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https://doi.org/10.1007/s00449-018-1993-1
RESEARCH PAPER
Received: 17 May 2018 / Accepted: 25 July 2018 / Published online: 30 July 2018
© Springer-Verlag GmbH Germany, part of Springer Nature 2018
Abstract
To further understand fermentation kinetics of sodium gluconate (SG) production by Aspergillus niger with different inlet
oxygen concentrations, logistic model for cell growth and two-step models for SG production and glucose consumption were
established. The results demonstrated that the maximum specific growth rate (µm) presented exponential relationship with
inlet oxygen concentration and the maximum biomass (Xm) exhibited linear increase. In terms of SG production, two-step
model with Luedeking–Piret equation during growth phase and oxygen-dependent equation during stationary phase could
well fit the experimental data. Notably, high inlet oxygen concentration exponentially improved SG yield (YP/S), whereas
biomass yield to glucose (YX/S) and cell maintenance coefficient (m) were almost independent on inlet oxygen concentration,
indicating that high oxygen supply enhancing SG synthesis not only functioning as a substrate directly, but also regulating
glucose metabolism towards SG formation. Finally, the applicability and predictability of the proposed models were further
validated by additional experiments.
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the dynamic behavior of SG production was still a challenge. media were adjusted to a pH range between 6.5 and 7.0 by
Dynamic modeling and simulation of the bioprocesses could 4 M NaOH solution.
provide insights into fermentation process design, regula-
tion, and control to realize the fermentation performance
maximization [16]. Many reports have developed mathemat- Culture condition
ical models to characterize cell growth, substrate consump-
tion, and product formation by A. niger [17–19]. Monod The strain was activated in a 250 mL eggplant bottle with
and logistic models were adopted as the most applicable a slant of 50 mL activation medium. Then, the eggplant
models for cell growth; however, the former was constrained bottle was incubated at 35 °C for 60 h and the spores were
in SG fermentation process due to the presence of oxygen harvested by 50 mL sterilized water for inoculation. In
limitation, apart from the limitation of nitrogen or phos- seed culture, the strain was cultured in a 250 mL shake
phate sources during the cell growth phase. In contrast, flask with 50 mL working volume at 37 °C, 220 rpm for
logistic equation could well reflect the relationship between 17 h.
the cell growth rate and the biomass. On the other hand, it A 5 L stirred bioreactor (Guoqiang Bio-engineering
was pointed out that the SG biosynthesis was partly asso- Equipment Co. Ltd., Shanghai, China) with 3 L working
ciated with cell growth, thus Luedeking–Piret (LP) model volume in batch fermentation was carried out in this study.
was applied to describe this bioprocess [19]. It was notable The fermentation temperature, overpressure, and aeration
that the biomass or GOD activity might be a limiting factor were set at 38 °C, 0.05 MPa, and 1.3 vvm. Inlet oxygen
during the cell growth phase and the SG production would concentrations were controlled at 21, 25, 27, 29, and 32%,
exhibit a positive relationship with the cell growth. While respectively, by regulating the appropriate proportion of
the cells entered into the stationary phase, oxygen supply air and pure oxygen. A two-stage agitation strategy (0–6 h,
seemed to be a limiting factor in presence of excess GOD 500 rpm and 6 h-end, 800 rpm) was employed during the
activity in the broth. Fortunately, as aforementioned, OUR as whole process and the broth pH was controlled at 5.5 by
a process physiological parameter could be directly adopted 7.5 M NaOH solution. The fermentation was ended when
to on-line characterize cellular oxygen metabolism [14, 20, the residual glucose concentration was less than 3 g/L. All
21] and then further to represent the oxygen supply level. experiments were performed in triplicate. All data used for
In this study, on the basis of our previous works on SG the model calculation in the tables and figures were the aver-
fermentations with oxygen-enriched conditions [14] and the age values of three independent experiments.
classic logistic and LP models, modified mathematic mod-
els introducing on-line physiological parameter (OUR) and
environmental operating parameter (inlet oxygen concentra- Analytic methods
tion) for describing cell growth, SG production and glucose
consumption in stages were explored for the first time. Assay of cell growth
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In carrying out an overall balance for the biomass, the fol- X0 Xm e𝜇m t X X m
lowing equation was given as: S=S0 − 𝜇 t
+ 0 − m
YX∕S (Xm − X0 + X0 e m ) YX∕S 𝜇m
dX (
Xm − X0 + X0 e 𝜇 t )
(2)
m
= 𝜇 × X. × ln
dt Xm
(10)
For the specific growth rate, dynamic model of logistic 𝛼X0 Xm e𝜇m t
[
1 𝛽Xm m
equation was adopted as follows. − +
YP∕S Xm − X0 + X0 e𝜇m t 𝜇m
Xm − X0 + X0 e𝜇m t
[ ] ( ) ]
dX X
= 𝜇m × X × 1 − (3) × ln + A − P0 (0 ⩽ t ⩽ 8)
dt Xm Xm
X0 Xm e𝜇m t X0 Xm e𝜇m t X
X= , (4) S = S0 − + 0
Xm − X0 + X0 e𝜇m t YX∕S (Xm − X0 + X0 e𝜇m t ) YX∕S
Xm − X0 + X0 e𝜇m t
( )
X m
where X (g/L), t (h), µ (1/h), µm (1/h), and Xm (g/L) were − m × ln (11)
𝜇m Xm
cell biomass, fermentation time, specific growth rate, maxi-
mum specific growth rate, and maximum cell biomass, 1
− [𝛾t + 𝛿t × OTR + P8 − P0 ] (8 < t < te ),
respectively. YP∕S
In regards to SG production, during the cell growth phase, where S (g/L), S0, YX/S (g/g), YP/S (g/g), m (g/g/h), and P0
GOD enzyme was the key factor for SG production and then represented glucose concentration, initial glucose concen-
LP model could well describe this dynamic process. Dur- tration, yield of biomass to glucose, yield of SG to glucose,
ing the stationary phase, oxygen supply became the limit- cell maintenance coefficient, and initial SG concentration,
ing element and the SG production seemed OTR-dependent, respectively.
whereas biomass-independent. Thus, two-step mathematic
model was applied according to cell physiological state as Model parameterization and validation
presented in the following equations:
On the basis of experimental data, software Origin 9.0 (Origin-
dP dX Lab, USA) was used to optimize the parameters in the models
=𝛼× +𝛽×X (0 ≤ t ≤ 8) (5)
dt dt for cell growth, SG production and glucose consumption. Sub-
sequently, an additional experiment was conducted to validate
the fitness of the models.
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Results and discussion
Fig. 2 Effects of inlet oxygen concentration on maximum biomass (Xm) (a), maximum specific growth rate (µm) (b), and SG yield to glucose
(YP/S) (c) in SG production by A. niger. Scatter: experimental data, line: fitting model
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1.037 g/g to 2.62 g/L, 0.58 1/h, and 1.094 g/g, respectively, supply was the main limiting step. Basing on these anal-
when inlet oxygen concentration rose from 21 to 32%. These yses, a two-step model with LP model during the growth
results indicated that for the cell growth, oxygen was con- phase and a linear OUR-dependent model during the sta-
sidered to be a limiting factor, besides the nutrients as the tionary phase was developed in this study as formulated in
NH4–N concentration in the broth has already decreased to Eqs. (5)–(8).
zero after about 4 h culture, and high oxygen supply would Through fitting the SG data in the growth phase with dif-
be beneficial for the SG production, probably due to the ferent inlet oxygen concentrations, α and β values, which
enhancement of cell respiration efficiency as described by represented the growth related coefficient and the non-
Diano et al. [22] and by Lu et al. [15]. All the determination growth related coefficient, respectively, could be obtained by
coefficients (R2) were more than 0.97 with the inlet oxygen 5.1 and 10.5 (Fig. 3a; Table 1), indicating that SG produc-
concentrations of 21, 25, 27, 29, and 32% conditions, mean- tion majorly presented a non-growth associated characteris-
ing that the logistic model, which has been adopted in other tic, which was not agreed with the results by Liu et al. [19]
bacteria and fungus [23–25], could well formulate the cell that SG production was a highly cell growth-dependent pro-
growth process in SG fermentation by A. niger. cess. This could be contributed to the different strain proper-
Moreover, with the consideration of oxygen effect on cell ties and culture conditions, such as agitation and aeration.
growth, it was assumed that above the oxygen-independent On the other hand, when the cells entered into stationary
µm (µm0), the change of the µm was considered to be linearly phase, it was observed that the SG concentration was lin-
dependent on the change of the oxygen supply. Thus, the early increased with fermentation time (Fig. 3b), meanwhile,
logistic equation was introduced to characterize the rela- the SG productivity exhibited a linear relationship with the
tionship between the µm and the inlet oxygen concentration average OUR level at the stationary phase by γ and δ values
as below: of 6.13 and 0.19, respectively (Fig. 3d). This result further
verified that oxygen supply was the only limiting factor for
d𝜇m SG production during stationary phase. It was inferred that
dCO2
= 𝜌 × (𝜇m − 𝜇m0 ) (12) the process strategies of increasing inlet oxygen concentra-
tion could significantly enhance SG production. Previous
( ) study mainly concentrated on the SG production model by
𝜇m = e
𝜌×CO2 +B
+ 𝜇m0 , (13) one-step equation without considering different limiting con-
ditions occurred in the different physiological stages [19].
where µm, CO2, and µm0 represented the maximum specific The biomass (or key enzymes) and oxygen were two sub-
growth rate, inlet oxygen concentration, and the maximum stantial elements to guarantee SG efficient production with
specific growth rate with oxygen non-limited condition, sufficient glucose in the broth. And it was believed that the
respectively. ρ and B were constants. biomass and oxygen supply were SG production constraints
As illustrated in Fig. 2b, the R2 reached 0.994, dem- during the growth and stationary phases, respectively. There-
onstrating that this model could be applicable to provide fore, a two-step model in this work would better describe
estimation of maximum specific growth rate with different the SG production process. In addition, on-line physiologi-
inlet oxygen concentrations. Previous studies used polyno- cal parameter, OUR, could be directly introduced into SG
mial model with no biological interpretation to describe production model during stationary phase and more impor-
the effects of environmental factors; however, these models tant, this model could be extended to other process strategies
always were limited by their usefulness for further prediction of increasing oxygen supply for the SG fermentation by A.
[26, 27]. In contrast, the parameters of Logistic models for niger.
µm and X in this study were considered to be biologically
interpretable, and could help to better understand the cell Model for glucose consumption
growth process of A. niger.
As formulated by Eqs. (9)–(11), the glucose as a substrate
Model for SG production was consumed for three parts, including the carbon back-
bone synthesis for cell growth, the SG production and the
The SG batch fermentation by A. niger could be divided into energy supply for cell maintenance. Similar to SG produc-
two phases, as the growth phase (0–8 h) and the stationary tion, a two-step model was adopted for glucose consump-
phase (8 h-end) in light of the cell physiological state [14]. tion and the model could well fit the experimental data with
During the growth phase, the SG production was regarded different inlet oxygen concentrations (Fig. 4A). Notably,
to be partly related with the cell growth. While during the other than the yield of the SG to the glucose (YP/S), which
stationary phase, catalytic carrier (biomass or enzymes) was performed greatly positive relationship with oxygen concen-
sufficient for SG synthesis, and correspondingly, oxygen tration (Fig. 2c), both the yield of the biomass to the glucose
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Fig. 3 Time courses of SG production with different inlet oxygen SG productivity (d) at stationary phase. Scatter: experimental data,
concentrations during growth phase (a) and stationary phase (b) by A. line: predicted values
niger. Effects of inlet oxygen concentration on average OUR (c) and
(YX/S, 0.083 g/g) and the cell maintenance coefficient (m, predict well on YP/S, and the predicted data were basically
0.884 g/g/h) were nearly independent on the inlet oxygen consistent with the experimental results
concentration (Fig. 4b; Table 1). As regards the YP/S, higher
inlet oxygen concentration leaded to higher YP/S, indicating dYP∕S
that both the functions of oxygen as a substrate and glu-
= 𝜀 × (YP∕S − YP∕S0 ) (14)
dCO2
cose metabolism towards SG formation contributed to SG
production improvement. Similar to µm, above the SG yield
limiting by other factors rather than oxygen, the SG yield YP∕S = e(𝜀×CO2 +C) + YP∕S0 , (15)
change was dependent on the change of inlet oxygen con-
centration, and logistic equations of (14) and (15) for SG where YP/S0 meant the oxygen-independent SG yield. ε and
yield were expressed. As shown in Fig. 2c, the model could C were constants.
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Bioprocess and Biosystems Engineering (2018) 41:1697–1706 1703
Fig. 4 Time courses of glucose consumption in SG fermentation by predicted values. Effects of inlet oxygen concentration on the yield
A. niger with different inlet oxygen concentrations of 21% (a), 25% of biomass to glucose (YX/S) and cell maintenance coefficient (m) (F)
(b), 27% (c), 29% (d), and 32% (e). Scatter: experimental data, line:
Oxygen was mainly consumed for SG synthesis (OUR1) actual glucose consumption amount was much bigger than
and cell maintenance (OUR2) during the stationary phase, the minimum value (Fig. 5b). High inlet oxygen concentra-
as cell growth has ceased at that time. Through a simple tion could improve the glucose consumption efficiency by
biochemical reaction, it could be known that 0.5 mol oxygen the respiratory metabolism from 30.2 to 37.9% (Fig. 5b),
would be consumed to synthesize 1 mol SG. Thus, during which was in great agreement with our previous results by
the stationary phase, OUR1 and the glucose consumption metabolic flux analysis [14], and this also accounted for the
rate using for cell maintenance could be calculated from SG yield improvement to some extent.
the SG productivity as well as maintenance coefficient (m)
and cell biomass (X), respectively (Fig. 5a, b). Subsequently, Model validation
OUR2 was further obtained by subtracting OUR1 from the
total OUR (Fig. 5a). Assuming that the glucose was con- The simulated data of cell growth, SG production, and glu-
sumed by complete oxidative phosphorylation process, as cose consumption with different inlet oxygen concentra-
1 mol glucose catabolism accompanied with 6 mol oxygen tions were in good agreement with the experimental data,
consumption, thus the minimum glucose requirement for implying that the models proposed in this study adequately
cell maintenance without other metabolic bypasses could represented the real process. In the following experiments,
be acquired through OUR2 values as shown in Fig. 5b. additional three independent SG batch fermentations were
However, in real fermentation process, it usually existed conducted with 26% inlet oxygen concentration to validate
non-ideal situation with the byproduct formation, and the the availability and predictability of the models. Figure 6
Fig. 5 Effects of inlet oxygen concentration on OUR (total, OUR1 for SG production and OUR2 for cell maintenance) (a) and glucose consump-
tion (glucose for cell maintenance and calculated glucose by OUR2 with respiratory metabolism) (b)
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Fig. 6 Model validation through the comparisons of experimental data and model predicted values for biomass concentration (a), SG production
(b), and glucose consumption (c) with inlet oxygen concentration of 26% in SG fermentation by A. niger
illustrates that the kinetic models could finely predict all concentration did boost the cell growth, SG productivity
the experimental data of cell biomass, SG concentration, and SG yield. However, to the best of our knowledge, few
and glucose concentration during the whole fermentation kinetic studies on SG fermentation have taken the oxygen
process. supply into consideration. Compared to the traditional one-
As a complex bioprocess of fermentation, it was often step LP or LP-like model for SG production and glucose
difficult to obtain a complete profile to reveal what actu- consumption, two-step models proposed in this work not
ally happened during the whole process and predict the cell only took the cellular oxygen metabolism into considera-
growth and metabolism kinetics under a certain condition. tion, but also introduced physiological parameter (OUR) as
Although an enormous amount of researches have been car- a key model parameter to characterize the process SG and
ried out on the mathematical modeling of the microbial pro- glucose evolutions, which has not been ever reported in the
cesses [28–30], the applicability of the biological concepts literatures. Moreover, the models in the present work could
into the models remained limited. For the SG production perfectly predict the SG fermentation process under other
by A. niger, it has been widely reported that oxygen played inlet oxygen concentration (ranging from 21 to 32%) condi-
an important role on cell growth and metabolism [2, 9, tions. In the follow-up works, different oxygen supply strate-
12], and oxygen supply increase by enhancing inlet oxygen gies with combined the regulation of agitation, airflow and
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Bioprocess and Biosystems Engineering (2018) 41:1697–1706 1705
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Conclusion 9. Ping KK, Wang ZJ, Lu F, Zhao W, Chu J, Zhuang YP, Wang
YH (2016) Effect of oxygen supply on the intracellular flux
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Logistic model for cell growth and advanced two-step mod- the yield of sodium gluconate production by Aspergillus niger.
els for SG production and glucose consumption were estab- J Chem Technol Biotechnol 91:1443–1451
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Acknowledgements This work was financially supported by Bioresource Technol 99:4559–4565
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Compliance with ethical standards novel approach for real-time monitoring of sodium gluconate
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