JOB SAFETY ANALYSIS RECORD

Plant/Equipment # Department: Division/unit Date 01/16/2019

AY-1 48 INCH PIPELINE AT KP - 69.4 EWPD Area IV Operation /Yanbu PL JSA # 17/2019
Operation
Description of activity
INSTALLATION AND WELDING OF SLEEVE
Prepared by: Safety/LP reviewer: Approved by:
Name MAHIN ABOOBAKKAR
Position HSE OFFICER ( SAAD AL ESSA) MOHAMMED
Name Name NEDHAL M BAKHSHWAIN
HAZIMI

Name ADEL AL-AHMADI

Position Safety Advisor Position Operation foreman
Position Operation Supervisor

REFERENCES (GI, SIM)

SAFETY EQUIPMENT AND PPE REQUIRED:

• PPE including safety helmet, safety goggles, gloves, and safety shoes shall be worn at all times.
• One First Aid Kit shall available at each work location.
• One MX-4
• One Fire Extinguisher, portable min 25 kg (Dry Powder for fire types A, B & C) shall be available at each work location.
• Two Fire Extinguisher, portable min 4.5 kg (Dry Powder for fire types A, B & C) shall be installed in each vehicle.
• Sufficient access of drinking water shall at all times be carried in vehicles and be available at each work location.
• Appropriate safety signs alerting for “Men at Work” shall be posted at each work location.
Job Step Sequence Potential Hazards Recommended Procedure to Control Hazards
1. Site Preparation & • Poor planning • Contractor and subcontractor shall conduct joint
Inspection site inspection to identify the hazards.
• Overall cable layout shall be prepared.
• Supervisor to coordinate to all proponent /
involved parties and obtain proper approval.
• Supervisor shall ensure emergency response plan
is established such as availability of first-aid kit,
designated assembly point and others.
• Key site personnel shall review all applicable SA
safety standards.
2. Mobilization of • Non-competent working • Only trained and experienced workers shall handle
Personnel and personnel the tasks.
Mobilization of • Utmost supervision of the competent supervisor
Equipment shall be observed during the activity.
• Non-essential personnel shall not be allowed to
perform the tasks.
• Workers must wear the required PPE such as FRC
clothing.
• Presence of different type • shall conduct joint site inspection to identify the
of hazards in the hazards and establish controls, ensure the safe
workplace such as slip & execution of the job.
trip, unorganized worksite • Ensure workplace is free from any obstruction and
 and unfamiliarity of other debris.
hazards generated by other • Ensure good housekeeping is maintained in the
parties / team working on work area.
same workplace. • Barricades and appropriate warning signs shall be
installed in the work area.
• Location of assembly point shall be established.
• Housekeeping shall be conducted prior to start the
work.
• Proper communication with other parties through
toolbox and pre-task meeting.
• Designated safety officer onsite to assess and
ensure hazards are identified and controlled.
• All workers shall wear prescribed PPE.

• Poor condition of heavy
equipment
3. Entry to confined • Lack of Oxygen /
space Flammable or toxic
atmosphere
• Equipment shall have posted sticker a valid repair
and maintenance duly signed by a competent
mechanic.
• Operator shall have valid SAG license and valid
Saudi Aramco certification ID.
• Gas testing should be conducted before entering
into confined space.
• No entry is allowed if oxygen level not in
between 20 % and 23.5 %
• If oxygen level is less than 20% breathing
apparatus must be used and Division head must
sign the permit.
• If LEL level is 10% or above no entry is allowed.
• Any reading above 0% no hot work is permitted.

• Slipping and Tripping • Personnel should inspect areas where debris or

potential slick surfaces are present to prevent tripping
and slipping accidents.
• Appropriate footwear is needed to provide
adequate traction
• Safety shoes are required for all personnel
entering confined spaces to provide both
adequate foot wear with traction and to protect
the feet
• Provide proper access to the confined space

4. Beveling of sleeve • Eye injury from dust • Wear safety glasses or a face shield
 ( Grinder & beveling and debris discharged
machine ) during grinding being
grounded
• Hand/finger abrasion • Keep hand/fingers at a safe distance from
due to contact with grinder disc during hand grinder operation.
grinder disc Wear recommended gloves
• Personal injury from • Ensure that the disc is securely mounted in the
improper installation of chuck and the base is tight
grinder disc
• Hearing loss • Wear hearing protection

 Personal injury • Disconnect power supply before changing or

while changing grinder
bit
5. Lifting of sleeve by • Lack of proper
crane. maintenance
• Over-loading
adjusting grinder disc
• Verify the crane has had its required inspections.
Not just its annual inspection but also check its
operating functions daily to ensure all
components are working properly.
• Review all factors for each lift – load weight
capacities, effect of wind, integrity of equipment
etc.
• Once the plan is agreed to, don’t deviate from it
without informing every one of the change.
• Provide rigger III and critical lifting plan

• Inattention • Identify and evaluate site and job specific hazards

(are power lines nearby, is ground soft, uneven),
eliminate and control hazards before and during
the work.
• Communicate the completed plan at “Tool Box”
meetings. Communicate the hazards and controls;
safe work practice and procedures if any, roles and
responsibilities of ground crew if any.
• The most carefully rigged crane is only as stable
as the surface it is on.

• Lack of, or poor,
site/ground assessment
• . The crane’s load chart and manufacturer’s
• Specifications may help determine whether it is a
safe lift.
• Establish a ‘control zone’ for those authorized to
work in the immediate area – the ‘swing radius .
The swing radius is the travel path for the boom
and counterweight and it should be checked
regularly to ensure no objects have encroached in
the area.
• : There has to be clear communication between the
operator and signalers or other workers. Whatever
communication system – radio, hand signals, etc.,
make sure everyone understands and follows it

6. Fit up of sleeve. • Failure of lever • Proper selection of lever block (capacity) to

block hold sleeve over the pipe.
• Proper maintenance of lever block
• Failure of sling belt
• Ensure lifting belt no crack or damage
certified rigger must check the lifting prior at
work.

• Follow safe lifting procedure during

• Back injury manual lifting.

7. Welding of sleeve • Burn through / fire • Provide certified fire watch

( tack weld , • Provide 25 kg fire extinguishers (DCP)
horizontal and
circumference
welding )
• Ensure flash curtains/barriers are used to
• Eye injury from protect bystanders/observers
welding flash and/or • Wear welding helmet with proper grade of
spatter filter plate.
 • Wear recommended protective clothing.
• Burns from welding • Ensure any exposed skin is covered during
spatter, UV/infrared the welding process.
radiation and/or
• Do not wear metal jewelry and clothing with
electrical contact
cuffs and/or pockets.
• Stay a safe distance away from arc

• Fire due to • Remove any combustible material from the

combustible immediate welding site.
material in welding • Keep a fire extinguisher readily available
area

• Electrical • Ensure welding machine is properly

shock/burn from grounded.
contact with • Welder should be insulated from live
electrode rod holder
electrical parts and dry.
or cable
• Do not weld when wet.
• Inspect and replace cables, plugs and leads
that show any signs of defect.
• When electrode rod gets too short, stop
welding and restart with a new electrode rod.
Wear recommended gloves.

Observation/Revision: Date Observed: Observed by:

Changes, if any: Changes, if any: Changes, if any:

Changes to Operating or Maintenance Procedure Required? Yes No

By: _

Approved by: Date:_