SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection / Walkthrough of Lubrication, Shaft Sealing
SAIC-G-2015 25-May-05 MECH.
and Control Oil Systems
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

NOTES:
A. Walkthrough for Final punchlisting shall be conducted using the P&ID.
B. Provide specific identification and locations on items that are not conforming with the listed checkpoints. This shall be
written on the Final Punch List (Re-Instatement) Form for Contractor, (and on FEIL-Saudi Aramco Form 6133 for PID).
C. Y/N Designation: Y - Required for start-up and Safety concern
N - Not required for Start-up
Y/N - designation depends on the specifics of the deficient item.
D. Walkthrough of pumps installation normally coincides with the piping system.

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

A. Documentation:

Mechanical Scope of Works is complete. Any exceptions were identified GI-2.710,

A1 Y
and listed in the System punch list. Para. 4.1.1.2

Saudi Aramco Test and Inspection Plan (SATIP), with the applicable
GI-2.710,
A2 Checklists for field installation as detailed in SATIP-G-115-01 and have Y
Para. 4.1.1.2
been verified to be complete and accepted.

All non-conformance reports and worksheets have been resolved to the GI-2.710,
A3 Y
satisfaction of Inspection Department. Para. 4.1.1.4
All log book entries have been resolved to the satisfaction of Inspection GI-2.710,
A4 Y/N
Department. Para. 4.1.1.4
All equipment fabrication documents, inspection record books,
GI-2.710,
A5 Equipment Instrument Schedules (EIS), and S.I.S, are available for Y
Para. 4.1.1.6
review/Verification, (refer to SAIC-G-2002).
All operation and Maintenance (O & M) manuals have been submitted to
the proponent for review four (4) weeks prior to MC. GI-2.710,
A6 Y/N
Note: Process O&M manuals for facilities must be approved by the Para. 4.1.1.7
Proponent before Mechanical Completion (MC).

B. P&ID Check/Walkthrough (Suction and Discharge Piping):

All piping components are installed in their respective locations as shown

P&ID #
B1 in the P&ID, (i.e.: piping, removable pipe spools, valves, vents, drains, Y
____________
spectacle plates, blinds, flange spacers, etc.).

All in-line equipment & Instruments are installed in their respective

P&ID #
B2 locations as shown in the P&ID. (i.e.: Strainer, straightening vanes, flow Y
____________
meter, orifice fitting, Pressure Indicators, Temperature indicators, etc)

Discharge and Suction piping are stenciled with the following:

SAES-L-350,
B3 a. Flow directional arrows and fluid service N
Sec. 20 a & b
b. Line designation number, size, class and specification
Support and Support spacing of inlet and outlet piping, conforms with the SAES-L-350,
B4 N
Support details in their respective AFC drawings. Para. 13.6
Pre cleaning of the lube and/or seal oil systems have been performed, SAES-G-115,
B5 Y
(Refer to SAIC-G-2016). Para. 5.8

Page 1 of 3
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection / Walkthrough of Lubrication, Shaft Sealing
SAIC-G-2015 25-May-05 MECH-
and Control Oil Systems
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

Mechanical and Chemical Cleaning of the lube and/or seal oil systems SAES-G-115,
B6 Y
have been performed, (Refer to SAIC-G-2017). Para 5.8
GI-2.710
B7 Pipe inlet and outlet spools were pressure tested. Supplement 6 Y
Para 4-a
Identification is stenciled on major components such as, but not limited to:
(Note: Identification shall follow Equipment identification number
designated on the P&ID).
a. Identification number for pumps
SAES-L-350,
B8 b. Strainer N
Sec. 20
c. Flow element/flow meter
d. Control Valves
e. MOV's
f. Relief Valves

Relief valves were calibrated, tagged and form 3099A was completed, per
B9 Y
SATIP-J-600-01.
If pumps were used for flushing, verify that temporary packing were
GI-2.710,
B10 installed if permanent packing or mechanical seal were not suitable for Y
Item 5.7 c
flushing.

A 6 mm weep hole shall be drilled for all dummy supports. The weep hole
SAES-L-350,
B11 shall be located near the base plate for all vertical dummy supports, and N
Para. 13.2.3
near the run pipe at 6 o'clock position for all horizontal dummy supports.

Pipe shall be in full contact with the supports. Shims shall be provided if SAES-L-310,
B12 N
required Para. 14.2.2
P&ID #
B13 Pressure gages installed are of the same range as shown in the P&ID. Y
____________
Pressure gages are installed with block and bleed valves. SAES-J-200,
B14 Y
NOTE: The bleed valve shall be plugged. Para. 6.1 & 6.4
P&ID #
B15 Temperature Gages installed are of the same range as shown in the P&ID. Y
____________
Thermowells are provided with chained plug and plug installed where
SAES-J-400,
B16 temperature indicators are not provided, (Std. Dwg. N
Para. 5.2.5
AB-36019).
Insertion length of thermowells has been verified to conform with the
SAES-J-400,
B17 standard drawing #AB-036019 for threaded ones and PIP, PCFTE0000 for Y
Para. 5.2.8
flanged ones and meets wake Calculations
P&ID #
B18 All vents and drains are provided with bar stock plugs or blinds. N
____________
Flow direction of Control valves and globe valves (where applicable) follow P&ID #
B19 Y
the process flow direction. ____________
P&ID #
B20 Flow direction of check valves follow the process flow direction. Y
____________

C. Auxiliary Piping:

Brackets and supports welded onto mechanical equipment or base plate,

01-SAMMS-017,
C1 have full length weld. Y
Para. 5.1.5
Note: Intermittent welding is prohibited
SAES-L-350,
C2 Pipe clamps are tightened and in full contact with the pipe. Y
Para. 14.2.2
SAES-L-350,
C3 Weld attachments to the pipe are seal welded. Y
Para. 11.4
All Auxiliary piping are provided with vent valves at high points and drain 01-SAMMS-017,
C4 Y
valves at low points. Para. 5.1.9
Pre-
C5 Final cold alignment is to manufacturer's tolerance. commissioning Y
Form #G-005
Atmospheric drain and vent valves shall be provided with a plug or blind SAES-L-108,
C6 N
on the discharge side. Para. 7.7
GI-2.710-6,
C7 Pressure test of field installed piping and components are complete. Y
Item 4a
GI-2.710-6,
C8 All nuts and bolts of flange connections are fully engaged. Y
Item 1 j.
Flange joints for piping Class ANSI 600# and above were verified to be GI-2.710-6,
C9 Y
tightened using the applicable Torque procedure. Item 1 j.

Page 2 of 3
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection / Walkthrough of Lubrication, Shaft Sealing
SAIC-G-2015 25-May-05 MECH-
and Control Oil Systems
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

D. Structural Items:

Access is provided for equipment regularly operated or maintained or

SAES-B-054,
D1 operated in an emergency, such as valve hand wheels, instrumentation, N
Para. 4.2
controls, and their associated manifolds.
SAES-M-001,
D2 Edges of all tightly contacting surfaces of steel structures are seal welded. N
Para. 7.1.3.3
Access gratings are firmly anchored with a minimum of 2 fasteners at each
support with a minimum of 4 fasteners per panel. 12-SAMSS-007,
D3 Y
Note: Non-compliance shall be identified as "YES" item in the Facility Para. 6.1.16
Exception Item List for the MCC.
Lifting equipment were tested and sticker issued by ID Crane Inspection G.I-2.710-6,
D4 Y
Rep. Item 1 i.

E. Painting:

External coating on piping is complete and conforms with the project

coating requirements. Note: Pipes, valves, and related structural SAES-L-350,
E1 Y/N
supports shall be painted a neutral background color such as aluminum, Para. 21.1
gray, or black, as per SAES-B-067, Para.4.1.1.
Coating on structural items is complete and conforms with the project Contruction
E2 N
coating requirements. Specification
Safety yellow-and-black stripes are painted on obstructions that present
bump hazards. (concrete supports at the base of stairways or ladders, SAES-B-067,
E3 Y
passageway pinch points, unguarded edges, tripping hazards). Stripes Para. 4.2.3 a
shall be 100 mm wide.
Lifting equipment and devices shall be painted safety yellow and clearly
SAES-B-067,
E4 marked with the rated capacity of the equipment in Arabic and English in N
Para. 4.4
metric tons.

E5 Insulation is complete per the applicable insulation SATIP/SAIC. IFC drawings Y

REMARKS:

REFERENCE DOCUMENTS:
1. G.I.-2.710 -- Mechanical Completion and Performance Acceptance of Facilities, 13 July, 2004
2. Saudi Aramco Pre-Commissioning Form # G-005
3. SAES-L-108 -- Selection of Valves, 31 July, 2004
4. SAES-M-001 -- Structural Design Criteria for Non-Building Structures, 30 June, 2004
5. SAES-L-350 -- Construction of Plant Piping, 30 September, 2003
6. SAES-J-200 -- Pressure, 31 May, 2003
7. SAES-B-054 -- Access, Egress, and Materials Handling for Plant Facilities, 31 March, 2001
8. SAES-B-067 -- Safety Identifications and Safety Colors, 30 November, 2003
9. SAES-J-400 -- Temperature, (31 May, 2004)
11. 01-SAMSS-017 -- Auxiliary Piping For Mechanical Equipment30 November, 1998
12. 12-SAMSS-007 -- Fabrication of Structuraland Miscellaneous Steel, 28 April, 2004

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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