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1. Project Background
The Otway Basin on the south coast of Australia extends from Cape Jaffa in South Australia to north-
west Tasmania. A small oil & gas exploration company, Rainbow Limited, has successfully drilled and
completed a commercial gas well Jackpot-1 in this basin near Penola in South Australia.
It now requires facilities to process raw gas and hydrocarbon liquids from Jackpot-1 to sell to the open
market. Processed gas will be sold to Epic Energy by connection to its South-East Pipeline System
(SEPS). Liquid hydrocarbons will be sold to plants operated by Santos at Port Bonython, South
Australia, or Viva Energy at Geelong, Victoria.
3. Design Assumptions
3.1. Flowline
Design of wellhead facilities and the flowline from Jackpot-1 to the plant is not part of the design
scope. The following information is provided to assist with design of the gas plant inlet facilities:
3.1.1 Equipment installed at the wellhead includes flowline pressure control and pressure relief in
accordance with AS 2885.1 Clause 7.2 plus corrosion inhibitor injection and pigging facilities.
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DESIGN PROJECT SPECIFICATION - SMALL GAS PROCESSING FACILITY
3.1.2 The flowline length is 6 km and there is no elevation change between flowline inlet and outlet.
3.1.3 The flowline is buried to a depth of 1m below surface, measured from the top of the pipe.
3.1.4 The flowline design conditions are 9.28 MPag and 100°C, with a 1.5 mm corrosion allowance.
3.1.5 The pipe material is API 5L X56 with a design yield strength of 56000 psi or 386 MPa.
3.1.6 The pipe coating is Fusion-Bonded Epoxy (FBE) with an average thickness of 0.5 mm.
3.1.7 The design ground temperature at the pipeline buried depth is 20°C.
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Contaminants such as radioactive materials, mercury, hydrogen sulphide and mercaptans are not detected
in the wellhead gas.
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DESIGN PROJECT SPECIFICATION - SMALL GAS PROCESSING FACILITY
4. Plant Location
The plant shall be assumed to be built on available land within 5 km of Penola. Civil construction scope
is restricted to the units required for the project.
6. Economic Analysis
For the purpose of economic analysis for the project, the following assumptions shall be used.
• Method of analysis is Discounted Cash Flow over the project life of 20 years;
• Inflation rate is 2.5% per annum;
• Material and labour costs increase at 2.5% per annum;
• Gas price is $5/GJ and increases at 2% per annum;
• Condensate price is A$500/m3 and increases at 2% per annum;
• The discount factors to be used for assessment are 10%, 12.5% and 15%.
7. References
• Coulson & Richardson’s Chemical Engineering, “Chemical Engineering Design”, Vol 6
• GPSA Engineering Data Book
• John M Campbell “Gas Conditioning and Processing”
Note that the above list of references is not exhaustive.
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