Insulated Panel Systems

United Kingdom

Fabrications
Architectural Features
& Cladding Components
2 Kingspan Architectural Features &
Fabrications Cladding Components

From Concept to Completion

Our Manufacturing & Design Offering

Extensive experience in fabrication techniques, combined with

state-of-the-art production equipment, enables us to produce
eye-catching and unique architectural features to complete your
building envelope.

Extensive Short Lead Times Seamless Colour

Manufacturing
Capability
State-of-the-art production facilities
allow us to manufacture fabrications
precisely to specification in a variety of
shapes and sizes. Combined with our
ability to manufacture in long lengths,
this makes Kingspan one of the most
versatile fabricators in the market. We
can manufacture in lengths up to:
– 6m for flashings and fabrications;
– 8m for insulated gutters.
We offer short lead times across our
Match
fabrications range and where required,
We manufacture fabrications from
we offer a combined insulated panel
and fabrications delivery, minimising the same coil as our insulated panels,
ensuring seamless integration into your
the number of loads to site. Our
standard lead times are as follows: building envelope. Standard pre-coat
finishes include:
– S
 tandard Flashings – 2-3 working
days; – Kingspan XL Forté;
– Kingspan Spectrum;
– G
 eneral Fabrications – 6 working
days; – Kingspan Altaris;
– Specialist Fabrications (PPC) – – Kingspan Destral;
8 working days; – Kingspan Textured.
– M
 embrane Lined Insulated Gutters
We also have our own Polyester
– 7-10 working days.
Powder Coating (PPC) Qualicoat line,
producing all of the major coating
systems including; Synthia Pulvin and
Interpon D.

Quality & Durability
Guaranteed
Our fabricated ancillary components
are manufactured from the highest
quality materials ensuring long-term
reliability and service life. All products
are fully compliant with ISO 9001
(Quality), ISO 14001 (Environmental)
and OHSAS 18001 (Health & Safety).
Architectural Features & Kingspan 3
Cladding Components Fabrications
Contents
From Concept to Completion Page 2
Membrane Lined Insulated Gutters Page 4
Highline Gutters Page 6
Flashings Page 8
Top Hats Page 10
Preformed Corners Page 12
Specialist Fabrications Page 14
Case Studies Page 16
Contacts Page 19
Guarantee Extensive Service
All products are covered for
& Support
up to 25 years by the Kingspan
guarantee. We offer a fast-turnaround service,
from quotation through to delivery.
Our service offering includes:
– 24 hour quotation turnaround;
– Project specific CAD details;
– Project specific NBS specs;
– Gutter, U-value and condensation
calculations;
– Design checking;
– Whole Building (SBEM) calculation
service;
– Quick order processing;
– C
 oordinated panel and fabrications
delivery.
4 Kingspan Architectural Features &
Fabrications Cladding Components

Membrane Lined Insulated Gutters

Our membrane lined insulated gutter is

suitable for boundary wall, valley and valley-hip
applications, and is the only LPCB certified insulated
gutter system available on the market.

Available Lengths Features & Benefits

– Available in lengths up to 8m
maximum.
– Lengths over 7.2m will incur additional
transport charges.
– Lifting eyes and tackle are available
for long lengths.
For more information, please contact
our Technical Services Department
(see page 19).
Gutter Components
A range of gutter components and
rainwater goods are available to
complete the system, which includes:
– Internal and external corners, stop facilitating drainage under winter
ends, T-sections, sumps, overflows and
weirs;
– Square section pre-coated steel available in Mid Grey (RAL 7046),
downpipes;
– Square or round PPC aluminium
downpipes;
– Downpipes available in lengths up
to 6m;
– Downpipe brackets, swan necks, syphonic drainage solutions.
elbows, shoes, rodding eyes, anti-
climb options, collars and adapters.
– LPCB certified to LPS 1181 Grade EXT-B – Gutter calculations, specifications
PIR insulation core. and drawings are available on request.
For more information, please contact
– U-values ranging from 0.67W/m2K
our Technical Services Department
(30mm thick) to 0.21W/m2K (100mm
(see page 19).
thick) - fully compliant with the
appropriate National Building – Short lead time of 7 - 10 working days.
Regulations. Please refer to the
– Where required, we can offer
product data sheet for standard
coordinated panel and gutter delivery.
thicknesses and U-values.
– Guaranteed for structural and thermal
– Fully tested for non-fragility and
performance for up to 15 years (IKO
walkability with sole dimensions up to
Armourplan 0.6mm and Sika-Trocal
1000mm (boundary) or 850mm
0.8mm membranes) and for up to
(valley) following the principles of
25 years (IKO Armourplan 1.2mm and
ACR[M]001:2014 and BS EN 14963.
Sika-Trocal 1.2mm membranes).
– Pre-melt drainage design in the event
of snow fall and ice formation,
conditions.
– IKO Armourplan membrane is
whilst Sika-Trocal membrane is
available in either Light Grey
(RAL 7047) or Slate (RAL 7015).
– On request outlets and/or syphonic
outlets can be factory fitted.
Membrane gutters are ideal for
 Architectural Features & Kingspan 5
Cladding Components Fabrications

Membrane Lined Insulated Gutter Detail

Membrane lined
external sheet

Site applied 100mm

wide foil tape

Gutter One

Gutter Two

250mm wide membrane strip

LPCB approved PIR insulation

0.5mm thick steel internal liner

To access the complete suite of technical

details for this product, please visit;
Direction of lay
www.kingspanpanels.co.uk
6 Kingspan Architectural Features &
Fabrications Cladding Components

Highline Gutters

Our pre-coated highline gutter systems are

available in a range of finishes, and offer a
lightweight solution that is quick and efficient
to install.

Available Lengths Features & Benefits Gutter Components

– Available in lengths up to 6m – Manufactured from high-quality A range of gutter components and
maximum.
For more information, please contact
our Technical Services Department
(see page 19).
steel. rainwater goods are available to
complete the system, which includes:
– Full gutter design package provided
to ensure functionality and aesthetics. – Internal and external corners, stop
ends, T-sections, sumps, overflows
– Quick and efficient to install.
and weirs;
– Available in a range of corrosive-
– Square section pre-coated steel
resistant finishes.
downpipes;
– Standard pre-coat finishes include
– Square or round PPC aluminium
Kingspan XL Forté, Kingspan Spectrum
downpipes;
and Kingspan Destral.
– Downpipes available in lengths up
– For our full range of colours, please
to 6m;
see our External Coating Brochure
available at www.kingspanpanels.co.uk. – Downpipe brackets, swan necks,
elbows, shoes, rodding eyes, anti-
– Short lead time of 6 working days.
climb options, collars and adapters.
– Guaranteed for up to 25 years.
 Architectural Features & Kingspan 7
Cladding Components Fabrications

Highline Gutter Detail

KS1000/2000 RW
Trapezoidal Roof panel

Gutter support arm

Highline gutter

To access the complete suite of technical

details for this product, please visit;
www.kingspanpanels.co.uk
8 Kingspan Architectural Features &
Fabrications Cladding Components

Flashings

From standard flashings to bullnoses, our range

combines functionality, performance and true
aesthetics.

Available Lengths Features & Benefits

– Available in up to 6m lengths as – Manufactured from high-quality – Standard pre-coat finishes include
standard.
Longer lengths are available on request.
Please contact our Technical Services
Department for more information
(see page 19).
pre-coated steel, galvanised steel or Kingspan XL Forté, Kingspan Spectrum,
aluminium. Other materials available Kingspan Altaris, Kingspan Destral and
on request. Kingspan Textured.
– Bullnose, barge, corner, drip, ridge – For our full range of colours, please
and verge profiles are available. see our External Coating Brochure
available at www.kingspanpanels.co.uk.
– Gauges range from 0.5mm to 0.9mm
(pre-coated steel), 0.7mm to 3mm – Polyester Powder Coating (PPC) to
(galvanised steel) and 0.9mm to 4mm Qualicoat standard is available.
(aluminium). Finishes include Synthia Pulvin,
Interpon D or other PPC finishes on
– Curved smoothly or precisely folded
request.
to suit any application.
– Single-ply membrane-lined fabricated
– Secret-fix joint details are also offered,
ancillary components are also
providing clean uninterrupted lines.
available to complement our Topdek
– Suitable for roof and wall applications. roof deck.

– Short lead time of 2-3 working days.

– Guaranteed for up to 25 years.

Corner Parapet
Flashing Flashing
 Architectural Features & Kingspan 9
Cladding Components Fabrications

Bullnose Verge Flashing Drip Flashing

Flashing

Ridge Flashing
10 Kingspan Architectural Features &
Fabrications Cladding Components

Top Hats

We manufacture a range of bespoke top hats

designed to complement our insulated wall panel
systems.

Application Available Lengths Features & Benefits

– All top hats are suitable for horizontal – Available in lengths up to 6m – Manufactured from high-quality steel
panel applications. (6.4m for raised cap). and aluminium.

– Aluminium raised cap and rubber – Standard pre-coat finishes include

gasket top hats are also suited to Kingspan XL Forté, Kingspan
horizontal joints. Spectrum, Kingspan Altaris and
Kingspan Destral.
– Dimensions will vary depending on
the panel specification. – For our full range of colours, please see
our External Coating Brochure
Please contact our Technical Services
available at www.kingspanpanels.co.uk.
Department for further information
(see page 19). – Polyester Powder Coating (PPC) to
Qualicoat Standard is available.
Finishes include Synthia Pulvin,
Interpon D or other PPC finishes on
request.

– Compatible with the complete range

of Kingspan insulated wall panels.

– Coordinated delivery with Kingspan

insulated wall panel orders.

– Guaranteed for up to 25 years.

Compatibility with Insulated Wall Panels

Trapezoidal Five
Material Description / Options AWP Longspan Wall Crown Optimo
Standard top hat with no insert*    
Standard top hat fitted with a recessed or flush steel insert*     
Slimline top hat available with no insert, a recessed or flush insert,
Steel 
or fitted with a rubber gasket infill
Raised feature detail  
Fin detail** 
Extruded top hat with a recessed aluminium insert  
Extruded top hat with a flush aluminium insert or a rubber gasket infill  
Aluminium
Picture frame effect with raised vertical and horizontal aluminium
  
joint caps
EPDM Bi-modular effect with vertical and horizontal rubber gasket infills 
Rubber
Notes:
* The standard steel top hats shown above are for AWP, Longspan and Optimo insulated panels. Top hats for Trapezoidal Wall and Five Crown insulated panels are slightly
different in design and dimension.
** The steel fin detail top hat is available for AWP Curvewall and Louvre insulated panels. Please contact our Technical Services Department for panel-specific information.
 Architectural Features & Kingspan 11
Cladding Components Fabrications

Steel Top Hat Profiles

Recessed Flush Insert No Insert Raised No Insert Recessed Flush Insert Rubber Fin
Insert Standard Standard Standard Slimline Insert Slimline Gasket Detail
Standard (Option A) (Option B) (Option C) Standard Slimline Standard Slimline
(Option A) (Option G) Standard (Option G) Standard
(Option G) (Option G)

Aluminium Top Hat Profiles EPDM Rubber Top Hat Profiles

Recessed Flush Rubber Raised Rubber

Insert Insert Gasket Cap Gasket
Standard Standard Standard
(Option D) (Option E) (Option F)
12 Kingspan Architectural Features &
Fabrications Cladding Components

Preformed Corners

Our range of insulated preformed corners

combine insulation continuity with aesthetic
design to offer an alternative solution to
traditional corner flashings.

Application Available Lengths Features & Benefits

Our preformed corners can be curved, – Minimum and maximum lengths, – FM and LPCB approved insulation
cranked or mitred vertically and angles and radii will apply depending core.
horizontally, as well as internally and on the type of corner specified.
– Provide smooth panel joints for a
externally.
For more information, please contact superior architectural finish whilst
Options include: our Technical Services Department maintaining insulation continuity with
(see page 19). the wall panels.
– Single-cranked / mitred;
– Offer a more aesthetically pleasing
– Double-cranked / mitred (including
alternative to flashings.
chamfered and Z-shaped);
– Compatible with the complete range
– Triple-cranked / mitred (including
of Kingpsan insulated wall panels,
column encasements);
and available in the same colour
– Curved. options.

– Can be applied to the vertical or

horizontal of the insulated wall panel.

– Guaranteed for up to 25 years.

Curved Corner Cranked Corner Double Cranked Corner

Chamfered Corner Z-Shaped Corner

Notes:
Please be aware that our Curvewall, Louvre, Trapezoidal Wall, Trapezoidal Secret-Fix, Five Crown and Sol-Air insulated
panels are not available in a curved option, and are mitred rather than cranked due to the nature of the profiles.
Architectural Features & Kingspan 13
Cladding Components Fabrications
14 Kingspan Architectural Features &
Fabrications Cladding Components
Specialist Fabrications
From aperture units to wall panel louvres, all of
our specialist fabrication products are custom
designed to suit individual project needs.
The range includes:
– Window pods and aperture units;
– Soffits, verges and fascias;
– Bullnoses and feature details;
– Soakers and upstands;
– Plank profiles;
– Column casings and beam wraps;
– Box, integrated and dummy louvres.
Louvres are manufactured to the same
module height as insulated panels,
and integrated louvres incorporate
compatible male and female joint
extrusions to facilitate quick and efficient
installation.
Available Lengths
– Available in lengths up to 6m.
For more information, please contact
our Technical Services Department
(see page 19 ).
Features & Benefits
– Manufactured from high-quality – Polyester Powder Coating (PPC) to
steel, PPC or anodised aluminium. Qualicoat standard is available.
Other materials are available on Finishes include Synthia Pulvin,
request. Interpon D or other PPC finishes on
request.
– Gauges range from 0.5mm to 0.9mm
(pre-coated steel), 0.7mm to 3mm – Compatible with Kingspan insulated
(galvanised steel) and 0.9mm to roof and wall panels.
4mm (aluminium).
– Available in various module sizes,
– Standard pre-coat finishes include profiles and shapes.
Kingspan XL Forté, Kingspan
– Integrated louvres can be specified
Spectrum, Kingspan Altaris, Kingspan
with bird or insert mesh guards and
Destral and Kingspan Textured.
are airflow and weatherability tested.
– For our full range of colours, please
– Short lead time of 8 working days.
see our External Coating Brochure
available at www.kingspanpanels.co.uk. – Guaranteed for up to 25 years.
Column Casing
Dummy Louvre
 Architectural Features & Kingspan 15
Cladding Components Fabrications

Box Louvre Gutter to Verge Fascia Integrated Louvre

Bullnose Soffit Plank Aperture

 16 Kingspan Architectural Features &
Fabrications Cladding Components

Case Study Wirtgen Group

Perth, Australia

Industrial
Project Type: Workshop and Offices, New Build
Installer: FIRM Construction Pty Limited
Products Used:
– AWP, Mini-Micro
– UltraTemp
– Trapezoidal Roof
– Membrane Lined Insulated Gutter
“ Kingspan’s integrated insulated gutter system
works r eally well with syphonic drainage and we
knew it was the product to recommend.”
Project Architect, T&Z Architects
 Architectural Features & Kingspan 17
Cladding Components Fabrications

Case Study Energy from Waste

Plymouth, UK

Industrial
Project Type: Waste Management Facility, New Build
Installer: Massey Cladding Solutions Ltd
Products Used:
– AWP, Micro-Rib
– AWP, Louvre
– Flasings
– Top Hats
 18 Kingspan Architectural Features &
Fabrications Cladding Components

Case Study B&M Retail Ltd

Speke, UK

Industrial
Project Type: Distribution Centre, New Build
Installer: FK Construction
Products Used:
– AWP, Micro-Rib
– AWP, Curvewall
– Trapezoidal Roof
– UltraTemp
– Trapezoidal Roof
– Kingspan Day-Lite Trapezoidal
– Membrane Lined Insulated Gutters
– Preformed Corners
– Top Hats

Contacts
Technical Services
Our technical engineers are a key part of our design
and development process, providing a wide range
of technical support and working with customers on
an individual project basis to ensure that the correct
products are specified and ordered.
Tel: +44 (0)1352 716101
Email: technical@kingspanpanels.com
Quotes
Our quotations team are dedicated to providing you
with a fast turnaround from initial quotation to order
processing. We aim to turnaround our quotes within
24 hours.
Tel: +44 (0) 1352 716100
Email: fsd@kingspan.net
Architectural Features & Kingspan 19
Cladding Components Fabrications
Marketing Support
Our marketing team aims to provide a fast turnaround
on standard sample and literature requests, eliminating
delays with material planning and client approval.
Brochures, case studies and videos are all available on
the website at www.kingspanpanels.co.uk.
Tel: +44 (0)1352 717251
Email: marketing@kingspanpanels.com
Field Service & Training
We recognise that customer staff training is key
to maximising the performance of our products,
therefore we provide extensive installation training for
our membrane lined insulated gutters.
Area Sales Managers
To find your nearest area sales manager, simply visit:
www.kingspanpanels.co.uk/fsl/asm
United Kingdom
Kingspan Limited
Greenfield Business
Park No. 2, Greenfield, Holywell
Flintshire, CH8 7GJ, UK
Tel: +44 (0) 1352 716100
Fax: +44 (0) 1352 710161

Sherburn, Malton
North Yorkshire
YO17 8PQ
Tel: +44 (0) 1944 712444
Fax: +44 (0) 1944 710830
www.kingspanpanels.co.uk

For the product offering in other markets

please contact your local sales representative
or visit www.kingspanpanels.com

Care has been taken to ensure that the contents of this publication
are accurate, but Kingspan Limited and its subsidiary companies do
not accept responsibility for errors or for information that is found
to be misleading. Suggestions for, or description of, the end use or
application of products or methods of working are for information
only and Kingspan Limited and its subsidiaries accept no liability in
respect thereof.

07/ 2017 / Rev.3