INTERACTIVE SCHEMATIC

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E-C61

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 RENR1436-01
August 2012

12H, 140H, and 160H

Motor Graders (Standard Version)
Electrical System
12 H: 140 H: 160 H:
4ER1-UP 5HM1-UP 2FM1-UP
8JM1-UP 9JM1-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action B-8 C Sender - Engine Coolant Temperature B-14 11
Alarm - Backup F-15 1 Sender - Engine Oil Pressure B-13 13
Alternator D-14 2 Sender - Transmission Speed C-15 14
Battery C-14 3 Solenoid - Centershift B-3 16
Battery C-14 4 Solenoid - Differential Unlock E-14 17
Breaker - Alternator D-13 5 Solenoid - Dual Horsepower A-13 5
Breaker - Headlamp D-10 B Solenoid - Engine Shutdown D-13 5
Control - Neutral Start A-8 10 Solenoid - Forward Horn A-3 16
Control - Transmission A-7 E Solenoid - Park Brake B-12 16
Control - Transmission Direction and Speed Solenoid - Start Aid A-13 18
SW A-8 C
Solenoids - Transmission Valves E-15 14
Fuses Block D-9 B Switch - Beacon B-6 C
Fuses (10A) B-6 C Switch - Blower (Heater Group) A-10 C
Gauge - Cluster F-5 A Switch - Brake Air Pressure A-3 16
Ground - Engine C-13 12 Switch - Centershift Indicator B-3 19
Ground - Frame Cab D- 5 24 Switch - Centershift Pin B-8 C
Ground - Front, Rear Frame C-12 20 Switch - Defrost, Front A-6 C
Ground - Front Frame D-6 21 Switch - Defrost, Rear B-6 C
Ground - Rear Frame C-13 28 Switch - Differential Unlock D-9 B
Horn - Forward F-3 16 Switch - Disconnect C-14 13
Meter - Service E-10 B Switch - Engine Coolant Temp (Start Aid) A-14 11
Motor - Blower E-4 E Switch - Flood Lamp D-8 B
Motor - Blower (Heater Group) A-10 E Switch - Forward Horn E-9 B
Motor - Blower, Defroster A-11 E Switch - Fuel Pressure B-13 13
Motor - Starter C-13 5 Switch - Head/Tail Lamp E-8 B
Motor - Washer, Front Lower F-6 8 Switch - Headlamp Dimmer E-9 B
Motor - Washer, Front Upper F-6 8 Switch - Inching Pedal Pressure D-15 14
Motor - Washer, Rear F-5 8 Switch - Key Start B-9 C
Motor - Wiper, Front Lower C-4 9 Switch - Park Brake Pressure B-11 16
Motor - Wiper, Front Upper D-4 D Switch - Start Aid E-8 B
Motor - Wiper, Rear B-11 D Switch - Stop Lamp Pressure A-3 16
Relay - Start D-13 5 Switch - Tail Lamp D-8 B
Relay - Transmission Action Lamp C-10 8 Switch - Transmission Oil Temp D-15 26
Resistor - Blower Speed A-12 E Switch - Wiper, Front Lower A-5 C
Resistor - Blower Speed 1 E-4 E Switch - Wiper, Front Upper B-5 C
Resistor - Blower Speed (Heater Group) A-10 E Switch - Wiper, Rear A-5 C
Sender - Articulation C-12 7
Machine locations are repeated for components located close together
A = Operator’s compartment (Dash).
B = Operator’s compartment (Steering console).
C = Operator’s compartment (Right side console).
D = Operator’s compartment (Headliner).
E = Operator’s compartment (Under seat).
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 C-15 26
CONN 2 E-15 26
CONN 3 F-14 6
CONN 4 F-14 22
CONN 5 A-14 5
CONN 6 A-14 30
CONN 7 B-13 29
CONN 8 B-13 29
CONN 9 D-13 29
CONN 10 E-12 21
CONN 11 E-12 25
CONN 12 E-12 25
CONN 13 E-12 25
CONN 14 D-12 21
CONN 15 D-12 21
CONN 16 B-12 25
CONN 17 A-11 C
CONN 18 D-10 B
CONN 19 B-9 25
CONN 20 E-9 B
CONN 21 E-9 23
CONN 22 A-8 C
CONN 23 B-7 25
CONN 24
B-7 C
Service Tool Connector
CONN 25 E-6 24
CONN 26 E-6 24
CONN 27 C-6 24
CONN 28 C-6 24
CONN 29 C-6 27
CONN 30 A-6 27
CONN 31 C-5 27
CONN 32 C-5 27
CONN 33 B-3 15
CONN 34 E-3 23
CONN 35 F-3 23
CONN 36 F-3 23
CONN 37 D-10 23
CONN 38 D-10 23
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID / MID / FMI
Transmission Diagnostic Code Conversion
Code
Flashed CID - FMI Description
11 N/A No diagnostics active
12 N/A No logged diagnostic codes
21 641 F05 Transmission Solenoid A open circuit
22 642 F05 Transmission Solenoid B open circuit
23 643 F05 Transmission Solenoid C open circuit
24 644 F05 Transmission Solenoid 0 open circuit
25 645 F05 Transmission Solenoid E open circuit
26 646 F05 Transmission Solenoid F open circuit
27 647 F05 Transmission Solenoid G open circuit
28 648 F05 Transmission Solenoid H open circuit
31 641 F06 Transmission Solenoid A short to ground
32 642 F06 Transmission Solenoid B short to ground
33 643 F06 Transmission Solenoid C short to ground
34 644 F06 Transmission Solenoid 0 short to ground
35 645 F06 Transmission Solenoid E short to ground
36 646 F06 Transmission Solenoid F short to ground
37 647 F06 Transmission Solenoid G short to ground
38 648 F06 Transmission Solenoid H short to ground
41 641 F03 Transmission Solenoid A short to battery
42 642 F03 Transmission Solenoid B short to battery
43 643 F03 Transmission Solenoid C short to battery
44 644 F03 Transmission Solenoid D short to battery
45 645 F03 Transmission Solenoid E short to battery
46 646 F03 Transmission Solenoid F short to battery
47 647 F03 Transmission Solenoid G short to battery
48 648 F03 Transmission Solenoid H short to battery
52 637 F06 Backup alarm short to ground
54 444 F05 Starter relay open circuit
55 444 F06 Starter relay short to ground
56 444 F03 Starter relay short to battery
58 688 F06 VHP solenoid short to ground
59 688 F03 VHP solenoid short to battery
61 668 F02 Shift lever input invalid
62 668 F03 Shift lever open/short to +battery
63 269 F00 Sensor supply voltage above normal
64 269 F01 Sensor supply voltage below normal
65 701 F02 Transmission output speed signal incorrect
68 168 F01 System voltage below normal
71 520 F02 Invalid transmission configuration code
72 268 F02 Check programmable parameters
73 764 F05 Transmission indicator lamp open circuit
74 764 F06 Transmission indicator lamp short to ground
75 764 F03 Transmission indicator lamp short to battery
Transmission oil temperture switch short to
77 762 F04 ground
 SPECIFICATIONS AND RELATED MANUALS

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
45.0 kPa Max 5.0 kPa MIN
2M-9346 Stop Lamp Pressure (6.5 psi Max) (0.5 psi MIN) Normally Open

93.0 ± 21 kPa 70 ± 21 kPa

3T-4418 Fuel Pressure (13.5 ± 3.0 psi) (10 ± 3 psi) Normally Open

38 ± 3°C 27°C MIN

8N-1693 Engine Coolant Temp (100 ± 5°F) (80°F MIN) Normally Closed
75.0 kPa MAX 50.0 kPa MIN
111-7088 Inching Pedal Pressure (10.9 psi MAX) (7.3 psi MIN) Normally Open
640 kPa MAX 530 ± 40 kPa
112-2404 Brake/Park Brake Air Pressure (93.0 psi MAX) (77.0 ± 6.0 psi) Normally Closed
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

² Contact postion at the contacts of the harness connector.

Related Electrical Service Manuals

Title Form Number
Alternator (6N-9294):
Consist No. 3T-6352 SENR4978
Consist No. 7N-9720 SENR2082
Consist No. 9G-4574 SENR4130
Alternator (100-5047):
Consist No. 100-5045 SENR4130
Consist No. 100-5046 SENR2082
Electronic Transmission Shift Control SENR6982
Starting Motor: (106-8555)
Consist No. 6V-5207 SENR3581
Consist No. 6V-5023 SENR3536
Consist No. 6V-5226 SENR4975

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
3E-5383 Sender - Articulation Position 3 to 97
Start (Latch) 1.55 ± 0.15
3E-7985 Solenoid - Engine Shutdown Stop (Unlatch) 10.30 ± 1.03
54°C (130°F) -560 to 716
7N-8532 Sender - Engine Coolant 110°C (230°F) - 72.1 to 81.8
7T-4003 Resistor 10.0 ± 0.5
7T-9073 Solenoid - Differential Unlock 32.6 ± 1.6
Solenoid - Forward Horn
72 ± 2
7T-9074 Park Brake
8T-8610 Solenoid - Dual Horsepower 13.5 ± 1.35
8T-8808 Solenoid - Centershift 34.3 ± 1.7
9G-1950 Resistor- Blower Speed Overall 2.00 ± 0.1 Tap 1.00 ±0.05
9G-4365 Solenoid - Start Aid 6.0
240 -13.0/+17.0 @ 0 to 21 Kpa (0 to 3.05 psi)
192 ± 27.5 @ 48.3 Kpa (7.01 psi)
102 ± 11 @ 276Kpa (40.03 psi)
116-9937 Sender - Engine Oil Pressure 33.5 -12.0/+16.0 @ 552Kpa (80.1 psi)

127-0574 Solenoid - Transmission 31 ± 3

¹ At room temperature unless otherwise noted.
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A
(8) REAR M O TO R 507-W H
A A - + L76 L76
(8) FRONT LOWER (8) FRONT UPPER WASHER 200-BK 200-BK 200-BK
WASHER A M- O TO +R A WASHER
M O TO R
+ -
7T-8891 200-BK 200-BK
200-BK 200-BK
7T-8891 7T-8891
507-W H
506-PU L21 L21
578-BU CONN 36
CONN 3
D E A P
604-O R 2 R EAR FLOOD 1
L51 LAMP L16 L16
614-PU 3 L16 L16 L16 L12 2
9X-6775

619-G N
321-BR 4 L12 L12 L12 611-PU 3 611-PU
200-BK 1
CONN 4 L65
L65 L65 200-BK 619-G N 4 619-G N
D DD HH L65 114-G N 5 200-BK
F STOP/TAIL S RD 1 604-O R 608-G N 1 608-G N L69 322-G Y F
LAMP T WH 3 614-PU 200-BK 2 200-BK 609-YL 619-G N
8C-6207 G BK 2 200-BK IN STRU M EN T PAN EL P LO BEAM
619-G N H EAD LAM P
L51 L51 CONN 35
200-BK
200-BK

200-BK

200-BK
P 9X-7169
604-O R A Z (16) FORWARD
L69 L69 Z
C O O LAN T ARTIC U LATIO N SYMBOL DESCRIPTION

L16
614-PU WH 3 L16 L12 1 114-G N HORN
RD 1 108-BU TEM P 2 322-G Y
321-BR Z 7T0969
D O M E LAM P BK 2 200-BK
200-BK NOTE H CIRCUIT CONNECTED
8C-9678
200-BK K
556-W H

(A) GAUGE
200-BK

609-YL 614-PU IG N IG N 200-BK 200-BK

L1
L1

611-PU
CLUSTER CIRCUIT NOT CONNECTED

200-BK
614-PU 614-PU P HI BEAM 200-BK
(1) BACKUP L9 L9 127-8314 SEN D SEN D
321-BR
200-BK
614-PU

200-BK

M
604-OR

556-W H 614-PU 200-BK H EAD LAM P ELECTRICAL CONNECTION TO

ALARM 308-YL 1 WH (24 V) 611-PU
G RD G RD 9X-7170 MACHINE STRUCTURE
3T-1815 308-YL 8 RD (12 V) P
D 6 OR 611-PU INTERNAL ELECTRICAL CONNECTION
441-O R D EFR O STER
CONN 10 614-PU 4 PU (24 V) 9X-9657
TO SURFACE OF COMPONENT
A
D C A CONN 21 3 GN (12 V)

O PER ATO R STATIO N

CONNECTOR

7
1
2
3
5
6
4
6 A429-YL A429-YL 9 GY (E) BLOWER

619-G N
611-PU
200-BK 200-BK 7 200-BK J 7 PK K 9X-0343
H# CIRCUIT GROUPING DESIGNATION

L55

322-G Y
114-G N

619-G N
5 YL

308-YL

611-PU

614-PU
403-G N 1 403-G N A476-PU A506-O R 1 RD M O TO R

556-W H
L55 3 608-G N 608-G N CONN 20 200-BK 2 BK IG N IG N 200-BK 2 BK
(B) SERVICE
L50

A429-YL NN J J
L50 5 441-O R 614-PU (B) START AID SW LAMP SEN D SEN D ATCH WIRE, CABLE, COMPONENT
L54 L54 METER J

A429-YL
2 A476-PU A476-PU 2 200-BK 123-6375 8M -6176

200-BK
B 1 GN 4 E458-YL E458-YL 3E-9359 1 322-G Y BLADE, SPADE, RING OR SCREW
L65 J J J 2 G RD G RD
556-W H 1 2 GN 8 441-O R 101-R D + - 200-BK 308-YL A506-O R TERMINAL
(B) HORN SW 3 J
200-BK 2 C 491-PU SIG 310-PU
116-2145 K
(17) DIFFERENTIAL
105-8827 DIOD E AS. J EN GIN E OIL VO LTM ETER
UNLOCK SOLENOID (E) RESISTOR 1
ABBREV COLOR

614-PU
614-PU
7T-9073 PR ESSU R E

403-G N
7T-4003

L67
CONN 11 RD RED

609-YL
F G 200-BK K
1 751-G N 200-BK 200-BK CONN 34 WH WHITE
2 752-YL 200-BK 200-BK A CC BLAD E

A506-O R
A503-PK
L46 L46 OR ORANGE
E 1
N
751-G N
3
4
921-W H
754-BU 200-BK CONN 25
200-BK 200-BK 609-YL
200-BK
1
2
609-YL
200-BK
FLO O D
LAM P E
9X-6775 YL YELLOW
2 921-W H 5 755-O R 200-BK 200-BK A M

609-YL
(14) SOL 1 6 202-BK 200-BK 113-O R 3 PK PINK
127-0574 N 7 758-G N 103-YL A429-YL 441-O R 2 TR AN S AIR PAR KIN G L/S SYSTEM R/S SYSTEM
PR ESSU R E BR AKE BK BLACK

L65
AC TIO N TR AN S AIR PR ESS AIR PR ESS
1 752-YL CONN 12 F C 491-PU A429-YL 7

L62
G L44 L44

619-G N
LAMP LAMP LAMP LAMP G AU G E M M M M G AU G E
2 921-W H 1 900-PU
L65
A476-PU B476-BU 1
7N-5876 7N-5876
GY GRAY
7N-5876 7N-5876 1W -3306 1W -3306

614-PU
200-BK
(14) SOL 2

614-PU
200-BK
2 901-W H 441-O R E458-YL 5
127-0574 N 3 902-BR E458-YL 308-YL 8 N O TE B N O TE B N O TE B N O TE B PU PURPLE
1 754-BU 4 903-G Y C 491-PU 6 LAMP LAMP
2 921-W H CONN 2 6 G 865-BU J 439-YL 4 7N-5876 7N-5876 BR BROWN
614-PU
(14) SOL 3 N F 5 G 460-G N (B) HEADLAMP DIMMER SW 614-PU (B) HEADLAMP/ 614-PU M M M M M M M M N O TE B N O TE B GN GREEN
127-0574 N 1 751-G N 103-5678 200-BK TAIL SW 308-YL CONN 26
1 L6 BU BLUE

L16
CONN 13 C 'SHIFT PIN

C 491-PU
1 755-O R 9 921-W H 200-BK J 2 3E-9317 B476-BU A M

E458-YL
E975-PU
B476-BU
200-BK

200-BK

308-YL

308-YL
2 921-W H 2 752-YL EEEE G 102-BU A476-PU 4 IN DIC ATO R
1 3 J M M LAMP
L46

(14) SOL 4 3 754-BU L27 1 202-BK 619-G N 200-BK 1

N B 4 7N-5876
127-0574 4 755-O R 2 710-G N 619-G N 614-PU 439-YL 614-PU 2

200-BK
200-BK
J 2 J J 5 L28 N O TE B

200-BK
439-YL
200-BK
1 900-PU 5 900-PU 611-PU 103-YL 113-O R 5

200-BK
108-BU
6

614-PU
614-PU
614-PU
2 921-W H 10 921-W H (B) HEADLAMP J 614-PU E975-PU E975-PU 3
(14) SOL 5 6 901-W H 710-G N AN D 202-BK BREAKER 614-PU J ID EN T PART N O . CHG LO C LEVEL N O TE
127-0574 N 7 902-BR AR E TW ISTED PAIR 3T-2662 200-BK
J
1 901-W H 8 903-G Y N OTE D
2 921-W H H AR N ESS AS.
CONN 14 A 127-0879 01 (PLATFO R M ) 120

E458-YL
E458-YL
(14) SOL 6 758-G N J

15A
127-0574 N 202-BK L56 L56 C A CONN 18 614-PU (B) TAIL B
C
126-8541
126-7912
01
00
(EN GIN E)
(R FR AM E-EN GIN E)
220
200
1 902-BR G 865-BU 3 310-PU 200-BK LAMP SW 614-PU 614-PU
2 921-W H G 460-G N 200-BK 1 306-G N 3E9319 614-PU 614-PU D 126-7238 00 (R ADIATO R G RILL) 203
AA J 2 E 126-7570 00 (R FR AM E) 201

200-BK
(14) SOL 7 306-G N 2 326-PU 103-YL J
N 3K8782 FU SE (10A) 3 F 137-1717 01 (R FR AM E-TR AN S) 202

1
2
4 795-YL 614-PU

L3
127-0574 L62 L62
1 903-G Y Y L53 5 E459-W H L38 J 8M 8948 FU SE (15A) (B) FUSE BLOCK 200-BK G 137-1722 00 (XSM N C O N SO LE) 170
L54 L54 H 101-8161 02 (C AB-R EAR ) 182 ATC H
2
1

2 921-W H 9G-0747 614-PU

101-R D
102-BU

101-R D
(14) SOL 8 (5) START J BLAD E J 138-1947 00 (STEERIN G C O N SO LE) 140
10A J H O R N 114-G N 200-BK
127-0574 RELAY 1 J FLOOD L21 L21 K 127-0908 00 (C AB-FR O N T) 181 ATC H
10A TAIL LAM PS 103-YL J 2 609-YL 200-BK
L4

619-G N
J

611-PU
3E-7279 10A BLAD E FLO O D S 149-PU 149-PU LAMP SW 200-BK 200-BK L 127-1029 00 (SW PAN EL) 180 ATC H
3 2 L4
D BK 1
F
758-G N
109-O R-10
Y Y
304-W H-10 10A JJ R EAR FLO O D S
10A DIFF LO C K
116-BR
165-YL
4
609-YL
608-G N
L22 3
123-5849
N OTE F
200-BK
200-BK
200-BK
200-BK-6
200-BK M
N
137-5114
137-1120
00
02
(G AU G E C O N SO LE)
(TR AN SMISSIO N )
160
270 D
J J 5 L76 L76
J P 127-1036 00 (H EAD LIG H TS-BAR ) 100 ATC H
BK 2 202-BK
A J CONN 37 10A
J
G AU G ES 113-O R
L23
200-BK
200-BK
116-BR
6 (B) FLOOD S 127-1030 01 (C AB FU SE PAN EL) 183 ATC H
15A H EATER 124-G N J
J FU 126-9166 00 (XSM N C O N SO LE-SW ITC H ES) 171
1 101-R D-10 10A STO P LAM PS 130-G N 614-PU LAMP SW
(14) INCHING PEDAL CONN 9 CONN 15 J J V 104-8588 02 (TR AN S SPEED SEN D ER ) 271

L62
101-R D-10 10A KEY START SW 105-BR 200-BK 9X-9632
L62
PRESSURE SW
(2) ALTERNATOR
Y Y C C A L9 L9 CONN 38 200-BK NOTE G 200-BK
L1 L1 X 124-1429 00 (H EATER G P) 154 ATC H
(TRANSMISSION) 109-O R-4 101-R D-4 101-R D-4 101-R D-4 101-R D-4 A J 614-PU J 4 (D) FRONT UPPER 200-BK Y 126-8197 01 (FU EL TAN K) 230
111-7088 STD 6N-9294 35A Y 40A (B) DIFFERENTIAL Z 8W -1978 02 (FO RW AR D H O R N ) 121
(5) ALTERNATOR (5) SHUTDOWN 10 403-G N 614-PU 200-BK-6 WIPER
ATCH 100-5047 50A SOL 9 310-PU 200-BK UNLOCK SW 202-BK 9X-3392 AA 101-8197 01 (H EAD LAM P BR EAKER ) 141 ATC H
(26) TRANSMISSION BREAKER 123-5862 P HI BEAM CC 101-8190 02 (BLAD E FLO O D LAM P) 106 ATC H
101-R D -4

Y ALT Y STD 2H-1507 3E-7985 8 200-BK 200-BK

J2 J LO 611-PU
H EAD LAM P
OIL TEMP SW 403-G N R + 109-O R-4 1 105-BR 308-YL 556-W 200-BK-8 200-BK-8 K 200-BK DD 101-8192 01 (R EAR FLO O D LAM P) 205 ATC H
ATCH 9S-0174 B STO P 3 A G ND HI 9X-7170 HH 101-8193 03 (R EAR FLO O D LM P-FU EL TN K) 206 ATC H
136-2632 F 326-PU P

101-R D -10
3 130-G N J 200-BK 200-BK BK
60A L23 M O TO R

101-R D -4
V+ O R-18 A G 865-BU 2 124-G N 614-PU ZZ ZZ K EEEE 136-3153 00 (TO S) 231 ATC H
Y Y L67 L67 (21) FRONT T°
G RO U N D BK-18 B 202-BK L55 4 113-O R 200-BK 501-G N 1 GN
SIG N AL YL-18 C G 460-G N L55 6 165-YL FRAME (21) FRONT (24) CAB 118-G Y 3 GY B+ PAR K
B B FRAME L19 L19 W IR E AS.
GROUND

L21
200-BK-10 5 608-G N 500-BR 4 BR
G ND L56 L56 L22 L21 LL 9F-4337 07 (START M TR TO EN GIN E) 221
301-BU-10 7 609-YL 502-O R 2 OR
B START NN 116-2145 00 (H O R N SW ITC H ) 143

L63
K
CONN 1 (5) STARTER
(7) ART STEERIN G C O N SO LE L71
L51
L69

V EEEE 106-8555
200-BK-4 301-BU-10 SENDER P
B LO BEAM C ABLE AS.
1 202-BK 304-W H-10 3E-5383 L63 619-G N
G S C H EAD LAM P QQ 116-9981 00 (PO S BAT TO START M TR ) 210
2 710-G N L63 200-BK
L27 9X-7169 RR 5T-1553 01 (N EG BAT/DISC O N N EC T SW ) 211
101-R D-4 1 A429-YL P
B M TR BAT C L67 SS 110-6399 01 (DISC O N N EC T SW TO G N D ) 212
2 200-BK 439-YL 200-BK
L28 L28 L76 L76 TT 8W -3630 00 (N EG BAT TO PO S BAT) 213
113-O R 113-O R 200-BK
L63 UU 061-7661 03 (START M TR TO FR AM E G N D ) 214
R D-00 L44 113-O R
MOTOR QQ L44
L44 CONN 27 VV 7G-1060 00 (G N D-R FR AM E TO F FR AM E) 204
(14) TRANS SPD SENDER 308-YL A K ZZ 1S-2342 02 (G N D-F FR AM E TO C AB) 105
LO

101-R D -4
101-R D -10
104-6387 V 710-G N AN D 152-BU 3 152-BU A
202-BK AR E B L38 306-G N G ND HI
BK-18 1 202-BK L38 L26 576-PK 1 576-PK 200-BK BK M O TO R
TW ISTED PAIR L38 795-YL L26 L18
W H-18 2 710-G N (13) DISCONNECT SW L7 577-PU 2 577-PU
N O TE D UU L7 L38 326-PU L71 T° THIS IS TH E SC H EM ATIC FO R TH E 12H AN D
7N-0718 L7 575-YL 4 575-YL 576-PK 1 GN
200-BK-10

L43 L43 L18 B+ PAR K

L36 E459-W H 507-W H 6 507-W H 152-BU 3 GY 140H AN D 160H STAN DAR D SERIES M O TO R G R AD ER
L36 L36 L21

O PER ATO R STATIO N

578-BU 7 578-BU 575-YL 4 BR (145-5121)
C C
BK-6

BK-00 L71 L71

BK-00 506-PU 5 506-PU 577-PU 2 OR
RR SS 113-O R 614-PU 8 614-PU C O M PO N EN TS AR E SH O W N IN STALLED O N A FU LLY
TT RR B L71 A (9) FRONT LOWER
BK-00

439-YL L7 L7 O PER ABLE M AC HIN E W ITH TH E KEY AN D EN GIN E O FF

B L43
L43 CONN 28 WIPER
BK-00

PO S N EG LL 200-BK AN D XM SN SHIFTER IN N EU TR AL
(3) 12V BATTERY L62 L19 9X-3392
3T-5760 A K
SS (12) ENGINE (8) TRANSMISSION ACTION 101-R D-10 101-R D U N LESS O TH ERW ISE SPECIFIED :ALL W IR ES IN A SPLIC E
Y
200-BK
200-BK

R D-00 UU L7 AR E TH E SAM E ID EN T.N U M BER ,C O LO R ,AN D 16 G AU G E

LAMP RELAY L7 L7 L7 K K
106-9188

308-YL
308-YL
308-YL

10
TT QQ (28) REAR CONN 31 L CONN 32

7
8
6
4
3
5
9
1
2
U N LESS O TH ERW ISE SPECIFIED :ALL W IR E IS 16 G AU G E

1
5
4
6
3
2
7
101-R D-10
FRAME L36 L36 L
N EG PO S 604-O R S K N O TE A:N O R M ALLY O PEN BEFO R E R EFRIG ER AN T C H AR G E

507-W H
A506-O R
108-BU

576-PK
575-YL
577-PU
A503-PK

152-BU

118-G Y
501-G N

502-O R
321-BR N O TE B:TER MIN AL 3T-3157

101-R D
A CONN 29

506-PU

500-BR

614-PU
200-BK
578-BU
E460-BR SPRIN G 3T-3159
L52

(4) 12V BATTERY PK 2

GY 1 308-YL B476-BU SO C KET 3T-3158

101-R D
101-R D
101-R D
101-R D
101-R D
3T-5760 L6 L43 4K-5122 H O LD ER AS. C O N TAC T 6D 4161
BU 3 B476-BU 308-YL
WH 8 308-YL 308-YL 3K-8782 FU SE BO O T 3T-3278
(C) FUSES(10A)

200-BK
200-BK-4 (20) REAR FRAME (20) FRONT FRAME RD 5 308-YL S N O TE C : TR AN SMISSIO N SHIFT LEVER LO GIC TABLE:
L
4 BK 6 10A U PPER W IPER /W ASH ER 118-G Y 118-G Y
VV 892-BR & 893-G N Gear Solenoids

E459-W H

L26
VV

B751-BU
BR 4 308-YL 308-YL 118-G Y
L9

S L

307-O R

124-G N
105-BR

326-PU

614-PU
308-YL

165-YL

200-BK
U U AR E TW ISTED PAIR 8-F (1), (8), (5)
PU 7 10A LO W ER W IPER /W ASH ER 152-BU
200-BK CONN 8 R EAR (D) REAR WIPER
N O TE D
200-BK 7-F (1), (8), (4)
S L7
C FR AM E CONN 19 CONN 24 L
L56

E975-PU

E460-BR
614-PU
200-BK
Y 9X-3392 10A R EAR W IPER /W ASH ER 119-PK 200-BK 6-F (2), (8), (4)
556-W H

306-G N
307-O R
614-PU

321-BR

308-YL
202-BK

795-YL
L7

D
E
A
B
C
F
G
H
J
U

152-BU
5 306-G N 200-BK

152-BU
L63 L56 LO S L 5-F (1), (8), (6)

10
H PAN EL LAMP G

1
2
3
4
5
6
7
8
9
310-PU 3 310-PU RD 1 308-YL 10A FR O N T D EFR O STER 141-PK
HI G ND U (SHIFT LEVER ) CONN 23 4-F (1), (5), (7)

893-G N
311-W H 6 BK 200-BK BK 2 E459-W H

892-BR
308-YL
202-BK
311-W H M O TO R A S L
H 7N-5876 SERVIC E

200-BK
200-BK
200-BK
200-BK
L55

1 403-G N 10A R EAR D EFR O STER 151-G N 3-F (2), (5), (7)
L55 CONN 16 (C) ACTION ALARM

2
5
3
7
6
4
1
8
4 608-G N °T GN 1 504-YL N O TE B TOOL
B+ L41 9G-9813 G L L 2-F (2), (4), (7)
2 200-BK E A PAR K GY 3 119-PK C ON N ECTO R 101-R D 10A D O M E LAM P 108-BU
9W -1951 1-F (1), (6), (7)
L36

614-PU 4 614-PU BR 4 503-BR L

L51 L51 N (8), (5)
604-O R 2 604-O R OR 2 505-BU 200-BK 101-R D 10A BEAC O N 144-G N

118-G Y
118-G Y
321-BR 1 321-BR L36 200-BK P (8), (5)
CONN 7 556-W H 5 556-W H 614-PU A 1-R (3), (6), (7)
B C 200-BK 3 200-BK 614-PU (C) FRONT UPPER 439-YL 2
L71 L71 1 2 2-R (3), (4), (7)
1 326-PU 200-BK WIPER SW 113-O R 1 W H-18 W H-18
L7 4 3 3-R (3), (5), (7)

200-BK
200-BK
614-PU

200-BK
2 311-W H 200-BK E460-BR 8 LAMP R ELAY 3T-6655 L 4 W H-18 W H-18
B L
B
L54

4-R (3), (8), (6)

L54

3 E458-YL 7 N EU TR AL L H 3
(13) FUEL L42 L 2 B B
4 441-O R 202-BK 2 G RO UND 144-G N 502-O R 5-R (3), (8), (4)
SW 3 L (19) CENTERSHIFT
5 A476-PU 308-YL 1 +BATTERY L 603-PK 6-R (3), (8), (5)
3T-4418
INDICATOR SW
7 E459-W H A 308-YL 307-O R 3 START SW . 614-PU
CONN 33 3E-9367 N O TE D :TH E FO LLO W IN G W IR ES M U ST BE TW ISTED
L53

B B 6 795-YL C 491-PU 1 BK-18 E975-PU 4 A/M LAMP 200-BK

L A CC BLADE AT LEAST 1 TU R N /25 MILLIM ETER S
E459-W H E458-YL 200-BK 2 BK-18 795-YL 6 D UAL H P

604-O R
130-G N
(C) BEACON SW L L FLOOD 710-G N & 202-BK:892-BR & 893-G N
200-BK 321-BR 5 BU ALAR M 501-G N 1 609-YL

200-BK
200-BK
(16) PARK BRAKE PW
758-G N 20 IN C H PEDAL 9X-9639 2 200-BK LAMP N O TE E:STD 140H AN D 160H O N LY
PRESS SW

307-O R
308-YL
326-PU

105-BR
B (C) KEY START SW (C) CENTER SHIFT L 9X-6775 N O TE F:W ITH FR O N T FLO O D LAM PS O N LY U SE
112-2404 751-G N 10 SOLEN OID 1
A476-PU 9G-7641 PIN SW 752-YL 11 SOLEN OID 2 500-BR SW ITC H 123-5849
L (C) REAR
9X-9634 754-BU 12 SOLEN OID 3 614-PU 506-PU A N O TE G :FR O N T FLO O D LAM PS AN D R EAR FLO O D
A R U DEFROST SW (16) CENTERSHIFT

L5
755-O R 13 SOLEN OID 4 200-BK B751-BU 1 GN LAM PS U SE SW ITC H 9X-9632
(13) ENGINEOIL U 1 9X-9638 SOLENOID

L44
308-YL 1 GN 614-PU 900-PU 14 SOLEN OID 5 L 2 152-BU 200-BK 2 GN N O TE H :O N LY O N E FO RW AR D H O R N H O U LD BE IN STALLED
(11) COOLANT TEMP PRESSURE O FF C U L44 8T-8808
200-BK 2 GN 200-BK 901-W H 15 SOLEN OID 6 152-BU
SENDER SENDER ON S U 3 L
ST B U U 902-BR 16 SOLEN OID 7 584-YL L L
7N-8532 116-9937 (16) PARK BRAKE 2 4

200-BK
200-BK
B 165-YL 903-G Y 17 SOLEN OID 8 L 5 A504-G N L H
3 U L B B
441-O R SOLENOID
7T-9074
B751-BU B751-BU 921-W H 18 SOLE R ETN
6
577-PU
WIRE GROUP COLOR DESCRIPTIONS
L41

710-G N 9 TOS +IN P A507-YL

T° H L41 G 865-BU 19 +12V A (16) FORWARD
2 200-BK G 460-G N 21 TM P SW /D C 0 584-YL 114-G N 1 GN HORN GROUND CIRCUIT
200-BK

202-BK
202-BK

202-BK
202-BK
202-BK
L42
1 603-PK 277-BK 22 DIA C O D E 1 151-G N L L 322-G Y 2 GN SOLENOID WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
278-BK 23 DIA C O D E 2 576-PK (C) FRONT LOWER 7T-9074
BEAC O N

119-PK
PW WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
200-BK

9X-9556 24 U N U SED WIPER SW NOTEH

L (C) FRONT
DEFROSTER H EATER G P 8C-9787 BAT + 1 307-O R 25 BU FF TOS 614-PU L 3T-6655 STARTING CIRCUIT
9X-9657 DEFROST SW
BU LB (10) NEUTRAL G RO U N D 2 202-BK 892-BR 26 C AT LIN K - 200-BK 575-YL START AID CIRCUIT
CONN5 Y 1 9X-9638
L63

L63 (18) START AID 9X-7849 START SO L 1 O U TPU T 3 306-G N 893-G N 27 C AT LIN K + L 578-BU
2 TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
L52

HH Y 311-W H 1 BK-18 (E) BLOWER CONTROL SW 2IN PU T 4 E949-YL E937-PU 28 R ED N EU TR

SOLENOID 3 L
608-G N 1 608-G N 310-PU 2 BK-18 9X-0343 117-9364 SW 1IN PU T 5 E948-BU E938-O R 29 FIR ST 584-YL PANEL LAMP CIRCUIT
9G-4365

202-BK
202-BK
202-BK
202-BK
L69 H (E) RESISTOR 4
200-BK 2 200-BK SO L 2 O U TPU T 6 306-G N E939-W H 30 SEC O N D L 5 A503-PK
9G-1950 1 L 119-PK GAUGE CIRCUIT
(5) DUAL HORSEPOWER A507-YL 1 RD M O TO R 124-G N G E940-BU 31 THIR D
200-BK
200-BK

2 6 119-PK
SOLENOID 200-BK 2 BK 521-YL E941-YL 32 FO U RTH A506-O R 119-PK HEATER AND AIR CONDITIONER CIRCUIT
5 119-PK
515-G Y E942-G N 33 FIFTH
8T-8610
516-G N
4 (C) BLOWER SW E943-BR 34 SIXTH CONN 30 L L
TURN SIGNAL / WIPER WASHER CIRCUIT
NOTEE 3 6P-3236 H L
B 517-BU E944-G Y 35 SEVEN TH 584-YL
B B H L H OTHER COLOR DESCRIPTIONS

119-PK
A L50 L50
200-BK R EAR FLOOD 311-W H 200-BK 200-BK 2 BK
(E) RESISTOR (E) BLOWER
E945-PU 36 EIG H TH 2 200-BK 141-PK 505-BU B B
A
614-PU LAMP CONN6 T°
795-YL 1 BK E946-O R 37 FO RW AR D 7 A507-YL (C) REAR E11856

E947-W H
E939-W H

E942-G N

E944-G Y

E946-O R
E938-O R
7T-4003 9X-9363 A

E945-PU

E949-YL
E937-PU

E941-YL

E943-BR

E948-BU
E940-BU
604-O R (C) TRANSMISSION DIRECTION E947-W H 38 R EVER SE 5 A504-G N E458-YL HIGHWAYS
9X-6775 CONN 17 U L20 WIPER SW L3

202-BK
DD HH (11) COOLANT SW X E948-BU 39 PAR K 3 603-PK E458-YL E458-YL 1 BK-18 (16) BRAKE AIR SW
H AND SPEED SW. 3T-6655
D 608-G N 1 8N-1693 A504-G N 124-G N 3 X E949-YL 40 (N )N EU T 6 119-PK 200-BK 2 BK-18 112-2404
8C-5337 L L
STOP/TAIL S RD 1 604-O R 200-BK 2 A507-YL 5 515-G Y 1 W H /R D-14 G 1 505-BU 504-YL
G PW
LAMP T WH 3 614-PU 200-BK 200-BK 1 200-BK 2 BK-14 M O TO R (E) CONTROL TRANSMISSION 8 503-BR

10
11
12
13
14
24
23
22
21
20
19
18
17
16
15
L42 CONN 22 L A (16) BRAKE AIR SW
G BK 2 200-BK 504-YL 4 522-W H 4 504-YL
THIS SCHEMATIC IS FOR THE 12H, 140 H, AND 160H MOTOR GRADERS

3
4
5
6
7
8
9
2
1
8C-6207 L41 143-9634
L20 112-2404
119-PK 614-PU 2 G G 503-BR E458-YL 1 BK-18
PAN EL LAM P
503-BR 1 507-W H 200-BK 2 BK-18
(STANDARD VERSION) ELECTRICAL SYSTEM

N EU TR AL
R ED N EU T
FIR ST
202-BK

R EVER SE
PAR K
U N U SED
U N U SED
U N U SED
U N U SED
U N U SED
U N U SED
U N U SED
U N U SED
U N U SED
U N U SED
G RO UND

SEC O N D
THIR D
FOU RTH
FIFTH
SIXTH
SEVENTH
EIG HTH
FORW AR D
505-BU 8D-1429 G 460-G N 2 G 460-G N
603-PK 200-BK BASE 202-BK 3 277-BK
614-PU 7G-9730 202-BK 4 278-BK
C AB SW ITC H AN D FU SE PAN EL
MEDIA NUMBER: RENR1436-01

L18
L18

130-G N
A A STOPLAMP Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
L5 L5
L20
SHIFT C O N SO LE L20
604-O R SW in neutral and with parking brake set.
L20 2M-9346
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
VIEW ALL CALLOUTS

12 13 22 17 3 29 11 7 8 E D 23 21 B 9 A
26

14

18

5 30 28 4 20 25 C 27 10 16 15 24 19

18 30 12 22 11 E 27 D C B A 9 24 23 15

13

14 26 28 4 3 17 29 7 20 25 10 21 8 16 19