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GSX150DWCL9 (MB8NG4BLFJ)

P74

GSX150DWCL9 (MB8NG4BLFJ) P74 PARTS CATALOGUE GSX150DWCL9 (MB8NG4BLFJ) JULY- 2018 1 ST EDITION
GSX150DWCL9 (MB8NG4BLFJ) P74 PARTS CATALOGUE GSX150DWCL9 (MB8NG4BLFJ) JULY- 2018 1 ST EDITION

PARTS CATALOGUE

GSX150DWCL9

(MB8NG4BLFJ)

GSX150DWCL9 (MB8NG4BLFJ) P74 PARTS CATALOGUE GSX150DWCL9 (MB8NG4BLFJ) JULY- 2018 1 ST EDITION

JULY- 2018

1ST EDITION

GSX150DWCL9

GSX150DWCL9 Color Code Description BUH Suzuki Gixxer_Black/Orange

Color Code

Description

BUH

Suzuki Gixxer_Black/Orange

1

INFORMATION ILLUSTRATION INDEX

ENGINE

TRANSMISSION

2

ELECTRICAL

3

BODY

4

5

PARTS NUMBER INDEX

ACCESSORIES

6

FIG. NO.

TITLE

ADDRESS NO.

FIG. NO.

TITLE

ADDRESS NO.

102A

CYLINDER HEAD COVER CYLINDER HEAD CYLINDER CRANKCASE CRANKCASE COVER CRANKSHAFT CRANKSHAFT STARTER CLUTCH CRANK BALANCER CAMSHAFT/VALVE CAM CHAIN CARBURETOR CARBURETOR AIR CLEANER MUFFLER OIL PUMP 2ND AIR CLUTCH TRANSMISSION TRANSMISSION GEAR SHIFTING GEAR SHIFTING KICK STARTER STARTING MOTOR MAGNETO BATTERY ELECTRICAL SPEEDOMETER HEADLAMP TURNSIGNAL LAMP REAR COMBINATION LAMP WIRING HARNESS LOCK SET HANDLE SWITCH

1-B-2

401A

FRAME STAND PILLION RIDER HANDLE FOOTREST FUEL TANK FUEL COCK FUEL TANK COVER FUEL TANK SIDE COVER EVAP SYSTEM FRAME COVER FRAME LOWER COVER HEADLAMP HOUSING FRONT FENDER HANDLEBAR HANDLE LEVER REAR FENDER LABEL SEAT FRONT FORK DAMPER FRONT FORK DAMPER STEERING STEM FRONT WHEEL HYDRAULIC UNIT FRONT CALIPER FRONT BRAKE HOSE FRONT MASTER CYLINDER REAR SWINGINGARM CHAIN CASE REAR WHEEL REAR WHEEL REAR CALIPER REAR MASTER CYLINDER OPTIONAL (BUMPER SET) OPTIONAL (MUFFLER COVER)

1-D-8

103A

1-B-3

407A

1-D-9

107A

1-B-4

410A

1-D-10

108A

1-B-5

415A

1-D-11

112A

1-B-6

420A

1-D-12

120A

1-B-7

421A

1-D-13

120A

1-B-8

423A

1-D-14

122A

1-B-9

424A

1-D-15

124A

1-B-10

427A

1-E-2

126A

1-B-11

445A

1-E-3

127A

1-B-12

446A

1-E-4

130A

1-B-13

451A

1-E-5

130A

1-B-14

460A

1-E-6

155A

1-B-15

462A

1-E-7

163A

1-C-2

467A

1-E-8

170A

1-C-3

474A

1-E-9

189A

1-C-4

496A

1-E-10

201A

1-C-5

505A

1-E-11

206A

1-C-6

521A

1-E-12

206A

1-C-7

521A

1-E-13

212A

1-C-8

524A

1-E-14

212A

1-C-9

530A

1-E-15

240A

1-C-10

533A

1-F-2

301A

1-C-11

535A

1-F-3

303A

1-C-12

536A

1-F-4

310A

1-C-13

537A

1-F-5

312A

1-C-14

541A

1-F-6

330A

1-C-15

542A

1-F-7

333A

1-D-2

550A

1-F-8

334A

1-D-3

550A

1-F-9

339A

1-D-4

555A

1-F-10

350A

1-D-5

558A

1-F-11

352A

1-D-6

970A

1-F-12

355A

1-D-7

970B

1-F-13

PREFACE

When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI GSX150DWCL9.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1.

DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters.

2.

ABBREVIATIONS

Abbreviations used in this catalogue are as follows:

AR

:

As required

NT

:

Number of teeth

ASSY

:

Assembly

OPT

:

Optional

E.NO.

:

Engine number

OS

:

Over size

F.NO.

:

Frame number

STD

:

Standard

D

:

Diameter of material

T

:

Thickness

ID

:

Inside diameter

US

:

Under size

OD

:

Outside diameter

W

:

Width

L

:

Length

LH

:

Left hand side

RH

:

Right hand side

100045 :

Up to F.NO.A100-100045

100046

:

From F.NO.A100-100046

12 x 34 x 5.6

Figures in the description column

|

|

|

show the dimensions of parts.

ID

OD T(or W,L)

12345-56781 (Parts No.) : indicates that the parts number was

12345-56781

(Parts No.) : indicates that the parts number was

changed to 12345-56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with

new ones.

12345-56781 (Parts No.) : indicates that the former and new

12345-56781

(Parts No.) : indicates that the former and new

parts are interchangeable with each other and both are usable.

3)

INNER PARTS OF ASSEMBLY Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually.

4)

MODIFICATION NOTICE A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones.

5.

NOTE

5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models.

5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle.

5-3. Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".

1

6.

SPECIFICATION CODE This catalogue contains the parts for the model designed for the following spec.; spec. code : P74.

7.

SERIAL FRAME NUMBER

GSX150DWCL9 : MB8NG4BLFJ8301214~

*Note 1) 9th Digit of frame number signifies month of production

MONTH

CODE

January

A

February

B

March

C

April

D

May

E

June

F

July

G

August

H

September

J

October

K

November

L

December

M

2) 10th digit of frame no signifies year of production

YEAR

CODE

2010

A

2011

B

2012

C

2013

D

2014

E

2015

F

2016

G

2017

H

2018

J

1

COLOUR CHART TABLEAU COULEURS

COLOR NO. NO DE COULEUR

COLOUR DESCRIPTION DESCRIPTION DE COULEUR

COLOR NO. NO DE COULEUR

COLOUR DESCRIPTION DESCRIPTION DE COULEUR

AW1

PTA,PVG

   

BP3

YVZ,QC3

   

BVD

YMG,YD8,YVB

   

BVE

YMD,YGR,07G,YVZ,YMG,YD8,YVB

   

J7A

1ZY,019

   

PTA

LTHR.BLACK

   

PVG

STITCH RED

   

QC3

MET.MAT BLACK

   

YD8

SONIC SILVER METALLIC

   

YGR

PEARL MAYAORANGE

   

YKS

FIERY RED

   

YMD

MISTIC SILVER METALLIC

   

YMG

MAJESTIC GOLD METALLIC

   

YVB

GLASS SPARKLE BLACK

   

YVZ

PEARL MIRARED

   

019

BLACK

   

07G

PURE RED

   

1ZY

URBAN LIGHT GRAY METALLIC

   

291

BLACK (SEMI-GLOSS)

   

MILLIMETER

INCH CONVERSION CHART291 BLACK (SEMI-GLOSS)     MILLIMETER   0 1 2 3 4 5 6 7 8

 

0

1

2

3

4

5

6

7

8

9

00

.000

.039

.079

.118

.157

.197

.236

.276

.315

.354

10

.394

.433

.472

.512

.551

.591

.630

.669

.709

.748

20

.787

.827

.866

.906

.945

.984

1.024

1.063

1.102

1.142

30

1.181

1.220

1.260

1.299

1.339

1.378

1.417

1.457

1.496

1.535

40

1.575

1.614

1.654

1.693

1.732

1.772

1.811

1.850

1.890

1.929

50

1.969

2.008

2.047

2.087

2.126

2.165

2.205

2.214

2.283

2.323

60

2.362

2.402

2.441

2.480

2.520

2.559

2.598

2.638

2.677

2.717

70

2.756

2.795

2.835

2.874

2.913

2.953

2.992

3.031

3.071

3.110

80

3.150

3.189

3.228

3.268

3.307

3.346

3.386

3.426

3.465

3.504

90

3.543

3.583

3.622

3.622

3.701

3.740

3.780

3.819

3.858

3.896

How to read

 

0

1

2

3

4

 

00

---

---

---

---

---

10

---

---

---

---

---

20

---

---

---

0.906

---

30

---

---

   

---

 
--- ---
---
---

23 millimeters equal 0.906 inch

Contents are subject to change without notice or obligation.

102A CYLINDER HEAD COVER (B-2) 103A CYLINDER HEAD (B-3) 107A CYLINDER (B-4) 108A CRANKCASE (B-5)
102A
CYLINDER HEAD COVER (B-2)
103A
CYLINDER HEAD (B-3)
107A
CYLINDER (B-4)
108A
CRANKCASE (B-5)
4
4
4
3
4
3
15
6
4
1
4
12
4
4
15
3
7
4
4
4
3
4
3
11
1
3
9
1
10
13
2
14
8
3
5
16
9
2
2
6 5
9
2
8
1
7
GSX150DWCL9_P74_102A
GSX150DWCL9_P74_103A
GSX150DWCL9_P74_107A
GSX150DWCL9_P74_108A
CYLINDER HEAD COVER
CYLINDER HEAD
CYLINDER
CRANKCASE
112A
CRANKCASE COVER (B-6)
120A
CRANKSHAFT (B-7)
122A
STARTER CLUTCH (B-9)
124A
CRANK BALANCER (B-10)
5
5
5
15
4
5
19
15
15
16
15
16
14
6
7
13
18
8
3
15
17
18
15
2
4
15
15
5
5
5
16
6
4
15
5
5
5
6
14
1
1
7
8
10
3
9
11
11
21
5
23
4
12
3
5
8
1
13
9
6
12
11 12 13
7
10
9
6
14
8
2
2
20 19
22
10
1
2
18
17
3
GSX150DWCL9_P74_112A
GSX150DWCL9_P74_120A
GSX150DWCL9_P74_122A
GSX150DWCL9_P74_124A
CRANKCASE COVER
CRANKSHAFT
STARTER CLUTCH
CRANK BALANCER

1

1

126A CAMSHAFT/VALVE (B-11) 127A CAM CHAIN (B-12) 130A CARBURETOR (B-13) 155A AIR CLEANER (B-15) 1
126A
CAMSHAFT/VALVE (B-11)
127A
CAM CHAIN (B-12)
130A
CARBURETOR (B-13)
155A
AIR CLEANER (B-15)
1
1
31
1
3
30
10
32
12
5
23
15
3
4
22
4
21
28
37
2
5
9
44
3
1
6
4
2
6
27
8
29
7
41
7
6
13
17
11
7
12
16
24
13
22
16
8
22
21
16
11
5
14
26 10 25 39
6
12
17
7
22
22
15
33
20
15
35
8
21
16
12
2
34
5
18
24
11
3
14
13
17
23
4
20
19
2
20
9
13
17
24
40
11
10
18
19
18
23
14
43
42
8
38
19
9
9
36
GSX150DWCL9_P74_126A
GSX150DWCL9_P74_127A
GSX150DWCL9_P74_130A
GSX150DWCL9_P74_155A
CAMSHAFT/VALVE
CAM CHAIN
CARBURETOR
AIR CLEANER
163A
MUFFLER (C-2)
170A
OIL PUMP (C-3)
189A
2ND AIR (C-4)
201A
CLUTCH (C-5)
14
21
12
20
11
19
22
18
12
10
16
17
15
11
14
13
9
9
7
2
3
10
13
9
13
8
12
12
10
11
9
6
12
9
10
9
13
4
1
15
14
10
13
9
14
12
5
15
2
6
10
4
1
16
17
12
5
9
13 14
1
19
11
10
5
3
1
11
6
7
4
18
8
7
6
8
8
6
4
5
3
3
7
2
2
GSX150DWCL9_P74_163A
GSX150DWCL9_P74_170A
GSX150DWCL9_P74_189A
GSX150DWCL9_P74_201A
MUFFLER
OIL PUMP
2ND AIR
CLUTCH
206A TRANSMISSION (C-6) 212A GEAR SHIFTING (C-8) 240A KICK STARTER (C-10) 301A STARTING MOTOR (C-11)
206A
TRANSMISSION (C-6)
212A
GEAR SHIFTING (C-8)
240A
KICK STARTER (C-10)
301A
STARTING MOTOR (C-11)
37
15
40
37
12
30
38
21
38
29
39
39
41
27
13
25
25
15
24
7
1
23
22
20
2
4
16
29
26
3
20
30
22
23
28
19
18
27
21
26
6
5
10
19
24
2
16
14
1
4
3
10
30
17
24
36
10
29
33
18
16
28
24
1
36
2
15
5
13
23
8
17
6
11
14
4
32
1
11 12
1
31
12
6
14
7
7
5
3
10
35
32
31
13
9
4
34
7
11
8
5
33
9
2
10
12
35
8
34
8
11
3
9
13
6
9
GSX150DWCL9_P74_206A
GSX150DWCL9_P74_212A
GSX150DWCL9_P74_240A
GSX150DWCL9_P74_201A
TRANSMISSION
GEAR SHIFTING
KICK STARTER
CLUTCH
303A
MAGNETO (C-12)
310A
BATTERY (C-13)
312A
ELECTRICAL (C-14)
330A
SPEEDOMETER (C-15)
4
9
1
2
10
11
3
2
1
4
7
3
2
8
3
4
5
6
6
3
4
5
5
14
3
1
12
5
1
7
13
6
8
13
9
12
10
2
7
3
14
11
GSX150DWCL9_P74_303A
GSX150DWCL9_P74_310A
GSX150DWCL9_P74_312A
GSX150DWCL9_P74_330A
MAGNETO
BATTERY
ELECTRICAL
SPEEDOMETER

1

1

333A HEADLAMP (D-2) 334A TURNSIGNAL LAMP (D-3) 339A REAR COMBINATION LAMP (D-4) 350A WIRING HARNESS
333A
HEADLAMP (D-2)
334A
TURNSIGNAL LAMP (D-3)
339A
REAR COMBINATION LAMP (D-4)
350A
WIRING HARNESS (D-5)
14
4
3
2
1
3
15
1
16
2
18
7
20
19
4
17
22
26
4
24
21
25
26
1
5
9
10
5
10
23
27
2
4
8
6
3
8
5
13
2
5
9
6
7
13
13
6
3
12
1
9
16
8
11
14
8
12
6
9
11
10
12
11
7
15
7
GSX150DWCL9_P74_333A
GSX150DWCL9_P74_334A
GSX150DWCL9_P74_339A
GSX150DWCL9_P74_350A
HEADLAMP
TURNSIGNAL LAMP
REAR COMBINATION LAMP
WIRING HARNESS
352A
LOCK SET (D-6)
355A
HANDLE SWITCH (D-7)
401A
FRAME (D-8)
407A
STAND (D-9)
14
4
13
14
13
12
3
1
11
9
10
12
11
6
15
4
1
1
5
24
1
2
3
3
3
7
2
9
2
15
2
6
7
8
5
8
10
3
4
GSX150DWCL9_P74_352A
GSX150DWCL9_P74_355A
GSX150DWCL9_P74_401A
GSX150DWCL9_P74_407A
LOCK SET
HANDLE SWITCH
FRAME
STAND
410A PILLION RIDER HANDLE (D-10) 415A FOOTREST (D-11) 420A FUEL TANK (D-12) 421A FUEL COCK
410A
PILLION RIDER HANDLE (D-10)
415A
FOOTREST (D-11)
420A
FUEL TANK (D-12)
421A
FUEL COCK (D-13)
7
18
1
2
6
5
1
7
6
20
19
14
2
12
16
15
8
14
17
16 15
4
3
10
4
17
5
1
3
8
13
7
11
9
8
3
2
2
3
5
1
14
10
5
8
13
12
15
11
9
5
4
11
6
10
GSX150DWCL9_P74_410A
GSX150DWCL9_P74_415A
GSX150DWCL9_P74_420A
GSX150DWCL9_P74_421A
PILLION RIDER HANDLE
FOOTREST
FUEL TANK
FUEL COCK
423A
FUEL TANK COVER (D-14)
424A
FUEL TANK SIDE COVER (D-15)
427A
EVAP SYSTEM (E-2)
445A
FRAME COVER (E-3)
10
9
2
11
7
11
12
11
4
6
6
3
10
5
1
3
2
13
8
13
14
7
14
12
13
15
2
8
12
9
17
1
16
13
7
1
13
6
11
4
13
5
2
15
13
13
10
10
2
18
17
4
9
5
2
1
12
16
8
6
3
14
18
19
5
9
5
8
4
6
7
2
3
GSX150DWCL9_P74_423A
GSX150DWCL9_P74_424A
GSX150DWCL9_P74_427A
GSX150DWCL9_P74_445A
FUEL TANK COVER
FUEL TANK SIDE COVER
EVAP SYSTEM
FRAME COVER

1

1

446A FRAME LOWER COVER (E-4) 451A HEADLAMP HOUSING (E-5) 460A FRONT FENDER (E-6) 462A HANDLEBAR
446A
FRAME LOWER COVER (E-4)
451A
HEADLAMP HOUSING (E-5)
460A
FRONT FENDER (E-6)
462A
HANDLEBAR (E-7)
3
1
1
20
19
4
9
7
4
2
5
4
2
8
1
1
6
4
11
7
2
7
8
3
9
10
4
6
2
13
3
12
10
5
6
6
4
3
4
4
5
3
2
7
8
12
10
4
11
17
5
13
13
14
11
12
9
14
14
16
18
15
15
16
GSX150DWCL9_P74_446A
GSX150DWCL9_P74_451A
GSX150DWCL9_P74_460A
GSX150DWCL9_P74_462A
FRAME LOWER COVER
HEADLAMP HOUSING
FRONT FENDER
HANDLEBAR
467A
HANDLE LEVER (E-8)
474A
REAR FENDER (E-9)
496A
LABEL (E-10)
505A
SEAT (E-11)
3
1
8
9
10
1
1
11
4
3
4
12
13 14
8
2
2
2
7
3
2
8
7
4
6
10
3
5
5
9
6
12
6
7
6
11
10
9
5
1
GSX150DWCL9_P74_467A
GSX150DWCL9_P74_474A
GSX150DWCL9_P74_496A
2
GSX150DWCL9_P74_505A
HANDLE LEVER
REAR FENDER
LABEL
SEAT
521A FRONT FORK DAMPER (E-12) 524A STEERING STEM (E-14) 530A FRONT WHEEL (E-15) 533A HYDRAULIC
521A
FRONT FORK DAMPER (E-12)
524A
STEERING STEM (E-14)
530A
FRONT WHEEL (E-15)
533A
HYDRAULIC UNIT (F-2)
5
7
5
8
6
9
6 12
10
10
1 21
8
1
19 39
3
3 23
9
3
5
17 37
3
6 26
14 34
16
4
2
9 29
1
4
15
15 35
8 28
16 36
10
30
14
2
11
31
8
6
13
13 33
11
5
12
4 24
18 38
10
2
5
7
11
12 32
2 22
4
8
25
5
6
4
13
3
1
14
7
27
9
7
20
40
2
GSX150DWCL9_P74_521A
GSX150DWCL9_P74_524A
GSX150DWCL9_P74_530A
GSX150DWCL9_P74_533A
FRONT FORK DAMPER
STEERING STEM
FRONT WHEEL
HYDRAULIC UNIT
535A
FRONT CALIPER (F-3)
536A
FRONT BRAKE HOSE (F-4)
537A
FRONT MASTER CYLINDER (F-5)
541A
REAR SWINGINGARM (F-6)
7
7
5
18
1
1
4
12
13
11
6
6
5
7
7
7
17
7
16
10
7
11
9
7
2
6
7
8
5 4
7
3
4
6
8
1
3
9
3
10
4
2
5
10
12
3
1
15
2
9
4
3
8
5
9
6
6
8
2
14
6
7
7
GSX150DWCL9_P74_535A
GSX150DWCL9_P74_536A
GSX150DWCL9_P74_537A
GSX150DWCL9_P74_541A
FRONT CALIPER
FRONT BRAKE HOSE
FRONT MASTER CYLINDER
REAR SWINGINGARM

1

1

542A CHAIN CASE (F-7) 550A REAR WHEEL (F-8) 555A REAR CALIPER (F-10) 558A REAR MASTER
542A
CHAIN CASE (F-7)
550A
REAR WHEEL (F-8)
555A
REAR CALIPER (F-10)
558A
REAR MASTER CYLINDER (F-11)
10
16
15
5
3
14
20
8
13 11
9
6
7
1
3
22
2
1
6
13
24
23
7
3
1
15
4
4
7
3
1
7
21
4
5
3
15
8
5
4
8
16
14
17
6
9
5
18
2
12
23
7
17
6
13
9
13
26 22
11
16
15
12
14
10
17
18
21
25
11
4
2
2
3
10
20
26
19
19
25
14 16
24
12
GSX150DWCL9_P74_542A
GSX150DWCL9_P74_550A
GSX150DWCL9_P74_555A
GSX150DWCL9_P74_558A
CHAIN CASE
REAR WHEEL
REAR CALIPER
REAR MASTER CYLINDER
970A
OPTIONAL (BUMPER SET) (F-12)
970B
OPTIONAL
(MUFFLER COVER) (F-13)
2
1
3
4
1
6
5
3
6
4
5
2
GSX150DWCL9_P74_970A
GSX150DWCL9_P74_970B
OPTIONAL (BUMPER SET)
OPTIONAL (MUFFLER COVER)

102A

3 4 1
3
4
1

GSX150DWCL9_P74_102A

CYLINDER HEAD COVER

2

102A

(B-2)

CYLINDER HEAD COVER

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1 11171-34J00-000

COVER, CYLINDER HEAD

1

2 11173-34J00-000

GASKET, CYL HEAD COVER

1

3 09106-07011-000

BOLT (7X37)

2

4 11191-27E90-000

WASHER, HEAD COVER

2

2

2

103A 103A (B-3) CYLINDER HEAD REF NO. PART NO. DESCRIPTION QTY REMARKS 1 11100-34J00-000 HEAD
103A
103A
(B-3)
CYLINDER HEAD
REF NO.
PART NO.
DESCRIPTION
QTY
REMARKS
1 11100-34J00-000
HEAD ASSY, CYLINDER
1
2 09381-10004-000
.SNAP RING
2
3 09206-08008-000
.PIN (6.3X8X12)
2
15
6
4 09103-06316-000
.BOLT
4
4
5 09103-06015-000
BOLT (6X110)
2
12
6 09103-08531-000
BOLT (L140)
4
15
7 09160-08164-000
WASHER (8.5X18X2.3)
4
7
8 11141-34J00-000
GASKET, CYLINDER HEAD
1
9 09206-10016-000
PIN (8.2X10X13)
2
11
10 09482-00638-000
SPARK PLUG (RG8YC)
1
1
3
11 13110-34J00-000
PIPE, INTAKE NO.1
1
10
13
12 13121-34J00-000
PIPE, INTAKE NO.2
1
2
13 09280-29007-000
O RING
1
14 01547-0616A-000
BOLT
2
14
15 09402-46211-000
CLAMP
2
16 01550-0820B-000
BOLT
1
5
16
9
8
GSX150DWCL9_P74_103A

CYLINDER HEAD

107A

1 0 7 A 3 GSX150DWCL9_P74_107A CYLINDER 2 1 107A (B-4) CYLINDER REF NO. PART NO.
3
3

GSX150DWCL9_P74_107A

CYLINDER

2

1

107A

(B-4)

CYLINDER

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1 11210-34J10-0F0

CYLINDER (YELLOW)

1

2 11241-34J00-000

GASKET, CYLINDER

1

3 09206-10016-000

PIN (8.2X10X13)

2

2

2

108A

4 4 3 4 4 4 4 3 4 4 4 3 4 3 9
4
4
3 4
4
4
4
3
4
4 4
3
4
3
9
8
9
6 5
2
1
7

GSX150DWCL9_P74_108A

CRANKCASE

108A

(B-5)

CRANKCASE

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1 11300-34J00-000

CRANKCASE ASSY

1

2 04211-09149-000

.PIN

2

3 01547-0650B-000

.BOLT

4

4 01547-0660B-000

.BOLT

10

5 01500-1016A-000

BOLT

1

OIL DRAIN

6 09168-10L03-000

GASKET

1

7 09103-10709-000

BOLT (10X85)

2

8 09103-10077-000

BOLT (10X140)

2

9 08319-3110B-000

NUT

4

112A

5

5 5 5 6 7 5 5 6 5 5 5
5
5
5
6
7
5
5
6
5
5
5

15

15 15 16 15 15 15 15 16
15 15
16 15
15
15 15
16

15

1 8 10 9 3 11 21 23 4 13 12 14 2 20 19
1
8
10
9 3
11
21
23
4
13
12
14
2
20 19
22
18
17

GSX150DWCL9_P74_112A

CRANKCASE COVER

112A

(B-6)

CRANKCASE COVER

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1 11340-34J00-000

COVER, CLUTCH

1

2 11971-45010-000

.LENS, OIL LEVEL

1

3 11482-34J00-000

GASKET, CLUTCH COVER

1

4 04211-09149-000

PIN

2

5 01547-0630B-000

BOLT

9

6 01547-0640B-000

BOLT

2

7 01547-0695B-000

BOLT

1

8 11971-30H00-000

PLUG, OIL FILLER

1

9 09280-17003-000

O RING (D:3.1,ID:16.8)

1

10 01550-0812B-000

BOLT

1

11 09168-08015-000

GASKET (8.2X14X1.6)

1

12 11351-34J00-000

COVER, MAGNETO

1

13 11483-34J00-000

GASKET, MAGNETO COVER

1

14 04211-09149-000

PIN

2

15 01547-0630B-000

BOLT

8

16 01547-0640B-000

BOLT

2

17 09259-36026-000

PLUG

1

18 09280-33004-000

O RING (D:3.1,ID:32.7)

1

19 11352-34J00-000

PLUG, TOP

1

20 09280-14003-000

O RING (D:2.4,ID:13.8)

1

21 11360-34J00-000

COVER, ENGINE SPROCKET

1

22 01547-0640B-000

BOLT

2

23 04211-09149-000

PIN

2

2

2

120A

19 16 18 17 18 15 4 14 1 3 5 6 11 12 13
19
16
18
17
18
15
4
14
1
3
5
6
11
12
13
7
9
8
2
10

GSX150DWCL9_P74_120A

CRANKSHAFT

120A

(B-7)

CRANKSHAFT

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1-1

12200-34J02-0A0

CRANKSHAFT ASSY

(GREEN)

1

1-2

12200-34J02-0B0

CRANKSHAFT ASSY

(BLACK)

1

2-1

12661-34J00-0A0

GEAR, CRANK BALANCER DRIVE (NT:44) (BLUE/ORANGE)

1

2-2

12661-34J00-0B0

GEAR, CRANK BALANCER DRIVE (NT:44) (RED/ORANGE)

1

2-3

12661-34J00-0C0

GEAR, CRANK BALANCER DRIVE (NT:44) (BLUE/GREEN)

1

2-4

12661-34J00-0D0

GEAR, CRANK BALANCER DRIVE (NT:44) (RED/GREEN)

1

3-1

09181-28187-000

SHIM (T:0.6)

1

3-2

09181-28021-000

SHIM (T:0.65)

1

3-3

09181-28188-000

SHIM (T:0.7)

1

3-4

09181-28189-000

SHIM (T:0.75)

1

3-5

09181-28190-000

SHIM (T:0.8)

1

3-6

09181-28191-000

SHIM (T:0.85)

1

3-7

09181-28192-000

SHIM (T:0.9)

1

3-8

09181-28193-000

SHIM (T:0.95)

1

3-9

09181-28194-000

SHIM (T:1.0)

1

3-10

09181-28197-000

SHIM (T:1.05)

1

3-11

09181-28200-000

SHIM (T:1.1)

1

3-12

09181-28202-000

SHIM (T:1.15)

1

3-13

09181-28204-000

SHIM (T:1.2)

1

3-14

09181-28207-000

SHIM (T:1.25)

1

3-15

09181-28209-000

SHIM (T:1.3)

1

4

09262-28L07-000

BEARING

1

RH

5

09262-35L13-000

BEARING

1

LH

6

09282-12013-000

OIL SEAL (12X21X7)

1

7

16321-34J00-000

GEAR, OIL PUMP DRIVE (NT:15)

1

8

21111-34J00-000

GEAR, PRIMARY DRIVE (NT:22)

1

9

21112-34J00-000

GEAR, PRIMARY DRIVE SCISSORS

1

 

(NT:22)

10

21114-34J00-000

SPRING, PRI DRIVE GEAR

3

120A

19 16 18 17 18 15 4 14 1 3 5 6 11 12 13
19
16
18
17
18
15
4
14
1
3
5
6
11
12
13
7
9
8
2
10

GSX150DWCL9_P74_120A

CRANKSHAFT

120A

(B-8)

CRANKSHAFT

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

11 09140-16035-000

NUT

1

12 21143-34J00-000

WASHER, PRIMARY DRIVE GEAR WAVE

1

13 08211-16281-000

WASHER

1

14 21116-34J00-000

KEY, PRIMARY DRIVE GEAR

1

15 12111-34J20-0F0

PISTON (YELLOW)

1

16 12140-34J01-000

RING SET, PISTON

1

17 12151-34J00-000

PIN, PISTON

1

18 09381-14001-000

SNAP RING

2

19 12100-34J20-050

PISTON SET (OS:0.5)

1

OPT

2

2

122A 122A (B-9) STARTER CLUTCH REF NO. PART NO. DESCRIPTION QTY REMARKS 1 12611-34J00-000 GEAR,
122A
122A
(B-9)
STARTER CLUTCH
REF NO.
PART NO.
DESCRIPTION
QTY
REMARKS
1 12611-34J00-000
GEAR, STARTER IDLE (NT:16/56)
1
4
2 09180-10163-000
SPACER
1
3 09202-10012-000
PIN
1
4 12600-34830-000
CLUTCH SET, STARTER (NT:59)
1
5 09263-22L04-000
BEARING
1
6 07130-0616A-000
BOLT
3
5
6
1 2
3
GSX150DWCL9_P74_122A

STARTER CLUTCH

124A

14 13 8 3 2 4 5 6 7 11 12 8 1 9 10
14
13
8
3
2
4
5
6
7
11
12
8
1
9
10

GSX150DWCL9_P74_124A

CRANK BALANCER

124A

(B-10)

CRANK BALANCER

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1

12651-34J00-000

BALANCER, CRANK

1

2

12663-47E50-000

SPRING

2

3-1

12666-34J00-0A0

GEAR, CRANK BALANCER DRIVEN

1

BLUE

 

(NT:44)

3-2

12666-34J00-0B0

GEAR, CRANK BALANCER DRIVEN

1

RED

 

(NT:44)

4

12662-34J00-000

WASHER, CRK BAL DRIVEN GR NO.1

1

5

12662-34J10-000

WASHER, CRK BAL DRIVEN GR NO.2

1

6

12669-34J00-000

RACE, CRK BAL DRIVEN GEAR INNER

1

7

12686-34J00-000

DAMPER

2

8

08331-31359-000

CIRCLIP

2

9

12668-34J00-000

SPACER, CRANK BAL DRN GEAR

1

10

09262-15L10-000

BEARING

1

LH

11

09262-15L09-000

BEARING

1

RH

12

09421-04009-000

KEY

1

13

08211-14242-000

WASHER

1

14

09140-14022-000

NUT

1

2

2

126A

10 3 4 5 9 1 2 6 8 7 13 17 11 12 16
10
3
4
5
9
1
2
6
8
7
13
17
11
12
16
13
22
16
22
21
11
14
12
17
22
22
15
20
21
24
23
20
24
18
23
19
GSX150DWCL9_P74_126A

CAMSHAFT/VALVE

126A

(B-11)

CAMSHAFT/VALVE

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1 12710-34J01-000

CAM SHAFT

1

2 09262-30126-000

.BEARING

1

LH

3 09262-12039-000

.BEARING

1

RH

4 12740-34J01-000

SPROCKET, CAMSHAFT (NT:34)

1

5 12714-34J10-000

WASHER, SPROCKET

1

6 09106-05028-000

BOLT (5X15)

2

7 12749-34J00-000

C RING, CAMSHAFT

1

8 12951-34J10-000

CAM, DECOMPRESSION

1

9 09206-08008-000

PIN (6.3X8X12)

1

KNOCK

10 09261-05005-000

PIN (5X8)

1

ANGLE

11 12840-34J10-000

ARM ASSY, VALVE ROCKER

2

12 12842-34J00-000

.SCREW, TAPPET ADJUSTING

2

13 12843-27A70-000

.NUT, TAPPET ADJUSTING

2

14 12861-34J00-000

SHAFT, VALVE ROCKER ARM IN

1

15 12871-34J00-000

SHAFT, VALVE ROCKER ARM EXH

1

16 01550-0516A-000

BOLT

2

ROCKER ARM SHAFT

17 09164-09005-000

WASHER

2

18 12911-34J00-000

VALVE, INTAKE

1

19 12912-34J20-000

VALVE, EXHAUST

1

20 12921-34J00-000

SPRING, VALVE

2

21 12931-09G20-000

RETAINER, VALVE SPRING

2

22 12932-09G10-000

COTTER, VALVE

4

23 12933-09G00-000

SEAT, VALVE SPRING

2

24 09289-05019-000

OIL SEAL (4X10X8)

2

127A

2

GSX150DWCL9_P74_127A

CAM CHAIN

1 3 5 4 6 7 8
1
3
5
4
6
7
8

127A

(B-12)

CAM CHAIN

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1 12760-12F50-000

CHAIN, CAM SHAFT DRIVE

1

(92RH2005-100M)

2 12771-34J00-000

GUIDE, CAM CHAIN

1

3 12811-34J00-000

TENSIONER, CAM CHAIN

1

4 09103-06508-000

BOLT (6X32)

1

5 09168-06004-000

GASKET (6.2X11X1.2)

1

6 12830-39J00-000

ADJUSTER ASSY, TENSIONER

1

7 12837-33G10-000

GASKET, TENSIONER ADJUSTER

1

8 01547-0620A-000

BOLT

2

2

2

130A

1 31 30 32 23 22 21 28 37 44 27 29 41 24 26
1
31
30
32
23
22
21
28
37
44
27
29
41
24
26
10 25
39
6
7
33
15
35
8
16 12
34
5
18
11
3
14
17 13
4
19
2
20
40
43
42
38
9
36
GSX150DWCL9_P74_130A

CARBURETOR

130A

(B-13)

CARBURETOR

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1 13200-34J10-000

CARBURETOR ASSY

1

2 13240-34J00-000

.FLOAT ASSY

1

3 13254-34J00-000

.PIN, FLOAT

1

4 13257-34J00-000

.SCREW

1

5 13268-47070-000

.SPRING

1

6 13271-34J00-000

.SPRING

1

7 13273-34J00-000

.WASHER

1

8 13274-34J00-000

.ADJUSTER

1

9 13278-02340-000

.O RING

1

10 13278-47090-000

.O RING

1

11 13283-34J00-000

.ADJUSTER

1

12 13291-29900-000

.WASHER

1

13 13295-29900-000

.O RING

1

14 13295-34J00-000

.O RING

1

15 13341-34J00-000

.JET, NEEDLE (0-3)

1

16 13342-34J00-000

.HOLDER, JET

1

17 13345-34J00-000

.JET, MAIN (135)

1

18 13353-34J00-000

.JET, PILOT (12.5)

1

19 13370-34J00-000

.NEEDLE ASSY

1

20 13375-34J00-000

.CLIP

1

21 13383-34J00-000

.NEEDLE, JET (A9)

1

22 13387-47010-000

.RING

1

23 13394-40D20-000

.E RING

1

24 13411-34J00-000

.PLUNGER

1

25 13418-34J00-000

.GUIDE HOLDER

1

26 13471-34J00-000

.SPRING

1

27 13500-34810-000

.PISTON VALVE SET

1

28 13502-34J00-000

.DIAPHRAGM COVER

1

29 13503-34J00-000

.SPRING

1

30 13504-34J00-000

.SPRING

1

31 13505-34J00-000

.HOLDER

1

32 13506-34J00-000

.WASHER

1

33 13580-34J00-000

.TPS

1

34 13584-34J00-000

.SCREW

1

130A

1 31 30 32 23 22 21 28 37 44 27 29 41 24 26
1
31
30
32
23
22
21
28
37
44
27
29
41
24
26
10 25
39
6
7
33
15
35
8
16 12
34
5
18
11
3
14
17 13
4
19
2
20
40
43
42
38
9
36
GSX150DWCL9_P74_130A

CARBURETOR

130A

(B-14)

CARBURETOR

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

35 13585-34J00-000

.O RING

1

36 13601-34J00-000

.SCREW

4

37 13602-34J00-000

.SCREW

2

38 13623-34J00-000

.DRAIN

1

39 13681-04010-000

.CAP

1

40 13684-34J00-000

.HOSE (4X7X320)

1

41 13692-34J00-000

.CLIP

1

42 13692-34J10-000

.CLIP

1

43 13696-34J00-000

.O RING

1

44 13697-34J00-000

.HOSE (6X10X370)

1

2

2

155A

1 12 15 3 4 6 7 16 5 2 9 13 17 11 10
1
12
15
3
4
6
7
16
5
2
9
13
17
11
10
18
19
14
8
9
GSX150DWCL9_P74_155A

AIR CLEANER

155A

(B-15)

AIR CLEANER

REF NO.

PART NO.

DESCRIPTION

QTY

REMARKS

1 13700-34J00-000

CLEANER ASSY, AIR

1

2 13725-34J00-000

.CUSHION

2

3 13740-34J00-000

.CAP, AIR CLEANER

1

4 13746-34J00-000

GASKET

1

5 13761-34J00-000

.RESONATOR

1

6 13780-34J00-000

.FILTER ASSY

1

7 13746-34J00-000

.GASKET

1

8 13850-34J00-000

.TUBE, BREATER

1

9 09401-12305-000

CLIP

2

10 13878-10G00-000

.PLUG

1

11 13881-34J00-000

.TUBE, OUTLET

1

12 13891-34J00-000

.TUBE, INLET

1

13 09401-14301-000

.CLIP

1

14 09402-50208-000

.CLAMP

1

15 03541-0520A-000

.SCREW

4

16 03541-0520A-000

.SCREW

1

17 01580-0616A-000

BOLT

2

18 13841-34J00-000

SHEET, AIR CLEANER INLET

2

19 09409-07350-000

CLIP

4

163A

2 3 11 12 13 1 15 14 13 14 12 15 16 17 12
2
3
11
12
13
1
15
14