Documente Academic
Documente Profesional
Documente Cultură
9, SEPTEMBER 2016
Abstract—Hybrid multilevel converters combine features of con- lower electromagnetic interference (EMI) over their two-level
ventional multilevel topologies to provide an acceptable tradeoff counterparts [5].
between the advantages and disadvantages of these converters. For applications such as MVDC, a common dc link among the
For many industrial applications, common dc link is a require-
ment that limits the choice of topologies to neutral point clamped three phases is a requirement. For some other applications such
(NPC) and flying capacitor multicell (FCM) hybrid types. This as motor drive, a common dc link offers the option of eliminating
paper investigates the operation of a hybrid five-level topology and or reducing the complexity of phase-shift transformer at the
proposes a modulation method that takes the advantage of the passive front end. For certain configurations such as active front
combined features of NPC and FCM. The dual flying capacitor end, typically a common dc link is required. In addition, less
(FC) active-neutral-point-clamped (DFC-ANPC) converter pro-
vides certain advantages such as natural soft switching of line protection and clamp circuit is required for a single common dc
frequency switches, elimination of the transient voltage balanc- link in contrast to several dc links [5]–[9].
ing snubbers, and a more even loss distribution. Simulation results Conventionally, two multilevel converter topologies, neutral
and experimental verification of the five-level DFC-ANPC con- point clamped (NPC) [10] and flying capacitor multicell (FCM)
verter are presented to validate the performance of the converter [11], [12], are known to provide a common dc link. NPC and its
as well as the applied modulation technique.
enhanced variety, active NPC (ANPC), are widely used in indus-
Index Terms—Flying capacitor (FC), multilevel converter, try for three-level applications [7]. For higher levels, however,
neutral point clamped (NPC). NPC encounters the critical dc-link voltage balancing problem,
excessive number of clamping diodes, and unbalanced loss dis-
I. INTRODUCTION tribution among semiconductor devices. FCM stands out as an
alternative for higher levels with balanced flying capacitor (FC)
EDIUM-VOLTAGE multilevel converters have found
M wide use in applications such as motor drive, grid-tied
inverter and rectifier, and medium voltage dc (MVDC) [1], [2].
voltage and excellent loss distribution [9]. The disadvantage of
FCM topology, however, is the excessive number of capacitors
in higher levels. Capacitors are usually avoided due to high
The main motivation for the use of multilevel converters is to initial price, maintenance and replacement surcharges, and low
achieve higher voltage capability with commercially available reliability [13].
lower voltage semiconductor devices. Typical fast switches such Hybrid multilevel converter topologies with a common dc
as IGBTs and IGCTs with voltage ratings up to 6.5 kV can link combine some features of NPC and FCM that opens the
reliably operate at about 4 kV [3], [4]. One way to handle higher possibilities to take advantages of both topologies. Among hy-
voltage applications is direct series connection of switching brid topologies, the five-level FC active NPC (FC-ANPC) pro-
devices; however, this solution has inherent transient voltage vides an acceptable compromise between cost and performance
balancing and high dv/dt issues. Multilevel converters thus rose and consequently, found its way to industrial applications [14].
to the occasion. They also have the added advantages of better FC-ANPC provides a balanced dc-link voltage by using only
waveform quality, lower total harmonic distortion (THD), and one FC at the cost of four additional switches per phase com-
pared to the conventional basic topologies [15]. It offers a good
Manuscript received May 14, 2015; revised August 26, 2015; accepted tradeoff compared to the disadvantages of FCM and NPC con-
November 2, 2015. Date of publication November 18, 2015; date of current verters. One drawback of the FC-ANPC topology is the four
version March 25, 2016. Recommended for publication by Associate Editor
J. R. Rodriguez.
pairs of series-connected switches, which, although operating
R. Naderi is with the Department of Electrical Engineering and Com- at the line frequency, require transient voltage balancing snub-
puter Science, University of California Irvine, Irvine, CA 92697 USA (e-mail: bers [16]. The uneven loss distribution among semiconductor
rnaderi@uci.edu).
A. K. Sadigh was with the Department of Electrical Engineering and
devices is another major issue that limits the nominal power of
Computer Science, University of California Irvine, Irvine, CA 92697 this converter.
USA. He is now with Extron Electronics, Anaheim, CA 92805 USA (e-mail: In this paper, the operation of a hybrid multilevel converter
akhoshkb@uci.edu).
K. M. Smedley is with the Department of Electrical Engineering and Com-
topology, dual FC-ANPC (DFC-ANPC), proposed originally in
puter Science, University of California Irvine, Irvine, CA 92697 USA, and [17], [18], is investigated in Section II. Certain features such
also with One-Cycle Control, Inc., Irvine, CA 92618 USA (e-mail: smedley@ as zero-voltage switching of line frequency switches are pre-
uci.edu).
Color versions of one or more of the figures in this paper are available online
sented, which reduces the switching loss and eliminates the
at http://ieeexplore.ieee.org. need for transient voltage balancing snubbers. In Section III,
Digital Object Identifier 10.1109/TPEL.2015.2501401 carrier-based and non-carrier-based modulation techniques for
0885-8993 © 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
NADERI et al.: DUAL FLYING CAPACITOR ACTIVE-NEUTRAL-POINT-CLAMPED MULTILEVEL CONVERTER 6477
TABLE I
SWITCHING STATES OF THE FIVE-LEVEL DFC-ANPC CONVERTER
Level State S1 S2 S3 S4 S5 S6 C1 C2
Fig. 2. Soft cycle commutation concept. Inbound and outbound current paths for states (a) 0P, (b) 00, and (c) 0N.
A. Carrier-Based Modulation positive half cycle to negative half cycle and vice versa. The
Carrier set’s arrangement and reference waveform’s shape PWM waveform generated at the output matches the APOD
scheme.
are the main sources of varieties in carrier-based modulation
For three-phase cases, a similar approach may be adopted
techniques for multilevel converters.
As for carrier set’s arrangement, level-shifted carriers (LSCs) except that, to generate a PD scheme equivalent, the positive
half cycle carriers should hold π/2 phase shift with respect to
and phase-shifted carriers (PSCs) are the two main categories
that are suitable for diode-clamped and multicell structures. the negative half-cycle carriers. Also, the carriers incorporate
Two members in the LSC family, alternative phase opposition a dynamic phase shift, which always adds up by π/2 at the
carrier band transitions for sampled reference waveforms [21].
disposition (APOD) and phase disposition (PD), are known to
generate the best results for singe-phase and three-phase con- For the reference waveform, centered space vector PWM (CSV-
verters, respectively [19]. PSC in its original form has been PWM) sampled at half PD carrier period can provide similar
performance as SVM [22], [25]. Fig. 4 illustrates the modula-
shown to generate a multilevel PWM waveform that matches
with APOD [20]. Also a modified version of PSC with dynamic tion technique using sampled CSV-PWM along with modified
phase shift has been shown to match with PD [21]. PSC for the DFC-ANPC converter. It is important to choose a
reference waveform with balanced common-mode injection to
The reference for single-phase applications is usually a sim-
ple sinusoidal waveform. For three-phase applications, a variety maintain the neutral point’s voltage balance. Also, higher fre-
quency and lower amplitude of the injected common mode can
of reference waveforms are available due to the possibility of
decrease the neutral point’s voltage ripple.
common-mode injection in three-phase structure. This flexibil-
ity has been used to serve different purposes such as increased
dc-link utilization, lower THD, lower loss, and neutral point
B. Non-carrier-based Modulation
voltage control [22], [23].
For the DFC-ANPC converter, a hybrid modulation technique For non-carrier-based modulation techniques such as SVM
is required due to the hybrid structure of the topology. Fig. 3 and SHE, the five-level PWM waveform may be generated first
illustrates the carrier-based modulation technique using PSC and then decomposed to the required switching signals. In this
with sinusoidal reference for single-phase case. It is intuitive procedure, as shown in Fig. 5, the five-level PWM waveform
to separate the operation to positive and negative half cycles, is first separated to positive and negative half-cycle three-level
since each one is generated with an independent three-level PWMs. Each half cycle is then decomposed to switching signals
FCM unit. The gate signals for each FCM unit is then generated either through a state machine decoder or an active balancing
using PSC to provide natural voltage balancing for the FCs [24]. algorithm. The state machine decoder ensures that transitions
Switches S5 and S6 must be on during the positive and negative are uniformly distributed between the switches and, therefore,
half cycles, respectively, to connect the associated FCM unit to provides natural voltage balancing [26]. The active balancing
the output. Note that, soft cycle commutation, S5 and S6 can algorithm compares the FCs voltages to their target value at
be achieved by a short duration of overlap at transition from each transition. Based on this comparison, it decides whether the
NADERI et al.: DUAL FLYING CAPACITOR ACTIVE-NEUTRAL-POINT-CLAMPED MULTILEVEL CONVERTER 6479
Fig. 3. Carrier-based modulation using PSC with sinusoidal reference for Fig. 4. Carrier-based modulation using modified PSC with sampled CSV-
single-phase converters. (a) Reference and carriers arrangement. (b) Gate sig- PWM reference for three-phase converters. (a) Reference and carriers arrange-
nals. (c) Output waveform. ment. (b) Gate signals. (c) Output waveform.
TABLE II
COMPARISON OF FIVE-LEVEL TOPOLOGIES
TABLE III
SIMULATION AND EXPERIMENT PARAMETERS
Fig. 10. Experimental results. (a) Phase voltages and currents. (b) Line
voltages.
VII. CONCLUSION
In this paper, the operation of the DFC-ANPC topology has
been investigated and the associated modulation techniques have
been presented and verified by simulation and experimental re-
sults. Compared to the commercialized five-level FC-ANPC
converter, the DFC-ANPC converter under the proposed modu-
lation method has the following features:
1) provides more even loss distribution among semiconduc-
tor switches and thus higher power rating is expected;
2) eliminates the transient voltage balancing problem of
series-connected switches;
3) decreases the switching loss and thus slight improvement
in efficiency is expected;
4) can be extended to higher levels without transient voltage
balancing problem.
The comparison presented in this paper is mostly based on
abductive reasoning and not quantified. For future work, a com-
parative study of the FC-ANPC and DFC-ANPC thermal models
will verify the thermal performance superiority and provide an
estimation of the amount of extra power processing capability.
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