Documente Academic
Documente Profesional
Documente Cultură
OWNER’S MANUAL
XJ6N
XJ6NA
20S-28199-E3
EAU50920
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
DECLARATION of CONFORMITY
We
Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan
Revision record
No. Contents Date
1 To change contact person and integrate type-designation. 9 Jun. 2005
2 Version up the norm of EN60950 to EN60950-1 27 Feb. 2006
3 To change company name 1 Mar. 2007
version up of the following norm:
4 • EN300 330-2 v1.1.1 to EN300 330-2 v1.3.1 and EN300 330-2 v1.5.1 8 Jul. 2010
• EN60950-1:2001 to EN60950-1:2006/A11:2009
INTRODUCTION
EAU10102
WARNING
Please read this manual carefully and completely before operating this motorcycle.
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU10200
XJ6N/XJ6NA
OWNER’S MANUAL
©2012 by Yamaha Motor Co., Ltd.
1st edition, March 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 Sidestand ..................................... 3-21 Checking the throttle grip free
Ignition circuit cut-off system ........ 3-22 play ........................................... 6-19
DESCRIPTION ..................................2-1 Valve clearance ........................... 6-19
Left view ..........................................2-1 FOR YOUR SAFETY – Tires ............................................. 6-19
Right view ........................................2-2 PRE-OPERATION CHECKS ............. 4-1 Cast wheels ................................. 6-22
Controls and instruments.................2-3 Adjusting the clutch lever free
OPERATION AND IMPORTANT play ........................................... 6-22
INSTRUMENT AND CONTROL RIDING POINTS................................. 5-1 Checking the brake lever free
FUNCTIONS .......................................3-1 Starting the engine ......................... 5-1 play ........................................... 6-23
Immobilizer system .........................3-1 Shifting ........................................... 5-2 Brake light switches
Main switch/steering lock ................3-2 Tips for reducing fuel (for ABS models) ...................... 6-24
Indicator lights and warning consumption ............................... 5-3 Brake light switches
lights ............................................3-4 Engine break-in .............................. 5-3 (for non-ABS models) ............... 6-24
Multi-function meter unit .................3-8 Parking ........................................... 5-4 Checking the front and
Handlebar switches ......................3-11 rear brake pads ........................ 6-24
Clutch lever ...................................3-13 PERIODIC MAINTENANCE AND Checking the brake fluid level ...... 6-25
Shift pedal .....................................3-13 ADJUSTMENT ................................... 6-1 Changing the brake fluid .............. 6-26
Brake lever ...................................3-13 Owner’s tool kit ............................... 6-2 Drive chain slack .......................... 6-27
Brake pedal ..................................3-14 Periodic maintenance chart for Cleaning and lubricating
ABS (for ABS models) ..................3-14 the emission control system ....... 6-3 the drive chain .......................... 6-28
Fuel tank cap ................................3-15 General maintenance and Checking and lubricating
Fuel ...............................................3-16 lubrication chart .......................... 6-4 the cables ................................. 6-29
Fuel tank breather hose and Removing and installing Checking and lubricating
overflow hose ............................3-17 the cowling and panels ............... 6-8 the throttle grip and cable ......... 6-29
Catalytic converter ........................3-17 Checking the spark plugs ............... 6-9 Checking and lubricating
Seat ..............................................3-18 Engine oil and oil filter cartridge ... 6-10 the brake and shift pedals ........ 6-29
Helmet holder ...............................3-18 Coolant ......................................... 6-13 Checking and lubricating
Storage compartment ...................3-19 Replacing the air filter element ..... 6-17 the brake and clutch levers ...... 6-30
Handlebar position ........................3-20 Adjusting the engine idling Checking and lubricating
Adjusting the shock absorber speed ........................................ 6-18 the sidestand ............................ 6-31
assembly ...................................3-20
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
TABLE OF CONTENTS
Lubricating the swingarm SPECIFICATIONS ............................ 8-1
pivots .........................................6-31
Checking the front fork .................6-31 CONSUMER INFORMATION ............ 9-1
Checking the steering ...................6-32 Identification numbers .................... 9-1
Checking the wheel bearings .......6-32
Battery ..........................................6-33
Replacing the fuses ......................6-34
Replacing the headlight bulb ........6-36
Replacing the tail/brake light
bulb ...........................................6-38
Replacing a turn signal light
bulb ...........................................6-39
Replacing the license plate light
bulb ...........................................6-40
Replacing the auxiliary light
bulb ...........................................6-40
Supporting the motorcycle ............6-41
Front wheel
(for non-ABS models) ...............6-42
Rear wheel
(for non-ABS models) ...............6-43
Troubleshooting ............................6-45
Troubleshooting charts .................6-46
SAFETY INFORMATION
EAU1028A
● Never operate a motorcycle with- yourself conspicuous appears to
out proper training or instruction. be very effective in reducing the
Take a training course. Beginners chance of this type of accident.
1 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are respon- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sible for the safe and proper operation rized motorcycle dealer to find out • Use extra caution when you are
of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks each to occur.
the operator. Every operator should time you use the vehicle to make sure it • Ride where other motorists can
know the following requirements before is in safe operating condition. Failure to see you. Avoid riding in another
riding this motorcycle. inspect or maintain the vehicle properly motorist’s blind spot.
He or she should: increases the possibility of an accident • Never maintain a motorcycle
● Obtain thorough instructions from
or equipment damage. See page 4-1 without proper knowledge. Con-
a competent source on all aspects for a list of pre-operation checks. tact an authorized motorcycle
of motorcycle operation. ● This motorcycle is designed to car- dealer to inform you on basic
● Observe the warnings and mainte-
ry the operator and a passenger. motorcycle maintenance. Cer-
nance requirements in this Own- ● The failure of motorists to detect tain maintenance can only be
er’s Manual. and recognize motorcycles in traf- carried out by certified staff.
● Obtain qualified training in safe
fic is the predominating cause of
and proper riding techniques. automobile/motorcycle accidents.
● Obtain professional technical ser-
Many accidents have been caused
vice as indicated in this Owner’s by an automobile driver who did
Manual and/or when made neces- not see the motorcycle. Making
sary by mechanical conditions.
1-1
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
SAFETY INFORMATION
● Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- ● The posture of the operator and juries. The use of a safety helmet is the 1
rent motorcycle license. passenger is important for proper single most critical factor in the preven-
• Make sure that you are qualified control. tion or reduction of head injuries.
and that you only lend your mo- • The operator should keep both ● Always wear an approved helmet.
torcycle to other qualified opera- hands on the handlebar and ● Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat ● The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective in
where there is no traffic until you with both hands and keep both preventing or reducing abrasions
have become thoroughly famil- feet on the passenger footrests. or lacerations.
iar with the motorcycle and all of Never carry a passenger unless ● Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
● Many accidents have been caused feet on the passenger footrests. control levers, footrests, or wheels
by error of the motorcycle opera- ● Never ride under the influence of and cause injury or an accident.
tor. A typical error made by the op- alcohol or other drugs. ● Always wear protective clothing
erator is veering wide on a turn ● This motorcycle is designed for on- that covers your legs, ankles, and
due to excessive speed or under- road use only. It is not suitable for feet. The engine or exhaust sys-
cornering (insufficient lean angle off-road use. tem become very hot during or af-
for the speed). ter operation and can cause burns.
• Always obey the speed limit and ● A passenger should also observe
never travel faster than warrant- the above precautions.
ed by road and traffic conditions.
1-2
U20SE3E0.book Page 3 Monday, April 23, 2012 10:47 AM
SAFETY INFORMATION
Avoid Carbon Monoxide Poisoning ● Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing car- a building through openings such ● Cargo and accessory weight
1 bon monoxide can cause headaches, as windows and doors. should be kept as low and close to
dizziness, drowsiness, nausea, confu- the motorcycle as possible. Se-
sion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle as
less, tasteless gas which may be motorcycle can adversely affect stabili- possible and make sure to distrib-
present even if you do not see or smell ty and handling if the weight distribution ute the weight as evenly as possi-
any engine exhaust. Deadly levels of of the motorcycle is changed. To avoid ble on both sides of the motorcycle
carbon monoxide can collect rapidly the possibility of an accident, use ex- to minimize imbalance or instabili-
and you can quickly be overcome and treme caution when adding cargo or ty.
unable to save yourself. Also, deadly accessories to your motorcycle. Use ● Shifting weights can create a sud-
levels of carbon monoxide can linger extra care when riding a motorcycle den imbalance. Make sure that ac-
for hours or days in enclosed or poorly that has added cargo or accessories. cessories and cargo are securely
ventilated areas. If you experience any Here, along with the information about attached to the motorcycle before
symptoms of carbon monoxide poison- accessories below, are some general riding. Check accessory mounts
ing, leave the area immediately, get guidelines to follow if loading cargo to and cargo restraints frequently.
fresh air, and SEEK MEDICAL TREAT- your motorcycle: • Properly adjust the suspension
MENT. The total weight of the operator, pas- for your load (suspension-ad-
● Do not run engine indoors. Even if senger, accessories and cargo must justable models only), and
you try to ventilate engine exhaust not exceed the maximum load limit. check the condition and pres-
with fans or open windows and Operation of an overloaded vehicle sure of your tires.
doors, carbon monoxide can rap- could cause an accident. • Never attach any large or heavy
idly reach dangerous levels. items to the handlebar, front
● Do not run engine in poorly venti- Maximum load: fork, or front fender. These
lated or partially enclosed areas XJ6N 195 kg (430 lb) items, including such cargo as
XJ6NA 190 kg (419 lb)
such as barns, garages, or car- sleeping bags, duffel bags, or
ports.
1-3
U20SE3E0.book Page 4 Monday, April 23, 2012 10:47 AM
SAFETY INFORMATION
tents, can create unstable han- Aftermarket Parts, Accessories, and limit suspension travel, steering
dling or a slow steering re- Modifications travel or control operation, or ob-
sponse. While you may find aftermarket prod- scure lights or reflectors.
● This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the handle- 1
pull a trailer or to be attached to genuine Yamaha accessories, recog- bar or the front fork area can
a sidecar. nize that some aftermarket accessories create instability due to improper
or modifications are not suitable be- weight distribution or aerody-
Genuine Yamaha Accessories cause of potential safety hazards to you namic changes. If accessories
Choosing accessories for your vehicle or others. Installing aftermarket prod- are added to the handlebar or
is an important decision. Genuine ucts or having other modifications per- front fork area, they must be as
Yamaha accessories, which are avail- formed to your vehicle that change any lightweight as possible and
able only from a Yamaha dealer, have of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or death. seriously affect the stability of
Many companies with no connection to You are responsible for injuries related the motorcycle due to aerody-
Yamaha manufacture parts and acces- to changes in the vehicle. namic effects. Wind may at-
sories or offer other modifications for Keep the following guidelines in mind, tempt to lift the motorcycle, or
Yamaha vehicles. Yamaha is not in a as well as those provided under “Load- the motorcycle may become un-
position to test the products that these ing” when mounting accessories. stable in cross winds. These ac-
aftermarket companies produce. ● Never install accessories or carry cessories may also cause
Therefore, Yamaha can neither en- cargo that would impair the perfor- instability when passing or being
dorse nor recommend the use of ac- mance of your motorcycle. Care- passed by large vehicles.
cessories not sold by Yamaha or fully inspect the accessory before • Certain accessories can dis-
modifications not specifically recom- using it to make sure that it does place the operator from his or
mended by Yamaha, even if sold and not in any way reduce ground her normal riding position. This
installed by a Yamaha dealer. clearance or cornering clearance, improper position limits the free-
dom of movement of the opera-
1-4
U20SE3E0.book Page 5 Monday, April 23, 2012 10:47 AM
SAFETY INFORMATION
tor and may limit control ability, ● Check that the fuel cock (if
therefore, such accessories are equipped) is in the “OFF” position
not recommended. and that there are no fuel leaks.
1 ● Use caution when adding electri- ● Point the front wheel straight
cal accessories. If electrical acces- ahead on the trailer or in the truck
sories exceed the capacity of the bed, and choke it in a rail to pre-
motorcycle’s electrical system, an vent movement.
electric failure could result, which ● Shift the transmission in gear (for
could cause a dangerous loss of models with a manual transmis-
lights or engine power. sion).
● Secure the motorcycle with tie-
Aftermarket Tires and Rims downs or suitable straps that are
The tires and rims that came with your attached to solid parts of the mo-
motorcycle were designed to match the torcycle, such as the frame or up-
performance capabilities and to provide per front fork triple clamp (and not,
the best combination of handling, brak- for example, to rubber-mounted
ing, and comfort. Other tires, rims, siz- handlebars or turn signals, or parts
es, and combinations may not be that could break). Choose the lo-
appropriate. Refer to page 6-19 for tire cation for the straps carefully so
specifications and more information on the straps will not rub against
replacing your tires. painted surfaces during transport.
● The suspension should be com-
Transporting the Motorcycle pressed somewhat by the tie-
Be sure to observe following instruc- downs, if possible, so that the mo-
tions before transporting the motorcy- torcycle will not bounce excessive-
cle in another vehicle. ly during transport.
● Remove all loose items from the
motorcycle.
1-5
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
DESCRIPTION
EAU10410
Left view
1 2 3 4,5 6 7
10 9 8
1. Air filter element (page 6-17) 9. Engine oil filter cartridge (page 6-10)
2. Idle adjusting screw (page 6-18) 10.Engine oil drain bolt (page 6-10)
3. Seat lock (page 3-18)
4. Main fuse (page 6-34)
5. Fuse box (page 6-34)
6. Owner’s tool kit (page 6-2)
7. Storage compartment (page 3-19)
8. Shift pedal (page 3-13)
2-1
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
DESCRIPTION
EAU10420
Right view
1 2 3 4 5
11 10 9 8 7 6
1. Helmet holder (page 3-18) 9. Brake pedal (page 3-14)
2. Battery (page 6-33) 10.Rear brake light switch (page 6-24)
3. Rear brake fluid reservoir (page 6-25) 11.Shock absorber assembly spring preload adjusting ring (page 3-20)
4. Engine oil filler cap (page 6-10)
5. Radiator cap (page 6-13)
6. Coolant reservoir (page 6-13)
7. Coolant drain bolt (page 6-14)
8. Engine oil dipstick (page 6-10)
2-2
U20SE3E0.book Page 3 Monday, April 23, 2012 10:47 AM
DESCRIPTION
EAU10430
2-3
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
3-1
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
3-2
U20SE3E0.book Page 3 Monday, April 23, 2012 10:47 AM
3 1 2
1. Push.
2. Turn.
EAU34341
1. Push.
(Parking)
2. Turn.
The steering is locked, and the taillight,
1. Turn the handlebars all the way to license plate light and auxiliary light are
the left. on. The hazard lights and turn signal
2. Push the key in from the “OFF” po- lights can be turned on, but all other
sition, and then turn it to “LOCK” electrical systems are off. The key can
while still pushing it. be removed.
3. Remove the key. The steering must be locked before the
key can be turned to “ ”.
3-3
U20SE3E0.book Page 4 Monday, April 23, 2012 10:47 AM
ABS
have a Yamaha dealer check the
EAU11254
vehicle.
Oil level warning light “ ”
876 This warning light comes on if the en- EAU1142A
1. Turn signal indicator light “ ”
gine oil level is low. Coolant temperature warning
2. Immobilizer system indicator light
The electrical circuit of the warning light light “ ”
3. Neutral indicator light “ ”
4. High beam indicator light “ ”
can be checked by turning the key to This warning light comes on if the en-
5. Engine trouble warning light “ ” “ON”. The warning light should come gine overheats. If this occurs, stop the
6. Oil level warning light “ ” on for a few seconds, and then go off. engine immediately and allow the en-
7. Coolant temperature warning light “ ” If the warning light does not come on gine to cool.
8. Anti-lock Brake System (ABS) warning initially when the key is turned to “ON”, The electrical circuit of the warning light
light “ ABS ” (for ABS models) or if the warning light remains on, have can be checked by turning the key to
a Yamaha dealer check the electrical “ON”. The warning light should come
EAU11020
Turn signal indicator light “ ” circuit. on for a few seconds, and then go off.
This indicator light flashes when the TIP If the warning light does not come on
turn signal switch is pushed to the left or ● Even if the oil level is sufficient, the initially when the key is turned to “ON”,
right. warning light may flicker when or if the warning light remains on, have
riding on a slope or during sudden a Yamaha dealer check the electrical
acceleration or deceleration, but circuit.
this is not a malfunction.
3-4
U20SE3E0.book Page 5 Monday, April 23, 2012 10:47 AM
NOTICE
Do not continue to operate the en-
gine if it is overheating.
TIP
● For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-
3 cally switch on or off according to
the coolant temperature in the ra-
diator.
● If the engine overheats, see page
6-47 for further instructions.
3-5
U20SE3E0.book Page 6 Monday, April 23, 2012 10:47 AM
Under 39 °C
Message “Lo” is displayed. OK. Go ahead with riding.
(Under 103 °F)
3
40–116 °C Coolant temperature is dis-
OK. Go ahead with riding.
(104–242 °F) played.
Above 135 °C Message “HI” flashes. Stop the engine and allow it to cool.
(Above 275 °F) Warning light comes on. (See page 6-47.)
ABS
3-6
U20SE3E0.book Page 7 Monday, April 23, 2012 10:47 AM
3-8
U20SE3E0.book Page 9 Monday, April 23, 2012 10:47 AM
3-10
U20SE3E0.book Page 11 Monday, April 23, 2012 10:47 AM
lizer system circuits, the immobilizer Yamaha dealer and have the stan- Handlebar switches
system indicator light will flash and the dard keys re-registered. Left
display will indicate an error code. ECA11590
NOTICE
TIP
If the display indicates an error
If the display indicates error code 52,
code, the vehicle should be checked
this could be caused by transponder in-
as soon as possible in order to avoid
3 terference. If this error code appears,
engine damage.
try the following.
1. Use the code re-registering key to
start the engine.
TIP 1. Pass switch “ ”
2. Dimmer switch “ / ”
Make sure there are no other immobi-
3. Turn signal switch “ / ”
lizer keys close to the main switch, and 4. Horn switch “ ”
do not keep more than one immobilizer 5. Hazard switch “ ”
key on the same key ring! Immobilizer
system keys may cause signal interfer-
ence, which may prevent the engine
from starting.
2. If the engine starts, turn it off and
try starting the engine with the
standard keys.
3. If one or both of the standard keys
do not start the engine, take the
vehicle, the code re-registering
3-11
U20SE3E0.book Page 12 Monday, April 23, 2012 10:47 AM
3-12
U20SE3E0.book Page 13 Monday, April 23, 2012 10:47 AM
1
1. Clutch lever 1. Shift pedal
The clutch lever is located at the left The shift pedal is located on the left
handlebar grip. To disengage the side of the motorcycle and is used in
clutch, pull the lever toward the handle- combination with the clutch lever when
1. Brake lever
bar grip. To engage the clutch, release shifting the gears of the 6-speed con- 2. Brake lever position adjusting dial
the lever. The lever should be pulled stant-mesh transmission equipped on 3. “ ” mark
rapidly and released slowly for smooth this motorcycle. 4. Distance between brake lever and throttle
clutch operation. grip
The clutch lever is equipped with a
The brake lever is equipped with a
clutch switch, which is part of the igni-
brake lever position adjusting dial. To
tion circuit cut-off system. (See page
adjust the distance between the brake
3-22.)
lever and the throttle grip, turn the ad-
justing dial while holding the lever
pushed away from the throttle grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with
the “ ” mark on the brake lever.
3-13
U20SE3E0.book Page 14 Monday, April 23, 2012 10:47 AM
WARNING
3 Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a fire hazard.
1. Fuel tank cap lock cover
2. Unlock.
1. Rear wheel hub
2. Front wheel hub To open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
3-15
U20SE3E0.book Page 16 Monday, April 23, 2012 10:47 AM
WARNING
EAU13322
while smoking, or while in the vi- off spilled fuel with a clean, dry,
NOTICE
cinity of sparks, open flames, or soft cloth, since fuel may deteri-
orate painted surfaces or plastic Use only unleaded gasoline. The use
other sources of ignition such as of leaded gasoline will cause severe
the pilot lights of water heaters and parts. [ECA10071]
4. Be sure to securely close the fuel damage to internal engine parts,
clothes dryers. such as the valves and piston rings,
2. Do not overfill the fuel tank. When tank cap.
EWA15151 as well as to the exhaust system.
refueling, be sure to insert the WARNING
pump nozzle into the fuel tank filler Your Yamaha engine has been de-
hole. Stop filling when the fuel Gasoline is poisonous and can signed to use regular unleaded gaso-
reaches the bottom of the filler cause injury or death. Handle gaso- line with a research octane number of
tube. Because fuel expands when line with care. Never siphon gaso- 95 or higher. If knocking (or pinging) oc-
it heats up, heat from the engine or line by mouth. If you should swallow curs, use a gasoline of a different brand
the sun can cause fuel to spill out some gasoline or inhale a lot of gas- or premium unleaded fuel. Use of un-
of the fuel tank. oline vapor, or get some gasoline in leaded fuel will extend spark plug life
your eyes, see your doctor immedi- and reduce maintenance costs.
3-16
U20SE3E0.book Page 17 Monday, April 23, 2012 10:47 AM
3-17
U20SE3E0.book Page 18 Monday, April 23, 2012 10:47 AM
2 1
3
3
1. Projection
2. Seat holder
1. Helmet holder
2. Push the rear of the seat down to 2. Owner’s tool kit
lock it in place. 3. Helmet holding cable
1 3. Remove the key.
The helmet holder is located under the
1. Seat lock TIP seat. A helmet holding cable is provid-
2. Unlock.
Make sure that the seat is properly se- ed in the owner’s tool kit to secure a
2. While holding the key in that posi- cured before riding. helmet to the helmet holder.
tion, lift the rear of the seat up, and
then pull the seat off. To secure a helmet to the helmet
holder
To install the seat 1. Remove the seat. (See page
1. Insert the projection on the front of 3-18.)
the seat into the seat holder as 2. Pass the helmet holding cable
shown. through the buckle on the helmet
strap as shown, and then hook the
cable loops over the helmet hold-
er.
3-18
U20SE3E0.book Page 19 Monday, April 23, 2012 10:47 AM
3
1. Helmet
2. Helmet holding cable
3. Helmet holder 1. Storage compartment
3. Place the helmet on the right side The storage compartment is located
of the vehicle, and then install the under the seat. (See page 3-18.)
seat. WARNING! Never ride with When storing the Owner’s Manual or
a helmet attached to the helmet other documents in the storage com-
holder, since the helmet may hit partment, be sure to wrap them in a
objects, causing loss of control plastic bag so that they will not get wet.
and possibly an accident. [EWA10161] When washing the vehicle, be careful
not to let any water enter the storage
To release the helmet from the hel- compartment.
EWA10961
met holder
Remove the seat, remove the helmet WARNING
holding cable from the helmet holder ● Do not exceed the load limit of 3
and the helmet, and then install the kg (7 lb) for the storage com-
seat. partment.
3-19
U20SE3E0.book Page 20 Monday, April 23, 2012 10:47 AM
NOTICE
To avoid damaging the mechanism, 3
4
do not attempt to turn beyond the
1. Extension bar
maximum or minimum settings. 2. Special wrench
Adjust the spring preload as follows. 3. Spring preload adjusting ring
To increase the spring preload and 4. Position indicator
1
thereby harden the suspension, turn
Spring preload setting:
the adjusting ring in direction (a). To de-
1. Handlebar Minimum (soft):
crease the spring preload and thereby 1
soften the suspension, turn the adjust- Standard:
ing ring in direction (b). 3
● Align the appropriate notch in the Maximum (hard):
7
adjusting ring with the position in-
dicator on the shock absorber. EWA10221
3-20
U20SE3E0.book Page 21 Monday, April 23, 2012 10:47 AM
3-21
U20SE3E0.book Page 22 Monday, April 23, 2012 10:47 AM
3-22
U20SE3E0.book Page 23 Monday, April 23, 2012 10:47 AM
3-23
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4
4-1
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-24, 6-25
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 6-22
• Check lever free play.
• Adjust if necessary.
4
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 6-19, 6-29
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.
• Make sure that operation is smooth.
Control cables 6-29
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-27, 6-28
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-19, 6-22
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-29
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-30
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-31
• Lubricate pivot if necessary.
4-2
U20SE3E0.book Page 3 Monday, April 23, 2012 10:47 AM
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-21
• If system is not working correctly, have Yamaha dealer check vehicle.
4-3
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
NOTICE
If the above warning lights or indica-
tor light do not come on initially
when the key is turned to “ON”, or if
5-1
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
on, see page 3-4 for the correspond- than 10 seconds on any one at- Shifting
ing warning and indicator light cir- tempt.
cuit check. ECA11042 6
NOTICE 5
For ABS models: 4
For maximum engine life, never ac-
The ABS warning light should 3
celerate hard when the engine is
come on when the main switch is 2
cold!
turned to “ON” and then go off after N
traveling at a speed of 10 km/h (6
1 2 1
mi/h) or higher.
ECA17680
5-4
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- ● A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic ● Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning – possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 1-3 for more in- that is certified (if applicable). Yamaha
6 graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to
the maintenance intervals may need to ide. perform these particular services.
be shortened.
EWA10321 EWA15460
WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
6-1
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
6-2
U20SE3E0.book Page 3 Monday, April 23, 2012 10:47 AM
TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
EAU46910
6-3
U20SE3E0.book Page 4 Monday, April 23, 2012 10:47 AM
6-4
U20SE3E0.book Page 5 Monday, April 23, 2012 10:47 AM
6-5
U20SE3E0.book Page 6 Monday, April 23, 2012 10:47 AM
6-6
U20SE3E0.book Page 7 Monday, April 23, 2012 10:47 AM
TIP
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-7
U20SE3E0.book Page 8 Monday, April 23, 2012 10:47 AM
6-8
U20SE3E0.book Page 9 Monday, April 23, 2012 10:47 AM
6-9
U20SE3E0.book Page 10 Monday, April 23, 2012 10:47 AM
6-10
U20SE3E0.book Page 11 Monday, April 23, 2012 10:47 AM
2
1. Engine oil filler cap 1. Oil filter cartridge
2. Oil filter wrench
6-11
U20SE3E0.book Page 12 Monday, April 23, 2012 10:47 AM
1
TIP
1. Torque wrench Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
Tightening torque: tem have cooled down.
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf) ECA11620
NOTICE
8. Install the engine oil drain bolt and ● In order to prevent clutch slip- 6
its new gasket, and then tighten page (since the engine oil also
1. O-ring
the bolt to the specified torque. lubricates the clutch), do not
TIP mix any chemical additives. Do
Tightening torque:
Make sure that the O-ring is properly Engine oil drain bolt: not use oils with a diesel speci-
seated. 43 Nm (4.3 m·kgf, 31 ft·lbf) fication of “CD” or oils of a high-
er quality than specified. In
7. Install the new oil filter cartridge 9. Refill with the specified amount of addition, do not use oils labeled
with an oil filter wrench, and then the recommended engine oil, and “ENERGY CONSERVING II” or
tighten it to the specified torque then install and tighten the oil filler higher.
with a torque wrench. cap. ● Make sure that no foreign mate-
rial enters the crankcase.
6-12
U20SE3E0.book Page 13 Monday, April 23, 2012 10:47 AM
6-13
U20SE3E0.book Page 14 Monday, April 23, 2012 10:47 AM
Tightening torque:
2 3 Coolant drain bolt:
3 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1. Bolt
2. Coolant reservoir cover 11. Install the coolant reservoir and its
3. Coolant reservoir cover by placing them in the origi-
7. Drain the coolant from the coolant nal position, and then installing the
1. Coolant reservoir cap
reservoir by turning it upside down. bolts.
2. Coolant reservoir breather hose
8. Remove the coolant drain bolt and 12. Pour the specified amount of the
6 3. Guide
its gasket to drain the cooling sys- recommended coolant into the ra-
6. Remove the coolant reservoir cov- tem. diator and reservoir.
er and coolant reservoir by remov-
ing the bolts. 1 2
6-16
U20SE3E0.book Page 17 Monday, April 23, 2012 10:47 AM
6-17
U20SE3E0.book Page 18 Monday, April 23, 2012 10:47 AM
(a)
1
1
1. Original position (paint mark)
6-18
U20SE3E0.book Page 19 Monday, April 23, 2012 10:47 AM
WARNING TIP
go, and accessories approved
The tire tread depth limits may differ
for this model. Never overload your vehicle. Opera-
from country to country. Always comply
tion of an overloaded vehicle could
with the local regulations.
Tire air pressure (measured on cold cause an accident.
tires): EWA10471
6-20
U20SE3E0.book Page 21 Monday, April 23, 2012 10:47 AM
Tires age, even if they have not been ed below have been approved for this WARNING
used or have only been used occasion- model by Yamaha Motor Co., Ltd. This motorcycle is fitted with super-
ally. Cracking of the tread and sidewall high-speed tires. Note the following
rubber, sometimes accompanied by points in order to make the most ef-
carcass deformation, is an evidence of ficient use of these tires.
ageing. Old and aged tires shall be ● Use only the specified replace-
checked by tire specialists to ascertain ment tires. Other tires may run
their suitability for further use. the danger of bursting at super
high speeds.
● Brand-new tires can have a rela-
tively poor grip on certain road
surfaces until they have been
6-21
U20SE3E0.book Page 22 Monday, April 23, 2012 10:47 AM
visable before doing any high- Cast wheels Adjusting the clutch lever free
speed riding to ride conserva- To maximize the performance, durabil- play
tively for approximately 100 km ity, and safe operation of your vehicle,
(60 mi) after installing a new tire. note the following points regarding the
● The tires must be warmed up specified wheels.
● The wheel rims should be checked
before a high-speed run.
● Always adjust the tire air pres- for cracks, bends, warpage or oth-
sure according to the operating er damage before each ride. If any
conditions. damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
1. Clutch lever free play adjusting bolt
wheel must be replaced. 2. Clutch lever free play
● The wheel should be balanced
whenever either the tire or wheel The clutch lever free play should mea- 6
has been changed or replaced. An sure 10.0–15.0 mm (0.39–0.59 in) as
unbalanced wheel can result in shown. Periodically check the clutch le-
poor performance, adverse han- ver free play and, if necessary, adjust it
dling characteristics, and a short- as follows.
ened tire life. To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).
6-22
U20SE3E0.book Page 23 Monday, April 23, 2012 10:47 AM
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of air
(a) in the hydraulic system. If there is air
in the hydraulic system, have a
(b) Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
1. Locknut
hydraulic system will diminish the
2. Clutch lever free play adjusting nut
Brake light switches (for ABS Brake light switches (for non- Checking the front and rear
models) ABS models) brake pads
The brake light, which is activated by The front and rear brake pads must be
the brake pedal and brake lever, should 1 checked for wear at the intervals spec-
come on just before braking takes ef-
2 ified in the periodic maintenance and
fect. If necessary, have a Yamaha deal- lubrication chart.
(a)
er adjust the brake light switches. (b)
EAU22420
Front brake pads
6-25
U20SE3E0.book Page 26 Monday, April 23, 2012 10:47 AM
moving. Use only DOT 4 brake fluid level goes down suddenly, have a Changing the brake fluid
fluid from a sealed container. Yamaha dealer check the cause before Have a Yamaha dealer change the
● Use only the specified brake flu- further riding. brake fluid at the intervals specified in
id; otherwise, the rubber seals the TIP after the periodic maintenance
may deteriorate, causing leak- and lubrication chart. In addition, have
age. the oil seals of the master cylinders and
● Refill with the same type of calipers as well as the brake hoses re-
brake fluid. Adding a brake fluid placed at the intervals listed below or
other than DOT 4 may result in a whenever they are damaged or leak-
harmful chemical reaction. ing.
● Oil seals: Replace every two
● Be careful that water does not
enter the brake fluid reservoir years.
● Brake hoses: Replace every four
when refilling. Water will signifi-
cantly lower the boiling point of years.
the fluid and may result in vapor 6
lock.
ECA17640
NOTICE
Brake fluid may damage painted sur-
faces or plastic parts. Always clean
up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
6-26
U20SE3E0.book Page 27 Monday, April 23, 2012 10:47 AM
6-27
U20SE3E0.book Page 28 Monday, April 23, 2012 10:47 AM
6-28
U20SE3E0.book Page 29 Monday, April 23, 2012 10:47 AM
Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip should The operation of the brake and shift
the condition of the cables should be be checked before each ride. In addi- pedals should be checked before each
checked before each ride, and the ca- tion, the cable should be lubricated by a ride, and the pedal pivots should be lu-
bles and cable ends should be lubricat- Yamaha dealer at the intervals speci- bricated if necessary.
ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
Brake pedal
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
6 ble to prevent unsafe conditions.
[EWA10711]
6-29
U20SE3E0.book Page 30 Monday, April 23, 2012 10:47 AM
Clutch lever
6-30
U20SE3E0.book Page 31 Monday, April 23, 2012 10:47 AM
Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
6-31
U20SE3E0.book Page 32 Monday, April 23, 2012 10:47 AM
6-32
U20SE3E0.book Page 33 Monday, April 23, 2012 10:47 AM
4
1. Starter relay cover
2. Main fuse
3. Spare main fuse
4. Fuse box
6-34
U20SE3E0.book Page 35 Monday, April 23, 2012 10:47 AM
6-35
U20SE3E0.book Page 36 Monday, April 23, 2012 10:47 AM
NOTICE
Take care not to damage the follow-
ing parts:
● Headlight bulb
1. Do not touch the glass part of the bulb.
Do not touch the glass part of
the headlight bulb to keep it free 1. Remove the headlight unit side
from oil, otherwise the transpar- covers by removing the bolts on
ency of the glass, the luminosity each side.
of the bulb, and the bulb life will
be adversely affected. Thor- 6
oughly clean off any dirt and fin-
gerprints on the headlight bulb 1 1
using a cloth moistened with al-
cohol or thinner.
● Headlight lens
Do not affix any type of tinted 2 2
film or stickers to the headlight
lens.
1. Headlight unit side cover
Do not use a headlight bulb of a 2. Bolt
wattage higher than specified.
6-36
U20SE3E0.book Page 37 Monday, April 23, 2012 10:47 AM
2 1
1 2
2
1
1. Headlight unit
2. Bolt 1. Headlight bulb holder
1. Multi-function meter unit 2. Headlight bulb
4. Disconnect the headlight coupler,
2. Bolt
6 and then remove the headlight 6. Place a new headlight bulb into po-
bulb cover. sition, and then secure it with the
1 bulb holder.
1 7. Install the headlight bulb cover,
and then connect the coupler.
8. Fit the projection on the headlight
2 unit into the grommet in the head-
light stay, and then install the
2 headlight unit by installing the
bolts.
1. Projection
2. Slot 1. Headlight bulb cover
2. Headlight coupler
6-37
U20SE3E0.book Page 38 Monday, April 23, 2012 10:47 AM
1. Projection
2. Slot
6-38
U20SE3E0.book Page 39 Monday, April 23, 2012 10:47 AM
6-39
U20SE3E0.book Page 40 Monday, April 23, 2012 10:47 AM
6-40
U20SE3E0.book Page 41 Monday, April 23, 2012 10:47 AM
4. Insert a new bulb into the socket. To service the front wheel
5. Install the coupler (together with 1. Stabilize the rear of the motorcycle
6 the socket and bulb) by turning it by using a motorcycle stand or, if
clockwise. an additional motorcycle stand is
6. Install the headlight unit. not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
6-41
U20SE3E0.book Page 42 Monday, April 23, 2012 10:47 AM
6-42
U20SE3E0.book Page 43 Monday, April 23, 2012 10:47 AM
on the ground, and then put the Rear wheel (for non-ABS mod- 1 2
sidestand down. els)
EWA14840 3
5. Tighten the wheel axle, the front
wheel axle pinch bolt and the WARNING
brake caliper bolts to the specified For the ABS model, have a Yamaha
torques. dealer remove and install the wheel.
6-43
U20SE3E0.book Page 44 Monday, April 23, 2012 10:47 AM
Tightening torques:
TIP Axle nut:
A rubber mallet may be useful to tap the 90 Nm (9.0 m·kgf, 65 ft·lbf)
wheel axle out. Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
6-44
U20SE3E0.book Page 45 Monday, April 23, 2012 10:47 AM
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
6-45
U20SE3E0.book Page 46 Monday, April 23, 2012 10:47 AM
Troubleshooting charts
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
6
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
6-46
U20SE3E0.book Page 47 Monday, April 23, 2012 10:47 AM
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
6-47
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
be applied to any matte colored fin- torcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray. 7
plastic bag after the engine has ● Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
7-1
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
7-3
U20SE3E0.book Page 4 Monday, April 23, 2012 10:47 AM
7-4
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
2120 mm (83.5 in) YAMALUBE Regular unleaded gasoline only
Overall width: Type: Fuel tank capacity:
770 mm (30.3 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, 17.3 L (4.57 US gal, 3.81 Imp.gal)
Overall height: 20W-40 or 20W-50 Fuel reserve amount:
1085 mm (42.7 in) 3.2 L (0.85 US gal, 0.70 Imp.gal)
0 10 30 50 70 90 110 130 ˚F
Seat height: Fuel injection:
785 mm (30.9 in) SAE 10W-30 Throttle body:
Wheelbase: ID mark:
SAE 10W-40
1440 mm (56.7 in) 20SF 20
Ground clearance: SAE 10W-50 Spark plug(s):
140 mm (5.51 in) SAE 15W-40 Manufacturer/model:
Minimum turning radius: NGK/CR9E
SAE 20W-40
2800 mm (110.2 in) Spark plug gap:
Weight: SAE 20W-50
0.7–0.8 mm (0.028–0.031 in)
Curb weight: –20 –10 0 10 20 30 40 50 ˚C Clutch:
XJ6N 205 kg (452 lb) Clutch type:
Recommended engine oil grade:
XJ6NA 210 kg (463 lb) Wet, multiple-disc
API service SG type or higher, JASO
Engine: Transmission:
standard MA
Engine type: Primary reduction ratio:
Engine oil quantity:
Liquid cooled 4-stroke, DOHC 1.955 (86/44)
Without oil filter cartridge replacement:
Cylinder arrangement: Final drive:
2.50 L (2.64 US qt, 2.20 Imp.qt)
Inline 4-cylinder Chain 8
With oil filter cartridge replacement:
Displacement: Secondary reduction ratio:
2.80 L (2.96 US qt, 2.46 Imp.qt)
600 cm³ 2.875 (46/16)
Bore × stroke:
Cooling system:
Transmission type:
Coolant reservoir capacity (up to the
65.5 × 44.5 mm (2.58 × 1.75 in) Constant mesh 6-speed
maximum level mark):
Compression ratio: Operation:
0.25 L (0.26 US qt, 0.22 Imp.qt)
12.20 : 1 Left foot operation
Radiator capacity (including all routes):
Starting system: Gear ratio:
2.00 L (2.11 US qt, 1.76 Imp.qt)
Electric starter 1st:
Lubrication system: Air filter:
2.846 (37/13)
Wet sump Air filter element:
Oil-coated paper element
8-1
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
SPECIFICATIONS
2nd: Manufacturer/model: Rear wheel:
1.947 (37/19) DUNLOP/ROADSMART Wheel type:
3rd: Loading: Cast wheel
1.556 (28/18) Maximum load: Rim size:
4th: XJ6N 195 kg (430 lb) 17M/C x MT4.50
1.333 (32/24) XJ6NA 190 kg (419 lb) Front brake:
5th: (Total weight of rider, passenger, cargo and Type:
1.190 (25/21) accessories) Dual disc brake
6th: Tire air pressure (measured on cold Operation:
1.083 (26/24) tires): Right hand operation
Chassis: Loading condition: Specified brake fluid:
Frame type: 0–90 kg (0–198 lb) DOT 4
Diamond Front: Rear brake:
Caster angle: 225 kPa (2.25 kgf/cm², 33 psi) Type:
26.00 ° Rear: Single disc brake
Trail: 250 kPa (2.50 kgf/cm², 36 psi) Operation:
103 mm (4.1 in) Loading condition: Right foot operation
Front tire: XJ6N 90–195 kg (198–430 lb) Specified brake fluid:
Type: XJ6NA 90–190 kg (198–419 lb) DOT 4
Tubeless Front: Front suspension:
Size: 250 kPa (2.50 kgf/cm², 36 psi) Type:
120/70 ZR17M/C (58W) Rear: Telescopic fork
Manufacturer/model: 290 kPa (2.90 kgf/cm², 42 psi) Spring/shock absorber type:
8 BRIDGESTONE/BT021 High-speed riding: Coil spring/oil damper
Manufacturer/model: Front: Wheel travel:
DUNLOP/ROADSMART 225 kPa (2.25 kgf/cm², 33 psi) 130.0 mm (5.12 in)
Rear tire: Rear: Rear suspension:
Type: 250 kPa (2.50 kgf/cm², 36 psi) Type:
Tubeless Front wheel: Swingarm
Size: Wheel type: Spring/shock absorber type:
160/60 ZR17M/C (69W) Cast wheel Coil spring/gas-oil damper
Manufacturer/model: Rim size: Wheel travel:
BRIDGESTONE/BT021 17M/C x MT3.50 130.0 mm (5.12 in)
8-2
U20SE3E0.book Page 3 Monday, April 23, 2012 10:47 AM
SPECIFICATIONS
Electrical system: Turn signal indicator light:
Ignition system: LED
TCI Coolant temperature warning light:
Charging system: LED
AC magneto Engine trouble warning light:
Battery: LED
Model: ABS warning light:
GT12B-4 XJ6NA LED
Voltage, capacity: Immobilizer system indicator light:
12 V, 10.0 Ah LED
Headlight: Fuses:
Bulb type: Main fuse:
Halogen bulb 30.0 A
Bulb voltage, wattage × quantity: Headlight fuse:
Headlight: 20.0 A
12 V, 60.0 W/55.0 W × 1 Taillight fuse:
Tail/brake light: 10.0 A
12 V, 5.0 W/21.0 W × 1 Signaling system fuse:
Front turn signal light: 7.5 A
12 V, 10.0 W × 2 Ignition fuse:
Rear turn signal light: 10.0 A
12 V, 10.0 W × 2 Radiator fan fuse:
Auxiliary light: 20.0 A
12 V, 5.0 W × 1 Fuel injection system fuse: 8
License plate light: 10.0 A
12 V, 5.0 W × 1 ABS control unit fuse:
Meter lighting: XJ6NA 7.5 A
LED ABS motor fuse:
Neutral indicator light: XJ6NA 30.0 A
LED ABS solenoid fuse:
High beam indicator light: XJ6NA 20.0 A
LED Backup fuse:
Oil level warning light: 7.5 A
LED
8-3
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
CONSUMER INFORMATION
EAU48612 EAU26400 EAU26480
VEHICLE IDENTIFICATION
NUMBER:
1. Vehicle identification number 1. Model label
The vehicle identification number is The model label is affixed to the frame
stamped into the steering head pipe. under the seat. (See page 3-18.)
Record this number in the space pro- Record the information on this label in
MODEL LABEL INFORMATION: vided. the space provided. This information
will be needed when ordering spare
TIP
parts from a Yamaha dealer.
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
9 area.
9-1
U20SE3E0.book Page 1 Monday, April 23, 2012 10:47 AM
INDEX
A E Maintenance, emission control system ... 6-3
ABS (for ABS models) .......................... 3-14 Engine break-in .......................................5-3 Matte color, caution ................................ 7-1
ABS warning light (for ABS models)....... 3-7 Engine idling speed...............................6-18 Model label ............................................. 9-1
Air filter element, replacing ................... 6-17 Engine oil and oil filter cartridge ............6-10 Multi-function meter unit ......................... 3-8
Auxiliary light bulb, replacing ................ 6-40 Engine stop switch ................................3-12 N
B Engine trouble warning light ....................3-7 Neutral indicator light .............................. 3-4
Battery .................................................. 6-33 F O
Brake and clutch levers, Front and rear brake pads, checking ....6-24 Oil level warning light .............................. 3-4
checking and lubricating..................... 6-30 Front fork, checking...............................6-31 P
Brake and shift pedals, Fuel .......................................................3-16 Parking.................................................... 5-4
checking and lubricating..................... 6-29 Fuel consumption, tips for reducing ........5-3 Part locations .......................................... 2-1
Brake fluid, changing ............................ 6-26 Fuel tank breather hose and Pass switch........................................... 3-12
Brake fluid level, checking .................... 6-25 overflow hose......................................3-17 S
Brake lever ........................................... 3-13 Fuel tank cap.........................................3-15 Safety information................................... 1-1
Brake lever free play, checking ............ 6-23 Fuses, replacing....................................6-34 Seat ...................................................... 3-18
Brake light switches H Shifting.................................................... 5-2
(for ABS models) ................................ 6-24 Handlebar position, adjusting................3-20 Shift pedal............................................. 3-13
Brake light switches Handlebar switches ...............................3-11 Shock absorber assembly, adjusting .... 3-20
(for non-ABS models)......................... 6-24 Hazard switch........................................3-12 Sidestand.............................................. 3-21
Brake pedal .......................................... 3-14 Headlight bulb, replacing.......................6-36 Sidestand, checking and lubricating ..... 6-31
C Helmet holder........................................3-18 Spark plugs, checking............................. 6-9
Cables, checking and lubricating.......... 6-29 High beam indicator light.........................3-4 Specifications.......................................... 8-1
Care........................................................ 7-1 Horn switch ...........................................3-12 Starting the engine.................................. 5-1
Catalytic converter................................ 3-17 I Start switch ........................................... 3-12
Clutch lever........................................... 3-13 Identification numbers .............................9-1 Steering, checking ................................ 6-32
Clutch lever free play, adjusting ........... 6-22 Ignition circuit cut-off system .................3-22 Storage ................................................... 7-3
Coolant ................................................. 6-13 Immobilizer system .................................3-1 Storage compartment ........................... 3-19
Coolant temperature warning light.......... 3-4 Immobilizer system indicator light ...........3-7 Supporting the motorcycle .................... 6-41
Cowling and panels, Indicator lights and warning lights ...........3-4 Swingarm pivots, lubricating ................. 6-31
removing and installing......................... 6-8 L T
D License plate light bulb, replacing .........6-40 Tail/brake light bulb, replacing .............. 6-38
Dimmer switch ...................................... 3-12 M Throttle grip and cable,
Drive chain, cleaning and lubricating.... 6-28 Main switch/steering lock ........................3-2 checking and lubricating ..................... 6-29
Drive chain slack .................................. 6-27 Maintenance and lubrication, periodic.....6-4 Throttle grip free play, checking............ 6-19
U20SE3E0.book Page 2 Monday, April 23, 2012 10:47 AM
INDEX
Tires ...................................................... 6-19
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-45
Troubleshooting charts ......................... 6-46
Turn signal indicator light ........................ 3-4
Turn signal light bulb, replacing ............ 6-39
Turn signal switch ................................. 3-12
V
Valve clearance .................................... 6-19
Vehicle identification number .................. 9-1
W
Wheel bearings, checking..................... 6-32
Wheel, front (for non-ABS models) ....... 6-42
Wheel, rear (for non-ABS models)........ 6-43
Wheels .................................................. 6-22
U20SE3E0.book Page 3 Monday, April 23, 2012 10:47 AM
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2012.05-0.3×1 CR
(E)
DIC183