BOM FOR PEDAL ASSY.

BRAKE(RX)
SUPPLIER SUPPLIER COMMON WITH OTHER OP 05 OP10 OP20 OP30 OP40 OP50
SL.NO. PART NAME PART NO. TYPE MAT. SPEC. MAT. PROP. MANUFACTURER QTY.
(PRIMARY) LOCATION MODEL

1 PEDAL ASSY BRAKE 49600-82P00 ASSY --- --- --- --- --- - - - - - -

1.1 PEDAL COMP BRAKE 49610-82P00 SUB ASSY 1 SUB ASSY 1 --- --- --- --- --- 1 - - - - - -

COMMON WITH OTHER - - - - - -

1.1.1 BOSS BRAKE PEDAL 49611-60B00 BOP STKM12B ERW-II BHUSHAN GHAZIABAD MICROTURNER 1
MODEL

COMMON WITH OTHER - - - - - -

1.1.2 BOSS BRAKE PEDAL ARM 49611-61M00 BOP STKM12B ERW-II BHUSHAN GHAZIABAD MICROTURNER 1
MODEL

1.1.3 ARM, BRAKE PEDAL 49612-82P00 PART JSH270CN-P HRD-P TATA FARIDABAD AEW COMMON 1 300T 400T 150T

1.1.4 PLATE BRAKE PEDAL 49613-79000 PART SPHC HR-D TATA FARIDABAD AEW 1 100T

1.1.5 STAY BRAKE ARM RELEASE 49614-82P00 PART JSH270CN-P HR-D-P TATA FARIDABAD AEW 1

1.1.6 STAY SW CONTACT 49619-73H30 PART JSH270CN-P HR-D-P TATA FARIDABAD AEW 1 50T 50T

1.2 BRACKET COMP, BRAKE PEDAL 49710-61M00 SUB ASSY 2 1 - - - - - -

1.2.1 BRACKET, BRAKE PEDAL L 49711-61M00 PART JSH270CN-P HRD-P TATA FARIDABAD AEW 1 200T 200T 200T 160T 200T 160T

1.2.2 BRACKET BRAKE PEDAL R 49711-61M10 PART JSH270CN-P HRD-P TATA FARIDABAD AEW 1 200T 200T 200T 160T 200T 160T

1.2.3 BRACKET STIFFNER 49713-61M00 PART JSH270CN-P HR-D -P TATA FARIDABAD AEW 1 100T 100T 100T 80T

1.2.3.1 NUT WELD 08315-11089 BOP STD STD. POSCO FARIDABAD POOJA FORGE COMMON 3

1.2.4 BRACKET STOP LAMP SW 49716-61M00 PART JSC270CC CR-D TATA FARIDABAD AEW 1 100T 100T 100T 100T 100T

1.3 LEVER COMP BRAKE PEDAL 49630-61M00 SUB ASSY 3 1 - - - - - -

1.3.1 LEVER BRAKE PEDAL NO 2 49631-61M10 PART JSH270CN-P HR-D-P TATA FARIDABAD AEW 1 300T 200T 150T

1.3.2 LEVER BRAKE PEDAL NO 1 49631-61M20 PART JSH270CN-P HR-D-P TATA FARIDABAD AEW 1 300T 400T 150T

1.3.3 SHAFT, BRAKE PEDAL LEVER 49672-61M00 BOP SGD3-D(SS400 ENQUIV) SS400 USHA MARTIN MR FASTENERS 1 - - - - - -

1.3.4 RIVET BRAKE PEDAL LEVER 49632-62J00 BOP SI5CX/ SWRM-3 SS400 USHA MARTIN NR ENGINEERS 1 - - - - - -

1.3.5 WASHER, BRAKE PEDAL LEVER 49633-62J00 BOP POOJA FORGE FBD POOJA FORGE 1 - - - - - -

1.4 BOLT, BRAKE PEDAL,SHAFT 09100-10226 BOP STD STD POSCO FARIDABAD POOJA FORGE COMMON 1 - - - - - -

1.5 SPRING BRAKE PEDAL LEVER COMP. 08332-1110A BOP SWPB GRADE-II TATA FARIDABAD MAURYA SPRING 1 - - - - - -

1.6 SPRING BRAKE PEDAL RETRUN 49691-61M00 BOP SWPB GRADE-II TATA FARIDABAD MAURYA SPRING 1 - - - - - -

GHAZIABAD COMMON WITH OLD - - - - - -

1.7 SPACER BRAKE PEDAL SHAFTT 09180-10121 BOP STKM11A ERW-1 BHUSHAN MICROTURNER 1
MODELS

1.8 PIN, PEDAL BRACKET 49791-54M00 BOP 7T EQUIV STD. POSCO KD POOJA FORGE 1 - - - - - -

OIL- IMPREGNATED NIMRANA - - - - - -

1.9 BUSH PEDAL BOSS 09307-13005 BOP STD STD OILES INDIA COMMON 2
POM

1.10 PAD PEDAL 49751-58J00 BOP PVC PVC KLJ POLYMER GURGAON NAVNEET PLASTIC COMMON 1 - - - - - -

COMMON WITH OLD - - - - - -

1.11 NUT BRAKE PEDAL SHAFT 08316-1010A BOP STD STD. POOJA FORGE FARIDABAD POOJA FORGE 1
MODELS

COMMON WITH OLD - - - - - -

1.12 NUT PEDAL BRACKET PIN 08316-1006A BOP STD STD. POOJA FORGE FARIDABAD POOJA FORGE 1
MODELS
 BOM FOR PEDAL ASSY. BRAKE(YRA)

SL.NO SUPPLIER SUPPLIER TENSILE YIELD STERNGTH ELONGATION % HARDNESS Max

PART NAME PART NO. TYPE MAT. SPEC. MAT. PROP. MANUFACTURER C% Mn% S% P%
. (PRIMARY) LOCATION STRENGTH (mpa) (mpa) MAX Min (HRB)

1 PEDAL ASSY BRAKE 49600-68P00 ASSY --- --- --- --- --- - - - - - -

1.1 PEDAL COMP BRAKE 49610-68P00 SUB ASSY 1 SUB ASSY 1 --- --- --- --- --- 1 - - - - - -

COMMON WITH OTHER - - - - - -

STKM12B BHUSHAN GHAZIABAD MICROTURNER 1
MODEL
1.1.1 BOSS BRAKE PEDAL 49611-70B00 BOP
COMMON WITH OTHER
ERW-II BHUSHAN GHAZIABAD MICROTURNER
MODEL

COMMON WITH OTHER

STKM12B BHUSHAN GHAZIABAD MICROTURNER 1 - - - - - -
MODEL
1.1.2 BOSS BRAKE PEDAL ARM 49611-73H00 BOP
COMMON WITH OTHER
ERW-II BHUSHAN GHAZIABAD MICROTURNER
MODEL

JSH270CN-P 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 195~315 36~50

1.1.3 ARM, BRAKE PEDAL 49612-68P00 PART

HRD-P TATA 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 270 ~ 420 --- 25

SPHC 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 31

1.1.4 PLATE BRAKE PEDAL 49613-79000 PART

HR-D TATA IS : 2062 HRC (Fe410W-B) 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 410 Min 250 25

JSH270CN-P 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 195~315 36~50

1.1.5 STAY BRAKE RELEASE ASSIST 49615-82K00 PART

HRD-P TATA 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 270 ~ 420 --- 25

JSH270CN-P 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 195~315 36~50

1.1.6 STAY SW CONTACT 49619-75H10 PART

HRD-P TATA 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 270 ~ 420 --- 25

JSH270CN-P 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 195~315 36~50

1.1.7 STAY STORKE SENSOR 49619-68P00 PART

HRD-P TATA 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 270 ~ 420 --- 25

1.2 BRACKET COMP, BRAKE PEDAL 49710-68P00 SUB ASSY 2 - - - - - -

--- --- --- --- 1 - - - - - -

JSC440WN KD AEW 0.14%MAX 1.2%MAX 0.010%MAX 0.050%MAX 440 min 265~335 30~43

1.2.1 BRACKET, BRAKE PEDAL L 49711-68P00 PART

CRCA-440 TATA 0.035%~0.09% 1.35%~1.65% 0.015% MAX 0.035%MAX 440 min --- 26% ~42%

JSC440WN KD AEW 0.14%MAX 1.2%MAX 0.010%MAX 0.050%MAX 440 min 265~335 30~43

1.2.2 BRACKET BRAKE PEDAL R 49711-68P10 PART

CRCA-440 TATA 0.035%~0.09% 1.35%~1.65% 0.015% MAX 0.035%MAX 440 min --- 26% ~42%

JSC270CC 0.12%MAX 0.05%MAX 0.045%MAX 0.040MAX 270 Min 36

1.2.3 BASE PEDAL BRACKET 49712-68P00 PART

CRC-DD TATA 0.10% MAX 0.45% MAX 0.035% MAX 0.035% MAX 270~370 250 26 57

JSH270CN-P 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 195~315 36~50

1.2.4 BRACKET STORKE SENSOR 49714-68P00 PART

HRD-P TATA 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 270 ~ 420 --- 25

JSC270CC 0.12%MAX 0.05%MAX 0.045%MAX 0.040MAX 270 Min 36

1.2.5 BRACKET STOP LAMP SW 49716-68P00 PART

CRC-DD TATA 0.10% MAX 0.45% MAX 0.035% MAX 0.035% MAX 270~370 250 26 57

JSH270CN-P 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 195~315 36~50

1.2.6 BRACKET ACCEL PEDAL 49511-68P00 PART

HRD-P TATA 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 270 ~ 420 --- 25

1.3 LEVER COMP BRAKE PEDAL 49630-68P00 SUB ASSY 3 - - - - - -

JSH270CN-P 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 195~315 36~50

1.3.1 LEVER BRAKE PEDAL NO 2 49631-68P10 PART

HRD-P TATA 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 270 ~ 420 --- 25

JSH270CN-P 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 195~315 36~50

1.3.2 LEVER BRAKE PEDAL NO 1 49631-79J00 PART

HRD-P TATA 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 270 ~ 420 --- 25

RAKESH STEEL,
FBD(APPROVED - - - - - -
1.3.3 SHAFT, BRAKE PEDAL LEVER 49672-79J00 BOP SS400 SS400 USHA MARTIN NR ENGINEERS 1
DEALER OF TATA
STEEL)

1.3.4 RIVET BRAKE PEDAL LEVER 54132-85500 BOP - - - - - -

1.3.5 WASHER, BRAKE PEDAL LEVER 08322-0108A BOP STD POOJA FORGE FBD POOJA FORGE 1 - - - - - -

1.4 BRACKET, PEDAL RELEASE 49719-68P00 SUB ASSY 4 - - - - - -

JSH270CN-P 0.15%MAX 0.60%MAX 0.050%MAX 0.050%MAX 270 Min 195~315 36~50

1.4.1 BRACKET PEDAL RELEASE 49719-68P00

HRD-P TATA 0.10% MAX 0.45% MAX 0.03% MAX 0.04% MAX 270 ~ 420 --- 25

1.4.2 BOLT, WELD 09119-10058 BOP STD STD POSCO FBD POOJA FORGE COMMON WITH YL7 1 - - - - - -

SPRING WIRE
1.5 SPRING BRAKE PEDAL RELEASE 49691-62J20 BOP SWPB TATA FBD MAURYA SPRING COMMON WITH YL7 1 - - - - - -
GRADE-II

1.6 SPRING WIRE - - - - - -

SPRING BRAKE PEDAL RETRUN 49691-68P00 BOP SWPB TATA FBD MAURYA SPRING COMMON WITH YL7 1
GRADE-II

1.7 BOLT 09100-10226 BOP STD STD. POSCO FBD POOJA FORGE COMMON 1 - - - - - -

GHAZIABAD COMMON WITH OLD - - - - - -

1.8 SPACER 09180-10017 BOP STKM11A ERW-1 BHUSHAN MICROTURNER 1
MODELS

1.9 PIN, PARKING LEVER 54132-85500 BOP SI5CX/ SWRM-3 STD. STD KD 1 - - - - - -

OIL- IMPREGNATED NIMRANA - - - - - -

1.10 BUSH 09307-13005 BOP STD STD OILES INDIA COMMON 1
POM

1.11 PAD 49751-58J00 BOP PVC PVC KLJ POLYMER COMMON 1 - - - - - -

FBD COMMON WITH OLD - - - - - -

1.12 NUT BRAKE PEDAL SHAFT 08316-1010A BOP STD STD. POOJA FORGE POOJA FORGE 1
MODELS

FBD COMMON WITH OLD - - - - - -

1.13 NUT BRAKE PEDAL RELEASE 08316-1010A BOP STD STD. POOJA FORGE POOJA FORGE 1
MODELS

1.14 E RING BRAKE PEDAL LEVER COMP 08332-1110A BOP STD STD ASPEE 1 - - - - - -

FBD COMMON WITH OLD - - - - - -

1.15 NUT STROKE SENSOR 08315-11069 BOP STD STD. POOJA FORGE POOJA FORGE 1
MODELS

GHAZIABAD COMMON WITH OLD - - - - - -

1.16 BOLT WELD 09119-10058 BOP STD STKM11A BHUSHAN MICROTURNER 1
MODELS
 RIVETTING PROCESS

PULL OUT LOAD: PULL OUT LOAD WILL BE CHECKED ON UTM USING THE SPECIAL TEST SAMPLE MADE BY TOOLING, ON
WHICH THE PROVISION FOR GRIPPING WILL BE MADE. THE EFFECTIVE FORCE WILL BE CALCUALTED CONSIDERING THE
DISTANCE OF THE GRIPPING MECHANISM AND THE RIVET.
 0.3 mm THICK SHIM WILL BE
USED DURING THE RIVETTING
PROCESS & SHIM WILL BE
REMOVED ONCE THE PROCESS
IS FINISHED.

DE BY TOOLING, ON
CONSIDERING THE
 AREA - BRAKE PED

S. NO. PART NAME MODEL LOCATION

1 TORQUING

2 TORQUING

3 TORQUING

4 TORQUING

BRAKE PEDAL
YL7
ASSY.
 BRAKE PEDAL
YL7
5 ASSY. EOL CHECKER

6 EOL CHECKER

7 EOL CHECKER

8
PREPARED BY
RAKE PEDAL ASSY. (ASSY. SHOP)

FOOL PROOFING DONE

 CLAMP WILL OPEN AFTER
TORQUING OPERATION COMPLATE

TORQUE FIXED AS PER SPEC.

WITHOUT MARKING ON NUT, CLAMP

WILL NOT OPEN

PIN NOT QUALIFY IF WRONG PEDAL

ASSY.
 AUTO MARKING

EOL WILL NOT WORK IF NG PART

NOT PUT IN RED BIN

NUT PRESENCE
 AGRO E

(ASSY. SHOP)

VERIFICATION METHOD FREQUENCY

VERIFICATION WITH LESS
DAILY
TORQUE

VERIFIED WITH TORQUE

DAILY
MASTER

VERIFY WITH REMOVAL &

DAILY
PUTTING THE MARKER

VERIFY WITH WRONG ARM

DAILY
PEDAL ASSY.
 VERIFIED WITH OK & NG
DAILY
PART

VERIFY BY PUTTING THE NG

DAILY
PART IN RED BIN

VERIFY BY WITH OUT NUT

DAILY
PART INSP.
GRO ENGINEERING WOR

2 3 4 5 6 7 8 9 10 11
WORKS

DATE

12 13 14 15 16 17 18 19 20 21
APPROVED BY
 MO

22 23 24 25 26 27 28 29 30 31
 MONTH :-

STATUS SIGN