B-62163e 04 Io Unit-Model B

FANUC I/O Unit-MODEL B
CONNECTION MANUAL
B-62163E/04
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and
Foreign Trade Law”. The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
B-62163E/04 SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
Described below are the safety precautions regarding the FANUC I/O Unit-MODEL B. The safety
precautions must be observed in order to use the FANUC I/O Unit-MODEL B safely.
Because installing, and performing exchange and daily maintenance operations on, the FANUC I/O
Unit-MODEL B may incur diverse dangers, you cannot be involved in such work unless you have been
sufficiently trained for safety.
Some of the safety precautions may not apply to your FANUC I/O Unit-MODEL B because it has no
corresponding function. If this is the case, skip reading those precautions.
As for safety precautions regarding machine tools, refer to the respective machine manuals provided by
the machine tool builders.
Before starting to operate machines for check purposes, be sure to read the manuals provided by the
machine tool builders and FANUC and sufficiently understand their descriptions.
Contents
DEFINITION OF WARNING, CAUTION, AND NOTE.........................................................................s-1

WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND EXCHANGING..........s-2
WARNINGS AND CAUTIONS REGARDING DESIGNING.................................................................s-4
WARNINGS REGARDING DAILY MAINTENANCE ..........................................................................s-6
DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine.
Precautions are classified into Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly
before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a
damage of both the user being injured and the equipment being damaged if the
approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the
NOTE
The Note is used to indicate supplementary information other than Warning and
Caution.
* Read this manual carefully, and store it in a safe place.

* This manual is subject to change for product improvement, alteration of the product specifications,
and improvement in the user-friendliness of the manual. See “Revision Record” at the end of the
manual.
s-1
SAFETY PRECAUTIONS B-62163E/04
WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING,

AND EXCHANGING
WARNING
1 Before starting mounting, wiring, and exchanging, be sure to shut off externally
supplied power. Otherwise, electrical shocks, breakdown, and blowout may
occur. If the FANUC I/O Unit-MODEL B is turned off but other units are not, for
example, it is likely that power may be supplied to units connected to the FANUC
I/O Unit-MODEL B, resulting in the units being damaged and workers getting
electrical shocks when the units are exchanged.
2 Be sure to ground your FANUC I/O Unit-MODEL B in accordance with your
national grounding standards (protective grounding class C or stricter).
Otherwise, electrical shocks, malfunction, and breakdown may occur.
3 In unit exchange, a new unit should have the same specifications and parameter
settings as in the unit to be removed. (For details, reference the section or item
of the respective units.) Operating the newly installed unit without observing this
caution will cause the machine to behave unexpectedly, possibly leading to a
damaged workpiece or machine or injury.
4 Wiring work for the FANUC I/O Unit-MODEL B must be done only after it has
been installed. Otherwise, electrical shocks can occur.
5 Be careful not to damage cables. Otherwise, electrical shocks can occur.
6 When working, wear suitable clothes with safety taken into account. Otherwise,
injury and electrical shocks can occur.
7 Do not touch the electronic circuitry in any module directly with the hand. Static
electricity can damage the module and cause burn injury.
8 Do not work with your hands wet. Otherwise, electrical shocks and damage to
electrical circuits can occur.
9 Be sure to attach a terminal cover to each terminal board. Otherwise, electrical
shocks and malfunction can occur.
10 Only those who have pragmatic information regarding handling of control units
are allowed to install, wire, use, and maintain the FANUC I/O Unit-MODEL B.
Incorrect handling of this equipment can lead to electrical shocks, fire,
breakdown, and malfunction. Do not install, wire, use, or maintain the FANUC
I/O Unit-MODEL B unless you have sufficient knowledge of how to handle
control units and of electricity.
s-2
CAUTION
Failing to observe any caution stated below can lead to fire, breakdown, blowout,
and malfunction.
1 Always use PC boards and modules developed for use on the FANUC I/O
Unit-MODEL B.
2 Do not use any unit or component if it was found to be damaged or deformed
when it was unpacked. Otherwise, fire, malfunction, and failure can occur.
3 Do not attach the FANUC I/O Unit-MODEL B to any flammable object or
install it near any flammable object.
4 Do not allow any foreign matter (such as a screw, metal chip, or coolant) to
get in the FANUC I/O Unit-MODEL B.
5 Handle the FANUC I/O Unit-MODEL B gently because it is a precision
device. Be careful not to drop it or give a high impact to it.
6 When installing the FANUC I/O Unit-MODEL B, pay attention to its mass and
the tension of cables to be attached to it.
7 Always use wires whose length, diameter, heat resistance, and flex
resistance match their use.
8 When making a cable assembly, crimp, press-mount, or solder the wires,
using the tool specified by the cable manufacturer. An improper cable
connection can lead to a broken wire, short circuit, fire, and malfunction. Do
not connect any untreated wire (such as only twisted) strands directly to a
terminal board.
9 When fastening the FANUC I/O Unit-MODEL B and its wires, tighten their
screws with the specified torque. Otherwise, the FANUC I/O Unit-MODEL B
may fall, break down, or malfunction or wires may be short-circuited. Do not
forget to attach screws.
10 Before wiring modules, check their voltage rating and pin arrangement and
be sure to meet the requirements. If a module is connected to a power supply
having a different voltage rating or is wired incorrectly, fire or failure can
occur.
11 When detaching a cable from the FANUC I/O Unit-MODEL B, hold the
connector rather than the cable. When attaching a cable, be sure to fit its
connector to the connector pins securely. For connectors having a lock
mechanism, be sure to lock them securely. An improper connection can lead
to a broken wire, short circuit, fire, and malfunction.
12 Lay signal wires away from power wires as stated in this manual.
13 As for the shielding wires of the cables specified herein, securely ground
them, using, for example, cable clamps.
14 Use single-point grounding for multiple units so that no noise current will flow
through the ground line among them. However, both ends grounding or both
ends opening may be more effective for some environments in which the
units are used. Select the grounding type whichever is applicable to
surrounding noise.
15 In taking an anti-noise measure regarding wiring work, an empirical approach
is needed to a large degree. It is necessary to take action using a well
managed organization according to manuals and other written information.
s-3
WARNINGS AND CAUTIONS REGARDING DESIGNING

WARNING
1 When designing, be sure to observe all rules stated in this document and any
related manuals. Otherwise, it is likely that failure and malfunction may occur.
2 When using any FANUC product in a manner in which their use may incur
significant hazard to human life and assets, previously make sure that the
system containing the FANUC product has been designed in such a way that it
can warn of any danger and its redundant design assures of a satisfactory safety
and that the FANUC product is installed and powered properly for its intended
use in the system.
3 Failures in the I/O units of the FANUC I/O Unit-MODEL B as well as input power
abnormality and communication failures can hamper the normal operation of
these I/O units. Design each I/O unit in such a way that the machine can operate
safely, for example, by providing an external safety circuit to the I/O units so that
no accident will occur even if the I/O units fail to operate normally.
Using the Dual Check Safety function makes it possible to detect a single fault in
a portion related to safety. For details of the Dual Check Safety function, refer to
the document on the Dual Check Safety function of your CNC unit.
4 The DO function of each I/O unit has been designed in such a way that, if a
system alarm is issued in the CNC unit that controls the FANUC I/O
Unit-MODEL B or the power of the CNC unit or the FANUC I/O Unit-MODEL B is
turned off, the DO function of all the I/O units is turned off. However, it is not
guaranteed that the DO function is surely turned off. So, it is requested that, if a
signal regarding safety is involved, a safety circuit external to each I/O unit must
be configured.
5 If the load current of an output unit exceeds its rating for a long time for any
reason, it is likely that smoke and fire may occur. So, it is recommended to
provide an external safety circuit including a fuse etc.
6 Do not use the power supply for driving relays to perform interlock with external
loads.
s-4
WARNING
7 Coolants containing sulfur or chlorine at a high activation level, an oil-free
coolant called synthetic, and water-soluble coolants at a high alkali level, in
particular, can largely affect the FANUC I/O Unit-MODEL B. Please note that the
following trouble is likely to occur.
• Coolants containing sulfur or chlorine at a high activation level
Some coolants containing sulfur or chlorine are at an extremely high activity
level. If such a coolant adheres to the FANUC I/O Unit-MODEL B, it reacts
chemically with a material, such as resin of the equipment, possibly leading to
corrosion or deterioration. If it gets in the FANUC I/O Unit-MODEL B, it
corrodes metals, such as copper and silver, used as component materials,
possibly leading to a defective component.
• Synthetic-type coolants having a high permeability
Some synthetic-type coolants whose lubricating component is, for example,
PAG (polyalkylene glycol) have an extremely high permeability. If such a
coolant is used even in equipment having a high closeness, it can readily flow
into the equipment through, for example, gaskets. It is likely that, if the
coolant gets in the FANUC I/O Unit-MODEL B, it may deteriorate its
insulation and damage its components.
• Water-soluble coolants at a high alkali level
Some coolants whose pH is increased using alkanolamine are so strongly
alkali that its standard dilution will lead to pH10 or higher. If such a coolant
spatters over the surface of the FANUC I/O Unit-MODEL B, it reacts
chemically with a material, such as resin, possibly leading to corrosion or
deterioration.
CAUTION
1 Install the FANUC I/O Unit-MODEL B in such a place that neither cutting chip
nor coolant will spatter to them. Otherwise, damage or malfunction may occur.
2 When using the FANUC I/O Unit-MODEL B, observe its rated voltage and
current described in this manual. Otherwise, fire, malfunction, and failure can
occur.
3 Keep in mind that, if the FANUC I/O Unit-MODEL B is used outside its
specification described in this manual or altered by the user, its functions and
performance will not be guaranteed.
s-5
WARNINGS REGARDING DAILY MAINTENANCE

WARNING
1 Before replacing a blown fuse, it is necessary to remove the cause of the blown
fuse. So, do not replace fuses unless you have been well informed of
maintenance work and safety.
2 Modules of the FANUC I/O Unit-MODEL B contain parts that will become hot.
They can remain very hot for a while after power has been removed from the
FANUC I/O Unit-MODEL B, making you get burned if you touch them. Before
starting to work on them, wait and make sure they are cool.
3 To maintain a normal condition of the system and protect it from trouble, perform
daily and periodical checks on it and do the sweeping. If you notice an apparent
hardware fault, such as abnormal noise, abnormal odor, smoke, ignition, or
abnormal heat, in the hardware while power is being supplied to it, shut it off at
once and contact a FANUC branch office nearby or your FANUC service
representative. These faults can cause fire, breakdown, blowout, and
malfunction.
s-6
B-62163E/04 PREFACE
PREFACE
Applicable models
This manual describe the following products.
The abbreviations listed below may be used in the body text of this manual.
Name of products Abbreviation

FANUC I/O Unit-MODEL B I/O Unit-B
Applicable CNCs
FANUC Power Mate Power Mate
FANUC Series 0 (MODEL C) Series 0-C
FANUC Series 15 Series 15
FANUC SYSTEM F-MODEL D Mate F-D Mate
FANUC Power Mate i Power Mate i
FANUC Series 0i Series 0i
i series CNC
FANUC Power Motion i Power Motion i
Other related models

FANUC I/O Unit-MODEL A I/O Unit-A
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B-62163E/04 TABLE OF CONTENTS
TABLE OF CONTENTS
SAFETY PRECAUTIONS............................................................................s-1
DEFINITION OF WARNING, CAUTION, AND NOTE ............................................. s-1
WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND
EXCHANGING ........................................................................................................ s-2
WARNINGS AND CAUTIONS REGARDING DESIGNING ..................................... s-4
WARNINGS REGARDING DAILY MAINTENANCE................................................ s-6
PREFACE ....................................................................................................p-1
1 SYSTEM CONFIGURATION................................................................... 1
1.1 OUTLINE AND CONFIGURATION................................................................ 1
1.2 FANUC I/O Link i AND FANUC I/O Link........................................................ 2
1.3 HAVING THE I/O Unit-B SUPPORT I/O Link i .............................................. 2
2 SPECIFICATIONS................................................................................... 3
2.1 UNIT TYPES.................................................................................................. 3
2.2 COMMON SPECIFICATIONS ....................................................................... 4
2.3 POWER SUPPLY CAPACITY AND MASS OF EACH UNIT ......................... 5
2.4 COMMUNICATIONS CABLE SPECIFICATION ............................................ 6
2.5 CONNECTION TO THE I/O Link AND THE I/O Link i ................................... 7
2.5.1 Connection to the I/O Link.......................................................................................7
2.5.1.1 Number of points occupied by the interface unit................................................. 7
2.5.1.2 Power ON-OFF information................................................................................ 8
2.5.2 Connection to the I/O Link i.....................................................................................8
2.5.2.1 Number of points occupied by the interface unit................................................. 8
2.5.2.2 Status information................................................................................................ 8
3 INSTALLATION .................................................................................... 10
3.1 ENVIRONMENT FOR INSTALLATION ....................................................... 10
3.2 INSTALLATION AND DIMENSIONS ........................................................... 11
3.2.1 If Fixing with Screws .............................................................................................11
3.2.1.1 Interface unit installation dimensions ................................................................ 11
3.2.1.2 Basic unit installation dimensions ..................................................................... 12
3.2.1.3 Basic unit + extension unit installation dimensions........................................... 13
3.2.1.4 Basic unit (oblong type) installation dimensions............................................... 14
3.2.2 Installing the Unit on the DIN Rail ........................................................................15
3.2.2.1 Installing the interface unit or basic unit ........................................................... 15
3.2.2.2 Basic unit + extension unit installation dimensions........................................... 16
3.3 HEAT VALUE OF EACH UNIT AND TERMINAL BOX ................................ 17
3.3.1 Heat Value of Each Unit.........................................................................................17
3.3.2 Terminal Box..........................................................................................................17
3.4 NOISE SUPPRESSOR................................................................................ 18
3.5 SAFETY FOR USING AC ............................................................................ 19
3.5.1 Installation Category (Overvoltage Category) .......................................................19
3.5.2 Pollution Degree.....................................................................................................19
3.5.3 AC Output Unit ......................................................................................................19
4 CONNECTION....................................................................................... 21
4.1 CONNECTION DIAGRAM ........................................................................... 21
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TABLE OF CONTENTS B-62163E/04
4.2 GROUND CONNECTION............................................................................ 22

4.2.1 Mounting the I/O Unit-B Directly to the Power Magnetics Cabinet......................22
4.2.2 Mounting the I/O Unit-B on the DIN Rail .............................................................22
4.2.3 Grounding the Basic Unit (Oblong Type) ..............................................................23
4.3 CONNECTING THE INTERFACE UNIT ...................................................... 24
4.4 CONNECTING THE BASIC UNIT ............................................................... 25
4.4.1 Connecting the DI/DO Cable .................................................................................29
4.4.2 Connecting the Communications Cable .................................................................29
4.4.3 Connecting the Power Cable ..................................................................................30
4.4.3.1 DC input and output unit, DC output unit, DC input unit ................................. 30
4.4.3.2 AC output unit ................................................................................................... 31
4.4.3.3 Basic unit (oblong type)..................................................................................... 31
4.5 CONNECTING THE EXTENSION UNIT ..................................................... 33
4.5.1 Connecting the DI/DO Cable .................................................................................34
4.5.2 Connecting the Power Cable ..................................................................................35
4.5.2.1 DC input and output unit, DC output unit, DC input unit ................................. 35
4.5.2.2 AC input unit ..................................................................................................... 36
5 SETTING AND INDICATIONS .............................................................. 37

5.1 INTERFACE UNIT ....................................................................................... 37
5.1.1 Setting the DIP Switch ...........................................................................................38
5.1.1.1 EDSP (selecting the error display method)........................................................ 38
5.1.1.2 Q and H (setting the communication speed)...................................................... 38
5.1.1.3 URDY (setting the power on/off information of each unit) .............................. 38
5.1.1.4 R (installing a terminating resistor) ................................................................... 39
5.1.2 LED Indications .....................................................................................................40
5.1.2.1 Status indication of the I/O Link i ..................................................................... 40
5.1.2.2 Status indications of the distributed Link .......................................................... 41
5.2 BASIC UNIT................................................................................................. 43
5.2.1 Setting the DIP Switch ...........................................................................................45
5.2.1.1 No. (setting the unit number)............................................................................. 45
5.2.1.2 Q, H (setting the communication speed)............................................................ 46
5.2.1.3 R (installing a terminating resistor) ................................................................... 46
5.2.2 LED Indications .....................................................................................................47
5.2.2.1 LED indications of the DC input and output unit, DC output unit, DC input
unit, and AC output unit .................................................................................... 47
5.2.2.2 LED indications of the basic unit (oblong type)................................................ 48
6 SPECIFICATIONS OF EACH UNIT ...................................................... 49

6.1 LIST OF UNITS ........................................................................................... 49
6.2 RELATIONSHIP BETWEEN INPUT/OUTPUT SIGNALS AND
ADDRESSES IN UNITS .............................................................................. 51
6.3 SPECIFICATIONS OF THE BASIC AND EXTENSION UNITS ................... 52
6.3.1 Basic Unit BMD88A1 (DC 8 Input Points and DC 8 Output Points) ....................53
6.3.2 Basic Unit BMD88B1 (DC 8 Input Points and DC 8 Output Points) ....................54
6.3.3 Basic Unit BID16A1 (DC 16 Input Points)............................................................55
6.3.4 Basic Unit BID16B1 (DC 16 Input Points)............................................................56
6.3.5 Basic Unit BOD16A1 (DC 16 Output Points) .......................................................57
6.3.6 Basic Unit BOA12A1 (AC 12 Output Points) .......................................................58
6.3.7 Basic Unit (Oblong Type) BZR88G1 (DC 8 Input Points and Relay 8 Output
Points).....................................................................................................................59
6.3.8 Basic Unit (Oblong Type) BXD16D1 (DC 16 Input Points) .................................60
6.3.9 Basic Unit (Oblong Type) BYR16G1 (Relay 16 Output Points) ...........................61
6.3.10 Extension Unit BMD88P1 (DC 8 Input Points and DC 8 Output Points)..............62
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B-62163E/04 TABLE OF CONTENTS
6.3.11 Extension Unit BMD88Q1 (DC 8 Input Points and DC 8 Output Points) .............63
6.3.12 Extension Unit BID16P1 (DC 16 Input Points) .....................................................64
6.3.13 Extension Unit BID16Q1 (DC 16 Input Points).....................................................65
6.3.14 Extension Unit BOD16P1 (DC 16 Output Points) .................................................66
6.3.15 Extension Units BIA16P1 (AC 16 Output Points) .................................................67
6.4 CAUTIONS .................................................................................................. 68
6.4.1 Load Reduction Curve............................................................................................68
6.4.2 Output Circuit Fuse Disconnection Detection........................................................69
6.4.3 Warnings Regarding Digital Output Units .............................................................69
6.4.4 Protection Functions of Digital Output Units.........................................................69
6.4.5 Cautions Regarding Each Input/Output Unit .........................................................71
7 ADDRESS ASSIGNMENT .................................................................... 73

7.1 ASSIGNING ADDRESS WITH I/O Link CONNECTIONS............................ 74
7.2 ASSIGNING ADDRESS WITH I/O Link i CONNECTIONS.......................... 74
8 MAINTENANCE SPECIFICATIONS ..................................................... 75
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B-62163E/04 1.SYSTEM CONFIGURATION
1 SYSTEM CONFIGURATION
1.1 OUTLINE AND CONFIGURATION
The I/O Unit-MODEL B (referred to as the I/O Unit-B in the remainder of this document) is an I/O unit
connected to the CNC unit with the I/O Link or the I/O Link i to transfer I/O signals (bit data).
The I/O Unit-B consists of an interface unit and DI/DO units.
The interface unit is a communication control unit, and is installed in the power magnetics cabinet.
A DI/DO unit is a basic unit or a basic unit + extension unit, and is installed in a terminal box of the main
unit of the machine.
As shown in the figure below, a distributed link is configured as a low-order link of the I/O Link to
connect DI/DO units.
Because the power magnetics cabinet and the main unit of the machine are connected together with a
communications cable (twisted pair cable), it is possible to reduce the cable between the power magnetics
cabinet and the main unit of the machine, as well as wiring costs.
Power magnetics cabinet Terminal boxes

Distributed Link
(twisted pair
Slave cable)
Master
DI/DO unit *1
Up to 30 units
Slave
DI/DO unit *1
I/O Link
or
I/O Link i Interface unit
DI/DO unit *1
*1 Basic unit
or
Basic unit + extension unit
The units in the dotted boxes constitute the I/O Unit-B
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1.SYSTEM CONFIGURATION B-62163E/04
1.2 FANUC I/O Link i AND FANUC I/O Link

I/O Link i and I/O Link are a serial interface with a purpose to transfer I/O signals (bit data) between
CNC, cell controller, the I/O Unit-MODEL B, the Power Mate and so on at high-speed. Master and slave
stations are involved in I/O Link i and I/O Link control. The master is the control unit, and a slave is I/O
Unit-B.
With the I/O Link i, the communication transfer rate is increased, compared to the I/O Link. More signals
and slaves (groups) can be connected.
Comparison in specification between I/O Link i and I/O Link

Item I/O Link I/O Link i
2ms (normal mode)
Transfer cycle 2ms
0.5ms (high-speed mode) Note 1
2048/2048 (normal mode)
Maximum number of I/O signals (per channel) 1024/1024
512/512 (high-speed mode) Note 1
Maximum number of I/O signals (per group) 256/256 512/512 Note 2
24 groups (normal mode)
Maximum number of groups (per channel) 16 groups
5 groups (high-speed mode) Note 1
* The transfer cycle herein refers to the cycle of master-slave DI/DO transfers. As for the actual delay
time, it is necessary to consider the delay time of the driver and receiver of slaves and the ladder
scan period.
* I/O Link i can handle both normal and high-speed modes together. Refer to the FANUC Series
30i/31i/32i-MODEL B PMC PROGRAMMING MANUAL for explanations about how to set the
high-speed mode.
NOTE
1 The I/O Unit-B does not support the high-speed mode of I/O Link i.
2 With the I/O Link i, the maximum number of DI/DO points per group is 512/512.
With the I/O Unit-B, however, the maximum number of DI/DO points per group is
256/256.
3 The I/O Unit-B can use up to eight groups in total for channels 1, 2, and 3.
1.3 HAVING THE I/O Unit-B SUPPORT I/O Link i

Using the I/O Unit-MODEL B with I/O Link i needs the interface module BIF04B1.
Using the BIF04B1 makes it possible to use all existing basic units and extension units with I/O Link i.
NOTE
1 The BIF04B1 is for the I/O Link i only. It cannot be used with the I/O Link.
2 The BIF04A1 and AIF02C are for the I/O Link only. It cannot be used with the I/O
Link i.
3 Using the I/O Unit-B with the I/O Link i requires the following PMC system
software with the Series 30i/31i/32i/35i-MODEL B and the Power Motion i
-MODEL A.
40A5 series/06th edition or later
-2-
B-62163E/04 2.SPECIFICATIONS
2 SPECIFICATIONS
2.1 UNIT TYPES
Ordering
Name Specifications
information
BIF04A1 A03B-0808-C001 Dedicated to I/O Link (4ch.)
Interface unit
BIF04B1 A03B-0808-C002 Dedicated to I/O Link i (4ch.)
AIF02C A03B-0819-J013 Interface module Dedicated to I/O Link (1ch., I/O unit-A embedded type)
BMD88A1 A03B-0808-C010 DC 8 input points + DC 8 output points
One
BMD88B1 A03B-0808-C011 DC 8 input points + DC 8 output points
extension
BID16A1 A03B-0808-C020 DC 16 input points
Basic unit unit can be
BID16B1 A03B-0808-C021 DC 16 input points
used per
BOD16A1 A03B-0808-C030 DC 16 output points basic unit.
BOA12A1 A03B-0808-C040 AC 12 output points
BZR88G1 A03B-0808-C310 DC 8 input points + Relay 8 output points No extension
Basic unit
BXD16D1 A03B-0808-C320 DC 16 input points unit can be
Oblong type
BYR16G1 A03B-0808-C330 Relay 16 output points used.
BMD88P1 A03B-0808-C200 DC 8 input points + DC 8 output points
BMD88Q1 A03B-0808-C201 DC 8 input points + DC 8 output points
BID16P1 A03B-0808-C210 DC 16 input points
Extension unit
BID16Q1 A03B-0808-C211 DC 16 input points
BOD16P1 A03B-0808-C220 DC 16 output points
BIA16P1 A03B-0808-C230 AC 16 output points
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2.SPECIFICATIONS B-62163E/04
2.2 COMMON SPECIFICATIONS

Item Description Remarks
For the DC input unit and the DC input and output
Power supply for the control unit, it also serves as the power supply for the
24VDC±10%
circuit input circuit.
* Use a regulated power supply.
The number of occupied points is 256/256 max.
Number of DI/DO points (I/O
Maximum 224/256 points See Subsection 2.5.1.1, “Number of points
Link)
occupied by the interface unit.”
Number of DI/DO points (I/O Maximum 256/256 points
Link i)
Communication specifications of the distributed Link

Communication rate 1.2Mbps
Communication cycle 224/256 points, up to 20 DI/DO units.
2ms
(Typical) 224/256 points, 4 ms for 21 and more units.
Transmission system Half duplex
Transmission error check CRC system, etc.
Communications cable Shielded twisted pair cable See Section 2.4, “COMMUNICATIONS CABLE
SPECIFICATION.”
Communication line Multi-drop Method whereby multiple units are connected on a
connection single communication line.
Number of DI/DO units 30 max. For the CNC earlier than i series and PMC-SA1,
connected 10 max.
The interface unit contains 4-channel
Number of distributed Link communication terminals. Two communication
cable branches per 2 lines can be connected per channel, so the cable
channel can be branched into up to eight communication
lines per interface unit.
Maximum distributed Link If the cable is branched into two lines, 100 m max.
100 m max. in total
cable length per channel in total for the lines.
Specifications of various units

Two-row screw terminal board Interface, basic, and extension units
(M3) Screw tightening torque 0.5 Nm
Basic unit (Oblong type)
Input/output terminal
Two-row detachable screw Screw tightening torque
terminal board (M3) Cable connection screw:0.5 to 0.6Nm
Terminal board installation screw:1.0 to 1.4Nm
Selectable from Nos. 1 to 30 for each unit (must
Unit number
Setting with the DIP switch be unique).
(Basic unit only)
See Subsection 5.2.1, “Setting the DIP Switch.”
Turn ON the power to the interface unit at the
same time or earlier than turning on the power to
Interface unit: Not possible the I/O Link master unit.
To turn OFF the power, turn it OFF to both the I/O
Demand power ON/OFF
Link master unit and slaves.
The power ON-OFF state of the basic unit can be
Basic unit: Possible acquired as DI. See Section 2.5, ”CONNECTION
TO THE I/O Link AND THE I/O Link i.”
Power OFF on the NC and The design is such that the DO unit will be turned
occurrence of system alarms OFF, but does not guarantee that it will always be
Output will be cleared.
while the power to the DI/DO turned OFF. For signals relating to safety,
unit is ON configure a safety circuit outside the DI/DO units.
-4-
2.3 POWER SUPPLY CAPACITY AND MASS OF EACH UNIT

24-V power supply capacity (current consumption)
Unit name Mass
Basic (mA) Input (mA) Output (mA)
BIF04A1 65 - - 350g
BIF04B1 89 - - 330g
AIF02C 50 - - 300g
BMD88A1 55 9×n 5.5 × n 450g
BMD88B1 55 9×n 5.5 × n 450g
BID16A1 60 9×n - 400g
BID16B1 60 9×n - 400g
BOD16A1 40 - 5.5 × n 450g
BOA12A1 35 - 4×n 400g
BZR88G1 70 10 × n 10 × n 550g
BXD16D1 70 10 × n - 600g
BYR16G1 70 - 10 × n 650g
BMD88P1 15 9×n 5.5 × n 300g
BMD88Q1 15 9×n 5.5 × n 300g
BID16P1 25 9×n - 300g
BID16Q1 25 9×n - 300g
BOD16P1 10 - 5.5 × n 400g
BIA16P1 5 9×n - 350g
n : Number of input/output points of each module that are turned ON at the same time
For the unit to use, calculate the total capacity from the "Basic", "Input", and "Output" columns. The sum
is the required power capacity (mA) for the unit.
[Calculation example]
For the BMD88A1, if the number of input points that are turned ON at the same time is 6 and the number
of output points that are turned ON at the same time is 4,
55 + 9 × 6 + 5.5 × 4 = 131 mA
NOTE If noise is superposed on the DC power supply

If large noise is superposed on the DC power supply (24 V ±10%) of any I/O
Unit-B unit, it may damage the unit. If large noise is superposed on the DC power
supply (24 V ±10%), insert a surge absorber near the terminal board for noise
removal purposes.
Basic unit
24V
0V
Control circuit/DC input power Surge absorber

(24 VDC ±10%)
-5-
2.4 COMMUNICATIONS CABLE SPECIFICATION

For the distributed Link communications cable, use the recommended twisted pair cable below.
Recommended cable Shielding braid

Specification code : A66L-0001-0344
Manufacturer : Oki Electric Cable Co., Ltd. Black Binder tape (paper)
Product code : 2×20/0.18A PEF40X-SV K
2
Remark : 1P×0.5 mm
Characteristics : See the following table. White
Intervention
Sheath
Item Characteristic
Electrical Conductor resistance 37 Ω/km or less
characteristics Insulation resistance 1000M Ω km or greater
Withstand voltage 500 VAC or higher
Characteristic impedance (typical) 105 Ω
Capacitance (for reference only) 44pF/m
Conductor Structure 20 conductors/0.18 mm
External diameter (typical) 0.93 mm
Insulation Color White and black
Thickness (typical) 0.58 mm
Pair twisting Structure White and black
Twisting direction Clockwise
Taping Twisted pair wrapped with binder tape (paper)
Shielding braid Strand diameter (typical) 0.1 mm
Braiding density (typical) 80 %
External diameter 4.8 mm
Sheath Color Black
Thickness 1.0 mm or greater
External diameter (typical) 7 mm
-6-
2.5 CONNECTION TO THE I/O Link AND THE I/O Link i
2.5.1 Connection to the I/O Link
2.5.1.1 Number of points occupied by the interface unit

The maximum number of I/O points of the I/O Link per channel is 1024 for inputs and 1024 for outputs
as seen from the master. Thus, the total of the numbers of I/O points occupied by all slaves must not
exceed 1024 per channel for both inputs and outputs.
The maximum number of I/O points of the I/O Link per group is 256 for both inputs and outputs, but for
the interface unit, 32 input points are used for power ON-OFF information. Thus, the maximum number
of input/output points that can be used is 224/256.
The actual number of input points and the actual number of output points are as follows:
Number of input points Total of the numbers of input points of all input units and all DC input
and output units.
Number of output points Total of the numbers of output points of all output units and all DC
input and output units.
The number of I/O points occupied by the interface unit for the I/O Link is as follows:
[Number of input points]

Actual total number of input points used with a single interface unit Number of input points occupied
0 32
8 to 32 64
40 to 96 128
104 to 224 256
NOTE
Even if the number of input points is 0, 32 input points are occupied for power
ON-OFF information.
[Number of output points]

Actual total number of output points used with a single interface unit Number of output points occupied
0 to 32 32
40 to 64 64
72 to 128 128
136 to 256 256
NOTE
Assume the number of output points of the BOA12A1 to be 16 when calculating
the actual number of output points.
For a single interface unit, the number of input points is regarded as being equal to the number of output
points if the number of I/O points occupied satisfies the following: Number of input points ≤ number of
output points.
-7-
2.5.1.2 Power ON-OFF information

The basic unit of I/O Unit-B can be ON-OFF the power at any time.
POWER ON-OFF information represents the ON-OFF state of the power of the basic unit as DI.
The reason why the number of input points occupied by a single interface unit is larger by 32 than the
actual number of input points is that 32 input points are used for power ON-OFF information.
The table blow gives the signals in power ON-OFF information and their corresponding unit numbers. If
communication is performed even once, the corresponding bit is set to "1". If the power supply is turned
OFF, the corresponding bit is set to "0".
If the number of error occurrences reaches a certain number or more due to retry processing (confirmed as
an error), "ERINF" is set to "1".
For details of the assignment of the address of power ON-OFF information, see Section 7.1,
"ASSIGNING ADDRESS WITH I/O Link CONNECTIONS".
ADDRESS 7 6 5 4 3 2 1 0
Xn No.8 No.7 No.6 No.5 No.4 No.3 No.2 No.1
Xn+1 No.16 No.15 No.14 No.13 No.12 No.11 No.10 No.9
Xn+2 No.24 No.23 No.22 No.21 No.20 No.19 No.18 No.17
Xn+3 ERINF No.30 No.29 No.28 No.27 N0.26 N0.25
2.5.2 Connection to the I/O Link i
2.5.2.1 Number of points occupied by the interface unit

The maximum number of I/O points of the I/O Link i per channel is 2048 for inputs and 2048 for outputs
as seen from the master. Thus, the total of the numbers of I/O points occupied by all slaves must not
exceed 2048 per channel for both inputs and outputs.
The maximum number of I/O points of the I/O Link i per group is 512 for both inputs and outputs, but for
the maximum number of I/O points for the I/O Unit-B per group is 256 for both inputs and outputs.
The number of input/output points occupied by the interface unit connected with the I/O Link differs from
the number of input/output points actually used, as described in Subsection 2.5.1.1, but the number of
input/output points occupied by the interface unit connected with the I/O Link i is equal to the number of
input/output points actually used.
NOTE
1 Assume the number of output points of the BOA12A1 to be 16 when calculating
the actual number of output points.
2 If the status information described in Subsection 2.5.2.2, "Status information", is
used, up to 64 input points are used.
2.5.2.2 Status information

Various kinds of status information such as the power ON-OFF signal for each DI/DO unit and
communication error information can be acquired as DI.
To read status information as DI, assign status information as DI.
For details of the assignment method, see Section 7.2, "ASSIGNING ADDRESS WITH I/O Link i
CONNECTIONS".
An address map of status information and the details of status information are given on the next page.
-8-
NOTE
1 Maximum number of DI/DO points that DI/DO units can use if status information
is assigned as DI
DI: 256 minus the "number of points assigned as status information"
DO: 256 points
2 Once occurs, none of the status information except P01 to P30 will be cleared
unless the power supply is turned OFF.
Address map of various kinds of status information

Address 7 6 5 4 3 2 1 0
Xn +0 P08 P07 P06 P05 P04 P03 P02 P01
Xn +1 P16 P15 P14 P13 P12 P11 P10 P09
Xn +2 P24 P23 P22 P21 P20 P19 P18 P17
Xn +3 ERINF 0 P30 P29 P28 P27 P26 P25
Xn +4 ALCNT_OV G_WDG 0 SLV_NO
Xn +5 0 0 S_WDE S_CDE S_DMI S_FE S_DLE S_ALI
Xn +6 LED6 LED5 LED4 LED3 M_CDE M_DMI M_FE M_GRP
Xn +7 ALCNT
Details of various kinds of status information

Status name Description
P01 to P30 They enable reading of the power supply information for the individual DI/DO units. If
communication is performed even once, the corresponding bit is set to "1". If the power supply is
turned OFF, the corresponding bit is set to "0".
ERINF Set to "1" if the distributed Link stops due to the occurrence of consecutive errors.
SLV_NO Indicates the unit number of the DI/DO unit in the distributed Link where the last error occurs.
G_WDG Set to "1" if a watch-dog alarm occurs in the group.
ALCNT_OV Set to "1" if ALCNT overflows beyond 0xFF.
S_ALI Set to "1" if an external alarm occurs in a certain DI/DO unit in the distributed Link.
S_DLE Set to "1" if the length of the data received by a certain DI/DO unit in the distributed Link exceeds
eight bytes.
S_FE Set to "1" if the data received by a certain DI/DO unit in the distributed Link does not contain a
stop bit.
S_DMI Set to "1" if a pulse width error is detected in a certain DI/DO unit in the distributed Link.
S_CDE Set to "1" if a CRC error is detected in a certain DI/DO unit in the distributed Link.
S_WDE Set to "1" if a watch-dog alarm occurs in a certain DI/DO unit in the distributed Link.
M_GRP Set to "1" if a reply is made from an unintended DI/DO unit in the distributed Link.
M_FE Set to "1" if the data received from a DI/DO unit in the distributed Link does not contain a stop bit.
M_DMI Set to "1" if a pulse width error occurs in the data from a DI/DO unit in the distributed Link.
M_CDE Set to "1" if a CRC error occurs in the data from a DI/DO unit in the distributed Link.
LED6 to 3 Indicates a description of the LED of the last error that has occurred in the distributed Link.
LED6 : M/S , LED5 : ER2 , LED4 : ER1 , LED3 : ER0
ALCNT Indicates the total number of errors that have occurred in the distributed Link.
-9-
3.INSTALLATION B-62163E/04
3 INSTALLATION
3.1 ENVIRONMENT FOR INSTALLATION
Install the I/O Unit-B where the following conditions are satisfied.
Neither the interface unit nor DI/DO units in the I/O Unit-B are not dust- and oil-proof.
Install the interface unit in a hermetically sealed power magnetics cabinet and the DI/DO units in a
hermetically sealed terminal box or the like.
When designing the power magnetics cabinet and the terminal box in which to house the I/O Unit-B, give
consideration equivalent to that when designing cabinets in which to house the CNC control unit and
other units. For details, refer to the CNC connection manual.
For details of the heat value of each unit, see Section 3.3, "HEAT VALUE OF EACH UNIT AND
TERMINAL BOX".
The table below gives the conditions for the environment for the installation of the I/O Unit-B in the
power magnetics cabinet and in the terminal box.
Ambient Operating 0 to 55°C (internal temperature of the power magnetics cabinet
temperature and the terminal box)
Storage, Transport -20 to 60°C
Temperature change 0.3°C/minute or less
Humidity Normal 75%RH or less, no condensation
Short period (less than 1 95%RH or less, no condensation
month)
Vibration Interface unit Operating :0.5G (4.9m/s2) or less
Non-operating:1.0G (9.8m/s2) or less
DI/DO unit During the operation of the basic unit only: 3G (29.4m/s2) or less
During the operation of the basic unit + extension unit: 1.5G
(14.7m/s2) or less
Meters above Operating Up to 1000m (Note)
sea level Non-operating Up to 12000m
Environment Prevent coolant, lubricant, and chippings from being applied directly to on the control
NOTE
If the location in which to install the power magnetics cabinet and the terminal
box exceeds 1000 m above sea level, restrictions are imposed on the allowable
upper ambient temperature of the I/O Unit-B that is internally installed.
Assume that the allowable upper ambient temperature of the I/O Unit-B installed
1000 m or higher above sea level decreases by 1.0°C for every 100 m rise in
altitude.
Example)
The upper allowable ambient temperature of the I/O Unit-B in the power
magnetics cabinet installed 1750 m above sea level is:
55°C – (1750-1000)/100 × 1.0°C = 47.5°C
Therefore, the allowable ambient temperature range is from 0°C to 47.5°C.
- 10 -
B-62163E/04 3.INSTALLATION
3.2 INSTALLATION AND DIMENSIONS
3.2.1 If Fixing with Screws

3.2.1.1 Interface unit installation dimensions
Unit：mm
123.5
4.5 114.5 4.5
9 105.5 9
2-φ5
5.5
102
OFF ON
51
EDSP
JD1B PWR M/S Q
LKI 16 H
FUSE URDY
LKD 8 2A
ER2 1
ADRS4 2
ER1
ER0 1 3 R
4
JD1A
47(max.)
23.5
- 11 -
3.2.1.2 Basic unit installation dimensions
Unit：mm
138.5
4.5 129.5 4.5
9 120.5 9
2-φ5
5.5
102
51
ADDRESS
F ON
U2 OFF
SA 16 8 4 2 1 R H Q
E
0/4 E . A0
PWR 1/5 D4 A4
LNK 2/6 D0 B0
ERR 3/7 C4 B4
C0
47(max.)
- 12 -
3.2.1.3 Basic unit + extension unit installation dimensions
Unit：mm
226
4.5 129.5 87.5 4.5
9 208 9
3-φ5
5.5
102
51
ADDRESS
F ON
U2 OFF
SA
E 16 8 4 2 1 R H Q
0/4 E . A0
PWR 1/5 D4 A4
LNK 2/6 D0 B0
ERR 3/7 C4 C0 B4
Extension unit
Fixing plate connection screw
50(max.)
47(max.)
Allowable height of mounting part

8mm (max.)
The method of installing the basic unit + extension unit is described below.
<1> Fix the basic unit.

<2> The "fixing plate" of the extension unit has a connection screw. Remove the screw.
<3> Adjust the positions of the basic unit and the extension unit so that their connectors fit each other.
Press the extension unit in the arrow direction until the connectors connect with each other.
<4> Check that the two dowels of the extension unit (small protrusions) are fitted into the
dowel-receiving holes of the basic unit.
<5> Tighten the connection screw, removed in <2>, to fix the basic unit and the extension unit.
<6> Fix the extension unit.
- 13 -
3.2.1.4 Basic unit (oblong type) installation dimensions
Unit : mm
Ground wire
connection screw
- 14 -
3.2.2 Installing the Unit on the DIN Rail

NOTE
1 Use a DIN rail that is 35mm Wide and 7.5mm High.
2 The basic unit (oblong type) cannot be installed on the DIN rail.
3.2.2.1 Installing the interface unit or basic unit
Metal support for direct installation or

DIN rail installation on the DIN rail
(b) (b)
Interface unit
or
Basic unit
(a) (a)
Metal support for

installation on the
DIN rail
Metal support for

installation on the Unit : mm
DIN rail
Case
max.
DIN rail
50
When a 7.5 mm high

one is used
Interface unit: 129.5
Basic unit: 144.5
The method of installing the interface unit or basic unit on the DIN rail is described below.
<1> From the "metal support for direct installation or installation on the DIN rail", remove the "metal
support for installation on the DIN rail" and the "fixing screw".
<2> Hang the tab of the "metal support for direct installation or installation on the DIN rail" to the DIN
rail from the (a) (lower) side, and then hang the tab on the (b) (upper) side to the DIN rail.
<3> Using the "metal support for installation on the DIN rail" and the "fixing screw", removed in <1>,
fix the unit on the DIN rail.
- 15 -
3.2.2.2 Basic unit + extension unit installation dimensions

Metal support for installation
on the DIN rail
Tab with dowel Metal support for direct installation or
DIN rail installation on the DIN rail
(b)
Basic unit Extension unit
(a)
Fixing plate
Tab with dowel Metal support for

installation on the DIN rail
Metal support for Unit: mm

Connection screw installation on the DIN rail
Metal support for Case

installation on the DIN rail
max.
DIN rail max. 53
50
When a 7.5 mm 232

high one is used
The method of installing the basic unit + extension unit on the DIN rail is described below.
<1> Install the basic unit on the DIN rail.

<2> From the "metal support for direct installation or installation on the DIN rail" of the extension unit,
remove the "metal support for installation on the DIN rail" and the "fixing screw".
<3> The "fixing plate" of the extension unit has a "connection screw". Remove the screw.
<4> Hang the tab of the "metal support for direct installation or installation on the DIN rail" of the
extension rail to the DIN rail from the (a) (lower) side, and then hang the tab on the (b) (upper) side
to the DIN rail.
<5> Adjust the positions of the basic unit and the extension unit so that their connectors fit each other.
Press the extension unit in the arrow direction until the connectors connect with each other.
<6> Check that the two dowels of the extension unit (small protrusions) are fitted into the
dowel-receiving holes of the basic unit.
<7> Tighten the "connection screw", removed in <3>, to fix the basic unit and the extension unit.
Be careful not to mix up the "connection screw" with the "fixing screw".
(The "connection screw" is shorter than the "fixing screw".)
<8> Using the "metal support for installation on the DIN rail" and the "fixing screw", removed in <2>,
fix the extension unit on the DIN rail.
- 16 -
3.3 HEAT VALUE OF EACH UNIT AND TERMINAL BOX
3.3.1 Heat Value of Each Unit

Heat value of each unit of I/O Unit-B is shown in table below.
Table 3.3.1 Heat value of each unit

Unit name Basic heat value(W) Heat value per 1 input (W/pt) Heat value per 1 output (W/pt)
BIF04A1 1.6 - -
BIF04B1 2.2 - -
AIF02C 1.2 - -
BMD88A1 1.3 0.23 0.13+0.3×IL2
BMD88B1 1.3 0.23 0.13+0.3×IL2
BID16A1 1.5 0.23 -
BID16B1 1.5 0.23 -
BOD16A1 1.0 - 0.13+0.3×IL2
BOA12A1 0.9 - 0.09+1.1×IL2
BZR88G1 1.7 0.23 0.24
BXD16D1 1.7 0.23 -
BYR16G1 1.7 - 0.24
BMD88P1 0.4 0.23 0.13+0.3×IL2
BMD88Q1 0.4 0.23 0.13+0.3×IL2
BID16P1 0.6 0.23 -
BID16Q1 0.6 0.23 -
BOD16P1 0.3 - 0.13+0.3×IL2
BIA16P1 0.1 0.21 -
• IL : Load current of output
• Total "Heat value per 1 input" and "Heat value per 1 output" for simultaneous ON points plus "Basic
heat value" is the heat value of the unit.
[Example of calculation]
When 6 points at 0.1A and 6 points at 0.5A for outputs and 12 points for inputs are used as to
BMD88A1 and BMD88P1.
P =1.3+0.4+(0.13+0.3×0.12) ×6+(0.13+0.3×0.52)×6+0.23×12 =6.49(W)
3.3.2 Terminal Box

Terminal box should be designed so that the value of the numerical expression described below can be
less than 55°C when the units of I/O Unit-B are used in terminal box.
K×P(W) / S(m2) + Ta(°C) ≤ 55(°C)
K : Coefficient of temperature rise = 0.22 (°C⋅m2/W) (Note)

P : Total heat value in terminal box
S : Surface dimensions of terminal box
Ta : Ambient temperature around terminal box
- 17 -
NOTE
The heat transfer coefficient of the control panel cabinet (self-supporting, floor
type made of iron) is roughly 5 to 6 [W/(m2 • °C)].
(Published technical document No. 003-2005 of the Thermal Solution Equipment
for Cabinet Technical Association)
In this document, 0.22 [(°C • m2)/W] is provided as a temperature rise coefficient,
which has a margin of 10% in reference to 5 [W/(m2 • °C)] = 0.2 [(°C • m2)/W].
Use an appropriate temperature rise coefficient according to the cabinet
material, temperature distribution inside the cabinet, and so on.
3.4 NOISE SUPPRESSOR

The AC/DC solenoids and relays are typically used in the power magnetics cabinet.
A high pulse voltage is caused by coil inductance when these devices are turned on or off.
This pulse voltage induced through the cable causes the electronic circuits to be disturbed.
To decrease this pulse voltage, use a spark killer for AC load such as AC motor and a diode for DC load
such as DC relay.
Notes on selecting the spark killer

• Use a spark killer consisting of a resistor and capacitor in series. This type of spark killer is called a
CR spark killer.(Use it for AC load)
(A varistor is useful in clamping the peak voltage of the pulse voltage, but cannot suppress the
sudden rise of the pulse voltage. Therefore recommends a CR spark killer.)
• The reference capacitance and resistance of the spark killer shall conform to the following based on
the current (I (A)) and DC resistance of the stationary coil:
(1) Resistance (R) : Equivalent DC resistance of the coil

I2 I2
(2) Capacitance (C) : − (μF)
10 20
R C
Equivalent circuit of the spark killer
Spark killer
AC relay
Motor
Spark killer
- 18 -
3.5 SAFETY FOR USING AC

If AC output unit or AC input unit is used, Subsections 3.5.1 and 3.5.2 are recommended for safety.
As for AC output unit Subsection 3.5.3 is also recommended.
If this section must be observed for Europe. [conforming to EN50178]
WARNING
To all the commons of the AC input and AC output units, connect power sources
of the same phase. If power sources of different phases are connected to them,
burnout and fire may result.
NOTE
1 An AC output unit has a 3.2-A fuse built in per common, so that the fuse will
blow in the event of a load short-circuit, thereby protecting the triac. If, however,
the fuse blows, triac will be damaged considerably, so use great caution not to
cause a short-circuit.
2 If the external line of AC input is extended long with a batch cable, induced
current may flow from the charging line to the open line, causing the input to turn
ON, depending on the capacitance of the cable. If this happens, a common
measure is to attach a breeder resistor between input terminals to decrease the
input impedance.
3 If using a lead switch as the input contact of an AC input unit, use a lead switch
with an allowable current of 1 A or greater. If a lead switch with a less allowable
current is used, the contact may be welded due to rush current.
3.5.1 Installation Category (Overvoltage Category)

Install the unit in the environment of installation category (overvoltage category) II or better.
[DIN VDE 0110]
The available impulse surge level to the ground that appears in the power source is 2.5kV maximum.
(100VAC system power source is needed in AC input unit. According to the standard, the available
impulse surge level to the ground is 1.5kV for this power source (voltage of which is 150VAC or less).
However, for this unit, the available impulse surge level to the ground that appears in the power source is
2.5kV.)
Generally, an isolation transformer used for the main power source is regarded as an effective surge filter.
3.5.2 Pollution Degree

Install the unit in the environment of pollution degree 2 or better. [EN50178]
In terminal box of IP–54 or better (described in 3.1), it can be considered as pollution degree 2 or better
usually. The IP degree required is dependent on the circumstances of machine tool, so please choose the
adequate degree in accordance with such environment.
3.5.3 AC Output Unit

(In this section, "low voltage" means 24VDC or 5VDC. And "high voltage" means 100VAC or 200VAC.)
In AC output unit, there are both low voltage part and high voltage part on a terminal (T1). For safety it is
important that the low voltage part must be protectively separated from high voltage.
It is necessary to maintain a clearance of at least 3mm between the incoming high voltage and low voltage
parts, like the figures below. For this unit, please be careful to maintain this clearance between high
voltage terminals A4 & A5 and low voltage terminals 24V & 0V (Refer to 4.4–(2)).
- 19 -
It is also necessary to maintain a creepage distance of at least 5mm between the incoming high voltage
and low voltage parts. The creepage distance means the distance along the surface of the insulation
between two conductors (Refer to [IEC664] as to definition of creepage distance).
Do not use exposed wire for wiring. In order to maintain the clearance and creepage distance, it is
necessary to use an insulation sleeve.
Clearance (at least 3mm)
Clearance (at
least 3mm)
View from the top. View from the side.
If there is insulation material between the two conductors, the clearance is considered to be the distance
measured around the insulation (for example in the figure below, the clearance is the distance equal to
a+b+c).
Clearance in case insulation material exists.
- 20 -
B-62163E/04 4.CONNECTION
4 CONNECTION
4.1 CONNECTION DIAGRAM
(From group n-1) Distributed

Note 2 Link
S1+
Interface unit S1 -
(group n)
FG 1
JD1B
I/O Link
or
I/O Link i Distributed S2+ Note 1
JD1A Link (4ch.) S2 -
FG 2
S3+ Note 1
S3 -
FG 3
(To group n+1)
24V S4+
24VDC S4 - Note 1
0V FG 4
Note 1 Note 2 Note 2
S+, S -, FG S+, S -, FG S+, S -, FG
DI/DO unit DI/DO unit DI/DO unit DI/DO unit : Basic unit
or
24V, 0V 24V, 0V 24V, 0V Basic unit + Extension unit
24VDC
Note 1 Note 2 Note 2
S+, S -, FG S+, S -, FG S+, S -, FG Note 1 Note 2
S+, S -, FG S+, S -, FG
DI/DO unit DI/DO unit DI/DO unit
DI/DO unit DI/DO unit

24V, 0V 24V, 0V 24V, 0V
24V, 0V 24V, 0V
24VDC
24VDC
NOTE
1 Set the terminating resistor "R" of the DIP switch to "ON".
2 Set the terminating resistor "R" of the DIP switch to "OFF".
For details of setting the DIP switch, see the following sections:
Setting the interface unit: See Subsection 5.1.1, “Setting the DIP Switch.”
Setting the DI/DO unit : See Subsection 5.2.1, “Setting the DIP Switch.”
- 21 -
4.CONNECTION B-62163E/04
4.2 GROUND CONNECTION

Each unit of I/O Unit-B must be properly grounded. This is particularly important for the reasons listed
below.
• A low resistance path from all parts of a system to earth minimizes exposure to shock in the event of
short circuits or equipment malfunction.
• I/O Unit-B requires proper grounding in order to operate correctly.
If ground wire is needed, ground wire should be as short and as large as possible. Braided straps or
ground cables can be used to minimize resistance. Conductors must always be large enough to carry the
maximum short circuit current of the path being considered. (Ground wire must have the cross-sectional
area of conductor in AC supply wire or larger. However, if the conductor of AC supply wire is narrow
than 2mm2, the conductor in ground wire must have 2mm2 cross-sectional area or larger.)
4.2.1 Mounting the I/O Unit-B Directly to the Power Magnetics

Cabinet
(1) When the I/O Unit-B is mounted on a properly grounded metal portion of the power magnetics
cabinet, it is grounded via a "Metal support for direct installation or installation on the DIN rail"
(Refer to Section 3.2.). Be sure to fix the I/O Unit-B securely.
(2) When the I/O Unit-B is mounted on a non metal or non grounded metal portion of the power
magnetics cabinet, it is necessary to connect a ground wire to the "Metal support for direct
installation or installation on the DIN rail" of an interface unit, basic unit and extension unit. It is
also necessary to connect the ground wires to substantial earth ground.
4.2.2 Mounting the I/O Unit-B on the DIN Rail

(1) When a metal DIN rail is attached to a properly grounded metal portion, the I/O Unit-B is grounded
via a "Metal support for direct installation or installation on the DIN rail". Be sure to fix the I/O
Unit-B securely.
(2) When a nonmetal DIN rail is used, or a metal DIN rail is mounted onto a nongrounded plate, it is
necessary to connect a ground wire to the "Metal support for direct installation or installation on the
DIN rail" of an interface unit, basic unit and extension unit. It is also necessary to connect the
ground wires to substantial earth ground.
- 22 -
4.2.3 Grounding the Basic Unit (Oblong Type)

(1) When installing the basic unit directly on the properly grounded metal portion, the basic unit will be
grounded via the case of the unit.
When installing it, fix the basic unit firmly on the metal portion.
(2) If installing the basic unit on a non metal or a non grounded metal portion, loosen the screw for
fixing on the main unit and connecting the ground wire, located next to the ground mark, as shown
in the figure below, and connect a grounded ground wire.
Screw for fixing on the main unit and

connecting the ground wire
Use a ground wire of 2 mm2 or greater.
- 23 -
4.3 CONNECTING THE INTERFACE UNIT

The interface unit is connected to either the I/O Link i or the I/O Link, and occupies a single group.
(Note)
The interface unit can be connected to up to eight groups in total on channels 1, 2, and 3.
Connect the I/O Link cable from the previous group to JD1B.
Connect the I/O Link cable to the next group to JD1A. If the interface unit is connected to last group,
JD1A must be left open.
(For details of the connection of the I/O Link, refer to the "FANUC I/O Unit-MODEL A, Connection and
Maintenance Manual (B-61813E).")
Connect the communications cable of a distributed link to any of the four terminal groups : S1+, S1- and
FG1, S2+, S2- and FG2, S3+, S3- and FG3 and S4+, S4- and FG4. For details, refer to the Subsection
4.4.2, “Connecting the Communications Cable.”
Connect the power cable to either pair of 24V and 0V terminals.
NOTE
Link i.
3 The AIF02C occupies two I/O Link groups. For details, see “FANUC I/O
Unit-MODEL A Connection and Maintenance Manual (B-61813E).”
Communication Communication
cable cable
DC power cable
Supply a voltage of
24V DC "10% to this
cable.
Two-row screw Turn the power on
terminal board before or at the same
S2+ S2- FG2 S4+ S4- FG4 24V 24V time the power of the
T S1+ S1- FG1 S3+ S3- FG3 0V 0V master I/O Link is
turned on. Do not
turn the power on or
off arbitrarily.
JD1B
JD1A
Connector for
the I/O Link
- 24 -
NOTE
The two-row screw terminal board has terminal numbers (starting at A1 and B1)
marked on its resin portion. These numbers do not match the terminal names
printed on the case.
4.4 CONNECTING THE BASIC UNIT

(1) DC input and output unit, DC output unit, DC input unit.
Refer to Subsections 4.4.1, 4.4.2 and 4.4.3 as to detailed wiring.
Connect two cables or a cable

Communications cable from the previous unit per a single terminal
Communications cable to the next unit
DI/DO cable
Two-row screw
terminal board
T1 A1 CM2 A3 A5 CM4 A7 FG FG
A0 CM1 A2 A4 CM3 A6 S+ S-
B1 CM2 B3 B5 CM4 B7 LV 24V

T2 B0 CM1 B2 B4 CM3 B6 0V 0V
Extension connector
DI/DO cable
DC power cable
NOTE
- 25 -
(2) AC output unit.

Refer to Subsections 4.4.1, 4.4.2, 4.4.3, and 3.5.3 as to detailed wiring.
Low voltage part Communications cable from the Connect two cables or a cable per
previous unit a single terminal
Communications cable to the

next unit
DC power cable
DO cable
High voltage
part
Two-row screw
terminal board
T1 A1 CM2 A3 CM4 A5 0V FG FG
A0 CM1 A2 CM3 A4 24V S+ S-
T2 B1 CM2 B3 CM4 B5 AC Extension connector

B0 CM1 B2 CM3 B4 AC
A5 0V
A4 24V
DO cable Hight Low
voltage is voltage is
supplied supplied
For wiring protective

separation is featured
between conductors of high
High voltage part voltage and low voltage
AC power cable
parts. (Refer to Subsection
3.5.3 as to detail)
* In this section "low voltage" means 24VDC or 5VDC, and "high voltage" means 100VAC or 200VAC.
NOTE
- 26 -
(3) Basic unit (oblong type)
Refer to Subsections 4.4.1, 4.4.2 and 4.4.3 as to detailed wiring.
The extension unit cannot be connected to the basic unit (oblong type).
Two-row detachable screw

terminal board (Note)
DI/DO cable
Connect two cables

or a cable per a DC power cable
single terminal
S+ S+
Communications Communications
cable from the
S－ S－
cable to the next
previous unit unit
FG FG
- 27 -
NOTE
1 The terminal board of the basic unit (oblong type) is detachable.
By loosing the terminal board installation screws at both ends of the terminal
board, the terminal board can be detached from the unit.
The screw tightening torque for the terminal board installation screws is 1.0 to
1.4 Nm.
Terminal board installation

screw
- 28 -
4.4.1 Connecting the DI/DO Cable

See the connection diagram of each basic unit in Section 6.3, "Specifications of the Basic and Extension
Units."
4.4.2 Connecting the Communications Cable

For the communications cable, use the recommended twisted pair cable described in Section 2.4,
"COMMUNICATION CABLE SPECIFICATION".
Connect the communications cable coming from the interface unit to the S+ and S- terminals of the basic
unit. Connect the FG terminal of the interface unit to one of the two FG terminals of the basic unit.
Interface unit Sn+ S+

(master) Sn- S- Basic unit
FGn FG (slave)
FG
n is 1, 2, 3, or 4
S+
S- Basic unit
FG (slave)
FG
Between basic units, connect the S+ and S- terminals of a basic unit to the corresponding terminals of the
next unit. Connect the FG terminal of the previous basic unit to one of the two FG terminals of the basic
unit. Then, connect the other FG terminal of the basic unit to one of the two FG terminals of the next
basic unit as shown below. FG should be connected at both ends to eliminate high frequency noise.
S+ S- FG FG S+ S- FG FG S+ S- FG FG
Basic unit Basic unit Basic unit
NOTE
1 In the figure, the dotted line represents a shielded wire.
2 Connect the twisted pair cable to a terminal, making sure that the unbraided
portion of the twisted pair cable is as short as possible and also making sure that
twisted pair keeps its state.
- 29 -
4.4.3 Connecting the Power Cable
4.4.3.1 DC input and output unit, DC output unit, DC input unit

Supply power to the control circuit/DC inputs (24V/0V), and DC output loads (LV/0V).
For the control circuit/DC inputs, apply 24 VDC ±10% between 24V and 0V.
The voltage applied between these terminals is fed to the control circuit (basic unit) and the DC inputs
(basic and extension units).
External power need not be supplied to the DC inputs, because internal power is supplied to them. (See
Section 6.3.)
This power supply can be turned on and off at any time.
The power ON/OFF state of each unit can be checked as DI. (See Section 2.5.)
If the power for the control circuit/input circuit is off, all DI points are assumed to be 0.
The power for the DC output load is used to drive the load connected to the DC output.
For the DC input and output unit and the DC output unit, apply 12 to 24 VDC between LV and 0V.
For the DC input unit, load power for LV and 0V need not be supplied.
(1) If separate power supplies are used for the control circuit/DC input and the DC output load
Basic unit
LV 24V
0V 0V
DC output load power (12 to 24 VDC)

Control circuit/DC input power (24 VDC ±10%)
If the basic unit contains only DC inputs, the DC output load power need not be connected.
(2) If the same power supply is used for both the control circuit/DC input and the DC output load (Note
that a sufficient power source must be provided based on load device requirements.)
Basic unit
LV 24V
0V 0V
+24V
0V
24VDC±10% Jumper bar
Connect the control circuit/DC input power terminals to the DC output load power terminals on the
terminal board by installing jumper bars.
- 30 -
4.4.3.2 AC output unit

Supply power to the control circuit and AC output load.
For the control circuit of a unit, apply 24 VDC ±10% between 24V and 0V.
The voltage applied between 24V and 0V is fed to the control circuit.
The power for the AC output load is used to drive the load connected to the AC output.
Apply 100 to 230 VAC between AC and AC.
Control circuit power (24 VDC ±10%)

Basic unit
0V FG FG
24V S+ S-
AC
AC
Output load power (100 to 230 VAC)
4.4.3.3 Basic unit (oblong type)

Supply power to the control circuit/DC inputs, and relay output loads.
For the control circuit/DC inputs, apply 24 VDC ±10% to CP1 connector.
The voltage applied between these terminals is fed to the control circuit and the DC inputs.
The method of connecting the power supply and the CP1 connector specifications are as shown on the
next page.
External power need not be supplied to the DC inputs, because internal power is supplied to them. (See
Section 6.3.)
If the power for the control circuit/input circuit is off, all DI points are assumed to be 0.
- 31 -
DC power cable (24 V input)
CP1 (X key)
CP2 (Y key)
DC power cable (24 V external output)
I/O Unit-B
24VDC power supply
CP1
3 Regulated power
X key supply
2 0V
24VDC ±10％
1 24V
Key Tyco Electronics

Select a suitable one
arrangement 1-1318120-3 (housing)
according to the power
(X key) 1318105-1 to 1318108-1, 1-1318106-1
supply used.
(Contact: Make a selection according to the
electric wire used.)
24 VDC input to CP1 can be taken out from CP2 to branch it. The connection of CP2 is as shown below.
In this case, the power supply capacity of the external 24 VDC power supply must be equal to the total of
the consumption of the I/O Unit-B and the consumption via CP2. Up to 2.0 A can be taken out from CP2.
I/O Unit-B External device
CP2
Y key
3
2 0V
1 24V
Tyco Electronics Select a suitable one to the
Key 2-1318120-3（housing） terminal of the external device.
arrangement 1318105-1 to 1318108-1, 1-1318106-1
(Y key) (Contact: Make a selection according to the
electric wire used.)
Supply the power for relay output load to the two-row detachable screw terminal board, referring to the
connection diagram of each basic unit in Section 6.3, "Specifications of the Basic and Extension Units".
- 32 -
4.5 CONNECTING THE EXTENSION UNIT

(1) DC input and output unit, DC output unit, DC input unit
Refer to Subsections 4.5.1 and 4.5.2 as to detailed wiring.
Connect two cables or

a cable per a single
DI/DO cable May or may not be connected
C1 CM2 C3 C5 CM4 C7
Two-row screw T3 C0 CM1 C2 C4 CM3 C6
terminal board
D1 CM2 D3 D5 CM4 D7 LV LV
T4 D0 CM1 D2 D4 CM3 D6 0V 0V
Connector for the basic
printed circuit board
DI/DO cable
DC power cable
NOTE
- 33 -
(2) AC input unit

Refer to Subsections 4.5.1 and 4.5.2 as to detailed wiring.
Connect two cables or a cable

per a single terminal
AC power cable
DI cable
Two-row screw
terminal board
T3 C1 CM2 C3 C5 CM4 C7 AC
C0 CM1 C2 C4 CM3 C6 AC
D1 CM2 D3 D5 CM4 D7 AC
T4 D0 CM1 D2 D4 CM3 D6 AC
Connector for the
basic printed circuit
board
DI cable
AC power cable
NOTE
4.5.1 Connecting the DI/DO Cable

See the connection diagram of each basic unit in Section 6.3, "Specifications of the Basic and Extension
Units."
- 34 -
4.5.2 Connecting the Power Cable
4.5.2.1 DC input and output unit, DC output unit, DC input unit

The DC output load power supply is used to drive the load connected to the DC output.
For the DC input and output unit and the DC output unit, apply 12 to 24 VDC between LV and 0V.
For the DC input unit, power need not be supplied.
If the control circuit/DC input circuit power for the basic unit is turned off, all DI points are assumed to
be 0.
(1) When only DC input points are used

The DC output load power need not be connected.
(2) When DC output points are used
Connect 12 to 24 VDC between LV and 0V as DC output load power. Use either of the following
connection method according to the load current.
1) If the DC output load current is below 8 A

Connect the DC output load power to either set of LV and 0V.
Extension unit
LV LV
0V 0V
2) If the DC output load current is 8 A or above

Connect the DC output load power to both sets of LV and 0V.
Extension unit
LV LV
0V 0V
- 35 -
4.5.2.2 AC input unit

Connect 100 to 115 VAC between AC and AC as AC input power. (See the Section 3.5.)
AC input power (100 to 115 VAC)

Extension unit
AC
AC
Supply both
AC
AC
AC input power (100 to 115 VAC)
- 36 -
B-62163E/04 5.SETTING AND INDICATIONS
5 SETTING AND INDICATIONS

5.1 INTERFACE UNIT
Interface unit for the I/O Link only BIF04A1
Two-row screw
terminal board
S2+ S2- FG2 S4+ S4- FG4 24V 24V
T S1+ S1- FG1 S3+ S3- FG3 0V 0V
JD1B
JD1A
Connector
for the I/O
Link
LED
FUSE
2A DIP switch
Interface unit for the I/O Link i only BIF04B1
Two-row screw
terminal board
S2+ S2- FG2 S4+ S4- FG4 24V 24V
T S1+ S1- FG1 S3+ S3- FG3 0V 0V
ALM LED
JD1B
LINK LED
JD1A
Connector for
the I/O Link
FUSE
LED
LED
FUSE
2A DIP switch
FUSE specification
Rating Fuse ordering information
2A A03B-0808-K101
- 37 -
5.SETTING AND INDICATIONS B-62163E/04
5.1.1 Setting the DIP Switch

The interface unit has the DIP switch shown below. The following sections describe the functions of the
switches on the DIP switch.
OFF ON
EDSP
URDY
1 1
2 2
R R
3 3
4 4
OFF ON
BIF04A1 BIF04B1
5.1.1.1 EDSP (selecting the error display method)

ON : Always select the ON position. (An error LED may flash during operation.)
OFF : Do not select the OFF position.
5.1.1.2 Q and H (setting the communication speed)

The communication speed is 1.2Mbps. The same setting must be made on the interface unit and all basic
units.
Q H Communication speed
OFF OFF 1.2 Mbps
5.1.1.3 URDY (setting the power on/off information of each unit)

This switch is set to display the power on/off information of each basic unit with 32 DI points (four
bytes).
ON : Do not select the ON position.
OFF : Always select the OFF position.
NOTE
The four switches, EDSP, Q, H, and URDY, of the DIP switch are not in the
interface unit for the I/O Link i only, BIF04B1. Settings are made so that the
above state is assumed.
- 38 -
5.1.1.4 R (installing a terminating resistor)

When only one communications cable is connected to a communications channel of the interface unit, a
terminating resistor must be installed. The interface unit has a built-in terminating resistor, which can be
selected by the R switches.
R
Communications channel
Terminating resistor is not provided Terminating resistor is provided
S1 (1) OFF (1) ON
S2 (2) OFF (2) ON
S3 (3) OFF (3) ON
S4 (4) OFF (4) ON
NOTE
For unused communications channels, be sure to turn ON the terminating
resistors.
Terminating resistor setting examples
(a) Configuration with two distributed link cables

(From group n-1)
Interface unit
Group n
Distributed Link
(To group n+1)
(b) Connection with one distributed link cable

(From group n-1)
Interface unit
Group n
Distributed Link
(To group n+1)
*1 Set the terminating resistor DIP switch to ON.

*2 Set the terminating resistor DIP switch to OFF.
- 39 -
5.1.2 LED Indications
5.1.2.1 Status indication of the I/O Link i

The interface unit for the I/O Link i only, BIF04B1, has the following LEDs to indicate the
communication status of the I/O Link i.
• FUSE LED
Lights when the fuse blows.
Remove the cause of the blown fuse, and the replace the fuse.
• LINK LED
The LINK LED indicates the group communication status as described below.
Operation
LED Indications Meaning Remarks
mode
I/O Link i OFF Power OFF
ON Power ON
Blink (1:1) Communication in progress ON = approx. 0.5 sec
Standard OFF = approx. 0.5 sec
Blink (3:1) Communication in progress ON = approx. 1.5 sec
(Dual check safety in use) OFF = approx. 0.5 sec
Blink (1:1 at high Communication not in progress ON = approx. 0.25 sec
speed) Watch-dog alarm occurrence OFF = approx. 0.25 sec
• ALM LED
The ALM LED indicates the types of I/O Link i alarms as described below.
Operation
LED Indications Meaning Remarks
mode
I/O Link i OFF Normal state or power OFF
ON Occurrence of any of a parity alarm, external
input alarm, and dual check safety alarm
Blink (1:1) Broken wire between the group of interest and ON = approx. 0.5 sec
a group subsequent to it OFF = approx. 0.5 sec
Blink (3:1) Power failure (including instantaneous power ON = approx. 1.5 sec
failure) in a group subsequent to the group of OFF = approx. 0.5 sec
interest
Blink (1:3) Status alarm ON = approx. 0.5 sec
OFF = approx. 1.5 sec
Blink (1:1 at high Alarm occurred due to a command from the ON = approx. 0.25 sec
speed) master OFF = approx. 0.25 sec
NOTE
These LEDs are not in the interface unit for the I/O Link only, BIF04A1.
- 40 -
5.1.2.2 Status indications of the distributed Link

LEDs are arranged as shown below.
PWR (green) M/S (green)
LKI (green) 16 (green)
LKD (green) 8 (green)
ER2 (red) No. 4 (green)
ER1 (red) 2 (green)
ER0 (red) 1 (green)
• PWR : Lights when the power is turned on.
• LKI : Lights when the unit communicates with the master of I/O Link or I/O Link i.
• LKD: Lights when the unit communicates with the basic unit.
(Lights dimly if the number of basic units connected is small.)
• ER0 to 2 : Lights if an error occurs.
• M/S : If an error occurs, this LED indicates which of the interface unit and the basic unit the error
is detected.
The indication is made by whether this LED lights or not if an error occurs.
ON : An error is detected in the interface unit.

OFF : An error is detected in the basic unit.
・ No.1 to 16 : Used to indicate the number of the unit in which an error is detected.
Examples: No.
Unit number
16 8 4 2 1
OFF OFF OFF OFF ON 1
OFF OFF ON OFF ON 5
OFF ON OFF ON OFF 10
ON OFF ON OFF OFF 20
- 41 -
If all unit number LEDs (Nos. 1 to 16) are OFF and M/S lights, this means that one of the errors below
detected in the interface unit.
M/S ER2 ER1 ER0 Error Description Main cause of the error
ON OFF OFF ON Interface unit The interface unit is abnormal. Interface unit defective
Peripheral error
ON OFF ON OFF Interface unit The interface unit is abnormal. Interface unit defective
RAM parity error
ON ON OFF OFF I/O Link An error occurs in a unit connected Another unit connected to the
Error reception to the I/O Link. I/O Link is defective.
ON ON OFF ON I/O Link The communication end signal in the -
Framing error I/O Link is abnormal.
ON ON ON OFF I/O Link The communication data in the I/O -
CRC error Link is abnormal.
ON ON ON ON Interface unit I/O Link communication with the -
Watch-dog error host was interrupted.
NOTE
In the interface unit for the I/O Link i only, BIF04B1, the four errors below are not
indicated with LEDs.
For indications of I/O Link i errors, see Subsection 5.1.2.1, "Status indications of
the I/O Link i".
Errors not indicated with LEDs

I/O Link error reception, I/O Link framing error, I/O Link CRC error, and
interface unit watch-dog error
If any of the unit number LEDs (Nos. 1 to 16) light, this means that one of the errors below occurs in the
basic unit.
M/S ER2 ER1 ER0 Error Description Main cause of the error
OFF OFF OFF ON Basic unit The basic unit is abnormal. Defect in the basic unit
Peripheral error
ON OFF ON OFF Basic unit A unit with a wrong unit number -
Unit number error responded to the interface unit.
OFF OFF ON ON Basic unit The number of communication bytes Two or more units have the
Reception data count is greater than 4. same unit number, or the
error terminator is not set correctly.
OFF ON OFF OFF Basic unit The communication end signal is Two or more units have the
/ON Framing error abnormal. same unit number, or the
(*1) terminator is not set correctly.
OFF ON OFF ON Basic unit The communication waveform was Two or more units have the
/ON DMI error disturbed. same unit number, or the
OFF ON ON OFF Basic unit Communication data is abnormal. Two or more units have the
/ON CRC error same unit number, or the
OFF ON ON ON Basic unit Communication with the interface -
Watch-dog error unit was interrupted.
NOTE
*1 When the M/S LED is ON, it indicates that an error is detected in the interface
unit.
When it is OFF, it indicates that an error is detected in the basic unit.
- 42 -
5.2 BASIC UNIT

(1) DC input and output unit, DC output unit, DC input unit
Two-row screw
terminal board
T1 A1 CM2 A3 A5 CM4 A7 FG FG
A0 CM1 A2 A4 CM3 A6 S+ S-
B1 CM2 B3 B5 CM4 B7 LV 24V

T2 B0 CM1 B2 B4 CM3 B6 0V 0V
Extension
connector
FUSE LED DIP switch Rotary switch

2A
FUSE specification
2A A03B-0808-K101
(2) AC output unit
Two-row screw
terminal board
T1 A1 CM2 A3 CM4 A5 0V FG FG
A0 CM1 A2 CM3 A4 24V S+ S-
B1 CM2 B3 CM4 B5 AC
T2 B0 CM1 B2 CM3 B4 AC
Extension
connector
FUSE
3.2A FUSE LED DIP Rotary switch
2A switch
FUSE specification
2A A03B-0808-K101
3.2A A03B-0808-K103
- 43 -
(3) Basic unit (oblong type)
Two-row
detachable screw
terminal board
LED
DIP switch
FUSE
1A
FUSE specification
1A A03B-0815-K001
5A A03B-0819-K104
NOTE
The 5A fuse is for the output circuit.
It is mounted in the printed circuit boards of the BZR88G1 and the BYR16G1.
- 44 -
5.2.1 Setting the DIP Switch

The basic unit has the DIP switch shown below. The following sections describe the functions of the
switches on the DIP switch.
No.
ON
OFF
16 8 4 2 1 R H Q
DC input and output unit, DC output unit, DC input unit, AC output unit
Basic unit (oblong type)

5.2.1.1 No. (setting the unit number)
Switches 1, 2, 4, 8, and 16 set a unit number (No.1 to 30).
Specify a desired unit number with these switches.
Set a unique unit number. The same unit number cannot be used even on different channels.
Examples:
Settings
Unit number
16 8 4 2 1
1 OFF OFF OFF OFF ON
5 OFF OFF ON OFF ON
10 OFF ON OFF ON OFF
15 OFF ON ON ON ON
20 ON OFF ON OFF OFF
25 ON ON OFF OFF ON
30 ON ON ON ON OFF
Sample setting: To specify unit number 11, set switches 1, 2, 4, 8, 16 switches as shown below:
No.
ON
OFF
16 8 4 2 1
- 45 -
5.2.1.2 Q, H (setting the communication speed)

The communication speed is 1.2Mbps. This setting is required for all basic units and the interface unit for
the I/O Link only (BIF04A1).
Q H Communication speed
OFF OFF 1.2 Mbps
5.2.1.3 R (installing a terminating resistor)

A terminating resistor must be installed on the basic unit at the end of the communications cable. The
basic unit has a built-in terminating resistor, which can be connected by the R switch of the DIP switch.
For terminating resistor setting examples, see Subsection 5.1.1.4.
Basic unit at the end of a communication line : The terminating resistor is provided.("R" switch ON)
Basic unit that is not at the end of a communication line : The terminating resistor is not provided.("R"
switch OFF)
NOTE
If a terminating resistor is not set for a unit at the end of a communication line or
a terminating resistor is set for a unit that is not at the end of a communication
line, the communication line will be unstable, so that normal operation cannot be
guaranteed.
- 46 -
5.2.2 LED Indications
5.2.2.1 LED indications of the DC input and output unit, DC output

unit, DC input unit, and AC output unit
In the DC input and output unit, DC output unit, DC input unit, and AC output unit, the LEDs and the
rotary switch are arranged as shown below.
0/4 (green)
•
(green) (green) E A0
PWR 1/5
D4 A4
LNK (green) 2/6 (green)
D0 B0
(red) 3/7 (green) C4 B4
ERR C0
• PWR : Lights when the power is turned on.

• LNK : Lights when the unit communicates with the interface unit.
• ERR : Lights when an error occurs.
• 0/4 to 3/7 : Indicate the setting of the rotary switch.
(1) When the rotary switch is set to the dot (•)

The LEDs do not light.
(2) When the rotary switch is set to one of A0 to D4

The LEDs indicate whether the input or output is on or off. (On : The LED lights. Off : The LED
goes off.) When the rotary switch is set to x0 (x=A-D), the LEDs indicate the states of the
corresponding four points, x0 to x3. When the rotary switch is set to x4, the LEDs indicate the states
of the corresponding four points, x4 to x7. See below.
For A to D, see Section 6.2, "RELATIONSHIP BETWEEN INPUT/OUTPUT SIGNALS AND
ADDRESSES IN UNITS".
Example: When A0 is selected When A4 is selected
The 0/4 LED corresponds to A0 The 0/4 LED corresponds to A4
(3) When the rotary switch is set to E

The LEDs indicate the details of the error.
(ON : The LED is on. OFF : The LED is off.)
3/7 2/6 1/5 0/4 Error Description
OFF OFF OFF OFF - When the ERR LED is off :
The unit is correct.
OFF OFF OFF OFF Watch-dog error When the ERR LED is on :
The communication with the interface unit was cut off.
OFF OFF OFF ON Peripheral error The basic unit is defective.
OFF OFF ON ON Watch-dog error The communication with the interface unit was cut off.
OFF ON OFF OFF CRC error The communication data is illegal.
OFF ON OFF ON DMI error The communication waveform was corrupted.
OFF ON ON OFF Framing error The communication termination signal is illegal.
OFF ON ON ON Illegal number of received The number of communication bytes exceeds four.
data items
- 47 -
5.2.2.2 LED indications of the basic unit (oblong type)

In the basic unit (oblong type), the LEDs are arranged as shown below.
FUSE
PWR (green) : Lights when the power is turned on.
PWR
LNK (green) : Lights when the unit communicates with the interface unit.
LNK FUSE (red) : Lights when the FUSE of the output circuit is disconnected.
ERR (red) : Lights when an error occurs.
ERR
ALM
0/1
ALM0 to 3 (red) : The LEDs indicate the details of the error.
2/3 For the description of errors, see the table below.
A B
0
1 A0 to 7, B0 to 7 (green) : Indicates the ON/OFF state of the input and output.
ON:The LED is on, OFF:The LED is off.
2
3
4
5
6
7
0 1
• List of errors ALM
"0" to "3" of the LED correspond to locations, as in 0/1
the right figure.
2/3
2 3
(ON: The LED is on, OFF: The LED is off.)
LED LED “ALM”
Error Description
“ERR” 0 1 2 3
OFF OFF OFF OFF OFF - The unit is correct.
ON OFF OFF OFF OFF Watch-dog error The communication with the interface unit was cut off.
ON ON OFF OFF OFF Peripheral error The basic unit is defective.
ON ON OFF ON OFF Watch-dog error The communication with the interface unit was cut off.
ON OFF ON OFF OFF CRC error The communication data is illegal.
ON ON ON OFF OFF DMI error The communication waveform was corrupted.
ON OFF ON ON OFF Framing error The communication termination signal is illegal.
ON ON ON ON OFF Illegal number of The number of communication bytes exceeds four.
received data
items
- 48 -
B-62163E/04 6.SPECIFICATIONS OF EACH UNIT
6 SPECIFICATIONS OF EACH UNIT

6.1 LIST OF UNITS
Type Name Unit PC board
specification specification
number number
Interface unit for the I/O Link only (4ch.) BIF04A1 A03B-0808-C001 A20B-8000-0820
Interface unit for the I/O Link i only (4ch.) BIF04B1 A03B-0808-C002 A20B-8002-0870
Interface module for the I/O Link only AIF02C A03B-0819-J013 A20B-8000-0710
(1ch, I/O Unit-MODEL A built-in type) (Note 4)
Basic DC input DC 8 input 20ms, POS/0.6A, POS BMD88A1 A03B-0808-C010 A20B-8000-0750
and points and DC 8 2ms, POS/0.6A, POS BMD88B1 A03B-0808-C011 A20B-8000-0751
output output points
DC input DC 16 input 20ms, POS BID16A1 A03B-0808-C020 A20B-8000-0740
points 2ms, POS BID16B1 A03B-0808-C021 A20B-8000-0741
DC DC 16 output 0.6A, POS BOD16A1 A03B-0808-C030 A20B-8000-0760
output points
AC AC 12 output 0.3A (*5) BOA12A1 A03B-0808-C040 A20B-8000-0880
output points
Basic DC input DC 8 input 2ms, POS /
(oblong and points and relay DC30V / AC125V, 2A
BZR88G1 A03B-0808-C310 A20B-8002-0340
type) relay 8 output points
output
(Note 3) DC input DC 16 input 2ms, POS BXD16D1 A03B-0808-C320 A20B-8002-0360
points
Relay Relay 16 output DC30V / AC125V, 2A BYR16G1 A03B-0808-C330 A20B-8002-0350
output points
Extension DC input DC 8 input 20ms, POS/0.6A,POS BMD88P1 A03B-0808-C200 A20B-8000-0730
and points and DC 8 2ms, POS/0.6A,POS BMD88Q1 A03B-0808-C201 A20B-8000-0731
output output points
DC input DC 16 input 20ms, POS BID16P1 A03B-0808-C210 A20B-9001-0680
points 2ms, POS BID16Q1 A03B-0808-C211 A20B-9001-0681
DC DC 16 output 0.6A, POS BOD16P1 A03B-0808-C220 A20B-8000-0780
output points
AC input AC 16 input 100 to 115 VAC BIA16P1 A03B-0808-C230 A20B-9001-0940
points
Polarity
Input POS : (current sink type)........... Assumed to be on when the input is high.
Output POS : (current source type) ....... When it is on, the output goes high.
- 49 -
6.SPECIFICATIONS OF EACH UNIT B-62163E/04
NOTE
Link i.
3 The extension unit cannot be connected to the basic unit (oblong type).
4 This module (AIF02C) is a re-formed version of the AIF01A, which is the
interface module of the I/O Unit-MODEL A. The re-formed version was
configured by removing the base expansion function from the AIF01A and
adding the function for one channel of the I/O Unit-MODEL B interface unit to the
AIF01A. Therefore, the AIF02C can be used only when the I/O Unit-MODEL A is
used.
As for detail of this module (AIF02C), refer to "FANUC I/O Unit-MODEL A
CONNECTIONVMAINTENANCE MANUAL (B-61813E)".
5 When the unit is used with 0.5 A, use it with 8 points at maximum.
(Among 12 points (A0 to A5 and B0 to B5), the 8 points A0, A2, A4, A5, B0, B2,
B4, and B5 should be used.)
- 50 -
6.2 RELATIONSHIP BETWEEN INPUT/OUTPUT SIGNALS

AND ADDRESSES IN UNITS
This section describes the relationship between the input and output points of the DI/DO unit and the
input and output data of up to four bytes assigned to them (input 0 to 3, or output 0 to 3). See the example
given below:
Example1:
When the basic unit with DC 8 input and 8 output points, and the extension unit with DC 16 input
points are installed
Three bytes are used for input (input 0, 1, 2) and one byte is used for output (output 0). The figure
below shows the use of the following four terminal boards: T1 (signals A0 to A7) and T2 (signals B0
to B7) of the basic unit, and T3 (signals C0 to C7) and T4 (signals D0 to D7) of the extension unit.
Bits of assigned data
7 6 5 4 3 2 1 0
Input 0 A7 A6 A5 A4 A3 A2 A1 A0 T1
DC 8 input and 8 output
points of the basic unit
Output 0 B7 B6 B5 B4 B3 B2 B1 B0 T2
Input 1 C7 C6 C5 C4 C3 C2 C1 C0 T3
DC 16 input points of the
extension unit
Input 2 D7 D6 D5 D4 D3 D2 D1 D0 T4
Example2:
When the basic unit with AC 12 output points and the extension unit with AC 16 input points are
installed
Two bytes are used for input (input 0, 1) and two bytes are used for output (output 0, 1). The figure
below shows the use of the following four terminal boards: T1 (signals A0 to A5) and T2 (signals B0
to B5) of the basic unit, and T3 (signals C0 to C7) and T4 (signals D0 to D7) of the extension unit.
Bits of assigned data
7 6 5 4 3 2 1 0
Output 0 A5 A4 A3 A2 A1 A0 T1
AC 12 output points of the basic unit

Output 1 B5 B4 B3 B2 B1 B0 T2
Input 0 C7 C6 C5 C4 C3 C2 C1 C0 T3
AC 16 input points of the extension unit
Input 1 D7 D6 D5 D4 D3 D2 D1 D0 T4
The table below gives the correspondence between the combination of the basic and extension units and
the use of the terminal boards.
Terminal boards of the Terminal boards of the
basic unit extension unit
T1 T2 T3 T4
A0 to A7 B0 to B7 C0 to C7 D0 to D7
8 input points and 8 input points and 8 output points Input 0 Output 0 Input 1 Output 1
8 output points 16 input points Input 0 Output 0 Input 1 Input 2
16 output points Input 0 Output 0 Output 1 Output 2
- 51 -
Terminal boards of the Terminal boards of the

basic unit extension unit
T1 T2 T3 T4
A0 to A7 B0 to B7 C0 to C7 D0 to D7
16 input points 8 input points and 8 output points Input 0 Input 1 Input 2 Output 0
16 input points Input 0 Input 1 Input 2 Input 3
16 output points Input 0 Input 1 Output 0 Output 1
16 output points 8 input points and 8 output points Output 0 Output 1 Input 0 Output 2
or 16 input points Output 0 Output 1 Input 0 Input 1
12 output points 16 output points Output 0 Output 1 Output 2 Output 3
NOTE
The extension unit cannot be connected to the basic unit (oblong type).
6.3 SPECIFICATIONS OF THE BASIC AND EXTENSION

UNITS
The following tables list the specifications of the basic and extension units.
Type Name Specifications Subsection No.

Basic unit BMD88A1 DC 8 input points (20ms) and DC 8 output points 6.3.1
Basic unit BMD88B1 DC 8 input points (2ms) and DC 8 points 6.3.2
Basic unit BID16A1 DC 16 input points (20ms) 6.3.3
Basic unit BID16B1 DC 16 input points (2ms) 6.3.4
Basic unit BOD16A1 DC 16 output points 6.3.5
Basic unit BOA12A1 AC 12 output points 6.3.6
Basic unit (oblong type) BZR88G1 DC 8 input points (2ms) and relay 8 output points 6.3.7
Basic unit (oblong type) BXD16D1 DC 16 input points (2ms) 6.3.8
Basic unit (oblong type) BYR16G1 Relay 16 output points 6.3.9
Extension unit BMD88P1 DC 8 input points (20ms) and DC 8 output points 6.3.10
Extension unit BMD88Q1 DC 8 input points (2ms) and DC 8 output points 6.3.11
Extension unit BID16P1 DC 16 input points (20ms) 6.3.12
Extension unit BID16Q1 DC 16 input points (2ms) 6.3.13
Extension unit BOD16P1 DC 16 output points 6.3.14
Extension unit BIA16P1 AC 16 input points 6.3.15
- 52 -
6.3.1 Basic Unit BMD88A1 (DC 8 Input Points and DC 8 Output

Points)
Input Output
Item Specifications Item Specifications
Signal T1 : A0 to A7 Signal T2 : B0 to B7
Points 8 Points 8
Points/common 8/common (4 common Points/common 8/common (4 common
terminals) terminals)
Current sink or source Current sink type Current sink or source Current source type
- - Rated load voltage LV : 12 to 24VDC+20%,-15%
Average input current 7.5mA (*4) Maximum load current 0.6A
Voltage and current in 18VDC or higher, Maximum voltage drop 0.36V (load current×0.6Ω)
the on state 6mA or higher in the on state
Voltage and current in 6VDC or lower, 1.5mA or lower Maximum leakage 0.1mA
the off state current in the off state
Response Off → On 20ms or less (*1) Respons Off → On 1ms or less (*1)
time On → Off 20ms or less (*1) e time On → Off 1ms or less (*1)
Input display LED indications (selected by Output display LED indications (selected by
the rotary switch) the rotary switch)
External connection Terminal board (M3) External connection Terminal board (M3)
FUSE 2A (for commons/control FUSE Not used
circuit)
- - Output protection With overheat and overcurrent
function protection functions
Terminal connection and circuitry
Fuse (2A)
NOTE
1 The actual response time is the sum of this value and the scanning time
determined by the system.
2 24V and 0V of T2 are used.
3 For details, see Subsection 4.4.3, “Connecting the Power Cable.”
4 Values include the allowable rush current.
- 53 -
6.3.2 Basic Unit BMD88B1 (DC 8 Input Points and DC 8 Output

Points)
Input Output
Points 8 Points 8
Response Off → On 2ms or less (*1) Respons Off → On 1ms or less (*1)
time On → Off 2ms or less (*1) e time On → Off 1ms or less (*1)
Input display LED indications (selected by Output display LED indications (selected by
the rotary switch) the rotary switch)
FUSE 2A (for commons/control FUSE Not used
circuit)
Fuse (2A)
NOTE
- 54 -
6.3.3 Basic Unit BID16A1 (DC 16 Input Points)

Item Specifications
Signal T1 : A0 to A7, T2 : B0 to B7
Points 16
Points/common 16/common (8 common terminals)
Current sink or source Current sink type
Average input current 7.5mA (*3)
Voltage and current in the on 18VDC or higher, 6mA or higher
state
Voltage and current in the off 6VDC or lower, 1.5mA or lower
state
Response time Off → On 20ms or less (*1)
On → Off 20ms or less (*1)
Input display LED indications (selected by the rotary switch)
External connection Terminal board (M3)
FUSE 2A (for commons/control circuit)
Fuse (2A)
NOTE
- 55 -
6.3.4 Basic Unit BID16B1 (DC 16 Input Points)

Item Specifications
Points 16
state
state
Input display LED indications (selected by the rotary switch)
FUSE 2A (for commons/control circuit)
Fuse (2A)
NOTE
- 56 -
6.3.5 Basic Unit BOD16A1 (DC 16 Output Points)

Item Specifications
Points 16
Current sink or source Current source type
Rated load voltage LV : 12 to 24VDC+20%,-15%
Maximum load current 0.6A
Maximum voltage drop in the on state 0.36V (load current×0.6Ω)
Maximum leakage current in the off 0.1mA
state
Output display LED indications (selected by the rotary switch)
FUSE Not used (output) / 2A (for control circuit)
Output protection function With overheat and overcurrent protection functions
Fuse (2A)
NOTE
2 LV and 0V of T2 are used.
- 57 -
6.3.6 Basic Unit BOA12A1 (AC 12 Output Points)

Item Specifications
Points 12
Rated load voltage 100 to 230VAC ±15% 50 to 60Hz ±3Hz
Maximum load current 0.3A/point (Up to 12 points)
0.5A/point (Up to 8 points)
Among the 12 points (A0 to A5 and B0 to B5), use the 8 points A0, A2,
A4, A5, B0, B2, B4, and B5.
Maximum rush current 5A/point (1 cycle) (*1)
Maximum voltage drop in the on state 1.5 Vrms
Maximum leakage current in the off state 1.0mA (230VAC)
Response time Off → On Half or below the load frequency (with zero-cross control) *2
On → Off Half or below the load frequency (with zero-cross control) *2
Output display LED indications (selected by the rotary switch)
FUSE Two 3.2 A. (One fuse for each of the outputs A0 to A5 and B0 to B5.)
2A (for control circuit)
NOTE
1 Restrict the total rush current for A0 to A5 to within 15 A. Likewise, restrict the
total rush current for B0 to B5 to within 15 A.
- 58 -
6.3.7 Basic Unit (Oblong Type) BZR88G1 (DC 8 Input Points and
Relay 8 Output Points)
Output Input
Points 8 Points 8
Points/common 4/common Points/common 8/common
Maximum load 30VDC / 125VAC, 2A Current sink or source Current sink type
(resistance load)
Minimum load DC5V, 10mA Average input current 7.5mA (*2)
Maximum 4A/common Voltage and current in 18VDC or higher,
current/common the on state 6mA or higher
Load restrictive See Subsection 6.4.1, "Load Voltage and current in 6VDC or lower, 1.5mA
condition Reduction Curve". the off state or lower
Response Off → On 15ms or less (*1) Response Off → On 2ms or less (*1)
time On → Off 15ms or less (*1) time On → Off 2ms or less (*1)
Output display LED indications Input display LED indications
External connection Detachable terminal board (M3) External connection Detachable terminal
board (M3)
FUSE 5A (one fuse for each common) *3 FUSE 1A (control circuit)
Relay life Mechanical20,000,000 times min. - -
Electrical100,000 times min. (resistance - -
load)
Signal name – Case terminal name table
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A cm0+ cm0- cm0- cm0- cm1+ cm1- cm1- cm1- com2 com2 com2 com2 com2 com2 com2 com2 FG FG
B A0 A1 A2 A3 A4 A5 A6 A7 B0 B1 B2 B3 B4 B5 B6 B7 S+ S-
Circuit configuration
Case label Case label
Internal Internal
Signal name Signal name
Fuse (5A)
Connected to pin 1 of CP1
inside the unit.
Fuse (5A)
Connected to pin 2 of
CP1 inside the unit.
I : Input circuit
Fuse (1A) C
Internal
C circuit
External
device
C : Communications cable L : Load
C : Control circuit V : DC or AC
NOTE
3 The disconnection detection function is attached to the fuse for output protection.
For details, see Subsection 6.4.2.
- 59 -
6.3.8 Basic Unit (Oblong Type) BXD16D1 (DC 16 Input Points)

Item Specifications
Points 16
state
state
Input display LED indications
External connection Detachable terminal board (M3)
FUSE 1A (control circuit)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 com0 FG FG
Circuit configuration
Case label Case label
Internal Internal
Signal name Signal name Connected to pin 1 of
I : Input circuit I : Input circuit
Internal Internal
circuit circuit
A0 – A7 B0 – B7
Fuse (1A)
C
C
External
device
C Control circuit C Communications cable
NOTE
- 60 -
6.3.9 Basic Unit (Oblong Type) BYR16G1 (Relay 16 Output Points)

Item Specifications
Points 16
Points/common 4/common
Maximum load DC30V / AC125V, 2A (resistance load)
Minimum load DC5V, 10mA
Maximum current/common 4A/common
Load restrictive condition See Subsection 6.4.1, “Load Reduction Curve”.
Response time Off → On 15ms or less *1
On → Off 15ms or less *1
Output display LED indications
External connection Detachable terminal board (M3)
FUSE For output protection : 5A (one fuse for each common) *2
For control circuit : 1A
Relay life Mechanical 20,000,000 times min.
Electrical 100,000 times min. (resistance load)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A cm0+ cm0- cm0- cm0- cm1+ cm1- cm1- cm1- cm2+ cm2- cm2- cm2- cm3+ cm3- cm3- cm3- FG FG
Circuit configuration Case label

Case label
Internal Internal
Signal name Signal name
Fuse (5A) Fuse (5A)
Fuse (5A) Fuse (5A)
Fuse (1A)
C
C
External
device
C : Communications cable L : Load
C : Control circuit V : DC or AC
NOTE
2 The disconnection detection function is attached to the fuse for output protection.
For details, see Subsection 6.4.2.
- 61 -
6.3.10 Extension Unit BMD88P1 (DC 8 Input Points and DC 8 Output

Points)
Input Output
Signal T3 : C0 to C7 Signal T4 : D0 to D7
Points 8 Points 8
Voltage and current in 18VDC or higher, 6mA or higher Maximum voltage drop 0.36V (load current×0.6Ω)
the on state in the on state
Input display LED indications (selected with Output display LED indications (selected with
the rotary switch on the basic the rotary switch on the basic
unit) unit)
FUSE Basic unit fuse used FUSE Not used
NOTE
2 24V and 0V of T2 are used. (They are supplied from the basic unit.)
- 62 -
6.3.11 Extension Unit BMD88Q1 (DC 8 Input Points and DC 8 Output

Points)
Input Output
Signal T3 : C0 to C7 Signal T4 : D0 to D7
Points 8 Points 8
Input display LED indications (selected with Output display LED indications (selected with
the rotary switch on the basic the rotary switch on the basic
unit) unit)
FUSE Basic unit fuse used FUSE Not used
NOTE
- 63 -
6.3.12 Extension Unit BID16P1 (DC 16 Input Points)

Item Specifications
Signal T3 : C0 to C7, T4 : D0 to D7
Points 16
Voltage and current in the on state 18VDC or higher, 6mA or higher
Voltage and current in the off state 6VDC or lower, 1.5mA or lower
Input display LED indications (selected with the rotary switch on the basic unit)
FUSE Basic unit fuse used
NOTE
- 64 -
6.3.13 Extension Unit BID16Q1 (DC 16 Input Points)

Item Specifications
Points 16
Voltage and current in the on state 18VDC or higher, 6mA or higher
Voltage and current in the off state 6VDC or lower, 1.5mA or lower
FUSE Basic unit fuse used
NOTE
- 65 -
6.3.14 Extension Unit BOD16P1 (DC 16 Output Points)

Item Specifications
Points 16
Current sink or source Current source type
Rated load voltage LV : 12 to 24 VDC, +20%, -15%
Maximum load current 0.6A
Maximum voltage drop in the on state 0.36V (load current×0.6Ω)
Maximum leakage current in the off state 0.1mA
Output display LED indications (selected with the rotary switch on the basic unit)
FUSE Not used
Output protection function With overheat and overcurrent protection functions
NOTE
2 LV and 0V of T4 are used.
- 66 -
6.3.15 Extension Units BIA16P1 (AC 16 Output Points)

Item Specifications
Points 16
Rated voltage 100V to 115 VAC ±15%, 50 to 60Hz ±3Hz
Average input current 8mArms (100VAC, 60Hz)
Voltage and current in the on state 80Vrms or higher, 4.5mArms or higher
Voltage and current in the off state 30Vrms or lower, 2mArms or lower
Response time Off → On 25ms or lower (*1)
On → Off 35ms or lower (*1)
FUSE Not used
NOTE
- 67 -
6.4 CAUTIONS
6.4.1 Load Reduction Curve
BZR88G1 Load reduction curve
(point)
1A / point
8
Simultaneous
ON points 1.3A / point
6
2A / point
4
10 20 30 40 50 55 (℃)
Ambient temperature
BYR16G1 Load reduction curve

(point)
1A / point
16
Simultaneous
ON points 1.3A / point
12
2A / point
8
10 20 30 40 45 50 55 (℃)
Ambient temperature
- 68 -
6.4.2 Output Circuit Fuse Disconnection Detection

The disconnection detection function is attached to the fuse for output protection of the BZR88G1 and the
BYR16G1.
If this fuse is disconnected, the corresponding unit number bit of the "power ON-OFF information" or
"status information" allocated to the interface unit is set to "0".
For a unit that contains multiple fuses, if any one of them is disconnected, the above bit is set to "0".
For the unit in which the fuse blows out, the LED (FUSE) lights red.
For details of the "power ON-OFF information" and the "status information", see Section 2.5.
6.4.3 Warnings Regarding Digital Output Units

WARNING
1 For units without a built-in fuse, if load current exceeding the rating continues to
flow for a long time, fuming and firing may result. To prevent burnout, it is
recommended to attach a fuse with a rating about twice the output rating for
each external terminal.
2 Some units have a built-in fuse for each common. No such output units can be
protected from overload. Be sure to use them within their rating. To protect units
from overload, it is recommended to attach an external fuse to each of them.
3 Even if an external fuse is provided, if a short circuit occurs, the fuse may fail to
protect the elements of the output unit. If an external load is short-circuited, ask
for repair.
4 For units having an output protection element, each of their protection functions
is intended to protect the elements inside the respective units rather than
external units.
5 It is not that the protection function of each unit can protect its internal elements
in all cases. Once the protection function of a unit is operated, remove the cause
promptly. If the absolute maximum rating is exceeded, for example, the
protection function may not operate normally or an IC may be broken before the
protection function is operated, depending on the way or situation in which the
units are used.
6 If the output protection function itself is defective, if the load current exceeding
the rating continues to flow for a long time, fuming and firing may result.
6.4.4 Protection Functions of Digital Output Units

Output protection
The DC output unit and the DC input and output unit of the I/O Unit-B are provided with an output
protection function. There are two types of output protection function, overheat protection and
overcurrent protection.
If an overheat protection function is actuated, it turns OFF the output. At the point when the
temperature is lowered, the function turns ON the output. If overheat occurs after the output is
turned ON, the overheat protection function is actuated again to turn OFF the output. Thus, if the
temperature inside the unit is extreme, the output is turned OFF and ON repeatedly.
Similarly, if an overcurrent protection function is actuated, it turns OFF the output. After a certain
period of time, the output is turned ON to check the current. If the output is still in the overcurrent
- 69 -
state, it is turned OFF again. The output is turned OFF and ON repeatedly unless the cause of
overcurrent is removed.
Caution is required if each output protection function is actuated, because it turns OFF the output,
making it impossible to drive the load.
DC output overvoltage
If the rated voltage is exceeded, the internal element protection circuit is actuated, turning OFF the
output. When the voltage returns below the rated voltage, the output is turned ON again. If the
internal element protection circuit is actuated again, and the output OFF state continues, the internal
element protection circuit is overheated.
Use great caution because in the event of overheat due to overvoltage, the overheat protection circuit
is not actuated, causing the internal elements to be damaged.
Caution is required because in the event of overvoltage, the output is turned OFF in the same way as
that if output protection functions are actuated, making it impossible to drive the load.
- 70 -
6.4.5 Cautions Regarding Each Input/Output Unit

Cautions regarding input units
1. Quick response type input units (units that have an input response time of 2 ms or less, as described
in Section 6.3) have a low input filter time constant and, therefore, contact chattering may cause
these input units to read incorrect inputs. Restrict the use of quick response type units to connection
to no-contact devices and pay attention to noise sufficiently.
2. If an input unit and an inductive load are connected to an input contact in parallel, a surge voltage
generated across the load when the contact is OFF may cause the input unit to malfunction. If this is
the case, attach a surge suppression element in parallel with the load to suppress the surge voltage.
AC input DC input
unit unit
L
～ L
Inductive load
Surge suppression element (snubber circuit, etc.) Diode Inductive load
Cautions regarding output units

1. Even if the sequence program has turned OFF an output unit, any stray capacitance in its internal
circuit may cause an output current to flow instantaneously through it if a voltage is applied abruptly
to the load. To avoid this, make sure that the load power is turned ON/OFF on the primary side, as
shown in the figure below.
Secondary
Primary
Power supply
for load
2. Be sure to connect the power supply and common pins. Otherwise, current flow may get in the
output circuit, resulting in the output being turned ON.
3. Measures for inductive loads

• Do not turn ON/OFF the output unit repeatedly within a short period of time. The maximum
permissible ON/OFF frequency is such that it is ON for at least one second and is OFF for at
least 1 second.
• If an inductive load is connected as an output, connect a protection circuit such as a surge killer
or a diode in parallel with the load. Connecting a protection circuit may cause a delay in
recovery time. If this presents any problems, use a CR snubber circuit instead.
• If an inductive load such as a lamp load is to be controlled, the rush current when the output is
ON may damage the output element. Do not fail to observe the current and voltage ratings,
even instantaneously.
Inductive load Diode
AC output DC output
unit
L unit
Source type
L
Surge suppression element (snubber circuit, etc.) Inductive load
4. The maximum number of output points that can be turned ON at the same time varies depending on
the output current and the ambient temperature. If the maximum number is exceeded, the unit may
become defective or generate fume. See the load reduction curve of each output unit (Subsection
6.4.1).
- 71 -
Cautions regarding relay units

1. Relays have a limited service life because their contacts are worn away. The service life of relays
varies depending on the environment in which they are used. Give consideration to the environment
of use and use relays so as not to exceed their service life. If the service life of a relay in a unit has
expired, replace the unit. If the service life of a relay expires, the output may become abnormal
because of a poor contact connection, resulting in machine breakdown and accidents.
2. If a relay is opened and closed at a high frequency, use a DC output or AC output unit.
3. Make sure that a relay is opened at least once a year.
4. Provide a contact protection circuit for each relay in order to extend its contact life, suppress noise,
and prevent carbide and nitric acid from developing due to arcs. Failure to provide a contact
protection circuit properly will have an opposite effect, making the contacts easy to weld.
5. If connecting a capacitive load to the machine, be sure to insert a current limiting resistor in series to
observe the current and voltage ratings, even instantaneously.
6. Providing a contact protection circuit may cause a delay in a recovery time.
7. If a rush current continues for a relatively long time, avoid shutting off a relay when the rush current
is flowing. Otherwise, its contacts may be welded.
8. If a lamp with a particularly high amperage is to be turned on or off, it is recommended to perform a

confirmation test on a real load beforehand.
9. If using a relay output to control an inductive or capacitive load, for example, to directly light a lamp,
provide a protective resistor between the output terminals in order to observe the current and voltage
ratings, even instantaneously. Otherwise, a rush current may damage the relay.
10. The relay output unit has a built-in 5-A fuse for each common. The output unit cannot be protected
from overload. Be sure to use the unit within its rating.
11. Transfer phenomenon of relay contacts

• An arc that occurs when a contact is opened and closed causes the materials of the contact poles
to melt, resulting in the molten material of one pole transferred to the other pole. As the number
of times that the contact is opened and closed increases, concave and convex portions develop
on the poles and eventually lock with one another, causing the contact to behave as if contact
welding had occurred.
• The transfer phenomenon of relay contacts can occur even if the relay is used within the contact
rating. Check for a surge voltage and rush current. Consider taking measures to suppress surge
voltage or rush current (such as attaching a surge killer or current limiting resistor).
12. Using the relay unit in an atmosphere containing silicone gas, sulfidizing gas, or organic gas may
cause contact surfaces to corrode or be covered with film that develops on them, leading to a poor
contact connection. Do not use the relay unit in such an atmosphere. Take effective measures for
such an atmosphere, such as replacing the relay unit with a DC or AC unit.
- 72 -
B-62163E/04 7.ADDRESS ASSIGNMENT
7 ADDRESS ASSIGNMENT
The I/O Unit-B can be used by assigning an address to it together with I/O Link devices such as the
machine operator's panel interface unit and the I/O Unit-A. Any slave may be connected to any group. A
single group, however, cannot include slaves of different types.
The I/O Unit-B occupies a single group.
I/O Link
MASTER
[GROUP] =0 Machine operator's panel

interface unit
[BASE] =0, [SLOT] =1
SLOT No.
[GROUP] =1
I/ O Unit- A
[BASE] =0
[GROUP] =2 I/O Unit-B

interface unit
I/ O Unit- B I/ O Unit- B
(Unit No. = 1) (Unit No. = 20)
[BASE] =0, [SLOT] =1 [BASE] =0, [SLOT] =20
NOTE
1 Make sure that all units connected to the channels used with the I/O Link i
support the I/O Link i.
Do not connect any units for the I/O Link i only to the channels used with the I/O
Link.
Link i.
4 By using the interface unit appropriately as described above, the basic unit
(including the oblong type) and the extension unit can be used with both the I/O
Link and the I/O Link i.
- 73 -
7.ADDRESS ASSIGNMENT B-62163E/04
7.1 ASSIGNING ADDRESS WITH I/O Link CONNECTIONS

To assign address with I/O Link connections, specify the information below for the address to assign.
• GROUP : Specify a group number.

• BASE : Always set to 0.
• SLOT : Specify the unit number (1 to 30) of the DI/DO unit of the I/O Unit-B.
To assign power ON-OFF information, specify "0".
For details of power ON-OFF information, see Subsection 2.5.1.2, "Power ON-OFF
information".
• NAME : Specify the "assignment name" that corresponds to the number of points to assign (basic
units + extension units).
Assignment names of the I/O Unit-B are given below.
Number of input or output points of the [basic unit]

Assignment name Address to occupy
+ [extension unit]
1 byte #1 1 input or output byte
2 bytes #2 2 input or output bytes
Power ON-OFF information ## 4 input bytes
7.2 ASSIGNING ADDRESS WITH I/O Link i CONNECTIONS

The following information is necessary for assigning address with I/O Link i connection.
• PMC : Set the path of the PMC that uses the I/O Unit-B.
• GROUP : Specify a group number.
• SLOT : Specify the unit number (1 to 30) of the DI/DO unit.
If assigning status information, specify "31".
For details of status information, see Subsection 2.5.2.2, "Status information".
• ADDRESS : Specify the address to assign.
• SIZE : Specify the number of points to assign (basic unit + extension units) in byte units.
(Note)
NOTE
1 If a DI/DO unit is to be assigned, "# number of bytes" is specified as an
assignment name for an I/O Link connection. For an I/O Link i connection, "#" is
not necessary.
Example) To assign two bytes, specify "2" as the size.
2 If status information is to be assigned, "##" is specified as an assignment name
for an I/O Link connection. For an I/O Link i connection, specify the number of
bytes (1 to 8) to assign to slot "31" as status information.
If m bytes are assigned as status information, information for the address map,
Xn+0 to Xn+(m-1), described in Subsection 2.5.2.2, "Status information", can be
read as DI.
Example) If status information is assigned by specifying "4" as the size,
information for "Xn+0 to Xn+3" can be read as DI.
- 74 -
B-62163E/04 8.MAINTENANCE SPECIFICATIONS
8 MAINTENANCE SPECIFICATIONS
List of units
Ordering
Name Specifications
information
BIF04A1 A03B-0808-C001 Dedicated to I/O Link (4ch.)
Interface unit
BIF04B1 A03B-0808-C002 Dedicated to I/O Link i (4ch.)
AIF02C A03B-0819-J013 Interface module Dedicated to I/O Link (1ch. I/O unit-A embedded type)
BMD88A1 A03B-0808-C010 DC 8 input points + DC 8 output points
One
BMD88B1 A03B-0808-C011 DC 8 input points + DC 8 output points
extension
BID16A1 A03B-0808-C020 DC 16 input points
Basic unit unit can be
BID16B1 A03B-0808-C021 DC 16 input points
used per
BOD16A1 A03B-0808-C030 DC 16 output points basic unit.
BOA12A1 A03B-0808-C040 AC 12 output points
BZR88G1 A03B-0808-C310 DC 8 input points + Relay 8 output points No extension
Basic unit
BXD16D1 A03B-0808-C320 DC 16 input points unit can be
Oblong type
BYR16G1 A03B-0808-C330 Relay 16 output points used.
BMD88P1 A03B-0808-C200 DC 8 input points + DC 8 output points
BMD88Q1 A03B-0808-C201 DC 8 input points + DC 8 output points
BID16P1 A03B-0808-C210 DC 16 input points
Extension unit
BID16Q1 A03B-0808-C211 DC 16 input points
BOD16P1 A03B-0808-C220 DC 16 output points
BIA16P1 A03B-0808-C230 AC 16 output points
List of fuses
Ordering information Rating Remarks
A03B-0808-K101 2A Interface unit: BIF04A1, BIF04B1
Basic unit: BMD88A1, BMD88B1, BID16A1, BID16B1, BOD16A1, BOA12A1
Fuse for the control circuits of the above units (1 fuse)
A03B-0807-K101 3.2A Interface module: Fuse for the control circuit of the AIF02C (1 fuse)
A03B-0815-K001 1A Basic unit (oblong type): Fuse for the control circuit of the BZR88G1,
BXD16D1, and BYR16G1 (1 fuse)
A03B-0808-K103 3.2A Basic unit: Fuses for the output circuit of the BOA12A1 (1 fuse)
A03B-0819-K104 5A Basic unit (oblong type): Fuses for the output circuit of the BZR88G1 and
BYR16G1 (4 fuses)
- 75 -
ADDITIONAL INFORMATION
An addition to
CONNECTION MANUAL
1. Type of applied technical documents
Name FANUC I/O Unit-MODEL B

CONNECTION MANUAL
Spec.No./Version B-62163E/04
2. Summary of change
New, Add,
Applicable
Group Name / Outline Correct,
Date
Delete
Basic
Function
Optional
Function
Unit
Maintenance
parts
Information with a title of “NOTE REGARDING Add Immediately
Notice KOREAN KC MARK” is added to the end of
“SAFETY PRECAUTIONS”.
Correction
Another
TITLE An addition to
CONNECTION MANUAL
DRAW. NO. CUST.
01 13.07.31 Nakata First issue B-62163E/04-01
SHEET
EDIT. DATE DESIG. DESCRIPTION 1/7
SAFETY PRECAUTIONS
Described below are the safety precautions regarding the FANUC I/O Unit-MODEL B. The safety
precautions must be observed in order to use the FANUC I/O Unit-MODEL B safely.
Because installing, and performing exchange and daily maintenance operations on, the FANUC I/O
Unit-MODEL B may incur diverse dangers, you cannot be involved in such work unless you have been
sufficiently trained for safety.
Some of the safety precautions may not apply to your FANUC I/O Unit-MODEL B because it has no
corresponding function. If this is the case, skip reading those precautions.
As for safety precautions regarding machine tools, refer to the respective machine manuals provided by
the machine tool builders.
Before starting to operate machines for check purposes, be sure to read the manuals provided by the
machine tool builders and FANUC and sufficiently understand their descriptions.
Contents
DEFINITION OF WARNING, CAUTION, AND NOTE......................................................................... s-1

WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND EXCHANGING ......... s-2
WARNINGS AND CAUTIONS REGARDING DESIGNING ................................................................ s-4
WARNINGS REGARDING DAILY MAINTENANCE .......................................................................... s-6
NOTE REGARDING KOREAN KC MARK............................................................................................ s-6
DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine.
Precautions are classified into Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly
before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a
damage of both the user being injured and the equipment being damaged if the
CAUTION
Applied when there is a danger of the equipment being damaged, if the
NOTE
The Note is used to indicate supplementary information other than Warning and
Caution.
* Read this manual carefully, and store it in a safe place.

* This manual is subject to change for product improvement, alteration of the product specifications,
and improvement in the user-friendliness of the manual. See “Revision Record” at the end of the
manual.
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WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING,
AND EXCHANGING
WARNING
1 Before starting mounting, wiring, and exchanging, be sure to shut off externally
supplied power. Otherwise, electrical shocks, breakdown, and blowout may
occur. If the FANUC I/O Unit-MODEL B is turned off but other units are not, for
example, it is likely that power may be supplied to units connected to the FANUC
I/O Unit-MODEL B, resulting in the units being damaged and workers getting
electrical shocks when the units are exchanged.
2 Be sure to ground your FANUC I/O Unit-MODEL B in accordance with your
national grounding standards (protective grounding class C or stricter).
Otherwise, electrical shocks, malfunction, and breakdown may occur.
3 In unit exchange, a new unit should have the same specifications and parameter
settings as in the unit to be removed. (For details, reference the section or item
of the respective units.) Operating the newly installed unit without observing this
caution will cause the machine to behave unexpectedly, possibly leading to a
damaged workpiece or machine or injury.
4 Wiring work for the FANUC I/O Unit-MODEL B must be done only after it has
been installed. Otherwise, electrical shocks can occur.
5 Be careful not to damage cables. Otherwise, electrical shocks can occur.
6 When working, wear suitable clothes with safety taken into account. Otherwise,
injury and electrical shocks can occur.
7 Do not touch the electronic circuitry in any module directly with the hand. Static
electricity can damage the module and cause burn injury.
8 Do not work with your hands wet. Otherwise, electrical shocks and damage to
electrical circuits can occur.
9 Be sure to attach a terminal cover to each terminal board. Otherwise, electrical
shocks and malfunction can occur.
10 Only those who have pragmatic information regarding handling of control units
are allowed to install, wire, use, and maintain the FANUC I/O Unit-MODEL B.
Incorrect handling of this equipment can lead to electrical shocks, fire,
breakdown, and malfunction. Do not install, wire, use, or maintain the FANUC
I/O Unit-MODEL B unless you have sufficient knowledge of how to handle
control units and of electricity.
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CAUTION
Failing to observe any caution stated below can lead to fire, breakdown, blowout,
and malfunction.
1 Always use PC boards and modules developed for use on the FANUC I/O
Unit-MODEL B.
2 Do not use any unit or component if it was found to be damaged or deformed
when it was unpacked. Otherwise, fire, malfunction, and failure can occur.
3 Do not attach the FANUC I/O Unit-MODEL B to any flammable object or
install it near any flammable object.
4 Do not allow any foreign matter (such as a screw, metal chip, or coolant) to
get in the FANUC I/O Unit-MODEL B.
5 Handle the FANUC I/O Unit-MODEL B gently because it is a precision
device. Be careful not to drop it or give a high impact to it.
6 When installing the FANUC I/O Unit-MODEL B, pay attention to its mass and
the tension of cables to be attached to it.
7 Always use wires whose length, diameter, heat resistance, and flex
resistance match their use.
8 When making a cable assembly, crimp, press-mount, or solder the wires,
using the tool specified by the cable manufacturer. An improper cable
connection can lead to a broken wire, short circuit, fire, and malfunction. Do
not connect any untreated wire (such as only twisted) strands directly to a
terminal board.
9 When fastening the FANUC I/O Unit-MODEL B and its wires, tighten their
screws with the specified torque. Otherwise, the FANUC I/O Unit-MODEL B
may fall, break down, or malfunction or wires may be short-circuited. Do not
forget to attach screws.
10 Before wiring modules, check their voltage rating and pin arrangement and
be sure to meet the requirements. If a module is connected to a power supply
having a different voltage rating or is wired incorrectly, fire or failure can
occur.
11 When detaching a cable from the FANUC I/O Unit-MODEL B, hold the
connector rather than the cable. When attaching a cable, be sure to fit its
connector to the connector pins securely. For connectors having a lock
mechanism, be sure to lock them securely. An improper connection can lead
to a broken wire, short circuit, fire, and malfunction.
12 Lay signal wires away from power wires as stated in this manual.
13 As for the shielding wires of the cables specified herein, securely ground
them, using, for example, cable clamps.
14 Use single-point grounding for multiple units so that no noise current will flow
through the ground line among them. However, both ends grounding or both
ends opening may be more effective for some environments in which the
units are used. Select the grounding type whichever is applicable to
surrounding noise.
15 In taking an anti-noise measure regarding wiring work, an empirical approach
is needed to a large degree. It is necessary to take action using a well
managed organization according to manuals and other written information.
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WARNINGS AND CAUTIONS REGARDING DESIGNING
WARNING
1 When designing, be sure to observe all rules stated in this document and any
related manuals. Otherwise, it is likely that failure and malfunction may occur.
2 When using any FANUC product in a manner in which their use may incur
significant hazard to human life and assets, previously make sure that the
system containing the FANUC product has been designed in such a way that it
can warn of any danger and its redundant design assures of a satisfactory safety
and that the FANUC product is installed and powered properly for its intended
use in the system.
3 Failures in the I/O units of the FANUC I/O Unit-MODEL B as well as input power
abnormality and communication failures can hamper the normal operation of
these I/O units. Design each I/O unit in such a way that the machine can operate
safely, for example, by providing an external safety circuit to the I/O units so that
no accident will occur even if the I/O units fail to operate normally.
Using the Dual Check Safety function makes it possible to detect a single fault in
a portion related to safety. For details of the Dual Check Safety function, refer to
the document on the Dual Check Safety function of your CNC unit.
4 The DO function of each I/O unit has been designed in such a way that, if a
system alarm is issued in the CNC unit that controls the FANUC I/O
Unit-MODEL B or the power of the CNC unit or the FANUC I/O Unit-MODEL B is
turned off, the DO function of all the I/O units is turned off. However, it is not
guaranteed that the DO function is surely turned off. So, it is requested that, if a
signal regarding safety is involved, a safety circuit external to each I/O unit must
be configured.
5 If the load current of an output unit exceeds its rating for a long time for any
reason, it is likely that smoke and fire may occur. So, it is recommended to
provide an external safety circuit including a fuse etc.
6 Do not use the power supply for driving relays to perform interlock with external
loads.
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SHEET
WARNING
7 Coolants containing sulfur or chlorine at a high activation level, an oil-free
coolant called synthetic, and water-soluble coolants at a high alkali level, in
particular, can largely affect the FANUC I/O Unit-MODEL B. Please note that the
following trouble is likely to occur.
• Coolants containing sulfur or chlorine at a high activation level
Some coolants containing sulfur or chlorine are at an extremely high activity
level. If such a coolant adheres to the FANUC I/O Unit-MODEL B, it reacts
chemically with a material, such as resin of the equipment, possibly leading to
corrosion or deterioration. If it gets in the FANUC I/O Unit-MODEL B, it
corrodes metals, such as copper and silver, used as component materials,
possibly leading to a defective component.
• Synthetic-type coolants having a high permeability
Some synthetic-type coolants whose lubricating component is, for example,
PAG (polyalkylene glycol) have an extremely high permeability. If such a
coolant is used even in equipment having a high closeness, it can readily flow
into the equipment through, for example, gaskets. It is likely that, if the
coolant gets in the FANUC I/O Unit-MODEL B, it may deteriorate its
insulation and damage its components.
• Water-soluble coolants at a high alkali level
Some coolants whose pH is increased using alkanolamine are so strongly
alkali that its standard dilution will lead to pH10 or higher. If such a coolant
spatters over the surface of the FANUC I/O Unit-MODEL B, it reacts
chemically with a material, such as resin, possibly leading to corrosion or
deterioration.
CAUTION
1 Install the FANUC I/O Unit-MODEL B in such a place that neither cutting chip
nor coolant will spatter to them. Otherwise, damage or malfunction may occur.
2 When using the FANUC I/O Unit-MODEL B, observe its rated voltage and
current described in this manual. Otherwise, fire, malfunction, and failure can
occur.
3 Keep in mind that, if the FANUC I/O Unit-MODEL B is used outside its
specification described in this manual or altered by the user, its functions and
performance will not be guaranteed.
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SHEET
WARNING
1 Before replacing a blown fuse, it is necessary to remove the cause of the blown
fuse. So, do not replace fuses unless you have been well informed of
maintenance work and safety.
2 Modules of the FANUC I/O Unit-MODEL B contain parts that will become hot.
They can remain very hot for a while after power has been removed from the
FANUC I/O Unit-MODEL B, making you get burned if you touch them. Before
starting to work on them, wait and make sure they are cool.
3 To maintain a normal condition of the system and protect it from trouble, perform
daily and periodical checks on it and do the sweeping. If you notice an apparent
hardware fault, such as abnormal noise, abnormal odor, smoke, ignition, or
abnormal heat, in the hardware while power is being supplied to it, shut it off at
once and contact a FANUC branch office nearby or your FANUC service
representative. These faults can cause fire, breakdown, blowout, and
malfunction.
NOTE REGARDING KOREAN KC MARK

NOTE
This equipment is industrial (Class A) electromagnetic wave suitability equipment
and seller or user should take notice of it, and this equipment is to be used in the
places except for home.
이 기기는 업무용(A 급) 전자파적합기기로서 판 매자 또는 사용자는 이 점을 주의하시기 바라며,
가정외의 지역에서 사용하는 것을 목적으로 합니다.
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B-62163E/04 INDEX
INDEX
<A> <E>
AC input unit..................................................................36 EDSP (selecting the error display method) ....................38
AC Output Unit .........................................................19,31 ENVIRONMENT FOR INSTALLATION ....................10
ADDRESS ASSIGNMENT ...........................................73 Extension Unit BID16P1 (DC 16 Input Points) .............64
ASSIGNING ADDRESS WITH I/O Link Extension Unit BID16Q1 (DC 16 Input Points).............65
CONNECTIONS........................................................74 Extension Unit BMD88P1 (DC 8 Input Points and DC 8
ASSIGNING ADDRESS WITH I/O Link i Output Points) ............................................................62
CONNECTIONS........................................................74 Extension Unit BMD88Q1 (DC 8 Input Points and DC 8
Output Points) ............................................................63
<B> Extension Unit BOD16P1 (DC 16 Output Points) .........66
BASIC UNIT .................................................................43 Extension Units BIA16P1 (AC 16 Output Points) .........67
Basic unit (oblong type) .................................................31
Basic Unit (Oblong Type) BXD16D1 (DC 16 Input <F>
Points).........................................................................60 FANUC I/O Link i AND FANUC I/O Link ....................2
Basic Unit (Oblong Type) BYR16G1 (Relay 16 Output
Points).........................................................................61 <G>
Basic Unit (Oblong Type) BZR88G1 (DC 8 Input Points GROUND CONNECTION............................................22
and Relay 8 Output Points).........................................59 Grounding the Basic Unit (Oblong Type)......................23
Basic unit (oblong type) installation dimensions ...........14
Basic unit + extension unit installation dimensions ..13,16 <H>
Basic Unit BID16A1 (DC 16 Input Points)....................55 HAVING THE I/O Unit-B SUPPORT I/O Link i............2
Basic Unit BID16B1 (DC 16 Input Points) ....................56 Heat Value of Each Unit ................................................17
Basic Unit BMD88A1 (DC 8 Input Points and DC 8 HEAT VALUE OF EACH UNIT AND TERMINAL
Output Points).............................................................53 BOX ...........................................................................17
Basic Unit BMD88B1 (DC 8 Input Points and DC 8
Output Points).............................................................54 <I>
Basic Unit BOA12A1 (AC 12 Output Points)................58 If Fixing with Screws.....................................................11
Basic Unit BOD16A1 (DC 16 Output Points)................57 INSTALLATION...........................................................10
Basic unit installation dimensions..................................12 INSTALLATION AND DIMENSIONS........................11
Installation Category (Overvoltage Category) ...............19
<C> Installing the interface unit or basic unit........................15
CAUTIONS ...................................................................68 Installing the Unit on the DIN Rail ................................15
Cautions Regarding Each Input/Output Unit..................71 INTERFACE UNIT .......................................................37
COMMON SPECIFICATIONS .......................................4 Interface unit installation dimensions ............................11
COMMUNICATIONS CABLE SPECIFICATION.........6
CONNECTING THE BASIC UNIT ..............................25 <L>
Connecting the Communications Cable .........................29 LED Indications ........................................................40,47
Connecting the DI/DO Cable ....................................29,34 LED indications of the basic unit (oblong type) ............48
CONNECTING THE EXTENSION UNIT....................33 LED indications of the DC input and output unit, DC
CONNECTING THE INTERFACE UNIT ....................24 output unit, DC input unit, and AC output unit ..........47
Connecting the Power Cable .....................................30,35 LIST OF UNITS ............................................................49
CONNECTION..............................................................21 Load Reduction Curve ...................................................68
CONNECTION DIAGRAM ..........................................21
Connection to the I/O Link...............................................7
<M>
MAINTENANCE SPECIFICATIONS ..........................75
CONNECTION TO THE I/O Link AND THE I/O Link
i.....................................................................................7 Mounting the I/O Unit-B Directly to the Power
Connection to the I/O Link i ............................................8 Magnetics Cabinet......................................................22
Mounting the I/O Unit-B on the DIN Rail .....................22
<D>
DC input and output unit, DC output unit, DC input unit
<N>
No. (setting the unit number) .........................................45
...............................................................................30,35
NOISE SUPPRESSOR ..................................................18
DEFINITION OF WARNING, CAUTION, AND
Number of points occupied by the interface unit ..........7,8
NOTE ........................................................................s-1
i-1
INDEX B-62163E/04
<O>
OUTLINE AND CONFIGURATION .............................1
Output Circuit Fuse Disconnection Detection................69
<P>
Pollution Degree ............................................................19
Power ON-OFF information ............................................8
POWER SUPPLY CAPACITY AND MASS OF EACH
UNIT ............................................................................5
PREFACE .................................................................... p-1
Protection Functions of Digital Output Units.................69
<Q>
Q and H (setting the communication speed) ..................38
Q, H (setting the communication speed) ........................46
<R>
R (installing a terminating resistor)...........................39,46
RELATIONSHIP BETWEEN INPUT/OUTPUT
SIGNALS AND ADDRESSES IN UNITS ................51
<S>
SAFETY FOR USING AC ............................................19
SAFETY PRECAUTIONS ...........................................s-1
SETTING AND INDICATIONS ...................................37
Setting the DIP Switch ..............................................38,45
SPECIFICATIONS ..........................................................3
SPECIFICATIONS OF EACH UNIT ............................49
SPECIFICATIONS OF THE BASIC AND
EXTENSION UNITS .................................................52
Status indication of the I/O Link i ..................................40
Status indications of the distributed Link.......................41
Status information ............................................................8
SYSTEM CONFIGURATION ........................................1
<T>
Terminal Box .................................................................17
<U>
UNIT TYPES ...................................................................3
URDY (setting the power on/off information of each
unit) ............................................................................38
<W>
WARNINGS AND CAUTIONS REGARDING
DESIGNING .............................................................s-4
WARNINGS AND CAUTIONS REGARDING
MOUNTING, WIRING, AND EXCHANGING.......s-2
...................................................................................s-6
Warnings Regarding Digital Output Units .....................69
i-2
B-62163E/04 REVISION RECORD
REVISION RECORD
Edition Date Contents
Total revision
- Addition of Safety Precautions
- Applied to I/O Link i
- Addition of interface module for the I/O Link i only (BIF04B1)
04 Jun., 2012 - Addition of basic unit (oblong type) (BZR88G1, BXD16D1, BYR16G1)
- Addition of Chapter 7, “Address assignment”
- Addition of Chapter 8, “Maintenance specifications”
- Deletion of Part II, “PMC programming”
- Correction of errors
03 Nov., 1998 “9 Safety for using AC” was added.
02 Oct., 1997 Total revision
01 Mar., 1993
r-1
B-62163E/04
* B- 6 2 1 6 3 E/ 0 4 . 0 1 *

B-62163e 04 Io Unit-Model B

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FANUC I/O Unit-MODEL B

DEFINITION OF WARNING, CAUTION, AND NOTE.........................................................................s-1

DEFINITION OF WARNING, CAUTION, AND NOTE

* Read this manual carefully, and store it in a safe place.

WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING,

WARNINGS AND CAUTIONS REGARDING DESIGNING

WARNINGS REGARDING DAILY MAINTENANCE

Name of products Abbreviation

Other related models

4.2 GROUND CONNECTION............................................................................ 22

5 SETTING AND INDICATIONS .............................................................. 37

6 SPECIFICATIONS OF EACH UNIT ...................................................... 49

7 ADDRESS ASSIGNMENT .................................................................... 73

8 MAINTENANCE SPECIFICATIONS ..................................................... 75

Power magnetics cabinet Terminal boxes

The units in the dotted boxes constitute the I/O Unit-B

1.2 FANUC I/O Link i AND FANUC I/O Link

Comparison in specification between I/O Link i and I/O Link

1.3 HAVING THE I/O Unit-B SUPPORT I/O Link i

2.2 COMMON SPECIFICATIONS

Communication specifications of the distributed Link

Specifications of various units

2.3 POWER SUPPLY CAPACITY AND MASS OF EACH UNIT

NOTE If noise is superposed on the DC power supply

Control circuit/DC input power Surge absorber

2.4 COMMUNICATIONS CABLE SPECIFICATION

Recommended cable Shielding braid

2.5 CONNECTION TO THE I/O Link AND THE I/O Link i

2.5.1 Connection to the I/O Link

2.5.1.1 Number of points occupied by the interface unit

[Number of input points]

[Number of output points]

2.5.1.2 Power ON-OFF information

2.5.2 Connection to the I/O Link i

2.5.2.1 Number of points occupied by the interface unit

2.5.2.2 Status information

Address map of various kinds of status information

Details of various kinds of status information

3.2 INSTALLATION AND DIMENSIONS

3.2.1 If Fixing with Screws

4.5 114.5 4.5

3.2.1.2 Basic unit installation dimensions

4.5 129.5 4.5

3.2.1.3 Basic unit + extension unit installation dimensions

4.5 129.5 87.5 4.5

Allowable height of mounting part

<1> Fix the basic unit.

3.2.1.4 Basic unit (oblong type) installation dimensions

3.2.2 Installing the Unit on the DIN Rail

3.2.2.1 Installing the interface unit or basic unit

Metal support for direct installation or

Metal support for

Metal support for

When a 7.5 mm high

3.2.2.2 Basic unit + extension unit installation dimensions

Tab with dowel Metal support for

Metal support for Unit: mm

Metal support for Case

When a 7.5 mm 232

<1> Install the basic unit on the DIN rail.

3.3 HEAT VALUE OF EACH UNIT AND TERMINAL BOX

3.3.1 Heat Value of Each Unit

Table 3.3.1 Heat value of each unit