Production of Parts on Press Line

HPL
Sn. Part name Part no. Model PER DAY REQ.
1 MBR LAMP SUPPORT -RH 58251M53M00 YE3 800
2 MBR LAMP SUPPORT -LH 58261M53M00 YE3 800
3 ROOF PANEL MEMBE NO 2 65142M53M00 YE3 1500
4 X-MEMBER 3rd 62650M60M00 YL8 350
5 EXT. Body QTR INNER 63312M76M01 YL7 500
5 EXT. Body QTR INNER 63712M76M01 YL7 500
6 MBR ROOF CTR 65141M76M00 YL7 600
7 MEMBER ROOF BACK INNER 63130M79M00 YL1 300
8 XD MEMBER COWL 59411M64M00 XD 400
8 XD MEMBER COWL 59461M64M00 XD 400
9 MBMBER COWL-B6-P00 59411M68P00 YRA 1800
9 MBMBER COWL-B6-P00 59461M68P00 YRA 1800
9 MBMBER COWL-B6-P10 59411M68P10 YRA 250
9 MBMBER COWL-B6-P10 59461M68P10 YRA 250
10 MBMBER COWL-YSD 59411M55R00 YSD 1000
10 MBMBER COWL-YSD 59461M55R00 YSD 1000
11 RR-SEAT BELT 61531M66R00 YJC 400
11 RR-SEAT BELT 61571M66R00 YJC 400
12 RX EXTENSION SIDE BODY-ORT 64120M82P00 RX 700
12 RX EXTENSION SIDE BODY-ORT 64120/520M82P00 RX 700
TOTAL 14450
OPENING PRODUCTION TOTAL AVG DI BALANCE COVERAGE
12/6/2017
0 0 0 800 0
0 0 0 800 0
500 0 500 1500 0
0 0 0 350 0
670 950 1620 500 1120 2.24
670 950 1620 500 1120 2.24
0 0 0 600 0
0 0 0 300 0
0 0 0 400 0
0 0 0 400 0
0 0 0 1800 0
0 0 0 1800 0
0 0 0 250 0
0 0 0 250 0
100 0 100 1000 0
100 0 100 1000 0
0 0 0 400 0
0 0 0 400 0
0 0 0 700 0
0 0 0 700 0
OPENING PRODUCTION TOTAL AVG DI COVERAGE OPENING
13/6/2017 14/6/2017
0 0 0 #DIV/0! 0
0 3605 3605 800 4.51 3605
0 0 0 #DIV/0! 0
0 135 135 350 0.39 135
1620 1620 500 3.24 1620
1620 1620 500 3.24 1620
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
100 100 #DIV/0! 100
100 100 #DIV/0! 100
0 1500 1500 700 2.14 1500
0 1500 1500 700 2.14 1500
0 0 #DIV/0! 0
0 0 #DIV/0! 0
PRODUCTION TOTAL AVG DI COVERAGE OPENING PRODUCTION
15/6/2017
0 800 0.00 0 0
3605 800 4.51 3605 0
1000 1000 1500 0.67 1000 0
600 735 350 2.10 735 0
1620 500 3.24 1620 0
1620 500 3.24 1620 0
0 600 0.00 0 0
0 300 0.00 0 0
0 400 0.00 0 0
0 400 0.00 0 0
0 1800 0.00 0 0
0 1800 0.00 0 0
0 250 0.00 0 0
0 250 0.00 0 0
100 1000 0.10 100 0
100 1000 0.10 100 0
1500 400 3.75 1500 1367
1500 400 3.75 1500 1367
2510 2510 700 3.59 2510 480
2510 2510 700 3.59 2510 480
TOTAL AVG DI COVERAGE OPENING PRODUCTION TOTAL
16/6/2017
0 800 0.00 0 1107 1107
3605 800 4.51 3605 3605
1000 1500 0.67 1000 1000
735 350 2.10 735 735
1620 500 3.24 1620 1620
1620 500 3.24 1620 1620
0 600 0.00 0 0
0 300 0.00 0 654 654
0 400 0.00 0 0
0 400 0.00 0 0
0 1800 0.00 0 4000 4000
0 1800 0.00 0 4000 4000
0 250 0.00 0 0
0 250 0.00 0 0
100 1000 0.10 100 100
100 1000 0.10 100 100
2867 400 7.17 2867 2867
2867 400 7.17 2867 2867
2990 700 4.27 2990 2990
2990 700 4.27 2990 2990
AVG DI COVERAGE OPENING PRODUCTION TOTAL AVG DI
17/6/2017
800 1.384 1107 1107 800
800 4.506 3605 3605 800
1500 0.667 1000 1925 2925 1500
350 2.100 735 1260 1995 350
500 3.240 1620 1620 500
500 3.240 1620 1620 500
600 0.000 0 490 490 600
300 2.180 654 695 1349 300
400 0.000 0 0 400
400 0.000 0 0 400
1800 2.222 4000 330 4330 1800
1800 2.222 4000 330 4330 1800
250 0.000 0 0 250
250 0.000 0 0 250
1000 0.100 100 100 1000
1000 0.100 100 100 1000
400 7.168 2867 2867 400
400 7.168 2867 2867 400
700 4.271 2990 2990 700
700 4.271 2990 2990 700
COVERAGE OPENING PRODUCTION TOTAL AVG DI BALANCE COVERAGE
19/6/2017
1.38 1107 1080 2187 640 1547 2.42
4.51 3605 3605 640 2965 4.63
1.95 2925 805 3730 0 3730 #DIV/0!
5.70 1995 1995 360 1635 4.54
3.24 1620 1620 300 1320 4.40
3.24 1620 1620 300 1320 4.40
0.82 490 311 801 300 501 1.67
4.50 1349 1349 150 1199 7.99
0.00 0 0 0 0 #DIV/0!
0.00 0 0 0 0 #DIV/0!
2.41 4330 4330 3000 1330 0.44
2.41 4330 4330 3000 1330 0.44
0.00 0 0 0 0 #DIV/0!
0.00 0 0 0 0 #DIV/0!
0.10 100 2350 2450 400 2050 5.13
0.10 100 2350 2450 400 2050 5.13
7.17 2867 2867 320 2547 7.96
7.17 2867 2867 320 2547 7.96
4.27 2990 2990 460 2530 5.50
4.27 2990 2990 460 2530 5.50
OPENING PRODUCTION TOTAL AVG DI BALANCE COVERAGE OPENING PRODUCTION TOTAL AVG DI
20/6/2017 21/6/2017
1547 0 1547 680 867 1.28 867 2600 3467 690
2965 0 2965 680 2285 3.36 2285 0 2285 690
3730 0 3730 0 3730 #DIV/0! 3730 0 3730 2700
1635 0 1635 240 1395 5.81 1395 0 1395 240
1320 0 1320 600 720 1.20 720 0 720 400
1320 0 1320 600 720 1.20 720 0 720 400
501 350 851 600 251 0.42 251 1190 1441 300
1199 0 1199 300 899 3.00 899 0 899 150
0 0 0 0 0 #DIV/0! 0 0 0 0
0 0 0 0 0 #DIV/0! 0 0 0 0
1330 1550 2880 600 2280 3.80 2280 0 2280 300
1330 1550 2880 600 2280 3.80 2280 0 2280 300
110 252 362 180 182 1.01 182 0 182 180
110 252 362 180 182 1.01 182 0 182 180
2050 0 2050 800 1250 1.56 1250 0 1250 800
2050 0 2050 800 1250 1.56 1250 0 1250 800
2547 0 2547 280 2267 8.10 2267 1920 4187 360
2547 0 2547 280 2267 8.10 2267 1920 4187 320
2530 0 2530 520 2010 3.87 2010 0 2010 420
2530 0 2530 500 2030 4.06 2030 0 2030 420
BALANCE COVERAGE OPENING PRODUCTION TOTAL AVG DI BALANCE COVERAGE OPENING
22/6/2017 22/6/2017 23/6/2017
2777 4.02 2777 0 2777 800 1977 2.47 1977
1595 2.31 1595 0 1595 800 795 0.99 795
1030 0.38 1030 0 1030 0 1030 #DIV/0! 1500
1155 4.81 1155 0 1155 360 795 2.21 795
320 0.80 320 900 1220 500 720 1.44 720
320 0.80 320 900 1220 500 720 1.44 720
1141 3.80 1141 1450 2591 600 1991 3.32 1991
749 4.99 749 40 789 300 489 1.63 489
0 #DIV/0! 0 1230 1230 400 830 2.08 830
0 #DIV/0! 0 1230 1230 400 830 2.08 830
1980 6.60 1980 0 1980 0 1980 #DIV/0! 1980
1980 6.60 1980 0 1980 0 1980 #DIV/0! 1980
2 0.01 2 0 2 0 2 #DIV/0! 182
2 0.01 2 0 2 0 2 #DIV/0! 182
450 0.56 450 500 950 400 550 1.38 550
450 0.56 450 500 950 400 550 1.38 550
3827 10.63 3827 0 3827 280 3547 12.67 3547
3867 12.08 3867 0 3867 320 3547 11.08 3547
1590 3.79 1590 0 1590 720 870 1.21 870
1610 3.83 1610 0 1610 980 630 0.64 630
PRODUCTION TOTAL AVG DI BALANCE COVERAGE OPENING PRODUCTION TOTAL AVG DI BALANCE
24/6/2017 24/06/2017
0 1977 800 1177 1.47 1177 1177 760 417
0 795 800 -5 -0.01 -5 -5 810 -815
1250 2750 1500 1250 0.83 1250 1250 1200 50
0 795 240 555 2.31 555 555 360 195
851 1571 500 1071 2.14 1071 1071 500 571
851 1571 500 1071 2.14 1071 1071 500 571
0 1991 600 1391 2.32 1391 1391 300 1091
525 1014 300 714 2.38 714 714 150 564
0 830 0 830 #DIV/0! 830 830 0 830
0 830 0 830 #DIV/0! 830 830 0 830
0 1980 300 1680 5.60 1680 1680 300 1380
0 1980 300 1680 5.60 1680 1680 300 1380
400 582 180 402 2.23 402 402 180 222
400 582 180 402 2.23 402 402 180 222
955 1505 800 705 0.88 705 705 1200 -495
955 1505 800 705 0.88 705 705 1200 -495
0 3547 360 3187 8.85 3187 3187 280 2907
0 3547 360 3187 8.85 3187 3187 280 2907
1210 2080 400 1680 4.20 1680 1680 440 1240
1210 1840 400 1440 3.60 1440 1440 440 1000
9380
COVERAGE

0.55
-1.01
0.04
0.54
1.14
1.14
3.64
3.76
#DIV/0!
#DIV/0!
4.60
4.60
1.23
1.23
-0.41
-0.41
10.38
10.38
2.82
2.27
 Production of Parts on Press Line
HPL
Sn. Part name Part no. Model PER DAY REQ.
1 MBR LAMP SUPPORT -RH 58251M53M00 YE3 800
2 MBR LAMP SUPPORT -LH 58261M53M00 YE3 800
3 ROOF PANEL MEMBE NO 2 65142M53M00 YE3 1500
4 X-MEMBER 3rd 62650M60M00 YL8 350
5 EXT. Body QTR INNER 63712M76M01 YL7 500
6 MBR ROOF CTR 65141M76M00 YL7 600
7 MEMBER ROOF BACK INNER 63130M79M00 YL1 300
8 XD MEMBER COWL 59461M64M00 XD 400
9 MBMBER COWL-B6-P00 59411/461M68P00 YRA 1800
9 MBMBER COWL-B6-P10 59411/461M68P00 YRA 250
10 MBMBER COWL-YSD 59411/461M55R00 YSD 1000
11 RR-SEAT BELT 61531/571M66R00 YJC 400
12 RX EXTENSION SIDE BODY-ORT 64120/520M82P00 RX 700
TOTAL 9400
OPENING PRODUCTION TOTAL AVG DI BALANCE COVERAGE
12/6/2017
0 0 0 800 0
0 0 0 800 0
0 0 0 1500 0
0 0 0 350 0
670 700 1370 500 870 1.74
0 0 0 600 0
0 0 0 300 0
0 0 0 400 0
0 0 0 1800 0
0 0 0 250 0
0 0 0 1000 0
0 0 0 400 0
0 0 0 700 0
OPENING PRODUCTION TOTAL AVG DI COVERAGE OPENING
13/6/2017 14/6/2017
0 0 0 #DIV/0! 0
0 3605 3605 800 4.51 3605
0 0 0 #DIV/0! 0
0 135 135 350 0.39 135
870 870 500 1.74 870
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 0 #DIV/0! 0
0 1500 1500 700 2.14 1500
0 0 #DIV/0! 0
PRODUCTION TOTAL AVG DI COVERAGE OPENING PRODUCTION
15/6/2017
0 800 0.00 0 0
3605 800 4.51 3605 0
1000 1000 1500 0.67 1000 0
600 735 350 2.10 735 0
870 500 1.74 870 0
0 600 0.00 0 0
0 300 0.00 0 0
0 400 0.00 0 0
0 1800 0.00 0 0
0 250 0.00 0 0
0 1000 0.00 0 0
1500 400 3.75 1500 1367
2510 2510 700 3.59 2510 480
TOTAL AVG DI COVERAGE OPENING PRODUCTION TOTAL
16/6/2017
0 800 0.00 0 1107 1107
3605 800 4.51 3605 3605
1000 1500 0.67 1000 1000
735 350 2.10 735 735
870 500 1.74 870 870
0 600 0.00 0 0
0 300 0.00 0 654 654
0 400 0.00 0 0
0 1800 0.00 0 4000 4000
0 250 0.00 0 0
0 1000 0.00 0 0
2867 400 7.17 2867 2867
2990 700 4.27 2990 2990
AVG DI COVERAGE OPENING PRODUCTION TOTAL AVG DI
17/6/2017
800 1.384 1107 1107 800
800 4.506 3605 3605 800
1500 0.667 1000 1925 2925 1500
350 2.100 735 1260 1995 350
500 1.740 870 870 500
600 0.000 0 490 490 600
300 2.180 654 695 1349 300
400 0.000 0 0 400
1800 2.222 4000 330 4330 1800
250 0.000 0 0 250
1000 0.000 0 0 1000
400 7.168 2867 2867 400
700 4.271 2990 2990 700
COVERAGE OPENING PRODUCTION TOTAL AVG DI BALANCE COVERAGE
19/6/2017
1.38 1107 1080 2187 640 1547 2.42
4.51 3605 3605 640 2965 4.63
1.95 2925 805 3730 0 3730 #DIV/0!
5.70 1995 1995 360 1635 4.54
1.74 870 870 300 570 1.90
0.82 490 311 801 300 501 1.67
4.50 1349 1349 300 1049 3.50
0.00 0 0 0 0 #DIV/0!
2.41 4330 4330 600 3730 6.22
0.00 0 0 360 -360 -1.00
0.00 0 2350 2350 400 1950 4.88
7.17 2867 2867 320 2547 7.96
4.27 2990 2990 460 2530 5.50
OPENING PRODUCTION TOTAL AVG DI BALANCE COVERAGE OPENING PRODUCTITOTAL AVG DI
20/6/2017 21/6/2017
1547 0 1547 800 747 0.93 747 0 747 800
2965 0 2965 800 2165 2.71 2165 0 2165 800
3730 0 3730 1500 2230 1.49 2230 0 2230 1500
1635 0 1635 350 1285 3.67 1285 0 1285 350
570 0 570 500 70 0.14 70 0 70 500
501 350 851 600 251 0.42 251 0 251 600
1049 0 1049 300 749 2.50 749 0 749 300
0 0 0 400 -400 -1.00 -400 0 -400 400
3730 1850 5580 3200 2380 0.74 2380 0 2380 1800
-360 252 -108 250 -358 -1.43 -358 0 -358 250
1950 0 1950 1000 950 0.95 950 0 950 1000
2547 0 2547 400 2147 5.37 2147 0 2147 400
2530 0 2530 700 1830 2.61 1830 0 1830 700
BALANCE COVERAGE

-53 -0.07
1365 1.71
730 0.49
935 2.67
-430 -0.86
-349 -0.58
449 1.50
-800 -2.00
580 0.32
-608 -2.43
-50 -0.05
1747 4.37
1130 1.61
 Production of Parts on Press Line
MPL
SL.NO PART NAME MODEL CUST. PER DAY REQNO TOOL
1 DEMPER ROOF YSD 1000 2
2 TRUNK LID YSD 1000 3
3 FLOOR SIDE REAR(LONG MEM) YP8 YL8 1800 3
4 CROSS MBR PAN LOWER YP8 YL8 1400 3
5 RR DOOR STRIKER HB YP8 800 6
6 RR DOOR STRIKER NB YP8 0 6
7 RX CHILD PART YBA MSIL 700 4
8 BKT DEMPER 6MM YL 1 300 1
9 BKT DEMPER 1.2 YL 1 FEEDER
10 PIPE Y9T 100 3
11 TM MOUNT Y9T 50 4
12 FUL TANK Y9T 50 5
13 BKT WINDO L/R(ROOF LAMP) Y9T 1000 4
FRAME FLOOR R/L Y9T CAPARO 115/415
14 50 4
15 PANEL FLOOR SIDE R Y9T CAPARO 181 50
16 59144 77-P00-CENTRE FRAME Y9T CAPARO 144 100
17 PANEL FLOOR SIDE L Y9T CAPARO 481 50
18 TANNAL PLATE YE 3 50
19 HINGE MODLE K JBML 50
20 DOOR BLANCER MODLE K 50
21 STUD BSIA 1000 1
BSIA
22 L - BRKT BSIA 1200 5
23 TRAY BATERY 150 4
24 TRAY BATERY 150 4
25 BASE PLATE MSIL 1000 F
26 BEKT R/L CHANNEL 1000 4
27 RAINFORCEMENT BRKT 150

TOTAL REQ.
SPM:-5.1
s Line
Opening Production Total Di Balance
STROKE REQ PER DAY SPM
2000
3000
5400
4200
4800
0
2800
300
0
300
200
250
4000

200
0
0
0
0
0
0
1000
6000
600
600
0
4000
0

39650
39780
 COIL SIZE
1 YSD 1.4X530XC 23
2 RX CHILD 0.8X273XC 8
3 CTR 0.8X111XC 17
4 DAMPER 1.2X126XC 17
5 ROOM PANEL .6X462XC 3
6 EXT.QTR 0.9X415XC 4
7 TRUNK LID 1.2X242XC 9
8 LONG MBR C 0.8X223XC 21
9 L BRKT 2.6X256XC 2
10 XD 1.0X455XC 4
11 RX MAIN PART .8X239XC 2
12 X MBR 1.2X150XC 8
13 BKT 1
14 BACK INNER 0.55X212XC 5
15 LONG MBR N 0.8X223XC 18
16 LAMP SUPP. 1.2X178XC 6
17 HB 0.8X350XC 7
18 PAN LOWER 1.4X274XC 7
19 B6 YRA 1.4X525XC 2
20 1.2MM PATTI 2
21 NB 0.9X375XC 4
22 TRAY BATERY REINF. 3
23 CHANEL S 1.6X484XC
24 CHANEL B X485XC
25 SEAT BELT 5
26 STAY DEGR.TANK 1
27 B6 YRA C 1
28 TRAY BATERY BIG 1
 FEEDER PRODUCTION REPORT-JUNE PRODUCTION
SL.NO PART NAME COIL SIZE CUTTING-SIZE 15/06/2017
1 ROOF PANNEL 0.55X54XC 900
2 XD MBR COWL 0.9X455XC 675
3 PAN LOWER 1.4X274XC 362
4 YSD MBR COWL 1.4X530XC 452
5 HB
6 1.35 MM PATTI 1.37X530XC 45
7 LAMP SUPPORT 1.2X178XC 560 2480
8 BACK INNER 0.55X212XC 1050 1066
9 TRUNK LID 1.0X242XC 245 3526
10 YRA MBR COWL 1.4X525XC 484 4500
11 REINF BKRT.TRAY BATTERY 1.5X249XC 226.5
12 STAY DEGING TANK 2.6X197XC 101
13 MEMBER ROOF CTR INNER 0.8X111XC 1070
14 X-MBR 1.2X150XC 815
15 EXT.QTR INNER 0.9X415XC 830
16 BASE PLATE 0.8X117XC 99
17 CAPARO-115/415 1.8X548XC
18 YJC SEAT BELT
19 WINDOW ROOM LAMP
20 RX EXTENSION MAIN PART
21 JBM 1.2X208XC 550
NO.CUTTING COIL 16/06/2017 NO.CUTTING COIL 17/06/2017 NO CUTTING COIL 19/06/2017
2810 3
640 1
5200 2
2200 5
810
6000
2 1800
1
2
9
3000
2000
1600 2
3
NO .CUTTING COIL 20/06/2017 NO.CUTTING COIL 21/6/2017 NO.CUTTING COIL 22/06/2017
NO.CUTTING COIL
1800 2

0.5
1

3480 2

1580 2

1550 3
4700 1

1500 2
4700 1
1200 2
816 1
23/06/2017
NO.CUTTING COIL
24/06/2017
NO.CUTTING COIL
25/06/2017
NO.CUTTING COIL
26/06/2017
NO.CUTTING COIL
27/06/2017
NO.CUTTING COIL
28/06/2017 29/06/2017 30/06/2017