PV Elite® 2018

Project Data Page:

 PV Elite® 2018

Table of Contents

Cover Page 1
Title Page 2
Flange Analysis : E-001 LR 3
Flange Analysis : WT Flange 7
Vessel Results Summary 11
Cover Page PV Elite® 2018

DESIGN CALCULATION

ASME Code Version : 2017

Analysis Performed by : SPLM user

Job File : C:\Users\liviu\Desktop\E-001_HYDROTEST DEVICE (LOOSE RING).cc2

Date of Analysis : Feb 19,2019

PV Elite 2018 SP1, February 2018

Title Page PV Elite® 2018

Note:
PV Elite performs all calculations internally in U.S. Customary Units
to remain compliant with the ASME Code and any built in assumptions in
the ASME Code formulae. Finalized results are converted to the user set of
selected units using conversion constants with adequate significant digits.
 ®
PV Elite 2018
PV Elite 2018 SP1 Licensee: SPLM user
FileName : E-001_HYDROTEST DEVICE (LOOSE RING) Page 3 of 11
Flange Analysis : E-001 LR Item: 1 10:11p Feb 19,2019

Input Echo, Flange Item 1, Description: E-001 LR

Description of Flange Geometry (Type) Loose Ring

Description of Flange Analysis Analysis Only
Design Pressure P 5.11 MPa
Design Temperature 20.00 C
Corrosion Allowance ci 0.0000 mm.

Flange Inside Diameter B 886.000 mm.

Flange Outside Diameter A 1340.000 mm.
Flange Thickness t 185.0000 mm.
Perform thickness calcs. based on rigidity Yes

Flange Material (Normalized) SA-266 2

Flange Material UNS Number K03506
Flange Allowable Stress At Temperature Sfo 223.380 MPa
Flange Allowable Stress At Ambient Sfa 223.380 MPa

Bolt Material SA-193 B16

Bolt Material UNS Number K14072
Bolt Allowable Stress At Temperature Sb 651.00 MPa
Bolt Allowable Stress At Ambient Sa 651.00 MPa

Length of Weld Leg at Back of Ring tw 0.0000 mm.

Number of Splits in Ring Flange nsp 0

Diameter of Bolt Circle C 1260.000 mm.

Nominal Bolt Diameter a 34.9250 mm.
Type of Thread Series UNC Thread Series
Number of Bolts n 36
Compute Full Flange Design Bolt Load (S*ab) ? No

Flange Face Outside Diameter Fod 1148.000 mm.

Flange Face Inside Diameter Fid 886.000 mm.
Flange Facing Sketch Code Sketch 1a

Gasket Outside Diameter Go 1146.000 mm.

Gasket Inside Diameter Gi 1106.000 mm.
Gasket Factor, m 3.0000
Gasket Design Seating Stress y 68.000 MPa

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.2000 mm.

Shell Material SA-266 2

Shell Material UNS Number K03506
Shell Allowable Stress At Temperature So 223.400 MPa
Shell Allowable Stress At Ambient Sa 223.400 MPa

Full face Gasket Flange Option Program Selects

ASME Code, Section VIII, Division 1, 2017

Flange analysis, Flange number 1, Description: E-001 LR

ASME Code, Section VIII, Div. 1, 2017 App. 2

Code R Dimension, R = (C-B)/2 - g1 187.000 mm.

Gasket Contact Width, N = (Goc-Gic) / 2 20.000 mm.

Basic Gasket Width, b0 = N / 2.0 10.000 mm.
Effective Gasket Width, b = SQRT(b0) * 2.5 7.966 mm.
Gasket Reaction Diameter, G = Go-2.0*b 1130.068 mm.
 ®
PV Elite 2018
PV Elite 2018 SP1 Licensee: SPLM user
FileName : E-001_HYDROTEST DEVICE (LOOSE RING) Page 4 of 11
Flange Analysis : E-001 LR Item: 1 10:11p Feb 19,2019

Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure[H]:
= 0.785 * G * G * Peq
= 0.785 * 1130.0684 *1130.0684 *5.1100
= 5124875.500 N 0.

Contact Load on Gasket Surfaces[Hp]:

= 2 * b * PI * G * m * P
= 2 * 7.9658 * 3.1416 * 1130.0684 * 3.0000 * 5.11
= 866997.688 N 0.

Hydrostatic End Load at Flange ID[Hd]:

= 0.785 * Bcor * Bcor * P
= 0.785 * 886.0000 * 886.0000 *5.1100
= 3150223.250 N 0.

Pressure Force on Flange Face[Ht]:

= H - Hd
= 5124875 - 3150223
= 1974652.375 N 0.

Operating Bolt Load[Wm1]:

= H + Hp + H'p (cannot be < 0)
= ( 5124875 + 866997 + 0 )
= 5991873.000 N 0.

Gasket Seating Bolt Load[Wm2]:

= y * b * PI * G + yPart * bPart * lp
= 68.00*7.9658*3.141*1130.068+.00*.0000*.00
= 1922891.125 N 0.

Required Bolt Area[Am]:

= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 5991873 / 651 , 1922891 / 651
= 9204.89 mm^2

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 34.925 + 6 * 185.000 /(3.00 + 0.5)
= 386.993 mm.

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 1260.000 * sin( 3.142 / 36 )
= 109.816 mm.

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 109.816 /( 2 * 34.925 + 185.000 )), 1 )
= 1.0000

Bolting Information for UNC Thread Series (Non Mandatory):

Minimum Actual Maximum

Bolt Area, mm^2 9204.888 24479.949

Radial distance bet. hub and bolts 34.925 187.000
Radial distance bet. bolts and the edge 34.925 40.000
Circumferential spacing between bolts 77.800 109.816 386.993

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calculation]:

= Ab * Sb/(y * PI * (Go+Gi) )
= 24479.949 * 651.00 /(68.00 * 3.14 * (1146.00 + 1106.00 ) )
 ®
PV Elite 2018
PV Elite 2018 SP1 Licensee: SPLM user
FileName : E-001_HYDROTEST DEVICE (LOOSE RING) Page 5 of 11
Flange Analysis : E-001 LR Item: 1 10:11p Feb 19,2019

= 33.126 mm.[Note: Exceeds actual gasket width, 20.000 ]

Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 25.400 mm.[Note: Exceeds actual gasket width, 20.000 ]

Flange Design Bolt Load, Gasket Seating[W]:

= Sa * ( Am + Ab ) / 2.0
= 651.00 * ( 9204.8877 + 24479.9492 ) / 2.0
= 10963483.00 N 0.

Gasket Seating Force[Hg]:

= Wm1 - H
= 5991873 - 5124875
= 866997.50 N 0.

Moment Arm Calculations:

Distance to Gasket Load Reaction[hg]:

= (C - G ) / 2.0
= ( 1260.0000 - 1130.0684 ) / 2.0
= 64.9658 mm.

Distance to Face Pressure Reaction[ht]:

= ( hd + hg ) / 2.0
= ( 187.0000 + 64.9658 ) / 2.0
= 125.9829 mm.

Distance to End Pressure Reaction[hd]:

= ( C - Bcor )/ 2.0
= ( 1260.0000 - 886.0000 ) / 2.0
= 187.0000 mm.

Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 3150223. 187.0000 1.0000 589330624. N-mm 0.
Face Pressure, Mt 1974652. 125.9829 1.0000 248873328. N-mm 0.
Gasket Load, Mg 866998. 64.9658 1.0000 56348020. N-mm 0.
Gasket Seating, Ma 10963483. 64.9658 1.0000 712540224. N-mm 0.

Total Moment for Operation, Mo 894551936. N-mm 0.

Total Moment for Gasket Seating, Ma 712540224. N-mm 0.

Effective Hub Length, ho = 0.000 mm.

Hub Ratio, h/ho = Defined as 0.0 0.000
Thickness Ratio, g1/g0 = Defined as 0.0 0.000

Factors from Figure 2-7.1 K = 1.512

T = 1.705 U = 5.347
Y = 4.866 Z = 2.554

Tangential Flange Stress, Operating[Sto]:

= ( Y * Mo ) / ( t^2* Bcor )
= ( 4.8661 * 0.89455E+09 ) / ( 185.0000^2* 886.0000 )
= 143.5 MPa

Tangential Flange Stress, Seating[Sta]:

= ( Y * Ma ) / ( t^2* Bcor )
= ( 4.8661 * 0.71254E+09) / ( 185.0000^2* 886.0000 )
= 114.3 MPa

Bolt Stress, Operating[Bso]:

= ( Wm1 / Ab )
= ( 5991873 / 24479.9492 )
= 244.8 MPa
 ®
PV Elite 2018
PV Elite 2018 SP1 Licensee: SPLM user
FileName : E-001_HYDROTEST DEVICE (LOOSE RING) Page 6 of 11
Flange Analysis : E-001 LR Item: 1 10:11p Feb 19,2019

Bolt Stress, Seating[Bsa]:

= ( Wm2 / Ab )
= ( 1922891 / 24479.9492 )
= 78.6 MPa

Stress Computation Results:

Operating Gasket Seating
Actual Allowed Actual Allowed
Tangential Flange 144. 223. 114. 223. MPa
Bolting 245. 651. 79. 651. MPa

Estimated M.A.W.P. ( Operating ) 5.55 MPa

Estimated M.A.W.P. ( Gasket Seating ) 11.89 MPa
Estimated Finished Weight of Flange 11160.0 N 0.
Estimated Unfinished Weight of Forging 11160.0 N 0.

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 109.4 * Ma / Bsc * Cnv_fac / ( Eamb * t^(3) * ln(K) * Kl )
= 109.4 * 0.71254E+09 / 1.0000 * 1.000 / ( 202713 * 185.000^(3)
* 0.414 * 0.20 )
= 0.734 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 109.4 * Mo / Bsc * Cnv_fac / ( Eop * tc^(3) * ln(K) * Kl )
= 109.4 * 0.89455E+09 / 1.0000 * 1.000 / ( 202786 * 185.000^(3)
* 0.414 * 0.20 )
= 0.921 (should be <= 1)

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

 ®
PV Elite 2018
PV Elite 2018 SP1 Licensee: SPLM user
FileName : E-001_HYDROTEST DEVICE (LOOSE RING) Page 7 of 11
Flange Analysis : WT Flange Item: 2 10:11p Feb 19,2019

Input Echo, Flange Item 2, Description: WT Flange

Description of Flange Geometry (Type) Loose Ring

Description of Flange Analysis Analysis Only
Design Pressure P 5.11 MPa
Design Temperature 20.00 C
Corrosion Allowance ci 0.0000 mm.

Flange Inside Diameter B 885.000 mm.

Flange Outside Diameter A 1000.000 mm.
Flange Thickness t 145.0000 mm.
Perform thickness calcs. based on rigidity Yes

Flange Material (Normalized) SA-266 2

Flange Material UNS Number K03506
Flange Allowable Stress At Temperature Sfo 223.380 MPa
Flange Allowable Stress At Ambient Sfa 223.380 MPa

Bolt Material SA-193 B16

Bolt Material UNS Number K14072
Bolt Allowable Stress At Temperature Sb 651.00 MPa
Bolt Allowable Stress At Ambient Sa 651.00 MPa

Length of Weld Leg at Back of Ring tw 0.0000 mm.

Number of Splits in Ring Flange nsp 0

Diameter of Bolt Circle C 954.000 mm.

Nominal Bolt Diameter a 19.0500 mm.
Type of Thread Series UNC Thread Series
Number of Bolts n 32
Compute Full Flange Design Bolt Load (S*ab) ? No

Flange Face Outside Diameter Fod 912.000 mm.

Flange Face Inside Diameter Fid 885.000 mm.
Flange Facing Sketch Code Sketch 1a

Gasket Outside Diameter Go 912.000 mm.

Gasket Inside Diameter Gi 885.000 mm.
Gasket Factor, m 3.0000
Gasket Design Seating Stress y 68.000 MPa

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 10.0000 mm.

Shell Material SA-266 2

Shell Material UNS Number K03506
Shell Allowable Stress At Temperature So 223.400 MPa
Shell Allowable Stress At Ambient Sa 223.400 MPa

Full face Gasket Flange Option Program Selects

ASME Code, Section VIII, Division 1, 2017

Flange analysis, Flange number 2, Description: WT Flange

ASME Code, Section VIII, Div. 1, 2017 App. 2

Code R Dimension, R = (C-B)/2 - g1 34.500 mm.

Gasket Contact Width, N = (Goc-Gic) / 2 13.500 mm.

Basic Gasket Width, b0 = N / 2.0 6.750 mm.
Effective Gasket Width, b = SQRT(b0) * 2.5 6.545 mm.
Gasket Reaction Diameter, G = Go-2.0*b 898.911 mm.
 ®
PV Elite 2018
PV Elite 2018 SP1 Licensee: SPLM user
FileName : E-001_HYDROTEST DEVICE (LOOSE RING) Page 8 of 11
Flange Analysis : WT Flange Item: 2 10:11p Feb 19,2019

Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure[H]:
= 0.785 * G * G * Peq
= 0.785 * 898.9109 *898.9109 *5.1100
= 3242703.250 N 0.

Contact Load on Gasket Surfaces[Hp]:

= 2 * b * PI * G * m * P
= 2 * 6.5446 * 3.1416 * 898.9109 * 3.0000 * 5.11
= 566606.938 N 0.

Hydrostatic End Load at Flange ID[Hd]:

= 0.785 * Bcor * Bcor * P
= 0.785 * 885.0001 * 885.0001 *5.1100
= 3143116.250 N 0.

Pressure Force on Flange Face[Ht]:

= H - Hd
= 3242703 - 3143116
= 99586.828 N 0.

Operating Bolt Load[Wm1]:

= H + Hp + H'p (cannot be < 0)
= ( 3242703 + 566606 + 0 )
= 3809310.000 N 0.

Gasket Seating Bolt Load[Wm2]:

= y * b * PI * G + yPart * bPart * lp
= 68.00*6.5446*3.141*898.911+.00*.0000*.00
= 1256662.250 N 0.

Required Bolt Area[Am]:

= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 3809310 / 651 , 1256662 / 651
= 5851.97 mm^2

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 145.000 /(3.00 + 0.5)
= 286.671 mm.

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 954.000 * sin( 3.142 / 32 )
= 93.508 mm.

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 93.508 /( 2 * 19.050 + 145.000 )), 1 )
= 1.0000

Bolting Information for UNC Thread Series (Non Mandatory):

Minimum Actual Maximum

Bolt Area, mm^2 5851.972 6234.826

Radial distance bet. hub and bolts 20.637 34.500
Radial distance bet. bolts and the edge 20.637 23.000
Circumferential spacing between bolts 44.450 93.508 286.671

Min. Gasket Contact Width (Brownell Young) [Not an ASME Calculation]:

= Ab * Sb/(y * PI * (Go+Gi) )
= 6234.826 * 651.00 /(68.00 * 3.14 * (912.00 + 885.00 ) )
 ®
PV Elite 2018
PV Elite 2018 SP1 Licensee: SPLM user
FileName : E-001_HYDROTEST DEVICE (LOOSE RING) Page 9 of 11
Flange Analysis : WT Flange Item: 2 10:11p Feb 19,2019

= 10.573 mm.

Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 25.400 mm.[Note: Exceeds actual gasket width, 13.500 ]

Flange Design Bolt Load, Gasket Seating[W]:

= Sa * ( Am + Ab ) / 2.0
= 651.00 * ( 5851.9717 + 6234.8257 ) / 2.0
= 3933918.00 N 0.

Gasket Seating Force[Hg]:

= Wm1 - H
= 3809310 - 3242703
= 566606.81 N 0.

Moment Arm Calculations:

Distance to Gasket Load Reaction[hg]:

= (C - G ) / 2.0
= ( 954.0000 - 898.9109 ) / 2.0
= 27.5445 mm.

Distance to Face Pressure Reaction[ht]:

= ( hd + hg ) / 2.0
= ( 34.5000 + 27.5445 ) / 2.0
= 31.0223 mm.

Distance to End Pressure Reaction[hd]:

= ( C - Bcor )/ 2.0
= ( 954.0000 - 885.0001 ) / 2.0
= 34.5000 mm.

Summary of Moments for Internal Pressure:

Loading Force Distance Bolt Corr Moment
End Pressure, Md 3143116. 34.5000 1.0000 108481400. N-mm 0.
Face Pressure, Mt 99587. 31.0223 1.0000 3090661. N-mm 0.
Gasket Load, Mg 566607. 27.5445 1.0000 15613251. N-mm 0.
Gasket Seating, Ma 3933918. 27.5445 1.0000 108401888. N-mm 0.

Total Moment for Operation, Mo 127185312. N-mm 0.

Total Moment for Gasket Seating, Ma 108401888. N-mm 0.

Effective Hub Length, ho = 0.000 mm.

Hub Ratio, h/ho = Defined as 0.0 0.000
Thickness Ratio, g1/g0 = Defined as 0.0 0.000

Factors from Figure 2-7.1 K = 1.130

T = 1.866 U = 17.486
Y = 15.912 Z = 8.226

Tangential Flange Stress, Operating[Sto]:

= ( Y * Mo ) / ( t^2* Bcor )
= ( 15.9122 * 0.12719E+09 ) / ( 145.0000^2* 885.0001 )
= 108.7 MPa

Tangential Flange Stress, Seating[Sta]:

= ( Y * Ma ) / ( t^2* Bcor )
= ( 15.9122 * 0.10840E+09) / ( 145.0000^2* 885.0001 )
= 92.7 MPa

Bolt Stress, Operating[Bso]:

= ( Wm1 / Ab )
= ( 3809310 / 6234.8257 )
= 611.0 MPa
 ®
PV Elite 2018
PV Elite 2018 SP1 Licensee: SPLM user
FileName : E-001_HYDROTEST DEVICE (LOOSE RING) Page 10 of 11
Flange Analysis : WT Flange Item: 2 10:11p Feb 19,2019

Bolt Stress, Seating[Bsa]:

= ( Wm2 / Ab )
= ( 1256662 / 6234.8257 )
= 201.6 MPa

Stress Computation Results:

Operating Gasket Seating
Actual Allowed Actual Allowed
Tangential Flange 109. 223. 93. 223. MPa
Bolting 611. 651. 202. 651. MPa

Estimated M.A.W.P. ( Operating ) 5.44 MPa

Estimated M.A.W.P. ( Gasket Seating ) 8.00 MPa
Estimated Finished Weight of Flange 1876.2 N 0.
Estimated Unfinished Weight of Forging 1876.2 N 0.

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 109.4 * Ma / Bsc * Cnv_fac / ( Eamb * t^(3) * ln(K) * Kl )
= 109.4 * 0.10840E+09 / 1.0000 * 1.000 / ( 202713 * 145.000^(3)
* 0.122 * 0.20 )
= 0.785 (should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 109.4 * Mo / Bsc * Cnv_fac / ( Eop * tc^(3) * ln(K) * Kl )
= 109.4 * 0.12719E+09 / 1.0000 * 1.000 / ( 202786 * 145.000^(3)
* 0.122 * 0.20 )
= 0.921 (should be <= 1)

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

 ®
PV Elite 2018
PV Elite 2018 SP1 Licensee: SPLM user
FileName : E-001_HYDROTEST DEVICE (LOOSE RING) Page 11 of 11
Vessel Results Summary Item: 1 10:11p Feb 19,2019

Flange Results Summary for Item 1 : E-001 LR

Flange Type: Loose Ring Analyze Option: Analysis Only
Design Pressure : 5.11 MPa

Flange Diameters id: 886.000 od: 1340.000 mm.

Gasket Diameters id: 1106.000 od: 1146.000 mm.
Gasket Factors m: 3.000 y: 68.000 MPa

Flange has 36 Bolts 34.925 mm. at BCD 1260.000 mm.

Operating Seating
MAWP 5.549 11.894
Rigidity Index 0.921 0.734

Note: The Flange passed, for the Internal Pressure.

The finished weight of the flange 11160.003 N 0.

The unfinished weight of the flange 11160.003 N 0.

Flange Results Summary for Item 2 : WT Flange

Flange Type: Loose Ring Analyze Option: Analysis Only
Design Pressure : 5.11 MPa

Flange Diameters id: 885.000 od: 1000.000 mm.

Gasket Diameters id: 885.000 od: 912.000 mm.
Gasket Factors m: 3.000 y: 68.000 MPa

Flange has 32 Bolts 19.050 mm. at BCD 954.000 mm.

Operating Seating
MAWP 5.444 7.998
Rigidity Index 0.921 0.785

Note: The Flange passed, for the Internal Pressure.

The finished weight of the flange 1876.241 N 0.

The unfinished weight of the flange 1876.241 N 0.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018