Maintenance

STEERING HOUSING
AND CONTROL UNIT
ERC20-30AGF (ERC040-065RG/ZG) [E108];
ERC/P16-20AAF (ERC030-040AG/BG) [A814];
ERP20-30ALF [B216];
GC/GLC030-040AF [B809];
GLP/GDP16-20AF
(GP/GLP/GDP030-040AF) [B810];
GP/GLP/GDP2.00-3.00RF/TF
(GP/GLP/GDP040-060RG/TG/ZG) [A875];
GC/GLC040-065RG/TG/ZG [E187];
ERP20-30ALF (ERP040-060DH) [D216];
ERP20-32ALF (ERP040-065DH) [E216];
ERC/P16-20AAF (ERC030-040AH) [B814];
ERC20-32AGF (ERC040-065GH) [A908];
ERC35-55HG (ERC70-120HH) [B839/C839]

PART NO. 524158753 1600 YRM 720

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fas-
tened, and that the load being lifted is balanced. Make sure the crane, cables, and chains
have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on

electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE
LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using
force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or
if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels
and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away
from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Steering Housing and Control Unit Table of Contents

TABLE OF CONTENTS

General................................................................................................................................................................ 1
Description .......................................................................................................................................................... 1
Operation............................................................................................................................................................. 2
Steering Wheel and Column Assembly Repair ................................................................................................... 3
Assembly Components, Remove .................................................................................................................... 3
Steering Control Unit, Disassemble ................................................................................................................ 8
Steering Control Unit, Clean ........................................................................................................................... 8
Steering Control Unit, Assemble ..................................................................................................................... 8
Assembly Components, Install ........................................................................................................................ 10
System Air Removal ............................................................................................................................................ 12
Troubleshooting ................................................................................................................................................... 12

This section is for the following models:

ERC20-30AGF (ERC040-065RG/ZG) [E108];

ERC/P16-20AAF (ERC030-040AG/BG) [A814];
ERP20-30ALF [B216];
GC/GLC030-040AF [B809];
GLP/GDP16-20AF (GP/GLP/GDP030-040AF) [B810];
GP/GLP/GDP2.00-3.00RF/TF (GP/GLP/GDP040-060RG/TG/ZG) [A875];
GC/GLC040-065RG/TG/ZG [E187];
ERP20-30ALF (ERP040-060DH) [D216];
ERP20-32ALF (ERP040-065DH) [E216];
ERC/P16-20AAF (ERC030-040AH) [B814];
ERC20-32AGF (ERC040-065GH) [A908];
ERC35-55HG (ERC70-120HH) [B839/C839]

©2006 Yale Materials Handling Corp. i

1600 YRM 720 Description

General
This section has the description and repair procedures for the steering housing and the steering control unit. Addi-
tional information on parts of the steering system can be found in the Steering Axle and Hydraulic System service
manual sections for your lift truck.

Description
The steering column assembly uses a steering control
unit with hose connections on the bottom of the unit.
The steering housing has mounts for the steering col-
umn and the steering control unit. The steering wheel
is installed on the steering column. See Figure 1. The
housing is adjustable and is held in position by a latch.
The position of the housing can be changed for opera-
tor comfort. The steering housing is also the mount for
control levers and some instrument clusters.

The steering system is a hydraulic system that does

not have a mechanical connection between the steering
wheel and the steering axle. The control of the steering
is through a hydraulic circuit.

If the hydraulic pump for the steering system does not

operate, steering is still possible. A check valve permits
the steering control unit to control the steering cylinder.
The lift truck is difficult to steer when the steering pump
is not operating, but the steering control unit can oper-
ate the steering cylinder and make steering possible.

NOTE: INSTRUMENT CLUSTER NOT SHOWN.

GP/GLP/GDP2.00-3.00RF/TF (GP/GLP/GDP040-
060RG/TG/ZG) SHOWN.
1. STEERING WHEEL 4. COLUMN TILT
2. STEERING LEVER
COLUMN 5. LATCH
3. STEERING 6. COVER
CONTROL UNIT 7. COWL
8. MOUNT

Figure 1. Steering Housing Assembly

1
Operation
Operation
The steering control unit is a rotary valve operated by
the steering wheel. See Figure 2. During the steering
operation, the steering control unit controls the direc-
tion and amount of oil flow to the steering cylinder. The
steering cylinder in the axle actuates the steering link-
age to move the steer tires. Hydraulic oil returns from
the steering cylinder to the steering control unit and then
to the hydraulic tank.
Turning the steering wheel actuates three main parts
of the steering control unit: the spool for the control
section, the sleeve for the control section, and the rotor
in the metering section. When the steering wheel is not
moving, the spool and sleeve are held in the NEUTRAL
(center) position by springs. During this time, oil flows
freely through the steering control unit but none flows
to the steering cylinder.
1. SPRING SET 4. CENTER PIN
2. SPOOL 5. GEAR SET
3. SLEEVE 6. CONTROL SECTION
Figure 2. Steering Control Unit
2
1600 YRM 720
As the steering wheel is turned, the spool just begins
to rotate. The springs try to move the sleeve to keep
the NEUTRAL position between the spool and sleeve.
However, the necessary force to turn the rotor is greater
than the pressure of the springs. The springs begin to
bend, letting the spool move a small amount within the
sleeve. The spool stops moving when it touches the
center pin. In this position, the holes in the sleeve and
the spool are aligned. Oil coming into the control unit
flows to the metering section.
More rotation of the steering wheel causes the spool
to rotate the pin. This action causes the rotation of the
sleeve and the rotor in the metering section. The oil
then flows to one side of the steering cylinder. Oil from
the other side of the cylinder returns through the control
section of the steering control unit.
7. METERING SECTION
1600 YRM 720
When the steering wheel stops moving, the metering
action in the metering section also stops. The NEU-
TRAL position springs return the sleeve to the NEU-
TRAL position, stopping oil flow to or from the cylinder.
The pressure stays in the steering cylinder to keep the
steer tires in position. Oil from the pump flows through
Steering Wheel and Column Assembly Repair
The upper end of the steering shaft has splines for the
steering wheel. A large hex nut holds the steering wheel
onto the steering column. The horn button is the cover
for the center of the steering wheel. The lower end of
the steering column has splines or a tang to engage the
steering control unit. See Figure 5 and Figure 6.
The steering column assembly is adjustable and held
in position by a latch. The position of the steering col-
umn assembly can be changed as needed for different
operator requirements. An access cover on the steer-
ing column gives access to the steering control unit, key
switch, horn switch, and if installed, the direction switch.
ASSEMBLY COMPONENTS, REMOVE
NOTE: This procedure is for the removal of all compo-
nents of the steering column assembly. All components
are not often removed for a repair procedure. Do only
those steps of the procedure necessary to remove the
required component. See Figure 5 and Figure 6.
WARNING
The hydraulic hoses must be connected to the cor-
rect ports or the steering system will not operate
as expected, which can cause damage or personal
injury. Make sure the hoses are identified and con-
nected correctly.
CAUTION
Disconnect the negative battery cable on internal
combustion trucks. Disconnect the battery connec-
tor on electric trucks. Disconnect the battery before
removing any covers.
1. Attach a tag on the battery connector or negative
cable stating DO NOT CONNECT BATTERY. Move
the steering column to the most FORWARD posi-
tion. Remove the column tilt lever. Remove the
Steering Wheel and Column Assembly Repair
the steering control unit to the tank or other parts of the
system. To return the steer wheels to the straight posi-
tion, the steering wheel must be rotated in the opposite
direction. The steering control unit will operate as de-
scribed, but all parts will rotate in the opposite direction.
upper and lower access covers from the steering
column.
2. Remove the key switch and static strap from the
housing of the steering column. Make an identifica-
tion of the electric wires and disconnect them from
the key switch.
3. On units with the Direction Control Handle, Remove
the direction switch assembly from the housing of
the steering column. Make an identification of the
electric wires and disconnect them from the direc-
tion switch. See Figure 3.
4. Remove the plastic rivets that fasten the bracket for
the horn switch to the housing of the steering col-
umn. Move the horn switch and bracket away from
the steering column. See Figure 5 and Figure 6.
CAUTION
If a puller tool is used to remove steering wheel from
steering column, be careful not to damage the horn
wires.
5. Remove the horn button assembly and electrical
wires. Remove the large hex nut and the steering
wheel from the shaft. A puller tool makes removal
of the steering wheel easier, but not all steering
wheels have puller holes.
6. On lift truck models ERC/P16-20AAF (ERC030-
040AG/BG) (A814), (ERC20-30AGF (ERC040-
065RG/ZG) (E108), and ERP20-30ALF (B216)
units, remove the optical encoder housing and
optical encoder from the steering column. Make an
identification of the electrical wires and disconnect
them from the assemblies. See Figure 5.
3
Steering Wheel and Column Assembly Repair
NOTE: DIRECTION CONTROL HANDLE ASSEM-
BLY FOR MODELS ERP20-32ALF [ERP040-065DH]
(E216), ERP20-30ALF [ERP040-060DH] (D216),
ERC/P16-20AAF [ERC030-040AH] (B814/C814),
ERC35-55HG (ERC70-120HH) (B839/C839), AND
ERC20-32AGF [ERC040-065GH] (A908) IS SHOWN.
OTHER TRUCK DIRECTION CONTROL HANDLE
ASSEMBLIES ARE SIMILAR.
1. DIRECTION 3. SCREW
SWITCHES 4. ELECTRICAL
2. SHIFT LEVER CONNECTORS
ASSEMBLY
Figure 3. Direction Control Handle Assembly
7. On lift truck models ERP20-30ALF [ERP040-
060DH] (D216), ERP20-32ALF [ERP040-065DH]
(E216), ERC/P16-20AAF [ERC030-040AH]
(B814/C814), ERC35-55HG (ERC70-120HH)
(B839/C839), and ERC20-32AGF [ERC040-
065GH] (A908), disconnect the connector. Re-
move the two capscrews and steering sensor from
the steering column. See Figure 6.
8. Make an identification of the hydraulic hoses at the
steering control unit so they can be connected cor-
rectly during assembly. See Figure 4, Figure 5, Fig-
ure 6, and the WARNING in the beginning of this
section. Some hydraulic hoses have fittings that
will permit disconnection at the steering control unit.
4
1600 YRM 720
Disconnect the other hydraulic hoses at the base
of the cowl, the control valve, or the steering pump.
Remove all mount clamps so that the hoses will turn
freely and not become twisted. Disconnect the hy-
draulic hoses at the bottom of the steering control
unit. Install plugs at all hoses and ports to prevent
dirt from entering the steering hydraulic system.
1. HYDRAULIC HOSE 4. SCREWS
ENDS 5. HORN SWITCH
2. HOSE PORTS
3. STEERING
CONTROL UNIT
Figure 4. Hydraulic Hose Connections
9. If your model of lift truck has an instrument cluster
that wraps around the steering column, remove
the instrument cluster. The removal procedures
for the instrument cluster can be found in the
service manual sections Instrument Cluster
2200 YRM 514 for models GC/GLC040-065RG/
TG/ZG (E187), GP/GLP/GDP2.00-3.00RF/TF
(GP/GLP/GDP040-060RG/TG/ZG) (A875),
GC/GLC030-040AF (B809), and GLP/GDP16-
20AF (GP/GLP/GDP030-040AF) (B810) or Electri-
cal System, Replacement, Checks, and Adjust-
ments Trucks with EV-100/200ZX or SR (SEM)
and SP Motor Controllers 2200 YRM 560 for mod-
els ERC20-30AGF (ERC040-065RG/ZG) (E108),
ERP20-30ALF (B216), and ERC/P16-20AAF
(ERC040-060AG/BG) (B814).
10. If there is a instrument cluster on the steering col-
umn housing, disconnect all plugs connected to the
display panel.
1600 YRM 720 Steering Wheel and Column Assembly Repair

Figure 5. Steering Column Assembly, For Models ERC/P16-20AAF (ERC030-040AG/BG) (A814),

ERC20-32AGF (ERC040-065RG/ZG) (E108), and ERP20-30ALF (B216)

5
Steering Wheel and Column Assembly Repair 1600 YRM 720

Legend for Figure 5

NOTE: * NOT INCLUDED ON LIFT TRUCK MODELS GP/GLP/GDP2.00-3.00RF/TF (GP/GLP/GDP040-060RG/TG/

ZG) (A875), GLP/GDP16-20AF (GP/GLP/GDP030-040AF) (B810), AND GC/GLC030-040AF (B809)
1. ON-DEMAND STEERING COMPONENTS 18. PIN
2. UPPER ACCESS COVER 19. STEERING CONTROL UNIT
3. BRACKET 20. PLUG (WITHOUT TURN SIGNAL)
4. PIVOT (STEERING) SHAFT 21. OPTICAL ENCODER HOUSING*
5. PLATE 22. GEAR*
6. LOCKWASHER 23. OPTICAL ENCODER*
7. CAPSCREW 24. HORN BUTTON ASSEMBLY
8. LOCK NUT 25. STEERING WHEEL
9. SCREW 26. STEERING COLUMN
10. STATIC GROUND PATCH 27. RETURN SPRING
11. LOWER ACCESS COVER 28. LARGE HEX NUT
12. COLUMN TILT LEVER 29. INPUT
13. PUSH ROD 30. RIGHT TURN
14. LATCH 31. LEFT TURN
15. SPRING 32. RETURN
16. WASHER 33. PLASTIC RIVET
17. COTTER PIN

Legend for Figure 6

1. ON-DEMAND STEERING COMPONENTS 17. COTTER PIN
2. UPPER ACCESS COVER 18. PIN
3. BRACKET 19. STEERING CONTROL UNIT
4. PIVOT (STEERING) SHAFT 20. PLUG (WITHOUT TURN SIGNAL
5. PLATE 21. HORN BUTTON ASSEMBLY
6. LOCKWASHER 22. STEERING WHEEL
7. CAPSCREW 23. STEERING COLUMN
8. LOCK NUT 24. RETURN SPRING
9. SCREW 25. STEERING SENSOR
10. STATIC GROUND PATCH 26. LARGE HEX NUT
11. LOWER ACCESS COVER 27. INPUT
12. COLUMN TILT LEVER 28. RIGHT TURN
13. PUSH ROD 29. LEFT TURN
14. LATCH 30. RETURN
15. SPRING 31. PLASTIC RIVET
16. WASHER

6
1600 YRM 720 Steering Wheel and Column Assembly Repair

Figure 6. Steering Column Assembly, Models ERP20-30ALF [ERP040-060DH] (D216), ERP20-32ALF

[ERP040-065DH] (E216), ERC/P16-20AAF [ERC030-040AH] (B814/C814), ERC35-55HG (ERC70-120HH)
(B839/C839), and ERC20-32AGF [ERC040-065GH] (A908)

7
Steering Wheel and Column Assembly Repair
11. Remove the tilt stop screw located at the bottom left
side of the steering column bracket.
12. Remove the capscrews, lockwashers, and lock
plates that fasten the steering column to the pivots
on the lift truck. Remove the steering column from
the lift truck. Make sure the electric wires and the
hydraulic hoses are not damaged as the steering
column is removed.
13. Remove the four capscrews that hold the steering
column to the bracket. Remove the four capscrews
or nuts that fasten the steering control unit to the
steering column.
STEERING CONTROL UNIT,
DISASSEMBLE
1. Place the steering pump into a soft jaw vise with the
splined shaft facing down.
2. Remove the hydraulic fittings and the special
screws, and rotate the steering pump 90 degrees
sideways in the vise. Discard the O-rings. See
Figure 7.
3. Remove the end cover, spacer, gear housing, and
gear from the steering pump. Discard the O-rings.
4. Remove the cardan shaft from the spool assembly.
5. Remove the check ball, ball stop, and emergency
steering ball from the pump housing.
6. Remove the spool assembly from the pump hous-
ing.
NOTE: To help with installation of the thrust bearing as-
sembly, note the positions of the thrust washers on ei-
ther side of the thrust bearing while performing Step 7.
7. Remove the thrust bearing assembly from the shaft
end of the spool assembly.
8
1600 YRM 720
8. Remove the retaining ring from the spool assembly.
9. Press the cross pin out of the spool assembly.
10. Press the spool from the sleeve and remove the
springs from the spool. Press the spool from the
sleeve and remove the springs from the spool.
11. Remove the shaft seals from the pump housing.
Discard the seals.
STEERING CONTROL UNIT, CLEAN
WARNING
Cleaning solvents can be flammable and toxic and
can cause skin irritation. When using cleaning
solvents, always follow the solvent manufacturer’s
recommended safety precautions.
WARNING
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Make sure that the path of the compressed air is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.
Clean all the parts in solvent. Dry the parts with com-
pressed air. Do not dry the parts with a cloth. Make sure
all surfaces are free of scratches and sharp edges.
STEERING CONTROL UNIT, ASSEMBLE
1. Using a seal installer, install the shaft seals in the
pump housing.
2. Install the spool into the sleeve with the key slots
opposite each other.
3. Insert the curved springs between the flat springs.
See Figure 7. Install the spring set into the spool
assembly.
1600 YRM 720 Steering Wheel and Column Assembly Repair

A. ORIENTATION OF NEUTRAL SPRINGS B. ORIENTATION OF GEAR WHEEL

1. PUMP HOUSING 15. DISTRIBUTOR PLATE
2. EMERGENCY STEERING BALL 16. GEAR
3. BALL STOP 17. GEAR HOUSING
4. SHAFT SEAL 18. END COVER
5. THRUST WASHER 19. O-RING
6. THRUST BEARING 20. SCREW
7. SPOOL 21. SPECIAL SCREW (HYDRAULIC FITTING)
8. RETAINING RING 22. CHECK BALL
9. CROSS PIN 23. CARDAN SHAFT GEAR TEETH
10. SLEEVE 24. SPOOL ASSEMBLY PIN
11. SPRING SET 25. FLAT SPRING
12. CARDAN SHAFT 26. CURVED SPRING
13. SPACER 27. FLAT SPRING
14. O-RING

Figure 7. Steering Pump

9
Steering Wheel and Column Assembly Repair
NOTE: The retaining ring must be able to rotate unim-
peded by the springs.
4. Center the springs in the spool assembly, and install
the retaining ring over the sleeve.
5. Install the cross pin into the spool assembly.
6. Install the thrust bearing assembly, as noted during
removal, on the spool assembly.
7. Place the pump housing in a soft-jawed vise in the
horizontal position. Install the spool assembly into
the housing while holding the cross pin in a hori-
zontal position.
8. Rotate the pump housing to the vertical position,
and rotate the spool so that the pin in the spool is
pointing to the "P" port position. See Figure 5 and
Figure 6.
9. Install the emergency steering ball, ball stop, and
check ball in the "P" port. See Figure 5 and Fig-
ure 6.
10. Install a new O-ring on the housing and place the
distributor plate on the housing, with the holes prop-
erly aligned with the pump housing.
11. Install the cardan shaft and rotate it until it is en-
gaged with the pin in the spool assembly, and until
the teeth of the gear end are aligned as shown in
Figure 7.
12. Install the gear wheel onto the cardan shaft as
shown in Figure 7.
13. Install new O-rings onto the gear housing and install
the gear housing onto the distributor plate, making
sure that the holes are properly aligned.
14. Place the spacer over the cardan shaft, and install
the end cover with the "P" hole lined up with the "P"
port in the housing.
15. Install new O-rings, hydraulic fittings, and special
screws. Tighten the fittings and the special screws
to 30 ±3 N•m (266 ±27 lbf in) in a cross pattern.
ASSEMBLY COMPONENTS, INSTALL
NOTE: This procedure is for the installation of all com-
ponents of the steering column assembly. All compo-
nents are not often installed for a repair procedure. Do
only those steps of the procedure necessary to install
the required component. See Figure 5 and Figure 6.
10
1600 YRM 720
WARNING
The hydraulic hoses must be connected to the cor-
rect ports or the steering system will not operate
as expected, which can cause damage or personal
injury. Make sure the hoses are identified and con-
nected correctly.
1. Using four capscrews, attach the steering control
unit assembly to the steering column. Install the
steering column and steering control unit assembly
on the bracket Install the four capscrews that mount
the steering column to the bracket. See Figure 5
and Figure 6.
2. If a instrument cluster was removed from the steer-
ing column housing, install it by connecting all
plugs.
WARNING
The hydraulic hoses MUST be connected to the cor-
rect ports and fittings or the steering system will
not operate as expected. This unexpected opera-
tion can cause damage or personal injury. Make
sure the hoses are identified and connected cor-
rectly.
3. Connect the hydraulic hoses to the steering con-
trol unit, the cowl, the control valve, or the steering
pump as removed during removal. Make sure each
hydraulic hose is connected to the correct ports or
fittings as identified during removal. See Figure 4.
4. On lift trucks models ERC/P16-20AAF (ERC030-
040AG/BG) (A814), ERC20-32AGF (ERC040-
065RG/ZG) (E108), and ERP20-30ALF (B216) in-
stall the optical encoder components by connecting
the electrical wires to the optical encoder. Install
the optical encoder and optical encoder housing to
the steering column. See Figure 5.
5. On lift truck models ERP20-30ALF [ERP040-
060DH] (D216), ERP20-32ALF [ERP040-065DH]
(E216), ERC/P16-20AAF [ERC030-040AH]
(B814/C814), ERC35-55HG (ERC70-120HH)
(B839/C839), and ERC20-32AGF [ERC040-
065GH] (A908) models, connect the connector
and using two capscrews, install the steering sen-
sor on the steering column. See Figure 6.
6. Install the steering wheel and large hex nut. Tighten
the large hex nut to 40 to 54 N•m (30 to 40 lbf ft).
Connect the wire at the horn button and install the
horn button.
1600 YRM 720 Steering Wheel and Column Assembly Repair

9. Connect the wire connectors at the bottom of the

steering column. Install the upper and lower access
covers on the steering column. See Figure 9.

1. UPPER ACCESS 2. LOWER ACCESS

COVER COVER
1. MOUNT 9. LATCH
2. PIVOT (STEERING) 10. PUSH ROD Figure 9. Install Steering Housing
SHAFT 11. WASHER
3. PLATE 12. SPRING 10. Install the column tilt lever.
4. LOCKWASHER 13. COTTER PIN
5. CAPSCREW 14. PIN
6. RETURN SPRING 15. BRACKET WARNING
7. SCREW 16. SOCKET HEAD After making repairs, do not extend the hands or
8. COLUMN TILT SCREW arms through the center of the steering wheel. If
LEVER the control unit was not assembled correctly or the
hoses not connected correctly, the steering wheel
Figure 8. Install Steering Components
can rotate with a strong force and cause serious in-
7. If removed, install the static strap and wires on the jury. If this action occurs, disassemble the control
key switch that were identified during removal. In- unit and correct the problem.
stall the key switch.
11. Remove the DO NOT CONNECT BATTERY tag
8. If removed, install the wires on the direction switch from battery connector and connect the battery.
that were identified during removal. Install the di- Operate the steering system to check for correct
rection switch in the housing and install the two cap- operation and leaks.
screws. See Figure 3.

11
Troubleshooting 1600 YRM 720

System Air Removal

To remove air from the steering system, use the follow- 3. Turn and hold the steering wheel full right for ten
ing procedure: seconds.

1. Start the engine. 4. Repeat ten times to bleed the air from the steering
system.
2. Turn and hold the steering wheel full left for ten sec-
onds.

Troubleshooting

PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION

Steering wheels do not move Oil level is low or there is no oil in the Fill tank to the correct level. Check for
when steering wheel is turned. tank. leaks.

Steering control unit is damaged. Repair or install new control unit.

There is no oil flow from the steering Repair or install new components.
control unit to the steering cylinder. Check for leaks.

Sleeve and spool in the control unit will Install new components.
not move.

Hydraulic hoses are not connected or Check for leaks. Tighten connections.
are damaged. Install new components as necessary.

Steering is slow or difficult. Relief valve for the steering system is Adjust or install new relief valve.
not adjusted correctly.

Oil pressure from the hydraulic pump Check for restrictions. See Trou-
is low. bleshooting Table, Hydraulic System.

A seal in the steering cylinder has a Repair cylinder. Install new seal or new
leak. cylinder.

Hydraulic lines are too small or have Remove any restrictions. Install larger
restrictions. or new hydraulic lines.

Steering control unit is worn, not as- Repair or install new control unit.
sembled correctly, or is damaged.

Steering wheel turns the tires Hydraulic lines are not connected cor- Connect lines correctly. Remove air
in the wrong direction. rectly at the steering cylinder or at the from system.
steering control unit.

12
1600 YRM 720 Troubleshooting

PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION

Steering operation is not Oil level in the tank is low. Fill tank. Check for leaks.
smooth.

Air was not removed after repair to the Remove air from system.
hydraulic system.

Steering control unit is assembled in- Repair or install new control unit.
correctly or is damaged.

Hydraulic pump has a leak at the inlet. Fix any leaks. Remove air from sys-
tem.

13
 NOTES

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 Yale Materials Handling Corp.
1400 Sullivan Dr., Greenville, NC 27834-2011

1600 YRM 720 11/06 (3/06)(7/05)(3/05)(5/04)(11/03)(3/03)(5/02)(1/02) Printed in U.S.A.