INTERNAL FLOATING ROOF CALCULATION

( API STANDARD 650, APP. H )

A. INFORMATION DATA

TANK NO. : 42-T-107A (FLOATING ROOF FEED NAPTHA TANK)

SERVICE : FEED NAPHTA
ROOF TYPE : Fixed roof w/ IFR ( Pontoon Single Deck Floating Roof )
Tank diameter (D) = 68.60 m = 225 ft
Tank Height (HT) = 15.50 m = 51 ft
Height Working Level ( HLL ) = 13.99 m
Working Capacity (VW ) = 44000 m3
Design Specific gravity of product (GDS) = 0.75 ( Para. H.4.2.1 )
Actual Specific gravity of product (GAT) = 0.750
Corrosion Allowance ( CA ) = 1.50 mm
Number of Bulkhead ( Compartment ) = 42.00 pcs

B. STRUCTURAL LAY OUT

Shell
FB
5900
HGS 200
HSS 500
6 610

13.99 m
HLL 516 7.5 mm 15 mm 500
6 mm
HWET = 311
0.118 180
D1 = 56,440 mm

Do = 68,240 mm
D = 68,600 mm

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C . DECK PLATE MATERIAL ( Para. H.3.2 )
* For Steel in contact with Liquid

tFL = tMIN + CA = 6.3 mm

Where : tMIN = 4.8 mm
tUSED = 8 mm > tFL = 6.3 mm ( OK )

* For other Steel

tFL = tMIN + CA 4.0 mm

Where : tMIN = 2.5 mm

tUSED = 6 mm > tFL = 4.0 mm ( OK )

D . DESIGN LOAD :

D.1 Dead load

1) WT. of Deck Plate ( Wd ) = 117,837.85 KG

Weight of deck
wd = 117,837.85 Kg

2) WT. of Bulkhead & Stiffeners ( Wp ) = 157,515.80 KG

Weight of pontoon
WPU = 54,446.00 Kg (Upper PL)
WPL = 54,521.38 Kg (Lower PL)
wro = 10,438.19 Kg (Outer Rim )
wr1 = 10,439.21 Kg (Inner Rim )
Sum 129,844.79 Kg
Weight of Bulkhead Stiffeners Plate
wbst = 5,929.06 Kg
Weight of Foam dam
wfd = 6,105.26 Kg
Weight of Stiffener FB.120 X 8
Wps = 4,940.00 Kg (Peripheral Stiffeners = FB.120 X 8)
Wrs = 4,861.00 Kg (Radial Stiffeners = FB.120 X 8 )
Wrf = 5,835.69 Kg (Pontoon Rafter = L 75 x 50 x 8 )

3) WT. of Roof Leg ( Wl ) = 16,432.00 KG

Unit Weight ( kg
NO DESCRIPTION MATERIAL Length (M) QTY WEIGHT
/m)
7 Deck Post ( Roof Leg ) 4" A-106 Gr.B Sch.80 3.02 120 22 7,964.88 kg
5" A-106 Gr.B Sch.80 1.06 120 31 3,943.20 kg
Accesories 4,523.92
16,432 KG

4) WT.of Seal + foam dam + Water Shield Ws ) = 16,330 KG

5) WT.of Nozzle ( Wn ) = 10,345 KG

Automatic Bleder Vent
NGg = 220 kg
Ns = 10 kg
Manholes & Inspection Hatches :
NMh = 2235 kg
Vents :
Roof Drain + Gauge Hatch
NPV = 7880 kg

6) WT.of Openings ( Wo ) = 4,440.00 KG

Openings :
Ladder & Guide Pole (OLG) :
OLG = 4440 kg

WD = WtR = 322,900.68 KG
Where : WtR = Total weight of Metallic Pontoon Single Deck External Floating Roof

Cal Floating Roof Single Deck rev rev Pontoon-Calc Page 2 of 6

D.2 Live Load ( APP. H, Para. H.4.2.5 )

2
qL = 12.5 Lbs / Ft
= 0.0061 Kg/cm2

WL = qL x Afl = 223,500.57 Kg

D.3 Punctured Load ( APP. H, Para. H.4.2.4 )

Weight of approx. 200 mm product height that flood the deck,

due to Center Deck puncture ( Wcd ) : 375,279.77 Kg
Weight of punctured any two pontoon compartments (W2c) : 27,392.16 Kg

Wpt = 402,671.93 Kg

D.4 Combination Load

Wc1 = 2 x WD ( Para. H.4.2.3 )

Wc2 = WD + Wpt ( Para. H.4.2.4 )
Wc3 = WD + WL ( Para. H.4.2.5 ) , apply only while the internal floating roof is resting on its support.

E . BUOYANCY FORCE ( F ARCHIMEDES ) :

E.1 Restriction to API 650 App. H., Para. H.4.2.3 :

F Archimedes ( buoyancy ) shall be greater than twice Dead weight.

Buoyancy Force ( FA ) :

FA = Ncp .( Vcp . GDS ) + Acd x Hwet x GDS ( KG )

= 796,119.79 Kg

Where :
Ncp = Number of Compartmet = 42 pcs
Vcp = Volume of Compartment = 18.26 m3
Acd = Center deck area = 2,502.87 m2

Obatained :

Wc1 = 2 x WD
Wc1 == 645,801.36 Kg < FA = 796,120 KG ( OK )

E.2 Restriction to API 650 App. H., Para. H.4.2.4 :

* F Archimedes ( buoyancy ) shall be greater than Dead weight plus Puncture Load
Buoyancy Force ( FA ) :

FA = Ncpe.( Vcp . GDS ) + Acd x Hwet x GDS ( KG )

= 768,727.63 Kg
Where :
Ncpe = Effective Number of Compartmet = 40 pcs
Vcp = Volume of Compartment = 18.26 m3
Acd = Center deck area = 2,502.87 m2
Obatained :

Wc3 = WD + Wpt
Wc3 == 725,572.61 Kg < FA = 768,728 KG ( OK )

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F . DETERMINATION OF HWET :

FAAct = Hwet.( 1/4 Do2. GAct ) ( KG )

Hwet.( 1/4 Do . GAct )
2
WD =
WD
Hwet =
1/4 Do2. GAct
= 0.118 m

Where :

FAAct = WD = 322,900.68 Kg

G . DETERMINATION OF FREE BOARD SPACE ( FB ) :

HT = ( HLL - HWET + HOR + HSS + HGS ) + FB

FB = HT - ( HLL - HWET + HOR + HSS + HGS )
= 0.412 m

H. Floating Roof Support

H.1 Static scheme

PDS

L= 3017 mm

PDS

H.2 Material Data

Used pipe Sch : 80 -  4" ( See attachment )

Properties :
g= 22 kg/m
t= 9 mm = 0.354330709 inch > tmin = 4 mm ( ok )
OD = 114 mm = 4.488188976 inch
ID= 96 mm = 3.779527559 inch
R= OD/2= 57 mm = 2.244094488 inch
Fy = 35525 Psi

 OD 4  ID 4 
Ix   411.9354225 cm4
64
 OD 2  ID 2 
A  29.673 cm2
4

Ix
r   3.726 cm = 1.467 inch
A

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H.3 Loading Data

* Dead Load
WD
Weight from Floating Roof (WD1) = = 2,690.84 Kg
NDp

Where :
NDp = 120.00 Pcs

* Live Load ( Para. H.4.2.5 )

qL = 12.5 Lbf/ft2
0.0061 Kg/cm2

WL
Weight from Live Load ( WL1 ) = = 1,862.50 Kg
NDp
Where :
WL = qL x Afl = 223,500.57 Kg
NDp = 120 Pcs

* Design Load

WT = Wsw + WD1 + WL1

= 4,619.72 Kg

Restriction : API 650 Para 3.10.3

* Minimum Thickness ( Para. 3.10.3.2 )

- 1/4" ( 6 ) mm ( Including any C.A for main compression member )
- 0.17" ( 4 ) mm ( Including any C.A for bracing or other secondary )

* Maximum Slenderness Ratio ( Para. 3.10.3.3 )

- For Column : L / rc < 180

- For Other Compression Members : L / r < 200
- For all other members whose design is based on on tensile force : L / r < 300

* The maximum allowable compression stress shall not exceed the following limits ( Para. 3.10.3.4 )

a . L/r > 120 :

Fy < 250 Mpa ( 36000 Psi )
L/r < Cc :
2
(l/r)
1- Fy
2.Cc

3
5 3 ( l/r ) ( l/r )
+ -
3 8.Cc 8.Cc3
Fa =
l
1.6 -
200.r

Where : 2.PHI2.E 0.5

Cc =
Fy
b . L/r > 120 :
Fy < 250 Mpa ( 36000 Psi )
L/r > Cc :
2
12.PHI .E

2
23.(l/r)

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 Fa =
l
1.6 -
200.r

c. L/r < 120 :

Fy < 250 Mpa ( 36000 Psi ) See table on AISC
L/r < Cc :

H.4 Strength control

Working Load from iten H.3 is as follows :

PDS = 4,619.72 kg

Length of column ( L ) = 3017 mm = 118.78 inch

L / r = 80.97323104 < 180 ( ok )

L / r = 80.97323104 < 120
2
2.PHI .E 0.5
L / r = 80.97323104 < Cc = = 128.82
Fy
Where :
E= 29,842,203 Psi
Fy = 35525 Psi

So use the equation on item c. above for Fa

Fa = 1209 Kg/cm2 ( See Attachment )

Corroded Condition :
CA = 1.50 mm
OD = 112.50 mm = 4.429133858 inch
ID= 97.50 mm = 3.838582677 inch

 OD 2  ID 2 
A  24.7275 cm2
4
Axial Stress occurred ( fa ) :
PDS
fa =
A
= 186.83 Kg/cm2 < Fall. = 1209 kg/cm² ( ok )

Conclusion :

Pipe Dia. 4" can be used

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