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REF.

STANDARDS & SPECIFICATION :


DESIGN DATA : BUFFER SOLUTION MAKE-UP DRUM
22 SL.NO DOCUMENT NO. DESCRIPTION
THK 200
35 ITEM NO : PDO-V-100
TYP 01 KR.E&C.DE.28.(DE/VAM/157-18).2019 REV-0 SPECIAL NOTES FOR SUPPLY OF BUFFER
M SOLUTION MAKE-UP DRUM-PDO-V-100 Design/Construction code ASME SEC VIII DIV 1
02 03/DE/VAM/157-18 REV-0 VESSEL DATA SHEET Fluid composition Water with buffer salts

70
Ø65
N4 Operating Pressure Kg/cm²(a)

TYP
HOLE 03 KR-A4-PDO-03-7430 REV-0 VESSEL NOZZLE LAYOUT 1

35
45°

190
04 2437-PDO-D1-S1/0 REV-0 FABRICATED EQUIPMENT STANDARD DETAILS Design Pressure (process) Kg/cm²g) 3.5

300
T1 N6
05 KR.E&C.DE.19.EL AGITATOR MOTOR DATASHEET Design Vaccum (process) Kg/cm²g) FV
ECT.DATASHEET.ST.2019.03 REV-0 Operating Temperature(maximum) 65°c
444 355 Ø15
Maximum static Head (m) Full of liquid

THK
BAR 40 40 06 2347-PDO-W3-S2/0 REV-0 SELECTION OF SPECIAL MATERIALS AND

20
510
130
FINISHES FOR LP OXO ALCOHOL PLANTS Density of contents Kg/m³ 1100
N3 N7 07 6-12-0001 REV- 5 GENERAL SPECIFICATION FOR PRESSURE Material of construction 304L Stainless steel

5
VESSELS Material of internals 304L Stainless steel

R3
08 6-12-0006 REV- 5 SUPPLEMENTARY SPECIFICATION FOR Corrosion Allowance Shell Nill

190
615
AUSTENITIC STAINLESS STEEL VESSELS Corrosion Allowance fixed internals Nill

130
529

N3 09 6-12-0020 REV- 7 Corrosion Allowance removable internals Nill


STANDARD SPECIFICATION FOR STAINLESS
STEEL PLATES Heat treatment for process Reasons No
L2 N2 10 Insulation (IH/IC/IS/IT/IE/IJ/FP/None) None

1500
6-81-0001 REV- 2 STANDARD SPEC FOR PMI AT SUPPLIERS WORK
11 7-12-0038 REV- 0 ALLOWABLE NOZZLE LOADS Radiography Shell/Head Spot/Full
12 6-12-0014 REV- 1 ITP FOR STAINLESS STEEL PRESSURE Joint Efficiency Shell/Head 0.85/1
VESSELS/ COLUMNS Hydrotest Pressure Kg/cm² Fill With Water At ambient temp
13 6-81-0007 REV-1 ITP FOR BOLTING MATERIAL Stress Relief Nill
L1A

300X300X16THK
14 6-81-0005 REV-3 ITP FOR FORGED , SEAMLESS AND WELDED Insulation Nill
L1B FITTINGS Painting As per specification

400
15 7-12-0001 REV-5 VESSEL TOLERANCES
16 7-12-0015 REV-5 STANDARD BOLT HOLE ORIENTATION
17 7-12-0006 REV-5P ANGLE LEG SUPPORT
18 7-12-0010 REV-6 MANHOLE WITH DAVIT
19 7-12-0026 REV-5 EARTHING LEG
N5

75
20 7-12-0028 REV-5 MANUFACTURER NAME PLATE
21 7-12-0029 REV-5 BRACKET FOR NAME PLATE
25 22 7-12-0018 REV-5 STANDARD SPECIFICATION FOR INTERNAL

60

60
FLANGE
60
23 6-51-0064 REV-0 SPECIFICATION FOR ENERGY EFFICIENT

30
0
N5 MEDIUM VOLTAGE INDUCTION MOTORS
100 24 6-26-0001 REV-3 STANDARD SPECIFICATION FOR MECHANICAL
N3 N4 AGITATORS

NOZZLE SCHEDULE :
623

522

FLANGES
NOZZLE
50 S.F

SERVICE QTY SIZE SCH TYPE/ PROJ. RF/PAID


MARK
INCH /THK RATING FACE FINISH REF. W/THK
N1 Liquid Outlet 1 2" 160 300# WNRF 623
N2 Liquid inlet 1 3" 160 300# WNRF 1100 190ODX115IDX10THK
N2 L1A 81
N3 Solid Inlet 1 8" 80 S 150 # WNRF 522 360ODX265IDX10THK
N4 Gas vent 1 2" 160 300 # WNRF 493

125 AARH
N5 Agitator 1 14" 160 150 # SORF 624

150
N6 Utility Connection 1 2" 160 150 # WNRF 1100
N7 Sample Point 1 2" 160 150 # WNRF 1100
L1 A Level 1 3" 160 150 # WNRF 1100 190ODX115IDX10THK
ID 1900 X 10THK
L1 B Level 1 3" 160 150 # WNRF 1100 190ODX115IDX10THK
L2 Level 1 2" 160 300 # WNRF 1100
T1 Temperature 1 2" 160 150 # 1100
WNRF
2400 T.L TO T.L

Tapping
250
M1 Man Hole 1 24" 160 150 # SORF 1091 300WX10THK
250

150

150
M
150

150

N6
N7 L1B L2 T1

DDDDDDDDDDDDD

250 250
119 HANDLES 02 Ø20 x 320 LG SS 304L
118 PIPE M1 01 OD 616X 10THK X 195LG SA 240 GR 304L
1500

117 R.F PAD M1 01 360WIDTH X10THK SA 240 GR 304L


N1
116 STUD WITH NUTS M1 20+2
115 GASKET M1 1+2 600NB X 150# STD. SPWD
114 BLIND FLANGE MI 01 600NB X 150# BLRF. SA 182 GR 304L
113 FLANGE M1 01 600NB X 150# SORF. SA 182 GR 304L
112 EARTHING LUG 02 100 X 75 X 10THK. SS 304L
400

111 SUPPORT PLATE 02 22THK. X 30 X 190LG. SA 182 GR 304L


110 BAR 02 Ø15 X120 LG. SA 182 GR 304L
109 LIFTING LUG 02 22THK. X 200 X 510LG. SS 304L
108 FLUSH BOTTOM VALVE 01
107 BAFFLE 04 170 WIDTH X 2400LG. SA 240 GR 304L
106 COVER PLATE 04 150X150X6THK SS 304L
105 RF PAD FOR LUG 04 300W X 10THK X 325LG SS 304L
104 BASE PLATE 04 300X300X16THK SS 304L
103 ANGLE LEG SUPPORT 04 150 X 150 X 12THK SS 304L
70° 102 DISH END 02 10THK. X 1920 OD. SA 240 GR 304L
FPW 101 SHELL 01 10THK.X1920OD.X2400LG. SA 240 GR 304L
SL DESCRIPTION QTY. SIZE MATERIAL WT.
MATERIAL SPECIFICATION
2/3
1/3

1.6
2

SANGEETHA ENGINEERING WORKS (P)LTD.


10 t

10 t

1.6 KUREEKKAD, ERNAKULAM-682305.


2
2/3

1/3

TITLE:
DATE: --/--/-- --/--/--
60°
60°
BUFFER SOLUTION MAKE UP DRUM DRAWN. MANEESH SEW:
CLIENT:
M/S.BPCL-KOCHI REFINERY CHKD. RR RATHEESH

P.O.NO:4507279410 DATE:06/06/2019 APPRD. CLIENT. BPCL.


PROJ: SHEET-A1
DRG.NO: SEW / 18-19 /18 REV:01 SCALE : AS NOTED
1 OF 2
REF.DRG.NO: ALL DIMENSIONS ARE IN mm
R6
35

Ø6
R3

3(TYP.)
SANGEETHA ENGINEERING WORKS (P) LTD.
R8
80

200NB
62

110
62 30 50

6 2

18 52 30 50 30 18
50NB
80NB

80NB
200

230
5 15

R3

20

142
THK.

TYP.
5

10
16
50NB

tn tn

45°

35°
2 15
tp
2

1.6 SANGEETHA ENGINEERING WORKS (P)LTD.


2

R3 R3
KUREEKKAD, ERNAKULAM-682305.
1.6
TITLE:
DATE: --/--/-- --/--/--
5
30° BUFFER SOLUTION MAKE UP DRUM DRAWN. MANEESH SEW:
2

CLIENT:
M/S.BPCL-KOCHI REFINERY CHKD. RR RATHEESH

P.O.NO:4507279410 DATE:06/06/2019 APPRD. CLIENT. BPCL.


PROJ: SHEET-A1
DRG.NO: SEW / 18-19 /18 REV:01 SCALE : AS NOTED
2 OF2
REF.DRG.NO: ALL DIMENSIONS ARE IN mm