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TABLE OF CONTENTS
1. SCOPE ............................................................................................................................... 3
2. REFERENCES ...................................................................................................................... 3
3. PERSONNEL ....................................................................................................................... 3
AJOUTER LA PARTIE ''RESPONSABILITIES''
4. MAGNETIZING TECHNIQUES ............................................................................................. 3
5. CONSUMABLES ................................................................................................................. 3
5.1. Contrast paints ............................................................................................................... 3
5.2. Inks and powders ............................................................................................................ 3
6. VIEWING CONDITIONS...................................................................................................... 4
7. SAFETY PRECAUTIONS ...................................................................................................... 4
8. METHODOLOGY................................................................................................................ 4
8.1. Techniques .................................................................................................................... 4
8.2. Equipment ..................................................................................................................... 4
8.3. Temperature limitation .................................................................................................... 5
8.4. Surface condition ............................................................................................................ 5
8.5. Background paint ............................................................................................................ 5
8.6. Sensitivity ...................................................................................................................... 5
8.7. Sequence of operation ..................................................................................................... 6
8.8. Non relevant indications................................................................................................... 6
8.9. De-magnetizing ............................................................................................................... 6
8.10. Marking of flaw indications ............................................................................................. 6
9. INTERPRETATION OF RESULTS .......................................................................................... 6
10. ACCEPTANCE CRITERIA ................................................................................................... 7
11. RECORDS ......................................................................................................................... 8
This document is the property of BECA; no part of it shall be reproduced or transmitted without prior written BECA’s authorization.
PCI-PR-64/08 Page 2 of 8
MAGNETIC PARTICLE TESTING PROCEDURE PCI-PR-64
1. SCOPE
This document provides the procedure to be employed for the magnetic particle examination of
ferromagnetic welds and adjacent base materials using either magnetic or current flow technique.
It is intended for use on work governed by the codes listed in paragraph 2.0 of this procedure
2. REFERENCES
AWS D1.1: Structural steel welding code
ASME Section V, Non destructive examination code, Article 7
Standard Practice for Magnetic particle Inspection Method, ASTM E-709
3. PERSONNEL
Personnel having II level according to ASNT SNT-TC-1A or equivalent are authorized to perform
Magnetic particle Testing.
Only calibrated equipments shall be used and calibration certificate shall be submitted for review and
approval.
5. CONSUMABLES
The contrast paint shall be a type which is quickly drying and can be applied to give a thin even coat.
Proprietary brand of paint shall be used whenever possible.
This document is the property of BECA; no part of it shall be reproduced or transmitted without prior written BECA’s authorization.
PCI-PR-64/08 Page 3 of 8
MAGNETIC PARTICLE TESTING PROCEDURE PCI-PR-64
6. VIEWING CONDITIONS
The area to be inspected shall be evenly illuminated by daylight or artificial light. The level of the intensity
of the light shall not be less than 1000lux. This can be achieved by using a tungsten filament lamp of 100
watts of a distance of approximately 0.2m.
7. SAFETY PRECAUTIONS
In accordance with the control of substances hazardous to health (COSHH) all technicians employed to
carry out magnetic particle testing shall have access to and shall be familiar with data sheet that fully
describe the nature of the hazard associated with the flammability and toxicity of solvent based materials.
8. METHODOLOGY
8.1. Techniques
For all magnetic particle inspection performed by the company a technique sheet shall supplement this
procedure. The technique sheet shall define the parameters that govern the test and shall stipulate the
acceptance criteria. The company’s standard technique sheet is shown.
8.2. Equipment
The magnetizing force of each yoke shall be demonstrated by determining the minimum lifting power that
shall exceed 4.5 kg at the maximum pole spacing at which full surface contact can be made with the test
load.
Each yoke shall be uniquely identified. The function testing of magnetic yokes shall be carried out before
use or daily if the magnet is in constant use. The function test shall be carried out by lifting a suitable test
weight with the yoke. The acceptable performance of the function test shall be recorded on the record
sheet. Any yoke that can not lift the test weight shall be immediately withdrawn from service.
The function test of electromagnets shall also include visual inspection of the articulated joints to ensure a
free movement according to the original design of the magnet.
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PCI-PR-64/08 Page 4 of 8
MAGNETIC PARTICLE TESTING PROCEDURE PCI-PR-64
This method shall be used for the inspection of large areas and welds. The equipment shall only be used
together with a specific techniques provided by the company and approved by its client. The technique
sheet shall specify the equipment type and current values according to approved inspection codes.
The surface of the test area shall be free from rust. During the testing of welds or other areas that have
been mechanically worked or finished the technician shall make special notice of grinding marks or any
abrupt changes of shape or section that may complicate the interpretation of inspection results.
8.6. Sensitivity
Adequate sensitivity shall be demonstrated by using magnetic flux indicators of type either a, b or c below:
Magnetic flux indicator shall not be employed when permanent magnets are used to induce the magnetic
field.
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PCI-PR-64/08 Page 5 of 8
MAGNETIC PARTICLE TESTING PROCEDURE PCI-PR-64
With the indicators fixed or held in position on the surface being tested the magnetizing field shall be
applied across the axis of the indicator with indicator positioned centrally between the poles of the magnet.
After allowing five seconds for particle migration, with magnetic filed applied, the indicator should show a
clearly defined congregation of magnetic particles indication the artificial defect. For a satisfactory
indication the artificial defect. For a satisfactory indication the test shall be repeated with the magnetizing
force applied at 90° to the axis of indicator.
The magnetic ink or powder shall be sprayed onto the area being tested wile the magnetic field is
applied.
The surface being tested shall be visually inspected during the time that magnetizing force is applied
in two perpendicular directions at least
The position of any defect indications seen shall be identified compared with a datum point marked
on the test piece.
Post inspection cleaning shall normally be associated with magnetic particle inspection to remove
the residue of testing. Due to other consideration, i.e. contractual responsibilities, the permanent
protection of structural and piping systems, detailed method of cleaning are considered outside the
scope of this procedure. However, all technicians are instructed to ensure that acceptable standards
of housekeeping are maintained.
8.9. De-magnetizing
If required
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MAGNETIC PARTICLE TESTING PROCEDURE PCI-PR-64
9. INTERPRETATION OF RESULTS
Adequate illumination shall be provided to ensure proper evaluation.
Indications will be revealed by retention of the magnetic particles. All indications are not necessarily
defects however, since excessive surface roughness and magnetic permeability variations (such as at the
edge of heat affected zones) may produce similar indications which are not relevant.
Defective conditions are actual or real openings in the surfaces of the material such as cracks, laps,
porosity, incomplete fusion… etc, any interruption in the normal physical structure of the material (weld
or base metal) which will cause detectable magnetic particle indications.
This document is the property of BECA; no part of it shall be reproduced or transmitted without prior written BECA’s authorization.
PCI-PR-64/08 Page 7 of 8
MAGNETIC PARTICLE TESTING PROCEDURE PCI-PR-64
This document is the property of BECA; no part of it shall be reproduced or transmitted without prior written BECA’s authorization.
PCI-PR-64/08 Page 8 of 8