MIX DESIGN REPORT FOR M-30 GRADE

OF CONCRETE

CLIENT
M/s Aegis Logistics Ltd

AGENCY
M/s Patel Construction Co.

NAME OF WORK
Construction Work at Kandla

REPORT. NO
UES / RPT / MD / 19-20 /190426-114/05; DATED : 25-06-2019
 CALCULATION SHEET
(BASED ON - I.S. : 10262-2009, I.S. : 456-2016 & SP-23)

A. Design Stipulation:
1 Cement: Sanghi OPC 53 Grade Cement
2 Coarse Aggregate Source: Local
3 Fine Aggregate Source: Local
4 Characteristic Strength required in the field at 28 days, N/mm2 30
5 Maximum Size of aggregate, mm 20
7 Degree of Workability 0.85
8 Desired Slump, mm 180 (150-180)
9 Minimum Cement Content, kg/m3 320
10 Type of Admixture Kem suplast spc 40
11 Degree of Quality control Good
12 Exposure Moderate

B. Test Data of Materials:

REQUIREMENT AS PER
Sr. No. Tests Parameter
IS: 269–2015
1 Consistency 28.50%
Setting Time
Initial Setting Time, min 105 Shall be more than 30 minutes
2
Final Setting Time, min 245 Shall be less than 600 minutes
3 Le'chatlier Soundness 1.16 Shall be less than 10 mm
Specific Surface By
4 283 Shall be More Than 225 m2/kg
Blain's A.P
Compressive strength of mortar cubes (70.6mm size), in N/mm2
72 ± 1 h, Min 30.23 Shall not be < 27 MPa
5
168 ± 2 h, Min 40.96 Shall not be < 37 MPa
672 ± 4 h, Min 56.44 Shall not be < 53 MPa
C SPECIFIC GRAVITY D BULK DENSITY
i Cement 3.150 i Cement Kg/m3 1440
iii Coarse Aggregate, 20 mm 2.897 iii 20 mm Kg/m3 1713
3
iv Coarse Aggregate, 10 mm 2.890 iv 10 mm Kg/m 1718
v Fine Aggregate 2.635 v Sand Kg/m3 1732
vi Super Plasticiser 1.03

E Water Absorption F Free Surface Moisture

i Coarse Aggregate, % 0.59 i Coarse Aggregate, % 0
ii Fine Aggregate, % 1.26 ii Fine Aggregate, % 0.0

G. Other Tests
Sr. Coarse Aggregate Requirements as per
Tests
No. 20mm 10mm IS: 383:2016
1 Water Absorption, % 0.58 0.60 Shall be < 2%
2 Impact Value % 14.66 11.79 Max 45%
3 Flakiness Index, % 14.64 18.28 Combined Shall be
4 Elongation Index, % 17.83 20.21 < 40%
. Page 1

Job No.190426-114/05
 SIEVE ANALYSIS OF SAND :
Material Taken 2000
Sieve Retained % Cum. % %, I.S. Requirement for
Size gms Retained Retained Passing Zone II
10mm 0 0 0.00 100.00 100
4.75mm 31 1.6 1.55 98.45 90-100 Fineness Modulus : 2.34
2.36mm 40 2.0 3.55 96.45 75-100
1.18mm 243 12.2 15.70 84.30 55-90 ZONE : II
600m 508 25.4 41.10 58.90 35-59
300m 715 35.8 76.85 23.15 8-30 Silt Content : 1.60
150m 369 18.5 95.30 4.70 0-10
75m 62 3.1 98.40 1.60
1968
SIEVE ANALYSIS
20mm 10 mm 40 mm
Material Taken gms 5000 5000 10000
Proportion 0.50 0.50 0.00
Sieve Retained %, Retained %, Retained %, Sieve Requirement
Size Material Passing Material Passing Material Passing size Graded for 20mm
Aggregate Graded
mm gms gms gms mm Aggregate
63 0 100.00 0 100.00 0 100.00 63 100 -
40 0 100.00 0 100.00 0 100.00 40 100.00 100
20 666 86.68 0 100.00 0 100.00 20 93.34 90-100
10 3914 8.40 1212 75.76 0 100.00 10 42.08 25-55
4.75 420 0.00 3394 7.88 0 100.00 4.75 3.94 0-10
2.36 0 0.00 380 0.28 0 100.00 2.36 0.14 -
600m 0 0.00 14 0.00 0 100.00 600m 0.00 -
150m 0 0.00 0 0.00 0 100.00 150m 0.00 -
5000 5000 0
All-in-Aggregate
Sieve Requirement
Sand 20 mm 10 mm 40 mm Mix
Size For 20mm
41.0% 29.5% 29.5% 0.0% 100.0%
80mm 41.0% 29.5% 29.5% 0.0% 100.0% -
40mm 41.0% 29.5% 29.5% 0.0% 100.0% 100
20mm 41.0% 25.6% 29.5% 0.0% 96.1% 95-100
4.75mm 40.4% 0.0% 2.3% 0.0% 42.7% 30-50
600m 24.2% 0.0% 0.0% 0.0% 24.2% 10-35
150m 1.9% 0.0% 0.0% 0.0% 1.9% 0-6
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Job No.190426-114/05
 A (Trial MIX - 1) Target Strength of Concrete
1 Tolerance Factor (Taking 1 in 20 acceptance of results) 1.65
2 Assumed Standard Deviation
Accor. To I.S. 10262 (Table no.1) 5.0
2
Target mean Strength after 28 days 38.25 N/mm
B Selection of Water Cement Ratio 0.43
C Selection of Water & Coarse Aggregate content
3
i) Water content Lit/m 159.55
ii) Coarse Aggregate % of total aggregate by absolute volume 0.63

Sr. Water Content % Coarse Aggregate %

Change in Condition
No. Adj. Req. Changes Adj req. Changes
1 Each 0.05 inc./ dec. in water cement ratio -/+ 1% 0.01
2 Increase in required Slump by 25mm +3% 7.8

D Water Content, Kg/m3 172

3
E Required Cement Content, Kg/m 400 8.00 Bags
3
F Required Water Content, Kg/m 172
G % of Chemical Admixture Req. 1.30
H Coarse Aggregate % of total aggregate by absolute volume 0.567
i 40mm Down 0.00 0.000
ii 20mm Down 0.50 0.284
iii 10mm Down 0.50 0.284
I Fine Aggregate % of total aggregate by absolute volume 0.433
Aggregate
Proportion Water Cement Admixture All-in agg.
Sand 40 mm 20 mm 10 mm
Volume of 0.172 0.127 0.0000 0.701 -- -- -- --
Weight of 172 400.0 5.20 -- 800 0 576 574
By Weight 0.43 1 -- -- 2.00 0.00 1.44 1.44
By Volume 0.43 1 -- -- 1.66 0.00 1.21 1.20
For 1bag of Cement, the Quantities of Materials are :
By weight 21.5 50 0.7 -- 99.98 0.00 71.97 71.79
By Volume, m3 0.0215 0.0347 0.0 0.058 0.00 0.042 0.042

J Extra quantity of water to be added for absorption of coarse agg. by mass 0.85
K Extra quantity of water to be added for absorption of Fine agg. by mass 1.26
L Quantity of water to be deducted for free moisture present in sand by mass 0.00
M Actual quantity of proportions required are :
23.61 50.00 0.65 -- 99.98 0.00 71.54 71.37
By weight 0.472 1.00 0.013 -- 2.00 0.00 1.43 1.43
By Volume 0.472 1.00 0.01 -- 1.66 0.00 1.20 1.20

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Job No.190426-114/05
 DESIGN PROPORTION
Design of Mix is based on the properties of individual materials. Different trials with the adjustment in the
W/C ratio and sand percentage are worked out and the result of the same is presented below.

S. N. Parameters TM 1
Cement Kg/m3 400.0
1
Consumption bags 8.00
2 W.C. Ratio 0.43
3 Slump observed, mm 155
4 Water Content, Lit/cum 172.0
5 Addmixture Content, Lit/cum 5.20

COARSE AGGREGATE
TRIAL PROPORTION
CEMENT SAND 20mm
MIX BY 10mm 40mm
DN
DN DN
WEIGHT 1 2.00 1.44 1.44 0.00
1
VOLUME 1 1.66 1.20 1.21 0.00

COMPRESSIVE STRENGTH OF 150 mm SIZE OF CUBE

TRIAL Weight in Density, Observed Compressive Strength

D.O.C. D.O.T. 2
MIX kg gm/cc Load, kN at 7days, N/mm

8.638 2.559 781.9 34.75

1 28/05/2019 04/06/2019 8.484 2.514 774.0 34.40
8.614 2.552 768.1 34.14
Average 34.43

TRIAL Weight in Density, Observed Compressive Strength

D.O.C. D.O.T.
MIX kg gm/cc Load, kN at 28days, N/mm2

8.609 2.551 952.0 42.31

1 28/05/2019 25/06/2019 8.575 2.541 876.3 38.95
8.589 2.545 887.8 39.46
Average 40.24

Recommendations :The Tested Sample Achieving Target mean strength 38.25 N/mm2 after 28 days
Note:
1 Design of Mix has been carried out with the materials supplied by the client.
Cement consumption in field may vary as derived in design mix because of various factors like bulking of sand,
2
compaction factor, change in gradation of aggregates etc.
Design is based on the surface dry saturated fine aggregates and hence, adjustments for water absorption and free
3
surface moisture (i.e. for bulking of sand) shall be applied at site.
The Gradation requirement of single size aggregate and all in aggregate shall be checked on site to match the
4
design criteria.
This report shall not be reproduced in full or in part unless written permission for the publication has been obtained
5
from the Unique Engineering Services.

For Unique Engineering Services

Authorized Signatory
Page 4

Job No.190426-114/05