AM54 Armored

Variable Area Flowmeter

Series AM54_31/32
Series AM54_71/72/74

Instruction Bulletin D184B114U02 Rev. 00

■ Design Features ■ Flowmeter Primary Designs

– Secondary instruments can be installed on all – Standard design with stainless steel flanges, meter tubes
flowmeter primaries and floats.
– Accuracy Class 1.6 (2.5) per VDE/VDI 3513, Sheet 2 – Steam jacket and high temperature designs.
– Flowmeter sizes 1/2”, 1”, 2”, 3”, 4” / DN 15, 25, 50, 80, 100 – PTFE-Design for all fluid wetted parts.
– Gas damping option for eliminating compression oscilla-
tions (float bounce).
– Compliance with NAMUR-Recommendations
NE 21/05/93.
– Indicator section is removable.
– Alarms can be installed at any time without interrupting
the process.
– II 2G EEX ib IIC T6 or
– II 3G EEX n [L] IIC T6
 Content

AM54

Instruction Bulletin
Part-No. D184B114U02
Issue: 07.01
Revision: 00

Company:
ABB Automation Products GmbH
Dransfelder Str. 2, D-37079 Goettingen
D-37079 Goettingen

Phone: +49 (0) 55 19 05- 0

Fax: +49 (0) 55 19 05- 777

© Copyright 2000 by ABB Automation Products GmbH

Rights to make technical changes reserved.

This document is copyrighted. Translating, copying or distributing it in any form – as well as revisions or
excerpts – and specifically including reprints, photomechanical or electronic reproductions or storage in
data processing systems or data networks is strictly prohibited without the express permission from the
owner of the copyright and any violations will be prosecuted.

2 Armored Variable Area Flowmeter D184B114U02

 Content

1 General Safety Information, Regulated Applications and Operation . . . . . . 5

1.1 Prerequisites for Safe Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Regulated Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 This Must be Observed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Emergency Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6 Hazardous Material Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Removal from Operation and Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 Pressure Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3 Minimum Required Pressure for Gas Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4 Pulsation Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.5 Fluids Containing Solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Modifications and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 Cleaning the Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2 Exchanging the Float . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2.1 DN 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2.2 DN 15 with gas-pressure damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2.3 DN 25-DN 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2.4 DN 25-DN 80 with gas-pressure damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2.5 General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7 Ambient Temperature and Fluid Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8 AM5407_ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.1 Connections, Settings and Adding Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.2 Setting the Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.3 Retrofitting Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9 Technical Data for AM54_31/32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9.1 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9.1.1 Possible power supply connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9.2 Programmable output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9.3 HART-protocol/SMART-Vision communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10 Parameter, Overview and Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10.1 Converter Parameter Entry During Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10.2 Additional Configuration Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10.2.1 Low Flow Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10.2.2 Current Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.2.3 Iout atAlarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.2.4 Totalizer Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.2.5 Totalizer reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.2.6 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10.2.7 Submenu Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10.2.8 Submenu Function Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10.2.9 Iout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.2.9.1 Error Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.2.10 Service Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

D184B114U02 Armored Variable Area Flowmeter 3

 Content

11 Replaceable Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

11.1 Replaceable Parts List 1/2 " / DN 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.2 Replaceable Parts List 1" / DN 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11.3 Replaceable Parts List 2", 3" and 4" / DN 50, DN 80 and DN 100 . . . . . . . . . . . . . . . . . . 33
12 Technical Data on AM54171-74, Hazardous environment version . . . . . . . . 34
13 Technical data Explosion design AM 54131/32 . . . . . . . . . . . . . . . . . . . . . . . . . 36
13.1 Connection plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
13.2 Terminals 31/32, Stand-by energy supply or supply circuit. . . . . . . . . . . . . . . . . . . . . . . . 37
13.3 Explosion approval data II 2G EEx ib IIC T4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
13.4 Explosion approval data II 3G EEx n [L] IIC T4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
13.5 Medium temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
14 Technical Data Explosion Design AM5431/32 und AM54272-74 . . . . . . . . . . 39
14.1 Model AM5423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
14.1.1 Interconnection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
14.1.2 Ex-Approval Specifications II 2G EEx ib IIC T4 - see chapter 13.3 Model AM5413 . . . . . 40
14.1.3 Ex-Approval Specification II 2G EEx d IIC T6 / II 3G EEx n [L] IIC T4 . . . . . . . . . . . . . . . 40
14.1.4 Operating Temperature/Fluid Temperatur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
14.1.4.1 Specifications for II 2G EEx ib IIC T4 / II 3G EEx n [L] IIC T4
see Chapter 13.3 (Model AM5413) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
14.1.4.2 Specifications for II 2G EEx d IIC T6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
14.2 Model AM54272-74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
14.2.1 Interconnection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
14.2.2 Ex-Approval Specifications II 2G EEx ib IIC T4
see Chapter 12 (Model AM5417) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
14.2.3 Ex-Approval Specifications II 3G EEx n [L] IIC T4 / II 2G EEx d IIC T6 . . . . . . . . . . . . . . 42
14.2.4 Temperature classes and Operating Temperature Specification/Fluid Temperatures . . . 42
14.3 Special Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
14.3.1 Connecting the Pressure Tight
EEx “d” Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
14.3.2 Connecting Through the Pressure Tight Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . 43
14.3.3 Opening the Flowmeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
14.3.4 Insulating the Flowmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
14.3.5 Connecting the Potential Equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
15 Dimensions and Connections, Installation Lenght 250 mm,
Standard Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
16 Dimensions and Connections, Installation Length 250 mm,
Steam Jacket Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
17 Dimensions and Connections, Installation Length 375 mm,
Standard Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
18 Dimensions and Connections, Food Industry Design . . . . . . . . . . . . . . . . . . . 48
19 EC-Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
20 EC-Type Examination Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4 Armored Variable Area Flowmeter D184B114U02

 General Safety Information, Regulated Applications and Operation

1 General Safety Information, Regulated Applications and Operation

1.1 Prerequisites for Safe Operation

Throughout this Instruction Bulletin the Armored Variable Area Flowmeter is referred to as the
instrument.
This Instruction Bulletin contains important instructions for the safe and correct operation of the
instruments.
It is essential that they be followed to assure safe operation.
Ignoring this information can impact the safety of the operating personnel and result in damage to the
instruments and facilities.

Therefore only operate the instruments

• in an undamaged condition
• in accordance with the regulations,
• in a safety and hazard conscious manner and
• by observing all the information in this Instruction Bulletin.
Read this Instruction Bulletin prior to placing the instruments in operation, removing the instruments from
service, performing maintenance or repair operations .
Target Groups This Instruction Bulletin targets the following groups:
• the user,
• the installer,
• the start-up personnel and
• the operator.

Qualifications of Only qualified personnel who have had experience with the installation, operation and maintenance of
the Personnel similar instruments and are familiar with the following should have access to or operate the instrument:
Notes and • the contents of the Instruction Bulletin.
Regulations to be
• the Safety Instructions attached to the instrument.
Considered
• the applicable safety regulations for the installation and operation of electrical equipment.

1.2 Regulated Applications

The Flowmeter Primary Simulator is to be exclusively used for specified regulated applications.
Every usage which exceeds the specifications is considered to be non-specified. Any damages resulting
therefrom are not the responsibility of the manufacturer. The user assumes all risk for such usage.
The applicable specifications include the installation, start-up and service requirements specified by the
manufacturer.
Installation, Please read this Instruction Bulletin and the safety notes before attempting installation, start-up or
Start-up and service.
Operating
Only qualified personnel should have access to the instrument. The personnel should be familiar with the
Personnel
warnings and operating requirements contained in this Instruction Bulletin.
Assure that the interconnections are in accordance with the Interconnection Diagrams. Ground the
flowmeter system.

Observe the Warning Notes

D184B114U02 Armored Variable Area Flowmeter 5

 General Safety Information, Regulated Applications and Operation

The operator has the sole and complete responsibility for well informed operation in accordance with the
specifications and thereby safe operation.
The user must assure that the target groups understand the contents of the Instruction Bulletin. A copy
of the Instruction Bulletin must always be available at the instrument installation location and kept in a
designated place.
National The Regulations, Standards and Guidelines referenced in this Instruction Bulletin are applicable in
Regulations Germany. The applicable National Regulations must be observed when using the instruments in other
countries.

1.3 Safe Operation

Safety and The instruments conform to the latest state of the art technology. They are manufactured and tested in
Safe Operation accordance with DIN EN Part1/IEC 10 10-1 “Safety Regulations for Electrical Measurement, Control,
Regulator and Laboratory Instruments” and are shipped from the factory in a safe and undamaged
condition.
In order to maintain this condition and to assure safe operation, the safety notes identified by the symbol
must be observed. Otherwise injury to personnel and damage to the instrument and other equipment
may result.
The following symbols identify those sections of text which are especially important.

DANGER This symbol is used for all Safety Notes in this Instruction Bulletin which
impact personnel safety. Observe these Safety Notes. Please inform
other users of these Safety Notes.
In addition to the Safety Notes in this Instruction Bulletin, the generally
applicable safety and accident prevention requirements must also be
considered.
WARNING This symbol is used in this Instruction Bulletin to identify the special
considerations which must be observed relative the Regulations,
Specifications, Notes and the correct sequence of operations, as well as
those important for preventing damage or destruction of the instrument.
• General lists.
Table 1: Symbols and their Significance

Information Tags at It is essential to observe the Information Tags located at the user work site and the Information Tags on
the Site the instruments.

1.4 This Must be Observed

Prior to Installation Select the least hazardous site for the installation.
The installation location must satisfy the requirements defined in the Chapter „Specifications: Installation
Requirements, Ambient Requirements“.
If you are installing instruments from various manufacturers, please consult with ABB.
Prior to Start-up or The following procedures require compliance with the information in this Instruction Bulletin:
Restart-up
• Start-up,
• Removal from operation
• Restart-up.

6 Armored Variable Area Flowmeter D184B114U02

 General Safety Information, Regulated Applications and Operation

Prior to an instrument start-up/restart-up check that the connected supply power agrees with the
specifications on the Instrument Tag.
The user must have the installation checked and tested by a qualified electrical technician prior to the
initial start-up for:
• correct assembly,
• correct installation and
• correct operation,
• fire alarm and fire extinguishing equipment.

During Operation The operator must have a qualified electrical technician check the installation at specific time intervals for:
• correct assembly,
• correct installation and
• correct operation.
The time intervals for the checks are to be selected so that possible problems, which are bound to occur,
are recognized in a timely manner.
The checks must be conducted at least once every three years.
The checks are not required if the electrical system is constantly being monitored by a responsible
engineer.
The operator must:
• maintain the system in a proper condition,
• constantly monitor the system,
• immediately undertake any required maintenance and repair operations and
• satisfy the required safety measures.
Clean the instruments often when operating in regions where dust may initiate hazardous explosions.
During Before maintenance and/or repair operations are performed on electrical equipment or instruments, the
Maintenance and supply power to the equipment or instruments must be disconnected. The disconnect location must be
Repair identified by a warning tag, e.g.

– Equipment out of operation for repair

– Do not turn on power

Use only original replacement parts.

1.5 Emergency Measures

In an emergency, immediately turn the equipment off using the Emergency Off
switch.

D184B114U02 Armored Variable Area Flowmeter 7

 General Safety Information, Regulated Applications and Operation

1.6 Hazardous Material Information

In view of the Disposal Law of 27 Aug. 86 (AbfG. §11 Special Wastes) the owner of special wastes is
responsible for its care and the employer also has, according to the Hazardous Material Law of 01 Oct.
86 (GefStoffV, §17 General Protection Responsibility), a responsibility to protect his employees, we must
make note that:
a) all flowmeter primaries and/or flowmeter converters which are returned to ABB Automation Products
GmbH for repair are to be free of any hazardous materials (acids, bases, solvents, etc.).
b) the flowmeter primaries must be flushed so that the hazardous materials are neutralized. There
are cavities in the primaries between the metering tube and the housing. Therefore after metering
hazardous materials, these cavities are to be neutralized (see Hazardous Material Law -GefStoffV).
c) for service and repairs written confirmation is required that the measures listed in a) and b) have
been carried out.
d) any costs incurred to remove the hazardous materials during a repair will be billed to the owner of
the equipment.

8 Armored Variable Area Flowmeter D184B114U02

 Removal from Operation and Packing

2 Removal from Operation and Packing

Packing for Transporting or Returning to the Manufacturer

If the original packing material is no longer available, the instrument should be packed in bubble wrap
or corrugated cardboard and placed in a box with adequate shock absorbing material (foam, etc.). The
thickness of the shock absorbing material is to be selected based on the weight and shipping method.
The box is to marked as “Fragile Material”.
For overseas shipment the meter is to be sealed in an additional air tight 0.2 mm thick polyethylene foil
bag containing a desiccant (e.g. silica gel). The quantity of desiccant is to be based on the volume of the
package and be suitable for the expected shipping time (at least 3 months). In addition, the box is to be
lined with a layer of double tar paper.

D184B114U02 Armored Variable Area Flowmeter 9

 Principle of Operation

3 Principle of Operation
The application proven, rugged metal tube flowmeters of the Series AM54 include an intelligent 2-wire
electronic converter, i.e. the supply voltage and the output signals utilize the same leads. The flowmeter
can be used metering the flow of liquids, gases and steam in the Process, Chemical, Pharmaceutical as
well as in the Food industries. It especially suitable for installations where aggressive or opaque fluids are
to be metered or in those applications where glass meter tube flowmeters cannot be used because of
safety considerations. The metal tube flowmeters are indispensable where high pressure and/or high
temperature operating conditions exist. The flowmeter primary is made of a conical meter tube with
welded flanges, see Fig. 1. A magnet embedded in the float transmits the position of the float in the meter
tube, which is a measure of the flowrate, over a decouple proof magnet follower system. The flowrate
value can be read on a scale from the position of the pointer, which is mounted on a shaft, and
simultaneously on the display. The flowrate value is processed in the 2-wire converter into a proportional,
linear output signal (4−20 mA).
HART-Protocol capability, an optional pulse output and the ability to linearized the flowrate curve are
outstanding features of this instrument. The HART-Protocol enables digital communication between a
Process Control System/PC, Handheld Terminal and the flowmeter. The modular design of the float
allows changes to be made, within certain limits, in order to change the flow ranges in existing
instruments. This feature allows existing instruments to be utilized for other application tasks. An added
benefit is the ability to quickly modify instruments in stock for use in a wide spectrum of application
requirements.
The flowmeters of the Series AM54 are available with the following options:
AM54_71 Indicator only
AM54_72 Indicator with min. alarm signal
AM54_73 Indicator with max. alarm signal
AM54_74 Indicator with min. and max. alarm signal
AM54_31 Indicator with 4−20 mA output signal,
without display
AM54_32 Indicator with 4−20 mA output signal,
with display

Indicator
Housing
Gas Damping

Meter Tube
Magnet Follower
System

Float

Float
Guide

Fig. 1: Cross section, Armored Variable Area Flowmeter

10 Armored Variable Area Flowmeter D184B114U02

 Installation

4 Installation

4.1 Installation Requirements

• Remove shipping protectors.
• The flowmeter must be installed vertically.
• The pipeline size should correspond to the flowmeter connection size.
• The flowmeter should be isolated from pipeline vibrations.
• Unobstructed in- and outlet sections are usually not required. Valves or elbows may be connected
directly to the flowmeter flanges
• Observe the operating condition limits defined in the Specification Sheet.
• Assure that there are no magnetic fields (motors) present which can affect the measurement results.
• When the flowmeter is to be installed in a pipeline in which an interruption of service is undesirable
or impossible, a bypass line should be installed as shown in Fig. 2.
• For flowmeter primaries with PTFE gasket surfaces the flange bolts should not be tightened beyond
the following maximum torque values:
1/2” to 1-1/2” DN 15 to 40 14 Nm
2” DN 50 25 Nm
3” DN 80 35 Nm
4: DN 100 42 Nm
• The presence of turbulence, pulsations or other flow instabilities may produce float oscillations
whose amplitude may build up to such a magnitude that the float may impact the mechanical stops in
the meter tube.
• See also VDI/VDE Guideline 3513 Sheet 3 “Selection and Installation Recommendations for
Variable Area Flowmeters”.

4.2 Pressure Drop

The pressure which exists in the flowmeter must be sufficient to satisfy the pressure drop through the
flowmeter primary. This pressure drop is made up of the constant pressure drop across the float plus the
pressure drop through the fittings and the flowmeter. The later increases as the square of the flow
velocity. The pressure drop values are listed in the Specification Sheet.

4.3 Minimum Required Pressure for Gas Metering

Even with pulsation free flows, spontaneous pulsations of the float are possible (float bounce). These
pulsations generally occur when a specific critical volume before and after the float to the nearest throttle
point up- and downstream from the flowmeter is exceeded and when both the pressure and flowrate are
low. If the operating pressure is below the minimum value listed in the Specification Sheet, it is possible
to provide a design with a gas damping option to eliminate these pulsations.
To eliminate the self-induced compression pulsations (float bounce) the following measures can be
employed:
• Select a flowmeter with the lowest pressure drop.
• Utilize short pipe sections between the flowmeter and the nearest up- and downstream throttling
locations.
• The inside diameter of the pipeline should not be larger than connection size of the flowmeter
primary.
• Reduce the flowrate range from the usual 10 % - 100 % to 25 % - 100 %.
• Set the flowrate by approaching the required value from a higher flowrate.
• Increase the operating pressure while taking into account the change in the flowrate indication due to
the change in the gas density at the new operating conditions.

D184B114U02 Armored Variable Area Flowmeter 11

 Installation

Outlet

Shut Off Valve

Flowmeter Bypass Valve

F

Shut Off Valve

Inlet

Fig. 2: Flowmeter Installation

4.4 Pulsation Damping

The presence of turbulence, pulsations or other flow instabilities may produce float oscillations. This often
occurs in installations which include piston pumps or compressors. The installation of a pulsation
dampener may provide relief. When used in liquid systems the pulsation dampener may utilize a
pressurized gas volume pad on top of the liquid surface. If the gas may not contact the fluid, accumulators
may be utilized.

4.5 Fluids Containing Solids

For fluids which contain magnetic particles, such as iron filings, etc., the danger exists that these
magnetic particles may become attached to the float. The accuracy will be affected in an adverse manner.
In such applications we recommend the use of a magnetic separator. During installation of the flowmeter
it is inserted in the inlet between the flanges of the pipeline and of the flowmeter (see Fig. 3).
As a rule, solid particles in the fluid cause increased mechanical friction and thereby increased wear on
the float metering edge. In such installations an appropriate filter should be provided.

Instrument Flange

Pipeline Flange Magnetic Separator

Fig. 3: Magnetic Separator

12 Armored Variable Area Flowmeter D184B114U02

 Start-up

5 Start-up
• Carefully deaerate liquids to prevent pressure shocks due to gas bubbles.
• Slowly increase the pressure when metering gases.
• Basically the flowrate should be varied using valves (control valves) in a manner to prevent sudden
flow changes from adversely affecting the float motion. These might damage the flowmeter.
• The utilization of the gas damping option should not be used to compensate for flow change shocks.

6 Modifications and Maintenance

6.1 Cleaning the Flowmeter

If the float and metering tube are contaminated due to the presence of solids, an inspection should be
conducted to assure that the accuracy can be maintained. For this inspection the flowmeter primary must
be removed from the pipeline.

6.2 Exchanging the Float

6.2.1 DN 15
Remove the circlip (Fig. 16, Part 132) and bar (Fig. 16, Part 131) from below. Withdraw the float housing
downwards.

6.2.2 DN 15 with gas-pressure damper

If the float is blocked check the damper piston's freedom of movement in the damper cylinder. Dirt
particulates or mechanical damage can impede the float's freedom of motion of in the metre tube.
The damping cylinder or the float limit (Fig. 16, Part 130) touches the apex seal of the outlet flange and
can be withdrawn upwards. When reinstalling, the O-ring (Part 130.4) should be checked to see that it is
in perfect condition.
The float can be removed as described in 6.2.2.

6.2.3 −DN 100

DN 25−
Using a suitable pair of pliers or 2 screwdrivers press the outlet float limit (Fig. 17, Part 130) slightly
together and pull it upwards out of the groove. The float can then be withdrawn upwards.

6.2.4 −DN 80 with gas-pressure damping

DN 25−
If the float is blocked check the damper piston's freedom of movement in the damper cylinder. Dirt
particulates or mechanical damage can impede the float's freedom of motion of in the meter tube.
Remove the spring ring (Fig. 17 and Fig. 18, Part 135) and withdraw the damper cylinder or float limit
upwards. The float can then be removed from above.

6.2.5 General information

The float's measuring head should be thoroughly inspected at the measuring edge to check if it is in
perfect condition. The measuring edge should be sharp and free of damage, as otherwise the measuring
instrument's accuracy could be significantly influenced.
In the event of damage we recommend that the float be replaced. The model number and the device
number on the ratings shield should be stated when ordering a new one.

D184B114U02 Armored Variable Area Flowmeter 13

 Ambient Temperature and Fluid Temperature

7 Ambient Temperature and Fluid Temperature

Tu °C 120
110
100 AM54072-74, Standard

90
80
70 AM54031-32, Standard
isol.
60
50
40
30 isol.

20
10
0
-10
-20
-30
-40
-50
-60
-100 -50 0 50 100 150 200 250 300 350 400 450
TM °C
Fig. 4:

max. isolation =
flange diameter

Fig. 5:

14 Armored Variable Area Flowmeter D184B114U02

 AM5407_

8 AM5407_
Please find technical data for the serie AM 5417_ in chapter 12.

8.1 Connections, Settings and Adding Alarms

Terminal Block

41 42 51 52
AM54_ 72 73 74
+ + 41 + Min-Contact
NAMUR
42 DIN 19234
51 + Max-Contact
NAMUR
52
DIN 19234
brown

brown
blue

blue

A B A = Min-Alarm
B = Max-Alarm

Alternate

Slit Initiator
Fig. 6:

The alarm connections are made on the terminal block (see Fig. 6). If the instrument is a Model AM54_72,
connect to terminals 41(+) and 42. The cross (X) indicates the terminals used for the connections.

8.2 Setting the Alarms

2
• Unscrew housing cover
• Remove cover plate (2) (screws 7/8)
3 • Loosen screws(3/4)
• Shift the alarm to the disired position
4
• Tighten screws (3/4)
7 • Replace cover plate (2) and tightly
• Screw on housing cover
8 • Instrument is ready for operation

Fig. 7:

D184B114U02 Armored Variable Area Flowmeter 15

 Technical Data for AM54_31/32

8.3 Retrofitting Alarms

A maximum of 2 alarms can be added to an existing
Series AM54_7 instrument. A complete subassembly i
0
required.
1
• Unscrew the housing cover
9
2 • Screw in the mounting supports (0)

3 • Remove the cover plate (2) (screws 7/8)

4 • Insert the subassembly in the slots of the mounting

bolts (5/6)
8 • Tighten screw 9
• Set alarms to desired position
7 • Replace cover plate (2) and tighten
• Replace seal plug with PG-cable connector
6
• Connect alarm output leads to terminal block (1)
5
• Tightly screw on housing cover
• Instrument is ready for operation

Fig. 8:

9 Technical Data for AM54_31/32

Please find technical data for the AM 54131/32 series in chapter 13.

Fig. 9:

The electrical version of the secondary component is fitted with a rotation angle current transformer. This
transforms the rotation into a 4−20 mA signal. The new current transformer is set up as an intelligent two
wire instrument. The measured flow is displayed mechanically via axle, indicator and dial and can
optionally be represented on the display.

16 Armored Variable Area Flowmeter D184B114U02

 Technical Data for AM54_31/32

Construction features
• Electronic min./max. instrument alarm
• Display capable of being retrofitted
• Parameterisation by means of HART communication via hand terminal or SMART-Vision
• Menu-guided parameterisation of instrument with magnetic pin when casing closed (AM54_32)
• Display configurable as desired (AM54_32)

Temperature influence to Electrical output

< 4 µ A/K

9.1 Electrical connections

+ Terminals
31
Electrical output
– HART RHART ≥ 250 Ω
32 (Power supply)

41
Terminals
Contact output
42 (Prog. output)

Fig. 10:

9.1.1 Possible power supply connections

a) Stand-by energy from b) Power supply from

central power supply feeder device

UV US UV US
31 31
32 32
RB RB R
Supply unit
42 42
41 41

Function earth Function earth

Fig. 11: Central power supply

UV = distribution voltage 10 V DC (Terminals 31/32)

US = supply voltage, 10−46 V DC
RB = Max. permissible load for feeder device (e.g. indicator,
recorder, cable resistance etc.)
R= Max. permissible load for output circuit determined by
feeder device (e.g. indicator, recorder etc.)

D184B114U02 Armored Variable Area Flowmeter 17

 Technical Data for AM54_31/32

Load diagram

RB [k]

1.5

0.5

0.25

US [V]
10 V 15.7 V 21.5 V 33 V 46 V

Fig. 12: Load diagram

The diagram describes the max. permissible load RB for feeder devices dependent on supply voltage Us.
The alarm current output is selected from us at 23.00 mA.

Electrical output terminals: Terminals 31/32

At these terminals a 4−20 mA output signal is given out. In addition, the power supply (10−46 VDC) is
connected at these terminals.

9.2 Programmable output

Terminals 41/42 from the programmable output can be selected with different functions. The following
possibilities can be prepared using the "Prog. output" software.
The following possibilities can be programmed:
1. Pulse output
The normalised pulse output (passive) is designed there is a choice of a NAMUR contact (in accor-
dance with DIN 19234) or as standard opto. Internal resistance with an open contact > 10 kOhm
(NAMUR). The pulse width of 5 to 256 ms can be set from another menu.
However, max. 50 % of the cycle.
Max. frequency fmax = 50 Hz.
2. Alarm collector
Instrument errors and min-max alarms are collected and as open contact or closed contact sent out
3. Min-Max alarm
The min-max alarm can be programmed as a normally closed or normally open contact
4. No function. The output has no function
The following limits apply: Max. permissible switching current = 15 mA
Min. output voltage = UB - 2V
UB = Voltage of stand-by energy source

Electrical connection of contact output (passive)

UB
+
41

42
-
RE

AM54_ Input of e.g. SPS etc. with UB = 16−30 V

Fig. 13:

18 Armored Variable Area Flowmeter D184B114U02

 Technical Data for AM54_31/32

The load RE is calculated in the following way dependent on the available power supply UB and the
chosen signal current:

U
RE = ------B-
IB

Digital communication (Hart protocol or SMART-Vision) proceeds via terminals 31/32.

In this instance an alternating current signal is overlayed on to the 4−20 mA output signal. For details,
see chapter on "HART protocol/SMART-Vision".

Configuration Contact output

The contact output is without Ex-Certifications as a ouptocoupler contact fixed. With Ex-certifications
II 2G EEx ib / II 3G EEx n [L] the contact is a NAMUR contact fixed. The contact can be changed from
the customer as required.
• Make the electronic free of voltage
• Open the cover
• Put out the electronic (loose the cross-slot screws) out
• Adjust the switch like fig.
• Put the electronic back in the housing.

Left stop
Right stop
NAMUR-contact
Optocoupler
41 41
1K

10K

42 42

9.3 HART-protocol/SMART-Vision communication

The HART protocol provides digital communication between a process control system/PC, hand terminal
and the AM54_. All instruments, including measuring point parameters, can thus be transferred from the
current transformer to the process control system or PC. Conversely, it is also possible to reconfigure
the current transformer in this way. Digital communication proceeds by means of an alternating current
overlayed onto the analogue output (4−20 mA) which does not influence the evaluation instruments
connected to the system. The SMART-Vision programme can be use for operating and configuring the
system. SMART-VISION is a universal communications software for intelligent field instruments,
exploiting different communications pathways and thus allowing data exchange with a complete
spectrum of field instruments. The main objectives of use are parameter indication, configuration,
diagnosis, documentation and data management for all intelligent field instruments which themselves
fulfil the requirements of communication.
The following communications possibilities and communications pathways can be achieved:

HART-communication
1. via FSK modem with point-to-point or multidrop operation
2. via ABB automation products HART-multiplexer
SMART-Vision can be run on modern standard PCs or Notebooks with MS Windows from Version 3.1,
MS Windows 95/98 or MS Windows NT.

Mode of transmission
FSK modulation with electrical output 4−20 mA, Bell 202 standard. Max. signal amplitude 1.2 mAss.

D184B114U02 Armored Variable Area Flowmeter 19

 Technical Data for AM54_31/32

Contact output load

Min. >250 Ω, max. 1500 Ω (with lout Alarm = 23.00 mA)
Max. cable length 1500 m AWG 24 twisted pair and shielded

Baud rate
1200 Baud
Log. graph 1: 1200 Hz
Log. graph 0: 2200 Hz

Electrical output with alarm

The electrical output in the case of an alarm can be set by this means. Using the menu item "I out in case
of alarm" the output can be set from 21 to 23 mA.

31

32

RB min = 250 Ω
41 F
42

PC Bell 202 HART

Modem Box

Fig. 14: HART-communication

Data Input
Data input occurs via the three entry keys DATA, STEP and C/CE on the display or, when the casing is
closed, using the magnetic pin.

STEP
C/CE
DATA/ENTER

DATA/ENTER STEP C/CE

Fig. 15: Keyboard and display of the converter

20 Armored Variable Area Flowmeter D184B114U02

 Technical Data for AM54_31/32

While the data is being entered, the current transformer remains online, i.e. electrical and pulse output
continue to indicate current operational status. Below is a description of the individual key functions:

C/CE The C/CE key allows you to switch from operational mode into the menu and vice
versa.
STEP ↑ The STEP key is one of two arrow keys. Use STEP to scroll forwards in the menu.
All desired parameters can be retrieved.
DATA ↓ The DATA key is one of two arrow keys. Use DATA to scroll backwards in the me-
nu. The DATA key allows retrieval of all desired parameters.
ENTER The ENTER function is activated by simultaneously pressing the two arrow keys
STEP and DATA. Use ENTER to switch the programming protector on or off. Use
ENTER also to access the parameter to be changed and to set the new parameter
selected or set. The ENTER function is only operational for about 20 seconds. If no
data is entered within these 20 seconds, the current transformer indicates the old va-
lue on the display. If a further 20 seconds pass, the process information appears.

Execution of ENTER function when operating magnetic pin

The ENTER function is executed when the DATA/ENTER sensor is used for longer than 3 seconds. The
flashing display indicates that the function is active. The ENTER function can be used with the Data key
too.

EMC protection is compromised when the cover is open.

D184B114U02 Armored Variable Area Flowmeter 21

 Parameter, Overview and Data Entry

10 Parameter, Overview and Data Entry

Action Ö Button = Display Indication

Warning: Turn Program Qv 10250 l/h Standard-Display

To enter or charge Protection off
Qv 125.000 m3
parameters the
program protection ↓ ↓ ↓
must first be turn off.
1) Switch to Any arbitrary
programming mode C/CE
parameter is displayed
↓ ↓ ↓
2) Find parameter *Program Protection*
“Program STEP or DATA
Protection” on

↓ ↓ ↓
3) Turn Program ENTER *Program Protection*
Protection off
off
Ö

Ö
Direct Numeric Entry Entry from Table
Example: Set a new flow range and value Qmax Example: Change flowrate units
Action Ö Button = Display Indication Aktion Ö Button = Display Indication

1) Find parameter Qmax 1) Find parameter Unit

STEP or DATA STEP or DATA
“Qmax” 180.00 m3/h “Units Qv” l/h
↓ ↓ ↓ ↓
2) Parameter Qmax 2) Change parameter Unit
“Qmax” ENTER ENTER
- m3/h Units -
↓ ↓ ↓ ↓ ↓
Qmax Unit
3) select desired STEP or DATA
2 5 4 , 5 0 m3/h m3/h
units from table
↓ ↓

4) Accept new Unit

2 x DATA ENTER
STEP units m3/h
5 x DATA
STEP
4 x DATA
STEP
10 x DATA
STEP
5 x DATA
STEP
0 x DATA

3) *C/CE by pressing the C/CE button the entry can

be erased

4) Accept new Qmax

Qmax value ENTER
2 5 4 , 5 0 m3/h
Ö

Exit from Qmax or Diameter “Program Protection”

Find parameter “Program Protection” STEP or DATA
off
↓ ↓ ↓
Turn on Program Protection again “Program Protection”
ENTER
on
↓ ↓ ↓
Return to the Standard-Display/ Qv 11.31 m3/h
Process information C/CE

22 Armored Variable Area Flowmeter D184B114U02

 Parameter Entry Comments

Special function ON/OFF Program protection “ON”

Prog Protection No data entry is possible
Program protection “OFF”
Data entry are possible.

Language German, native language

English English

Prog Output Conf. of terminal 41/42(

No Function “Progr. Output” see charpter 9.2
Selecting points
Prog Output Alarm = Switch opened
Alarm Collector /

Prog Output Alarm = Switch closed

Alarm Collector ---

Prog Output
Alarm = Switch opened
Min./Max Alarm /

Alarm = Switch closed

Prog Output
Min./Max. Alarm ---

The output is an Impulse output

Prog Output (passive)
Pulse Output

Prog Output The output has no function

No Function

Min. Alarm When the flowrate is below the value set, the
0,00% process alarm contacts V8 V9 are closed
Entry 0% = Alarm turned off

Max. Alarm When the flowrate is above the value set, the
105% process alarm contacts V8 V9 are closed
Entry 105% = Alarm turned off

Pulse Factor Units: desired unit For Signal

1,000 1/l Entry from: 0.001 to 1000.000

Pulse Width The length of the pulse for compatibility with

5 ms receiving instrument. Pulse width <50 % of the
period at the max. frequency.

Operating Mode Liquid Qv* Flowrate and totalizer units tables are available
Liquid Qv Liquid Qm** as a function of the operating mode selection.

Gas Qv, Gas Norm Qn**, Gas Qm

Units Qvol different Flowrate unit selection for operating modes

l/h Gas Qv, Gas Qn and Liquid Qv

D184B114U02 Armored Variable Area Flowmeter 23

 Parameter Entry Comments

Units Qm different
Flowrate unit selection for operating modes
kg/h
Lipuid Qm, Gas Qm

Units Density g/ml, g/cm3, g/l, kg/l, m3 Density units

g/cm3 ib/ft3, ib/ugl

When the operating mode Gas normal Qn is

Normal Density Units: desired unitst
Entry from: 0.000001 g/cm3 to selected the density of the gas at the normal
0.001239 g/cm3
0.1000 g/cm3 conditions
Density of the gas at operating conditions
Operating Density Units: desired units. (operating pressure p and operating temperature
1.000 g/cm3 Entry from: 0.000001 g/cm3 to t). If the density of the gas at the operations is
VAF density unknown, its value must be calculated.

Viscosity Units: mPas Viscosity of the fluid at operating conditions.

1.00 mPas Entry from: 0.1 mPas to: Entries required only for the operating modes:
100 mPas liquid Qv/Qm

Qmax Fluid Units: l/h selected flo- Calculate max. fluid flowrate based on water
0.028 l/h wrate units calibration

Qmax Units: selected flowrate units Entry from 90 to 102% of Qmax fluid
0.028 l/h

Low Flow Cutoff Units: % The flowrate is set to 0% when it is less than the
5.00% Entry from: 0.001 to low cutoff value entered
1000.000

Damping Units: Damping of the current output Response time for

1.0 s Entry from: 0.2 to: 100.0 a step flowrate change.

Current output value set during an alarm

I out Alarm condition
22.000 mA 21− 23 mA adjustable

Submenu Special function

Present totalizer values are displayed.
Totalizer Display Totalizer

Overflow
The number of totalizer overflows are indicated.
0

Units Totalizer different

I

Units Totalizer different

kg

Function Reset flow totalizer and overflow counter

Totalizer Reset

24 Armored Variable Area Flowmeter D184B114U02

 Parameter Entry Comments

Submenu Display 1. Line Q Operating Mode Selection of the value to be displayed in the 1st
Display Q Operating Mode Percent, Totalizer, Position line

Display 2. Line Q Operating Mode Selection of the value to be displayed in the 2nd
Q Percent Percent, Totalizer, Position line

An additional value can be displayed in the 2nd

Multiplex
line in a mulitplex mode.
off

2. Line Mulitplex
Totalizer Selection of the value to be displayed in the 2nd
line

Special function Contrast of the Display can be turned

Contrast

Submenu Function Units: % Test current output manual process control

Functionstest Iout Entry from: 0 (100 % = 20 mA) only affects the current output
to : 105%

Function Units: % Complete functional test:

Flowrate Entry from: 0 Current and pulse output, totalizer, alarms are
to: 105% actuated

Function Test of the intern. Data base

Internal Data base

Function Test of extern. Data base

Ext. Data base

Function Test of the progr. Output

Progr. Output

Function logical 0 = 2200 Hz Send a FSK-Signal over the current output

HART-Transmit logical 1 = 1200 Hz

Function A blinking star indicates that a valid HART-

HART-Command Command has been received. The number of the
received command is displayed.

Function
Min.-Current

D184B114U02 Armored Variable Area Flowmeter 25

 Parameter Entry Comments

Submenu Special function Switch between error 8−15

Error Register Error Register Error register chap. 10.2.9.1

Instr. Address When HART-Protocol is selected,

0 Value Range 0−15, Master can be accessed
using this address.

AM5000 05/2000 Display of the Software Revision Level

D699C008U01 A.10

Service Code
0

Submenu Service Code:

Contains the basic instrument settings. Access is only possible when the
correct Service Code has been entered. Changes can result in incorrect
operation.

* Qv= Flowrate in volume units.

** Qm = Flowrate in mass units.
*** Qn = Flowrate of gases in volume units based on normal
conditions ( 0 °C and 1013 mbar or 20 °C and 1013 mbar).

26 Armored Variable Area Flowmeter D184B114U02

 10.1 Converter Parameter Entry During Start-Up
The flowmeter system was configured and all the required values were entered by ABB Automation
Products prior to shipment based on the information contained in the order. Since the flowmeters can be
universally installed, i.e. for liquids and gases, it is recommended that the following parameters be
checked prior to or during start-up

Software:

Parameter Action
1. Fluid Select gas or liquid
2. In which units should the instrument display the flowrate and the totalizer values?
Mass Units Volume Units
Parameter Action Parameter Action
Operating mode Select Operating mode Select
Liquid/Gas Qm Liquid/Gas
Qv/Qn
Units density Select Unit Qv Select
[kg/m3] l/min
Operating density Enter
[kg/m3]
Units Qm Select
[kg/s]
3. Select the flow units for the internal totalization in the submenu Units Totalizer.
4. Set the response time to 1 second in the submenu Damping.
5. Select submenu Display and make desired selections e.g.
Display 1. Line Percent
Display 2. Line Totalizer
The meter is ready for flow metering.

10.2 Additional Configuration Information

10.2.1 Low Flow Cutoff

Entry range: 1−10%

*Low Flow Cutoff*

10 %

The value set in this parameter is the lowest flowrate which will be metered. If the flowrate drops below
this value the flowrate is set to 0, i.e. the current output is set to 4 mA and the flow totalization is
interrupted. For Variable Area Flowmeters this value should be set to 5 % because of the flowmeter
characteristics.

D184B114U02 Armored Variable Area Flowmeter 27

 10.2.2 Current Output

20 mA

4 mA

0 Low flow cutoff Qmax Q

The values of the current output in the above curve have the following behavior: Above the low flow cutoff
value the current has a linear characteristic whose intercept is Q=0 is 4 mA and which at Qmax, a function
of the operating mode, has a value of 20 mA. Based on the low flow cutoff value entry the output is set
to 0, i.e. 4 mA, when the flowrate is less than x% Qmax.

10.2.3 Iout atAlarm

Iout at Alarm
(22.0 mA)

The converter incorporates a comprehensive system self monitoring function. When an error condition is
detected a message is displayed and the current output is set to the fixed value indicated in this
parameter. This data can be set up “Iout at alarm”.

10.2.4 Totalizer Overflow

Tot. Overflow
0

The number of totalizer overflows is displayed in this parameter. The maximum number of totalizer
overflows is 65535. The overflow totalizer then overflows and starts counting a 0 again.
The actual totalizer value can be calculated in the following manner:
Example: 12 overflows, totalizer value = 12345 m3
12 ⋅ 10 000 000 = 120 000 000 m3
+ 12 345 m3
120 012 345 m3

10.2.5 Totalizer reset

Function
Totalizer Reset

28 Armored Variable Area Flowmeter D184B114U02

 The totalizer and overflow counter values are reset to zero. Before they are reset the warning below is
displayed. The totalizers are reset when the "ENTER" button is pressed. Pressing any other key or key
combination terminates the procedure.

Clear Totalizer
→ ENTER

10.2.6 Damping

Damping
3.0 s

0.2 - 100.0
The response time of the flowmeter can be user selected in this parameter. The value entered
corresponds to a 1st order low pass filter. The time constant τ (0−63%) can be set between 1 and 100
seconds. Typical values are 3−5 s.

10.2.7 Submenu Display

Submenu
Display

Both lines of the LCD display in the instrument can be user configured.

Display 1. Line
Q operating mode

Display 1st Line, Display 2nd Line

Parameter for configuring the settings for both lines of the display. It is also possible to operate the display
in the 2nd line in a multiplex mode.

10.2.8 Submenu Function Test

Submenu
Function Test

The function tests support the MSR-Technician during start-up and when testing the instrument. It is
possible, without additional equipment, to impress a selected value on the current output to check the
wiring and the other instruments connected to the output.

D184B114U02 Armored Variable Area Flowmeter 29

 10.2.9 Iout

Function
Iout

Submenu Function Test

Test current output 4−20 mA
After this menu item is selected the user can enter a percent value (0 to 115 %). After the value has been
entered the corresponding current appears on the current output.

Calculation: Current mA = Percent x 0.16 + 4

0% 50 % 100 % 105 %
Percent
Current
4 mA 12 mA 20,8 mA
20 mA

10.2.9.1 Error Register

Error Register
...3.56...

Display of the contents of the error register:

Error-No. Error
1 Front/End
3 Flowrate > 110 %
5a Data base intern
5b Data base extern
6 Totalizer defect
12 Viscosity
The are five converter error types. These numbers correspond to the error numbers used in other ABB-
converters. All errors are stored permanently in the error register whether they occurred momentarily or
persisted for a longer time period. The numbers displayed in the error register correspond to the error
numbers, e.g. Error 3.56.
The error register can be cleared by utilizing "Reset Error". This command is located in the code section
in the submenu Service Code.

10.2.10 Service Code

Code Number
****

Access to the Service Code submenu requires the entry of a code number. The basic meter settings can
be changed in this submenu.

30 Armored Variable Area Flowmeter D184B114U02

 Replaceable Parts Lists

11 Replaceable Parts Lists

11.1 Replaceable Parts List 1/2 " / DN 15

For replaceable part orders, please include the instrument Serial No. which is listet on the instrument Tag.

Standard Gas Damping

Fig. 16: Armored Variable Area Flowmeter Parts, Size 1/2" DN 15

Item Quantity Description Part No.

121 1 Meter body See Specification Sheet
126 1 Meter tube See Specification Sheet
127 1 Float standard See Specification Sheet
127 1 Float with gas damping See Specification Sheet
127.8 1 Piston D373A006U01
127.9 1 Pin D107D001U04
127.10 1 O-Ring 101V708
129 1 Float guide
Flow range 30− 60 l/h water D375A008U01
80−150 l/h water D303D025U01
200−800 l/h water D303D037U01
130 1 Float stop, standard See Specification Sheet
130 1 Float stop, gas damping See Specification Sheet
130.4 1 O-Ring 101V718
131 1 Bar D352B019U01
132 1 Ring See Specification Sheet
133 1 O-Ring 101V910
134 1 O-Ring 10V921
135 1 O-Ring D101V004U01
136 1 Ring D376B020U01

D184B114U02 Armored Variable Area Flowmeter 31

 Replaceable Parts Lists

11.2 Replaceable Parts List 1" / DN 25

Standard Gas Damping

Fig. 17: Armored Variable Area Flowmeter Parts, Size 1" / DN 25

Item Quantity Description Part No.

121 1 Meter body See Specification Sheet
127 1 Float standard See Specification Sheet
127.9 1 Ring D376A116U01
127 1 Float with gas damping See Specification Sheet
127.9 1 Ring D376A116U01
127.11 1 Piston D373A911U01
127.12 1 Pin D107D001U07
130 1 Float stop, standard D604A040U01
130 1 Float stop, gas damping D631B043U01
135 2 Snap ring D106B001U09

32 Armored Variable Area Flowmeter D184B114U02

 Replaceable Parts Lists

11.3 Replaceable Parts List 2", 3" and 4" / DN 50, DN 80 and DN 100

Standard Gas Damping

Fig. 18: Armored Variable Area Flowmeter Parts, Sizes 2", 3" and 4" / DN 50, DN 80 and DN 100

Item Quantity Description Part No.

121 1 Meter body See Specification Sheet
127 1 Float standard See Specification Sheet
127.17 1 Float head 2”N D303A070U01
1 Float head 2”X D303A072U01
1 Float head 3”N D303A071U01
1 Float head 3”X D303A073U01
127.18 1 Ring D376A118U01
127.19 1 Ring D376A119U01
127 1 Float with gas damping See Specification Sheet
127.21 1 Piston 2” D373A012U01
1 Piston 3” D373A013U01
127.22 1 Pin D107D001U08
130 1 Float stop, stop standard 2” D604A041U01
1 Float stop, standard 3” D604A042U01
1 Float stop, gas damping 2” D631B044U01
1 Float stop, gas damping 3” D631B045U01
135 1 Snap ring 2” D376A120U01
1 Snap ring 3” D376A121U01

D184B114U02 Armored Variable Area Flowmeter 33

 Technical Data on AM54171-74, Hazardous environment version

12 Technical Data on AM54171-74, Hazardous environment version

EU type approval certification: TÜV 00 ATEX 1576
Marking: II 2G EEx ib IIC T6 or
II 3G EEx n [L] IIC T6

Ambient temperature:
The correlation between the temperature class, permissible ambient temperature and maximum
measurement-material temperature is given in the table.
The correlation between the temperature class, permissible ambient temperature and maximum
measurement-material temperature is illustrated in the temperature diagrams.
Safety-relevant technical details are contained in the EU type approval certification.

Connection diagram

Terminal block

PA

41 42 51 52
AM54_ 72 73 74
+ + 41 + Min-Contact
NAMUR
42 DIN 19234
51
+ Max-Contact
NAMUR
52
DIN 19234
brown

brown
blue

blue

A B A = Min-Alarm
B = Max-Alarm

Alternative

Slot initiators
Fig. 19:

The alarm connection diagram is effected at the terminal block (see Fig. 19). If, for example, you have
received an AM54_72, connect it to terminals 41(+) and 42. The terminal assignment is indicated by a
cross (X). This connection diagram is also affixed to the lid of the device.

Safety-relevant technical data:

Limit contact terminals 41/42, 51/52
Terminals 41, 51→ +
Type of protection's maximum values

II 2G EEx ib IIC T6:

Ui = 16 V
li = 25 mA
Pi = 64 mW
Ci = 50 nF
Li = 250 uH

II 3G EEx n [L] IIC T6:

Um = 16 V
lm = 25 mA

34 Armored Variable Area Flowmeter D184B114U02

 Technical Data on AM54171-74, Hazardous environment version

Float flowmeters, which are operated in guaranteed conformance with the maximum values in category
3 (zone 2), can subsequently be operated unaltered in category 2 (zone 1) in accordance with the relevant
maximum values.
When cleaning the inspection glass, care should be taken to ensure that it is not electrostatically charged.
To this end use a damp cloth to clean it.

Temperature ranges:
Cables rated for use under temperatures of up to T = 110 °C can be used without reservation for the
supply current terminals 41, 42 and switching outputs 51, 52. Cables rated for use up to T = 80 °C must,
in the event of a fault, consider that the two circuits will be interconnected, otherwise the temperature data
listed below is valid.

Ambient temperature Medium temperature

70 °C 260 °C
60 °C 420 °C
Restricted temperatures for Tcable = 80 °C.

D184B114U02 Armored Variable Area Flowmeter 35

 Technical data Explosion design AM 54131/32

13 Technical data Explosion design AM 54131/32

EU type approval certification: TÜV 00 ATEX 1576
Marking: II 2G EEx ib IIC T4 or
II 3G EEx n [L] IIC T4
The AM 54 13_ model can only be used in temperature classes T1 to T4. See chapter on "Medium
temperatures".

13.1 Connection plan

PA + Terminals
31
Electrical output
– HART RHART ≥ 250 Ω
32 (Power supply)

41
Terminals
Contact output
42 (Prog. output)

Fig. 20:

Terminals 31/32:
Power supply/Stand-by energy 10−28 VDC

Terminals 41/42:
Terminals 41/42 can be programmed at will.
The following possibilities can be programmed using the "Prog. output" software.
1. Pulse output
The normalised pulse output (passive) is designed as a Namur contact (acc. to DIN 19234). The
internal resistance with an open contact > 10 kOhm. The pulse width of 5 to 256 ms can be set from
another menu. However, max. 50 % of the cycle.
Max. frequency fmax = 50 Hz.
2. Alarm collector
Instrument errors and min-max alarms are collected and sent out
3. Min-Max alarm
The min-max alarm can be programmed as a normally closed or normally open contact
4. No function
The output has no function

36 Armored Variable Area Flowmeter D184B114U02

 Technical data Explosion design AM 54131/32

13.2 Terminals 31/32, Stand-by energy supply or supply circuit

RB [k]

1.5

0.5

0.25

US [V]
10 V 15.7 V 21.5 V 33 V 46 V

Fig. 21:

Us = supply voltage
RB = Maximum load in supply circuit e.g. indicator, recorder

13.3 Explosion approval data II 2G EEx ib IIC T4

Power supply Ui = 28 V
Terminals 31/32 li = 110 mA
Pi = 770 mW
Um = 60 V Ci = 4,2 nF
Ci/PA = 6 nF
Li = 270 µH
Contact output Ui = 15 V
Terminals 41/42 li = 30 mA
Pi = 115 mW
Um = 60 V Ci = 3,6 nF
Ci/PA = 3,6 nF
Li = 133 uH

13.4 Explosion approval data II 3G EEx n [L] IIC T4

Power supply Um = 60 V
Terminals 31/32 Im = 35 A
Contact output Um = 60 V
Terminals 41/42 Im = 35 A

Variable area flowmeters that are operated under guarantee of keeping to maximum values in Category
3 (Zone 2) may afterwards be operated unchanged in Category 2 (Zone 1) in accordance with the relevant
maximum values.
When cleaning the viewing window, electrostatic charging of the viewing window should be avoided.
Please use a damp cloth.

Recommended supply isolator

ABB Automation Products TZN 128-Ex, Contrans I V 17151-62
Digitable CS3/420, CS5/420
MTL MTL 3047
Pepperl+Fuchs KHD3-IST/Ex1, KFD2-STC1-Ex, KSD2-Cl-S-Ex
Recommended NAMUR isolation amplifier
ABB Automation Products V17131-51 ... 53, V17131-54 ... 56
Digitable ci 1/ 941, ci 1/942
Apparatebau Hundsbach AH TS920, AH 90 924
Pepperl+Fuchs various types

D184B114U02 Armored Variable Area Flowmeter 37

 Technical data Explosion design AM 54131/32

13.5 Medium temperatures

AM54131-32/72-74 AM54131-32/72-74, insulated

II 2G EEx ib IIC/ II 3G EEx n [L] II 2G EEx ib IIC/ II 3G EEx n [L]
max. medium temperature (TM) and ambient temperature (Tu) max. medium temperature (TM) and ambient temperature (Tu)

Tu °C 120 Tu °C 120
110 110
100 100
90 90
80 80
AM54172-74 AM54172-74
70 70
60 60
50 50
AM54131-32 AM54131-32
40 40
30 30
20 20
10 10
0 0
-10 -10
-20 -20
-30 -30
-40 -40
-50 -50
-60 -60
-100 -50 0 50 100 150 200 250 300 350 400 450 -100 -50 0 50 100 150 200 250 300 350 400 450
TM °C TM °C

Fig. 22:

PA

maximum insulation =
flange diameter

Fig. 23:

38 Armored Variable Area Flowmeter D184B114U02

 Technical Data Explosion Design AM5431/32 und AM54272-74

14 Technical Data Explosion Design AM5431/32 und AM54272-74

14.1 Model AM5423

EU- Type Examination Certificate TÜV 00 ATEX 1636X
Identification: II 2G EEx d IIC T6
II 2G EEx ib IIC T4
II 3G EEx n [L] IIC T4

14.1.1 Interconnection Diagram

Explosion Hazardous Area None Explosion Hazardous Area

Supply current circuit

U M = 60 V
RB
AM5423
+ 31

32 4-20 mA

+
41
EEx d
EEx ib 42
EEx n [L] Optocoupler
contact output barriers or supply isolators
PA
U M = 60 V

1. Supply power terminals 31/32

a) EEx ib
10−28 V DC

b) EEx d/EEx n [L]

10−46 V DC
Terminals 31/32
Supply power or Current Output

1.8
1.6
1.4
RB [Ohm]

1.2
1
0.8
0.6
0.4
0.2
0
28 46
10 20 30 40 50
EEx "ib"

EEx “d” / EEx "n" [L] US [V]

The minimum voltage US of 10 V is based on a load of 0 Ω.

US = Supply voltage
RB = Maximum allowable load in the supply circuit
i.g. recorder, indicator or power resistor
2. Contact Output, terminals 41/42
The contact output (passive optocoupler) can be configured as a NAMUR or Standard contact.
a) NAMUR Contact (per DIN 19234) for connectionto a NAMUR-Switch Amplifier
b) Standard Contact
- EEx ib: Ui = 15 V, Ii = 30 mA
- EEx d/EEx n [L]: UB = 16-30 V
IB = 2-15 mA

D184B114U02 Armored Variable Area Flowmeter 39

 Technical Data Explosion Design AM5431/32 und AM54272-74

Note: The supply circuit (supply power) and the contact output may only be connected as intrinsically
safe or non-intrinsically circuits. A combination is not permissible. For intrinsically safe circuits Potential
Equalization must exist along the entire circuit.

Contact Output Configuration

The converter contact output is shipped configured as a NAMUR contact. The contact can be
reconfigured in the field if required. The power to the flowmeter should be turned off, the cover opened
and the converter removed after unscrewing the Phillips head screws. Set the switches as shown in the
Figure. Carefully reinstall the converter in the housing.

Left stop
Right stop
NAMUR-contact
Optocoupler
41 41
1K

10K

42 42

14.1.2 Ex-Approval Specifications II 2G EEx ib IIC T4 − see chapter 13.3 Model AM5413

14.1.3 Ex-Approval Specification II 2G EEx d IIC T6 / II 3G EEx n [L] IIC T4

Um Im Pm
AM5423 Supply Circuit
terminals 31/32 60 V 35 A
(terminal 31 → +)
Contact Output
terminals 41/42 60 V 35 A
(terminal 41 → +)

Temperature Classes
The relationships between the Model Number, Ignition Protection Type, Temperature Class, allowable
ambient temperature and the maximum fluid temperature are listed in the following tables:
II 2G EEx d IIC T6
Model Ambient Temperature Range Max. Fluid Temperature
Temperature Class
AM5423 (-40) -20 °C...+60 °C +440 °C T1
+290 °C T2
+195 °C T3
+130 °C T4
+95 °C T5
+80 °C T6

II 2G EEx d IIC T6
II 3G EEx n [L] IIC T4
Model Ambient Temperature Range Max. Fluid Temperature
Temperature Class
AM5423 (-40) -20 °C...+60 °C +440 °C T1
+290 °C T2
+195 °C T3
+130 °C T4

40 Armored Variable Area Flowmeter D184B114U02

 Technical Data Explosion Design AM5431/32 und AM54272-74

14.1.4 Operating Temperature/Fluid Temperatur

14.1.4.1 Specifications for II 2G EEx ib IIC T4 / II 3G EEx n [L] IIC T4

see Chapter 13.3 (Model AM5413)

14.1.4.2 Specifications for II 2G EEx d IIC T6

Operating Fluid Temperatures

70

65

60

55

50

45
Tamb [°C]

40

35

30

25 DN 15
20 DN 25
15 DN 50
10 DN 80
5 DN100
0
150 170 190 210 230 250 270 290 310 330 350 370 390 410 430 450 470 490

Tmed [°C]

Fig. 24:

Installations for ambient temperatures below -20 °C require special order and must be indicated when
placing an order!

70

65

60

55

50

45
Tamb [°C]

40

35

30

25 DN 15
20 DN 25
15 DN 50
10 DN 80
5 DN100

0
150 170 190 210 230 250 270 290 310 330 350 370 390 410 430 450 470 490

Tmed [°C]

Fig. 25:

D184B114U02 Armored Variable Area Flowmeter 41

 Technical Data Explosion Design AM5431/32 und AM54272-74

14.2 Model AM54272-74

EU-Type Examination CertificateTÜV 00 ATEX 1636X

Identification: II 2G EEx d IIC T6
II 2G EEx ib IIC T4
II 3G EEx n [L] IIC T4

14.2.1 Interconnection Diagram

Explosion Hazardous Area None Explosion Hazardous Area

AM5427
+ 41

42

+ 51

EEx d 52
U M = 16 V
EEx ib NAMUR Amplifier
EEx n [L]

PA

AM54_ 72 73 74
41 + Min-Contact
NAMUR
42 DIN 19234
51 + Max-Contact
NAMUR
52
DIN 19234

Fig. 26:

Connections to the alarm contacts are made at the terminal strip in the housing, e.g., for Model AM54_72
the connections are made to terminals 41(+) and 42. The cross (X) indicates the terminals to be used.
This Interconnection Diagram is located in the instrument cover.

14.2.2 Ex-Approval Specifications II 2G EEx ib IIC T4

see Chapter 12 (Model AM5417...)

14.2.3 Ex-Approval Specifications II 3G EEx n [L] IIC T4 / II 2G EEx d IIC T6

Um Im Pm
AM5427 Alarm Contacts 16V 25 mA 34 mW
terminals 41/42, 51/52 25 mA 64 mW
(terminal 41, 51 →+) 52 mA 169 mW
76 mA 242 mW

14.2.4 Temperature classes and Operating Temperature Specification/Fluid Temperatures

AM5427: II 2G EEx d IIC Maximum Fluid Temperature
Alarm Contact Ambient Temperature
terminals 41/42, 51/52 (41/51 → +) -20 °C (-40 °C)...+60 °C
Instrument insulated Yes No Yes Yes Yes Yes Yes
Ui Ii Pi Li Ci T1 T1 T2 T3 T4 T5 T6
16 V 25 mA 34 mW 250µH 50nF 420 °C 440 °C 290 °C 195 °C 130 °C 95 °C 80 °C
25 mA 64 mW 420 °C 440 °C 290 °C 195 °C 130 °C 95 °C 80 °C
52 mA 169 mW 320 °C 440 °C 240 °C 195 °C 130 °C 60 °C 45 °C1)
76 mA 242 mW 180 °C 240 °C 100 °C 100 °C 100 °C 45 °C1) 30 °C2)
1) Max. ambient temperature +45 °C
2) Max. ambient temperature +30 °C

42 Armored Variable Area Flowmeter D184B114U02

 Technical Data Explosion Design AM5431/32 und AM54272-74

AM5427: II 2G EEx d IIC Maximum Fluid Temperature

II 3G EEx n [L] IIC Ambient Temperature
Alarm Contact -20 °C (-40 °C)...+60 °C
terminals 41/42, 51/52 (41/51 → +)
Instrument isolated Yes No Yes Yes Yes Yes Yes
Um Im Pm T1 T1 T2 T3 T4 T5 T6
16 V 25 mA 34 mW 420 °C 440 °C 290 °C 195 °C 130 °C 95 °C 80 °C
25 mA 64 mW 420 °C 440 °C 290 °C 195 °C 130 °C 95 °C 80 °C
52 mA 169 mW 320 °C 440 °C 240 °C 195 °C 130 °C 60 °C 45 °C1)
76 mA 242 mW 180 °C 240 °C 100 °C 100 °C 100 °C 45 °C1) 30 °C2)
1) Max. ambient temperature +45 °C
2) Max. ambient temperature +30 °C

Installations for ambient temperatures below -20 °C are special order and must be indicated when placing
an order!

14.3 Special Installation Instructions

14.3.1 Connecting the Pressure Tight

EEx “d” Design
The electrical connections to the flowmeter are made using the cable connector on the instrument. It is
also possible to make the connections using an approved conduit connector (installed directly at the
instrument) with flame arrestor (remove the cable connector already installed). The requirements per EN
50018 must be observed. Special approved test certificates must be available for the conduit connectors.
The use of ordinary design cable and lead feedthrus and seal plugs is not permissible.
Any unused openings are to closed in accordance with the requirements in EN 50 018. When using
conduit systems the mechanical flame arrestors are to be installed in the immediate vicinity of the
housing.

14.3.2 Connecting Through the Pressure Tight Cable Connector

The outside diameter of the unshielded connection cable must be between 8.0 and 11.7 mm. After
installing the cable in the connector the compression nut is to be tightened to a torque of 32.5 Nm.
An additional strain relief is to be attached to the housing (see Fig. 28)

Gasket Sleeve Compression Nut

Fig. 27: Electrical Connections in the pressure Tight Design

D184B114U02 Armored Variable Area Flowmeter 43

 Technical Data Explosion Design AM5431/32 und AM54272-74

14.3.3 Opening the Flowmeter

After the supply power is turned off a waiting period is required before the housing of the can be opened.
• Temperature Class T5, T6 > 2 minutes
Temperature Class T4 - T1: no waiting period

Fig. 28: Strain Relief

14.3.4 Insulating the Flowmeter

Maximum insulation=
Flange Diameter
Fig. 29:

14.3.5 Connecting the Potential Equalization

PA

per EN 50018

Fig. 30:

44 Armored Variable Area Flowmeter D184B114U02

 Dimensions and Connections, Installation Lenght 250 mm, Standard Design

15 Dimensions and Connections, Installation Lenght 250 mm, Standard Design

L D
k
View X
R 0.5
N Number of Bolt Holes

Threaded Bushing 1/2” NPT

Protective Earth

+ 1.0
+ 1.0

- 3.0
- 3.0
Cable Conduit M20 x 1.5

145

H
A
X only AM54_32

Plug M25 x 1.5

only AM54_71

B
94 C G

Dimensional Tolerances: ± 2.0

Meter Pressure Rating Standard Design

Size PN Size øD øk øL N A C G H øR
1/2” 40 DN 15 95.0 65.0 14.0 4 250.0 87 118 262.0 35
63 DN 15 105.0 75.0 14.0 4 258.0 87 118 270.0 35
CL 150 1/2” 89.0 60.3 15.9 4 250.0 87 118 262.0 35
CL 300 1/2” 95.2 66.7 15.9 4 250.0 87 118 262.0 35
BS 10 Tbl. D 1/2” 95.2 66.7 14.3 4 250.0 87 118 262.0 35
1” 40 DN 25 115.0 85.0 14.0 4 250.0 87 118
63 DN 25 140.0 100.0 18.0 4 262.0 87 118
CL 150 1” 107.9 79.4 15.9 4 250.0 87 118
CL 300 1” 123.81 88.9 19.0 4 250.0 87 118
BS 10 Tbl. D 1” 14.3 82.6 14.3 4 250.0 87 118
2” 40 DN 50 165.0 125.0 18.0 4 250.0 102 130
63 DN 50 180.0 135.0 22.0 4 262.0 102 130
CL 150 2” 152.4 120.6 19.0 4 250.0 102 130
CL 300 2” 165.1 127.0 19.0 8 250.0 102 130
BS 10 Tbl. D 2” 152.4 114.3 17.5 4 250.0 102 130
3” 40 DN 80 200.0 160.0 18.0 8 250.0 132 144
63 DN 80 215.0 170.0 22.0 8 250.0 132 144
CL 150 3” 190.5 152.4 19.0 4 250.0 132 144
CL 300 3” 209.5 168.3 22.2 8 250.0 132 144
BS 10 Tbl. D 3” 184.2 146.0 17.5 4 250.0 132 144
4” 16 DN100 220.0 180.0 18.0 8 250.02 147 158
40 DN100 235.0 190.0 22.0 8 50.0 147 158
63 DN100 250.0 200.0 26.0 8 266.0 147 158
CL 150 4” 228.6 190.5 19.0 8 250.0 147 158
CL 300 4” 254.0 200.0 22.2 8 266.0 147 158
H = Installation length with gas damping Comments: Installation length for PTFE lined flowmeters:
1” / DN 25 PN 40 = 260 mm; 2”& 3” / DN 50 + 80 PN 40 = 375 mm.
Others upon request.

All dim’s in mm
Dimensions in inches devide mm-dimensions with 25,4

Fig. 31: Dimensions and Connections for Installation Length 250 mm (Standard Design)

D184B114U02 Armored Variable Area Flowmeter 45

 Dimensions and Connections, Installation Length 250 mm, Steam Jacket

16 Dimensions and Connections, Installation Length 250 mm, Steam Jacket

L D
N Number of Bolt Holes
View X k
R 0.5
Threaded Bushing 1/2” NPT

R 1/4”

Protective Earth
Cable Conduit M20 x 1.5

+ 1.0
+ 1.0

- 3.0
- 3.0
F
only AM54_32

145

H
X

A
Plug M25 x 1.5

B
only AM54_71 94 C
G

Dimensional Tolerances: ± 2.0

Meter Pressure Rating Standard Design

Size PN Size øD øk øL N A B C F G H øR
1/2” 40 25 115.0 85.0 14.0 4 258 45.5 87 170.0 118 270.0 50
63 25 140.0 100,0 18.0 4 270 51.5 87 170.0 118 282.0 50
CL 150 1” 107.9 79.4 15.9 4 258 45.5 87 170.0 118 270.0 50
CL 300 1” 123.8 88.9 19.0 4 258 45.5 87 170.0 118 270.0 50
BS 10 Tbl. D 1“ 114.3 82.6 14.3 4 258 45.5 87 170.0 118 270.0 50
1” 40 50 165.0 125.0 18.0 4 258 45.5 102 170.0 118
63 50 180.8 135.0 22.0 4 270 51.5 102 170.0 118
CL 150 2” 152.4 120.7 19.0 4 258 45.5 102 170.0 118
CL 300 2” 165.1 127.0 19.0 8 263 48.0 102 170.0 118
BS 10 Tbl. D 2“ 152.4 114.3 17.5 4 258 45.5 102 170.0 118
2” 40 80 200.0 160.0 18.0 8 262 47.5 117 166.0 130
63 80 215.0 170.0 22.0 8 270 51.5 117 166.0 130
CL 150 3” 190.5 152.4 19.0 4 262 47.5 117 166.0 130
CL 300 3” 209.5 168.1 22.3 8 271 52.0 117 166.0 130
BS 10 Tbl. D 3“ 184.2 146.0 17.5 4 262 47.5 117 166.0 130
3” 40 100 235.0 190.0 22.0 8 254 43.5 132 168.0 144
63 100 250.0 200.0 26.0 8 266 49.5 132 168.0 144
CL 150 4” 228.6 190.5 19.0 8 254 43.5 132 168.0 144
CL 300 4” 254.0 200.1 22.2 8 270 51.5 132 168.0 144
BS 10 Tbl. D 4“ 215.9 177.8 17.5 4 254 43.5 132 168.0 144
H = Installation length with gas damping Comments: Installation length for PTFE lined flowmeters:
1” / DN 25 PN 40 = 260 mm; 2” & 3” / DN 50 + 80 PN 40 = 375 mm.
Others upon request

All dim’s in mm

Dimensions in inches devide mm-dimensions with 25,4

Fig. 32: Dimensions and Connections for Installation Length 250 mm (Steam Jacket Design)

46 Armored Variable Area Flowmeter D184B114U02

 Dimensions and Connections, Installation Length 375 mm, Standard Design

17 Dimensions and Connections, Installation Length 375 mm, Standard Design

L D
View X
k
R 0.5
N Number of Bolt Holes
Threaded Bushing 1/2” NPT

Cable Conduit M20 x 1.5

+ 1.0
+ 1.0

- 3.0
- 3.0

H
A
Protective Earth

145
X only AM54_32

Plug M25 x 1.5

only AM54_71

B
94 C G

Dimensional Tolerances: ± 2.0

Meter Pressure Rating Standard Design

Size PN DN øD øk øL N A B C G H øR
2“ CL 150 1 1/2“ 127.0 98.4 15.9 4 375.0 41.5 102 130 385.0 92.0
CL 300 1 1/2“ 155.3 114.3 22.2 4 375.0 41.5 102 130 385.0 92.0
40 50 165.0 125.0 18.0 4 375.0 41.5 102 130 385.0 92.0
64 50 180.0 135.0 22.0 4 387.0 47.5 102 130 397.0 92.0
CL 150 2“ 152.4 120.6 19.0 4 375.0 41.5 102 130 385.0 92.0
CL 300 2“ 165.1 127.0 19.0 8 375.0 41.5 102 130 385.0 92.0
BS 10 Tbl. D 2“ 152.4 114.3 17.5 4 375.0 41.5 102 130 385.0 92.0
3” 40 80 200.0 160.0 18.0 8 375.0 41.5 132 144 385.0 127.0
63 80 215.0 170.0 22.0 8 383.0 49.5 132 144 393.0 127.0
CL 150 3” 190.5 152.4 19.0 4 375.0 41.5 132 144 385.0 127.0
CL 300 3” 209.5 168.3 22.2 8 375.0 41.5 132 144 385.0 127.0
BS 10 Tbl.D 3” 184.0 146.0 17.5 4 375.0 41.5 132 144 385.0 127.0
H = Installation length with gas damping Comments: Installation length for PTFE lined flowmeters:
2” & 3” / DN 50 + DN 80 PN 40 = 375 mm.
Others upon request

Dimensions in inches devide mm-dimensions with 25,4

All dim’s in mm

Fig. 33: Dimensions and Connections for Installation Length 375 mm (Standard Design)

D184B114U02 Armored Variable Area Flowmeter 47

 Dimensions and Connections, Food Industry Design

18 Dimensions and Connections, Food Industry Design

View X
D
Threaded Bushing 1/2” NPT

Cable Conduit M20 x 1.5 Protective Earth

only AM54_32

M
145
A
X

Plug M25 x 1.5

only AM54_71

B
94 C G

Dim. tolerances: ± 2.0

Instrument DN PN øD
Size A B C G M
1/2“ SC 25 12 Rd 52 x 1/6” 270,0 51,5 87,0 118,0 –
1“ SC 40 12 Rd 65 x 1/6” 270,0 51,5 87,0 118,0 –
2” SC 50 12 Rd 78 x 1/6” 270,0 51,5 102,0 130,0 315,0
3” SC 80 12 Rd 110 x 1/4” 272,0 52,5 132,0 144,0 326,0

*) Dimension A design with threaded stubs per DIN 11851

Dimension M Food Industry design with threaded stubs per DIN 11851

All dim’s in mm

Fig. 34: Dimensions and Connections for Installation Length 375 mm (Standard Design)

48 Armored Variable Area Flowmeter D184B114U02

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19 EC-Certificate of Compliance

D184B114U02 Armored Variable Area Flowmeter 49

 EC-Type Examination Certificate

20 EC-Type Examination Certificate

50 Armored Variable Area Flowmeter D184B114U02

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D184B114U02 Armored Variable Area Flowmeter 51

 EC-Type Examination Certificate

52 Armored Variable Area Flowmeter D184B114U02

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D184B114U02 Armored Variable Area Flowmeter 53

 EC-Type Examination Certificate

54 Armored Variable Area Flowmeter D184B114U02

 EC-Type Examination Certificate

D184B114U02 Armored Variable Area Flowmeter 55

 EC-Type Examination Certificate

56 Armored Variable Area Flowmeter D184B114U02

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