Aero Electric Connector CCS Catalog 2014

ABOUT
Connector & Cable Specialties is a value-added OEM distributor specializing in

and serving the industrial, petrochemical, and oil & gas industries for over 25
years. We carry an extensive inventory of connector products, and offer an array
of products and services.
In 1985, Connector & Cable Specialties (CCS) was

started by William Hairston. Mr. Hairston envisioned
a company that reflected his passion for outstanding
customer service, ready-to-ship inventory, and a
whatever-it-takes attitude toward helping his
customer’s business grow.
Although Mr. Hairston is no longer with us, the spirit
of the company he built is alive and growing through
its next generation of dedicated employees.
From our ISO 9001-certified facility in Friendswood,
With more than 27 years of electrical connectorization
Texas (just south of Houston), CCS is strategically
experience, CCS delivers standard or, when required,
located in the heart of the United States drilling and
creative productivity solutions for the challenges faced
production industry.
by our customers. We constantly monitor the electrical
connections used by OEMs on their equipment to make We look forward to working with you and
sure we stock the necessary cables and connectors. demonstrating our capabilites.
Heavy Duty Safe Area Heavy Duty Explosion Service Loops Custom Products Turn-key Engineered
Connectors Proof ATEX Connectors for & Cable Repair Cable Assemblies and
Hazardous Areas Solutions
Office 281-992-0500 • 1-800-473-1300 • Fax 1-800-473-1900

4325 FM 2351, Bldg. 2, Suite 200 • Friendswood, Texas 77546
sales@ccsconnectors.com
TABLE OF
TYPE
CONTENTS
Mil-Aero Connectors
The military standard connectors and
accessories you need for your application. INDUSTRIAL CIRCULAR CONNECTORS
General Specifications......................................................................... 1
Crimp Contact Information ................................................................. 1
LOGIC
Panelmount Receptacle....................................................................... 2
Standard Plugs ................................................................................... 3
Inline Connectors .......................................................................... 4 - 6
Conduit Adapter Style Plugs and Receptacles ..................................... 7
INSERT ARRANGEMENTS AND POLARIZATION
Cable Gland Accessories Insert Configurations ................................................................... 8 - 18
• Locknuts CABLE GRIP COMPONENTS
• Reducers/Adapters
Grommets, Washers and Basketweaves............................................ 19
• Sealing Washers
ENCLOSURES
Enclosures ........................................................................................ 20
HARDWARE
Typical Assemblies............................................................................ 21
Hardware ................................................................................... 22 - 23
TOOLING
Insertion and Removal Tools............................................................. 24
Cable Assemblies – Crimping Tools.................................................................................. 25
Standard & Overmolded SINGLE PIN POWER
Standard or overmolded cable assemblies
are expertly built to your specification. Front Nut Type .................................................................................. 26
Cables arrive with your selected connectors Lanyard Type .................................................................................... 27
wired, tested and ready for use. CCS cable
assemblies save you time and money. High Amperage Single Pin Connectors ............................................ 28
Single Pin Connectors....................................................................... 29
HAZARDOUS AREA / INSTALLATION PRODUCTS
Hawke Connectors ........................................................................... 30
Slingco Cablegrips..................................................................... 31 - 32
CROSS REFERENCE
Hardware ................................................................................... 33 - 34
Cord Grips Inserts .............................................................................................. 35
Dual-weave stainless steel cord grips with Single Pin Power............................................................................... 36
end-ring to support electric cabling from
termination point to reduce connection strain. EFP SERIES
With a longer lattice length, these grips are
ideal for pulling light to medium loads. Flame Proof (Enhanced) Series of Electrical Connectors ........... 37 - 76
(Pg. 19)
AERO
Series
Industrial Circular Connectors
Gland
GlandNut Nut Cable Adapter
Cable Adapter Plug
Plug Receptacle
Receptacle
T
This hardware group is ideal for applications where power cables require extra support to relieve physical line or ground load weight.
The basic component group consists of Plug with Cable Adapter, Gland Nut, and the Receptacle (with shell ground). It is available in five
shell sizes: 12, 16, 20, 24, and 28. There are 42 insert arrangements. In addition, there is also a wall panel adapter when total exterior
mounting is desired. Material is aluminum, the finish is anodic hard coating. Contacts may be silver or gold plated.
General Specifications
Operating Temperature Range...................................................................................................................................55C (-67F) to 200C (392F)
Voltage Service Rating (Working Voltage)......................................................................................Sea level, mated, Service Rating I...1500 VAC
Sea level, mated, Service Rating II...2300VAC
Fluid Resistance .............................................................................................................................................Fluorosilicone resilient materials,
compatible with the fluids listed in MIL-C-26482
Environmental Sealing ............................................................................................................................................................Per MIL-C-26482
Corrosion Resistance and Durability........................................................................................................................................Per MIL-C-26482
Vibration and Physical Shock ..................................................................................................................................................Per MIL-C-26482
Contact Current Rating Contact Current Rating: Service Voltage Rating

DC test amperes Applicable Wire Sizes N.E.C. RATINGS
Size 16....................13 amps .......................20–16 Gauge Svce Voltage Non-Circuit Circuit
Size 12....................23 amps..................................14–12 Instrument .... ....
Size 10....................33 amps..................................12–10 A 250 DC 480 AC
Size 8......................46 amps....................................10–8
D 600 DC 600 AC
Size 4......................80 amps......................................6–4
E .... 600 AC
Size 1/0 ................150 amps........................2–1/0 Gauge
Size 4/0 ................200 amps.....................1/0–4/0 Gauge
Crimp Contact Information

BASIC SIZE WIRE SIZE PIN SOCKET BASIC SIZE WIRE SIZE PIN SOCKET
18 18 AC-18M AC-18F 10 10 AC-10M AC-10F
16 16 AC-16M AC-16F 10 GROUND 10 AC-10M-G AC-10F
16 GROUND 16 AC-16MG AC-16F 8 8 AC-08M AC-08F
12 12 AC-12M AC-12F 8 GROUND 8 AC-08M-G AC-08F
12 GROUND 12 AC-12M-G AC-12F 4 4 AC-04M AC-04F
4 GROUND 4 AC-04M-G AC-04F
1 NOTE: Above is silver-plated, for gold plating, add “K” (example: AC-16MK)
TYPE
Panelmount Receptacles
Panelmount Receptacle Panelmount Plug
A20 - PM - - 2012 - F - 01 - JB - A
Shell Size
A12 “A” – Angle Cover
A16 “F” – Flat Cover
A20/AC20 (Omit if not Required)
A24/AC24
A28/AC28 Junction Box Mounted
Omit if not Required
Panelmount
Female Hardware is Standard Alternate Key Positions
“M” – Male Hardware See Insert Table
Insert Symbol Gender

See Table “M” – Male, “F” – Female
NOTE: Dust cover is included as standard. Add “LC” to omit dust cover.
1-800-473-1300 • Fax 1-800-473-1900

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2
TYPE
Standard Plugs
Basket Weave
Mechanical Clamp
“SP” Standard Plug

Nut Only
A20 - SP - 2012 - M - - - 16 - B
Shell Size Cable Entry

A12 “B” – Basketweave
A16 “M” – Mechanical
A20/AC20 “N” – Nut Only
A24/AC24
A28/AC28 Grommet Code
See Table
Plug Type
“SP” – Standard Plug Barrell Length
“S” – Short Barrell
Insert Symbol
– Omit for Long Barrell
See Table (Long Barrel is Standard)
Insert Gender Alternate Key Position

“M” – Male, “F” – Female See Insert Table
3
TYPE
Inline Connectors
“IL”
“IL”Inline
InlineConnector
Connector “ILR”
“ILR”Bulkhead Receptacle
Inline Bulkhead Connector
Receptacle
Basket
BasketWeave
Weave Mechanical
Mechanical Clamp
Clamp Nut Only
Nut Only
A20 - IL - 2012 - M - - - 16 - B
Shell Size Cable Entry

A12 “B” – Basketweave
A16 “M” – Mechanical
A20/AC20 “N” – Nut Only
A24/AC24
A28/AC28 Grommet Code
See Table
Plug Type
“IL” – Inline Receptacle Barrell Length
“ILR” – Inline Bulkhead Receptacle
“S” – Short Barrell
Insert Symbol – Omit for Long Barrell
(Long Barrel is Standard)
See Table
Insert Gender Alternate Key Position
“M” – Male, “F” – Female See Insert Table
1-800-473-1300 • Fax 1-800-473-1900

ccsconnectors.com
4
TYPE
Enhanced Inlines
A20 - SP - C2 - 1912 - M -
Shell Size
A12 Alternate Key Positions
A16 See Insert Table
A20/AC20
A24/AC24
A28/AC28
Plug Type
“SPG” – Standard Plug Insert Gender
“IL” – Inline Receptacle
“ILR” – Inline Bulkhead Receptacle “M” – Male
“F” – Female
Gland Size
See Next Page Insert Symbol
See Insert Table
5
TYPE
Enhanced Inline Gland Size Charts
Unarmored Glands
Product Code Outer Jacket Range
MIN MAX
O 0.341" .472"
A .433" .610"
B .59" .807"
C .787" 1.12"
C2 1.02" 1.358"
D 1.338" 1.751"
E 1.732" 2.24"

Braided Armor & Sheath Glands

Product Code Inner Jacket Range Outer Jacket Range
MIN MAX MIN MAX
OBS 0.341" .472" .448" .629"
ABS .433" .610" .57" .826"
BBS .59" .807" .807" 1.06"
CBS .787" 1.12" 1.04" 1.32"
C2BS 1.02" 1.358" 1.29" 1.69"
DBS 1.338" 1.751" 1.653" 2.066"
EBS 1.732" 2.24" 2.066" 2.578"

1-800-473-1300 • Fax 1-800-473-1900
ccsconnectors.com
6
TYPE
Conduit Adapter Style Plugs

and Receptacles
Type “CA-M” – Male Hardware Type “CA-F” – Female Hardware
A20 - CA - M - 2012 - M -
Shell Size
A12 – Size 12 (3/4”) Alternate Key Position
A16 – Size 16 (1-1/4”) See Insert Table
A20 – Size 20 (1-1/2”)
A24 – Size 24 (2”)
A28 – Size 28 (2-1/2”) Insert Gender
“M” – Male, “F” – Female
Plug Type
“CA” – Conduit Adapter Insert Symbol
See Table
Hardware Gender
7
Series
Insert Arrangements and Polarization

1 CONTACT
1 CONTACT
N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
PIN AC20-500M 500 500MCM

CRIMP CB20 500 1 D
SOCKET AC20-500F MCM
*Note: insert available for 500MCM, 444MCM, 313MCM & 4/0MCM
1 CONTACT
CONTACT
N
WIRE SERVICE
PIN ARIG-777M 777

CRIMP CB24 777 1 D
SOCKET ARIG-777F MCM
*Note: insert available for 1111MCM, 646MCM, 535MCM, 444MCM & 313MCM
3 CONTACTS
CONTACTS
N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE 01–36
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING 1
3
PIN A12-310M
CRIMP 12 310 3 10 D 02–72
SOCKET A12-310F 2
3 CONTACTS
CONTACTS
N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE 01–36
3G
PIN A12-310GM
CRIMP 12 310G 3 10 D 02–72
SOCKET A12-310GF 2
3 CONTACTS
3 CONTACTS
N
WIRE SERVICE 01–36

02–72
PIN A12-312M 2
CRIMP 12 312 3 12 D 3
SOCKET A12-312F
03–108
04–144
05–180
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8
Series
3 CONTACTS
N 3 CONTACTS
01–36 WIRE SERVICE
1 TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
02–72
3G 2 PIN A12-312GM
CRIMP 12 312G 3 12 D
03–108
SOCKET A12-312GF
04–144
05–180
4 CONTACTS
N
4 CONTACTS
1 02–60 TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
2 PIN A12-416M
4 03–90 CRIMP 12 416 4 16 D
SOCKET A12-416F
3
4 CONTACTS
N 4 CONTACTS
04–324 01–36 WIRE SERVICE
1 TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
4G
2 PIN A12-410M
CRIMP 12 410 4 10 D
SOCKET A12-410F
03–252 02–108
3
4 CONTACTS
N
4 CONTACTS
WIRE SERVICE
04–324 01–36 TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
4G
PIN A12-410GM
2 CRIMP 12 410G 4 10 D
SOCKET A12-410GF
03–252 02–108
3
4 CONTACTS
N
4 CONTACTS
WIRE SERVICE
01–80
PIN A16-48M
4 2 CRIMP 16 48 4 8 D
SOCKET A16-48F
04–228
02–125
3
03–180
9
Series
4 CONTACTS
4 CONTACTS
4 CONTACTS
4 CONTACTS
4 CONTACTS
1-800-473-1300 • Fax 1-800-473-1900

ccsconnectors.com
10
Series
4 CONTACTS
N
4 CONTACTS
01–15
WIRE SERVICE
PIN AC24-440M
PRESSURE CB24 440 4 4/0 D
SOCKET AC24-440F
03–240
2 1
02–225
5 CONTACTS
N
5 CONTACTS
WIRE SERVICE
01–48 TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
5 1 TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
PIN A12-512M
CRIMP 12 512 5 12 D
4 2 SOCKET A12-512F
02–97,5
5 CONTACTS
N 5 CONTACTS
WIRE SERVICE
01–80
PIN A16-58M
4 2 CRIMP 16 58 5 8 D
SOCKET A16-58F
02–125 04–228
3
03–180
7 CONTACTS
N
7 CONTACTS
1–30 WIRE SERVICE
02–60
2
6 PIN A12-716M
7 03–90 CRIMP 12 716 7 16 A
3 SOCKET A12-716F
5
4
7 CONTACTS
7 CONTACTS
N
WIRE SERVICE
04–276
6 2 01–84
PIN A12-712M
7 CRIMP 12 712 7 12 A
03–252
SOCKET A12-712F
5 3
4
02–168
11
Series
7 CONTACTS N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE 1
04–276
6 2 01–84
PIN A12-712GM
CRIMP 12 712G 7 12 A 7
SOCKET A12-712GF 03–252
5 3
4
02–168
7 CONTACTS
7 CONTACTS N
WIRE SERVICE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING 01–80 2
7
PIN A16-712M 3
CRIMP 16 712 7 12 D
SOCKET A16-712F 6
02–140 04–228
5 4
03–180
7 CONTACTS
7 CONTACTS N
WIRE SERVICE
1
7
PIN A16-712GM 3
CRIMP 16 712G 7 12 D 6
SOCKET A16-712GF
02–140 04–228
5 4
03–180
7 CONTACTS
7 CONTACTS N
WIRE SERVICE
01–36
1
2 02–72
6
PIN A20-78M
CRIMP 20 78 7 8 E 7
SOCKET A20-78F
5 3 03–100
10 CONTACTS
10 CONTACTS N
WIRE SERVICE
01–308
05–290 9 02–70
7 2
PIN A12-1016M
CRIMP 12 1016 10 16 A 3
SOCKET A12-1016F 6
10
5 4
04–215 03–145
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12
Series
10 CONTACTS
N
10 CONTACTS
WIRE SERVICE
05–290 9 02–70
7 2 PIN A12-1016GM
CRIMP 12 1016G 10 16 A
3 SOCKET A12-1016GF
6
10
5 4
04–215 03–145
10 CONTACTS
N 10 CONTACTS
4
8 10 9 6 PIN A16-10CP-M 4 10 D
03–90 CRIMP 16 10CP
SOCKET A16-10CP-F 6 12 D
3 2
04–125
7
10 CONTACTS
N
10 CONTACTS
WIRE SERVICE
5
02–45 TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
4 1
8 10 9 6 PIN A20-10CP-M 4 4 D
CRIMP 20 10CP
3 2
7
10 CONTACTS
N
10 CONTACTS
WIRE SERVICE
02–45
4 1
10 9 6 PIN AC24-10CP-M 4 1/0 D
8 CRIMP CB24 10CP
SOCKET A24C-10CP-F 6 12 D
3 2
7
12 CONTACTS
N 12 CONTACTS
1-27 WIRE SERVICE
1 2 TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
9 02-97 TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
10 3
8 11
12 4 PIN A20-1210M
03-107 CRIMP 20 1210 12 10 D
7 SOCKET A20-1210F
6 5 04-133
06-214 05-173
13
Series
16 CONTACTS N
WIRE SERVICE
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING 10 2
11
9 15 12
PIN A16-1616M 3
CRIMP 16 1616 16 16 D 8 16
01–90
SOCKET A16-1616F 14
13 4
03–243 7 5
6
02–180
17 CONTACTS
17 CONTACTS N
WIRE SERVICE 01–36

12
17 13 02–72
11 3
14
PIN A12-1718M
CRIMP 12 1718 17 18 A 07–270 10 4
SOCKET A12-1718F 16 03–108
15
9 5
06–234 8 7 6
04–144
05–198
19 CONTACTS
19 CONTACTS N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE 09–324 01–36
2
11
13
08–288 3 02–72
CRIMP 16 PIN 1916 A16-1916M 19 16 A 10 18 19 14
4
SOCKET A16-1916F 9 15
07–252 17 16 03–108
8
7 6 5
06–216 04–144
05–180
19 CONTACTS
19 CONTACTS N
WIRE SERVICE
01–24
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING 8 9 10
7 18 11
PIN A16-1912MO4 17
CRIMP 16 1912 19 12 A 6 16 12
SOCKET A16-1912FO4 19 13
5 15 14 1
4 2
3
19 CONTACTS
19 CONTACTS N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE 1 02–48
12 2
11 13 14 3
PIN A16-1912GM 10 18 19
CRIMP 16 1912G 19 12 A 15 4
SOCKET A16-1912GF
9 17 16 5
8 6
7 03–144
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14
Series
19 CONTACTS
N
19 CONTACTS
WIRE SERVICE
01–37
1 2 TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
3
13
18
11
19 4 02–84 PIN A20-1912M
17
14 CRIMP 20 1912 19 12 D
10 5 SOCKET A20-1912F
16 15
9 6
05–235 8 7
03–135
04–165
20 CONTACTS
N
20 CONTACTS
WIRE SERVICE
2
04–300 16 01–60 TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING
14 15
3
13 20 17 18
4 PIN A20-20CP-M 4 8 D
12 5
CRIMP 20 20CP
11 19
6
10
9 8 7 02–120
03–180
20 CONTACTS
N 20 CONTACTS
WIRE SERVICE
1 01–43.5 TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
15 2
14 17 3
20
13 4 02–90 PIN A20-2012M B Center
12 18 5 CRIMP 20 2012 20 12
11 19 6 SOCKET A20-2012F A Outer
10 7
8
9
03–146
22 CONTACTS
22 CONTACTS
N
WIRE SERVICE
15 2
14 3
18
13 22 17 4 PIN A20-22CP-M 2 8 E
19 5
02–90 CRIMP 20 22CP
12
21 20 SOCKET A20-22CP-F 20 16 D
11 6
10 7
9 8
03–191,15'
27 CONTACTS
N
27 CONTACTS
WIRE SERVICE
01–80 1 TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE
16 2
3
14 25 17
4
13 24 26 18 PIN A16-27CP-M 3 12 A
19
5 CRIMP 16 27CP
23
27
6
SOCKET A16-27CP-F 24 16 A
12 20
22
02–125 11 21 7
8 04–228
10 9
03–180
15
Series
27 CONTACTS N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE 6 7 01–54
20
4 19 9
21 10
PIN A16-27CP-GM 3 12 A 3
18 26 02–90
CRIMP 16 27CPG 2 27
22 11
SOCKET A16-27CP-GF 24 16 A 17 23 12
1 24
25 13
16
15 14G
27 CONTACTS
27 CONTACTS N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE 1 01–30
2
17
3
02–45
25 19 4
2 4 D 15
PIN A20-27NO-M 24 27 26 20
5
CRIMP 20 27NO 4 10 A 14 03–90
SOCKET A20-27NO-F 6
21 12 A 13
23 21 7
12 22
8
04–120
11
10 9
06–225 05–150
37 CONTACTS
37 CONTACTS N
WIRE SERVICE 01–32,30
18 1
2
3
09–292,30' 16 30 20
29
31
4 02–65
15 32 21
PIN A16-3716M 37
CRIMP 16 3716 37 16 A 08–260
28 36 33 22
5
SOCKET A16-3716F 14 27 35 34
23
6 03–97,30'
13 26 7
25 24
12 8
07–227,30' 11
10 9 04–130
06–195 05–162,30'
37 CONTACTS
37 CONTACTS N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE 1 2
18
3
20 4
16 29 31
32 21 5
PIN A20-3712M 37
CRIMP 20 3712 37 12 A 15 28 36
33 22 6
SOCKET A20-3712F 14 27 35 34
23 7
13 26
25
24 8 02–100
12 9
11 10
03–195
37 CONTACTS
37 CONTACTS
N
WIRE SERVICE
1 2
30 19
17 4
20
29 31
PIN A20-3712GM 16 32 21 5
CRIMP 20 3712G 37 12 A 15 28 36
37
6
SOCKET A20-3712GF 14 27 35
33 22
34 7
23
13 26
25
24 8 02–100
12 9
11 10
03–195
1-800-473-1300 • Fax 1-800-473-1900

ccsconnectors.com
16
Series
37 CONTACTS
37 CONTACTS
N
18
1
16
19
20 3 02–45
30
31 32 21 4
15 29
PIN A24-3716M
37 33 22 5 CRIMP 24 3716 37 16 D
14 28 36
34 23 6
SOCKET A24-3716F
13 27 35 03–90
24 7
12 26 25
8
11
10 9
39 CONTACTS
39 CONTACTS
N WIRE SERVICE
20 1
2
19 32
31 21 22 3
18 30 1 8 D
38 34 23 4 PIN A28C-39BO-M 2 1/0 D
05–280 17
16
33 02–80 SOLDER CB28 39BO
15 6
5
SOCKET A28C-39BO-F 5 10 D
39 7 31 12 A
14 29 37 35
36 24 8
13 28 25
27 26
12 9
11 10
04–210 03–140
42 CONTACTS
42 CONTACTS
N WIRE SERVICE
01–30
20
19 21
22 3
4
02–60
23
34
18 36
33 35 24 5
PIN A28-4212M
17
32 42 37 25 6 CRIMP 28 4212 42 12 D
16
31
41
38 26 7
03–90 SOCKET A28-4212F
40 39
15 27 8
30
29 28
14 9
10 04–120
13 11
12
05–150
06–180 47 CONTACTS
47 CONTACTS
N WIRE SERVICE
24
1 2
3
23 25 26 4 02–60
22 27
41 5
42
21 40
28
PIN A20-47CP-M 2 8 D
20 39 47 43
29
6
CRIMP 20 47CP
19 38
46 45 44
30
8
7
03–90 SOCKET A20-47CP-F 45 16 A
18 37 31
9
17 36 32
35 33 10
16 34
15
14 12
11 04–120
13
05–150
06–180 47 CONTACTS
N
47 CONTACTS
WIRE SERVICE
24
25 1
05–300 23
37 26
3
27
22
5
21 41 38 28
1 1/0 D
36 47 43
6
PIN A28C-47BO-M
20
35 46
42
44
29 7 SOLDER CB28 47BO 3 4 D
19
8 SOCKET A28C-47BO-F
18 34
33
40 45 39
30
9 43 12 A
17
04–240 16 32
31 10 02–120
11
15 12
14 13
03–180
17
Series
58 CONTACTS N
WIRE SERVICE
1 2
24
42 25
3 01–45
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING 04–300
22
23
41
26
27
4
5
52 43
21 40 28
51 53 44 6
39 29
PIN A24-5812M 20
50
57
58
54
45 7
CRIMP 24 5812 58 12 A 19
38
56 55 30
8
SOCKET A24-5812F 18 37
36
49
48 47
46
32
31
9
17
16 35 34 33 10
15 11
14 13 12
02–135
03–210
58 CONTACTS
58 CONTACTS N
WIRE SERVICE
1
3
01–45
42 25
TYPE SIZE TYPE NUMBER NUMBER QTY (AWG) RATING 04–300 23 26 4
22 41 27 5
52 43
21 40 28
51 53 44 6
39 54 29
PIN A24-5812GM 20
50
57
58 45 7
CRIMP 24 5812G 58 12 A 19 38
56 55
46
30
8
SOCKET A24-5812GF 18
17
37
36
49
48 47
32
31
9
16 35 34 33 10
15 11
14 13 12
02–135
03–210
61 CONTACTS
61 CONTACTS
N
WIRE SERVICE
2
23 3
22 25 26
42 4
43 27
21 41 44 5
28
PIN A16-6118M 20 40 54
55 45 01–75
6
CRIMP 16 6118 61 18 INST. 19 39
53 60 61 56
46
29
SOCKET A16-6118F 18 38
52
59
57 47
30 7
58 8
17
37
51 48 31
02–105
50 49 32 9
36
16 33 10
04–232,30' 15
35 34
11
14 13 12
03–150
64 CONTACTS
64 CONTACTS N
WIRE SERVICE
TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE 25 26 1
24 2
27
29
3
4
22 45 60 47
48 30
21 44 59 5
31
PIN A20-64CP-M 2 10 A 43 58
61 49
6
CRIMP 20 64CP 20
64 62 50 32 01–90
SOCKET A20-64CP-F 62 16 A 19 42
18
57 51 33
7
41 56 63 8
52 34
17 40 55 53 35 9
54
16 39 36 10
38 37
15
14 13 12
11
02–135
03–202,30'
68 CONTACTS
68 CONTACTS
WIRE SERVICE N

26 1 2
3 02–45
24 27 28
46 29 4
23 47
05–292,30' 45 60 48 30 5
PIN A20-6816M 22 44 59 61 49 31 6
CRIMP 20 6816 68 16 A 21 43 58 68
62
50 32 7
SOCKET A20-6816F 20 42 57
67
66
63
51 33 8
64
19 41 56 65 52 34 9
18 40 55 53
54 35 10
17 39 36 11
38 37
04–228 16
15 13
12
14
03–157,30'
1-800-473-1300 • Fax 1-800-473-1900

ccsconnectors.com
18
Cable Grip Components
Shell Cable Diameter Dimension Cable Dia. GROMMETS GLAND WASHERS BASKET WEAVE GRIPS
Size Minimum Maximum Code No. Oil-Resistant Rubber Stainless Steel Stainless Steel
0.062 0.125 02 A12-02G
A12-04B
0.125 0.250 04 A12-04G
A12-08W
0.250 0.375 06 A12-06G A12-06B
0.375 0.500 08 A12-08G A12-08B
12
0.500 0.625 10 A12-10G A12-10B
A12-12W
0.625 0.750 12 A12-12G A12-12B
0.750 0.875 14 A12-14G A12-14B
A12-15W
0.875 0.937 15 A12-15G A12-15B
0.250 0.375 06 A16-06G A16-06B
0.375 0.500 08 A16-08G A16-08B
A16-12W
0.500 0.625 10 A16-10G A16-10B
Grommet
Grommet
0.625 0.750 12 A16-12G A16-12B
0.750 0.875 14 A16-14G A16-14B
16
0.875 1.000 16 A16-16G A16-16B
A16-18W
1.000 1.125 18 A16-18G A16-18B
1.125 1.250 20 A16-20G A16-20B
1.250 1.375 22 A16-22G
A16-23W A16-23B
1.375 1.437 23 A16-23G
0.500 0.625 10 A20-10G A20-10B
0.625 0.750 12 A20-12G A20-12B
A20-20W
0.750 0.875 14 A20-14G A20-14B
0.875 1.000 16 A20-16G A20-18B
1.000 1.125 18 A20-18G A20-20W A20-18B
20 1.125 1.250 20 A20-20G A20-24W A20-20B
OR
C20 1.250 1.375 22 A20-22G
A20-24W A20-24B
1.375 1.500 24 A20-24G
1.500 1.625 26 A20-26G
A20-28B
1.625 1.750 28 A20-28G A20-31W
1.750 1.875 30 A20-30G
A20-31B
1.875 1.937 31 A20-31G
Washer
Washer
0.875 1.000 16 A24-16G A24-16B
1.000 1.125 18 A24-18G A24-20W
A24-20B
1.125 1.250 20 A24-20G
1.250 1.375 22 A24-22G
A24-24B
1.375 1.500 24 A24-24G
A24-30W
24 1.500 1.625 26 A24-26G
A24-28B
OR 1.625 1.750 28 A24-28G
C24 1.750 1.875 30 A24-30G A24-30W
A24-32B
1.875 2.000 32 A24-32G A24-39W
2.000 2.125 34 A24-34G
A24-36B
2.125 2.250 36 A24-36G
A24-39W
2.250 2.375 38 A24-38G
A24-39B
2.375 2.437 39 A24-39G
1.375 1.500 24 A28-24G
1.500 1.625 26 A28-26G A28-28W A28-28B
1.625 1.750 28 A28-28G
1.750 1.875 30 A28-30G
A28-32B
1.875 2.000 32 A28-32G
A28-38W
Basket
BasketWeave
Weave 28 2.000 2.125 34 A28-34G
OR A28-36B
C28 2.125 2.250 36 A28-36G
2.250 2.375 38 A28-38G A28-38W A28-40B
2.375 2.500 40 A28-40G A28-46W
2.500 2.625 42 A28-42G
2.625 2.750 44 A28-44G A28-46W A28-46B
2.750 2.875 46 A28-46G
19
Watertight Enclosures
A
Adapter
ADAPTER Covers
COVERS –– CastALUMINUM
CAST Aluminum ALLOY
Alloy Panelmount
PANELMOUNTHardware
HARDWARE
D
DIMENSIONS (WITH RECEPTACLE)
STYLE SHELL SIZE CAT. NO.
C A B C D F
F 12 AE12-FC 4-3/16 3-9/16 1 1-27/32 1/4-20
16 AE16-FC 4-3/16 3-9/16 1 1-27/32 1/4-20
20 AE20-FC 4-1/2 3-7/8 1-7/32 2-1/16 1/4-20
Flat C20 AE20-FC 4-1/2 3-7/8 1-7/32 2-1/16 1/4-20
1
24 AE24-FC 8 7 1-1/2 2-9/16 1/2-13
16
C24 AE24-FC 8 7 1-1/2 2-27/32 1/2-13
A 28 AE28-FC 8 7 1-1/2 2-9/32 1/2-13
C28 AE28-FC 8 7 1-1/2 2-25/32 1/2-13
B A
DIMENSIONS (WITH RECEPTACLE)
STYLE SHELL SIZE CAT. NO.
A B C D F
12 AE12-AC 4-3/16 3-9/16 2-15/16 2-17/32 1/4-20
B
16 AE16-AC 4-3/16 3-9/16 2-15/16 2-17/32 1/4-20
C 20 AE20-AC 4-1/2 3-7/8 3-39/64 3-3/8 1/4-20
Angle C20 AE20-AC 4-1/2 3-7/8 3-39/64 3 1/4-20
F
24 AE24-AC 8 7 3-33/64 2-19/64 1/2-3
C24 AE24-AC 8 7 3-33/64 2-21/32 1/2-3
28 AE28-AC 8 7 3-5/8 2-7/16 1/2-3
C28 AE28-AC 8 7 3-5/8 2-3/4 1/2-3
1 D
16
Conduit
CONDUIT Fitting
FITTING Bodies––CADMIUM
BODIES Camium Plated
PLATEDFerrous
FERROUSAlloy
ALLOY
FITTING DIMENSIONS
CONDUIT DIMENSIONS
SHELL SIZE CAT. NO.
E HUB SIZE A1 A2 B C1 C2 D E F
12 or 16 1 AE12-1216JB-3 5-1/4 5-1/4 25/64 4-5/8 4-5/8 4-3/16 2-3/8 9/1932
12 or 16 1-1/2 AE16-1216JB-5 5-1/4 5-1/4 39/64 4-5/8 4-5/8 4-3/16 2-5/8 9/1932
D 20 or C20 2 AE20-JB-6 6 6 5/8 5-1/4 5-1/4 4-1/2 3-3/4 9/1932
24 or C24 2-1/2 AE24-JB-7 3-3/4 7/16
SEE DRAWING
A 28 or C28 3 AE28-JB-8 4-1/2 7/16
B
C1
A2 C2
F
All adapter covers are supplied
with screws for mounting
receptacle as well as bolts,
5/8 63/4 washers and gasket for mounting
cover to panel junction box.
53/8
91/2 8
5/8 8 Adapter Cover

Adapter –
Cover– Junction Box
Junction Box
Shell Size
Angle
Angle
24-C24-28-C28
1-800-473-1300 • Fax 1-800-473-1900
ccsconnectors.com
20
Series
Typical Assemblies
StandardPLUG
STANDARD Plug ASSEMBLY
Assembly ––Type
TYPE“SP”
“SP”
Use standard
Use standard sealing
sealing gland
gland and washer
and washer to fit cable.
to fit cable.
Male Skirt
w/Gland Nut AH12-MS
AH12-GN
AH12-SCA (Short) w/Short Coupling Nut

Cable Adapter
AH12-LCA (Long) AH12-SCN
P
Panelmounted Plug Assembly – Type “PMM”
Panel Adapter Male Skirt

AH12-PA AH12-MS
w/Short Coupling Nut

AH12-SCN
PanelmountedRECEPTACLE
PANELMOUNTED Receptacle ASSEMBLY
Assembly ––Type
TYPE“PM”
“PM”
P
Square Flange Clamp Nut
Receptacle AH12-CN
AH12-PM
INLINE CONNECTOR
Inline Connector ASSEMBLY
Assembly ––Type
TYPE“IL”
“IL”
I
Use standard sealing gland and washer to fit cable.
w/Gland Nut Inline Skirt

AN12-GN AH12-IS
U
AH12-SCA (Short)
Cable Adapter AH12-LCA (Long)
Note: Replace #12 referenced in the catalog numbers above with the proper shell size.
Note: Replace #12 referenced in the catalog numbers above with the proper shell size.
21
Series
Extended Cable Housing Hardware
Cable Adapter Assembly

A SAFETY WIRE HOLES
3 PLACES, .062 DIA.
AH16-SCA (Short) CODE 1

AH16-LCA (Long) CODE 2 A" Length Code
Shell Size Code 1 Code 2 Code 3
Shell Size (12, 16, 20 or 24)
12 3.006 6.312 7.407
16 4.282 6.407 7.657
Note:Note:
Adapter assemblies
Adapter assemblies are NOTprovided
are NOT provided withwith sealing
sealing
20 4.657 6.006 8.282
glands
glands andand gland
gland washers (diagram
washers (diagram for
forillustration only)only)
illustration 24 5.312 7.407 8.657
Panel Adapter
A F J
G DIA. B
D INTERNAL THREAD
C E H LEFT-HAND TAPER
.406 MAX ENGAGEMENT

L
AH12-PA
Shell Size (12, 16, 20 or 24)
DIMENSIONS
Shell Size A B C D E F G H J L
1
12 1.625 1.250 1.125 1.093 0.937 0.093 0.187 1.375 0.562 0.750
16 2.125 1.062 1.625 1.593 1.437 0.125 0.218 1.875 0.562 0.781
20 2.625 2.093 2.125 2.093 1.937 0.156 0.281 2.375 0.562 0.812
24 3.125 2.531 2.625 2.593 2.437 0.187 0.343 2.875 0.562 0.843
Clamp Nut
C THREAD LEFT-HAND TAPER
A B
B C
C Shell Size A FLAT THREAD
12 1.344 1.125 1.094

AH12-CN 16 1.906 1.625 1.658
20 2.344 2.125 2.094
Shell Size (12, 16, 20 or 24) 24 2.906 2.675 2.658
22
Series
Extended Cable Housing Hardware
Receptacles, Square Flange

E DIA. G 822
THREAD LEFT-HAND TAPER
B A
C D H
AH16-PM
.062 .312 GASKET
J
Shell Size (12, 16, 20 or 24)
Dimensions
Shell Size A B C D E F G H J
12 1.750 1.375 1.500 1.093 0.171 2.625 1.000 1.343 2.015
16 2.250 1.687 2.000 1.593 0.203 2.625 1.000 1.843 2.015
20 2.750 2.093 2.500 2.093 0.218 3.125 1.000 2.343 2.015
24 3.250 2.531 3.000 2.593 0.281 2.625 1.000 2.843 2.015
I
Inline Skirt
A
THREAD LEFT-HAND TAPER
D C B
Dimensions
Shell Size A B C D
AH16-IS 12 2.016 1.094 1.500 1.375
16 2.016 1.533 2.000 2.250
20 2.016 2.094 2.500 2.750
Shell Size (12, 16, 20 or 24)
24 2.016 2.533 3.000 3.250
Plug Assembly
THREAD LEFT-HAND TAPER SAFETY WIRE HOLES
3 PLACES, .062 DIA.
2.016
Dimensions
AH12-MS Shell Size D E
12 1.750 1.985
w/Jacking Cplg Nut 16 2.250 2.468
AH12-MS-J 20 2.750 3.032
Shell Size (12, 16, 20 or 24) 24 3.250 3.563
23
Insertion and Removal Tools
Insertion
INSERTIONTools #10 #10
TOOLS ThruTHRU
#18 #18
Cat. No. Size Description
AT-10IT #10 GAUGE MALE OR FEMALE CONTACTS
Insertion
REMOVALTools – Male
TOOLS – MALE
AT-10MRT #10 GAUGE PIN
Removal
REMOVALTools
TOOLS– Female Socket
– FEMALE Contact
SOCKET CONTACT
AT-10FRT #10 GAUGE SOCKET
Insertion
INSERTIONandAND
Removal ToolTOOL
REMOVAL for Large
FOR Contacts
LARGE CONTACTS
AT-8L #08 GAUGE PIN OR SOCKET
Insertion,
INSERTION,PinPIN
andAND
Socket Removal
SOCKET Tool Kit
REMOVAL TOOLSets
KIT SET
I
3-Piece set contains
AT-K10 #10 GAUGE
(1) one each
AT-K12 #12 GAUGE of the following:
A
AT-K16 #16 GAUGE • Insertion Tool
AT-K18 #18 GAUGE • Pin Removal Tool
• Socket Removal Tool
1-800-473-1300 • Fax 1-800-473-1900

ccsconnectors.com
24
Crimping Tools
#10 to
#10 TO#18
#18Removable
REMOVABLELocator Type Crimper
LOCATOR TYPE CRIMPER
AT-1018RL #10–#18 REMOVABLE LOCATOR TYPE CRIMPER SET
AT-1018TOC TOOL ONLY
AT-RL10 #10 PIN & SOCKET, #12 SOCKET LOCATOR
AT-RL12 #12 PIN LOCATOR
AT-RL16 #16 PIN & SOCKET LOCATOR
AT-RL18 #18 PIN & SOCKET LOCATOR
Turret Crimper with Case and Crimper Gage

AT-1018THWC TURRET CRIMPER, CASE & CRIMP GAGE
T & B Crimper
TTMB25-S T&B CRIMPER FOR #8 TO #2 CONTACTS
Note: For sizes larger than #2, any four or six way crimping tool may
be used. Using a single indenter type tool is not recommended.
25
SINGLE PIN
Front Nut Type
Male Pins
Cat. No. Description
AP-444-CS 444MCM POWER PIN – CRIMP OR SOLDER STYLE
AP-535-C 535MCM POWER PIN – CRIMP TYPE
AP-535-S 535MCM POWER PIN – SOLDER TYPE
Receptacle – 7/8 Stud

AP-535-S2 535MCM RECEPTACLE - 7/8" THREADED STUD,
DIAMETER OVER KNURL 1.065" TO 1.070"
Note:
NOTE:Color
COLORcoding
CODINGavailable on this
AVAILABLE item.ITEM
ON THIS
Receptacle – 5/8 Stud

AP-535-S1 535MCM RECEPTACLE – 5/8" THREADED STUD,
DIAMETER OVER KNURL 1.065" TO 1.070"
Note:
NOTE:Color
COLORcoding
CODINGavailable on this
AVAILABLE item.ITEM
ON THIS
N
Rubber Boot
BT-57 SINGLE PIN INSULATING BOOT
Note:
B Color
NOTE: coding
THIS ITEM available inIN88colors.
IS AVAILABLE COLORS
Receptacle – Bus Bar Mount

AP-1000 RECEPTACLE BUS BAR MOUNT,
(FITS 313MCM THRU 777MCM)
1-800-473-1300 • Fax 1-800-473-1900

ccsconnectors.com
26
SINGLE PIN
Lanyard Type
Power
POWER Pins
PINS
AP-777-R5 535MCM POWER PIN – CRIMP TYPE
Reducing
REDUCING Sleeves
SLEEVES
AP-54RS 535 X 444 REDUCING SLEEVE
AP-75RS 777 X 535 REDUCING SLEEVE
Receptacle
RECEPTACLE
AP-777S 777MCM RECEPTACLE – 7/8" STUD, DIAMETER
OVER KNURL 1.065" – 1.070"
NOTE: COLOR CODING AVAILABLE ON THIS ITEM
Receptacle
RECEPTACLE
AP-777BB
A 777MCM RECEPTACLE BUS BAR MOUNT
27
SINGLE PIN
High Amperage Single Pin Connectors
“IL” “SPG”
Approx. 8.5” Approx. 8.5”
“PM”
ACB24 - SPJ - 7 - M - 22B - RD
.500” Max.
7.21875”
Hardware Type Color Codes Panel Thickness
“SPG” – Standard Plug w/ Glove Nut Specify Color Desired

“IL” – Inline
ILR – Inline Bulkhead 1.750”
“PM” – Panelmount
“PMM” – Panelmount Male Cable Entry
“B” – Basketweave
Wire Size “M” – Mechanical
(Not Required when Using PM or PMM) .281” DIA. 4 HOLES
“11” – 1111MCM
“7” – 777MCM Grommet Size
“6” – 646MCM
“5” – 535MCM See Below
“4” – 444MCM
“3” – 313MCM
“4/0” – 4/0MCM
Gender
“240” – 2 x 4/0MCM “M” – Male, “F” – Female 2.531” SQ.
“BB” – 2 Hole Buss Bar See Note 1 3.25” SQ.
(PM or PMM
Only) NOTE 1: Male Insert is a dead front
Female Insert is a live front PANEL MOUNTING HOLES
Grommet Selection Guide

Cable Diameter 1.000-1.125 1.125-1.250 1.250-1.375 1.375-1.500 1.500-1.625 1.625-1.750 1.750-1.875
Code No. (XX) 18 20 22 24 26 28 30
Color Code Options

Current Type DC AC
Color Code Blue Orange Yellow Brown Red White Black Green
Part No. Suffix -BL -OR -Y -BR -R -W -BK -G
28
SINGLE PIN
POWER
R
Single Pin Connectors
ACB20 - SPG - 5 - M - 18 - RD
Hardware Type Color Codes

“SPG” – Standard Plug w/ Glove Nut Specify Color Desired
“IL” – Inline
ILR – Inline Bulkhead
“PM” – Panelmount
“PMM” – Panelmount Male Cable Entry
“B” – Basketweave
Wire Size “M” – Mechanical
(Not Required when Using PM or PMM)
“5” – 500MCM
“4” – 444MCM Grommet Size
“3” – 313MCM
“4/0” – 4/0MCM See Page 17
Gender
NOTE 1: Male Insert is a dead front See Note 1
Female Insert is a live front
Color Code Options

Current Type DC AC
Color Code Blue Orange Yellow Brown Red White Black Green
Part No. Suffix -BL -OR -Y -BR -R -W -BK -G
29
HAWKE
Hawke Connectors
Hawke International is a world leader in hazardous area cable glands. In addition, CCS also offers a
complete range of Hawke Exe GRP Enclosures, Exe Stainless Steel Enclosures and Ex Connectors.
Junction Boxes
Electrical enclosures and junction boxes are specified for safe low voltage power distribution in
industrial and hazardous area applications including oil, gas, petrochemicals, mining, energy,
marine and offshore electrical systems.
1-800-473-1300 • Fax 1-800-473-1900

ccsconnectors.com
30
Cable Grips
Applications:
• Easy cable installation or
replacement through ducts,
conduits and trenches
• Cable strain-relief
• Oil support cables
• Marine applications
• “Guy rope” adjusters
• Fiber optic cable applications
CCS offers a full range of Slingco cablegrip products. Cablegrips are a quick, • Overhead house service cables
efficient way to install/control electrical or heavy-duty cables. Cablegrips are • Portable tool supply cables
re-usable (subject to inspection) and can also be used to support or pull any • Portable compressed air lines
cylindrical object within their grip and load carrying capacity.
• Conduit risers
Slingco standard cablegrips are manufactured from high tensile galvanized or • Moveable hydraulic hoses
stainless steel wire rope or aramid.
A precise, hand-woven construction process, coupled with
individual product inspection, ensures a high-quality product
for reliable, long lasting usage.
Pulling Applications
When the correct cablegrip is selected, cable installation through
ducts, conduits and trenches is considerably easier. The cablegrip Contact CCS
adds little to the overall diameter of the cable for any specific
and “free passage” is normally available cable grip solution
through sheave blocks and pipes. required by your
Cablegrips can often be used on a “new for application
old” cable replacement by applying two grips
on a back-to-back basis with a solid link or
swivel between grips. This method uses the old
cable to pull through the new replacement. Swivel links
can be used to allow for reduced torque build-up induced
by the pulling equipment and inherent lay
in the cables. Lace up cablegrips can be
applied anywhere along the cable length,
preventing overloading of the cable.
31
MU Type R Type A Type
Multi-Weave Revolving Eye High Strength
Triple weave construction This alternative to the flexible Can be used for
is ideal for heavy loads; wire rope eye and is designed aluminum conductor
color coded for ease of for heavy duty applications, or for pulling rope;
identification; primarily e.g. pulling wire rope, ACSR color coded for ease
for pulling aluminum conductor, bare conductor of identification.
conductor. and ground wires.
S Type
Single Eye D Type O Type
For pulling medium to Double Eye Open
heavy loads; typical For pulling medium to heavy Ended
application - ‘standard pull’ loads; the main advantage over
For joining
of single or group of cables, the single eye cablegrip is, since
two cables to
where additional support is the cable being pulled can be
form a
unnecessary, or if used in passed through the grip, several
continuous
conjunction with other cablegrips can be used to sup-
loop.
cablegrips. port over a calculated distance.
OS Type L Type
Offset Eye Lace Up
Similar to the S Type For pulling medium to heavy
single eye cablegrip, loads; the L-type is fitted to the
but for use when offset cable being pulled by stitching it
positioning is required together, like a football. Mainly
and the cable passes used where a ‘typical’ cablegrip
completely through cannot be fitted over a connector
the cablegrip. at the end of a cable.
PLUS... Swivels. Support Grips. Feed Tubes.

Non-conductive Cablegrips. 1-800-473-1300 • Fax 1-800-473-1900
ccsconnectors.com
32
HARDWARE
Cross Reference
* — REPLACE WITH INSERT CODE

X — REPLACE WITH CONDUIT SIZE
XX — REPLACE WITH GROMMET CODE
33
HARDWARE
Cross Reference
* — REPLACE WITH INSERT CODE

X — REPLACE WITH CONDUIT SIZE
XX — REPLACE WITH GROMMET CODE 1-800-473-1300 • Fax 1-800-473-1900
ccsconnectors.com
34
INSERTS
Cross Reference
Competitive Part No. CCS Part No. Competitive Part No. CCS Part No.
ZP-12-24 A12-512 ZP-20-310 A20-3712
ZP-12-27 A12-312 ZP-20-313 A20-6816
ZP-12-33 A12-416 ZP-20-329 A20-64CP
ZP-12-53 A12-512-02 ZP-20-331 A20-22CP
ZP-12-310 A12-712G ZP-20-332 A20-2012
ZP-12-311 A12-712 ZP-20-334 A20-20CP
ZP-12-316 A12-410 ZP-20-350 A20-3712G
ZP-12-317 A12-1016 ZP-20-354 A20-47CP
ZP-12-323 A12-1718 ZP-20-365 A20-2012G
ZP-12-334 A12-1016G ZP-20-374 A20-27NO
ZP-12-346 A12-410G ZP-20-375 A20-1210
ZP-12-354 A12-712-01 ZP-20-386 A20-3712-03
ZP-12-355 A12-1016-04 ZP-20-659 A20-78
ZP-12-648 A12-716 ZP-20-676 A20-1912
ZP-12-649 A12-310 ZP-20-677 A20-1912G
ZP-12-651 A12-310G ZP-20-680 A20-10BO
ZP-C20-40 A20C-410G
ZP-16-22 A16-44
ZP-C20-42 A20C-410
ZP-16-38 A16-44G
ZP-C20-379 A20C-535
ZP-16-311 A16-1912
ZP-16-312 A16-1912G ZP-24-311 A24-5812
ZP-16-321 A16-3716 ZP-24-313 A24-10016
ZP-16-325 A16-1616 ZP-24-352 A24-5812G
ZP-16-333 A16-6116 ZP-24-371 A24-371G
ZP-16-335 A16-27CP ZP-24-384 A24-5812-02
ZP-16-355 A16-1916 ZP-C24-26 A24C-440G
ZP-16-377 A16-1912-04 ZP-C24-38 A24C-440G
ZP-16-378 A16-712G ZP-C24-675 A24C-10BO
ZP-16-628 A16-48
ZP-16-673 A16-27CP-G ZP-28-339 A28-4212
ZP-16-676 A16-10CP-G ZP-C28-12 A28C-39BO
ZP-16-681 A16-10CP ZP-C28-15 A28C-47BO
35
SINGLE POWER
Cross Reference
Competitive Part No. CCS Part No.
PD501-S AP-444-CS
PD500126-P AP-535-C
PD501-L AP-535-S
P500022-BS AP-535-S1
P500126-BS AP-535-S2
RIG10P7 ACB24-SP7M
RIG15P7 ACB24-IL7M
RIG17P7 ACB24-ILR7M
RIG17PR ACB24-PM-M-BB
TMPC-41777-24L AP-777-BB
TMPC-40777-L AP-777-C
TMPC-41777-L AP-777-S
TMPC-40777L-5 AP-777-R5
TMPC-10 BT57
PD502-L BT57
1-800-473-1300 • Fax 1-800-473-1900

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36
SERIES
Flameproof Electrical Connectors
EFP Series Connectors Detailing a Variety of Pin Configurations and Shell Hardware Options
EFP Series Connectors detailing a variety of pin configurations and shell hardware options
ATEX
TE
EX
EEC's authorized ATEX
representative has reviewed IP68
the contents of this catalogue INGRESS PROTECTION
Disclaimer
This catalogue has been prepared with great care. Our products are always subject to improvement and testing. We reserve the right
to change materials and specifications without notice.
All dimensional data, materials or specifications should be confirmed by the company prior to incorporation in design or purchase
specification. The company does not accept liability for loss or damage, consequential or otherwise resulting from any inaccuracies,
omissions or typographical errors in this document.
37
SERIES
Introduction
The EFP Series of electrical connectors is a comprehensive line of power, control and instrumentation
electrical connectors products. This series is certified for use in Zone 1 and Zone 2, certified to Exd, Exde
and T classified locations with IP68 environmental sealing characteristics.
EFP Series electrical connectors may be specified for use in Oil, Gas and Petro-Chemical applications,
land-based and offshore drilling systems and pharmaceutical grade applications.
Areas of application include power, control and instrumentation circuits requiring quick and safe
connection and disconnection in service.
This series is also readily available, with an extensive inventory to support small or large requirements.
The EFP Series of connectors are designed for use with both single and multi-conductor cable types
and are designed for service in the most demanding environments.
The connector bodies are manufactured from hard anodized aluminum, alternative materials such as brass
and stainless steel, nickel aluminum bronze and titanium are also available.
EFP series connectors are designed for quick mating and unmating in service. Cable accommodations
including armored and sheathed allow industrial, offshore, and petrochemical type cables to be terminated
in various manners depending on cable type as well as application and regulatory requirements.
Receptacles are available for panel or cable ‘inline’ mounting. Receptacles with a potting adaptor can be
installed into either an EEx ‘d’ flameproof, EEx ‘e’ increased safety or EEx ‘p’ purged type enclosure
systems. The contact termination methods available are solder, crimp or pressure termination depending
on insert selection. Contact materials are copper alloys and various plating options are available depending
on application and ampacity. Silver and gold plating, over copper contacts are standard.
The EFP series lends itself to both single and multi-conductor applications, with a comprehensive range of
inserts to suit wire size 18 AWG (0.75mm2) to 1111 MCM (563mm2).
Multipole power inserts are available up to 600 amperes at 1000V, Single pole power to1135 amperes at
1000V. Control and instrumentation inserts are available in 2 through 143 contacts. Composite inserts
(power & control) are also readily available.
For planned non intermate ability connectors maybe furnished with alternate key positions and may be
color coded for visual identification.
EFP Series connectors share common insert configurations with the HDS series of connectors, allowing
for a complete systems integration in both hazardous and non hazardous locations.
1-800-473-1300 • Fax 1-800-473-1900

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38
SERIES
ATEX Directive Overview
The EFP Connector series is certified in compliance with the ATEX Directive, European Community Directive
94/09/EC (see pages 68 and 69 for a more thorough explanation of ATEX directives).
To ensure operator and equipment safety this directive covers a wide field of safety requirements including:
• Integrated safely requirements
• Specific conditions of inspection and maintenance
• Environmental conditions
• Marking
• Instructions for use
• Choice of materials
• Design and manufacture
• Potential ignition sources such as sparking, electric arcs, high surface temperatures
• Explosive atmospheres caused by the presence of gas, vapors and mist
• Explosive atmospheres caused by the presence of air-dust mixtures.
The connection system has a “component acceptance” approval number which simplifies the certification
procedure of equipment to which the EFP Series can be fitted.
This means that the connector is accepted as being suitable for use on other certified Flameproof equipment.
It will not be necessary to submit documentation or connector samples for repeat examination and testing when it
is incorporated into new flameproof equipment designs.
EEC is committed to developing the EFP series in accordance with the ATEX directive and regulatory requirements.
ATEX
EEC's authorized ATEX
representative has reviewed IP68
the contents of this catalogue INGRESS PROTECTION
39
SERIES
Environmental Highlights
Property Standard EFP Connector Series
Operating Temperature MIL-STD-1344

method 1003 -67°F to 225°F (-55°C to +125°C)
Ingress Protection EN:60529:1992 IP 68-8

Degrees of Enclosure Protection (IP code) Clause 5.1, 5.2,13.4,14.2.7.
Deluge Protection DTS01:91
Electrical resistence EN:60079-7 : 2003 Clause 4.3

method 3001
MIL-STD-1344
Thermal Shock MIL-STD-1344 meets MIL-STD-1344
method 1003 test condition A method 1003
Corrosion Resistance 48 hours method 1001 Salt Spray:336days - No exposure

MIL-STD-1344 of base material
No exposure of base material
Chemical Resistance No Requirements Oil,Most Acids and Alkalis
Air Leakage 1 atmosphere meets MIL-STD-1344

method 1003
Shock Resistance MIL-STD-202 Meets MIL-STD-202

method 207 method 207
Vibration MIL-STD-1344 Meets MIL-STD-1334

7gs 150Hz
High-Impact Resistence MIL-STD-202 meets MIL-STD-202
EN: 50102 meet IK08 joules
Frequency MIL-22992E 50, 60, and 400 Hz
Relavent Standards and Specifications

IEC EN 60079-0 : 2006 MIL-C-22992E
IEC EN 60079-1 : 2007 MIL-STD-202
IEC EN 60079-7 : 2003 UL CSA 1686
EN 61241-0 : 2006 MIL-STD-1346
EN 61241-1 : 2004 MIL-STD-1353
EN 50102 : 1995 UL CSA 486A-B
EN 60529 : 1999 UL CSA 1682
MIL-C-5015G NEMA 250
Note: Not all clauses or methods apply to the EFP

Enhanced Series of Connectors
Front face of Male Plug with Silicon interface
40
SERIES
Code Logic
1 Connector Body Material 4. Sealing Method

B - Brass Grommet I.D.
N - Nickel Aluminum Bronze 02 To 46 - Range
S - Stainless Available (Multiples
T - Titanium of 1/8” (0.125mm)
Omitted - Aluminum (STD.) i.e. 06=6/8” (0.75mm)
Potting required 8 Termination Style
(St t 2850
0) S - Solder
P
S
E 1
1 32 33 A 2 A4 A R 1 25 1 0 1 66 M7 8
0 19 10 11
Areas of Use
Zones 1 and 2, 21 and 22

Temperature
Temperature Rating
rating ATEX Directive 94/9/EC
-22oF to 265oF (-55oC to 125oC)
EN:60079-0:2006 General Requirements
Certification
Certification EN:60079-1:2007 Flameproof enclosures "d"
EExd, EExde, T6 EN:60079-7-2003 Increased safefty " e "
EN 61241-0:2006 General Requirements
EN 61241-1:2004
EFP Series Connector Selection & Wattage Calculation

To select the shell size of the connector, it is necessary that a calculation of the dissipated wattage is determined.
The calculation is essential to ensure that the connector arrangement, including the upper ambient temperature of the
installation location, remains within the operating temperature classification (see pages 56 & 57 for more information).
41
SERIES
EX Connector Features
Certification ITS Cable Entry Options

Accepts Multiple cable types
Bulkhead Connector may aslo be depending on application
fitted to EExe certified equipment Knurled section and termination method
for assembly ease
Threa
Cap
Flameproof
p Barrier
method
et , cable
alternative
a maintains
ingress
s protection
D
DTS 01 deluge
e
One-Piece Inser
With interfacial sea
and isolated contac
Heavy Duty Coupling Hood
EN60079-0:2004, EN 60079-1:2004, EN60079-7:2007,

EN61241-1:2004, EN 61241-1:2004
7YMXEFPI JSV YWI MR >SRI >SRI SRI ERH >SRI
IIC Rated
Suitable for use in Gas Groups IIA, IIB and IIC
Ingress Protection nof IP67 and IP68 to IEC60529 with deluge protection to DTS01:91
Operating Temperature range -55o to +125oC. Temperature Class & Ambient T5 40oC
Optional T5 and T6 temperature classifications are available with ambient's up to 65oC
1-800-473-1300 • Fax 1-800-473-1900

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42

SERIES
Applications & Features
Temporary but safe connecting and disconnecting of power is critical in many industries. In order to maintain this
safety requirement, Elecquip has introduced a new series of EExd Connectors that are ATEX approved, easy to use
and exceptionally robust. They allow for safe and rapid service, repair and replacement of key plant, or provide
quick connection to temporary equipment. Their application is beneficial in high-productivity environments where
minimum interruption of service is essential.
The connectors are ideal for Zone 1 and Zone 2 explosive environments commonly found in oil and gas
exploration, production and process plants. However, their features also offer benefits in Zone 21 and Zone 22
explosive dust environments, or in harsh and hostile non-explosive applications.
In compliance with the ATEX Directive (94/9/EC), the design retains many of the features of Elecquip’s already
high-quality connectors, but in addition adding innovations based on your user feedback. The heavy-duty,
maintenance free stainless-steel body construction is retained, along with the acclaimed Acme mating thread:
enabling quick connection whilst preventing thread binding or galling.
Faster Assembly Fully Inspectable Flameproof Barrier

An internal sleeve provides an extended installation key way The removable compound chamber technology allows direct
which assists connector assembly by making insertion easier access for visual inspection of the flameproof barrier seal and
and quicker, and also helps to prevent insert misalignment offers users the peace of mind that the connector is safe for
and potential contact damage. installation into flameproof and increased safety equipment.
Impossible to Cross-mate Quick and Easy Fieldwiring
The unique visual 5 position keying system (3 on EX16) The Pin and Socket inserts are numbered from and back to
prevents contact damage and ensures safe use by eliminating assist wiring and avoid potential termination errors.
the possibility of misconnection of adjacent circuits.
High Reliability Contacts
Each Pin and Socket is fitted with Multilam Band technology
to ensure reliable low resistance connection on each coupling.
43
SERIES
EFP-13-3-XX
Inline Plug with Threaded Entry (Metric)
Shell Dimension
Size A B C Tread D
12 5-3/4 (146.1) 3-1/16 (77.8) 2-1/4 (57.1) M25x1.5-6H

16 7-3/4 (196.9) 3-1/16 (77.8) 2-3/4 (69.9) M40x1.5-6H
20 7-3/4 (196.9) 3-1/16 (77.8) 3-1/4 (82.6) M50x1.5-6H
24 7-3/4 (196.9) 3-1/16 (77.8) 3-3/4 (95.2) M63x1.5-6H
28 7-3/4 (196.9) 3-1/16 (77.8) 4-1/4 (107.9) M75x1.5-6H
Notes: For "CB" length inserts, add 1/2" (12.7mm)

2.7m
Ingress Protection Class:

IP 68
Encapsulation required: Stycast 2850FT
1-800-473-1300 • Fax 1-800-473-1900

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44
C
SERIES
EFP-13-2-XX
Inline Plug with Mechanical Clamp
Shell Dimension
Size A B C D E
12 7-1/4 (184.1) 3-1/16 (77.8) 2-1/4 (57.1) 2 (50.8) 2-3/8 (60.3)

16 9-5/16 (236.5) 3-1/16 (77.8) 2-3/4 (69.9) 2-1/16 (52.4) 3 (76.2)
20 9-3/8 (238.1) 3-1/16 (77.8) 3-1/4 (82.6) 2-1/8 (54.0) 3-3/4 (95.3)
24 9-7/16 (239.7) 3-1/16 (77.8) 3-3/4 (95.2) 2-3/16 (55.6) 4-1/2 (114.3)
28 9-1/2 (241.3) 3-1/16 (77.8) 4-1/4 (107.9) 2-1/4 (57.2) 5-1/8 (130.2)
Notes: For "CB" length inserts, add 1/2" (12 7) to both dimensions "A" & "B"

IP 68
45
SERIES
EFP-13-4-XX
Inline Plug with Basket Weave Grip
Shell Dimension
Size A B C D E
12 6-1/2 (165.1) 3-1/16 (77.8) 2-1/4 (57.1) 1-1/4 (31.8) 1-1/2 (38.1)
16 8-1/2 (215.9) 3-1/16 (77.8) 2-3/4 (69.9) 1-1/4 (31.8) 2 (50.8)
20 8-1/2 (215.9) 3-1/16 (77.8) 3-1/4 (82.6) 1-1/4 (31.8) 2-1/2 (63.5)
24 8-1/2 (215.9) 3-1/16 (77.8) 3-3/4 (95.2) 1-1/4 (31.8) 3 (76.2)
28 8-1/2 (215.9) 3-1/16 (77.8) 4-1/4 (107.9) 1-1/4 (31.8) 3-1/2 (88.9)
Notes: For "CB" length inserts, add 1/2" (12.7) to both dimensions "A" & "B".
1-800-473-1300 • Fax 1-800-473-1900

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46
SERIES
EFP-13-5-XX
Inline Plug with Compression Nut
Dimension
Shell
Size A B C D E
12 6-1/2 (165.1) 3-1/16 (77.8) 2-1/4 (57.1) 1-1/4 (31.8) 1-1/2 (38.1)
16 8-1/2 (215.9) 3-1/16 (77.8) 2-3/4 (69.9) 1-1/4 (31.8) 2 (50.8)
20 8-1/2 (215.9) 3-1/16 (77.8) 3-1/4 (82.6) 1-1/4 (31.8) 2-1/2 (63.5)
24 8-1/2 (215.9) 3-1/16 (77.8) 3-3/4 (95.2) 1-1/4 (31.8) 3 (76.2)
28 8-1/2 (215.9) 3-1/16 (77.8) 4-1/4 (107.9) 1-1/4 (31.8) 3-1/2 (88.9)
Notes: For "CB" length inserts, add 1/2" (12.7mm) to both dimensions "A" & "B".

IP 68
47
SERIES
EFP-15-3-XX
Inline Receptacle with Threaded Entry
Dimension
Shell
Size A B C Tread D
12 6-1/8 (155.6) 1-1/2 (38.1) 1-1/2 (38.1) M25x1.5-6H

16 8-1/8 (206.4) 1-1/2 (38.1) 2 (50.8) M40x1.5-6H
20 8-1/8 (206.4) 1-1/2 (38.1) 2-1/2 (63.5) M50x1.5-6H
24 8-1/8 (206.4) 1-1/2 (38.1) 3 (76.2) M63x1.5-6H
28 8-1/8 (206.4) 1-1/2 (38.1) 3-1/2 (88.9) M75x1.5-6H
Notes: For "CB" length inserts, add 1/2" (12.7) to both dimensions "A" & "B"
1-800-473-1300 • Fax 1-800-473-1900

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48
SERIES
EFP-15-2-XX
Inline Receptacle with Mechanical Clamp
Shell Dimension
Size A B C D E
12 7-1/4 (184.1) 1-3/4 (44.5) 1-1/2 (38.1) 2 (50.8) 2-3/8 (60.3)

16 9-1/4 (235.9) 1-3/4 (44.5) 2 (50.8) 2-1/16 (52.4) 3 (76.2)
20 9-5/16 (236.5) 1-3/4 (44.5) 2-1/2 (63.5) 2-1/8 (54.0) 3-3/4 (95.3)
24 9-3/8 (238.1) 1-3/4 (44.5) 3 (76.2) 2-3/16 (55.6) 4-1/2 (114.3)
28 9-7/16 (239.6) 1-3/4 (44.5) 3-1/2 (88.9) 2-1/4 (57.2) 5-1/8 (130.2)
Notes: For "CB" length inserts, add 1/2" (12.7) to both dimensions "A" & "B".

IP 68
49
SERIES
EFP-15-4-XX
Inline Receptacle with Basket Weave Grip
Shell Dimension
Size A B C D E
12 6-1/2 (165.1) 1-3/4 (44.5) 1-1/2 (38.1) 1-1/4 (31.8) 1-1/2 (38.1)
16 8-1/2 (215.9) 1-3/4 (44.5) 2 (50.8) 1-1/4 (31.8) 2 (50.8)
20 8-1/2 (215.9) 1-3/4 (44.5) 2-1/2 (63.5) 1-1/4 (31.8) 2-1/2 (63.5)
24 8-1/2 (215.9) 1-3/4 (44.5) 3 (76.2) 1-1/4 (31.8) 3 (76.2)
28 8-1/2 (215.9) 1-3/4 (44.5) 3-1/2 (88.9) 1-1/4 (31.8) 3-1/2 (88.9)
Notes: For "CB" length inserts, add 1/2" (12.7) to both dimensions "A" & "B"
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50
SERIES
EFP-15-5-XX
Inline Receptacle with Compression Nut
Dimension
Shell
Size A B C D E
12 6-1/2 (165.1) 1-3/4 (44.5) 1-1/2 (38.1) 1-1/4 (31.8) 1-1/2 (38.1)
16 8-1/2 (215.9) 1-3/4 (44.5) 2 (50.8) 1-1/4 (31.8) 2 (50.8)
20 8-1/2 (215.9) 1-3/4 (44.5) 2-1/2 (63.5) 1-1/4 (31.8) 2-1/2 (63.5)
24 8-1/2 (215.9) 1-3/4 (44.5) 3 (76.2) 1-1/4 (31.8) 3 (76.2)
28 8-1/2 (215.9) 1-3/4 (44.5) 3-1/2 (88.9) 1-1/4 (31.8) 3-1/2 (88.9)

IP 68
51
SERIES
EFP-17-1-XX
Panel Mount Receptacle
Shell Dimension
Size A B C D E F G
12 4-3/4 (120.7) 1-3/4 (44.5) 1-1/2 (38.1) 1.654 (42) 2-1/4 (57.2) 3-3/8 (86) M40x1.5 -6g
16 4-3/4 (120.7) 1-3/4 (44.5) 2 (50.8) 2.047 (52) 2-5/8 (66.7) 3-7/8 (98) M50x1.5 -6g
20 4-3/4 (120.7) 1-3/4 (44.5) 2-1/2 (63.5) 2.441 (62) 3 (76.2) 4-5/8 (118) M63x1.5 -6g
24 4-3/4 (120.7) 1-3/4 (44.5) 3 (76.2) 2.835 (72) 3-1/2 (88.9) 5-1/8 (130) M75x1.5 -6g
28 4-3/4 (120.7) 1-3/4 (44.5) 3-1/2 (88.9) 3.228 (82) 4 (101.6) 5-5/8 (143) M90x1.5 -6g
Notes: For "CB" length inserts, add 1/2" (12.7) to both dim
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52
SERIES
EFP-17-3-XX
Panel Mount Receptacle with

Threaded Entry (Metric)
Shell Dimension
Size A B C D E Thread F
12 5-7/8 (150) 1-3/4 (44.5) 1-1/2 (38.1) 1.654 (42) 2-1/4 (57.2) M25x1.5-6H
16 7-7/8 (200) 1-3/4 (44.5) 2 (50.8) 2.047 (52) 2-5/8 (66.7) M40x1.5-6H
20 7-7/8 (200) 1-3/4 (44.5) 2-1/2 (63.5) 2.441 (62) 3 (76.2) M50x1.5-6H
24 7-7/8 (200) 1-3/4 (44.5) 3 (76.2) 2.835 (72) 3-1/2 (88.9) M63x1.5-6H
28 7-7/8 (200) 1-3/4 (44.5) 3-1/2 (88.9) 3.228 (82) 4 (101.6) M75x1.5-6H
Notes: For "CB" length inserts, add 1/2" (12.7) to

IP 68
53
SERIES
EFP-17-2-XX

with Mechanical Clamp
Shell Dimension
Size A B C D E F G
12 7-1/4 (184.1) 1-3/4 (44.5) 1-1/2 (38.1) 1.654 (42) 2-1/4 (57.2) 2 (50.8) 2-3/8 (60.3)
16 9-1/4 (235.9) 1-3/4 (44.5) 2 (50.8) 2.047 (52) 2-5/8 (66.7) 2-1/16 (52.4) 3 (76.2)
20 9-5/16 (236.5) 1-3/4 (44.5) 2-1/2 (63.5) 2.441 (62) 3 (76.2) 2-1/8 (54.0) 3-3/4 (95.3)
24 9-3/8 (238.1) 1-3/4 (44.5) 3 (76.2) 2.835 (72) 3-1/2 (88.9) 2-3/16 (55.6) 4-1/2 (114.3)
28 9-7/16 (239.6) 1-3/4 (44.5) 3-1/2 (88.9) 3.228 (82) 4 (101.6) 2-1/4 (57.2) 5-1/8 (130.2)
Notes: For "CB

CB
B length inserts, add 1/2"
B" 1/2 (1
12.7mm) to both dimensions
s "A"
A & "B".
B.
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54
SERIES
EFP-17-4-XX
Panel Mount Receptacle with

Basket Weave Grip
Shell Dimension
Size A B C D E F G
12 6-1/2 (165.1) 1-3/4 (44.5) 1-1/2 (38.1) 1.654 (42) 2-1/4 (57.2) 1-1/4 (31.8) 1-1/2 (38.1)
16 8-1/2 (215.9) 1-3/4 (44.5) 2 (50.8) 2.047 (52) 2-5/8 (66.7) 1-1/4 (31.8) 2 (50.8)
20 8-1/2 (215.9) 1-3/4 (44.5) 2-1/2 (63.5) 2.441 (62) 3 (76.2) 1-1/4 (31.8) 2-1/2 (63.5)
24 8-1/2 (215.9) 1-3/4 (44.5) 3 (76.2) 2.835 (72) 3-1/2 (88.9) 1-1/4 (31.8) 3 (76.2)
28 8-1/2 (215.9) 1-3/4 (44.5) 3-1/2 (88.9) 3.228 (82) 4 (101.6) 1-1/4 (31.8) 3-1/2 (88.9)
Notes: For "CB"

CB" length inserts, add 1/2"
1/2 (12
2.7mm)

IP 68
55
SERIES
EFP-17-5-XX

with Compression Nut
Shell Dimension
Size A B C D E F G
12 6-1/2 (165.1) 1-3/4 (44.5) 1-1/2 (38.1) 1.654 (42) 2-1/4 (57.2) 1-1/4 (31.8) 1-1/2 (38.1)
16 8-1/2 (215.9) 1-3/4 (44.5) 2 (50.8) 2.047 (52) 2-5/8 (66.7) 1-1/4 (31.8) 2 (50.8)
20 8-1/2 (215.9) 1-3/4 (44.5) 2-1/2 (63.5) 2.441 (62) 3 (76.2) 1-1/4 (31.8) 2-1/2 (63.5)
24 8-1/2 (215.9) 1-3/4 (44.5) 3 (76.2) 2.835 (72) 3-1/2 (88.9) 1-1/4 (31.8) 3 (76.2)
28 8-1/2 (215.9) 1-3/4 (44.5) 3-1/2 (88.9) 3.228 (82) 4 (101.6) 1-1/4 (31.8) 3-1/2 (88.9)
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56
SERIES
HDE, EFP Labelling Information
Connector Labels EFP marking and warning labels are affixed to the connector
Labels are printed from microsoft access exserial at the time of assembly. This label will clearly identify the
numbers1.mdb Data entered and stored part number, Certification type, relevant electrical
in ex-serial numbers.xls Using Brady 3481 performance information and the year of construction.
thermal transfer printer and the label material is The text, with a height of .100 inches, is printed in Times
metallized polyester. New Roman Font.
EFP Series Product Label for Protective Covers

The connector cap must include the listed warning label and
the product must not be used in the application if the label
is omitted or missing.
CE mark denotes Number of Notified Specific mark Equipment Equipment Defines suitability
manufacturer’s declaration Body responsible for Explosion Group Category of use of Group II
of product compliance to for EC monitoring of Protection equipment in
all relevant EU directives production quality gas and/ dust
atmospheres
ATEX Certification Code

Gases, Vapors, and mists to EN50014
Explosion Protected equipment ‘E’ Protection Gas Group Temperature

prefix denotes compliance with Concepts Classification
CENELEC Standards in the
EN 60079-0:2004 Series
57
SERIES
Technical Data
The intent of this section of the catalogue is to Area Classification

misidentify important features that may be useful in (Classification of Locations)
the selection and installation of explosion protected The purpose of the are classification is to provide
electrical equipment. a basis for the correct selection, installation and
There are numerous different regulations, codes, location of electrical and non-electrical equipment
guidelines and standards for the design, installation in those areas. Areas must be classified depending
and maintenance of electrical and non-electrical on the properties of the flammable vapors, liquids,
systems for use in potentially explosive atmospheres. gases, mists, combustible dusts or fibers that may
The type of operational facility, geographic location, be present and the likelihood that a flammable or
operator practice, local and national legislation, combustible concentration or quantity is present.
authority having jurisdiction etc. will determine many The aim of area classification is to avoid ignition of
of the design and installation rules permitted. A flammable releases that may occur in the operation
fixed or floating petroleum facility located offshore, of facilities. The intent is to reduce to an acceptable
for example, would not be designed or classified minimum level the probability of a flammable
in the same manner as an onshore petrochemical atmosphere and an ignition source occurring at the
facility. same time.
Potentially Explosive Atmospheres CENELEC and IEC

An explosive atmosphere is defined as a mixture: Area Classification
- Of flammable substances in the form of gases, Area classification is the division of a facility
vapors, mists, dusts or fibers into three-dimensional hazardous areas and
- With air non-hazardous areas and the sub-division of the
- Under atmospheric conditions hazardous area into ‘Zones’.
- In which, after ignition has occurred, combustion Hazardous areas may be sub-divided into three
spreads to the entire unburned mixture Zones as follows:
Zone Flammable Gases and Vapors
Zone 0 An area in which an explosive atmosphere is constantly

present, or present for long periods
Zone 1 An area in which an explosive atmosphere is likely to occur

in normal operation (about 10 hours or more per year but
less than 1,000 hours per year)
Zone 2 An area in which an explosive atmosphere is not likely to

occur in normal operation and if it occurs, it will exist only
for a short time (about less than 10 hours per year)
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58
SERIES
Technical Data
Combustible Dusts
Zone 20 An area in which combustible dust, as a cloud, is present

continuously or frequently during normal operation, in suf-
ficient quantity to be capable of producing an explosive con-
centration of combustible dust in a mixture with air
Zone 21 An area, in which combustible dust, as a cloud, is occasion-

ally present during normal operation in a sufficient quantity
to be capable of producing an explosive concentration of
combustible dust in a mixture with air
Zone 22 An area, in which combustible dust, as a cloud, may occur

infrequently and persist for only a short period, or in which
accumulations of layers of combustible dust may give rise to
an explosive concentration of combustible dust in mixture
with air
For further information on the classification of hazardous Design and Installations of Electrical Systems
areas, see: for Hazardous (Classified) Areas
• IEC 60079-10 – Electrical Apparatus for Explosive There are numerous regulation codes, guidelines and
Gas Atmospheres, Classification of Hazardous Areas standards for the design, selection and installation of

• IEC 61241-3 – Electrical apparatus for use in the electrical installation in potentially explosive atmospheres.
presence of combustible dust Part 3: Classification of These requirements are in addition to the requirements
areas where combustible dusts are, or may be, present are in addition to the requirements for installations in
non-hazardous areas. These requirements are
• IEC 60079-10 – Electrical Apparatus for Explosive Gas i
C
Atmospheres, Classification PR EN 50281-3 - There are several types of protection, i.e. construction
Classification of areas where dusts are, techniques, available for electrical apparatus in hazardous

or may be, present areas. The type of protection permitted will depend upon
• Institute of Petroleum – Model Code of Safe Practice in the applicable installation codes and rules to be adopted.
the Petroleum Industry, Part 15: Area Classification Code The type of protection permitted
Thew selection of electrical apparatus should be in
for Petroleum Installations, IP 15
accordance with the following:
Classification Society • Classification of the hazardous area
A Classification Society may also enforce
• Temperature class or ignition temperature of the gas,
requirements for the design and installation of
liquid, vapors, mist, dust or fiber
facilities. These requirements, which are in addition
to statutory requirements, may influence the design • Where applicable, the gas, vapor or dust classification
and installation of electrical systems. Classification in relation to the group or subgroup of the
Societies include ABS, DNV and Lloyds Register. electrical apparatus
These requirements, which are in addition • External influences and ambient temperatures
t
Classification
S
59
SERIES
Ex Environments
Equipment Group and Equipment Category
Equipment Equipment Protection Hazard

Use
Group Category Level
Gas Dust
I M1 Very High - - Operable in EX NOTE: Equipment Group
Mining Protection atmosphere
and Category identify the
M2 High - - De-energized in NOTE:inEquipment
areas Group
which equipment
Protection Ex atmosphere and Category identify
may be safely used the
II 1 G Zones 0, 1, 2
areas in which equipment
Very High
may be safely used
Protection D Zones 20, 21, 22
Industrial 2 G Zones 1, 2
High
Protection D Zones 21, 22
3 Normal G Zone 2
Protection D Zone 22
Zoning Classification for Gases and Dusts

Area Classification Clasasification of
Zone Criteria
Hazardous Areas
Gases Dusts
Zone 0 Present continuously or for long periods Hazardous areas are
Zone 20 (at least 1000hrs per annum) clssified into zones on
the basis of the frequency
Zone 1 Likely to occur in normal operation occasionally and duration of the occur-
Zone 21 (at least 10hrs, at most 100hrs per annum) rence of a explosive atmos-
phere. Durations on table
Zone 2 Unlikely to occur in normal operation, if it does will are typical.
Zone 22 only be for short periods
(at most 10hrs per annum)
1-800-473-1300 • Fax 1-800-473-1900

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60
SERIES
Protection Concepts for Electrical Apparati
Gas Grouping Temperature Classes
C
Group Typical Hazard Maximum Safe Maximum Safe Terminal 10

Sparking Energy Sparking Energy Gas/Vapour Gas Temperature
Intrinsic Safety EX ia/ib Temperature Group Class
Acetic Acid IIA T1

I Methane More all concepts Acetone IIA T1
Energ
gy
Acetylene IIC T2
Ammonia IIA T1
IIA Propane Benzene IIA T1
IIB Ethylene Ex d, Ex ia/ib Butane IIA T2
Cumene IIA T2
IIC Acetylene IIA
Cychlohexane T3
II All Gases Less Ex e, Ex m, Ex p, Ethanol IIA T2
Energ
gy Ex o, Ex q, Ex n Thylene IIB T2
Hydrogen IIC T1
NOTE: Equipment sub-grouping
NOTE: Equipment sub-groupingsegregates
segregates gases
gasesaccording to ease
accordingto ease Methane IIA T1
of
of ignitability
ignitabilitybybysparks
sparksoror
flames. These
flames. apply
These to flameproof
apply EX d EX d
to flameproof Methanol IIA T1
and
and intrinsically
intrinsicallysafe
safeEX
EXia/ib
ia/ibequipment
equipmentonlyonly Petroleum IIA T1
Propane IIA T1
Toulene IIA T1
Turpentine IIA T3
Xylene IIA T1
Temperature Class
Temperature class relates to the hot surface ignition temperature of a particular explosive atmosphere. It must
not be exceeded by the temperature classification of the equipment intended to be used in that atmosphere.
Spontaneous Temperature Class of Equipment Ignition Temps for Dust

Ignition Temp.
T6 T5 T4 T3 T2 T1 Ignition
of the Gases (T) (85 oC) (100oC) (135oC) (200oC) (300oC) (450oC) Dust Cloud Temperature
o
( C)
85 < T < 100 Aluminum 590

Coal Dust 380
100 < T < 135 Flour 490
Grain Dust 510
135 < T <200 Methyl Cellulose 420
Phenolic Resin 530
200 < T < 300
Polythene 420
PVC 700
300 < T < 450
Soot 810
Starch 460
450 < T
Sugar 490
o
NOTES: Temperatures are related in
n C Explos
Explosion
x Ri k
Risk S
Safe for Use
o o oC
Equipment
Equipmentapproved
approvedtotothe CENELEC
the CENELECstandard have
standard T. class
have based
T. class on use
based in aninambient
on use of -20of
an ambient to +40
-20 to +40o C
o o
unless
unless otherwise
otherwisestated
stated(ie.
(ie.T T
amb. = 35
amb. =35C)C)
61
SERIES
Protection Concepts (continued)
Concept Symbol Icon Description Category EN Stadard
Gen. Req. - Gen. Req. - EN 60079-0
Oil Immersion Ex o Ignition source 2 EN 50015

is immersed
in oil (EN 60079-6)
Pressurised Ex p Ignition source 2 EN 60079-2

is guarded with
pressurised
inert gas
Poweder Filled Ex q Ignition source 2 EN 50017

is immersedin
sand (EN 60079-5)
Flameproof Ex d Enclosed igni- 2 EN 60079-1

tion will not
ignite atmos-
phere
Increased Safety Ex e Design excludes 2 EN 60079-7

any incendive
arcs, sparks or
hot surfaces
Intrisic Safety Ex ia Circuit keeps 1 EN 50020

temperatture on
Ex ib components at 2 (EN 60079-1)
a safe level
Encapsulation EX m Ignition source 2 EN 60079-1

encased in resin
Non-Incendive Ex n Will not ignited 3 EN 60079-1

gas in normal
operation
NOTE: Protection concept identifies the means by which explosion protection is achieved
Associated Standards
Explosive Atmospheres, Explosion Prevention and Protection
Basic concepts and methodology EN 1127-1
Electrical Equipment for use in potentially explosive gases,
vapours andmists - associated non-concept standards
Classification of hazardous areas EN 60079-10
Electrical installations EN 60079-14
Inspection and maintenance of electrical installations EN 60079-17
Repair and overhaul of apparti IEC 60079-19
Data for flammable gases and vapours IEC 60079-20
Electrical Apparati for use in the presence of explosive dust
Protection of enclosures "tD" EN 61241-1
Classification of areas EN 61241-10
Selection, installation and maintenance EN 61241-14
Protection by encapsulation EN 61241-18
New electrical equipment for vapours, mists and dusts
Basic method and requirements EN 13463-1
Protection by constructional safety "c" EN 13463-5
Protection by liquid immersion "k" EN 13463-8
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SERIES
Degree of Ingress Protection
Protection Against Solid Foreign Objects Protection Against Liquids
and Access to Hazardous Parts (First Digit) (Second Digit)
Non-protected Non-Protected Non-protected
Non-Protected Protection of per-

Protected against
sons against access
0 to hazardous parts
1 drops of water falling
vertically
inside the enclsoure
Protected against Protected against Protected against

solid foreign access to hazard- drops of water falling
1 objects of 50mm ous parts with the 2 at up to 15 from the
diamter and greater back of a hand vertical
Protected against Protected against Protected against

solid foreign access to drops of water falling
objects of 12.5mm hazardous parts 3 at up to 60 from the
diamter and greater with a finger vertical
Protected against Protected against

Protected against
solid foreign access to
3 objects of 2.5mm hazardous parts 4 drops of water from
all directions
diamter and greater with a tool
Protected against Protected against

Protected against
solid foreign access to
4 objects of 1.0mm hazardous parts 5 jets of water from all
directions
diamter and greater with a wire
Dust-protect Protected against

access to Protected against the
5 hazardous parts
6 effects of immersion
with a wire
Dust-tight Protected against Protected against the

access to effects of immersion
7
6 hazardous parts under pressure to a
with a wire specified depth
Please refer to appropriate catalogue pages for specific ratings according to their design and construction.
In addition to the Ingress Protection tests carried out as standard on a range of cable glands, selected products
have additionally been tested to meet the requirements of NEMA 4X in accordance with North America standards.
Please refer to catalogue pages for specific product compliance.
63
SERIES
Gland and Enclosure Technical Data
The protection of the enclosure and the equipment inside need for multiple national certification. The IECEx Scheme
against external influences of conditions, such as: mechanical provides a means for manufacturers to obtain Certificates
impacts, corrosion, corrosive solvents, solar radiation, icing of Conformity may be obtained from any certification body
moisture (e.g. produced by condensation), and explosive accepted into the scheme. The objective of the IECEx
atmospheres, are matters that should be dealt with by the Scheme is world-wide acceptance of one standard, one
relevant product Standard. certificate, and one mark.
There are additional and supplementary optional letters to For the IEC Scheme to achieve its objective, every
the above coding; these designations are A, B, C and D and applicable national standard will need to be identical to the
H, M, S and W, and further information can be found in the corresponding IEC standard. A transition period will be
relevant Standard(s). necessary to allow time for participating IECEx Scheme
countries to align their national standards with the IEC
Deluge Ingress Protection
standards and work towards national acceptance of IECEx
On offshore facilities, equipment may be located in areas
Certificates of conformity and the IECEx mark.
subject to emergency deluge systems. Equipment that has
been evaluated as certified for use in hazardous areas may North American Hazardous (Classified)
not be suitable for use in these locations. A testing method Locations
for electrical equipment to be installed in areas subject to Area Classification
deluge systems, DTS01, has been prepared by the Explosion Area classification is the division of a facility into a two or
and Fire Hazards Group of ERA Technology (now know as three-dimensional hazardous location, a non-hazardous
ITS) in collaboration with Shell UK Exploration and location and the sub-division of the hazardous location into
Production Ltd. ‘F’ or ‘Zones’.
IECEx Scheme Hazardous (classified) locations may be sub-divided as
The objective of the IECEx Scheme is to facilitate show in the graph on the following page:
international trade in electrical equipment intended for
use in potentially explosive atmospheres by eliminating the
Testing Includes:
• Energizing the equipment (where appropriate) for 60 minutes prior to the deluge test,
then interrupting the electrical power at the start of the deluge test and resuming
after 60 minutes until the completion of the deluge test.
• Carrying out insulation resistance testing before and after pre-conditioning and after
the deluge test, where applicable.
• Carrying out pre-conditioning by exposure to vibration and thermal aging at 90% rel-
ative humidity and at a temperature 20k above the equipments maximum service
temperature and/or at least 80 C of any appropriate seals.
• Carrying out deluge test using a deluge chamber fitted with deluge nozzles that apply
a salt water solution deluge pressure within the range of 3.5 bar to 4.5 bar at a water
temperature in the range of 5C to 10C for 3 hours.
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64
SERIES
Gland and Enclosure Technical Data
Class I, Flammable Gases, Vapors or Liquids Class I, Flammable Gases, Vapors or Liquids
Division 1: Zone 0:
Where ignitable concentrations of flammable Where ignitable concentrations of flammable
gases, vapors or liquids can exist all of the time gases, vapors or liquids can exist all of the time
or some time under normal operating conditions or some time under normal operating conditions
Zone 1:
Where ignitable concentrations of flammable
gases, vapors or liquids can exist some of the
time under normal operating conditions
Division 2: Zone 2:
Where ignitable concentrations of flammable Where ignitable concentrations of flammable
gases, vapors or liquids are not likely to exist gases, vapors or liquids are not likely to exist
under normal operating conditions under normal operating conditions
Class II, Combustible Dusts

Division 1:
gases, vapors or liquids can exist all of the time
or some time under normal operating conditions
Division 2:
gases, vapors or liquids are not likely to exist
under normal operating conditions
Class III, Ignitable Fibers and Flyings

Division 1:
Where concentrations of ignitable fibers and fly-
ings can exist all of the time or some time under
normal operating conditions
Division 2:
Where concentrations of ignitable fibers and fly-
ings are not likely to exist under normal operating
conditions
65
SERIES
Class I Apparatus Selection
For further information on the classification of hazardous (classified) locations see:
NEC, NFPA 70 National Electric Code, NFPA 70
NFPA 30 Flammable and Combustible Liquids Code
NFPA 497 Recommended Practice for the Classification of Flammable Liquids, Gases
or Vapors and of Hazardous (classified)
NFPA 499 Recommended Practice for the Classification of Combustible Dusts and of Hazardous
(Classified) Locations for Electrical Installations in Chemical Process Areas.
ANSI/API RP500 Recommended Practice for Classification of Locations for Electrical Installations
at Petroleum Facilities Classified as Class I, Division 1 and Division 2
ANSI/API RP505 Classification of Locations for Electrical Installations at Petroleum
Facilities Classified as Class I, Zone 0, Zone 1 or Zone 2
Apparatus Selection According to Class I

Apparatus for use in Class I, Division 1 Apparatus for use in Class I, Zone 1
- Explosion-proof - Any Class I, Zone 0 method
- Intrinsically safe - Any Class I, Division 1 method
- Purged / pressurized (type X or Y) - Flameproof, AEx d
Apparatus for use in Class I, Division II - Increased safety, AEx e
- Any Class I, Division 1 method - Intrinsic safety, AEx ib
- Non-incendive - Purged pressurized, AEx p
- Non-sparking device - Powder filling, AEx q
- Purged / pressurized (type Z) - Oil immersion, AEx o
- Hermetically sealed - Encapsulation, AEx m
- Oil immersion Apparatus for use in Class I, Zone 0
Apparatus for use in Class I, Zone 0 - Any Class I, Zone 0 or 1 method
- Intrinsic safety AEx ia - Any Class I, Division 1 or 2 method
- Class I, Division 1 intrinsically safe - Type of protection AEx n
Intrinsically safe equipment listed for use in Class I, Division 1, locations for the same gas or a permitted by
Section 505-7 (d) of the NEC, and with suitable temperature rating is permitted in Class I, Zone 0 locations.
Equipment approved for use in Class I, Division 1 or Division 2 or listed for use in Class I, Zone 0 locations for the
same gas, or as permitted by Section 505-7(d) of the NEC, and with suitable temperature rating is permitted in
Class I, Zone 1 locations.
Equipment approved for use in Class I, Division 1 or Division 2 location for the same gas, or as permitted by
Section 505-7(d) of the NEC, and with a suitable temperature rating is permitted in Class I, Zone 2 locations.
Equipment listed as classified for use in Class I locations is not
necessarily acceptable for Class II locations as it may not be 1-800-473-1300 • Fax 1-800-473-1900
dust-tight or operate at a safe temperature with a dust covering. ccsconnectors.com
66
SERIES
Class I Apparatus Selection
Apparatus Selection According to the Ignition Temperature of the Gas Vap

The equipment must be selected so that its maximum surface temperature will not reach ignition temperature of any gas or
vapor that may be present.
Maximum Surface
Temperature Ignition
Temperature
Class of Electrical Temperature of
of Electrical
Apparatus Gas of Vapor
Apparatus
T1 450 > 450

T2 300 > 300
T2A 280 > 280
T2B 260 > 260
T2C 240 > 240
T2D 215 > 215
T3 200 > 200
T3A 180 > 180
T3B 165 > 165
T3C 160 > 160
T4 135 > 135
T4A 120 > 120
T5 100 > 100
T6 85 > 85
Low ambient conditions require special consideration. Apparatus Selection According to the Ignition
Explosion proof of dust ignition proof equipment may not Temperature of the Dust For more
be suitable for use at temperatures lower than -25° C i
The equipment must be selected so that its maximum
(-13° f) unless they are identified for low temperature
surface temperature will be less than the ignition
service. Unless the equipment is marked otherwise, it is
Unless the equipment is temperature of the specific dust. For more information
for usemonly in an ambient temperature range of -25° C
regarding data for dusts, see NFPA 499.
(-13° f) to 40° C (104 f). Equipment that is approved
for Class I and Class II should be marked with the Apparatus Selection According to Apparatus
maximum safe operating temperature. For information Grouping
regarding data for flammable gases and vapors, see
Equipment that is approved for Class I and Class II
NFPA 497 and NFPA 325.
should be marked with the maximum safe operating
temperature.
67
SERIES
Construction Standards
i
The grouping of Class I gases and vapors are The grouping of Class
G
II dusts are classified into
classified into categories A, B, C and D categories E, F and G
Gases / Vapors Group Dust Group
A E
(Typical gas - Acetylene) (Typical atmosphere containing
combustible metal dusts)
B
(Typical gas - Hydrogen) F
(Typical atmosphere containing coal dusts)
C
(Typical gas - Ethylene) G
(Typical atmosphere containing grain dusts)
D
(Typical gas - Propane)
Apparatus Construction Standards

ANSI/UL 1203 Explosion-proof and Dust-ignition Proof Electrical equipment for use in Hazardous
(classified) Locations
ANSI/ISA – S12.12 Non-incendive Electrical Equipment for use in Class I and II,
Division 2 and Class III, Divisions 1 and 2 Hazardous (Classified) Locations
ANSI/NFPA 496 Standard for Purged and Pressurized Enclosures for Electrical Equipment
ANSI/UL 913 Intrinsically Safe Apparatus and Associated Apparatus for use in Class I, II and III,
Division 1, Hazardous Locations
ANSI/UL 698 Industrial Control Equipment for use in Hazardous (Classified) Locations
ANSI/UL 2225 Metal-Clad Cables and Cable-Sealing Fittings for use in Hazardous (Classified) Locations
UL 1604 Electrical Equipment for use in Class I and II, Division 2 and Class III Hazardous
(Classified) Locations
ANSI/UL 2279 Electrical Equipment for use in Class I, Zone 0, 1, 2 Hazardous (Classified) Locations
ISA S12.0.01 Electrical Apparatus for use in Class I, Zone 0, 1 Hazardous (Classified) Locations,
General Requirements
ISA S12.22.01 Electrical Apparatus for use in Class I, Zone 1 and 2 Hazardous (Classified) Locations,
Type of Protection – Flameproof ‘d’
ISA S12.16.01 Electrical Apparatus for use in Class I, Zone 1 and 2 Hazardous (Classified) Locations,
Type of Protection – Increased Safety ‘e’
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68
SERIES
Installation Standards
Installation Standards and Codes

NEC, NFPA 70 National Electrical Code (NEC)
USCG 45 CFR Parts 110-113 - Shipping, Sub-Chapter J, Electrical Engineering
ASNI/API RP 14F - Recommended Practice for Design and Installation of Electrical Systems for Fixed and Floating Offshore
Petroleum Facilities for Unclassified and Class I, Division 1 and 2 Locations
API RP 14FZ - Recommended Practice for Design and Installation of Electrical Systems for Fixed and Floating Offshore
Petroleum Facilities for Unclassified and Class I, Zone 0, Zone 1 and 2 Locations
Hazardous Locations
Enclosure Type
Application
Number
For indoor use in hazardous locations classified as Class I,

7 Division 1, Groups A, B, C or D as defined in NFPA 70
For indoor use in hazardous locations classified as Class II,
8
Division 1, Groups E, F or G as defined in NFPA 70
For indoor use in hazardous locations classified as Class II,
9 Division 1, Groups E, F or G as refined in NFPA 70
The enclosures are designed to protect and to provide additional protection as stated below:
NEMA Enclosure Type IEC and CENELEC 60529
1 IP10
2 IP11
3 IP54
3R IP14
3S IP54
4 and 4X IP56
5 IP52
6 and 6P IP67
The IEC and CENELEC 60529 Standards and NEMA degrees of protection can not be fully compared
as equivalent ratings. The NEMA Standard includes
The NEMA tests for
Standard environmental
includes tests forconditions
environmental conditions such as
such as mechanical damage, corrosion, rusting, ice formation, etc.
m
The NEMA Standard includes tests for environmental conditions such as

m
69
SERIES
Non-Hazardous Ingress Protection
NEMA
Enclosure Application
Type
1 For indoor use to provide a degree of protection (personnel against incidiental contact with the enclosed
equipment) against falling dirt
2 For indoor use to provide a degree of protection (personnel against incidental contact with the enclosed
equipment) against falling dirt, and to provide a degree of protection against dripping and light splashing
liquids
3 For either indoor or outdoor use to provide a degree of protection (personnel against incidental contact
with the enclosed equipment) against falling dirt, rain, sleet, snow, and windblown dust; and that will be
undamaged by the external formation of ice on the enclosure
3R For either indoor or outdoor use to provide a degree of protection (personnel against incidental contact
with the enclosed equipment) against falling dirt, rain, sleet, and snow; and that will be undamaged by the
external formation of ice on the enclosure
3S For either indoor or outdoor use to provide a degree of protection (personnel against incidental contact
with the enclosed equipment) against falling dirt, rain, sleet, snow, and windblown dust; and in which the
external mechanism(s) remain operable when ice laden
with the enclosed equipment) against falling dirt, rain, sleet, snow, windblown dust, splashing water, and
hose-directed water; and that will be undamaged by the external formation of ice on the enclosure
4X For either indoor or outdoor use to provide a degree of protection (personnel against incidental contact
with the enclosed equipment) against falling dirt, rain, sleet, snow, windblown dust, splashing water,
hose-directed water, and corrosion; and that will be undamaged by the external formation of ice on the
enclosure
with the enclosed equipment) against falling dirt; against settling airborne dust, lint, fibers, and flyings;
and to provide a degree of protection against dropping and light splashing of liquids
with the enclosed equipment) against falling dirt; against hose-directed water and the entry of water dur-
ing occasional temporary submersion at a limited depth; and that will be undamaged by the external for-
mation of ice on the enclosure
6P For either indoor or outdoor use to provide a degree of protection (personnel against incidental contact
with the enclosed equipment) against falling dirt; against hose-directed water and the entry of water dur-
ing prolonged submersion at a limited depth; and that will be undamaged by the external formation of ice
on the enclosure
12 Enclosures constructed (without knockouts) for indoor use to provide a degree of protection (personnel
against incidental contact with the enclosed equipment) against falling dirt; against circulating dust, lint,
fibers, and flyings; and against dripping and light splashing of liquids
12K Enclosures constructed (without knockouts) for indoor use to provide a degree of protection (personnel
against incidental contact with the enclosed equipment) against falling dirt; against circulating dust, lint,
fibers, and flyings; and against dripping and light splashing of liquids
with the enclosed equipment) against falling dirt; against circulating dust, lint fibers, and flyings; and
against the spraying, splashing, and seepage of water, oil and non-corrosive coolants
70
SERIES
CE Marking Introduction
The CE Marking is intended to facilitate the free movement of products within the European Union. By affixing CE marking
to products, the manufacturer is making a legal declaration that the product meets with the appropriate requirements of all
relevant European Directives. CE marking only applies to products within the scope of the Directives. It should not be applied
to products if they are outside the
EMC Electromagnetic Compatibility Directive
Most electrical and electronic products made or sold in the EU must:
• Be constructed so they do no cause excessive electromagnetic interference and are not unduly
affected by electromagnetic interference
• In the case of certain radio-transmitting equipment, be subject to EC type examination by a notified body
• Carry CE marking
Cable glands are not considered to come within the scope of the Directive, however we have carried out independent
third-party testing on the EMC shielding effectiveness of our armored type cable glands fitted into single wire armored and
braided-type cables. The electromagnetic ingress between the cable sample (perfect connection) and that of the cable
sample fitted with the cable gland was of such a small magnitude that it could be regarded as within acceptable uncertainty
of measurement. As such, it can be concluded that the shielding effectiveness of single wire armored or braided cable is
maintained when fitted with an appropriate Hawke armored type cable gland.
Low Voltage Directive
The Low voltage Directive 73/23/EEC embodies a number of principles:
• Only electrical equipment that does not jeopardize the safety of people, domestic animals and property,
is permitted on the market
• Only electrical equipment, that satisfies the CE marking requirements of the LVD, is in compliance
• Electrical equipment is not required to be tested or marked for approval by an independent third party
• Enforcement is the responsibility of each member state within its national jurisdiction
• The regulations apply to all electrical equipment, except where extensions apply, that is designed for use between 50 and
1000 volts ac or 75 and 1500 volts dc
• Only components, which are in themselves “electrical equipment” need satisfy the Low Voltage Directive
Cable glands are not in themselves “electrical equipment” and therefore do not fall within the scope
of the LVD.
Certification / Listing / Approvals
Electrical equipment for use in potentially explosive atmospheres is usually certified, listed or approved by a recognized
Certification Body or Test House. In Europe, there are numerous Certification Bodies such as BASEEFA 2001 Limited and
SIRA in the UK. In North America, there are many recognized Certification Bodies and testing laboratories such as UL, FM
and the CSA. The definition of “Approved” by the NEC is “Acceptable to the authority having jurisdiction”. The definition
“Listed” by the NEC is “Equipment, materials or services included in a list published by an organization that is acceptable
to the authority having jurisdiction.” Further information is given in the NEC.
71
SERIES
CE Marking and the 94/9EC Atex Directive
Mandatory within the European Union
CE Marking and the 94/9/EC Atex directive on equipment and protective systems intended for use in potentially
explosive atmospheres.
‘CE’ marking has been introduced as part of the European Union’s new approach to technical harmonization as a means
of identifying products that comply with all relevant EC Directives.
Subject to certain safeguards, products bearing the CE mark are permitted to be sold throughout the EU without
interference from national regulatory authorities. The Directives have been put in place in order to remove artificial trade
barriers within the European Union previously caused by individual countries' national standards, a secondary function
is as a means of regulatory safety.
The Explosive Atmospheres 94/9/EC ATEX (Equipment) Directive became mandatory on 1 July 2003.
On this date, the existing Explosive Atmospheres and Gassy Mines Directives were repealed. Since then, only equipment
and systems CE marked as compliant with the ATEX Equipment Directive (and all other relevant mandatory directives)
may placed on the market within the EU.
The Directive applies to all equipment and systems for use in potentially explosive atmospheres within the EU. The scope
of the Directive includes electrical and mechanical equipment for use in Group I (mining) or Group II (industrial)
applications, both on and offshore and considers risks of ignition of potentially explosive gas, vapor, mist and dust
atmospheres. IN addition, devices intended for use outside potentially explosive atmospheres that contribute to the safe
functioning of equipment and systems with regard to explosion risk are also included.
Compliance of products to the ATEX Equipment Directive, through conformity assessment, takes a modular approach
and is generally in two stages: design and production.
A common route to product design compliance is to apply to a Notified Body (EX. Test House) for an EC Type Examination
Certificate. To comply, the equipment or system must meet the Essential Health and Safety Requirements (EHSRs) listed
in the Directive. Harmonized EU standards have been adopted by CENELEC and CEN, relating to the design, construction
and testing of equipment; a product complying with these standards is deemed to meet the EHSRs to which the standards
relate. Where apparatus follows a protection concept not covered by these standards, compliance to the 94/9/EC
Directive is still possible by compiling a ‘Technical File’ from first principles, demonstrating compliance through test and
assessment to the EHSRs relating to design and construction of equipment for use in explosive atmospheres.
The production quality stage of the conformity assessment procedures ensure continued product compliance in
manufacturing. Typically a manufacturer should have a certified ISO 9000 quality management system and comply with
one of the quality modules in ATEX Equipment Directive, however this will vary depending on product equipment category;
equipment used in higher risk areas will require more onerous conformity assessment procedures to be applied.
In addition to the 94/9/EC ATEX (Equipment) Directive, products for use in potentially explosive atmospheres may
require to be compliant with other Directives including the 89/336/EEC Electromagnetic Compatibility (EMC) Directive,
which became mandatory on 1/1/96. This Directive applies to virtually all electrical and electronic apparati potentially
able to generate interfering emissions or exhibit an undue sensitivity to interference sources.
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ccsconnectors.com
72
SERIES
99/92/EC ATEX Directive
Workers’ Safety
Once compliance with the relevant Directives is complete and en EC Declaration of Conformity issues by the manufacturer,
the ‘CE’ mark may be applied and the product placed on the market.
The ATEX Equipment Directive in full, and EC Commission guidance on the Directive, may be found on the following website:
http://europa.eu.int/comm/enterprise/atex/index.htm
99/92/EC ATEX (Workplace) Directive on minimum requirements for improving the safety and health protection of workers
potentially at risk from explosive atmospheres.
Workplaces in operation before July 2003 must comply by July 2006
Workplaces coming into use after July 2003 must comply immediately
The Directive covers both Group I and Group II activities, on shore and offshore with the EU, and aims to provide a better level
of protection for the health and safety of workers in potentially explosive gas, vapor, mist and dust atmospheres.
It lists a set of obligations and safety measures for employers, requiring the adoption of a coherent risk assessment based
strategy for the prevention of explosions. These obligations include:
• Generation of an explosion protection document, evaluating explosion risk, including: likelihood of the presence
of the explosive atmosphere, the presence of ignition sources (including electrostatic discharge), identification of the
substances and processes in use, definition of specific measures taken to safeguard the health and safety of workers
• Classification of areas into zones and marking points of entry with safety signs
• Appropriate training and supervision for workers use of written instruction and permits to work
• Special requirements for work equipment:
- Equipment in service before 30 June 2003 may be used after this date if it has been risk assessed
and the explosion protection document indicates it can be safely used
- Equipment bought into service after 30 June 2003 must be CE marked as compliant
with the 94/9/EC ATEX (Equipment) Directive
• Due consideration of explosion protection measures, encompassing issues such as:
- Control of releases
- Use of protective measures appropriate to the greatest potential risk
- Selection of proper equipment by referencing the explosion protection document
- Ensuring equipment is correctly maintained and operated
- Minimizing the risk of explosion and the effect of explosion in the workplace
99/92/EC is a separate directive specifically covering workers in explosive atmospheres, working within the more general
89/391/EEC Directive on the introduction of measures to encourage improvement in the safety and health of workers at work.
The ATEX Workplace Directive in full may be found on the following website: http://europa.eu.int/comm/interprise/atex/index.htm
DSEAR – The Dangerous Substances and Explosive Atmospheres Regulations 2002
In the UK, the 99/92/EC ATEX workplace Directive will be implemented as The Dangerous Substances and Explosive Atmospheres
Regulation 2002 (DSEAR). These regulations will also include the safety aspects of the 98/24/EC Chemical Agents directive,
resulting in flammable and dangerous substances being covered by a single set of regulations, thus reducing the volume of
legislation covering this area.
A copy of DSEAR regulations is available at: http://www.hmso.gov.uk/si/si2002/20022776.htm
73
SERIES
Power, Control and Instrumentation
Wattage Dissipation Calculations Against Ambient Temperatures
To select the shell size of the connector, it is essential that you calculate the dissipated wattage of the arrangement. This ensures
that the arrangement does not exceed the maximum permitted temperature classification with regard to the upper ambient
temperature for the area of installation.
Refer to Table 1 on the following page for the maximum allowable dissipated wattage per connector size and use the
calculations below to determine safe and proper working environment around electrical contacts.
Dissipated
DissipatedWattage
WattageCalculation
Calculation
Equation Definitions:
W = Dissipated wattage factor of the connector
N = The number of conductors to be terminated/number of contacts required (NOTE: A contact consists

of a pin and socket)
I = The current requirements per contact in amperes (NOTE: This must be equal to or less than the
maximum current rating of the contact, as shown in 'table 2' on the following page)
R = The contact resistance in ohms (see 'table 2' on the following page where 1 m7 = 1x10-37)
Values relevant to these definitions must then be input into the following equation to calculate the dissipated
wattage (W) of your chosen arrangement:
W = N x I2 x R
NOTE: The results must be lower than the maximum figure shown in table 1 for the appropriate temperature
class and ambient temperature
Control
'SRXVSPExample
)\EQTPI T6 40C ambient application with 37 x 16 AWG
(1.5mm2)
conductors, each running at 11 amps
(1.5mm2)
N = 37 I = 11 amps R = 2.3x10-37 (16AWG crimped contact resistance)
W = 37 x 121 x 2.3x10-37 = 10.3 watts

Shell size 16 Connector should be specified for this application as the shell size can accommodate the
2
required 37#16 AWG(1.5mm ) pin/socket contacts and the resultant dissipated wattage is below the maximum
permitted 39.6 watts (see table 1 on the following page).
This equation can also be transposed to facilitate the calculation of the maximum number of conductors
permitted in your selected connector (equation 1 below) and the maximum allowable current with the upper
ambient temperature of your location (equation 2 below)
(54mm2)
4S[IVExample
Power )\EQTPI T6 40C ambient application with 4 x 1/0 AWG conductors, each running at 155 amps
(54mm2)
N=4 I = 155 amps R = 0.23x10-37 (1/0AWG crimped contact resistance)
W = 4 x 24,025 x 0.23x10-37 = 22.1 watts

Shell size 24 Connector should be specified for this application as the shell size can accommodate the
2
required 4 x 1/0AWG(54mm ) in/socket inserts and the resultant dissipated wattage is below the maximum
permitted 64.3 watts (see table 1 on the following page).
This equation can also be transposed to facilitate the calculation of the maximum number of conductors
permitted in your selected connector (equation 1 below) and the maximum allowable current with the upper
ambient temperature of your location (equation 2 below)
W W
Equation11 N =
Equation Equation 22 I =
Equation
R x I2 NxR
NOTE: Equation 2's result must not exceed the maximum current rating of the contacts (see table 2)
NOTE: Unless otherwise requested, connectors will be marked as T5 with an upper ambient temperature of +40C
74
SERIES
Connector Selection
Maximum Allowable Wattages & Contact Resistance Values

Table 1 – Maximum
Allowable
Dissipated Wattage
Upper Ambient Upper Ambient Upper Ambient
Temperature of +40oC Temperature of +50oC Temperature of +65oC
Connector
Temperature Class Temperature Class Temperature Class
T6 T5 T6 T5 T6 T5
12 23.8 31.7 17.0 24.3 10.7 18.7
16 39.6 52.8 30.2 43.2 14.6 25.6
20 52.1 69.4 37.2 53.1 17.1 29.8
24 64.3 85.1 47.0 67.1 24.1 42.1
28 79.5 106.1 57.3 81.8 29.8 52.2
Maximum Allowable Dissipated Wattage
NOTE: Please pay careful attention to the ambient temperature and also the temperature classification.
Connectors are marked T5 unless otherwise requested.

Table 2 – Contact Resistance

Contact Resistance Contact Contact Resistance Contact
Contact (milliohms m7) Current Contact (milliohms m7) Current
Size Rating Size Rating
(amps) (amps)
Soldered Crimped Soldered Crimped
18 AWG 262 MCM
2.5 3.0 9 N/A 0.086 599
(1.0mm2) (132mm2)
16 AWG 313 MCM
1.8 2.3 16 N/A 0.075 636
(1.5mm2) (159mm2)
12 AWG 350 MCM
0.86 1.3 30 N/A 0.070 325
(4.0mm2) (185mm2)
10 AWG 444 MCM
0.64 0.96 40 N/A 0.062 796
(5.2mm2) (227mm2)
8 AWG 535 MCM
0.42 0.75 50 N/A 0.032 898
(7.6mm2) (273mm2)
4 AWG 646 MCM
0.18 0.41 90 N/A 0.026 1009
(21mm2) (326mm2)
1/0 AWG 777 MCM
0.10 0.23 155 N/A 0.020 1135
(54mm2) (394mm2)

4/0 AWG 1111 MCM
0.057 0.16 225 N/A 0.017 1303
(109mm2) (562mm2)
NOTE: Contact Resistance measured in accordance with MIL-Std 1344A, Method 3004.1
Contact Resistance value expressed in milliohms mW for Table 1 and Table 2.

To select the shell size of the connector, it is essential that you calculate
the dissipated wattage of the arrangement. This ensures that the
arrangement does not exceed the maximum permitted temperature classification with regard to the upper ambient temperature for the area
of installation.
In some cases it will be necessary to either denote the allowed ampacity of each contact or increase the shell size of the connector.
Refer to Table 1 for the maximum allowable dissipated wattage per connector size and use the calculations below to determine safe and
proper working environment around electrical contacts.
75
SERIES
99/92/EC ATEX Directive
Dangerous Substances and Explosive Atmospheres
Offshore Oil
Surface MOD Mines and
and Gas Plat-
Industries Establishment Quarries
forms
Risk Ass. occludes:

- Likelihood that an ex-
N
No US Secretary plosive atm will occur
Risk Risk
issues certification - Ignition source
Assessment Assessment
of exemption - Scale of explosion
- Any places connected
via opening to the atm.
Yes
Risk Ass. occludes:

Reduce
- Likelihood that an ex-
risk from Reduce the
DSEAR does plosive atm will occur
dangerous risk from
NOT apply - Ignition source
substances dangerous - Scale of explosion
substances - Any places connected
via opening to the atm.
Exemptions General Safety Measures

- UPS backup
- Manual override
Yes shutdown buttons
Classifica- Medical Areas, - Energy to be dissi-
tion of work- Gas appliances pated after operation
places into (domestic), of emerg. shutdown
Haz./Non- Gas Fittings, - Need for written
Haz. Area Manufacture instruction for carrying
handling, out work
Storage of explo- - Permits to work
sives. Borehole
Procedures Site, Means of Procedures Procedures on accidents, incident
on accidents, transport on accidents, emergencies, 8 (l) (d) - (In explosive
incident by land or sea incident conditions audible and visual alarms
emergencies emergencies required) not applicable
Information Information
Information
Instruction Instruction
Instruction and
and and
Training
Training Training
Summary of the main requirement for DSEAR is given below: DSEAR applies whenever the following conditions prevail:
– Carry out a risk assessment of any work activities involving 1) There is work being carried out by an employer
dangerous substances or self-employed persons
– Provide technical and organizational measures to eliminate or 2) Dangerous substances are present in the workplace
reduce to, as far as is reasonably practical, identifiable risks 3) Dangerous substances present a risk to the safety of persons
– Provide equipment and procedures to deal with accidents (as opposed to a risk to health)
and emergencies
The requirements of DSEAR concerning zoning and coordination
– Provide information and training to employees of safety measures in shared workplaces (Reg. 7 & 11) do not
– Classify places where explosive atmospheres may occur into apply to all workplaces where other legislation is in place.
zones, and mark the zones where necessary
76
Rev. 9_13

Aero Electric Connector CCS Catalog 2014

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ABOUT

Connector & Cable Specialties is a value-added OEM distributor specializing in

In 1985, Connector & Cable Specialties (CCS) was

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Contact Current Rating Contact Current Rating: Service Voltage Rating

Crimp Contact Information

Panelmount Receptacle Panelmount Plug

Insert Symbol Gender

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“SP” Standard Plug

Shell Size Cable Entry

Insert Gender Alternate Key Position

Shell Size Cable Entry

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Enhanced Inline Gland Size Charts

Braided Armor & Sheath Glands

Conduit Adapter Style Plugs

Type “CA-M” – Male Hardware Type “CA-F” – Female Hardware

Insert Arrangements and Polarization

PIN AC20-500M 500 500MCM

PIN ARIG-777M 777

WIRE SERVICE 01–36

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Insert Arrangements and Polarization

Insert Arrangements and Polarization

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Insert Arrangements and Polarization

Insert Arrangements and Polarization

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Insert Arrangements and Polarization

Insert Arrangements and Polarization

WIRE SERVICE 01–36

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Insert Arrangements and Polarization

Insert Arrangements and Polarization

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Insert Arrangements and Polarization

Insert Arrangements and Polarization

TERMINAL SHELL INSERT DASH CATALOG SIZE VOLTAGE

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5/8 8 Adapter Cover

AH12-SCA (Short) w/Short Coupling Nut

Panel Adapter Male Skirt

w/Short Coupling Nut

w/Gland Nut Inline Skirt

Extended Cable Housing Hardware

Cable Adapter Assembly

AH16-SCA (Short) CODE 1

.406 MAX ENGAGEMENT

C THREAD LEFT-HAND TAPER

12 1.344 1.125 1.094

Extended Cable Housing Hardware

Receptacles, Square Flange

THREAD LEFT-HAND TAPER

THREAD LEFT-HAND TAPER

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Turret Crimper with Case and Crimper Gage

Cat. No. Size Description

Front Nut Type

Receptacle – 7/8 Stud

Receptacle – 5/8 Stud

Receptacle – Bus Bar Mount

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NOTE: COLOR CODING AVAILABLE ON THIS ITEM