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ENVIROVISION 2013
INDIAN ENVIRONMENTAL ASSOCIATION
SBR
Sequencing Bio-Reactor
Sequential Batch Reactor
Cyclic Activated Sludge Process
CONCEPT OF SBR
Concept of SBR
o The operations like aeration, settling etc., are repeated over and
over again in the same tank in a sequence and hence it is called as
SBR.
Concept of SBR
• The Generic SBR designs have been improved upon and the modified
processes have been patented by different Technology Companies
1. Filling
2. Aeration or React
3. Settling
4. Decanting or Draw
5. Idle
Filling
• This is the addition of waste water in the SBR basin. Filling
can be;
Static fill – No mixing or aeration
Mixed fill – Only mixing (by mechanical means)
Aerated fill – Only aeration
Idle
60 min (Variable)
Filling
120 min
(Variable)
Decanting
60 min
Settling Aeration
60 min 60 min
Typical cycle times of Generic SBRs
Total Cycle time : 4 - 6 hours
Filling ON
Filling OFF
Components in an SBR
• SBR basin in RCC
• Aeration system
• Mechanical mixers
• Decanters
TREATED SBR
SEWAGE CHLORINATION BASINS
SLUDGE
(for disposal) CENTRIFUGE
PFD of SBR based STP with Power generation
Raw Inlet Screen Grit
Sewage Chamber Chamber Chamber
Sludge Sludge
Biogas
SLUDGE TO
CENTRIFUGE
TREATED SBR
EFFLUENT CHLORINATION BASINS
SLUDGE
(for disposal) CENTRIFUGE
ADVANTAGES OF SBR
Advantages of SBR over other technologies
Better performance :
2
Average Area, m per MLD
Secondary Treatment + 900.00 450.00 450.00 1000.00 450.00 6000.00
Secondary Sludge Handling
2
Average Area, m per MLD
Tertiary Treatment + Tertiary 100.00 100.00 100.00 100.00 0.00 100.00
Sludge Handling
2
Total Area, m per MLD
Secondary + Tertiary 1000.00 550.00 550.00 1100.00 450.00 6100.00
Treatment
Completely automatic
• The regular time based changes in operation necessitates
automation
• Automation includes;
o Opening and closing of Gates, Valves
o Operation of Pumps, Decanters
o Dissolved Oxygen control through VFD based blower operation
• Plant can be remotely monitored
• Plant operation is independent of operator capability
• Conventional plants like ASP, MBBR, UASB are normally manually
operated. Lack of qualified manpower affects performance
Advantages of SBR over other technologies
Lower power consumption
Power Costs ASP MBBR SBR UASB+EA MBR WSP
Avg. Technology Power, kWh/d/MLD
180 220 150 120 300 2
Secondary Treatment
Total Daily Power, kWh/d /MLD 185.7 223.7 153.7 125.7 302.5 5.7
Yearly Power Cost, Rs.lacs pa/MLD 4.07 4.9 3.37 2.75 6.65 0.49
Rank 4 5 3 2 6 1
Rank 4 5 3 2 6 1
Better performance
Lesser volumes
Decanting
45 min
Filling +
Aeration Total Cycle time : 3 - 4 hours
90min
Settling
45min
Other improvements to Generic SBR design
Incorporation of a Biological Selector compartment for improving the
settleability of sludge thereby achieving better outlet quality
The outlet quality is poor The outlet quality is poor Very good and consistent
and inconsistent as the and inconsistent as the outlet quality as the
Outlet quality decanting rate is not decanting rate is not decanter descent rate is
controlled. controlled. controlled
SBR variants based on type of Decanter
Mechanically operated
Description Valve arrangement Floating decanters
decanter
Not available Not available A scum guard is present to
prevent the scum from
Scum removal mixing with the treated
sewage
Used in small Used in small and Used in both small and large
Installations installations medium installations installations
• Level of automation
• Service support – Most of the SBR technologies are sourced from abroad. So local
service support is important.
• Budget
BASIC PROCESS DESIGN
PARAMETERS
Basic process design parameters
• Flow
o Average flow
o Peak factor
o Duration of peak flow
• Quality – Inlet and desired outlet
o pH
o BOD
o COD
o Total Suspended Solids (TSS)
o Total Kjeldahl Nitrogen (TKN)
o Total Phosphorous (TP)
• Industry specific data – Cyanides, Phenols, Sulfides, Alkalinity etc.
• Location data – Temperature, Altitude
Basic process design parameters
• Process parameters
o Sludge yield
o Cycle time
o Decant depth
SPECIFIC DESIGN PARAMETERS
Specific design parameters
Parameters Units Value
Submersible pumps
o Casing - CI
o Impeller - SS
Cable trays
o FRP - Preferred
o GI
Hand railing
o SS - Preferred
o GI
9.0
8.0
7.0
TSS
6.0
PPM
5.0
4.0 BOD
3.0
TN
2.0
1.0 TP
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Industrial
Gujarat Eco Textile Park Ltd. Surat 100 MLD
Jawaharlal Nehru Pharma City Vizag 3.5 MLD
Hindustan Petroleum Corpn. Ltd. Mumbai 7.2 MLD
Mangalore Refinery and Petrochemicals Limited Mangalore 15 MLD
SBR plants
Thank you.