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IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT, VOL. 58, NO.

8, AUGUST 2009 2837

Design and Development of a Low-Cost Digital


Magnetic Field Meter With Wide Dynamic Range
for EMC Precompliance Measurements and
Other Applications
Sandeep M. Satav and Vivek Agarwal, Senior Member, IEEE

Abstract—The design and development of a low-cost, portable, can be confirmed only by measurement of the fields. Hence,
and easy-to-operate instrument that can measure static and time- an accurate and repeatable measurement of the magnetic field
varying magnetic fields for electromagnetic-compatibility (EMC) is an important aspect of electromagnetic compatibility (EMC)
precompliance and other applications are presented in this paper.
The basic sensor used is a Hall-effect element. The instrument has [4], [5].
an accuracy of 0.5% and a wide bandwidth of 30 kHz. The res- Other than EMI/EMC, there are several other areas where
olution of the meter is 12.5 mG, enabling accurate measurement there is a need for the measurement of magnetic fields, such
of small fields, such as the geomagnetic field. Isotropic and linear as product design, material inspection, and research. Some
detection of magnetic fields is possible with true root-mean-square of the specific applications are magnetic dipole characteriza-
(RMS) measurement. Other desirable features, such as maximum
hold, data logging, and computer interface, are also incorporated. tion, linear and rotary position sensing, current sensing and
A graphical user interface (GUI) has been developed for com- permanent-magnet quality assurance, inward inspection, and
puter interface and data presentation. A Helmholtz coil and a magnetocardiography [6], [7].
Zero-Gauss chamber have been used for design validation. A There are various techniques that are available for the mea-
low-cost EMC precompliance test setup, based on the proposed surement [8] of magnetic fields, such as induction coils, flux-
work, is also presented. All the design details and measurement
results are presented. Apart from being low cost and accurate, gates, nuclear magnetic resonances, superconducting quantum
the proposed meter has a lower part count and involves a simple interference detectors (SQUIDs), and solid-state devices. A
design-and-fabrication process. survey of various magnetic field measurement techniques is
Index Terms—Electromagnetic compatibility (EMC), electro- presented in Table I [8]. Depending on the levels of magnetic
magnetic interference (EMI), Hall-effect sensor, Helmholtz coil, field, cost, complexity, sensitivity, and overall performance
magnetic field, precompliance. specification, one can choose a suitable technique for a given
application. However, solid-state magnetic field sensors (using
I. I NTRODUCTION a Hall-effect element as the basic sensing element) have several
advantages [9] over others, such as small size, high physical

S TATIC and time-varying low-frequency (typically less than


30 kHz) magnetic fields can severely affect the function-
ing of electrical and electronic equipment [1], [2]. They can
reach, and capability of high spatial resolution of the fields.
They can monolithically be integrated on a single chip, making
it possible to realize a system-on-chip, consume very low
induce interference voltages in wiring loops, the amplitudes power, and provide a direct voltage or current output, which
of which depend on the area that is exposed to the fields, facilitates simpler subsequent circuit stages. They are highly
forming a classical example of electromagnetic interference efficient in rejecting electric field during the measurements and
(EMI). Nontoroidal transformers, switching power transistors, do not modulate the field that they are meant to measure. These
and conducting wires carrying currents are some sources of sensors can also be used to detect the polarity of a static field.
magnetic field generation, apart from natural sources, such as Inherent problems associated with Hall-effect [10] elements,
the geomagnetic field and the fields from nearby magnetized such as nonlinearity, temperature dependence, and susceptibil-
metallic objects [3]. It is desired to keep the magnitudes of such ity to external noise, can easily be eliminated at the sensor
fields well below the susceptibility levels of the systems or the integration level itself using chopper stabilization and other
levels defined by the applied EMC standards. EMC compliance techniques.
Time-varying magnetic fields are common (e.g., power lines
Manuscript received December 2, 2007; revised July 21, 2008. First produce a time-varying field that is proportional to the current
published May 15, 2009; current version published July 17, 2009. The in the transmission line). The requirement of time-varying
Associate Editor coordinating the review process for this paper was
Dr. Subhas Mukhopadhyay. magnetic field measurement for compliance with military and
S. M. Satav is with the Research Centre Imarat, Hyderabad 500 069, India. nonmilitary standards is summarized in Table II [11]–[13].
V. Agarwal is with the Department of Electrical Engineering, Indian Although it does not represent the complete requirement, it does
Institute of Technology-Bombay, Mumbai 400 076, India (e-mail: agarwal@
ee.iitb.ac.in). give an idea about the nature and levels of the field required to
Digital Object Identifier 10.1109/TIM.2009.2016367 be measured by an EMC engineer.

0018-9456/$25.00 © 2009 IEEE


2838 IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT, VOL. 58, NO. 8, AUGUST 2009

TABLE I
SURVEY OF MAGNETIC FIELD MEASUREMENT TECHNIQUES

TABLE II
TIME-VARYING MAGNETIC FIELD LEVELS, AS DEFINED IN VARIOUS STANDARDS

The dc flow in high-voltage dc transmission, elevators, instruments comprising gyros and associated electronic cir-
cranes, and battery-operated power systems (e.g., inverters cuits. These examples highlight the need for the measurement
and uninterrupted power supplies) and the presence of strong of the static magnetic field for EMI/EMC purposes. The same
magnets in medical imaging systems produce elevated levels of situation applies to any space mission, where every system must
static magnetic fields. Structural and reinforcing steel members be compliant to the designated dc magnetic field levels [14].
in building structures, for example, can get magnetized as a Magnetic field (both static and time varying) measurements
result of being in the vicinity of static magnetic fields over a and verification are essential in various industries, where
length of time [1]. Elevated levels of the static magnetic field strong magnetic fields are generated in certain applications
are quite common on surface ships. These elevated levels of the (e.g., magnetic-field EMI testing and superconductivity exper-
static field induce interference phenomenon, such as cathode iments). These fields are highly localized and can be modeled
ray tube image distortion and the malfunction of navigational as a magnetic dipole moment. The measurement of such fields
SATAV AND AGARWAL: DESIGN AND DEVELOPMENT OF LOW-COST DIGITAL MAGNETIC FIELD METER 2839

with high spatial resolution gives a better analytical view of the II. H ARDWARE D ESCRIPTION OF THE P ROPOSED
fields. Dipole moment characterization after the measurement M AGNETIC F IELD M EASUREMENT S YSTEM
of magnetic fields around appliances can be used for estimating
The principal objective was to develop an ac/dc magnetic
emissions levels [15].
field measurement system for EMC precompliance measure-
EMI performance evaluation (compliance) is mandatory for
ments and other applications that require information about the
all kinds of equipment available in the market. Similarly, for
surrounding magnetic fields.
all the equipment put into an actual application, whether it is
The block diagram of the proposed system is shown in Fig. 1.
commercial or military, assurance of the EMC is mandatory. In
It comprises an analog multiplexer, a true root-mean-square
most cases, the compliance of the product (EMC) is established
(RMS)-to-dc converter, a 16-bit analog-to-digital converter
in accredited laboratories using the recommended test method
(ADC), and a digital meter based on a popular low-cost micro-
and apparatus for the relevant EMC standard. Noncompliance
controller (Atmel’s 89S52, which belongs to Intel’s MCS-51
of the product in the first attempt results in the loss of time and
family). The man–machine interface (MMI) is provided in the
money, and lengthens the life cycle of the product. Hence, an
form of a keyboard and an eight-character liquid-crystal-display
EMC precompliance test at the designer’s (or manufacturer’s)
(LCD) module. Computer connectivity is provided through
site with a low-cost, portable, and easy-to-operate instrument
a standard RS232 port. Appropriate grounding, filtering, and
is desirable [16]. A careful precompliance test with such an
shielding practices have been followed to curb external noise
instrument reduces the overall development cost of any elec-
and reduce the internal noise coupling [19], [20].
trical and/or electronic product and is an essential part of a suc-
cessful product design. The proposed instrument is primarily
meant for EMC precompliance although it can also have other
applications. A. Linear Hall-Effect Magnetic Field Sensor
In the past, several efforts have been made for the design and An integrated Hall-effect sensor (Allegro MicroSystems,
development of magnetic field measurement systems through Inc., Part No. 1321A) [21], [22] has been used for measuring
analog and digital approaches. Arseneau and Zelle [17] pro- the magnetic field. It is a ratiometric Hall-effect sensor, which
posed an isotropic detection method for field measurement. produces a voltage that is linearly proportional to the applied
However, with their design approach being analog, it does not magnetic field. It has a monolithic circuit, which integrates a
have the inherent advantages of a digital system, such as storage basic Hall-effect element, temperature compensation circuitry,
of measurement data, incorporation of correction factors, re- a high-gain amplifier, and a low-impedance output stage for
moval of nonlinearity, and easy expandability. In addition, their an external interface. A proprietary dynamic offset cancellation
detection method is not suitable for static field measurements. technique that employs an internal high-frequency (HF) clock
Sedgwick et al. [18] used a digital design approach where reduces the residual offset voltage, which is normally produced
the nonlinearity and temperature variations are mapped and by external thermal and mechanical stresses. This technique
stored in the memory for final corrections. However, this system produces an extremely stable quiescent output voltage and
requires a large number of components. precise recovery after temperature cycling. The output precision
This paper presents a compact, economical, yet accurate is achieved during the manufacturing process by internal gain
magnetic field meter. The salient features of the proposed and offset trim adjustments [22]. However, any other similar
system are given here. Hall-effect sensor can be used, in association with the rest of
1) It is a low-cost, low-part-count, and easy-to-operate in- the circuit. By using a monolithic sensor, the requirement of
strument with high performance-to-cost ratio. Small com- several external electronic building blocks, such as a precision
panies can easily afford it for precompliance testing. current source and a digital-to-analog converter, for inherent
2) Several commercial instruments are available, but they offset compensation has been eliminated, resulting in a low-
are expensive. Furthermore, their use of application- component-count design.
specific ICs precludes customization of the design for Two probes—one transverse and the other isotropic—have
specific requirements. There is no such restriction with been fabricated using the Hall-effect sensor. Each probe is
the present design. fabricated out of a thin FR-4-grade printed circuit board (PCB).
3) It has a wide dynamic range of 96 dB, a high resolution In the transverse probe, the Hall-effect sensor is placed on the
of 12.5 mG, and a sensitivity of 50 mG. tip of the PCB (Fig. 2). Copper tracks on the PCB are coated
4) It can measure dc magnetic fields with 0.5% accuracy (of with carbon graphite to shield the dc output signal from external
the reading) and also indicates their polarity. noise. A black dot is placed on the front surface of the sensor to
5) It has an ac bandwidth of 30 kHz. define the polarity of the magnetic field under measurement.
6) It has computer connectivity and data storage capacity for In the isotropic probe, three similar sensors are orthogonally
512 readings. placed and covered in a Teflon spherical enclosure. In isotropic
7) It is lightweight (less than 300 g) and of small size (ap- detection, the output on the LCD module provides the vector
proximately 150 × 80 × 35 mm3 ). This makes it highly sum of the magnetic flux density from its three (the x, y, and z
suitable for field applications due to its portability. probes) components as follows:

All the details of this paper are presented in the succeeding
B= Bx2 + By2 + Bz2 . (1)
sections.
2840 IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT, VOL. 58, NO. 8, AUGUST 2009

Fig. 1. Block diagram of the proposed digital magnetic field meter.

Fig. 2. Prototype of the transverse probe employing the Hall-effect sensor.

The conducting leads are realized using a high-impedance


transmission line (nonmetallic conductive wires of FIBEROHM
make, having a resistance of approximately 8 kΩ/in, were
used) to minimize the modulation of the output dc signal by
external electrical noise.

B. Analog Multiplexer
Philips Semiconductor’s 74HC4051, which is an eight-
channel analog multiplexer, is used. Of the eight channels, only
three have been used for the circuit operation, and the rest of
the channels are tied to the power supply to reduce noise pickup
and maintain parameters, such as the “ON” resistance (typically
70 Ω) and crosstalk, within limit.
In isotropic detection, the output of each X, Y, and Z Hall
sensor is routed through the three channels, which are sub-
sequently fed to the true-RMS-to-dc converter. In transverse
Fig. 3. (a) Circuit schematic of the buffered true-RMS-to-dc-converter section
detection, only one channel (channel Bx ) is selected by default. of the magnetic field meter. (b) Interfacing of the ADC with the sensor.
The control signals for the multiplexer are generated from
the microcontroller. These signals have an appropriate phase many inherent limitations, such as poor dynamic range, tem-
between them that is governed by the settling time of the perature sensitivity, and large conversion errors. Maxim’s
Hall sensor. The effect of the “ON” resistance of the device MX536A is a true-RMS-to-dc converter that uses an implicit
(typically 70 Ω) is compensated in the calibration process and method of RMS computation [24]. The transfer equation of the
therefore does not affect the field measurement. Similarly, the device is given as follows:
sine-wave distortion through the multiplexer is typically only 
0.06% at 5-V power supply, which does not affect the accuracy Vout = avg (Vin )2 . (2)
of the ac field measurements [23].
As it is a low-power-consumption device, it is useful for
battery-operated instruments. The conversion error of the de-
C. True-RMS-to-DC Converter
vice is compensated using the calibration process and by av-
For the measurement of time-varying magnetic fields, it is eraging (moving average) over eight samples. To reduce the
necessary to measure and/or compute the RMS value of the noise, such as the harmonics of the power line frequency (50/
field levels. Before converting a time-varying signal into its 60 Hz), power supplies, or relay-switching transients, an im-
RMS value, the signal is buffered through an ultralow-offset plicit antialiasing filter is provided in the true-RMS-to-dc con-
operational amplifier [Fig. 3(a)]. verter. The chip employs two levels of filtering for better noise
The traditional method of converting peak values into RMS performance. First, in the circuit, an averaging time constant of
values using heat and temperature measurement suffers from 25 ms is set through an internal resistor of 25 kΩ (connected at
SATAV AND AGARWAL: DESIGN AND DEVELOPMENT OF LOW-COST DIGITAL MAGNETIC FIELD METER 2841

pin 4 of the MX536A IC) and an external capacitor of 1 μF.


It implies that any signal above 40 Hz is averaged, thereby
significantly reducing the noise. Second, a post filter (one-pole
filter, a 2.2-μF capacitor, and a 25-kΩ internal resistor con-
nected between pins 8 and 9 of the MX536A IC) has been
incorporated, which reduces the ripple [24].

D. ADC
This section uses Maxim’s MAX1162, which is a 16-bit
Fig. 4. Magnetic field concentrator for volumetric measurement.
successive-approximation ADC [25]. It is a serial-output low-
power (12.5 mW at 5 V) small-sized ten-pin dual-flat-no-lead to reduce the radiated emissions from it. The backlight in the
(DFN) device, which makes it an ideal choice for battery- LCD is a switchable option to extend the battery life. The keys
powered portable devices. The interfacing of the ADC with the are interfaced in the interrupt-driven mode to reduce the RF
sensor is shown in Fig. 3(b). emissions that would occur due to continuous scanning of key
It has separate analog and digital power supplies, making it lines in the polling mode. A piezobuzzer is also interfaced to
suitable for small-signal (analog-to-digital (A/D) conversion) the meter section to form a threshold alarm that can be set as a
applications. General EMC design guidelines were followed percentage of the full-scale reading, which is 1000 G. A 1-kB
to keep the system noise level as low as possible. Separate nonvolatile random-access memory (NVRAM) is incorporated
analog and digital power supplies have been used. The analog to store up to 512 measurement data points. The data can
and digital grounds are separately maintained and shorted only be logged at variable rate. The maximum time for logging is
at the most stable point of the two ground planes, which is 24 h, with an interval of approximately 3 min. The computer
obtained after probing the planes with the help of a spectrum interface is provided through a standard universal asynchronous
analyzer. receiver/transmitter available in the microcontroller. Data trans-
The external reference voltage (4.096 V), which sets the fer uses the RS232 protocol, and the necessary level shifting is
input signal range, is derived from a separate three-pin refer- achieved using Maxim’s MAX232 IC.
ence source regulator with heavy decoupling. The full linear
bandwidth of the MAX1162 is 10 kHz (the −3-dB bandwidth
is 4 MHz), which may pose severe problems in the form of F. Power Supply
power line frequency, and HF and radio-frequency (RF) noise The proposed instrument requires two +5-V (analog and
coupling during the measurement of the dc signal. Since the digital) supplies and a single −5-V supply (which is only used
ADC is used to measure only the dc signal, it is highly desirable by a true-RMS-to-dc-converter IC), and is provided by two
to eliminate all the noise above 10 Hz. Filtering has been used 9-V rechargeable batteries. Linear fixed-voltage regulators are
at three different levels. An EMI filter (low-pass filter) has been used to regulate the power supplies. The reference voltage for
incorporated just before the ADC, similar to an antialiasing the ADC is separately regulated to avoid any missing code.
filter [Fig. 3(b)]. This filter attenuates HF/RF noise superim- For example, a transient spike on the reference voltage of
posed on the dc (or time-varying dc) signal being fed into the the ADC can cause a missing code or a blank code, such as
ADC. Oversampling reduces the broadband white noise. The 0000F. A digital potentiometer is provided for the fine-tuning
low-frequency (50/60 Hz) noise is removed by the moving- of the reference voltage. Use of switching regulators for the
average technique (eight-sample processing). The ADC is used generation of negative supply from a single positive supply is
to measure only the dc signal (or dc varying over time) from avoided to keep the system noise as low as possible.
the true-RMS-to-dc converter. A sample rate of 100 Sa/s was
used. The ratiometric linear sensor is powered with the A/D
G. Field Concentrator
reference voltage source, allowing the sensor to track changes
in the A/D least-significant-bit (LSB) value. As the reference The presented instrument uses a Hall probe for point mag-
voltage varies, the LSB will proportionally vary. The output of netic field measurements. However, there are several require-
the ADC is in serial form, which further reduces the copper ments of volumetric measurement of the magnetic fields, such
track traffic on the PCB. The read clock of the ADC is properly as geomagnetic survey, electrical power-line-frequency inter-
guarded to reduce radiated emissions and crosstalk. ference studies, and security inspections of aircraft. The volu-
metric measurement can be achieved with the Hall-effect sensor
by using concentrators [6], such as that shown in Fig. 4.
E. Digital Meter and MMI
The structure is symmetrical about a 3–5-mm air gap, com-
The digital meter is built around the popular low-cost 8-bit prises soft iron or other ferrous metals, and allows the place-
microcontroller AT89S52 from ATMEL. The device was cho- ment of a Hall sensor in the air gap. The concentrator bends
sen, in particular, because of its low cost, in-system reprogram- the local magnetic flux lines, so that more lines pass through
mable flash memory, and low power consumption. An MMI the Hall sensor. However, an inappropriate size of the field
is provided in the form of a low-power alphanumeric display concentrator can distort the magnetic field under measurement;
module and keyboard. The module is shielded with μ metal hence, its size depends on the volume under measurement. For
2842 IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT, VOL. 58, NO. 8, AUGUST 2009

a volume of 1 m3 , a magnetic field concentrator with a diameter


of 6 cm gives results that are comparable to those obtained with
an induction coil or loop of 6-cm diameter.

III. S OFTWARE D ESCRIPTION OF THE P ROPOSED


M AGNETIC F IELD M EASUREMENT S YSTEM
This section discusses the firmware designed for the digital
meter and the graphical-user-interface (GUI) development for
the computer interface and data presentation.

A. Firmware
In this paper, the operation of the entire system is controlled
by an 8-bit microcontroller. The program of the microcontroller
(assembly code) was developed and stored on to the flash read-
only memory (ROM) of the microcontroller. An operation flow
diagram was laid according to the sequential operations during
the measurement process. Each module of the program (e.g.,
the keyboard and LCD interface, analog-signal-processing con-
trol section, data acquisition from the ADC, signal processing
(as in moving averaging), and mathematical operation) is sepa-
rately written and rigorously tested for several anticipated con-
ditions. The keyboard is interfaced in the interrupt-driven mode
to minimize power consumption and reduce radiated emission
due to continuous row and column key scanning. Mathematical
operations, such as addition, multiplication, subtraction, and
division, were implemented in 16-bit format as the input data
from the ADC are of 16-bit format. Each operation functions Fig. 5. Flowchart of the firmware of the proposed system.
as an individual module. Data manipulation, such as binary-
to-binary-coded-decimal (BCD) and BCD-to-ASCII conver-
sions, was also implemented as dedicated modules/subroutines. where A is the new averaged value, n is the data point position,
Similarly, memory (NVRAM/E2 ROM) write/read, maximum S is the smoothening factor, and Y is the original data point
hold function, and moving-average (as explained later in this value.
section) subroutines were also developed. These subroutines Any periodic waveform can be thought of as a long string
are invoked, as required by the algorithm during execution. A or collection of data points. The algorithm accomplishes a
flowchart of the program flow is shown in Fig. 5. moving average by taking two or more of these data points
Moving-Average Signal Processing: In a measuring instru- from the acquired waveform; adding them; dividing their sum
ment, such as that presented here, the data are prone to cor- by the total number of data points added (smoothing factor);
ruption by all kinds of noise (i.e., RF, power line frequency, replacing the first data point of the waveform with the average
transient, high-speed digital switching within the system, and just computed; and repeating the steps with the second, third,
overall system noise). Although the instrument is provided with and remaining data points until the end of the data is reached.
a true-RMS-to-dc readout, it is desirable to filter aberrations The new waveform consists of the averaged data, having lesser
and reveal the real trend in a collection of data points. “Moving number of data points. The number of data points in the new
average” is a simple mathematical technique that has been form is given by
adopted in this paper to achieve this. If a digital waveform is
cluttered with noise or a slowly drifting baseline needs to be
eliminated from a higher frequency signal, a moving-average Number of new data points
filter may be applied to achieve the desired results. The moving
= [Total number of data points−(smoothing factor−1)] . (4)
average is also a prototype of the finite-impulse response filter,
which is the most common type of filter used in computer-based
instrumentation. The moving average of a waveform can be For example, if the total data points are 100, with a
calculated as smoothening factor of 8, then the new averaged data set consists
of 93 data points, which is highly undesirable for a data acqui-
n+(a−1) sition system. This can be resolved using a feathering technique
1 
A(n) = Y (n) (3) with waiting time in the beginning and a decreasing smoothing
S n factor toward the end of the data sequence.
SATAV AND AGARWAL: DESIGN AND DEVELOPMENT OF LOW-COST DIGITAL MAGNETIC FIELD METER 2843

Fig. 7. Measurement setup for the digital magnetic meter.

measurement, and product design information) can be saved in


text file format for further reference, such as while carrying out
the final compliance tests of the product.

IV. C ALIBRATION AND M EASUREMENT R ESULTS


To accurately measure a magnetic field [26], a system for
periodic calibration of the magnetic field meter is needed. The
current ANSI/IEEE standard specifies two possible methods for
calibration: 1) a single square loop or 2) a round Helmholtz coil
[27]–[30]. The latter option has been adopted in this paper. The
complete measurement setup is shown in Fig. 7.
For the measurement of magnetic fields in the laboratory
and the calibration of the proposed magnetic field measure-
ment system, a circular Helmholtz coil with a coil constant of
1.6400 G/A has been used. It is a small coil with a diameter
of 0.2 m and a working volume of 4 × 4 × 4 cm3 . A field
Fig. 6. Screenshots of the GUI. (a) Offline and (b) online displays of mea- uniformity of the coil of 100% is realized within 2 cm about the
surement data. center of the coil [Fig. 8(a)], which is sufficient for measuring
the surface area (approximately 2 × 2 mm2 ) of the Hall-effect
B. Computer Interface and GUI Development
sensor. The normalized magnetic field uniformity of the coil is
The main objectives of the computer interface, along with shown in Fig. 8(b).
the GUI, are ease of use, large storage space for the measure- For generating a pseudo-Zero-Gauss ambient for zeroing of
ment data, and graphical presentation. Calibration (correction the instrument, a specialized Gauss chamber has been fab-
factors) of the instrument, correction of nonlinearity of results, ricated. The Zero-Gauss chamber comprises a double-walled
and firmware upgradability are also achieved. A GUI has been cylinder with a thickness of about 8 mm and is made from
developed for this purpose using Matlab; however, it could very high permeability μ metal. The Zero-Gauss chamber is
be developed using any other high-level language, such as C, further enclosed in an iron (low carbon) enclosure filled with
C++, or Visual Basic. Screenshots of the GUI in the offline iron wool. The arrangement is designed to provide a shielding
and online modes are shown in Fig. 6(a) and (b), respectively. effectiveness (SE) of more than 120 dB for the magnetic fields.
After connecting the instrument to a personal computer (PC) A schematic of the arrangement under Zero-Gauss condition
via a null modem cable, the GUI can be activated. A com- is shown in Fig. 9(a). The SE of the Zero-Gauss chamber was
munication is established after the appropriate port (COM1 or verified with a permanent magnet and a commercial calibrated
COM2 in the PC) is selected. In the offline mode, the contents gauss meter.
of the random-access memory are transferred to the PC. The There is a nearly Zero-Gauss field (500 nG after 120-dB
measured field in the transverse mode can be shown against attenuation of a 500-mG ambient magnetic field) within the
time, whereas, for isotropic detection, all three components can chamber. After placing the Hall-sensor probe into the chamber,
simultaneously be seen. In the online mode, the graph (display the reference voltage is set at 5.000 V. This sets the full-scale
panel) inside the GUI will show the reading of the LCD module calibration of the instrument. For verification of the static field
of the microcontroller. measurement results, a known dc from a linear power supply
For easy interpretation of the magnetic field levels in various is fed into the Helmholtz coil. For verifying time-varying field
units, the result can be shown in different units; gauss, amperes measurement results, a low-total-harmonic-distortion (THD <
per meter, and tesla. The measurement data with necessary 2%) generator is used to drive the Helmholtz coil. Deviations
comments (e.g., description of the measurement site, time of in the results from the calibration chart of the Helmholtz coil
2844 IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT, VOL. 58, NO. 8, AUGUST 2009

Fig. 8. (a) Field uniformity of the Helmholtz coil used for the calibration of the meter. (b) Normalized magnetic field uniformity.

Fig. 9. (a) Zero-Gauss setup for measurement. (b) Measurement results of the output voltage and magnetic flux density mapping.

are found to be less than 1.5% at higher field levels. These of fields below 1 G. The other error occurs due to the relative
deviations are noted and stored in the program memory of the angle between the Hall element face and the magnetic flux
microcontroller, so that appropriate correction factors can be being measured. The maximum output is generated when the
applied while displaying. flux lines are perpendicular to the Hall sensor and is the way
The system’s noise floor is about 200 μV. Each bit corre- each Hall-effect sensor (or probe) is calibrated and specified.
sponds to 62.5 μV; hence, the two lower bits cannot be read The error can be removed by rotating and tilting the probe in
due to a noise floor of 200 μV. Hence, the effective number different planes to obtain the highest possible output for a given
of bits of the ADC is 14. Since the ADC has a unipolar field. The use of isotropic detection can also minimize this
transfer function, the full scale (Vref ) is represented by FFFF H, error [6].
whereas 0 V is 0000 H. The conversion factor of the sensor
is 5 mV/G, and 1 LSB is equal to (4.096/216 ) = 62.5 μV.
V. EMC P RECOMPLIANCE T EST S ETUP
Hence, the system resolution for the magnetic field density is
B ASED ON THE P RESENTED W ORK
62.5 μV/5 mV/G = 12.5 mG. The minimum voltage level that
the instrument can detect is 200 μV, which gives a sensitivity One of the requirements of CE-marking standards is for
of 50 mG. The reference voltage for the ADC is 4.096 V. Here, power line magnetic field immunity for residential, commercial,
it is worth noting that 212 = 4096, which is exactly 1/16 of 216 . industrial, and audio/visual electrical and electronic products.
This minimizes rounding errors, because each code change is The relevant standard is IEC 61000-4-8. Failures in the final
a nice fraction of 4.096 V. Another way to say this is given compliance tests may increase the R&D costs and the time-
here: A group of 16 bits, each worth 4.096/(216 ), will be equal to-market, so there is a need for precompliance methods and
to 1 mV with a 4.096-V reference. The complete voltage scale tools. A very low cost EMC precompliance test setup for
calibration in terms of the magnetic flux density (in gauss) is this standard, along with the proposed digital magnetic field
shown in Fig. 9(b). meter, offers a cost-effective solution. The proposed test setup
During the measurement of a magnetic field using a Hall- is shown in Fig. 10. It comprises an uninterrupted power
effect-sensor-based meter, there are two common sources of supply with a sine wave output having a THD of less than
errors. The first is the influence of ambient magnetic fields and 5%, a variable transformer (autotransformer), resistive loads,
offset signals from the internal circuitry of the meter. This error an induction coil (size = 1 m2 ) made from appropriate current-
is nulled after taking a reading with the probe in the Zero-Gauss carrying-capacity copper wires, and a digital magnetic field
chamber and is particularly recommended for the measurement meter with probe.
SATAV AND AGARWAL: DESIGN AND DEVELOPMENT OF LOW-COST DIGITAL MAGNETIC FIELD METER 2845

Fig. 10. Low-cost EMC precompliance test setup for the standard IEC 61000-4-8.

TABLE III
TYPICAL BOM COST OF THE PROPOSED DIGITAL MAGNETIC FIELD METER

The induction loop can be constructed using polyvinyl chlo- educational, industrial, and automotive applications. A simple
ride pipes with tees and elbows. An area of 1 m2 is recom- and low-cost EMC precompliance test setup for the standard
mended for products with a volume of 0.6 × 0.6 × 0.5 m3 . For IEC 61000-4-8 has also been proposed. This, along with the
larger test volumes, a larger induction loop or square Helmholtz designed digital magnetic field meter, provides an overall low-
coil can be constructed according to the requirements of the cost tool for achieving EMC during the product development
standard. One or two turns of the copper wire are sufficient for cycle.
a low-level (less than 10 A/m) magnetic field. The approximate The typical bill-of-material (BOM) cost of the presented
inductance of the coil is given by the empirical formula [31] as digital magnetic field meter is tabulated in Table III. The low
follows: part cost and count lead to economical and simple fabrication
2N 2 μ0 μr w   w   of the system; a survey carried out by the authors showed that
L= ln − 0.774 (5) a similar instrument with comparable features costs more than
π a
dollar400 in the commercial market.
where N is the number of turns, w is the length of the copper The magnetic field measurement system described in this
wire for one side, a is the radius of the copper wire, and μr is paper has no proprietary cover; hence, it can freely be used by
the relative permeability of the medium. any EMC engineer engaged in the use and/or design of such
Depending on the impedance of the coil at 50 Hz, the load systems.
resistance can be varied over a wide range to generate the
desired magnetic fields inside the loop. The proposed digital R EFERENCES
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magnetic field in the near-field region and self inductance in free space due Indian Institute of Technology-Bombay, Mumbai,
to a multi turn square loop,” Proc. Inst. Elect. Eng.—Sci. Meas. Technol., India, where he is currently a Professor. His current research interests include
vol. 144, no. 6, pp. 252–256, Nov. 1997. new power converter configurations, intelligent control of power electronic
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Del., vol. 9, no. 1, pp. 100–108, Jan. 1994. tronic systems.
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Measurements. Teddington, U.K.: Division Elect. Sci., Nat. Phys. Lab., munication Engineers and a Life Member of the Indian Society for Technical
1994, pp. 1–3. Education.

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