12 5 3.91 2 13 . 4 5.25
326T S 16 15 . 5 29.74 8 6.25 6 0.984 0.66 2.76 3.75 15 . 8 15 . 5 5 1.591 0.5 2.55 1.875 2.03 2 13 . 4 5.25
364T 18 15 . 2 32.58 9 7 5.625 1.102 0.66 2.95 5.875 18 . 0 2 17 . 4 2.021 0.625 2.55 2.375 4.28 3 15 . 7 5.88
364T S 18 15 . 2 30.45 9 7 5.625 1.102 0.66 2.95 3.75 18 . 0 2 17 . 4 1.591 0.5 2.55 1.875 2.03 3 15 . 7 5.88
365T 18 16 . 2 34.114 9 7 6 . 12 5 1.102 0.66 2.95 5.875 18 . 0 2 17 . 4 2.021 0.625 2.55 2.375 4.28 3 15 . 7 5.88
365T S 18 16 . 2 31.45 9 7 6 . 12 5 1.102 0.66 2.95 3.75 18 . 0 2 17 . 4 1.591 0.5 2.55 1.875 2.03 3 15 . 7 5.88
404T 20 16 . 2 36.81 10 8 6 . 12 5 1 . 18 0.81 3 . 15 7.25 20.91 21.42 2.45 0.75 2.55 2.875 5.65 3 18 . 0 7 6.62
405T 20 17 . 8 38.35 10 8 6.875 1 . 18 0.81 3 . 15 7.25 20.91 21.42 2.45 0.75 2.55 2.875 5.65 3 18 . 0 7 6.62
405T S 20 17 . 8 35.354 10 8 6.875 1 . 18 0.81 3 . 15 4.25 20.91 21.42 1.845 0.5 2.55 2 . 12 5 2.78 3 18 . 0 7 6.62
444T 22 18 . 5 42.52 11 9 7.25 1.38 0.81 3.35 8.5 23.68 23.43 2.88 0.875 2.75 3.375 6.91 2 x3 19 . 0 7 7.5
444T S 22 18 . 5 38.94 11 9 7.25 1.38 0.81 3.35 4.75 23.68 23.43 2.021 0.625 2.75 2.375 3.03 2 x3 19 . 0 7 7.5
445T 22 20.5 44.5 11 9 8.25 1.38 0.81 3.35 8.5 23.68 23.43 2.88 0.875 2.75 3.375 6.91 2 x3 19 . 0 7 7.5
445T S 22 20.5 40.71 11 9 8.25 1.38 0.81 3.35 4.75 23.68 23.43 2.021 0.625 2.75 2.375 3.03 2 x3 19 . 0 7 7.5
447T 22 24 48.03 11 9 10 1.38 0.81 3.35 8.5 23.68 23.43 2.88 0.875 2.75 3.375 6.91 2 x3 19 . 0 7 7.5
447T S 22 24 44.25 11 9 10 1.38 0.81 3.35 4.75 23.68 23.43 2.021 0.625 2.75 2.375 3.03 2 x3 19 . 0 7 7.5
449T 22 31 55.27 11 9 12 . 5 1.575 0.81 3.35 8.5 23 23.62 2.88 0.875 4.25 3.375 6.91 2 x3 19 7.5
505U Z 24.7 26 55 12 . 5 10 9 1.77 0.938 4.72 11.625 25.2 24.8 3.309 1 4.3 3.875 10 2x3 20.9 8.5
586/7 28.7 31.1 64.6 14 . 5 11.5 11 2.05 1.125 4.72 11.625 28.4 28.2 3.309 1 5 3.875 10 2x3 23.9 10
586/7UZ 28.7 31.1 64.6 14 . 5 11.5 11 2.05 1.125 4.72 11.625 28.4 28.2 3 . 8 17 1 5 4.375 10 2x3 23.9 10
Page 7
7 Series
W7C
12.390
12.370 19.00
Application Sheet
(314,71) (482,6)
(314,20) DIA.
9.000 (228,60) DIA. 14.445
8.995 (228,47) .002 14.435
MOUNTING .025 (366,90)
PILOT DIA. (,05) (366,65)
(,63) WHEEL
PILOT DIA.
FRAME MOUNT HOLES .250
(W7CA) .795-.765 (20,19-19,43) THRU .190 R
TYP. (12) HOLE EQ. SPACED (6,4) OUTPUT ROTATION
ON 10.500 (266,70) DIA. B.C. (4,8) OPPOSITE INPUT ROTATION
OR
(W7C1) 3/4-16 UNF-2B THREADED 4.41
HOLES (12) HOLE EQ. SPACED (112,0) 18˚
ON 10.500 (266,70) DIA. B.C. 9˚
5.005 (127,13) 30˚
5.002 (127,05)
30˚ MOTOR
15˚ MOTOR MOUNT HOLES PILOT DIA.
1/2-13 UNC-2B THD.
.89 (22,6) MIN. DEEP 90˚
TYP. (4) HOLES 90˚ 2.22
ON A 6.375 (161,93) (56,39)
DIA. B.C. MAX.
INPUT SHAFT
LENGTH
ALL INPUT
END OF INPUT SPLINE 90˚
45˚
TO MOTOR MOUNT FACE
1.26 MIN. FOR 14T & 21T
-1
-2
-3
-4
-5
-6
5
4
2
1
0
3
DISTANCE FROM HUB MOUNTING FACE (in.)
7 – Series
Special Features
A– Positive Engage
Spindle Hub X – Anti-disengage
Flange Mounting Reduction Z – Blank
Motor Mount Mounting Motor B.C. Frame B.C. Dia. Flange B.C. 26 – 26.4:1
Dia. 44 – 44.2:1
12.390 (4) 1/2-13 (12) 3/4-16 14.445 (12) .852/.848 58 – 57.8:1
C1 SAE"C" 12.370 6.375 B.C. 10.500 B.C. 14.435 16.750 B.C. 72 – 71.5:1
S.A.E. "B" Pilot also available. Please contact Fairfield. 94 – 93.7:1
Input
3 – 13T, 16/32 Spline
Studs Options 4 – 14T, 12/24 Spline
0 – Not Included 0 – Blank 7 – 21T, 16/32 Spline
1 – 3/4 - 16 by 2.53 in. (use with Z – Seal Boot
Fairfield Manufacturing Company, Inc. .850/.848 flange hole on cast iron hub)
First in Custom Gears and Drive Systems 8 – 3/4 - 16 by 3.25 in. (use with
U.S. 52 South .850/.848 flange hole on cast iron hub)
P.O. Box 7940
Lafayette, IN 47903-7940 USA
Telephone (765) 772-4000 Torque-Hub is a registered trademark of Fairfield.
FAX (765) 772-4001 © 2000 Fairfield Manufacturing Company, Inc.
www.fairfieldmfg.com
55
Series 90 Axial
Piston Pumps
Technical
Information
Series 90 Axial Piston Pumps
Technical Information
General description
SERIES 90 FAMILY OF Series 90 hydrostatic pumps and motors can be applied together or combined with
PUMPS AND MOTORS other products in a system to transfer and control hydraulic power. They are intended for
closed circuit applications.
Series 90 variable displacement pumps are compact, high power density units. All
models utilize the parallel axial piston/slipper concept in conjunction with a tiltable
swashplate to vary the pump’s displacement. Reversing the angle of the swashplate
reverses the flow of oil from the pump and thus reverses the direction of rotation of the
motor output.
Series 90 motors also use the parallel axial piston/slipper design in conjunction with a
fixed or tiltable swashplate. They can intake/discharge fluid through either port; they are
bidirectional. They also include an optional loop flushing feature that provides additional
cooling and cleaning of fluid in the working loop.
• Compact, lightweight
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PICTORIAL CIRCUIT This configuration shows a hydrostatic transmission using a Series 90 axial piston
DIAGRAM variable displacement pump and a Series 90 fixed displacement motor.
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SYSTEM SCHEMATIC
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Frame
Feature Unit 042 055 075 100 130 180 250
Displacement cm³ 42 55 75 100 130 180 250
[in³] [2.56] [3.35] [4.59] [6.10] [4.93] [10.98] [12.25]
Flow at rated speed l/min 176 215 270 330 403 468 575
(theoretical) [US gal/min] [46] [57] [71] [87] [106] [124] [160]
Torque at maximum N•m/bar 0.67 0.88 1.19 1.59 2.07 2.87 3.97
displacement (theoretical) [lbf•in/1000 psi] [410] [530] [730] [970] [1260] [1750] [2433]
Mass moment of inertia of kg•m² 0.0023 0.0060 0.0096 0.0150 0.0023 0.0380 0.0650
rotating components [slug•ft²] [0.0017] [0.0044] [0.0071] [0.0111] [0.0170] [0.0280] [0.0479]
Weight (with control opt. MA) kg [lb] 34 [75] 40 [88] 49 [108] 68 [150] 88 [195] 136 [300] 154 [340]
Mounting (per SAE J744) B C C C D E E
Rotation Clockwise or Counterclockwise
Main ports: 4-bolt split-flange mm 19.05 25.4 25.4 25.4 31.75 38.1 38.1
(per SAE J518 code 62) [in] [0.75] [1.0] [1.0] [1.0] [1.25] [1.5] [1.5]
Main port configuration Radial Radial or axial Radial
Case drain ports (SAE O-ring boss) UNF thread (in.) 0.875–14 1.0625–12 1.0625–12 1.0625–12 1.625–12 1.625–12 1.625–12
Other ports SAE O-ring boss. See Installation drawings, page 35.
Shafts Splined, straight keyed, and tapered shafts available. See Shafts, page 17.
Auxiliary mounting SAE-A, B, C SAE-A, B, C, D SAE-A, B, C, D, E
Installation position Installation is recommended with control on the top or side. Consult your Sauer-Danfoss
representative for nonconformance guidelines. The housing must remain filled with hydraulic fluid.
OPERATING PARAMETERS
Frame
Parameter Unit 042 055 075 100 130 180 250
Input speed
Minimum 500 500 500 500 500 500 500
Continuous min-1(rpm) 4200 3900 3600 3300 3100 2600 2300
Maximum 4600 4250 3950 3650 3400 2850 2500
System pressure
Rated 420 [6000]
Maximum bar [psi] 480 [7000]
Minimum low loop 10 [150]
Inlet pressure (charge inlet)
Minimum (continuous) bar (abs.) 0.7 [9]
Minimum (cold start) [in. Hg vac.] 0.2 [24]
Case pressure
Continuous 3 [40]
bar [psi]
Maximum (cold start) 5 [75]
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Overall efficiency at maximum displacement Pump overall efficiency at 2/3 rated speed
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Axial Piston
Pumps
Technical Information
Axial Piston Pumps Series 40
Series 40 Variable Pump Features
Input Cylinder
Trunnion Shaft Valve Plate
Roller
Auxiliary Bearing
Pad
Auxiliary
Pad
Cylinder
Trunnion Input Piston Swashplate
P100 302E Shaft P100 305E
Auxiliary
Pad
Piston Roller
Bearing
P100 303E M46 Variable Pump (PV) P100 306E
4
Axial Piston Pumps Series 40
System Circuit Description
Displacement control
valve Heat
exchanger
Charge pressure Fixed Displacement
Charge relief valve relief valve Motor
Cylinder Cylinder block
block assembly
assembly Bypass
valve
Charge pump
Charge pressure Case flow High pressure Servo pressure Suction flow
P100 307E
A Series 40 - M46 variable pump (left) is shown in a suction filtration configuration is shown. Note the position
hydraulic circuit with a Series 40 - M35 fixed motor. The of the reservoir and heat exchanger.
pump shown features manual displacement control. A
L2 S M4 M5
A
M1
System
Check/Relief
Valves
M2
B
filtration
L1 adapter
A Series 40 - M46 variable pump circuit schematic is outlet port. Flow direction is determined by swashplate
shown above. The system ports "A" and "B" connect to the position. System port pressure can be gauged through
high pressure work lines. The pump receives return fluid ports M1 and M2. The pump has two case drains (L1 and
in its inlet port and discharges pressurized fluid through the L2). This pump includes a manual displacement control.
5
Axial Piston Pumps Series 40
Technical Specifications
Specifications for Series 40 pumps are listed on these two are available for all configurations; consult the Series 40
pages. For definitions of the various specifications, see the Pump Model Code Supplement or Price Book for more
related pages in this publication. Not all hardware options information.
General Specifications
Hardware Specifications
6
Axial Piston Pumps Series 40
System Parameters
Minimum speed 500 500 500 500 500 500 500 500
Rated speed at maximum
4000 3600 3300 4000 4000 3600 3300 4000
displacement
Maximum speed at maximum
5000 4500 4100 4100 5000 4500 4100 4100
displacement
T002 152E
Inlet Vacuum
bar in Hg
Rated pressure 0.8 5
Minimum pressure (cold start) 0.7 10
T002 154E
7
Axial Piston Pumps Series 40
M25 PT Dimensions
332.5
[13.09] 249.4
[9.82] 211.6
[8.33]
7/8-14* 54.9
Case Outlet [2.16]
(Alternate) L2
14.27 [0.562] dia
15° 15° 15° 15°
(2) Places
max Displ max Displ max Displ max Displ
4.57 R
[0.180] 87.4 [3.44]
15.24 dia CCW CW (2) Places
72.1 [2.84] 73.02 [2.875]
[0.600]
(2) Case Outlets (2) Places
"Z" "X"
101.6 dia
[4.00] 88.4
Control [3.48]
Trunnions
Left Side
77.2
7/8-14* 13.0 Option DL 12.7 [0.50]
[3.04] Charge Control
Case Outlet L1 [0.51] min
(4) System Pressure Trunnions
Ports and Relief Valve 9.4 [0.37] to Shoulder Right Side
Bypass/Check/Relief Valve
(1) Chg 99.1 88.4
This Side for Port "C" 152.4 [6.00] Option DR
Inlet [3.90] [3.48]
Opposite Side for Port "D" to C.G. 112.3 Both
(5/16 Internal Hex) Bypass/Check/Relief Valve [4.42] Sides
Approx. Center This Side for Port "A"
Of Gravity "W" Opposite Side for Port "B"
(5/16 Internal Hex)
LEFT SIDE VIEW VIEW "X"
FRONT VIEW
7/8-14* 170.7
Port "A" [6.72]
133.6 45°
7/8-14*
[5.26]
Port "C"
43.2
[1.70] 15.82 [0.623]
(2) Places
19.84 dia
[0.781]
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified. P100 332E
36
Axial Piston Pumps Series 40
M35/44 PV Dimensions
M35/44 PV: Pump, Filtration/Charge Pump Options, Control
mm
[in]
9/16 — 18*
System Pressure Mounting Flange
Gauge Port M2 (Ref)
(for Port B)
7/8 — 14* 203.4
96.5
[8.01]
[3.80] To Remote Filter D
(2)Places (Pressure Filter Option) 183.4
[7.22]
B
1-1/16 — 12* 79.8
Case Outlet L1 [3.14]
(2) Places
Charge Pressure 74.9 min dia
Relief Valve [2.95] 101.6 dia
35.6
[4.000] [1.40]
7/8 — 14* Pump
Charge Pressure B
Gauge Port M3
(Suction Filter Option) Section B-B
9.4 7/8 — 14*
9/16 — 18* [0.37] From Remote Filter E
System Pressure (Pressure Filter Option)
Gauge Port M1 66.7 or Charge Pressure Inlet E
(for Port A) 239.3 [2.625] (No Charge Pump Option)
[9.42]
VIEW "Y" (TOP VIEW) VIEW "Y" (TOP VIEW)
(SUCTION FILTRATION) (REMOTE FILTRATION OR LESS CHARGE PUMP)
"Z" "X"
73.03
4.57 R [2.875] 87.4
[0.180] (2) Places [3.44]
(4) Places (2) Places
25.4
[1.00] 12.7
121.4
[0.50] 96.5
[4.78] 92.5
Control Trunnion [3.80] Control Trunnion
193.3 Control Side [3.64]
1-5/16 — 12* Left Side Right Side
[7.61] Option DL Option DR
Charge Pump Inlet S
"W"
LEFT SIDE VIEW
VIEW "X"
(FRONT VIEW)
1-1/16 — 12*
Case Outlet L2
(Alternate)
1-1/16 — 12* 45
Port A
M35: 19.8 dia
0.8 R max [0.781]
35 [0.03] M44: 23.8 dia
[1.38]
[0.938] M35:
15.8 [0.623]
(2) Places
M44:
19.0 [0.748]
35
(2) Places
[1.38]
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact SAUER-SUNDSTRAND representative for specific installation drawings. P100 335E
40
Axial Piston Pumps Series 40
M35/44 PV: Auxiliary Mounting Flanges, Shafts
VIEW "Z"
Coupling Must Not Protrude
REAR VIEW
Beyond This Surface
7.9 [0.31]
106.38 "S"
[4.188] Mounting Flange "U"
7.4 min
53.19 [0.29] (Ref) "V"
[2.094] 0.375-16 Thd Thru "T"
(4) Holes 1.96
[0.077]
"W" Pitch dia
0.5 max R "P" Pitch dia "Y" Teeth, 16/32 Pitch
106.38 [0.02] 30 Pressure Angle 30 Pressure Angle
88.65 dia 82.6 dia
[4.188] "N" Teeth, 16/32 Pitch Fillet Root Side Fit
[3.490] [3.252] 1.0 max R
Fillet Root Side Fit per ANSI B92.1-1970
53.19 [0.04]
per ANSI B92.1-1970 Class 5
[2.094] Class 5 Also Mates with
O-Ring Seal Required (See Table) Flat Root Side Fit
Ref 3.237 [82.22] ID x SPLINED INPUT SHAFT OPTIONS
.103 [2.62] dia Cross Section "M" min (SEE TABLE)
System Ports "Y" min
Option A: 248.7 [10.15]
(Ref) SAE "A" AUXILIARY MOUNTING FLANGE Option D: 264.0 [10.39]
OPTIONS A AND D Mounting Flange 42.8 [1.685]
(Ref)
6.30 x 22.2 dia Woodruff Key
Mounting Flange
[0.248 x 0.875]
(Ref)
0.25 [0.010] min R On Edges
261.2 [10.66]
0.750-16 UNF-2B Thd
"Y" min Mounting Flange
O-Ring Seal Required (Ref) 3.8 [0.150] max
146.05
Ref 101.27 [3.987] ID x 22.2 [0.875] Gauge dia
[5.75] "M" min
73.03 2.62 [0.103] dia
[2.875] Cross Section 1.50 in/ft
[1/8] Taper
"P" Pitch dia
0.76 max R per SAE
101.65 dia [0.30] 30 Pressure Angle
Standard J501
[4.002] "N" Teeth, 16/32 Pitch
25.4 [1.000] Nom
Fillet Root Side Fit
107.82 Shaft dia
0.5 max R per ANSI B92.1-1970
[4.245] 26.9
[0.02] Class 5 Coupling Must Not [1.06]
(See Table) Protrude Beyond
0.500-13 Thd Thru 25.4 [1.000] Max
(2) Holes 1.96 [0.077]
10.7 min [0.42] 33.3 [1.311] Gauge Dim
System Ports
(Ref) INPUT SHAFT OPTION: N
SAE "B" AUXILIARY MOUNTING FLANGE
OPTION B
41
Axial Piston Pumps Series 40
M35/44 PT Dimensions
M35/44 PT: Pumps, Filtration/Charge Pump Options, Control
mm
315.5 [12.42] 280.7 [11.05] Mounting Flange [in]
9/16 — 18* w/ Chg Pump w/o Chg Pump (Ref)
System Pressure
Gauge Port M4 203.4
(for Port D) 7/8 — 14* [8.01]
Charge Pressure
Relief Valve To Remote Filter D 183.4
7/8 — 14* 9.4
[0.37] [7.22]
Charge Pressure
Gauge Port E B
1-1/16 — 12* 79.8
Case Outlet [3.14]
35.6
(Alternate) L2 74.9 min dia (2) Places
[1.40]
[2.95]
101.6 dia
[4.00]
B Pump
9/16 — 18*
System Pressure 7/8 — 14* VIEW "B-B"
Gauge Port M1 From Remote Filter E
(for Port A)
System Pressure
Gauge Port M2
(for Port B) 66.7
(on Opp Side) [2.625]
VIEW "Y" (TOP VIEW) VIEW "Y" (TOP VIEW)
(WITH CHARGE PUMP AND (WITH CHARGE PUMP AND
SUCTION FILTRATION) REMOTE PRESSURE FILTRATION)
Bypass/Check/Relief Valve 345.3 [13.59] 310.3 [12.215]
This Side for Port C and A w/ Chg Pump w/o Chg Pump
Opp. Side for Port D and B
125 14.27 [0.562]
(5/16 Internal Hex)
"Y" [4.92] (2) Places
16 max 16 max 16 Max 16 Max 111.8
Displ Displ Displ Displ [4.40]
15.24 dia
[0.600]
(4) Places 95
25.4 CCW CW [3.74]
[1.00]
"X"
73.03 [2.875]
80.3 [3.16]
(2) Places
(4) Places 4.57 R 87.4 [3.44]
[0.180] (2) Places
(8) Places
76.2
9/16 — 18* 12.7 [0.50] 96.5 92.5 Control Trunnion
[3.00] 1-5/16 — 12*
System Pressure 193.3 [3.80] [3.64] Right Side
(2) Places Charge Pump Inlet S Control Trunnion
Gauge Port M3 [7.61] Control Side Option DR
Case Outlets Left Side
(for Port C)
Option DL
"W"
LEFT SIDE VIEW VIEW "X"
(WITH CHARGE PUMP AND SUCTION FILTRATION) (FRONT VIEW)
428.8 [16.88] 393.7 [15.50]
w/ Chg Pump w/o Chg Pump 247.1 [9.73] 212.3 [8.36]
1-1/16 — 12*
w/ Chg Pump w/o Chg Pump
Case Outlet L1
164.6 45
[6.48] M35: 19.8 dia
[0.781]
M44: 23.8 dia
0.8 R max
[0.938]
88.9 [0.03] M35:
[3.50] 15.8 [0.623]
35 (2) Places
[1.38] M44:
35 19.0 [0.748]
[1.38] (2) Places
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact SAUER-SUNDSTRAND representative for specific installation drawings. P100 337E
42
Axial Piston Pumps Series 40
M35/44 PT: Charge Pump Options, Auxiliary Mounting Flanges, Shafts
43
Axial Piston Pumps Series 40
M46 PV Dimensions
M46 PV: Pump, Filtration/Charge Pump Options, MDC, Displacement Limiters
mm
[in]
7/8 — 14* 212.3 [8.36]
To Remote Filter D 171.7 [6.76]
84.3 max [3.32] 264.4 max [10.41] (Pressure Filter
1-1/16 — 12* 211.8 [8.34] Option)
Case Outlet L1 143.8 [5.66] Pump
0.8 R max 2.3 7.1
1-5/16 — 12* [0.03] [0.09] [0.28]
Charge Pump Inlet S Mounting
7/8 — 14*
From Remote Filter E Flange
33.5 [1.32] 72.6
(Pressure Filter Option) (Ref)
min dia
[2.86] 101.6 dia or Charge Pressure Inlet E LEFT SIDE VIEW
Charge Pressure [4.00] (No Charge Pump Option)
Relief Valve
Check Valve 9/16 — 18* Pump
(Optional Relief Valve) Servo Pressure
131.1 120.1 117.7
(for Port “A”) Gage Port M4
[5.16] [4.73] [4.63]
Disp. (No CP)
Limiter #2
Suction Filtration Adapter Option VIEW "Y"
VIEW "Y" REMOTE FILTRATION w/ or w/o CHARGE PUMP
TOP VIEW (WITH MDC, CHARGE PUMP, AND SUCTION FILTRATION)
Bypass Valve 141.7
Manual Displacement Control
(15.9 [0.625] Hex with 6.76 [0.266] dia [5.58] 14.27 dia
Handle Position “Up”
Cross Drilled Hole) 118.9 max [0.562]
9/16 — 18* "Y" 20° 20° [4.68] (2) Places
System Pressure Gage
Port M1 (for Port “A”)
126.2 max
78.2 [3.08] [4.97]
70.6 73.03
Charge Pump
[2.78] CCW CW [2.875]
Inlet
Case Outlet "X" (2) Places
Check Valve
(Optional Relief Valve)
(for Port “B”) 9/16 — 18*
Disp. Servo Pressure
1-5/16 — 12*
Limiter #1 Gage Port M5
Port “B”
Option
30.0
[1.18]
39.6
[1.56] 55.9 [2.20]
1-1/16 — 12*
Case Outlet L2
1-5/16 — 12*
22.6 [0.89] P100 339E
Port “A”
43.7 [1.72]
195.6 [7.70]
VIEW "W"
M46 PV Displacement Limiters
BOTTOM VIEW (WITH MDC AND SUCTION FILTRATION) (Option)
Shaft
CW CCW
Rotation
Displacement
1 2 1 2
Limiter Number
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified. Limits Flow out
A B B A
Shaft rotation is determined by viewing pump from input shaft end. of Port
Contact SAUER-SUNDSTRAND representative for specific installation drawings. T002 192E
44
Axial Piston Pumps Series 40
M46 PV: Auxiliary Mounting Flanges, Shafts
0.5 max R
106.38 "P" Pitch dia "W" Pitch dia
88.65 dia [0.02]
[4.188] 82.6 dia 30 Pressure Angle "Y" Teeth, 16/32 Pitch
[3.490]
[3.252] 1.0 max R "N" Teeth, 16/32 Pitch 30 Pressure Angle
53.19 [0.04]
Fillet Root Side Fit Fillet Root Side Fit
[2.094]
Class No. 1 1963 SAE per ANSI B92.1-1970
O-ring Seal Required (See Table) Class 5
Ref 82.22 [3.237] ID x 19.8 [0.78] min Also Mates with
2.62 [0.103] dia Cross Section Flat Root Side Fit
“Y” min SPLINED INPUT SHAFT OPTIONS
256.5 (SEE TABLE)
SAE "A" AUXILIARY MOUNTING FLANGE [10.10]
OPTIONS A AND D Mounting Flange 42.4 [1.67]
(Ref) 0.248 x 0.875 dia Woodruff
Mounting Flange Key (Option) [6.30 X 22.2]
(Ref) 0.25 [0.010] min R On Edges
263.4 0.750-16 UNF-2B Thd
[10.37] 3.8 [0.150] max
Mounting Flange 22.2 [0.875] Gage dia
“Y” min (Ref)
O-ring Seal Required 26.9 [1.06] Hex
26.7 Nut (Option)
Ref 94.97 [3.739] ID x
[1.05] Torque Nut to
1.78 [0.070] dia Cross Section
149 to 190 Nm
(110 to 140 Lbf.ft.)
146.05 Thds To Be
1.0 max R Cleaned And
[5.75] 101.65 dia [0.04 ] “P” Pitch dia
Lubricated
[4.002] 30 Pressure Angle
Coupling Must Not 1.50 per Foot
105.64 0.5 max R “N” Teeth
Protrude Beyond 26.9 [1/8] Taper per
[4.159] [0.02] 16/32 Pitch
73.03 36.6 [1.44] max [1.06] SAE Standard J501
Fillet Root Side Fit
[2.875] 12.7 25.4 [1.000] Nominal
Class No. 1 1963 SAE
0.500-13 Thd [0.50] Shaft dia
(See Table)
27.2 [1.07] min Full 33.3 [1.311] Gage Dim
Thd Depth 1.50 [0.059]
(2) Holes 10.7 min [0.42] INPUT SHAFT OPTIONS: N, P, & S
SAE "B" AUXILIARY MOUNTING FLANGE
OPTION B
45
Axial Piston Pumps Series 40
M46 PT Dimensions
M46 PT: Pumps, Filtration/Charge Pump Options, MDC, Displacement Limiters
mm
[in]
1-5/16 — 12* 1-5/16 — 12* 1-5/8 — 12* 7/8 — 14*
Port “D” 212.3 [8.36]
Port “C” Charge Pump Inlet S To Remote Filter D
171.7 [6.76]
(Pressure Filter
493.0 [19.41] max
341.4 [13.44] Option)
1-1/16 — 12* 274.8 [10.82]
Case Outlet L1 203.7 [8.02] Pump
2.3 7.1
13.2 0.8 R max [0.09] [0.28]
[0.52] [0.03]
91.2
7/8 — 14*
[3.59]
From Remote Filter E Mounting
max 39.6 Flange
(Pressure Filter Option)
[1.56] 72.6 (Ref)
Or Charge Pressure Inlet E
min dia
30.0 (No Charge Pump Option)
[2.86] 101.6 dia
[1.18] [4.00] LEFT SIDE VIEW
1-5/16 — 12*
Port “B” P100 341E
1-5/16 — 12*
Port “A”
22.6 [0.89]
195.6 [7.70] M46 PT Displacement Limiters (Opt.)
26.9 [1.06] 326.6 [12.86]
474.5 [18.68] Shaft
CW CCW
1-1/16 — 12*
VIEW "W"
Rotation
Case Outlet (Alt) L2
BOTTOM VIEW (WITH MDC AND SUCTION FILTRATION) Displacement
1 2 3 4 1 2 3 4
Limiter Number
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified.
Limits Flow out
**Bypass
Shaft Valves:
rotation 5/8 Hex, with
is determined 6.76 [0.266]
by viewing pumpCross-Drilled Holeend.
from input shaft A B D C B A C D
of port
Contact SAUER-SUNDSTRAND representative for specific installation drawings. T002 195E
46
Axial Piston Pumps Series 40
M46 PT: Auxiliary Mounting Flange, Shafts
59.7
[2.35]
6.35 [0.250] Sq Key
44.4 [1.75] Long
0.38 [0.015] min R On Edges
51.3
[2.02]
2.85 [0.112] max
Mounting Flange 25.4 [1.00] dia
(Ref)
0.500-13 Thd Thru
7.4 [0.29]
Rear Mounting 69.6
Hole Coupling Must Not [2.74]
Protrude Beyond
This Surface
INPUT SHAFT OPTION: D
VIEW "Z"
REAR VIEW
NO AUXILIARY MOUNTING FLANGE Coupling Must Not Protrude
Beyond This Surface
7.4 [0.29]
"S"
Mounting Flange "U"
Rear Mounting Hole (Ref) "V"
8.6 [0.34] min "T"
(Ref)
1.96 [0.077]
0.5 max R
106.38 "W" Pitch dia
88.65 dia [0.02] "P" Pitch dia
[4.188]
[3.490] 82.6 dia 30 Pressure Angle "Y" Teeth, 16/32 Pitch
53.19 [3.252] 1.0 max R "N" Teeth, 16/32 Pitch 30 Pressure Angle
[0.04] Fillet Root Side Fit Fillet Root Side Fit
[2.094]
Class No. 1 1963 SAE Per ANSI B92.1-1970
O-ring Seal Required (See Table) CLASS 5
Ref 82.22 [3.237] ID x 14.7 [0.58] min Also Mates with
0.375-16 Thd 2.62 [0.103] dia Cross Section Flat Root Side Fit
18.3 [0.72] min “Y” min SPLINED INPUT SHAFT OPTIONS
Full Thd Depth 474.5 (SEE TABLE)
SAE "A" AUXILIARY MOUNTING FLANGE [18.68]
(2) Holes
OPTIONS A & D Mounting Flange 42.4 [1.67]
(Ref) 0.248 x 0.875 dia Woodruff
Mounting Flange Key (Option)[6.30 X 22.2]
(Ref) 0.25 [0.010] min R On Edges
474.5 0.750-16 UNF-2B Thd
[18.68] 3.8 [0.150] max
“Y” min Mounting Flange
(Ref) 22.2 [0.875] Gage dia
O-ring Seal Required 26.9 [1.06] (Ref) 26.9 [1.06] Hex
Rear Mounting Hole
(Ref) Ref 94.97 [3.739] ID x 14.7 [0.58] min Nut (Option)
1.78 [0.070] dia Cross Section “P” Pitch dia Torque Nut to
30 Pressure Angle 149 to 190 Nm
“N” Teeth, 16/32 Pitch (110 to 140 Lbf.ft.)
146.05 Fillet Root Side Fit Thds To Be
1.0 max R
[5.75] 101.65 dia p er ANSI B92.1-1970 Cleaned and
[0.04]
[4.002] (See Table) Coupling Must Not Lubricated
105.92 Protrude Beyond 1.50 Per Foot
1.0 max R 26.9 [1/8] Taper Per
[4.170] [0.04 ] 36.6 [1.44] max
73.03 [1.06] SAE Standard J501
[2.875] 12.7 25.4 [1.000]
[0.50] Nominal Shaft dia
33.3 [1.311] Gage Dim
14.27 [0.562] dia 1.35 [0.053]
Thru (2) Holes 10.7 [0.42] min INPUT SHAFT OPTION: C
SAE "B" AUXILIARY MOUNTING FLANGE
OPTION B
47
Axial Piston Pumps Series 40
M46 Control Module Dimensions
M46 PV/PT Manual Displacement Control Handle
mm
Mounting Flange Location [in]
(Ref)
141.5
20° 20° [5.57]
3.18
19.05 [0.75] [0.125]
50.8 [2.00] R
29.5 [1.16] R
Pump
P100 343E
SIDE VIEW
VARIABLE PUMP WITH MDC AND NSS
171.7
20 20 [6.76]
21.34
0.84
(2) Places
"X"
105.9
[4.17]
(2) PLACES
Switch with Weather Pack
Two-Way Connector
20 20 145.1
[5.71]
SIDE VIEW VIEW "X" FRONT VIEW
TANDEM PUMP WITH MDC AND NSS VARIABLE PUMP WITH MDC AND NSS
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact SAUER-SUNDSTRAND representative for specific installation drawings. P100 344E
48
Axial Piston Pumps Series 40
M46 PV/PT Hydraulic Displacement Control
mm
[in]
177.8 max
[7.00]
"X"
39.6 [1.56]
To Ports
Port X1 Port X2
7/16 —20* 49.0 [1.93]
Control Pressure Ports 141.7 [5.58]
(2) Places 118.1 [4.65] To Ports
39.6 [1.56]
To Ports
39.6 [1.56]
To Ports
SIDE VIEW
TANDEM PUMP WITH HDC
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact SAUER-SUNDSTRAND representative for specific installation drawings. P100 345E
49
Axial Piston Pumps Series 40
M46 PV/PT Electronic Displacement Control
mm
[in]
Sauer-Sundstrand
A Mating Parts Kit
B Part No. K03377
(Male Terminals) 177.8 max
[7.00]
Packard Weather-Pack
2-Way Tower Connector (Female Terminals)
A Sauer-Sundstrand
B Mating Parts Kit
C Part No. K03379
D (Male Terminals)
"X"
Packard Weather-Pack
4-Way Tower Connector (Female Terminals)
VIEW "V"
124.2 max
[4.89]
Packard "Weather Pack" Shroud Connector
On 76 mm [3 in] Lead Wires
2-Way (Single Coil PCP) Mates with Packard 12015792 Connector
4-Way (Dual Coil PCP) Mates with Packard 12015797 Connector
7/8 — 20 UNEF
MS53102C Connector
Mates with MS3106E-14S-2S 332.0 [13.07]
141.7
Connector [5.58]
"U"
124.2 max
[4.89]
97.5
[3.84]
Pump
VIEW "U"
124.2 max
[4.89]
7/8 — 20 UNEF
MS53102C Connector
Mates with MS3106E-14S-2S 138.4 [5.45]
Connector
SIDE VIEW
TANDEM PUMP WITH EDC
(MS CONNECTOR)
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact SAUER-SUNDSTRAND representative for specific installation drawings. P100 346E
50
Axial Piston Pumps Series 40
M46 PV/PT Three-Position Electronic Displacement Control (FNR)
mm
[in]
A
"X"
B
Connector per
ISO 4400
8.61 (2) Places
[218.6]
SIDE VIEW
TANDEM PUMP WITH FNR CONTROL
*All Ports are SAE straight thread O-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Contact SAUER-SUNDSTRAND representative for specific installation drawings. P100 347E
51
Axial Piston Pumps Series 40
Series 40 PV/PT Schematics
Series 40 PV Schematics
L2 E M3
M1
System
Check/Relief
Valves
M2
No Relief
Valve B
L1
P100 349E
M25 PV Schematic
L2 S
M1
System
Check/Relief
Valves
M2
filtration
L1 adapter
Remote Pressure Filtration Remote Pressure
No Relief (No Charge Pump) Filtration M3
Valve
E E D P100 350E
M35/44 PV Schematic
EDC HDC
FNR
PCP
B A
X2 X1
L2 S M4 M5
A
M1
System Servo
Check/Relief Piston
Valves
M2
B
filtration
L1 adapter
Remote Pressure Filtration Remote Pressure
No Relief
(No Charge Pump) Filtration M3 (E)
Valve
E E D
M46 PV Schematic
P100 351E
52
Axial Piston Pumps Series 40
Series 40 PT Schematics
E L2
Front Pump Rear Pump
A C
System
No Relief Check/Relief
Valve Valves
B D
L1
P100 352E
M25 PT Schematic
S L2
Front Pump Rear Pump
A C
M1 M3
System
System
Check/Relief
Check/Relief
Valves
Valves
M2 M4
B D
filtration
adapter
L1
Remote Pressure Filtration Remote Pressure
(No Charge Pump) Filtration E
No Relief
Valve
E E D
M35/44 PT Schematic P100 353E
EDC
FNR
PCP
B A HDC
X2 X1
S M4 M5 M5 M4 L2
Rear Pump
A C
M1 M1
System Servo
Check/Relief Piston
Valves
M2 M2
B D
filtration
adapter
L1
Remote Pressure Filtration Remote Pressure
No Relief
(No Charge Pump) Filtration M3 (E)
Valve
E E D
M46 PT Schematic
P100 354E
53
P RECISION I NSTRUMENT C OMPANY
MODEL '203L', LIQUID FILLED GAUGES
Our ‘200’ Series Gauge Line Is A High Quality Line Of Liquid Filled Gauges. The Glycerine Filling
Helps Dampen The Effects Of Pulsation And Vibration, While Also Perpetually Lubricating The Movement
(And Keeping Contaminates Such As Dirt Away From All Moving Parts) Which Will Extend The Life Of The
Gauge.
This Gauge Has Been Specifically Designed With The Original Equipment Manufacturers In Mind
And Are Typically Used On Hydraulic & Pneumatic Systems As Well As Any Commercial Or Industrial
Application Not Corrosive To Brass And Bronze Wetted Parts Where Glycerine Filling Is Suitable For Use.
SPECIFICATIONS:
• U-Clamp Panel Mount Design
• Available Dial Sizes: 1 ½”, 2”, 2 ½”, 3 ½”, 4"
• Available Connection Sizes:
1/8”MNPT on 1 ½ ” and 2”
1/4"MNPT on 2”, 2 ½ ”, 3 ½” and 4"
• Stainless Steel Case And Bezel
• Brass Internals & Connection
• Phosphour Bronze Bourdon Tube
• Liquid Filled (Dry Available)
• Accuracy : Standard = 3-2-3 % Per ANSI grade B
(Special Accuracy Available Upon Request)
• Dual Scale: PSI & Bar (x100=kPa)
Single Scale available from stock
0/2000 O 400 50 4" In 4.32 1.63 1.14 2.77 1/4" 5.20 3.87
0/3000 P 500 50 Dial MM 110 42 29 71 Npt 132 98
0/5000 R 1000 100
0/10,000 U 1000 100
0/15,000 V 2000 200
Note: All Dial Size Gauges are Center Back Connection Except 3 ½” Dial
Size which are Lower Back Connection
Spin-On Elements SF6700-Series
Technical Specification
Stauff SF6700-series spin-on elements are used with the
Stauff SSF-20/24/25/100/120/130/160/150 and 180
spin-on filters.
Microglass
Element
11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF 11/2 -16 UNF
Thread
Beta Ratio ß1 200 ß3 200 ß3 200 ß6 200 ß6 200 ß12 200 ß12 200 ß25 200 ß25 200
Dirt Holding
Capacity 30 31 47 35 54 38 59 50 76
ACFTD (g)
8167 cm2 4051 cm2 8167 cm2 4051 cm2 7200 cm2 4051 cm2 7522 cm2 4051 cm2 8167 cm2
Filtration Area
(1266 in2) (628 in2) (1266 in2) (628 in2) (1116 in2) (628 in2) (1166 in2) (628 in2) (1266 in2)
Maximum
14 bar 14 bar 14 bar 14 bar 14 bar 14 bar 14 bar 14 bar 14 bar
Working
(200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI)
Pressure
Carton
6 6 6 6 6 6 6 6 6
Quantity
15
Spin-On Elements SF6700-Series
10m
10m 10m 25m 25m 125m 125m water
absorb
Filtration Area 3677 cm2 6813 cm2 3677 cm2 6813 cm2 1290 cm2 2032 cm2 4440 cm2
(570 in2) (1056 in2) (570 in2) (1056 in2) (200 in2) (315 in2) (688 in2)
Maximum
14 bar 14 bar 14 bar 14 bar 14 bar 14 bar 14 bar
Working (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI) (200 PSI)
Pressure
Carton
6 6 6 6 6 6 6
Quantity
16
Spin-On Elements SF6700-Series
Flow Characteristics
The following characteristics are valid for mineral oils with a density of 0,85 kg/dm3 and the kinematic viscosity of
30 mm2/s. The characteristics have been determined in accordance to ISO 3968.
r
SSF-20/100/120/130/160
r
SSF-150/180 SSF-24/25
I
r
I
ba
ba
PS
ba
PS
PS
in
in
in
in
in
in
p
p
p
p
p
p
15 1.0 15 1.0 0.75
25
12 0.8 12 0.8 0.6
20
9 0.6 9 0.6 0.45
15
6 0.4 6 0.4 0.3
10
r
r
I
I
ba
ba
ba
PS
PS
PS
in
in
in
in
in
in
p
p
p
p
SF6707-MG
r
I
I
ba
I
ba
ba
PS
PS
PS
in
in
in
in
in
in
p
p
p
p
SF6728-MG
r
I
I
ba
ba
I
ba
PS
PS
PS
in
in
in
in
in
in
p
p
p
p
p
p
17
Spin-On Elements SF6700-Series
Flow Characteristics
The following characteristics are valid for mineral oils with a density of 0,85 kg/dm3 and the kinematic viscosity of
30 mm2/s. The characteristics have been determined in accordance to ISO 3968.
r
SF6720
r
r
I
I
ba
I
ba
ba
PS
PS
PS
in
in
in
in
in
in
p
p
p
p
p
p
SF6711
r
in I
in I
ba
ba
PS
PS
in
in
p
p
p
p
0.75 SF6790
10
0.6 1.5
8
0.1 SF6791
0.45
6
2 0.15
0 0.0 0 0.0
0 100 200 300 325 Q in l/min 0 30 60 90 Q in l/min
18
MCHXXX
Control Handle
BLN-95-8956-11 Issued: June 1995
DESCRIPTION
FEATURES
¥ Shock and vibration resistant ¥ High-torque handle actuation gives sure feel
TECHNICAL DATA
ELECTRICAL MECHANICAL
ORDERING INFORMATION
MCH X X X X X XXX
BLN-95-8956-11
2
ORDERING INFORMATION (continued)
H. SWITCHING
III. HANDLE ACTUATION This handle is non-proportional. Moving the handle off
null activates switches that power ON/OFF devices
A. SPRING-RETURN, BI-DIRECTIONAL (e.g., solenoid valves).
This handle uses a torsion spring to return to the me-
chanical center position and has 30 degrees of handle J. STEP-PLUS-PROPORTIONAL, FULL AUXILIARY
throw on either side of center. SWITCHING, 12 VOLT, BI-POLAR
This handle uses the step switches for additional sec-
B. FRICTION-HELD, BI-DIRECTIONAL ondary functions. Full current output at 30 degrees
This handle has an adjustable drag, set with a clamp- handle stroke is a maximum of 250 ma. Step current is
type brake, that holds the handle at the set position and a maximum of 50% of full current output.
has 30 degrees of handle throw on either side of the
center detent. K. PROPORTIONAL, UNWIRED SWITCH
The customer provides an auxiliary function, such as a
C. FRICTION-HELD, UNI-DIRECTIONAL neutral start interlock, with the unwired center switch.
This handle has a high-resolution 60 degrees of handle
throw, rotating on only one side of mechanical null, L. STEP-PLUS-PROPORTIONAL, FULL AUXILIARY
which is at full stroke. It has no detent mechanism. SWITCHING, 12 VOLT, BI-POLAR ELECTRONIC,
PULSE WIDTH MODULATED
This handle uses a printed circuit board that makes the
IV. ELECTRICAL CHARACTERISTICS step height and output current fully adjustable,
accomodating high current applications. It also has
A. PROPORTIONAL, NO SWITCHES, 12 VOLT BI-PO- pulse width modulation, which ÒdithersÓ the load to avoid
LAR stiction. Full current output at 30 degrees handle stroke
This handleÕs output curve is fairly linear (see the Pro- is a maximum of 2 amps into a 5 ohm load. Step current
portional Control Handle diagram), with output voltages is a maximum 50% of full current output. Typical dither
a function of handle stroke. The supply voltage is 12 frequencies (dependent on resistance of the load,
volts, and there are no auxiliary function switches. specified in the suffix number) are: 60 Hz for the HPI
solenoid actuator, approximately 400 Hz for the V7058
B. PROPORTIONAL, CENTER-OFF SWITCH, 12 VOLT, Hydrotransmission Valve and approximately 1000 Hz
BI-POLAR for the MCV101A Pressure Control Pilot Valve.
This handle has a center-off switch that ensures zero
output voltage over ± 3 degrees handle throw. M. PROPORTIONAL, THREE SWITCHES
The three switches are: a wired center switch, one
unwired switch in forward and one unwired switch in
reverse.
BLN-95-8956-11
3
ORDERING INFORMATION (continued)
V. CONNECTOR VI. SUFFIX NUMBER
STEP-PLUS-PROPORTIONAL
PROPORTIONAL CONTROL HANDLE
CONTROL HANDLE
OUTPUT
CURRENT
30° 30°
HANDLE
STROKE
1139 1140A
D
C
B
A
1376
BLN-95-8956-11
4
CONNECTION DIAGRAM 1
1223A
Center-Off Switch Assembly and Wiring Connections For the Control Handle. If No Center-Off Switch is Used the
Power Lead Should be Wired to the "+" Terminal on the Terminal Strip. Ground and A, B Wires Are Attached Through
the Connector, at Right. The Terminal Strip Can Also be Accessed From the Other (Potentiometer) Side of the Handle.
Connecting the Center-Off Switch Necessitates Wrapping Wires From One Side to the Other.
CONNECTION DIAGRAM 2
1136A
Phasing and Color Scheme For Handle With Cable and Connector.
BLN-95-8956-11
5
BLN-95-8956-11
PANEL CUTOUT AND
MOUNTING PLATE MOUNTING PLATE
138
DIMENSIONS
31,75 33,3
(1.25) (1.31) 25,4
(1.0) 54,0
63,76 MAX 85,5 MAX 66,6 50,8 (2.12)
(2.51) 50,8 ±0,4 (3.37) (2.62) (2.0)
(2.0)
6,2 (4 HOLES)
(0.245)
6
149,9 MAX
(5.9)
302 MAX
(11.88) 269,2 MAX
(10.6) 251,5 MAX
(9.9)
TAPPING CUSTOMER
CUSTOMER SCREWS PANEL
PANEL (2) REMOVE COLLAR
THAT RETAINS BOOT
AND DISCARD
,, ,, ,,,,,
96 MAX 120 MAX 120 MAX
(3.78) (4.72) 113 MAX 114,6
(4.72) (4.45) MAX
2
CUSTOMER CUSTOMER (4.51)
PANEL PANEL
27
1135C
PERFORMANCE
NULL CURRENT FULL STROKE CURRENT CAPABILITY
± 5 ma maximum if not switched Customer specified. See Ordering Information.
(12 Vdc models)
± 8 ma maximum if not switched STEP CURRENT
(24 Vdc models) Customer specified. See Ordering Information. Step
current occurs at end of deadzone.
CENTER DEADZONE (OPTIONAL)
± 3° nominal
ENVIRONMENTAL
TEMPERATURE SHOCK
- 40° to 170° F (- 40° to 77° C) operating 50 g for 11 milliseconds. Three shocks in both directions
- 30° to 150° F (- 34° to 66° C) storage of the 3 mutually perpendicular axes for a total of 18
shocks.
HUMIDITY
After being placed in a controlled atmosphere of 95% LIFE
humidity at 38° C (100° F) for 10 days, the Control Greater than 1,000,000 cycles excluding potentiome-
Handle will perform within specification limits. ters. Potentiometers with greater than 1,000,000 cycles
available for most applications.
RAIN
After being showered from all directions by a high DIMENSIONS
pressure hose down, the Control Handle will perform See the Dimensions diagram.
within specification limits (applied to cased models
only). This test fulfills NEMA 4 specifications.
VIBRATION
Withstands a vibration test designed for mobile equip-
ment controls consisting of two parts:
1. Cycling from 5 to 2000 Hz in each of the 3 axes.
2. Resonance dwell for one million cycles for each
resonance point in each of the 3 axes.
WIRING
If no external cabling is ordered, access to power, ground and In most applications, auxiliary switches must be customer-
the potentiometer(s) is gained through a barrier terminal strip wired, as shown in Connection Diagram 1. When the switch
inside the handleÕs case. The customer should run a cable is used as a center-off, power is connected from the external
from the strip through the connector on the side or bottom of 12 Volt supply to the terminal labeled ÒcommonÓ. The switch
the case. See Connection Diagram 1. A clockwise handle terminals are 3/16" quick-connect. Connection Diagram 2
movement causes a current flow from terminal B to A when shows a pre-wired Control Handle with center-off switch and
the terminal strip is facing you. Packard connector, exhibiting the handle phasing and color
123456789012345678901234567890121234567890123 coding of the wires.
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123 The Packard Connector Assembly diagram demonstrates
WARNING
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123
123456789012345678901234567890121234567890123
how to assemble the mating Packard connector (male shell,
female sockets) used in Connection Diagram 2. The neces-
sary parts are shipped in a bag assembly (Part Number
A failure may cause an output which could activate the K03370) composed of six sockets and one plastic connector
valve or pump. If this occurs, the apparatus may move, body.
possibly endangering people or equipment. It is strongly
recommended that handles be equipped with a neutral The Potentiometer Locations diagram shows the location of
off switch to prevent this eventuality. For cases in which the three trim potentiometers on the ÒLÓ handle.See the
an active neutral is necessary, an emergency shut down ÒElectrical CharacteristicsÓ section of the Ordering Informa-
and/or braking system sufficient to stop the system or tion.
vehicle immediately should be provided.
In order to avoid damaging the Control Handle, a 1 amp fuse
wired in series is recommended for applications with low
current-drawing requirements.
BLN-95-8956-11
7
PACKARD CONNECTOR ASSEMBLY POTENTIOMETER LOCATIONS
1137B 1138B
Unsealed Packard Mating Connector Assembly. Location of Trim Potentiometers on "L" Control Handles.
CUSTOMER SERVICE
NORTH AMERICA EUROPE
RETURN TO
BLN-95-8956-11
8
Catalog HY15-3501/US In-Line Shuttle Valve
Technical Information Series ASH
CV
General Description
Valves
Features
Valves
• Compact in size
LM • In-line mounting
Load/Motor
Inlet Inlet
PC
Pressure
Controls
Specifications
LE Performance Curves
Rated Flow ASH-04-3 11 LPM (3 GPM)
Elements
250 17.2
Controls
100 6.9
Valves
0
Valves
15 1.0
BC 10 .7
Bodies &
5 .3
Cavities
0
LPM 3.8 7.6 11.4 15.1 18.9 22.7 26.5
0
TD GPM 1 2 3 4 5 6 7
Flow (Q)
Technical
Data
Valves
Check
ASH-04-3 28.8
(1.14)
SH
Shuttle
Valves
23.9
33.3 (.94)
(1.31)
LM
Load/Motor
Controls
57.4 19.1
(2.26) (.75)
FC
Controls
Flow
ASH-06-2 32.8
(1.29) PC
Pressure
Controls
31.8
(1.25) LE
15.7
Elements
(.62)
Logic
19.3 DC
17/64 Dia.
Directional
(.76)
Mounting Holes
Controls
26.9 13.7
5.6 (1.06) (.54)
(.22)
MV
22.2
(.88)
Manual
Valves
38.1
(1.50)
SV
Solenoid
Valves
65.5 15.7
(2.58) (.62)
PV
Proportional
Ordering Information Valves
CE
Electronics
ASH
Coils &
Shuttle valves are commonly used in Load Sensing circuits as well as Brake circuits. Parker offers many
different types of shuttles, including ball type, poppet type, spool type. There are a number of configurations
SH
available such as cartridge type, insert type, and an in-line version.
Shuttle
Valves
PC
Poppet Type - Insert Style (2) Out
Pressure
Controls
DC
In-Line Type (Out)
Directional
Outlet
Controls
SV
Solenoid
Valves
CE
(2) (2)
Electronics
BC (1) (1)
In In
Bodies &
Cavities
TD
Technical
Data
3 Way 2 Position Spool type shuttles are designed to direct flow in such a way as to allow higher pressure
Valves
Check
signals to open the lower pressure port and connect it to the common outlet port. These spring centered valves
will shift when pressure at either end of the spool exceed the spring setting. These are typically used in
transmission hot oil shuttle circuits. SH
Shuttle
Valves
(3) (1) (3) (1)
LM
Load/Motor
Controls
(2) (2)
Controls
Flow
PC
Pressure
Controls
LE
Elements
Logic
DC
Directional
Controls
MV
Manual
Valves
SV
Solenoid
Valves
PV
Proportional
Valves
CE
Electronics
Coils &
BC
Bodies &
Cavities
TD
Technical
Data
N K
O B Poinçon et Encoche 0.56
OFF
Ø 31 mm : Emporte- 14
Contact Sequence Selection Table / Tabla de selección de las secuencias de contactos / Tableau de séquence de contact
Contact Block Location / Ubicación de los bloques de Non-Illuminated Operator, Type: / Operador no luminoso, tipo: / Operateurs non lumineux, type :
contactos / Emplacement des blocs à contacts
C KS11 KS12 KS25 KS34 KS42 KS43 KS44 KS45 KS46 KS47 KS49 KS401 KS402 KS88
H H O
N Cam / Leva / Came
B1 B2 T
G L H
B2 A2 Block B A E D E D B C D E F J M
Block B Block A Bloque B C
Bloque B Bloque A Bloc B
Bloc B Bloc A T Knob Position / Posición de la perilla / Position du bouton
B1 A1 Block A (O)
Bloque A S
Bloc A
A1 A2
Block A Only
Bloque A solamente A1 A1 XO OX XO OX XOO XOO OOX XOO XOO XOO XOO OXO XXO XOOO
A2 A2 OX XO OX XO OXX OOX OXO OXO OOX OXX OXX XOO OOX OOXO
Bloc A seulement
Block B Only
Bloque B solamente B1 B1 XO OX XO OX OOX XOO OOX XOO OXO OOX XOX OOX OXX OOOX
B2 B2 OX XO OX XO XXO OOX OXO OXO OOX XOO OXO OXO XOO OXOO
Bloc B seulement
A1 X O OX XO OX XOO XOO OOX XOO XOO XOO XOO OXO XXO XOOO
Block A and B B1 A1 A2 O X XO OX XO OXX OOX OXO OXO OOX OXX OXX XOO OOX OOXO
Bloques A y B X O OX XO OX OOX XOO OOX XOO OXO OOX XOX OOX OXX OOOX
Blocs A et B B2 A2 B1
B2 O X XO OX XO XXO OOX OXO OXO OOX XOO OXO OXO XOO OXOO
Note: Contacts Closed = X; Open = O Nota: Contactos Cerrados = X; Abiertos = O Remarque : Contacts Fermés = X; Ouverts = O
An intermediate contact state can exist while changing Es posible que el contacto se encuentre en un estado C'est possible que un état de contact intermédiaire peut
the switch position. intermedio al cambiar la posición del interruptor. exister en changeant la position de l'interrupteur.
CAM REPLACEMENT
(wire channels on REEMPLAZO DE LA LEVA
(canales para REMPLACEMENT DE LA CAME
(caniveaux de fil
side) 1. Rotate the knob to the switch position conductores laterales) 1. Haga girar la perilla a la sur le côté) 1. Tourner le bouton sur la position
shown in X, Y, and Z as required. 2. Snap the posición del interruptor mostrada en X, Y y Z según sea d’interrupteur indiquée sur X, Y, et Z selon les besoins.
cam into position with the cam key inserted necesario. 2. Fije la leva en su posición con la llave 2. Encliqueter la came en position, avec la clé de came
into keyway A1. insertada en la muesca posicionadora no. A1. insérée dans la cannelure n° A1.
CAM REPLACEMENT
(wire channels on REEMPLAZO DE LA LEVA
(canales para
REMPLACEMENT DE LA CAME (caniveaux de fil en
top & bottom) Follow steps 1 & 2 above and conductores en las partes superior e inferior) Siga los haut et en bas) Suivre les étapes 1 et 2 ci-dessus et
snap the cam into keyway A2. pasos descritos en 1 y 2, y fije la leva en la muesca mettre en place la came avec un déclic dans la
Note: The left-most knob position is posicionadora no. A2. cannelure n° A2.
position #1 for Type KS25. Nota: La posición de la perilla de la extrema Remarque : La position du bouton qui est le plus à
izquierda es la posición no. 1 para el tipo KS25. gauche est le n° 1 pour le type KS25.
Cam Key H H H
Llave de la leva A2
A2 A2
Clé de came
A1 X Y Z
A1 A1
Electrical equipment should be serviced only by Solamente el personal de mantenimiento eléctrico L’entretien du matériel électrique ne doit être
qualified electrical maintenance personnel. No especializado deberá prestar servicios de effectué que par du personnel qualifié. La Société
responsibility is assumed by Square D for any mantenimiento al equipo eléctrico. La Compañía no n’assume aucune responsabilité des
consequences arising out of the use of this asume responsabilidad alguna por las consecuencias conséquences éventuelles découlant de
material. emergentes de la utilización de este material. l’utilisation de ce matériel.
Square D Importado en México por: Schneider Canada Inc.
8001 Hwy 64 East Schneider Electric México, S.A. de C.V. 19 Waterman Avenue, M4B 1 Y2
Knightdale, NC 27545 USA Calz. J. Rojo Gómez 1121-A, Col. Gpe. del Moral Toronto, Ontario
1-888-Square D (778-2733) 09300 México, D.F. Tel. 5804-5000 (416) 752-8020
www.squared.com www.schneider-electric.com.mx www.schneider.ca
A8
Modular accessories are Reversible coil provides
common to all devices total flexibility
All accessories are interchangeable When shipped, both coil connections
among all CA7 contactors and CS7
control relays. This minimizes inven-
are normally located at the top of the
contactor in preparation for mounting
Top
mounted
coil
A
Contactors
tory requirements and maximizes flex- an overload relay at the bottom. For
ibility. Top and side mount auxiliary multi-starter panels, however, the coil
contacts are available depending on can be reversed, which provides space
your application. A mechanical inter- to close-couple a KT7 Motor Circuit
lock with two built-in NC auxiliaries Controller on the top of the contactor.
also provides electrical interlocking if CA7 contactors can either be ordered CA7
Bottom
desired. Pneumatic and electronic with the coil reversed or may be easily mounted coil
timers, surge suppressors and elec- reversed in the field.
tronic interface modules provide solu- Reversible coils are standard on all
tions for even the most complex appli- CA7 contactors
cations. Dual power terminals speed
wiring Two power terminals
on each pole
A9
Contactors - AC Coil
Three Pole - Series CA7
Non-Reversing, Three Pole Contactors With AC Coil, Series CA7 (Open type only) ➊
A Ratings for Switching AC Motors (AC2 / AC3 / AC4) Auxiliary Open Type
Ie [A] kW (50 Hz) UL/CSA HP (60 Hz)
Contactors
Contacts per
➊ 415V / 1Ø 3Ø Contactor Catalog
AC-3 AC-1 230V 400V 500V 690V 115V 230V 200V 230V 460V 575V NO NC Number Price
1 0 CA7-9-10-✱
9 32 3 4 4 4 1/3 1 2 2 5 7-1/2 72
0 1 CA7-9-01-✱
1 0 CA7-12-10-✱
CA7 12 32 4 5.5 5.5 5.5 1/2 2 3 3 7-1/2 10
0 1 CA7-12-01-✱
94
CA7-9-10-120 contactor
1 0 CA7-16-10-✱
16 32 5.5 7.5 7.5 7.5 1 3 5 5 10 15 105
0 1 CA7-16-01-✱
1 0 CA7-23-10-✱
23 32 7.5 11 11 10 2 3 5 7-1/2 15 15 116
0 1 CA7-23-01-✱
0 0 CA7-30-00-✱ 133
30 65 10 15 15 15 2 5 7-1/2 10 20 25 1 0 CA7-30-10-✱ 145
0 1 CA7-30-01-✱ 145
0 0 CA7-37-00-✱ 158
18.5 /
37 65 11 20 18.5 3 5 10 10 25 30 1 0 CA7-37-10-✱ 170
20 CA7-43-00-120 contactor
0 1 CA7-37-01-✱ 170
0 0 CA7-43-00-✱ 170
43 85 13 22 22 22 3 7-1/2 10 15 30 30 1 0 CA7-43-10-✱ 182
0 1 CA7-43-01-✱ 182
0 0 CA7-60-00-✱ 204
60 100 18.5 30 30 30 5 10 15 20 40 50 1 0 CA7-60-10-✱ 216
0 1 CA7-60-01-✱ 216
0 0 CA7-72-00-✱ 238
72 100 22 37 37 37 5 15 20 25 50 60 1 0 CA7-72-10-✱ 249
0 1 CA7-72-01-✱ 249
0 0 CA7-85-00-✱ 273
85 100 25 45 45 45 7-1/2 15 25 30 60 60 1 0 CA7-85-10-✱ 284
0 1 CA7-85-01-✱ 284 CA7-85-00-120 contactor
Ordering Instructions
➊ AC1 Resistive Ratings and UL/CSA Continuous Current Ratings may be increased
● Specify Catalog Number by the use of Lug Kits or Paralleling Links. See CA7 Accessories section for
● Replace (✱) With Coil Code See Coil Code table applicable information.
on this page for codes ➋ Other voltages available, see page A37. Non-standard coil voltages not listed here
must be ordered and installed separately as renewal parts.
Non-Reversing, Four Pole Contactors With AC Coil, Series CA7 (Open type only)
Ratings for Switching AC Motors (AC2 / AC3 / AC4) Contact Open Type
A
Ie [A] kW (50 Hz) UL/CSA HP (60 Hz)
Contactors
Configuration,
415V 1Ø 3Ø Main Pole Catalog
AC-3 AC-1 230V 400V 500V 690V 115V 230V 200V 230V 460V 575V NO NC Number Price
4 0 CA7-9-M40-✱ 72
9 32 3 4 4 4 1/3 1 2 2 5 7-1/2 3 1 CA7-9-M31-✱ 80
2 2 CA7-9-M22-✱ 80
4 0 CA7-12-M40-✱ 94 CA7-23-M22-120 contactor CA7
12 32 4 5.5 5.5 5.5 1/2 2 3 3 7-1/2 10 3 1 CA7-12-M31-✱ 100
2 2 CA7-12-M22-✱ 100
4 0 CA7-16-M40-✱ 105
16 32 5.5 7.5 7.5 7.5 1 3 5 5 10 15 3 1 CA7-16-M31-✱ 111
2 2 CA7-16-M22-✱ 111
4 0 CA7-23-M40-✱ 116
23 32 7.5 11 11 11 2 3 5 7-1/2 15 15 3 1 CA7-23-M31-✱ 124
2 2 CA7-23-M22-✱ 124
Coil Codes ➊
A.C. Voltage Range
Coil Code 50 Hz 60 Hz
24Z 24V 24V
120 110V 120V
208 ~ 208V
220W ~ 208V-240V
240 220V 240V
277 240V 277V
380 380V-400V 440V
480 440V 480V
600 550V 600V
Ordering Instructions
● Specify Catalog Number
● Replace (✱) With Coil Code See Coil Code table
on this page for codes ➊ Other voltages available, see page A37. Non-standard coil voltages not listed here
must be ordered and installed separately as renewal parts.
CET4
CEF1
CT7
CT4
ASIC board. The electronics identify The CEP7’s on-board electronics are
excessive current or
For Contactor…
loss of phase more accurately, and react addition, CEP7 overload relays detect a
to the condition with greater speed and 50% phase imbalance in the same way
reliability, than traditional overload re- as a phase loss.
lays. In addition, CEP7 solid state relays
offer setting accuracies from 2.5 – 5%
and repeat accuracy of 1%.
110A
32A 45A 85A 180A
B2
Choice of tripping Dramatically reduced energy requirement saves money
classes… and reduces panel space
Because of today’s lighter T-frame Because traditional overload relays of the individual components. Higher
motors, Class 10 overload relays work on the principle of “modeling” density results in smaller control
(relays that trip within 10 seconds of a the heat generated in the motor panels. In addition, special ventilation
locked rotor condition) have become (recreating the heat in the bimetal or air conditioning that might have
the industry standard. If your applica- elements or heaters), a significant been required to protect sensitive
tion requires a longer motor run-up amount of energy is wasted. In electronic equipment such as PLC’s
time, Class 15 and 20 versions of the traditional overload relays, as many as can now be reduced or eliminated.
CEP7 are also available in all amp six watts of heat are dissipated to
ranges. perform the protective function.
Because the CEP7 uses sampling
techniques to actually measure the
B
current flowing in the circuit, very
Protection
Motor
little heat is dissipated in the
device…as little as 150 milliwatts.
This not only reduces the total
amount of electrical energy consumed
in an application, but it can also have a CEP7
dramatic impact on the design and
layout of control panels. The density Conventional overload relays dissipate as much
of motor starters can be much greater as six watts of energy compared with as little as
because less heat is generated by each 150 milliwatts for the CEP7
where restarting the motor will not run-up time of the motor.
le 180
B3
Solid State Overload Relays
Type CEP7 – Directly Mounted
Directly Mounted CEP7 Solid State Overload Relays, Manual Reset ➊➋➎
Directly Mounts Adustment Trip Class 10 Trip Class 20
Overload Relay to Contactor… ➋ Range (A) Catalog Number Price Catalog Number Price
∅ Applications ➊
Manual Reset for 3∅
0.1…0.32 CEP7-M32-0.32-10 51 CEP7-M32-0.32-20 51
0.32…1.0 CEP7-M32-1.0-10 51 CEP7-M32-1.0-20 51
CA4-9…CA7-23 1.0…2.9 CEP7-M32-2.9-10 51 CEP7-M32-2.9-20 51
➌ 1.6… 5.0 CEP7-M32-5-10 51 CEP7-M32-5-20 51
B 3.7…12
12…32
3.7…12
CEP7-M32-12-10
CEP7-M32-32-10
CEP7-M37-12-10
51
55
51
CEP7-M32-12-20
CEP7-M32-32-20
CEP7-M37-12-20
51
55
51
CA7-30…37
Protection
Directly Mounted CEP7 Solid State Overload Relays, Automatic/Manual Reset ➊➋➍➎
Overload Relay
Directly Mounts
to Contactor… ➋
Adustment
Range (A)
Trip Class 10
Catalog Number Price
Trip Class 20
Catalog Number Price
TIP!
Most industrial appli-
∅ Applications ➊➍
Automatic or Manual Reset for 3∅ cations usually call for
0.1…0.32 CEP7-A32-0.32-10 54 CEP7-A32-0.32-20 54 an overload relay that
0.32…1.0 CEP7-A32-1.0-10 54 CEP7-A32-1.0-20 54 must be manually reset
CA4-9…CA7-23 1.0…2.9 CEP7-A32-2.9-10 54 CEP7-A32-2.9-20 54 in the event of a trip.
➌ This allows the cause of
1.6…5.0 CEP7-A32-5-10 54 CEP7-A32-5-20 54
the overload to be iden-
3.7…12 CEP7-A32-12-10 54 CEP7-A32-12-20 54 tified before the motor
12…32 CEP7-A32-32-10 58 CEP7-A32-32-20 58 is restarted. An overload
3.7…12 CEP7-A37-12-10 54 CEP7-A37-12-20 54 relay that resets auto-
CA7-30…37
12…37 CEP7-A37-37-10 81 CEP7-A37-37-20 81 matically is generally for
CA7-43 14…45 CEP7-A45-45-10 115 CEP7-A45-45-20 115 specialized, or remote
14…45 CEP7-A85-45-10 125 CEP7-A85-45-20 125 applications, such as
CA7-60…85 rooftop AC units where
CEP7-A45 26…85 CEP7-A85-85-10 130 CEP7-A85-85-20 130
restarting the motor will
∅ Applications ➊➍
Automatic or Manual Reset for 1∅ not harm people or
2.0…7.0 CEP7S-A32-7-10 54 CEP7S-A32-7-20 54 equipment.
CA4-9…CA7-23 5.0…15 CEP7S-A32-15-10 54 CEP7S-A32-15-20 54
➌
12…32 CEP7S-A32-32-10 54 CEP7S-A32-32-20 54
5…15 CEP7S-A37-15-10 54 CEP7S-A37-15-20 54
CA7-30…37
12…37 CEP7S-A37-37-10 81 CEP7S-A37-37-20 81
CA7-43 14…45 CEP7S-A45-45-10 115 CEP7S-A45-45-20 115
CEP7S-A45 CA7-60...85 26…85 CEP7S-A85-85-10 130 CEP7S-A85-85-20 130
➊ 3-phase CEP7 units are only designed for 3∅ applications. Single phase CEP7S ➌ CEP7 overload relays are shipped with a CA4 wiring adaptor (labeled “A”) in the
units are only designed for 1∅ applications. box which replaces the CA7 wiring adaptor (labeled “B”) that is installed on the
➋ Contactors noted will physically attach to the overload relays listed. This reference overload as standard.
is not intended to be a guide for selecting contactors. Size overload relays using ➍ The reset time of a CEP7 set in the automatic mode is approximately 180 seconds.
the full load current of the motor. ➎ CEP7 Overload relays do not work with Variable Frequency Drives or any PN
Softstarter with braking options.
Separate Mount CEP7 Solid State Overload Relays, Manual Reset ➊➋➍
Adustment Trip Class 10 Trip Class 20
Overload Relay Range (A) Catalog Number Price Catalog Number Price
∅ Applications ➊
Manual Reset for 3∅
0.1…0.32 CEP7-M32-0.32-10-P-A 61 CEP7-M32-0.32-20-P-A 61
0.32…1.0 CEP7-M32-1.0-10-P-A 61 CEP7-M32-1.0-20-P-A 61
1.0…2.9 CEP7-M32-2.9-10-P-A 61 CEP7-M32-2.9-20-P-A 61
1.6… 5.0 CEP7-M32-5-10-P-A 61 CEP7-M32-5-20-P-A 61
3.7…12
12…32
CEP7-M32-12-10-P-A
CEP7-M32-32-10-P-A
61
65
CEP7-M32-12-20-P-A
CEP7-M32-32-20-P-A
61
65 B
3.7…12 CEP7-M37-12-10-P-A 61 CEP7-M37-12-20-P-A 61
Protection
Motor
12…37 CEP7-M37-37-10-P-A 86 CEP7-M37-37-20-P-A 86
14…45 CEP7-M45-45-10-P-A 126 CEP7-M45-45-20-P-A 126
CEP7-M37 26…85 CEP7-M85-85-10-P-A 147 CEP7-M85-85-20-P-A 147
∅ Applications ➊
Manual Reset for 1∅
2.0…7.0 CEP7S-M32-7-10-P-A 61 CEP7S-M32-7-20-P-A 61 CEP7
5.0…15 CEP7S-M32-15-10-P-A 61 CEP7S-M32-15-20-P-A 61
12…32 CEP7S-M32-32-10-P-A 65 CEP7S-M32-32-20-P-A 65
12…37 CEP7S-M37-37-10-P-A 85 CEP7S-M37-37-20-P-A 85
14…45 CEP7S-M45-45-10-P-A 126 CEP7S-M45-45-20-P-A 126
CEP7S-M85 26…85 CEP7S-M85-85-10-P-A 147 CEP7S-M85-85-20-P-A 147
Separate Mount CEP7 Solid State Overload Relays, Automatic/Manual Reset ➊➋➌➍
Overload Relay
Adustment
Range (A)
Trip Class 10
Catalog Number Price
Trip Class 20
Catalog Number Price
TIP!
Most industrial applications usually
∅ Applications ➊➌
Automatic or Manual Reset for 3∅ call for an overload relay that must be
0.1…0.32 CEP7-A32-0.32-10-P-A 64 CEP7-A32-0.32-20-P-A 64 manually reset in the event of a trip.
0.32…1.0 CEP7-A32-1.0-10-P-A 64 CEP7-A32-1.0-20-P-A 64 This allows the cause of the overload
to be identified before the motor is
1.0…2.9 CEP7-A32-2.9-10-P-A 64 CEP7-A32-2.9-20-P-A 64
restarted. An overload relay that resets
1.6…5.0 CEP7-A32-5-10-P-A 64 CEP7-A32-5-20-P-A 64 automatically is generally for
3.7…12 CEP7-A32-12-10-P-A 64 CEP7-A32-12-20-P-A 64 specialized, or remote applications,
12…32 CEP7-A32-32-10-P-A 68 CEP7-A32-32-20-P-A 68 such as rooftop AC units where
restarting the motor will not harm
3.7…12 CEP7-A37-12-10-P-A 64 CEP7-A37-12-20-P-A 64
people or equipment.
12…37 CEP7-A37-37-10-P-A 91 CEP7-A37-37-20-P-A 91
14…45 CEP7-A45-45-10-P-A 105 CEP7-A45-45-20-P-A 105
CEP7-A45 26…85 CEP7-A85-85-10-P-A 116 CEP7-A85-85-20-P-A 116
∅ Applications ➊➌
Automatic or Manual Reset for 1∅
2.0…7.0 CEP7S-A32-7-10-P-A 64 CEP7S-A32-7-20-P-A 64
5.0…15 CEP7S-A32-15-10-P-A 64 CEP7S-A32-15-20-P-A 64
12…32 CEP7S-A32-32-10-P-A 64 CEP7S-A32-32-20-P-A 64
12…37 CEP7S-A37-37-10-P-A 91 CEP7S-A37-37-20-P-A 91
14…45 CEP7S-A45-45-10-P-A 135 CEP7S-A45-45-20-P-A 135
CEP7S-A32 26…85 CEP7S-A85-85-10-P-A 152 CEP7S-A85-85-20-P-A 152
➊ 3-phase CEP7 units are only designed for 3∅ applications. Single phase CEP7S
units are only designed for 1∅ applications. ➌ The reset time of a CEP7 set in the automatic mode is approximately 180 seconds.
➋ This reference is not intended to be a guide for selecting contactors. Size overload ➍ CEP7 Overload relays do not work with Variable Frequency Drives or any PN
relays using the full load current of the motor. Softstarter with braking options.
Large Amp CEP7 Solid State Overload Relays, Automatic and Manual Reset ➊➋➌➍
Used with Adustment Trip Class 10 Trip Class 20
Overload Relay Contactor… Range (A) Catalog Number Price Catalog Number Price
∅ Applications ➊
Manual Reset for 3∅
B CEP7-M110
CA6-140(-EI)…CA6-180(-EI) 57…180 CEP7-M180-10 260 CEP7-M180-20 260
Protection
∅ Applications ➊➌
Automatic or Manual Reset for 3∅
Motor
CEP7
CA6-140(-EI)…CA6-180(-EI) 57…180 CEP7-A180-10 277 CEP7-A180-20 277
CEP7-A110
Flexible Conductors
(priced as complete set, containing
• Hex head bolts 3 conductors and 6 washers)
For CEP7-M(A)110… CEP7-110-PCE1 45
For CEP7-M(A)180… CEP7-180-PCF1 63
Terminal Covers -
Provides touch protection to IP20.
Includes both line and load side.
For CEP7-M(A, B)110… CEP7-110-HA 19
For CEP7-M(A, B)180… CEP7-180-HA 24
➊ 3-phase CEP7 units are only designed for 3∅ applications. ➍ CEP7 Overload relays do not work with Variable Frequency Drives or any
➋ This reference is not intended to be a guide for selecting contactors. Size overload Sprecher + Schuh PN Softstarter with braking options.
relays using the full load current of the motor. ➎ If connecting the CEP7 directly to a CA6 contactor with flexible conductors, order one
➌ The reset time of a CEP7 set in the automatic mode is approximately 180 seconds. set of lugs from this page for the CEP7 (load side) and one set of lugs from the CA6
section for the CA6 (line side). CA6-HB and HU lugs will not work with the CEP7.
Note on Coil Codes: All catalog numbers, list prices and enclosure dimensions in this section reflect contactors with AC coils. If necessary, add the
appropriate price adder to the list price for each coil required. Remember that reversing applications require two coils (Price Adder x 2). For DC coils, select
Coil Code from the second table. – CA7 contactor catalog numbers must be modified when using DC coils. Example: For CA7-9…CA7-43 contactors, add a
“C” to catalog number. Ex: CA7-9… becomes CA7-9C… For CA7-60…85 contactors, add a “D” to catalog number. Ex: CA7-60… becomes CA7-60D…
Enclosed Prod.
240V 277V 240V 277V ~ ~ ~ ~ ~
Starters &
380 380-400V 440V 380-400V 440-460V 380-400V 380-400V 380-400V 380-415V 380V
440 ~ ~ ~ ~ ~ ~ ~ ~ 440V
480 440V 480V 415V 480V ~ ~ ~ 440-480V ~
575 ~ ~ 500V 575V ~ ~ ~ ~ ~
600 550V 600V ~ ~ ~ ~ ~ ~ ~
CODES
XXX ~ ~ ~ ~ ~ ~ ~ Without coil Without coil
Price Adder ➎ ~ ~ 75 150 ~ ~ ~
➊ Other coil voltages available. Refer to Contactor Renewal Parts in Section A of this Remember to add price for each coil required. Reversing applications require two
catalog, or contact nearest Sprecher+Schuh sales office. coils (Price Adder x 2).
➋ Wide range coil. ➏ CA5 coils utilize a special coil pair arrangement with a feeder group. For detailed
➌ Coils are field convertable to operate with PLC interface. coil information, please refer to CA5 contactors in Section A.
➍ “DD” coils include built-in diode surge suppressor. ➐ Modify CA7 catalog numbers to include either a “C” or a “D” as shown at top of
➎ Add appropriate price adder(s) to list price of enclosed contactors and starters. page.
C53
Renewal Coils
CA7 Contactors – D.C. Control
NE
W
GROUP VI
5 AE/CE SERIES INDUSTRIAL CONTROL TRANSFORMERS
C
240 x 480, 230 x 460, 220 x 440 PRIMARY VOLTS —120/115/110 SECONDARY VOLTS –– 1Ø, 50/60 Hz
VA APPROX. DIMENSIONS INCHES (CM.) MOUNTING SLOT APPROX.
RATING CATALOG NUMBER A B C D E F SHIPPING WT
50 AE06-0050 2.69 (6.8) 3.00 (7.6) 2.81 (7.1) 2.03 (5.1) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.5 (1.1)
75 AE06-0075 3.22 (8.1) 3.00 (7.6) 2.81 (7.1) 2.53 (6.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 3.5 (1.6)
100 AE06-0100 3.28 (8.3) 3.41 (8.6) 3.09 (7.8) 2.41 (6.1) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.0 (1.8)
150 AE06-0150 3.88 (9.8) 3.84 (9.7) 3.41 (8.6) 2.97 (7.5) 3.13 (7.5) .20 x .40 (0.5 x 1.0) 6.5 (2.9)
250 AE06-0250 4.13 (10.4) 4.50 (11.4) 3.84 (9.7) 2.94 (7.4) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.2 (4.2)
350 AE06-0350 5.00 (12.7) 4.50 (11.4) 3.84 (9.7) 3.78 (9.6) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 12.7 (5.8)
500 AE06-0500 5.53 (14.0) 5.25 (13.3) 4.66 (11.8) 4.16 (10.5) 4.34 (11.0) .31 x .69 (0.8 X 1.7) 19.0 (8.6)
750 AE06-0750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.31 (10.9) .31 x .69 (0.8 X 1.7) 26.0 (11.8)
W
NE
GROUP VII
208/230/460 PRIMARY VOLTS –– 115 SECONDARY VOLTS –– 1Ø, 50/60 Hz
VA APPROX. DIMENSIONS INCHES (CM.) MOUNTING SLOT APPROX.
RATING CATALOG NUMBER A B C D E F SHIPPING WT
50 AE07-0050 2.84 (7.2) 3.00 (7.6) 2.81 (7.1) 2.16 (5.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.6 (1.2)
100 AE07-0100 3.41 (6.6) 3.41 (8.6) 3.09 (7.8) 2.69 (6.8) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.2 (1.9)
150 AE07-0150 3.88 (9.8) 3.75 (9.5) 3.41 (8.6) 3.09 (7.8) 3.09 (7.8) .20 x .40 (0.5 x 1.0) 6.7 (3.1)
250 AE07-0250 4.16 (10.5) 4.50 (11.4) 4.03 (10.2) 3.28 (8.3) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.5 (4.3)
350 AE07-0350 5.19 (13.1) 4.50 (11.4) 4.03 (10.2) 4.38 (11.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 13.4 (6.1)
500 AE07-0500 5.88 (14.9) 5.25 (13.3) 4.66 (11.8) 4.78 (12.1) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.0 (8.6)
750 AE07-0750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 27.0 (12.2)
W
NE
GROUP XII
230/460/575 PRIMARY VOLTS –– 95/115 SECONDARY VOLTS –– 1Ø, 50/60 Hz
VA APPROX. DIMENSIONS INCHES (CM.) MOUNTING SLOT APPROX.
RATING CATALOG NUMBER A B C D E F SHIPPING WT
50 AE12-0050 2.88 (7.3) 3.00 (7.6) 2.81 (7.1) 2.19 (5.5) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.6 (1.2)
100 AE12-0100 3.59 (9.1) 3.41 (8.6) 3.09 (7.8) 2.88 (7.3) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.2 (1.9)
150 AE12-0150 3.94 (10.0) 3.78 (9.6) 3.41 (8.6) 3.28 (8.3) 3.09 (7.8) .20 x .40 (0.5 x 1.0) 6.8 (3.1)
250 AE12-0250 4.16 (10.5) 4.50 (11.4) 4.03 (10.2) 3.22 (8.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.5 (4.3)
350 AE12-0350 5.00 (12.7) 4.50 (11.4) 4.03 (10.2) 3.69 (9.3) 4.31 (10.9) .20 x .40 (0.5 x 1.0) 13.2 (6.0)
500 AE12-0500 5.84 (14.8) 5.25 (13.3) 4.66 (11.8) 4.66 (11.8) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.2 (8.7)
750 AE12-0750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.81 (14.7) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 27.0 (12.2)
F .06
E .02
C .06
A .06
D .02
A-702463
Linear Open Frame DC Power Supplies Connection Chart
Silver Line Instruction Manual
Models: SLS-05-030-1T, SLS-12-017T,
SLS-15-015T, SLS-24-012T
Features
• Easy installation with strip terminal • Multi-Tap AC Inputs
• Output adjustable from 12V to 15V • 100% Four-Hour Burn-in
• Tight regulation: 0.05% Line; 0.05% Load • Limited Warranty for one year
• Full Output Ratings to +50oC • UL Recognized
• Built in OVP on 5 Volt Outputs • cUL, UL Recognized for Canada
• OVP Option for 12V, 15V and 24V • TUV Certified
• Foldback Current Limiting Overload Protection
with Automatic Recovery
General Specifications
Figure 1
Voltage/Current Ratings
Output Adjustment
Model Number Output 1 (Refer to Adjustment section)
Step 1: Check the input AC connections
SLS-05-030-1T 5V/3.0A
Step 2: AC Adjust the AC input according to the connections.
SLS-12-017T +12V/1.7A or +15V/1.5A Step 3: Adjust +V. Adj. to +15V or +12V
SLS-15-015T +15V/1.5A or +12V/1.7A Step 4: Adjust -V. Adj. to -15V or -12V
SLS-24-012T +24V/1.2A
Input AC Connections (See Figure 2)
Operating Temperature Range 0 to +50oC (Derate to 40% at +70oC)
For use at: Connect Apply AC to: Primary Fuse Primary Fuse
Temperature Coefficient (Typical) +/- 0.01% / oC
SLS-12-017T
Stability Within +/- 0.05% (For 24 hours after warm-up)
SLS-05-030-1T SLS-15-015T
Vibration Per MIL-STD-810C, Method 514 SLS-24-012T
Shock Per MIL-STD-810C, Method 516 100 VAC 1-3, 2-4 1&5 0.5A / 125V 1.0A / 125V
EMI/RFI Linear power supplies have inherently low conducted and radiated noise 120 VAC 1-3, 2-4 1&4 0.5A / 125V 1.0A / 125V
levels. For most system applications, these power supplies will meet the 220 VAC 2-3 1&5 0.25A / 250V 0.5A / 250V
requirements of FCC Class “B” and VDE 0871 for Class “B” equipment
without additional noise filtering. 230 VAC 2-3 1&4 0.25A / 250V 0.5A / 250V
Cooling Convection 240 VAC 2-3 1&4 0.25A / 250V 0.5A / 250V
+OUT
+S
-S
-OUT
Frequency Range 47-63 Hz (Typical is 60 Hz. Derate output 10% at 50 Hz) 4.843" (123) 1.62" (41)
Fuse Requirements Units are not fused internally. For safe operation, user must provide input
OVP
3.992" (101.4)
3.370" (85.6)
line fuse as per values given in table. (OPTIONAL)
V addition.
Output Specifications
Line Regulation 0.05% for +/- 10% change
.378" (9.6)
Load Regulation 0.05% for 50% change
0.188" ° MTG HOLES (6 PLACES)
Ripple 3.0 mV maximum peak-to-peak (4.8)
.58" (14-8)
.744" (18.9)
1000
SPB1000 Spherical Roller Bearings
Lock: Set Screw S SPHERICAL ROLLER
Seal: MULTI-TRAP® Labyrinth P PILLOW
Housing: Cast Iron B BLOCK
Temperatures: -20°F to 200°F
Optional Seal: Double Lip Contact 1 1000 SERIES
Self Aligning: ±1 1/2° 0 SET SCREW LOCK
Fitting: 1/8 NPT 0 CAST IRON
0 BEARING
Load Rating Tables: Page 135
Interchange Tables: Page 162
Dimensions in Inches
SHAFT E UNIT
DIA. IN. A B C MIN MAX F G H J L* S WT.
1 1/8
1 3/16 1 3/4 3 3/4 2 15/32 4 1/2 5 6 5/16 2 3/16 1 1/16 3/8 2 27/32 2 3/4 6.5
1 1/4
1 7/16
1 7/8 3 7/8 2 15/32 4 11/16 5 5/16 6 7/8 2 3/16 1 3/16 1/2 2 27/32 2 3/4 6.9
1 1/2
1 11/16
2 1/8 4 1/4 2 23/32 5 3/16 5 13/16 2 3/16 1 5/16 1/2 2 31/32 2 7/8 8.1
1 3/4 7 3/8
1 15/16
2 1/4 4 9/16 2 29/32 5 15/16 6 9/16 8 3/8 2 3/16 1 3/8 5/8 2 31/32 2 7/8
2 9.1
2 3/16 2 1/2 5 3 1/4 6 9/16 7 1/16 8 7/8 2 7/16 1 5/8 5/8 3 7/32 3 1/8 11.8
2 7/16
2 3/4 5 11/16 4 6 13/16 7 7/16 9 1/4 2 11/16 1 3/4 5/8 3 15/32 3 3/8 16.2
2 1/2
2 11/16
2 3/4
3 1/4 6 7/16 4 3/8 7 13/16 8 7/16 10 7/16 2 13/16 2 1/4 3/4 3 25/32 3 5/8 22.1
2 15/16
3
3 3/16
3 7/16 3 3/4 7 1/2 5 1/8 9 1/4 10 3/4 13 3 3/16 2 1/4 7/8 4 3/16 4 1/32 31.6
3 1/2
3 11/16
3 15/16 4 1/8 8 7/16 6 10 11 3/4 14 1/4 3 9/16 2 1/2 1 4 3/4 4 19/32 44.6
4
REV 1
*These dimensions are for Non-Expansion units. For expansion type, adjust ±.050.
Non-Expansion Pillow Block Part Numbers are specified by SPB1000NE and bore size: Example, SPB1000NEx 2 7/16. For Contact Seals Add C to prefix:
Example, SPB1000NECx 2 7/16.
Expansion Pillow Block Part Numbers are specified by SPB1000E and bore size: Example, SPB1000Ex 2 7/16. For Contact Seals Add C to prefix: Example,
SPB1000ECx 2 7/16.
Self-aligning with contacts seals ± 1 1/4°.
Max Speed (rpm) @ Max Continuous Flow 770 684 651 525 436 358 282 263 184
Pressure Differential (psi) Max Continuous 3000 3000 3000 3000 2750 2750 2500 2250 2250
Pressure Differential (psi) Max Intermittent 3500 3500 3500 3500 3500 3500 3250 2500 2250
MaxTorque (lb in) @ Max Continuous Pressure 1375 2129 2915 3593 4251 4729 5462 6131 7077
MaxTorque (lb in) @ Max Intermittent Pressure 1664 2543 3401 4192 5019 6108 7247 6468 7163
Maximum transient (less than 1% per minute) pressure is not to exceed 4000 psi.
PSSGC.PM6, dg, ki
D %R
rpm
K 3.6 cu in / rev PRESSURE (PSI)
100 1.0
2500 80 1.5
A 60
40
2.0
2.5
500 1000 1500 2000 2500 3000 3500
20 3.0 244 473 688 882 1031
R 0 3.5 2 128 124 119 105 82
2000 238 471 700 905 1067 1203 1293
D 4 257 251 245 226 193 139 87
232 470 713 928 1103 1255 1344
6 385 381 377 362 331 289 250
1500
226 461 700 922 1117 1289 1404
M Torque
(lb in)
8 513 508 503 490 454 403 359
221 453 688 917 1132 1324 1464
O 1000 1000
10 642 635 629 622 584 526 481
2000 216 443 675 897 1117 1349 1564
T 3000
12 770 762 755 747 708 651 601
212 433 662 877 1103 1375 1664
O 500 4000
5000
14 898 889 880 871 835 782 728
FLOW (GPM)
R
-2 -1 0 1 2 3
S Body Face Distance (in)
Example: TORQUE (LB IN) 1664
Distance = .5 inches SPEED (RPM) 728
Torque = 4000 lb. in.
Actual Side Load = 600 lbs @ 100 RPM
From the chart above: Max. Side Load = 1000 lb 5.4 cu in / rev PRESSURE (PSI)
Therefore, % S = 600 = 60%
1000 500 1000 1500 2000 2500 3000 3500
From the table: K=2.0 365 716 1051 1368 1635
2 86 83 80 72 58
Calculation:
365 713 1076 1407 1700 1957 2134
Life = 200,000 x 2.0 = 4000 hours 4 171 167 164 153 134 101 60
100
361 722 1100 1445 1765 2055 2278
6 257 253 250 244 226 198 171
Performance Data 8
352
342
713 1057 1419 1731 2020 2237
338 334 329 309 278 247
340 713 1057 1392 1697 1985 2196
Continuous / Intermittent* Operation 10 428 424 419 415 396 366 332
331 679 1038 1382 1697 2011 2316
With No With Rated 12 513 508 503 498 480 450 408
Side Load Side Load 318 653 1019 1372 1732 2129 2543
14 599 593 587 581 566 536 488
Continuous Continuous 309 636 987 1335 1700 2091 2491
16 684 678 671 664 645 618 566
281 600 955 1298 1668 2052 2438
Continuous Intermittent* 18 770 762 755 747 724 701 647
264 567 880 1220 1581 1947 2235
20 856 849 843 830 804 785 729
Intermittent* 247 541 824 1390 1593 2026 2423
22 942 936 931 913 885 871 813
*Intermittent operation is defined as less FLOW (GPM)
than 10% each minute.
PSSGC.PM6, dg, ki
16 379
521
825 1339 1853 2345 2848 3342
515 510 505 497 482 429 16 567 1278 2050 2410 2775 3155 3543 3903 4264 4626 4989
349 344 340 336 331 328 324 320 316 311 307
M
18 362
586
791 1288 1785 2317 2814 3283
580 574 568 556 545 486
18 553 1206 1999 2354 2716 3103 3501 3862 4226 4592 4960
392 388 384 379 373 369 365 361 357 351 345
O
20 339
651
757 1237 1763 2288 2780 3243
644 638 631 618 608 543
20 529 1168 1885 2270 2674 3060 3458 3822 4188
436 431 427 422 416 412 408 403 399
T
22 305
716
701 1187 1740 2232 2746 3243
709 701 694 680 673 601
22 506 1130 1771 2185 2632 3018 3416 3781 4150
479 475 470 465 460 455 451 446 441
O
FLOW (GPM) 25 492 1110 1747 2145 2573 2951 3342 3700 4061
545 541 537 531 526 520 515 511 507
R
TORQUE (LB IN)
SPEED (RPM)
701
709 30 470 1076 1708 2078 2474 2840 3219 3564 3913
654 651 647 641 634 628 621 615 608
S
FLOW (GPM)
8.8 cu in / rev PRESSURE (PSI) 12.9 cu in / rev PRESSURE (PSI)
500 1000 1500 2000 2500 3000 3500 500 1000 1500 1750 2000 2250 2500 2750 3000 3250 3500
605 1210 1774 2324 2869 905 1827 2698 3112 3527 3943 4336 4729 5115 5522 5925
2 52 51 50 48 41 2 36 35 34 33 32 31 29 27 25 23 20
590 1207 1804 2387 2975 3475 3929 880 1807 2691 3128 3567 3999 4420 4805 5180 5599 6017
4 105 103 102 99 88 73 63 4 72 70 69 68 66 64 62 58 55 51 48
6 574 1204 1833 2451 3080 3593 4141 854 1786 2684 3144 3607 4055 4503 4881 5245 5677 6108
158 156 154 152 142 126 107 6 107 106 105 104 103 100 97 93 89 87 85
8 553 1183 1817 2437 3067 3634 4154 822 1755 2666 3122 3582 4035 4490 4912 5330 5723 6108
210 208 206 203 192 178 159 8 143 142 140 139 137 134 130 127 123 121 118
10 532 1162 1801 2423 3054 3675 4167 790 1725 2648 3101 3556 4015 4476 4944 5416 5769 6108
263 261 259 253 243 235 219 10 179 177 175 173 171 168 164 162 160 157 154
12 509 1127 1762 2381 3006 3623 4179 750 1683 2605 3060 3511 3965 4419 4867 5324 5718 6104
315 312 309 303 295 284 264
12 215 212 210 208 205 202 199 196 193 189 186
14 487 1092 1722 2339 2958 3571 4192 710 1642 2562 3020 3465 3914 4363 4790 5233
367 363 358 353 347 335 310
14 251 247 244 242 240 237 234 230 226
16 468 1044 1659 2269 2914 3529 4143 685 1557 2501 2948 3394 3850 4309 4742 5183
420 415 411 403 396 384 362
16 287 283 280 277 274 271 268 263 259
18 448 997 1595 2199 2870 3487 4094 661 1472 2439 2876 3322 3785 4256 4695 5133
472 468 463 454 444 435 416
18 322 319 316 312 307 304 301 297 293
20 428 973 1551 2178 2832 3446 4051 628 1418 2294 2741 3205 3651 4105 4522
525 520 516 507 499 486 458
20 358 355 351 347 343 339 336 331
22 408 949 1506 2158 2794 3405 4008 596 1363 2150 2605 3089 3517 3954
578 573 569 562 555 537 499
22 394 390 386 382 378 374 370
25 348 846 1423 2008 2610 3191 3809 571 1322 2093 2532 2997 3427 3869
656 651 647 636 625 608 575
25 448 444 440 436 431 427 422
Performance data is
typical. Actual data
30 279 740 1313 1821 2381 2921 3555
30 531 1254 1999 2410 2843 3276 may vary slightly
787 782 776 760 744 725 697 537 533 530 524 519 514 from one production
FLOW (GPM) FLOW (GPM) motor to another.
PSSGC.PM6, dg, ki
T 500 1000 1500 1750 2000 2250 2500 2750 3000 3250
1155 2323 3406 3928 4437 4954 5462 5986 6507 7020
A 2 28 27 26 25 24 23 22 21 20 19
1122 2297 3414 3963 4505 5023 5530 6065 6597 7124
N 4 56 55 54 53 51 49 48 46 44 43
1088 2271 3422 3997 4573 5092 5599 6144 6687 7227
D 6 85 84 83 82 80 79 77 74 72 70
1047 2232 3394 3963 4531 5071 5605 6164 6722 7247
A 8 113 112 110 109 108 106 104 101 98 95
1005 2193 3367 3928 4489 5051 5612 6184 6758
R 10 141 139 138 137 135 133 131 128 125
955 2061 3318 3888 4463 5021 5579 6141
D 12 169 167 166 164 163 161 158 155
14 904 2086 3269 3878 4437 4998 5547 6072 24.1 cu in / revPRESSURE (PSI)
197 195 193 192 191 188 185 181
500 1000 1250 1500 1750 2250
M 16 861 1925 3191 3763 4346 4908 5475
225 223 221 219 217 215 212 1515 3184 3884 4660 5427 6645
2
O 18 818 1879 3113 3677 4255 4827
254 251 248 246 243 241
15 14 12 11 10 9
1534 3145 4027 4718 5504 6904
4
T 20 783 1853 3015 3577 4155 4733
282 279 276 273 270 268
35 34 32 30 29 28
1496 3107 4027 4718 5504 7077
6
O 22 718 1710 2721 3209 3706 4170
310 307 304 301 297 294
56 55 54 53 52 51
1400 3030 3884 4660 5571 7163
8
R 25 672 1626 2596 3068 3550 4038
352 349 345 342 338 335
74 73 72 70 68
1304 2915 3740 4603 5571
66
10
S 30 596 1488 2388 2832 3289 3817
423 418 414 410 406 401
93 92 91 90 89
1266 2851 3708 4584 5549
FLOW (GPM) 12 112 112 110 109 107
1227 2787 3676 4564 5527
18.9 cu in / rev PRESSURE (PSI)
14 130 129 128 127 126
500 1000 1250 1500 1750 2250 2500 1189 2723 3644 4545 5504
16 149 148 147 146 144
1285 2619 3224 3838 4442 5548 6131
2 23 22 21 20 18 16 13 18
1170 2685 3596 4488 5437
167 166 165 164 162
1264 2589 3250 3859 4486 5668 6282
4 47 46 45 44 42 40 38 20
1151 2685 3596 4430 5370
184 183 182 180 178
1228 2559 3240 3865 4513 5765 6409
6 73 72 71 70 69 67 66 22
1112 2608 3452 4258 5169
205 204 203 202 200
1171 2509 3176 3829 4503 5771 6439
8 97 96 95 94 93 90 89 25
1055 2455 3260 4085 4900
235 232 231 230 228
1114 2449 3111 3793 4476 5777 6468
10 121 120 119 118 117 114 112 30 959 2225 2925 3682 4363
288 285 282 279 273
1065 2391 3061 3750 4439 5747
12 145 144 143 142 141 137 FLOW (GPM)
FLOW (GPM)
PSSGC.PM6, dg, ki
CCW CW CCW CW
117.1 (4.61) 120.7 (4.75)
ø 82.52 {115.6 (4.55) ø 101.57
(3.249) {118.75 (4.675) (3.999)
For Manifold} For Manifold}
4 Bolt Flange
82.9
ø 44.42
(3.27)
(1.749)
Max
8x 45˚
28.4 (1.12)
4 x 3/8"-16 UNC 12.7 (.50) Min. Full
Thread on a 82.55 (3.250) BC
PSSGC.PM6, dg, ki
2. General Information
2.1 General Description
Group 2 gear products consist of pumps, reversible Generally, all these products follow the same proce-
pumps, uni- and bidirectional motors. This group of dures for assembling, disassembling, and servicing.
gear pumps and motors is characterized by a wide In this manual, the SNP2 will be used as an example
selection of components. It is possible to have a wide for all unidirectional pumps and motors (SNP/SEP/
range of units resulting from a common base of SHP/SNU 2), and the SNM2 for all the bi-direction
components or processes. This manual describes pumps and motors (SNM/SEM/SNR/SHM 2). SKP
the service procedures that can be applied to all the assembly and disassembly information will be handled
products of this range. The complete range of in a separate section of this manual.
products detailed in this manual are:
• SNP 2 Standard gear pump
• SEP 2 Gear pump, similar to SNP2, without
DU-Bushings (Cost Effective Model)
• SHP 2 Gear pump, similar to SNP2, with
longer shaft journal bearings
(high performance model)
• SKP 2 Gear pump, similar to SNP2, with
larger shaft specially designed to
accommodate SAE 11 tooth spline
• SNU 2 Unidirectional gear motor, similar to
SNP2 pump
• SNM 2 Standard bidirectional gear motor
• SEM 2 Bidirectional gear motor, similar to
SNM2, with lower pressure limits
(Cost effective model)
• SNR 2 Bidirectional gear pump.
• SHM 2 Bidirectional gear motor, similar to
SHP2 pumps, with longer shaft
journal bearings, and higher
pressure rating than SNM2
6
Gear Pumps and Motors Group 2
2.2 Design
Snap Ring
Shaft Seal
Outer Seal
Drive Gear
Body (Housing)
Rear Cover
Pressure Seal
Front Flange
Capscrew
P101 130
7
Gear Pumps and Motors Group 2
3. Technical Specifications
3.1 Hardware Specifications
Pump Model 4 6 8 11 14 17 19 22 25
3
cm /rev 3.9 6.0 8.4 10.8 14.4 16.8 19.2 22.8 25.2
Displacement
[in3/rev] [0.24] [0.37] [0.51] [0.66] [0.88] [1.02] [1.17] [1.39] [1.54]
SNP
bar 280 280 280 280 280 280 230 200 175
Peak Pressure
[psi] [4060] [4060] [4060] [4060] [4060] [4060] [3335] [2900] [2538]
bar 250 250 250 250 250 250 210 180 160
Rated Pressure
[psi] [3625] [3625] [3625] [3625] [3625] [3625] [3045] [2610] [2320]
min-1
Minimum Speed at 0-100 bar (r pm) 600 600 600 500 500 500 500 500 500
min-1
Minimum Speed at 100-180 bar (r pm) 1200 1200 1000 800 750 750 700 700 700
Minimum Speed at min-1
180 bar to rated pressure (r pm) 1400 1400 1400 1200 1000 1000 1000 - -
min-1
Maximum Speed (r pm) 4000 4000 4000 4000 3500 3000 3000 3000 3000
SKP
bar 280 280 280 280 280 280 260 230 200
Peak Pressure
[psi] [4060] [4060] [4060] [4060] [4060] [4060] [3770] [3335] [2900]
bar 250 250 250 250 250 250 240 210 190
Rated Pressure
[psi] [3625] [3625] [3625] [3625] [3625] [3625] [3480] [3045] [2755]
min-1
Minimum Speed at 0-100 bar (r pm) 600 600 600 500 500 500 500 500 500
min-1
Minimum Speed at 100-180 bar (r pm) 1200 1200 1000 800 750 750 700 700 700
Minimum Speed at min-1
180 bar to rated pressure (r pm) 1400 1400 1400 1200 1000 1000 1000 800 800
min-1
Maximum Speed (r pm) 4000 4000 4000 4000 3500 3000 3000 3000 3000
SHP
bar 260 230 200
Peak Pressure
[psi] [3770] [3335] [2900]
bar 240 210 190
Rated Pressure
[psi] [3480] [3045] [2755]
min-1
Minimum Speed at 0-100 bar (r pm) 600 600 600
min-1
Minimum Speed at 100-180 bar (r pm) 800 800 800
Minimum Speed at min-1
180 bar to rated pressure (r pm) 1000 1000 1000
min-1
Maximum Speed (r pm) 3000 3000 3000
A LL The data below represent mean values for standard configured pumps.
10
Gear Pumps and Motors Group 2
T101 003E
Fluid Viscosity -mm2/s (cSt) [SUS] Fluid Cleanliness Level and βx-Ratio
Required Fluid Cleanliness Level
Minimum 10 [60] Class 18/13 or better
(per ISO 4406)
Recommended βx-Ratio
Recommended Range 12 to 60 [66 to 290] β35-45 = 75 β10 ≥ 2
(Suction Filtration)
Maximum (cold star t) 1600 [7500] Recommended βx-Ratio
β15-20 = 75 β10 ≥ 10
(Pressure or Return Filtration)
T101 002E
Recommended Inlet Screen Size
100 µm-125 µm
(for Pressure or Return Filtration)
T101 004E
T101 004E
To prevent premature wear, it is imperative that only Filters are selected to meet these requirements
clean fluid enter the pump and hydraulic circuit. A using rating parameters of efficiency and capacity.
filter capable of controlling the fluid cleanliness to Filter efficiency may be measured with a Beta ratio1
Class 18/13 per ISO 4406 or better under normal (βX). For suction filtration, with controlled reservoir
operating conditions is recommended. ingression, a filter with β35-45 >= 75 (and β10 >= 2) or
better has been found to be satisfactory. For return or
The filter may be located on the pump outlet (pres- pressure filtration, filters with an efficiency of
sure filtration), inlet (suction filtration), or the reser- β15-20 >= 75 (and β10 >= 10) are typically required.
voir return (return line filtration).
Since each system is unique, the filtration require-
The selection of a filter depends on a number of ments for that system will be unique and must be
factors including the contaminant ingression rate, determined by test in each case. Filtration system
the generation of contaminants in the system, the acceptability should be judged by monitoring of proto-
required fluid cleanliness, and the desired mainte- types, evaluation of components, and performance
nance interval. Contaminant ingression rate is deter- throughout the test program.
mined (among other things) by the type of actuators
used in the system. Hydraulic cylinders normally See Sauer-Danfoss publications BLN-9887
cause higher levels of contamination to enter the [697581] and ATI-E 9201 for more information.
system.
(1) Filter βx ratio is a measure of filter efficiency defined by
ISO 4572. It is defined as the ratio of the number of particles
greater than a given diameter (“x” in microns) upstream of the
filter to the number of these particles downstream of the filter.
11
Introduction Quick reference Index
64.0
[2.52]
h 1.00 in
t 41-47 N.m
[30-35 lbf.ft]
Schematic
2 4
7/8-14 UNF
3 1
P102 396 4
62.5
[2.46]
174 12
Specifications
145 10 Rated pressure 207 bar [3000 psi]
Pressure drop
BG5-3/4 or BGC5-3/4
FEATURES:
• PRECISION GROUND HEAT TREATED SPOOL that assures long life.
• PRESSURE COMPENSATION for both outlet ports.
• PRIORITY FLOW IS PRESET at factory to customer requirements.
• EVERY BG IS TESTED for priority flow and pressure compensation.
• LARGE METERING SPOOL provides a greater area for the pressure differential to act upon.
• OPTIONAL FREE REVERSE FLOW allows fluid to move from the outlet port to the inlet port.
• OPTIONAL BALL SPRING RELIEF VALVE for priority flow relief.
SPECIFICATIONS: MATERIALS:
• Rated for 3000 psi (207 bar). • Cast Iron Body
• Rated for 0-30 gpm (0-113.6 lpm) max. • Buna N O’Rings
priority flow. • Heat Treated Steel Spools
• 30-Micron filtration recommended. • Heat Treated Free Reverse Check Seat
• Weight -BG, BGR & BGC = 5 lbs. (2.3 kg). • Heat Treated Relief Seat
The Brand, non-adjustable priority flow divider comes in three basic models BG5, BGR5 and BGC5. The
BG series receive a single stream of fluid and divides it into two separate output streams. The priority port
will maintain the same flow even with an increase or decrease in the input flow. The priority port size is
3/8” NPT for 0-8 gpm, 1/2” NPT for 8-16 gpm and 3/4” NPT for 16-30 gpm.
BG5 – is a non-adjustable priority divider that receives a single stream and divides it into a priority stream
and an excess stream. The two outlet flows are pressure compensating and the sum of said flows equals the
inlet flow. The priority flow setting must be specified when ordering.
BGR5 – is very similar to the BG5 in that it is a non-adjustable priority divider, but in addition to the
BG5’s features it also provides a ball spring relief valve for the priority port. Adjustable relief is set to
1500 psi at the factory (standard setting). The relief flow dumps to its own drain port. The two outlet
flows are pressure compensating and the sum of said flows equals the inlet flow. The priority flow setting
must be specified when ordering.
BGC5 – is very similar to the BG5 in that it is a non-adjustable priority divider, but in addition to the
BG5’s features it also provides free reverse flow for both outlet ports. Flow can travel in reverse through
both outlet ports and is not metered as it travels in reverse. The non-metered flow travels past the poppet,
down the center of the valve, past the orifice spool and then through the inlet. The two outlet flows are
pressure compensating and the sum of said flows equals the inlet flow. The priority flow setting must be
specified when ordering.
Page C-2
Push Buttons—Class 9001 Type K—30 mm
Heavy Duty Operators www.SquareD.com
For the most up-to-date information
Contact blocks and legend plate not included unless otherwise noted.
PUSH BUTTONS AND
2
D4B-N
Ordering Information
J MODEL NUMBER LEGEND
D4B-jjjjN
1 2 3
1. Conduit 3. Actuator
1: PG13.5 (1-conduit) European type 00: Switch box (without head)
2: G1/2 (PF1/2) (1-conduit) Japanese type 11: Roller lever (standard)
3: 1/2-14NPT (1-conduit) North American type 13: Adjustable rubber roller lever
5: PG13.5 (3-conduit) European type 16: Adjustable roller lever
6: G1/2 (PF1/2) (3-conduit) Japanese type 17: Adjustable rod lever
7: 1/2-14NPT (3-conduit) North American type 1R: Roller lever
(conventional D4B-compatible)
2. Built-in Switch
70: Top plunger
1: 1NC/1NO (Snap-action)
71: Top roller plunger
A: 2NC (Slow-action)
81: Coil spring
5: 1NC/1NO (Slow-action) (See Note)
87: Plastic rod
Note: Excluding D4B-jj81N and D4B-jj87N models.
J SWITCHES (EN50041)
Description Part number
Actuator Conduit size/type
PG13.5 (European) G1/2 (Japanese) 1/2-14NPT (North American)
1NC/1NO 1NC/1NO 2NC 1NC/1NO 1NC/1NO 2NC 1NC/1NO 1NC/1NO 2NC
(Snap-action) (Slow-action) (Slow-action) (Snap-action) (Slow-action) (Slow-action) (Snap-action) (Slow-action) (Slow-action)
Side Roller lever D4B-1111N D4B-1511N D4B-1A11N D4B-2111N D4B-2511N D4B-2A11N D4B-3111N D4B-3511N D4B-3A11N
rotary (form A)
Adjustable D4B-3113N D4B-3513N D4B-3A13N ——— ———
roller lever,
rubber, 50.0
mm (1.97 in)
dia.1/2-14NPT
Adjustable D4B-1116N D4B-1516N D4B-1A16N D4B-2116N D4B-2516N D4B-2A16N D4B-3116N D4B-3516N D4B-3A16N
roller lever
(See Note 1)
Adjustable rod D4B-1117N D4B-1517N D4B-1A17N D4B-2117N D4B-2517N D4B-2A17N D4B-3117N D4B-3517N D4B-3A17N
lever (form D)
(See Note 1)
Top Plain D4B-1170N D4B-1570N D4B-1A70N D4B-2170N D4B-2570N D4B-2A70N D4B-3170N D4B-3570N D4B-3A70N
plunger (form B)
Roller D4B-1171N D4B-1571N D4B-1A71N D4B-2171N D4B-2571N D4B-2A71N D4B-3171N D4B-3571N D4B-3A71N
(form C)
Wobble Coil spring D4B-1181N --- D4B-1A81N D4B-2181N --- D4B-2A81N D4B-3181N --- D4B-3A81N
lever
(See Plastic rod D4B-1187N --- D4B-1A87N D4B-2187N --- D4B-2A87N D4B-3187N --- D4B-3A87N
Note 2)
Standards EN60947-5-1 EN60947-5-1 EN60947-5-1
Note: 1. The slow-action models with adjustable roller levers or adjustable rod levers are approved under the Forced Opening Certificate
(TÜV) of the EN standard, but they do not conform to the GS-ET-15 Standard (BIA) and SUVA.
The snap-action models with adjustable roller levers or adjustable rod levers are not approved under the Forced Opening
Certificate (TÜV) of the EN standard.
2. The wobble lever models are ordinary limit switches and are not approved under EN, GS, and SUVA’s Forced Opening
Certificate.
3
D4B-N
3-Conduit Switch
Description Part number
Actuator Conduit size
PG13.5 (European) See Note 2 G1/2 (Japanese) 1/2-14NPT North American
1NC/1NO 1NC/1NO 2NC 1NC/1NO 1NC/1NO 2NC 1NC/1NO 1NC/1NO 2NC
(Snap-action) (Slow-action) (Slow-action) (Snap-action) (Slow-action) (Slow-action) (Snap-action) (Slow-action) (Slow-action)
Side Roller lever D4B-5111N D4B-5511N D4B-5A11N D4B-6111N D4B-6511N D4B-6A11N D4B-7111N D4B-7511N D4B-7A11N
rotary (form A)
Adjustable D4B-7113N D4B-7513N D4B-7A13N ———
roller lever,
rubber, 50.0
mm (1.97 in)
dia.
Adjustable D4B-5116N D4B-5516N D4B-5A16N D4B-6116N D4B-6516N D4B-6A16N D4B-7116N D4B-7516N D4B-7A16N
roller lever
(See Note 1)
Adjustable D4B-5117N D4B-5517N D4B-5A17N D4B-6117N D4B-6517N D4B-6A17N D4B-7117N D4B-7517N D4B-7A17N
rod lever
(form D)
(See Note 1)
Top Plain D4B-5170N D4B-5570N D4B-5A70N D4B-6170N D4B-6570N D4B-6A70N D4B-7170N D4B-7570N D4B-7A70N
plunger (form B)
Roller (form D4B-5171N D4B-5571N D4B-5A71N D4B-6171N D4B-6571N D4B-6A71N D4B-7171N D4B-7571N D4B-7A71N
C)
Wobble Coil spring D4B-5181N --- D4B-5A81N D4B-6181N --- D4B-6A81N D4B-7181N --- D4B-7A81N
lever
(See Plastic rod D4B-5187N --- D4B-5A87N D4B-6187N --- D4B-6A87N D4B-7187N --- D4B-7A87N
Note 2)
Standards EN60947-5-1 EN60947-5-1 EN60947-5-1
Note: 1. The slow-action models with adjustable roller levers or adjustable rod levers are approved under the Forced Opening Certificate
(TÜV) of the EN standard, but they do not conform to the GS-ET-15 Standard (BIA) and SUVA.
The snap-action models with adjustable roller levers or adjustable rod levers are not approved under the Forced Opening
Certificate (TÜV) of the EN standard.
2. The D4B-jN is a Limit Switch conforming to European standards, and PG13.5 is commonly used in Europe.
3. The wobble lever models are ordinary limit switches and are not approved under EN, GS, and SUVA’s Forced Opening
Certificate.
Specifications
J APPROVED STANDARD RATINGS
TÜV Rheinland: EN60947-5-1
Note: As protection against short-circuiting, use either a gI-type or gG-type 10-A fuse that conforms to IEC269.
4
D4B-N
Rated voltage
g Carryy current
C Current Volt-amperes
Make Break Make Break
120 VAC 10 A 60 A 6A 7,200 VA 720 VA
240 VAC 30 A 3A
480 VAC 15 A 1.5 A
600 VAC 12 A 1.2 A
Q150
Rating Codes for DC Control-Circuit Contacts
Thermal continuous Maximum make or break current, amperes Maximum make or break volt-amperes at
test current
current, 300 volts or less
amperes 125 Volt 250 Volt 301 to 600 Volt
2.5 0.55 — — 69
J CHARACTERISTICS
Item Snap-action Slow-action
p y
Life expectancy Mechanical 30,000,000 operations min. 10,000,000 operations min.
(see
( note 2) Electrical 500,000 operations min. (at a 250 VAC, 10-A resistive load)
Operating speed 1 mm/s to 0.5 m/s
Operating frequency Mechanical: 120 operations/min
Electrical: 30 operations/min
Rated frequency 50/60 Hz
Insulation resistance 100 MΩ min. (at 500 VDC) between terminals of the same polarity and between each
terminal and non-current-carrying part
Contact resistance 25 mΩ max. (initial value)
Dielectric strength
Between terminals of same polarity Uimp 2.5 kV Uimp 4 kV
Between terminals of different polarity --- Uimp 4 kV
Between current-carrying metal parts Uimp 4 kV Uimp 4 kV
and ground
Between each terminal and Uimp 4 kV Uimp 4 kV
non-current-carrying parts
Rated insulation voltage (Ui) 600 VAC (EN60947-5-1)
Counter electromotive voltage at switching 1,500 VAC max. (EN60947-5-1)
Operating environmental pollution level 3 (EN60947-5-1)
Conditional short-circuit current 100 A (EN60947-5-1)
Conventional enclosed thermal current 20 A (EN60947-5-1)
(Ithe)
Electric shock protection class Class I (with grounding terminal)
Vibration resistance Malfunction: 10 to 55 Hz, 0.75 mm single amplitude
Shock resistance Destruction: 1,000 m/s2 min.
Malfunction:300 m/s2 min.
Ambient temperature Operating: --40°C to 80°C, with no icing (--25°C to 80°C for the flexible-rod type)
Ambient humidity Operating: 95% max.
Degree of protection IP67 (EN60947-5-1)
Weight Approx. 250 g
5
D4B-N
J OPERATING CHARACTERISTICS
Model D4B-jj11N D4B-jj16N D4B-jj17N D4B-jj70N D4B-jj71N D4B-jj81N D4B-jj87N
(see note 1) (see note 2)
OF max. 9.41 N 2.12 N 18.63 N 1.47 N
RF min. 1.47 N 0.29 N 1.96 N ---
PT 21±3° 2.0 mm max. 15° max.
PT (2nd) 45° 3.0 mm ---
(see note 3)
OT min. 50° 5.0 mm ---
MD max. 12° 1.0 mm ---
(see note 4)
POT
O min. 35° (Slow-action models) 3.2 mm
3 ---
55° (Snap-action models)
POF min. 19.61 N 49.03 N ---
TT 75° 7.0 mm ---
FP max. --- 38 mm 51 mm ---
OP --- 35±1 mm 48±1 mm ---
Note: 1. The operating characteristics of these Switches were measured with the roller lever set at 31.5 mm.
2. The operating characteristics of these Switches were measured with the rod lever set at 140 mm.
3. Only for slow-action models.
4. Only for snap-action models.
Engineering Data
J ELECTRICAL LIFE EXPECTANCY
SNAP-ACTION MODELS
(cosφ = 1) (cosφ = 0.4)
10,000 10,000
Operating frequencies:
Operating frequencies: 7,000 30 times/min., cosφ = 0.4
30 times/min., cosφ = 1
5,000 125 VAC 5,000
3,000 3,000
Operations (x 10 3 )
Operations (x 10 3 )
250 VAC
250 VAC
480 VAC
1,000 1,000
700
500 500
6
D4B-N
Nomenclature
Head Safety-Oriented Lever Setting
With roller lever models, the direction of the switch head can Grooves which engage the lever every 90° are cut in the
be varied to any of the four directions by loosening the roller operating position indicator plate to prevent the lever from
lever switch screws at the four corners of the head. slipping against the rotary shaft.
Operation
J CONTACT FORM (EN50013)
Model Contact Diagrams Explanation
D4B-j1jN 1NC/1NO 13 Za
14 Only NC contact 11-12 has an
(Snap-action) approved positive opening
11-12 ON mechanism.
13-14 Terminal numbers 11-12 and
11 12 Stroke
13-14 cannot be used as unlike
poles.
D4B-j5jN 1NC/1NO Zb Only NC contact 11-12 has an
(Slow-action) 11 12 approved positive opening
11-12
ON mechanism.
23 24 23-24
Terminal numbers 11-12 or
Stroke 23-24 can be used as unlike
poles.
D4B-jAjN 2NC Zb Both NC contacts 11-12 and
(Slow-action) 11 12 21-22 have an approved
11-12
ON positive opening mechanism.
21-22 Terminal numbers 11-12 and
21 22
Stroke
21-22 can be used as unlike
poles.
1. When metal deposition occurs. 2. When contacts are being pulled 3. When contacts are
Movable contact apart. completely pulled apart.
Safety cam directly
Movable contact pushes up the
blade movable contact
blade.
Plunger
A
B
Safety cam
Fixed contact (NC)
7
D4B-N
Conforms to EN60947-5-1
Contact spring Movable contact
When metal deposition occurs, the contacts
Plunger are separated from each other by the plunger
Return spring being pushed in.
Dimensions
Unit: mm (inch)
Note: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions shown in this section.
2. When placing your order, specify the conduit type by adding a code (see below) to the first blank box in the model number of
the selected switch. (For more ordering information, refer to the Model Number Legend, found in the Ordering Information of
this data sheet.)
Key for Part No. Code:
Conduit type for standard switches Conduit type for 3-conduit switches
1: PG 13.5 (European) 5: PG 13.5 (European)
2: G 1/2 (Japanese) 6: G 1/2 (Japanese)
3: 1/2-14NPT (North American) 7: 1/2-14NPT (North American)
J SWITCHES
Roller Lever 17.5 dia. x 6.6 resin roller 62±1
D4B-jj11N 56
PT 21° ±3° 28.3 16
M5 x 12
R31.5 Allen-head
bolt Four, M3.5 x 24.5 head
clamping screws
8
D4B-N
Top Plunger 16
D4B-jj70N PT 9.2 dia.
Four, M3.5 x 24.5
head clamping screws
Stainless steel
plunger
OP 20
Two, 5.3-dia.
mounting holes 97
Two, M4 x 12 cover 74 77
60±0.2
clamping screws
Cover
7.3
8
5.3 15
PG13.5
30±0.2
31.5
40 +1
0 43
OP
20
Two, 5.3-dia.
mounting holes
Two, M4 x 12 97
60±0.2 cover clamping 74 77
screws
Cover
7.3
8
15
5.3 PG13.5
31.5
30±0.2
+1 43
40 0
6.6 dia.
15.7 16
18.2 dia.
Rubber cap
203.5±1.2 Four, M3.5 x 7 2.7
29.1 clamping screws
Two, 5.3-dia.
mounting holes Note: 1. The coil spring may be operated
60±0.2 Two, M4 x 12 cover 74 77 from any directions except axial
clamping screws directions (↓).
Cover
2. Be sure to adjust the dog to within
7.3 40 mm from the top end of the coil
8
spring.
5.3 15 PG13.5
30±0.2
31.5
40 +1
0 43
Cover
7.3
5.3 Pg 13.5
8 15
30±0.2 31.5
40 +1
0 43
10
D4B-N
Precautions
If the D4B-jN is applied to an emergency stop circuit or safety Tightening Torque
circuit for prevention of injury, use the D4B-jN model that has an
NC contact equipped with a force-separation mechanism, and
make sure that the D4B-jN operates in the positive mode. In (3)
addition, secure the D4B-jN with screws that are tightened in a
single direction so that the D4B-jN cannot be easily removed.
Then provide a protection cover for the D4B-jN and post a
warning label near the D4B-jN. Since loose screws may
cause a malfunction, (4)
In order to protect the D4B-jN from damage due to tighten each screw to the
short-circuiting, connect a fuse breaking a current 1.5 to 2 times appropriate torque.
(1)
higher than the rated current in parallel with the D4B-jN.
If an application satisfying EN standards is to employ the D4BL,
apply the 10-A gI or gG fuse approved by IEC269.
Do not apply the D4B-jN to the door without applying a stopper
to the door. (5) (2)
15
D4B-N
Wiring
J CORRECT USE
Do not connect the bare lead wires directly to the terminals but
Operating Environment be sure to connect each of them by using an insulation tube and
The D4B-jN is for indoor use. The D4B-jN may malfunction if M3.5 round solderless terminals and tighten each terminal screw
the D4B-jN is used outdoors. Be sure to use a model with a within the specified torque range.
lever-type actuator for outdoor use instead. The proper lead wire is 20 to 14 AWG (0.5 to 2.5 mm2) in size.
Do not use the D4B-jN in the following places:
• Places with radical temperature changes. dz dia.: 3.7
D dia.: 4.5
• Places with excessive humidity that may cause condensa- B: 7.0
L: 20.2
tion. F: 7.7 D dia.
I: 9.0 (mm)
• Places with excessive vibration.
• Places where metal dust, oil, or chemical may be sprayed to
the D4B-jN. dz dia.
Mounting
Use four M5 screws with washers to mount the standard model. Be Make sure that all solderless terminals come into contact with the
sure to apply the proper torque to tighten each screw. The D4B-jN casing or cover as shown below, or the cover may not be
can be mounted more securely by using the four screws plus two mounted properly or the D4B-jN may malfunction.
5 --0.05/--0.15-mm protruding parts, each of which has a maximum
height of 4.8 mm as shown below. Correct Incorrect
Terminal screw
Mounting Dimensions (M5)
Crimp-style terminal
Incorrect
Correct Terminal screw
Terminal screw
Crimp-style Cover
terminal Cover
60 30
59.3±0.1
40
42 Case
Protruding portions Crimp-style terminal
27±0.1 Case
30 5---0.05
-0.15 dia. holes, max. 5 height
Correct
Changes in Actuator Mounting Position Crimp-style terminal
To change the angle of the lever, loosen the Allen-head bolts on the
side of the lever.
The operating position indicator plate has protruding parts which
engage with the lever, thus allowing changes to the lever position
by 90°.
The back of the operating position indicator plate has no
protruding parts. The lever can be set at any angle by attaching Incorrect
the operating position indicator plate to the Switch so that this Crimp-style terminal
side will face the lever. In this case, however, the D4B-jN will
not be approved by SUVA or BIA. Make sure that the lever
engages with the operating position indicator plate securely so
that the lever will not slip.
Changes in Head Mounting Position
By removing the screws on the four corners of the head, the
head can be reset in any of four directions. Make sure that no
foreign materials will penetrate through the head.
16
D4B-N
θ
θ
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, divide by 25.4
17
D4C D4C
Ordering Information
■ LIMIT SWITCHES
Actuator 3 m (9.8 ft) cable 5 m (16.4 ft) cable (See Note.)
Pin plunger D4C-1601 D4C-1701
Sealed plunger D4C-1631 D4C-1731
Roller plunger D4C-1602 D4C-1702
Sealed roller plunger D4C-1632 D4C-1732
Cross roller plunger D4C-1603 D4C-1703
Sealed cross roller plunger D4C-1633 D4C-1733
Bevel plunger D4C-1610 D4C-1710
Coil spring D4C-1650 D4C-1750
Roller lever D4C-1620 D4C-1720
Construction
2
D4C D4C
Specifications
■ RATINGS
Model Rated voltage Non-inductive load Inductive load Inrush current
Resistive load Lamp load Inductive load Motor load
NC NO NC NO NC NO NC NO NC NO
D4C-1 125 VAC 5A 5A 1.5 A 0.7 A 3A 3A 2.5 A 1.3 A 20 A 10 A
max max
250 VAC 5A 5A 1A 0.5 A 2A 2A 1.5 A 0.8 A
8 VDC 5A 5A 2A 2A 5A 4A 3A 3A
14 VDC 5A 5A 2A 2A 4A 4A 3A 3A
30 VDC 4A 4A 2A 2A 3A 3A 3A 3A
125 VDC 0.4 A 0.4 A 0.05 A 0.05 A 0.4 A 0.4 A 0.05 A 0.05 A
250 VDC 0.2 A 0.2 A 0.03 A 0.03 A 0.2 A 0.2 A 0.03 A 0.03 A
Note: 1. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC).
2. Lamp loads have an inrush current of 10 times the steady-state current.
3. Motor loads have an inrush current of 6 times the steady-state current.
■ APPROVED RATINGS
Approval Standard File no.
UL UL508 E76675
CSA CSA C22.2 No. 14 LR45746
, -17
NEMA B300 (D4C-16 )
3
D4C D4C
■ CHARACTERISTICS
Operating speed 0.1 mm to 0.5 m/s (D4C-οο20:1 mm to 1 m/s)
Operating frequency Mechanical 120 operations/min
Electrical 30 operations/min
Insulation resistance 100 M min. (at 500 VDC)
Rated insulation voltage (Ui) 300 V (IEC947-5-1)
Rated impulse withstand voltage (Uimp) 2.5 kV (IEC947-5-1)
Switching overvoltage 1,000 VAC, 300 VDC max. (IEC947-5-1)
Short-circuit protective device 10 A fuse (type gG) (IEC269)
Conditional short-circuit current 100 A (IEC947-5-1)
Contact resistance 300 m (initial value with 3 m VCTF cable)
400 m (initial value with 5 m VCTF cable)
Dielectic strength 1,000 VAC, 50/60 Hz for 1 min between non-continuous terminals
1,500 VAC, 50/60 Hz for 1 min between current-carrying metal part and ground, and
between each terminal and non-current-carrying metal part
Vibration resistance Malfunction 10 to 55 Hz, 1.5 mm double amplitude
Shock resistance Destruction Approx. 1,000 m/s2 (approx. 100 G)
Malfunction Approx. 500 m/s2 (approx. 50 G)
Ambient temperature Operating -10°C to 70°C (14°F to 158°F)
Ambient humidity Operating 95% max
Operating environmental pollution level Pollution degree 3 (IEC947-5-1)
Life expectancy Mechanical 10,000,000 operations min. (at 1.5 to 2 mm OT)
Electrical See: Engineering Data
Enclosure ratings UL Types 3, 4 and 13
NEMA Types 1, 3, 3R, 4, 5, 6, 12 and 13
IEC IP67
Weight With 3 m VCTF cable: 360 g
With 5 m VCTF cable: 540 g
■ OPERATING CHARACTERISTICS
Legend: OF = Operating Force (max.); RF = Reset Force (min.); OT = Overtravel (min.); PT = Pretravel
MD = Movement Differential (max.); OP = Operating Position
4
D4C D4C
Engineering Data
■ ELECTRICAL LIFE EXPECTANCY
■ CONTACT RATINGS
Life expectancy (x 103 operations)
NEMA B300
■ CONTACT RESISTANCE
30 mΩ max, initial value with 3 m (9.84 ft) cable
■ ELECTRICAL APPROVALS
UL Recognized, File No. E76675
CSA Certified, File No. LR45746
Operation
■ CONTACT FORM
(COM) 1 2 (NC)
4 (NO)
EN60947-1
Dimensions
Unit: mm (inch)
■ LIMIT SWITCHES
01 Pin Plunger Switch
D4C-
5
D4C D4C
6
D4C D4C
Installation
■ MOUNTING HOLES ■ PROPER CAM SHAPE
Operation method, shapes of cam and dog, operating frequency,
and overtravel have a significant effect on the service life and
precision of a limit switch. For this reason, the cam angle should
be 30° max. The surface roughness of the cam should be 6.3
microns min., and the hardness of the cam must be about Hv450
(Brinell #425).
Secure the switch to the mounting panel with
two #10-24 machine screws and washers and
tighten them from 3.6 ft•lb to 4.3 ft•lb torque. ■ OVERTRAVEL MARKERS
To allow the roller lever type actuator to travel properly, set the
■ GANG MOUNTING SWITCHES roller lever according to the dog or cam stroke so that the
arrowhead of the lever is positioned between the two overtravel
A maximum of 6 switch units may be gang mounted. See the markers as shown.
figures for proper orientation of switches.