All Original Piaggio Spare Parts PDF

®
S pare Parts Catalogue
BSII 501 Vehicle with 395cc Eng.
BSIII 501 Vehicle with 435cc Eng.
C Common
F Passenger (BSIII)
B Xtra (BSIII)
LD Xtra LD (BSIII)
1
PLATE - I CYLINDER, CRANKCASE, OIL PAN, PTO COVER AND CRANKSHAFT SUPPORT
2
19
6 7
32 33
31 17
27 30 18
8 5
24
21 40
29
28
4
25
3 26
16
9
35 22
14 23
14a
11 36
10
15
12 34 20
13
2
P LATE – I CYLENDER, CRANKCASE, OIL P AN, P TO COVER AND CRANKSHAFT SUP P ORT
1 (1) E5402380456 BSII 4 (1) E40002266 C 13 (10) E50002805 BSIII

Cylinder Barrel grade A Bush Crankcase 0.75 mm U/S Coller Bolt M8 x 1.25 x 22
1 (1) E43502705 BSIII 5 (3) E276846055 C 14 (1) E40008839 C

Cylinder grade A Dowel Pin Suction Bulb Assy.
1 (1) E5402380457 BSII 6 (2) E5406850106 BSII 14a (1) E99732047 BSIII
Cylinder Barrel grade B Stud Cylinder head rocker shaft Screw for bulb
1 (1) E43502770 BSIII 6 (2) E43500540 BSIII 15 (10) E97626048 C

Cylinder grade B Stud Cylinder head rocker shaft Washer
2 (1) E50006166 BSII 7 (2) E43500539 BSIII 16 (1) E40016141 C

Joint Stud Cylinder head Joint Suction Bulb
3 (1) E40002560 BSII 7 (2) E5406850108 BSII 17 (2) E1177001 BSII

Crankcase with Bush and Pin Stud Cylinder head Hex Bolt flange M8 x 1.25 x 12
3 (1) E40002586 BSIII 8 (5) E271678054 C 17 (2) E43502817 BSIII

Crankcase Assy. with Std. Bush Stud FWE side cover Hex Bolt flange M8 x 1.25 x 12
& CF pin (With AVM pad)
9 (2) E50000506 C 18 (1) E200467003 C
3 (1) E40002578 C Stud Engine Feet Joint
Crankcase Assy with Std. bush
& CF pin (With AVM pad) 10 (1) E50008099 C 19 (1) E52008924 BSII
Oil Pan Dipstick
4 (1) E40002263 C
Bush Crankcase Std 10a (1) E40018011 C 19 (1) E43508924 BSIII
Oil pan assy. consist of Sr. No.20,34 (N.I) Dipstick
4 (1) E40002264 C
Bush Crankcase 0.25 mm U/S 11 (1) E50006169 C 20 (1) E50000421 C
Joint for oil pan (1.5mm thick) Drain Plug
4 (1) E40002267 C
Bush Crankcase 1.00 mm U/S 12 (10) E250755507 C 21 (1) E53011748 BSII
Washer Cover PTO
4 (1) E40002265 C
Bush Crankcase 0.50 mm U/S 13 (10) E406177005 BSII 21 (1) E43521745 BSIII
Collor Bolt M8 x 1.25 x 22 Cover PTO (Six stud)
3
PLATE - I CYLINDER, CRANKCASE, OIL PAN, PTO COVER AND CRANKSHAFT SUPPORT
2
19
6 7
32 33
31 17
27 30 18
8 5
24
21 40
29
28
4
25
3 26
16
9
35 22
14 23
14a
11 36
10
15
12 34 20
13
4
P LATE – I CYLENDER, CRANKCASE, OIL P AN, P TO COVER AND CRANKSHAFT SUP P ORT
22 (1) E90303028 C 28 (1) E40002268 BSII 31 (3) ESK8832 C

Bearing Needle Bush FWE Side std Retainer Plate/ Safety retainer
23 (2) E50006328 BSII 28 (1) E53002206 BSII 32 (5) E9324018 C

Oil Seal Bush FWE Side std Nut M8 x 1.25
23 (1) E9121356 BSIII 28 (1) E40002272 BSII 33 (5) E50000613 BSII

Oil Seal Bush FWE Side 1.00 mm U/S Washer
24 (*) E50006101 BSII 28 (1) E53002210 BSIII 33 (5) E250755507 BSIII

Joint 0.4 mm Bush FWE Side 1.00 mm U/S Wave Washer
24 (*) E500460120 C 28 (1) E40002271 BSII 34 (1) E250467014 C

Joint 0.2 mm Bush FWE Side 0.75 mm U/S Joint Drain Plug
24 (*) E500460102 C 28 (1) E53002209 BSIII 35 (2) E500197087 BSIII

Joint 0.3 mm Bush FWE Side 0.75 mm U/S Sleeve - oil pan in crank case
28 (1) E40002269 BSII 36 (1) E52011746 BSIII

25 (10) E47177007 BSII
Bush FWE Side 0.25 mm U/S End cover
Screw
28 (1) E53002207 BSIII 37 (1) ED40641 BSII
25 (10) E07502804 BSIII
Bush FWE Side 0.25 mm U/S Guiding Bolt (N.I.)
Coller bolt M8 x 1.25 x 30
28 (1) E40002270 BSII 38 (1) ED40642 BSII
25 (2) E422973030 BSIII
Bush FWE Side 0.50 mm U/S Washer (N.I.)
Allen Screw M8 x 35
28 (1) E53002208 BSIII 39 (1) E43510714 BSIII
26 (4) E50000506 BSII Bush FWE Side 0.50 mm U/S
Stud PTO Cover Cylinder & Piston Assy. (BP Kit) N.I.
29 (1) ED42548 C 40 (1) E5007540 BSIII

26 (6) ESK4336 BSIII Oil seal PTO Cover assy. consisting of
Stud M8 x 1.25 x 57(PTO Cover)
Sr. No. 21,22,23
30 (1) E500470103 BSII
27 (1) E40011772 C Joint 0.2 mm 41 (1) E50006328 C
Crankshaft Support Assy. consisting of
Oil Seal gear box side (N.I.)
sr. no. 27 & 28 30 (1) E500470094 BSII
Joint 0.3 mm 42 (1) E43526175 BSIII
Set of joints (N.I.)
5
PLATE - II CYLINDER HEAD, AIR CLEANER AND ROCKER ARM COVER
11 11b
32 31 11a
33 8
44b
34
47 10
52 53
44a 9
45
51
44 14
41 5 6 16
42
40 48 35
46 15
72 7
55 42a 29 28
39 71 17
76
74 65
57 24
73 54
56 68 23 1
38
18
3
75
69 49 4
70 22
79
21
80a 19
28a
80b 59 20
25 2
80c
60 27
62 81
67 61
37
26
36
82 84
13
85 12
66 86
74a
6
P LATE – II CYLINDER HEAD, AIR CLEANER AND ROCKER ARM COVER
1 (1) E43512268 BSIII 5 (1) E43522232 BSIII 11b (4) E870022109 BSIII
Cylinder Head Assy. Inlet Valve Guide (finish) Valve collets
1 (1) E40018345 BSII 5 (1) E40002256 BSII 12 (1) E43518363 BSIII

Cylinder head assy Inlet Valve Guide 0.5 mm o/s Inlet Valve
2 (1) E43506182 C 6 (1) E40002257 BSII 12 (1) ED33453 BSII

Joint Cylinder Head 0.8 mm thick Exh Valve Guide 0.5 mm o/s Inlet Valve (Multi groove)
2 (1) E43506183 C 6 (1) E50012232 BSII 13 (1) ED33454 BSIII

Joint Cylinder Head 0.9 mm thick Exhaust Valve Guide (Finish) Exhaust Valve
2 (1) E40016143 C 6 (1) E43522233 BSIII 13 (1) E40008380 BSII

Joint Cylinder Head 0.5 mm thick Exhaust Valve Guide (Finish) Exhaust Valve
2 (1) E43506181 C 7 (1) E500450092 C 14 (2) E93240076 C

Joint Cylinder Head 0.7 mm thick Joint Intake Flange Air Intake Nut M8 x 1.25
2 (1) E43506184 C 8 (2) E500575545 C 15 (2) ED40165 C

Joint Cylinder Head 1.0 mm thick Valve Spring Dome Nut (Cap nut)
2 (1) E43506180 C 9 (2) E5003430070 C 16 (4) E97625065 C

Joint Cylinder Head 0.6 mm thick Disc valve spring bottom Plain Washer
2 (1) E40016144 C 10 (1) E500213572 BSII 17 (2) E43500573 BSIII

Joint Cylinder Head 0.55 mm thick Cap Inlet Valve Stud M8 x 1.25 - intake side
3 (1) E5508000117 BSII 10 (1) E50006342 BSIII 17 (2) E40000549 BSII

Valve Seat Inlet Valve stem seal Stud M8 x 1.25 x 28
3 (1) E43518358 BSIII 11 (2) E500641036 BSII 18 (2) E50000506 BSII

Valve Seat Inlet (Semi finish) Collet Assy. Stud. Exhaust
4 (1) E5508000118 C 11 (2) E43522242 BSIII 18 (2) ESK4336 BSIII

Valve Seat Exhaust (Semi finish) Collet Assy. Cosisting of Sr. No.11a, 11b Stud. Exhaust Muffler
5 (1) E500022105 BSII 11a (2) E43502703 BSIII 19 (1) E268120034 C

Inlet Valve Guide (Finish) Spring retainer top ‘O‘ Ring
7
11 11b
32 31 11a
33 8
44b
34
47 10
52 53
44a 9
45
51
44 14
41 5 6 16
42
40 48 35
46 15
72 7
55 42a 29 28
39 71 17
76
74 65
57 24
73 54
56 68 23 1
38
18
3
75
69 49 4
70 22
79
21
80a 19
28a
80b 59 20
25 2
80c
60 27
62 81
67 61
37
26
36
82 84
13
85 12
66 86
74a
8
P LATE – II CYLINDER HEAD, AIR CLEANER AND ROCKER ARM COVER
20 (1) ED40580 C 30 (3) 31090 C 37a (1) E5402125627 BSII

Decompression lever Assy. Hex Screw M6 x 20 (N.I.) Rocker Cover Box Assy. with Cover; “O” Ring
& Oil Filling Plug(Sr. No. 38, 42, 42a) (N.I.)
21 (1) E5005680046 C 31 (2) 31116 BSII
Return Spring Screw 37a (1) E43506639 BSIII
Rocker Cover Box Assy.with Oil Filling Plug
22 (1) E50000901 C 32 (2) 16408 BSII (Sr. No. 38, 42, 42a) (N.I.)
Spring Dowel Spring Washer
38 (1) E40006630 BSII
33 (1) 587886 BSII
23 (1) E505193049 C Rocker Cover
Rubber Bellow
Bolt Decomp - shaft
34 (1) 567879 BSII 38 (1) E435006638 BSIII
24 (1) E260467001 C Gasket Rocker Cover
Copper Joint
35 (1) E40012272 BSII 40 (1) E50010696 BSII
25 (1) E40016138 C Set Of Valve Guide consisting of 5 & 6 Cover Plate
Joint for Rocker cover (1mm thick)
35 (1) E43522234 BSIII 42 (1) E5409032088 C
26 (5) E51981002 BSIII Set Of Valve Guide consisting of 5 & 6 Oil Filling Plug LM Type
Round headed screw
35 (1) E40002259 BSII 42a (1) E91200082 C
27 (1) E1965140021 BSIII Set Of Valve Guide 0.5 mm o/s ‘O’ Ring
Sheet Steel
36 (1) E40012271 BSII 43 (1) ED40517 BSII
28 (2) E500676035 BSIII Set Of Valve Rubber Ring (N.I.)
Stud injector
36 (1) E43522238 BSIII
44 (1) E1969693007 BSII
Set Of Valve consisting of Sr. No. 12 & 13
28a (1) E1967980064 BSIII Safety Valve LM Type
Cup for filter 36 (1) E400022104 BSII
Set of Valves 44 (1) ED43751 BSIII
29 (1) E40000550 BSII Safety valve
Stud Air Intake 37 (1) E50006610 BSII
Rocker Cover Box Assy. consisting of 44a (1) E40020417 C
29 (1) E43500573 BSIII (25 to 28,38,42,42a,44,44a,44b,49,71,72) Breather cover nylon
Stud M8 x 1.25 - Intake side
37 (1) E40006639 BSIII 44b (3) ESK8694 C
29a (3) 79375 C Rocker Cover Box Assy. consisting of Phillips head screw
Rubber Bumper (N.I.) (25 to 28,38,42,42a,44,44a,44b,49,71,72)
9
11 11b
32 31 11a
33 8
44b
34
47 10
52 53
44a 9
45
51
44 14
41 5 6 16
42
40 48 35
46 15
72 7
55 42a 29 28
39 71 17
76
74 65
57 24
73 54
56 68 23 1
38
18
3
75
69 49 4
70 22
79
21
80a 19
28a
80b 59 20
25 2
80c
60 27
62 81
67 61
37
26
36
82 84
13
85 12
66 86
74a
10
PLATE – II CYLINDER HEAD, AIR CLEANER AND ROCKER ARM COVER
45 (1) E50000664 BSII 59 (1) ED41745 BSII 67 (3) 20106 C

Plate Breather Plug Element Hex Nut M6 (N.I.)
46 (1) E225324004 BSII 59 (1) ED42502 BSII 68 (1) ED42500 / 632426 BSII
Nut Element (Enginetech) Dust Valve (Enginetech)
47 (1) E45175504 BSII 59 (1) 632428 BSIII 69 (1) ED42501 BSII

Screw Breather Plug Element (Enginetech) O Ring (Enginetech)
48 (1) E26756503 BSII 59 (1) E40008728 BSIII 69 (1) 632427 BSII

Spring Washer Element for air cleaner O Ring (Enginetech)
49 (1) E196969519 C 60 (3) 604973 C 69 (1) BSIII

Breather Valve Plain washer M6 O Ring
51 (1) E904850603 C 61 (3) 230560 C 70 (1) ED42503 BSII

Lifting Hook spacer Knob (Enginetech)
52 (2) E50000157 BSII 62 (3) 16406 C 70 (1) 632424 BSIII

Bolt (Hex Head) Spring washer M6 Knob (Enginetech)
52 (2) E50000114 C 63 (1) 569381 BSII 71 (1) E1965755128 C

Hex Socket head screw Flange Assy. Plastic (N.I.) Spring LM Type
53 (2) E250755507 BSII 64 (1) 569451 BSII 72 (1) E1967625270 C

Spring Washer Gasket for Flange (N.I.) Washer for safety valve
54 (1) 604552 BSII 65 (1) 569460 BSII 73 (1) 632425 BSII

Clamp Air Cleaner Rubber Bellow Cover Enginetech Air Filter
55 (3) 604553 C 66 (1) ED32408 BSII 73 (1) BSIII

Worm Clamp (25-45) : 45A Air Filter assy. Cover Enginetech Air Filter
56 (1) E6548960144 BSII 66 (1) B009193 BSIII 74 (1) 604750 BSIII

Extension Pipe Air Filter assy. Bracket for Enginetech Filter
57 (1) ESK2924 BSII 66 (1) E40018626 C 74a (1) 632412 BSIII

Clamp Air filter assy. Bkt. strap holding
1 1
11 11b
32 31 11a
33 8
44b
34
47 10
52 53
44a 9
45
51
44 14
41 5 6 16
42
40 48 35
46 15
72 7
55 42a 29 28
39 71 17
76
74 65
57 24
73 54
56 68 23 1
38
18
3
75
69 49 4
70 22
79
21
80a 19
28a
80b 59 20
25 2
80c
60 27
62 81
67 61
37
26
36
82 84
13
85 12
66 86
74a
12
PLATE – II CYLINDER HEAD, AIR CLEANER AND ROCKER ARM COVER
75 (1) 611620 BSIII 85 (4) 20106 C

Hose Flange Hex Nut M6
76 (1) B006581 BSIII 86 (2) 3056 C

Hose Engine Plain washer
79 (1) 604756 BSIII

87 (3) 31090 BSIII
Hose clip (size 2X)
Hex screw, wholly thread stem M6x20 (N.I.)
80 (1) 611621 BSIII
Flange Air filter (N.I.) 88 (3) 79375 BSIII
Rubber Bhumper (N.I.)
80a (2) 13880 C
Metallic plain washer
80b (2) 16406 C

Spring Washer M6
80c (2) 632056 C

Hex nut M6 (Terminal)
81 (1) 632415 C
Strap assy.
81 (1) B009290 BSIII

Strap assy.
82 (1) 632413 C
Rubber Packing
83 (1) B009311 BSIII

Air filter Mtg. assy. consisting of sr. no.
60,66,69,74,74a,82,84 to 88 (N.I.)
84 (4) 16406 C
Spring washer
1 3
PLATE - III CRANKSHAFT, PISTON AND CON ROD ASSY.
10
9
6
12a
13
12a
11
12 12
7 17 17
8 1a
3 4
2
14
14
PLATE – III CRANKSHAFT, PISTON AND CON ROD ASSY.
1 (1) E43503011 BSIII 5 (1) E40020510 BSII 13 (2) E50002297 BSIII

Crankshaft assy with sleeve Consists Piston Assly. B mod Large End Bearing with copper lead
of Sr. No. 1a & 14 (single half) - STD
6 (1) E43511440 BSIII
1 (1) E50006023 BSII Piston Ring Set Std. 13 (1) E40022211 BSII
Crankshaft Large End Bearing 0.25 mm u/s
6 (1) E40011420 BSII
1a (1) E43516066 BSIII Piston Ring Set Std. 13 (2) E40022211 BSIII
Crankshaft Large End Bearing with copper lead
7 (1) E5408480091 C (single half) 0.25 mm u/s
2 (1) E500228048 C Piston Pin / Gudgeon pin
Key - F.W.E. 13 (1) E40022212 BSII
8 (2) E3124017 C Large End Bearing 0.50 mm u/s
3 (1) E500125708 C Circlip
Thrust Washer 13 (2) E40022212 BSIII
9 (1) E50009023 BSII Large End Bearing (0.50mm u/s)
4 (1) E47177007 C Connecting Rod Assy. with copper lead (single half)
Screw M8 x1.25 x 30
9 (1) E87009032 BSIII 14 (1) ED40208 BSIII
5 (1) E43520572 BSIII Connecting Rod Assy. Sleeve double oil seal
Piston Assy. Grade B
10 (1) E50009205 C 15 (1) ED42396 BSII
5 (1) E40020509 BSII Bush / Bearing Small End Con Rod Bolt Kit (N.I.)
Piston Assly. A mod
11 (1) E50000644 BSII 16 (1) ED41933 BSII
5 (1) E43520571 BSIII Lock Plate Barral Piston Kit (N.I.)
Piston Assy. Grade A
12 (2) E50000160 C 16 (1) ED42982 BSII
5 (1) E400105201 BSII Bolt M8 x 1 BP Kit (N.I.)
Piston Grade A
12a (2) E97626048 BSII 16 (1) E400205013 BSII
5 (1) E40020512 BSII Washer Hardened BP Kit (N.I.)
Piston Assly. C mod
12a (2) E50000307 BSIII 16 (1) E43510714 BSIII
5 (1) E40010599 BSII Plain washer BP Kit (N.I.)
Piston Assy. (Grade C)
13 (1) E50002296 BSII 17 (2) E500900038 BSIII
5 (1) E40010597 BSII Large End Bearing Std. Plug oil hole
Piston Assy. (Grade A)
1 5
PLATE - IV CAM SHAFT, PUSH ROD AND ROCKER ARMS
14
12
13
11
10
14
15
20 16
13 17
2a
4 1
19 2 7
3
8
9 9
5
18
16
P LATE – IV CAM SHAFT, P USH ROD AND ROCKER ARMS
1 (1) E400060112 C 8 (1) E47124004 C 19 (1) E50006190 BSII

Cam Shaft Circlip Set Of Sleeve
2 (2) E500141016 BSII 9 (2) E5005271054 C 19 (1) E43526174 BSIII

Push Rod Cam Follower Lever assy. Sleeve set consisting of 4 & 5
2 (2) E43507331 BSIII 10 (1) E5406045038 C 20 (1) E53005170 C

Push Rod 500 SR. Rocker Fulcrum Rocker Lever set cosisting
of Sr. No. 12 & 16
2a (1) E50007334 BSII 11 (1) E53005167 C
Set Of Pushes Inlet Rocker Lever Assy. consisting of
Sr.No.12,13,14
2a (1) E43507359 BSIII
Set Of Pushrods 12 (1) E53005136 C
Rocker Lever Inlet
3 (1) E5009520029 BSII
Push Rod Tube 13 (2) E500985048 C
Adjusting Screw
3 (1) E43507330 BSIII
Push Rod Tube 14 (3) E105324008 C
Nut
4 (1) E500474018 BSII
Sleeve-Push Rod Tube 15 (1) E53005168 C
Exhaust Rocker Lever Assy. consisting of
5 (1) E500474025 BSII Sr.No. 13,14,16,17
Sleeve-Push Rod Tube
16 (1) E53005137 C
5 (1) E40006428 BSIII Rocker Lever Exhaust
Joint Push Rod Sleeve (G400AG)
17 (1) E50595052 C
6 (1) ED30956 C Adj. screw Decompressor
Pin
18 (1) E52005171 BSIII
7 (2) E500755006 C Cam Follower lever set
Distance Piece
1 7
PLATE - V GOVERNOR, FUEL PUMP CONTROL LEVER, L.O. PUMP ASSY. AND SPIN-ON TYPE LUB OIL FILTER
27
28 29
35 40
50 43
24
44
7 30
8
45 33
34
47
49 32 26
46
31 25
48
14 36
13 37
12 38
39
20
9 23
10
22
11 2
21
4
c
1 3
16
17 19
18
5 15
6
18
P LATE – V GOVERNOR, FUEL P UMP CONTROL LEVER, L.O. P UMP ASSY. AND SP IN-ON TYP E LUB OIL FILTER
1 (1) E500493620 BSII 12 (1) ED32915 BSIII 23 (1) E500220013 C

Governor Gear Fuel Pump R C Lever Key
1 (1) E50010157 BSIII 13 (1) E250755504 C 24 (1) ED21235 BSIII

Governor Gear Wave washer Flange
2 (1) E500208572 C 14 (1) E9176007 C 25 (1) E50008711 C

Governor Bell (Steel) Bolt Filter Spin-On Type
3 (1) E500116011 C 15 (1) E264973008 C 25 (1) ED42244 C

Circlip Allen Screw Filter Spin-On Type
4 (6) E3824509 C 16 (1) E52006709 C 26 (1) ED41208 C

Ball Lub Oil Pump Assy. Stud
5 (1) E202756511 C 17 (4) E50000437 C 27 (1) E50006495029 C

Spring Washer Hex Socket Head Screw Piston
6 (1) E500324066 C 18 (2) E1756504 C 28 (1) E50001213143 C

Nut Spring Washer O Ring Lub Oil Filter
7 (1) E5406140483 C 19 (3) E250755504 C 29 (1) E50005625006 C

Pin fuel pump R.C. lever Wave Washer Spring
8 (1) E7102800049 BSIII 20 (1) E50010103 C 30 (1) E9041202013 C

Split pin Governor Lever Assy. O Ring
9 (1) E276843023 BSII 20 (1) ED43350 BSIII 31 (2) E260973027 C

Taper Pin Governor Lever Assy.(alternative) Allen Head Screw
10 (1) E5205801462 C 21 (1) E500520134 C 32 (1) E1756507 BSII

Spring Excess Fuel Governor Lever (inner) Spring Washer
11 (1) E5006371045 C 22 (2) E51981002 C 32 (1) E50000613 BSIII

Anchor Plate Screw Machined Washer
1 9
PLATE - V GOVERNOR, FUEL PUMP CONTROL LEVER, L.O. PUMP ASSY. AND SPIN-ON TYPE LUB OIL FILTER
27
28 29
35 40
50 43
24
44
7 30
8
45 33
34
47
49 32 26
46
31 25
48
14 36
13 37
12 38
39
20
9 23
10
22
11 2
21
4
c
1 3
16
17 19
18
5 15
6
20
P LATE – V GOVERNOR, FUEL P UMP CONTROL LEVER, L.O. P UMP ASSY. AND SP IN-ON TYP E LUB OIL FILTER
33 (1) E1177001 C 44 (1) E500217519 BSIII

Bolt Filter element
34 (1) E200467003 C 45 (1) E5000572535 BSIII

Joint Spring
35 (1) E260120016 C 46 (1) E260120016 BSIII

O Ring ‘O’ Ring
36 (1) E5609680013 C 47 (1) E5009060011 BSIII

Relief Valve Body Plug on oil filter
37 (1) E500575549 C 48 (1) E260467001 BSIII

Spring joint
38 (1) E200467021 C 49 (1) E9176003 BSIII

Joint Hex Bolt
39 (1) E50000475 C 50 (1) E400051135 C

Plug Relief Valve Fuel pump R.C. Lever assy.
40 (1) ED41447 C
Oil Pressure Switch
41 (1) E1762507 BSII

Plain washer for M6 for FDC lever (N.I.)
42 (1) E105324008 BSII

Nut M6x1 for FDC lever (N.I.)
43 (1) E40001816 C
Flange assy. for spin on filter
Consisting of 24,26 to 30 to 35 & 40
21
PLATE - VI REMOTE THROTTLE AND STOP CONTROL
14
31
17 15
11
7
16 11
9 6
1 21
10
2
23
19 18
20
4
5 12 24
6 3
29
13 25
30
22
28
26
27
22
P LATE – VI REMOTE THROTTLE AND STOP CONTROL
1 (1) E50010174 BSII 10 (1) ED41228 C 21 (1) E43521752 BSIII

Cover Remote Throttle Stop Control Screw Assy. Governor Support
(consisting of Sr.No. 2 ,3,5,6; 12 & 13)
11 (3) E105324008 C 22 (1) E40009644 C
1 (1) E43501847 BSIII Hex Nut Support Governor Lever
Remote Throttle & Stop Control for
Rear Mtg. Engine (2,3,5,6,12 & 13) 12 (1) E500568044 C 23 (1) E5005202010 C
Spring Stop Lever Return Lever Max Fuel
2 (1) E50007596 BSII
Cover 13 (1) E500520260 C 24 (1) E43521746 C
Stop Lever Internal Throttle Lever
2 (1) E43521751 BSIII
Cover assy. throttle & stop lever 14 (4) E9176003 C 25 (1) E500568043 C
Bolt Spring speed lever return
3 (1) E500520214 C
Stop Lever 15 (1) E91760028 BSII 26 (1) E52006205 C
Min Speed Setting Bolt O Ring
4 (1) E98420002 C
Taper Pin 2.5 x 14 16 (2) E07500428 BSIII 27 (1) E5205200778 C
Max Speed Setting Screw Lower lever with pin
5 (1) E105324008 C
Hex Nut 17 (1) E105324008 C 28 (1) E5205200777 C
Nut M6 x 1 Upper Lever with Pin
5 (1) E07502811 C
collar nut M6 x 1 18 (1) E400101102 C 29 (1) E40009645 C
ExcessFuel Device Assy Governor Spring Assembly
6 (2) E1756504 C
Spring Washer M6 19 (2) E105324008 C 30 (2) E5201160056 C
Nut M6 x 1 Circlip for frame locking
7 (2) E50000452 C
Terminal cable sleeve 20 (2) E270973010 C 31 (1) E07502813 BSIII
Cap Screw M6 x 1 Collor bolt M6 x 12
8 (1) E50010606 C
Support 21 (1) E5208785129 BSII
Governor Support Assy.
9 (1) E90600031 C (consisting of Sr.No. 4;6;11;22 to 30)
Cable Anchor
23
PLATE - VII FEED PUMP, FUEL FILTER AND FUEL PIPE LINES
17
41 23
36
42 18
14
10 10
25 23 24
19
20
24 16
43
39
15
44 38
37
34
13
45
36 34
31
35 22
21
35 1
33
32 8
26
30 1b
27
29 7
9
10 11
27
29
28
1a
24
PLATE – VII FEED PUMP, FUEL FILTER AND FUEL PIPE LINES
1 (1) E50006808 C 7 (1) E50016133 BSIII 15 (1) E9451037407 C

Feed Pump (Aqual) Joint 0.2mm (Feed pump) Element
1 (1) E50006819 C 7 (1) E5604580170 C 17 (1) E2911161261 BSII

Feed Pump (Auto Lec) New Joint 0.8 mm (Feed pump) Bolt
1a (1) E40006815 C 7 (1) E5604580169 17 (1) E94110033428 BSIII

Bottom Body (for E40006819) Joint 0.4 mm (Feed pump) C Screw
1b (1) E40006816 C 8 (1) E5007200048 BSII 18 (1) E2916710603 C

Top Body (for E40006819) Pin Washer
1c (1) E40006817 C 8 (1) ED41931 C 19 (1) E9411033412 C

Valve Body (for E40006819) (N.I.) Pin for Feed Pump Air Vent Screw
1d (1) E40006818 C 9 (2) E50000506 C 20 (2) E2916710602 C

Diaphragm (for E40006819) (N.I.) Stud for feed pump Sealing Washer
2 (1) E50006809 C 10 (2) E9324018 C 21 (1) E9411033412 C

Cover Plate with Gasket (Aqual) (N.I.) Nut Sludge Screw
3 (1) E50006810 C 11 (2) E1756507 BSII 22 (1) E1413453025 C

Filter (Aqual) (N.I.) Spring Washer Sealing Washer
4 (1) E50006811 C 11 (2) E50000613 BSIII 23 (1) E07500819 C

Valve Plate Ass. with Gasket (Aqual) (N.I.) Machined washer Banjo Bolt
5 (1) E50006812 C 12 (1) F002H20108 C 24 (4) E07506189 C

Priming Lever with Spring and Spindle Fuel Filter Assy. (0.5 lit) (N.I.) Joint
(Aqual) (N.I.)
13 (1) F002H20340 C 25 (1) E43501049 BSIII
6 (1) E50006813 C Filter Bowl High Pressure Pipe
Diaphragm Ass. (Aqual) (N.I.)
14 (1) F002H20333 C 25 (1) E40001008 BSII
7 (1) E5604580049 BSII Top Cover High Pressure Pipe
Joint 0.5 mm (feed pump)
2 5
PLATE - VII FEED PUMP, FUEL FILTER AND FUEL PIPE LINES
17
41 23
36
42 18
14
10 10
25 23 24
19
20
24 16
43
39
15
44 38
37
34
13
45
36 34
31
35 22
21
35 1
33
32 8
26
30 1b
27
29 7
9
10 11
27
29
28
1a
26
PLATE – VII FEED PUMP, FUEL FILTER AND FUEL PIPE LINES
26 (1) E7101901012 C 33 (1) E43527167 BSIII 44 (1) E50006813 BSIII

Bleeding valve assy. Overflow & bleeding pipe assy. Diaphragm Assy.

Banjo Bolt Overflow Overflow & bleeding pipe assy. Priming Lever With Spring & Spindle
27 (1) B006755 BSIII 34 (2) E91901030 BSII

Banjo overflow pipe Banjo Bolt - Feed Pump
28 (2) E40000687 BSII 35 (4) E94670059 BSII

Washer 8.2 x 12 x 2 thik Joint - Banjo Bolt
29 (2) E904467015 BSIII 36 (2) 13861 BSII

Joint Plain washer 20 x 8.2 x 2.5
29 (4) E200467003 BSII 37 (2) 16408 BSII

Joint - Banjo Bolt Spring washer M8
30 (1) E40017130 BSII 38 (2) 20108 BSII

Fuel Pipe (Feed Pump to Filter) Hex nut M8
30 (1) E43527185 BSIII 39 (2) 30072 BSII

Fuel Pipe (Feed Pump to Filter) Hex head bolt M8 x 35
31 (1) E40017131 C 40 (4) E283467036 BSIII

Fuel Pipe (Tank to Feed Pump) Copper Joint
32 (1) ED41150 BSII 41 (4) E50006809 BSIII

Fuel Pipe (Filter to Fuel Pump) Cover Plate With Rubber Gasket
32 (2) E43527184 BSIII 42 (1) E50006810 BSIII

Fuel Pipe (Filter to Fuel Pump) Filter
33 (1) ED31570 BSII 43 (1) E50006811 BSIII

Pipe Overflow Valve Palte Assy. With Rubber Gasket
2 7
PLATE - VIII FUEL INJECTION PUMP AND INJECTOR ASSY.
10a
26
25 32
24 27
36
22 42
31 37
21 34 43
40
20 41 39
23
33
6
29 5 7
35
28
30 6
7
1
3
38 12
17
13
2 16 10
18
14
9 15
8
11
28
P LATE – VIII FUEL INJECTION P UMP AND INJECTOR ASSY.
1 (1) ED31905 C 5 (1) EF002B70032 BSII 11 (1) EF002C40521 BSII

Fuel Pump (F002F50006) Delviery Valve (Mico) Nozzle (Mico)
1 (1) ED41531 BSII 5 (2) EF002FS1090 BSIII 11 (1) EF0020C40562 BSIII

Fuel Pump Assy. MICO Control Sleeve Nozzle
2 (1) E500458024 BSII 6 (2) E422973030 C 12 (2) E9324008 BSII

Shim 0.5mm Cap screw for M8x1.25 for fuel pump Nut

Shim 0.05mm for fuel pump Spring Washer Nut

Shim 0.3mm Washer Stud
2 (1) E500458029 C 8 (1) ED40678 C 14 (1) ED41236 BSII

Shim 0.1mm Roller Tappet for fuel pump Joint 0.5mm
2 (1) ED42723 BSIII 9 (1) E500600036 BSII 14 (1) ED40893 BSII

Joint for FIP casing (0.5mm thick) Spacer Joint 2mm
3 (1) E9120087 BSII 10 (1) E5306615089 BSII 14 (1) ED41237 BSII

O Ring Fuel Pump Injector Assy. Imported Joint 1mm
4 (1) E5406578027 BSII 10 (1) ED41532 BSII 15 (1) E500843036 C

Element (Imported) Injector Assy. MICO Dowel Pin
4 (1) EF002B10538 BSII 10 (1) ED31904 C 16 (1) E500379026 C

Element Nozzle holder assy with joint (F002C7Z112) Flange (Injector)
4 (1) EF002B10580 BSIII 10a (1) E9430031103 C 17 (2) E1756504 BSII

Element Nozzle holder (KBEL56P92) Washer
5 (1) E5409672029 BSII 11 (1) E5306531433 BSII 18 (1) ED31943 C

Delivery Valve (Imported) Nozzle (Imported) FIP Casing
29
PLATE - VIII FUEL INJECTION PUMP AND INJECTOR ASSY.
10a
26
25 32
24 27
36
22 42
31 37
21 34 43
40
20 41 39
23
33
6
29 5 7
35
28
30 6
7
1
3
38 12
17
13
2 16 10
18
14
9 15
8
11
30
P LATE – VIII FUEL INJECTION P UMP AND INJECTOR ASSY.
19 (1) ED42723 BSII 31 (1) EF002F51089 BSIII 43 (1) ED40642 BSIII

Joint for FIP Casing (N.I.) Pump Housing Joint For Guiding Bolt
20 (1) E2433124388 BSIII 32 (1) E9411033342 BSIII

Pressure Bolt Delivery Valve Holder
21 (1) E2434614030 BSIII 33 (1) E9411034635 BSIII

Spring Compression Spring
22 (1) E2430101170 To 1430101 BSIII 34 (1) E1410210017 BSIII

Adjusting Washer ‘O’ Ring
23 (1) E2430136166 BSIII 35 (1) E1410501001 BSIII

Distance Piece Gasket
24 (1) E2911232700 BSIII 36 (1) E141050100 BSIII

Banjo Bolt Spring Plate-upper
25 (2) E2916710603 BSIII 37 (1) E3414619005 BSIII

Washer Compression Spring
26 (1) E9432030100 BSIII 38 (1) E2916600006 BSIII

Washer Retainer
27 (1) E9431033395 BSIII 39 (1) E2410122016 BSIII

Inlet Connection Stud Spring Plate – Lower
28 (1) E2433314053 BSIII 40 (1) E2414601001 BSIII

Nozzle Cap Nut Retainer
29 (1) EF0020C40562 BSIII 41 (1) EF002f5108 BSIII

Nozzle DSLA154P1306 Filler Piece
30 (1) E9431030172 BSIII 42 (1) ED43340 BSIII

Sealing Washer Guiding Bolt
31
PLATE - IX ENGINE COWLING, AIR DUCT, EXHAUST SYSTEM
44
9 8 43
23 42
10
41
2 22
21
20
19 40 39
49
7 6 38
36
37 24
30
25
26
33 27
28
29
47
46
45 34
48
32
51
31
52 57
54
53
4 56 35
55
18
1
15
16
12
14 13
17
5 11
32
P LATE – IX ENGINE COWLING, AIR DUCT, EXHAUST SYSTEM

Air Cowl 1.1 Kw Air baffle intake side Spring Washer
1 (1) E43531743 BSIII 5 (3) E90979037 C 15 (8) 809000641 BSII

Air shroud (Blue) Philips Screw Spring Washer
1 (1) E43531726 BSIII 5 (6) E90979039 BSII 16 (8) 800000624 BSII

Air shroud (Black) Philips head Screw Nut
1 (1) E40001765 BSII 6 (4) E40000704 BSII 17 (1) E5405725043 C

Air Cowl 0.7 Kw Washer Spring Spring Air Baffle
2 (1) E5406370420 BSII 7 (4) E1177004 BSII 18 (1) E500450091 BSII

Back Plate 1.1 Kw Bolt Joint Exhaust Flange
2 (1) E43531740 BSIII 7 (4) E9177006 BSIII 19 (1) E43508876 BSIII

Back plate for rope starter Bolt for back plate Flange Intake Machined
2 (1) E43531725 BSIII 8 (4) E1756507 C 20 (2) E500450092 C

Back Plate Washer Spring Joint-intake Flange

Back Plate 0.7 Kw Bolt Flange For Air Filter

Air Baffle (exhaust side) Hex flange bolt m8 x 1.25 x 12 Collar Nut M8 X 1.25
3 (1) E40031732 C 10 (1) E50006404 BSII 23 (2) E43500578 BSIII

Air Baffle (exhaust side) Joint Stud-m8

Air Baffle (exhaust side) Exhaust Muffler Flange Exhaust Machined
4 (1) E5505066198 BSII 12 (1) ED41100 BSII 25 (2) E43526147 BSIII

Air Baffle (inlet) Bracket Exhaust Muffler Joint-exhaust Flange

Air baffle intake side Bolt Pipe-exhaust(exhaust Flange To Oxycat )
33
PLATE - IX ENGINE COWLING, AIR DUCT, EXHAUST SYSTEM
44
9 8 43
23 42
10
41
2 22
21
20
19 40 39
49
7 6 38
36
37 24
30
25
26
33 27
28
29
47
46
45 34
48
32
51
31
52 57
54
53
4 56 35
55
18
1
15
16
12
14 13
17
5 11
34
P LATE – IX ENGINE COWLING, AIR DUCT, EXHAUST SYSTEM
26a (1) B006743 BSIII 35 (2) E50002805 BSIII 46a (1) B006742 BSIII
Pipe-exhaust (exh. flange to oxycat) (N.I.) Collar Bolt M8x1.25x20 Assembly Muffler (N.I.)

Spring Washer For M8 Stud M8 Collar Bolt M8x1.25x20

Nut Ss Gasket(exhaust Manifold-egr Pipe) Collar Nut M8 X 1.25

Gasket-exhaust Outlet-oxycat Pipe - EGR (on-off) Hex Head Flange Bolt M10x1.5x30
29a (1) B006756 BSIII 39 (2) E07502810 BSIII 50 (1) B009993 BSIII
Gasket-exhaust outlet-oxycat (N.I.) Collar Nut M8 X 1.25 Air filter assy. (w/o bkt.) (N.I.)

Oxycat Metalic Assy. Dia 80 mm Gasket-(intake Flange-egr Valve) Stud M6x1 For Egr Switch
30a (1) B006385 BSIII 41 (1) E43521744 BSIII 52 (1) E43521729 BSIII
Oxycat Metalic Assy. Dia 80 mm (N.I.) Solenoid Valve Bracket Assy For Egr Switch

Bracket-oxycat Assembly Collar Nut M8 X 1.25 Collar Nut M6x1

Thermal Insulation 120x50x8 Gasket(egr Valve-egr Pipe) EGR Switch

Collar Nut M10x1.5 Collar Bolt M8x1.25x20 Hex Head Flange Bolt M5x0.8x10
Hex Flange nut (m10 x 1.5) (N.I.) Bracket-muffler (Engine Side) Wiring Harness(EGR Greaves)
34 (2) E43502821 BSIII 45a (1) A1611001 BSIII 57 (1) E43521778 BSIII
Hex Head Flange Bolt M10x1.5x30 Silencer Mtg. bkt.(N.I.) EGR Switch With Wire Harness
Hex Head Flange bolt M10.x1.5x30 (N.I.) Assembly Muffler Element For Air Filter ( 400-186-25) (N.I.)
35
PLATE - X STARTER MOTOR, FLYWHEEL, FLYWHEEL MOUNTED ALTERNATOR AND REGULATOR
22
9
21
19b
27 10
19c 19a
28
19
11 14
6 23
18
27
17 30
7
20 29
24
31
5
1
12
15
16
3
4
2 25
26
1c
1b
1A
36
PLATE – X STARTER MOTOR, FLYWHEEL, FLYWHEEL MOUNTED ALTERNATOR AND REGULATOR
1 (1) F002G20252 BSII 5 (1) E40009566 BSII 14 (3) E6193361721 C

Starter Motor Flywheel Clamp
1 (1) E40005463 BSIII 5 (1) E43509593 BSIII 15 (4) E40000477 C

Starter Motor Fly wheel with ring gear Screw Stator Mounting
(Consisting of 5 & 10)
1a (2) E47177007 BSIII 16 (4) E26756503 BSII
Bolt (Starter) 6 (1) E97626043 C Spring Washer
Plain Washer Flywheel
1b (2) E45762512 BSIII 16 (4) E250755503 BSIII
Plain washer 7 (1) ED41099 BSII Wave Washer
Starting Pulley (AI)
1c (2) E1756507 BSIII 17 (5) E270973015 BSII
Spring washer 7 (1) E50007626 C Hex Socket Head Screw
Starting Pulley (Sheet metal)
2 (1) E5406360073 BSII 17 (5) E245176006 BSIII
Plate Starter 1.1 Kw 9 (4) E40000704 C Screw Rotor
Washer Spring
2 (1) E40001766 BSII 18 (5) E250755504 BSII
Plate Starter 0.7 Kw Dust Protector 10 (1) E40009648 C Washer Spring
Ring Gear Starter
2 (1) E40001773 BSIII 18 (5) E1756504 BSIII
Plate Starter 11 (1) E50000434 BSII Wave Washer
Bolt Flywheel
3 (4) E9177006 BSIII 19 (1) ED22158 BSII
Bolt for back plate 11 (1) E52200435 C Regulator GL400
Bolt Flywheel Fixing (LH)
4 (4) E1756507 BSIII 19 (1) ED33204 BSIII
Spring washer 12 (1) ED11989 C Regulator
Flywheel Mounted Alternator assy.
5 (1) E40009567 BSII 19 (1) 660081 BSIII

12 (1) ED42188 BSII
Flywheel with Ring Gear 0.7 Kw (INEL FMA) RR Unit with battery charge indicator
Stator INEL FMA
Dust Protector (Consisting of 5 & 10)
19a (2) 16406 BSII
12 (1) ED42189 BSII
5 (1) E43502762 BSIII Spring washer M6
Rotar INEL FMA
Flywheel
3 7
PLATE - X STARTER MOTOR, FLYWHEEL, FLYWHEEL MOUNTED ALTERNATOR AND REGULATOR
22
9
21
19b
27 10
19c 19a
28
19
11 14
6 23
18
27
17 30
7
20 29
24
31
5
1
12
15
16
3
4
2 25
26
1c
1b
1A
38
P LATE – X STARTER MOTOR, FLYWHEEL, FLYWHEEL MOUNTED ALTERNATOR AND REGULATOR
19b (2) 20106 BSII 27 (1) ED32131 BSIII

Hex nut M6 Guard Plate
19c (2) 3056 BSII 28 (4) E40020113 BSIII

Plain washer Head screw for fly wheel guard
20 (1) ED42246 BSIII 29 (4) E202177002 BSIII

Spacer For Pulley Screw for starter plate
20 (1) ED43480 BSIII 30 (1) E40005592 BSIII

Spacer for pulley Bush for FMA cable
21 (4) E40000548 BSII 31 (4) E260756505 BSIII

Stud Spring washer (for sheet metal pulley)
21 (4) E40000565 BSIII 32 (1) ED43284 BSII

Stud for pulley List of joints (N.I)
22 (4) E1324010 BSII 32 (1) E43526175 BSIII

Nut List of joints (N.I)
23 (1) E50000405 BSII

Screw
24 (1) 184410012 BSII

Relay Solenoid
24 (1) 587671 BSII

Relay Solenoid
25 (1) E2922833073 BSII

Spacer
26 (1) E5303790040 BSII

Flange
39
PLATE - XI ENGINE SIDE COVER AND MAIN HOUSING
7 5
6
1
12
14
16
10
9
8
25 11
26
8
9
10
13
23
18
22 17
20
21 15
19
40
P LATE – XI ENGINE SIDE COVER AND MAIN HOUSING
1 (1) 127171011 C 7 (4) 812061620 C 12 (1) 120212012 C

Engine Cover Side CSK Hex Screw M6 x 16 Needle Bush JL 188 NRB
1a (1) 127171310 F,B,LD 7 (4) 812061656 F,B,LD 13 (2) 815084520 F,B,LD

Engine Cover Side (Ext mtg) CSK Hex Screw M6 x 16 Stud M8 x 45 (Ext. mtg)
2 (1) 128071012 C 8 (11) 808000826 F,B,LD 13 (8) 815084520 C

Gasket; Engine Side Cover Plain Washer M8 (Ext. Mtg) Stud M8 x 45
2a (1) B001844 F,B,LD 8 (10) 808000826 C 14 (9) 815084025 F,B,LD

Gasket Engine side cover (11 stud) Plain washer M8 Stud M8 x 40
3 (1) 129001014 C 9 (14) 809000847 C 14 (8) 815084025 C

Gasket; PTO Face Spring Washer M8 Stud M8 x 40
3a (1) B001501 F,B,LD 9 (11) 16408 F,B,LD 15 (4) 815064025 C

Gasket PTO cover & E.S.C Spring Washer M8 (Ext. mtg) Stud M6 x 40
4 (1) 825420215 C 9 (10) 16408 C 16 (1) 127101016 F,B,LD

O Ring - Cover plate Spring washer M8 Main Housing; Gear Box
4a (1) 661654 F,B,LD 10 (14) 800000820 C 16 (1) 127109018 C

Gasket for plate (Eng. side hsg.) Hex Nut M8 Main Housing
5 (1) 520221019 C 10 (14) 20108 C 16a (1) 127119013 F,B,LD

Cover Plate Hex Nut M8 Main Housing (Ext. mtg)
5 (1) 661653 F,B,LD 10 (11) 15335 F,B,LD 17 (1) 811081025 F,B,LD

Cover Plate (Eng. side Hsg.) - VE Hex Nut M8 x 8 thick Hex Screw M8 x 10
5 (1) B001770 F,B,LD 10 (10) 15335 C 18 (1) 120271018 F,B,LD

Cover Plate (Eng. side Hsg.) - VE Hex Nut M8 x 8 thick Fibre Washer Drain Plug
6 (4) 807000647 C 11 (2) 127102010 C 19 (6) 659842 F,B,LD

Conical Lock Washer M6 Hollow Dowel (G.B. Eng. side cover) Nut with conical washer M8 x 1.25p
41
PLATE - XI ENGINE SIDE COVER AND MAIN HOUSING
7 5
6
1
12
14
16
10
9
8
25 11
26
8
9
10
13
23
18
22 17
20
21 15
19
42
P LATE – XI ENGINE SIDE COVER AND MAIN HOUSING
20 (1) 127911019 C 26 (5) 127916019 C

Oil Deflector Clutch Hex Nut - GB to PTO cover
21 (2) 567741 F,B,LD

Hex screw M5 x 18 (811051824)
22 (2) 127912013 F,B,LD

Fibre Washer Oil Deflector
23 (2) 802000525 C
Nylock Nut M5
23 (2) 12136 F,B,LD

Nylock Nut M5 (802000525)
24 (1) 227910014 C
Gear Box Assy. (JV) Commercial (N.I.)
24 (1) 127910015 C
Gear Box Assy. (JV) Passenger (N.I.)
24 (1) B002322 B,LD

GB Ext. Mtg. (W/O clutch assy.) (N.I.)
24 (1) B001880 F,B,LD

GB Assy. with diff. comp (extranal) (N.I.)
24 (1) B001881
G. B. & Diff. Assy. (cargo) (N.I.) B,LD
24 (1) B001870 F,B,LD

Gear box assy. (N.I.)
25 (5) 127915015 C
Washer - GB to PTO cover
43
PLATE - XII MAINSHAFT, SPEED GEARS AND CLUSTER GEAR
6 8 9 10 11 12 13 9 8 14 15 16 17
20
18 1 2 19 3 4 5
44
P LATE – XII MAINSHAFT, SP EED GEARS AND CLUSTER GEAR
1 (1) 30209 F,B,LD 9 (*) 523012017 C 14 (1) 127304515 F,B,LD

Ball Bearing 6302 for wheel hub Shoulder Ring 1.70 mm thick Main Shaft (VE)
2 (1) 127201012 C 9 (*) 523014015 C 15 (1) 880255211 F,B,LD

Cluster Gear Shoulder Ring 2.00mm thick D.G. Ball Bearing 25 x 52 x15
2 (1) 127305519 F,B,LD 10 (1) 127301018 F,B,LD 16 (1) 841004708 C

Cluster Gear (VE) Speed Gear 1st Circlip Dia 47 (Int)
2 (1) 127203010 F,B,LD 10 (1) 127309515 F,B,LD 16 (1) 841005207 F,B,LD

Cluster gear (VE) Speed Gear 1st (VE) Circlip Dia 52 (Int)
3 (1) 884222808 F,B,LD 11 (1) 127302012 F,B,LD 17 (1) 842002006 C

Needle Bush-Main Housing Speed Gear 2nd Circlip Dia 20 (Ext)
4 (1) 120204015 F,B,LD 11 (1) 127302517 F,B,LD 17 (1) 842002501 F,B,LD

Washer Second Speed Gear (VE) Circlip Dia 25 (Ext)
4 (1) 120206013 F,B,LD 12 (1) 127303016 F,B,LD 18 (1) 842001507 C

Washer (Alt) Speed Gear 3rd Circlip Dia 15 (Ext)
5 (1) 120205019 F,B,LD 12 (1) 127307517 F,B,LD 19 (1) 122032014 F,B,LD

Shim Hard Bush Speed Gear 3rd - (VE) Inner Ring-Cluster Gear
6 (1) 523021018 F,B,LD 13 (1) 127305014 F,B,LD 20 (1) 127200018 F,B,LD

Stem Gear Operating Speed Gear 4th Cluster gear with inner ring
7 (1) 127306018 C 13 (1) 127306513 F,B,LD

Cross (Alt const 221569) Speed Gear 4th (VE)
8 (2) 842004808 C 13 (1) 127307012 F,B,LD

Circlip Dia. 48 (ext) Speed Gear 4th
9 (2) 523011013 C 14 (1) 127451019 F,B,LD

Shoulder Ring 1.5mm thick Main Shaft (Modified)
45
PLATE - XIII GEAR SHIFTER AND ITS CONTROL MECHANISM
21
12 22
14
4 20
13
11 6
1 15
7
10
8
5
18
17
16 2
46
P LATE – XIII GEAR SHIFTER AND ITS CONTROL MECHANISM
1 (1) 127640012 F,B,LD 12 (1) 126050014 C 23 (2) 604560 C

Gear Shifter Housing Assy. Complete Bracket with Roller Assy. (Consisting of Screw Terminal assy. - Gear Control (N.I)
Consisting of Sr.No. 2;4 to 10 & 12 Sr.No. 11;13;14 &15)
2 (1) 127641016 F,B,LD 13 (1) 126054010 F,B,LD

Gear Shifter Housing Screw for Bracket
3 (1) 128081017 F,B,LD 14 (1) 126053016 C

Gasket Housing Gear Shifter Housing Pin for Roller
4 (1) 127660012 F,B,LD 15 (1) 126052012 F,B,LD

Sector; Connector Plate with Pin Assy. Roller (40673)
5 (1) 825080209 C 16 (2) 3056 F,B,LD

O Ring - (Sector Plate Assy.) Plain Washer
6 (1) 126022017 C 17 (2) 16406 F,B,LD

Pin for Slider Block Spring Washer M6
7 (1) 126021013 C 18 (2) 819064530 F,B,LD

Slider Block (40641) Socket Head Screw M6 x 45
8 (1) 526023017 F,B,LD 19 (1) 127650017 F,B,LD

Gear Shifter Lever Sector; Connector Plate and Lever Assy. (NI)
9 (1) 126004015 F,B,LD 20 (2) 567594 C

Taper Pin (For Lever) Screw Terminal
10 (1) 126003011 F,B,LD 21 (1) 31054 C

Spring Gear Shifter Assy. Hex Head Screw M5 x 10CL 8.8
11 (1) 126060019 C 22 (1) 150418 C

Bracket Assy. Disc Thick = 1.8
47
PLATE - XIV DIFFERENTIAL UNIT, FARE METER HOUSING AND SPEEDO DRIVE
60
72 59
71
34 35
73
74
33
34
32
33
36
37
53
31a
61
31 57
30 56
77 82
18
17
55 27 87
76 24 25
18 28
44 88
23
64 65 21
63 20
62
66
67 16
19
83
51a 45
68 85
70
1
26 22
50 49 47 29
75 38
39 86
70 40
9 10 15 13
70
85
51 54 12
58
11
49a
46 48 79
41
8 42
70 69 43
3
84 65 64
80 78 2
52 7
67 6
66 4
62 63 14
5
81
48
P LATE – XIV DIFFERENTIAL UNIT, FARE METER HOUSING AND SP EEDO DRIVE
1 (1) 124140011 F 12 (1) 822031942 F 21 (1) 841005506 F,B,LD

Fare Meter Housing Assy. (modified) Spring Pin (3x19) Circlip Dia 55 (Int)
2 (1) 124161015 F 13 (1) 124104017 F 22 (1) 888472578 C

Fare Meter Housing (modified) Adapter Oil Seal Gear Box
3 (1) 124112014 F 14 (1) 124113018 F 22 (1) 888472671 F,B,LD

Bush (10951) Grease Nipples (m6) Oil Seal (30 x 52 x 7)
4 (1) 125012015 F 15 (1) 165031013 F,B,LD 23 (1) 127501010 C

Plug f.m. Housing (40734) Gasket-Speedo Drive Housing Shaft Pinion
5 (1) 165121014 F,B,LD 16 (1) 127121016 C 23 (1) 127503018 F,B,LD

Pin (40635) Gear Box Cover Shaft Pinion (Modified)
6 (1) 811051525 F 16 (1) 127112015 F,B,LD 24 (1) 127401014 F

Screw (Hex head M5 x 15) Gear Box Cover Gear R.C. Passenger
7 (1) 801000528 F 17 (2) 120203011 F,B,LD 24 (1) 227401013 B,LD

Check Nut Hollow Dowel-gear box cover Gear R.C. (Cargo)
8 (1) 124105011 (40822) F 18 (2) 120302013 F,B,LD 24 (1) 127402513 F

Plug Fare Meter Drive Bush (20061) Gear R.C (VE)
8 (1) 124106015 F 19 (1) 822051647 C 24 (1) 227404015 B,LD

Plug for Faremeter Spring Pin (5 x 16) R.C. gear (Cargo) Modified
9 (1) 124120011 F 20 (1) 880255209 C 25 (1) 124105011 F

Fare Meter Pinion Assy Ball Bearing 98205 Idler Gear (Pass)
10 (1) 124121015 F 20 (1) 880305509 F,B,LD 25 (1) 227571014 B,LD

Fare Meter Pinion D. G. Ball Bearing 30 x 55 x 13 Idler Gear (Cargo)
11 (1) 124102019 F 21 (1) 841005207 C 25 (1) 127574017 F

Fare Meter Gear Circlip Dia 52 (Int) Idler gear (VE) Pass
49
60
72 59
71
34 35
73
74
33
34
32
33
36
37
53
31a
61
31 57
30 56
77 82
18
17
55 27 87
76 24 25
18 28
44 88
23
64 65 21
63 20
62
66
67 16
19
83
51a 45
68 85
70
1
26 22
50 49 47 29
75 38
39 86
70 40
9 10 15 13
70
85
51 54 12
58
11
49a
46 48 79
41
8 42
70 69 43
3
84 65 64
80 78 2
52 7
67 6
66 4
62 63 14
5
81
50
25 (1) 227580015 B,LD 33 (2) 165155 C 40 (10) 15335 C

Idler Gear (VE) Cargo Differential Gear Hex Nut M8 x 8
26 (1) 842002501 C 33 (2) B006714 F,B,LD 40 (8) 20108 F,B,LD

Circlip Dia 25 (Ext) Satellite Diff. Gear (Cold forge) Hex Nut M8
26 (1) 842003000 F,B,LD 34 (2) 132136 F,B,LD 41 (3) 3056 F,B,LD

Circlip Dia 30(Ext) Gear Sun Plain Washer
27 (1) 112898 F,B,LD 34 (2) B006715 F,B,LD 42 (3) 16406 F,B,LD

Oil Level Arm with plug Gear Sun (Cold forge) Spring Washer M6
28 (1) 127016015 F,B,LD 35 (1) 132129 F,B,LD 43 (3) 31088 F,B,LD

Dipstick Sealing Washer Pin Hex Head Screw M6 x 16 C.C 8.8
(811061623)
29 (1) 6450 C 36 (8) 815084520 F,B,LD
Circlip Dia 48 (Ext) Stud M8 x 45 44 (1) 127141016 F,B,LD
Gasket G.B. Cover
30 (1) 7066 F,B,LD 37 (1) 288730 C
Ball Bearing TATA 16010 Differential Cage 45 (1) 128050018 F
Lever & Sector Assy. consisting of Sr.No.
31 (1) 111353 F,B,LD 38 (8) 808000826 F,B,LD 46;47;48;49;50 & 52
Circlip Plain Washer M8
45 (1) 228050017 B,LD
31a (1) 16406 B,LD 38 (10) 808000826 C Lever & Sector Assy. consisting of Sr.No.
Spring washer M6 Plain Washer M8 46; 47;48;49;50 & 52
32 (1) 127551015 F 39 (8) 16408 C 46 (1) 120321019 F,B,LD

Gear Final Drive (Pass) Spring Washer M8 Slider Block R.C. Gear
32 (1) 227551014 B,LD 39 (10) 16408 F,B,LD 47 (1) 127151011 F

Gear Final Drive (Cargo) Spring Washer M8 Lever R. C. Gear (41738)
32 (1) 227555010 B,LD 40 (8) 800000820 C 47 (1) 120322013 B,LD

Gear Final Drive Hex Nut M8 Lever (R C Gear) (41929)
51
60
72 59
71
34 35
73
74
33
34
32
33
36
37
53
31a
61
31 57
30 56
77 82
18
17
55 27 87
76 24 25
18 28
44 88
23
64 65 21
63 20
62
66
67 16
19
83
51a 45
68 85
70
1
26 22
50 49 47 29
75 38
39 86
70 40
9 10 15 13
70
85
51 54 12
58
11
49a
46 48 79
41
8 42
70 69 43
3
84 65 64
80 78 2
52 7
67 6
66 4
62 63 14
5
81
52
48 (1) 843000500 C 56 (2) 16404 C 65 (8) 16406 F,B,LD

Circlip Dia 59 (Ext) Type C Spring Washer M4 Spring Washer M6
48 (1) 843000500 F,B,LD 56a (2) 3054 C 66 (2) 183511 F,B,LD

Circlip Dia 5 (Ext) Type C Plain washer (808000424) Oil Seal
49 (1) 17702 F,B,LD 56b (2) 20104 C 67 (2) 113278 F,B,LD

Spring Pin R.C. Gear (120309011) Hex nut M4 (800000428) Bracket with Retention Ring (41736)
49a (1) 632191 F,B,LD 57 (2) 811061221 C 68 (1) 587687 F,B,LD

‘O’ Ring Screw M6 x 12 Prop. Shaft Sub. Assy. with Pin LH
50 (1) 127111011 C 57 (2) 31088 C 69 (1) 587685 F,B,LD

Reverse Gear Spring Screw M6 x 16 Prop. Shaft Sub. Assy. with Pin RH
51 (1) 128060013 F,B,LD 58 (1) 128307019 F,B,LD 70 (4) 112867 C

Sector Plate Assy. Complete Bolt R.C. Spring retaining Slider Block Prop. shaft
51a (1) 128061017 F,B,LD 59 (1) 220575 F,B,LD 70 (4) 643656 C

Pin - Sector Plate Washer 65 x 3 Slider Block (Sintered)
52 (1) 220364010 B,LD 60 (1) 132134 F,B,LD 71 (1) 117401 F,B,LD

Cover plate (Diff. Cover) - VE Circlip Bush (41735)
53 (6) 168065 C 61 (1) 132244 F,B,LD 72 (1) 117402 F,B,LD

Collared Screw M10 x 18 Stopper Thickness=1.0 Oil Seal
53 (6) B003163 C 62 (2) 198618 F,B,LD 73 (1) 117404 F,B,LD

Hex screw (M10 x 20L x 1.25-6g) Bellow Speedo Meter Gear
54 (1) 825080209 C 63 (2) 111356 F,B,LD 74 (1) 165121014 C

O Ring (Sector Plate Assy.) Cover Pin (40035)
55 (1) 128306015 F,B,LD 64 (8) 31092 F,B,LD 75 (1) 604560 F,B,LD

Stopper Plate R.C. Lever Hex Head Screw M6 x 25 C L 8.8 Screw Terminal Assy. - Gear control
(811062524)
53
60
72 59
71
34 35
73
74
33
34
32
33
36
37
53
31a
61
31 57
30 56
77 82
18
17
55 27 87
76 24 25
18 28
44 88
23
64 65 21
63 20
62
66
67 16
19
83
51a 45
68 85
70
1
26 22
50 49 47 29
75 38
39 86
70 40
9 10 15 13
70
85
51 54 12
58
11
49a
46 48 79
41
8 42
70 69 43
3
84 65 64
80 78 2
52 7
67 6
66 4
62 63 14
5
81
54
PLATE – XIV DIFFERENTIAL UNIT, FARE METER HOUSING AND SPEEDO DRIVE
76 (2) 127103014 F,B,LD 86 (1) 20705 C

M8 Stud-Main Housing Hex nut M5
77 (1) 119278 C 87 (3) B003155 C

Terminal Plain washer
78 (1) 111498 C 88 (3) 31089 C

Elastic Hub Hex HD. screw M6 x 18 CL8.8
79 (2) 15578 C 89 (1) 127111011 LD

Hex Head Bolt M10 x 45 (CC.10.9) Reverse gear spring (N.I.)
79 (2) 231370 C
Self locking nut M10
80 (2) 16410 C
Spring Washer M10
81 (2) 15252 C
Hex Nut M10
81 (2) 231370 C
Self Braking nut W/O
82 (3) B003155 C
Lock plate
83 (1) 587688 C
Propeller shaft LHS
84 (1) 587686 C
Propeller shaft RHS
85 (2) 113099 C
Pivot
5 5
PLATE - XV CLUTCH AND CLUTCH COVER
3
4
5 27
6
7
28 28
27
44 45
46 47
43 24 41 29
25 34
26 35
20 39
22
21
19
23
15 40
31 32 30
33 37
36
41
12
1
18
17
11
16
14
13
2
10
9
8
56
PLATE – XV CLUTCH AND CLUTCH COVER
1 (1) 652524 C 7 (1) 129015015 F,B,LD 15 (5) 127530011 F,B,LD

Spacer Washer-Clutch Spring Clip Driven Plate Assy.
1 (1) 652124 F,B,LD 8 (1) 127753015 C 16 (4) 127701012 C

Spacer Washer-Clutch Clutch Box Driving Plate
2 (1) 127740018 F,B,LD 8 (1) 127691011 F,B,LD 16 (4) 127692015 C

Clutch Shaft Assy. (Improved) Clutch Box (VE) Driving Plate thk 2.0mm
3 (1) 129011019 F,B,LD 9 (6) 127757011 F,B,LD 17 (1) 127721012 C

Washer for Clutch Assy. Cup Clutch Spring Pressure Plate Outer
4 (1) 129012013 F,B,LD 10 (6) 127755013 F,B,LD 17 (1) 127693019 F,B,LD

Tab Washer Spring Clutch Pressure Plate Outer (VE)
5 (1) E47177007 C 11 (1) 652112 F,B,LD 18 (1) 127754019 F,B,LD

Bolt Clutch Clutch Shaft Circlip - Clutch Box
6 (1) 129019011 F,B,LD 12 (1) 127741012 F,B,LD 19 (1) 825123207 F,B,LD

Thrust Plate (sintered) (41928) Bush Sintered- Clutch Shaft (Improved) O Ring (Clutch Cover)
6 (1) 129014011 F,B,LD 13 (1) 127752011 C 20 (1) 120159014 F,B,LD

Thrust Plate Shim; Brass Plunger
6a (1) 16406 C 13 (1) 127758015 F,B,LD 21 (1) 127182010 F,B,LD

Spring washer M6 Shim; Brass Plunger Shaft Assy.
6b (1) 20106 C 14 (1) 127759019 F,B,LD 22 (1) 822031942 F,B,LD

Hex nut M6 Engine gear (Mantano) Spring Pin (pinion speedo drive) (3x19)
6c (1) 567741 C 14 (1) 127303511 F,B,LD 23 (1) 127793015 F,B,LD

Hex half screw M5 x 18 (81157824) Engine gear (VE) Clutch cover assy.
6d (1) 3056 C 15 (5) 127780018 C 23 (1) 127794019 F,B,LD

Plain washer Driven Plate Assy.(Mantano) Clutch cover (Improved)
5 7
PLATE - XV CLUTCH AND CLUTCH COVER
3
4
5 27
6
7
28 28
27
44 45
46 47
43 24 41 29
25 34
26 35
20 39
22
21
19
23
15 40
31 32 30
33 37
36
41
12
1
18
17
11
16
14
13
2
10
9
8
58
PLATE – XV CLUTCH AND CLUTCH COVER
24 (1) 127185012 F,B,LD 36 (1) 120170018 F,B,LD 47 (1) 31092 C

Spring Clutch cover Hose Clip Bellow Clutch Cover Hex hd screw M6 x 25 CL18.8 (811062524)
25 (1) 120164019 F,B,LD 37 (1) 127012019 F,B,LD

Retaining Plate Bellow Clutch Actuating
26 (1) 842001600 F,B,LD 38 (1) 121131019 C

Circlip Dia 16 (Ext) Ring Clutch Box (N.I.)
27 (1) 127471019 C 39 (1) 825120308 F,B,LD

Bkt. Clutch cable guide O Ring (Plunger Shaft)
28 (1) 31092 C 40 (1) 127471019 F,B,LD

Hex Screw Bracket Clutch Cable Guide
29 (1) 127460010 F,B,LD 41 (3) 843000809 F,B,LD

Link Assy clutch (Improved) Circlip Dia 8 (Ext) Type C
30 (1) 127013013 F,B,LD 42 (1) 127730013 F,B,LD

Pin Clutch Clutch Assy. Complete Improved (N.I.)
31 (4) 3056 C 42 (1) B002658 F,B,LD

Plain Washer M6 Clutch Assy. Complete Improved (N.I.)
32 (4) 16406 C 43 (1) 127290013 F,B,LD

Spring Washer M6 Plunger shaft assy.
33 (4) 20106 C 44 (1) 3056 C

Hex Nut M6 Plain Washer
34 (1) 120237012 F,B,LD 45 (1) 16406 C

Screw Terminal Spring washer
35 (1) 120238016 F,B,LD 46 (1) 20106 C

Bolt for Screw Terminal Hax Nut
5 9
PLATE - XVI ENGINE SUPPORT
24 7
16
4 10
34 9 8
26
62 44
52 51
24
27 19
28 20
21
2 47 41
4 63
35
61 36
1
6 45
55
37
43 46
60
23 53
58
13a
57 43 15c
18 56 23
15a
18a 15b
62 11 31a 22
50 38a
49 22 32a
15 38b
20 25
31
25 32 29
29 38
48 59 3
42
3
33a 13
13 33b
39 33
17 30
54
41 30
12 23 41
40 40 23
14
14
60
PLATE – XVI ENGINE SUPPORT
1 (1) 587576 C 8 (6) 20108 C 15 (1) 569093 C

Frame Assy. Suspension & Engine Support Hex Nut M8 Engine Elastic Support
(Cross Member Mtg. Eng. Sub. Assy.)
2 (1) 604632 C 8 (6) 8000 00820 C
Earthing Cable (braided type) - modified Hex Nut M8 15a (2) 231370 C
Self braking nut M10
2 (1) 644839 F,B,LD 8a (2) 15235 C
Earth Cable (VE) Nyloc nut M10 (161157015) 15b (2) 286328 C
Plain washer 20 x 10 x 2.2
3 (3) 569241 C 9 (6) 16408 C
Spacer Spring Washer M8 15c (2) 568689 C
Hex HD Bolt M10 x 100 CC10.9
4 (3) 136916 F,B,LD 9 (6) 809000847 C
Plate for Retaining Brake flex pipe Spring Washer-M8 18 (1) B001186 F,B,LD
Engine Cover
5 (1) 643692 C 10 (6) 31119 C
Three way Connector (Union) Hex HD Screw M8 x 25 (811082524) 18 (1) 569182 F,B,LD
Engine Cover Assy.
6 (1) 587620 C 10a (2) 632247 C
Rear Brake Pipe LH Hex HD Screw M10 x 30CC 8.8 (N.I.) 18a (2) 604606 F,B,LD
Hex HD screw M5 x 20 CL8.8
6 (1) 652424 C 11 (2) 604948 C
Rear Brake Pipe LH (VE) Hex hdd bolt M8 X 110 with pointing 19 (3) 568738 C
Plate for Screw
6 (1) 644813 C 12 (1) 567587 C
Brake - Pump tube of left RR Wheel (VE) Element for Air Intake 20 (3) 3055 C
Plain Washer M5
13 (3) 265091 C
7 (1) 587622 C Dumper engine mounting 20 (3) 6078 C
Rear Brake Pipe RH Plain washer 12 x 5.2 x 1
13a (1) 272178 C
7 (1) 652425 C Hex HD bolt M8 x 122 CC10.9 21 (6) 15911 F,B,LD
Bandy tube RH Self Tapping Screw 8SGx16 AB
14 (3) 15335 C
7 (1) 644812 C Hex HD Nut M8 x 8thick 22 (2) 604948 C
Brake - pump tube of RR wheel (VE) Hex Hdd Bolt M8 x 110 with pointing
6 1
24 7
16
4 10
34 9 8
26
62 44
52 51
24
27 19
28 20
21
2 47 41
4 63
35
61 36
1
6 45
55
37
43 46
60
23 53
58
13a
57 43 15c
18 56 23
15a
18a 15b
62 11 31a 22
50 38a
49 22 32a
15 38b
20 25
31
25 32 29
29 38
48 59 3
42
3
33a 13
13 33b
39 33
17 30
54
41 30
12 23 41
40 40 23
14
14
62
P LATE – XVI ENGINE SUP P ORT
23 (3) 16408 C 32 (2) 15578 C 38 (1) B001648 BSIII

Spring Washer M8 Hex HD Bolt M10 x 45 CC:10.9 Cross member Eng. Support rear S/A-Pass
23 (7) 15252 C 32a (2) 20110 C 38 (1) 643710 C

Spring Washer M10 Hex HD m10 Cross Member (VE) RR
24 (2) 587621 C 33 (1) 567524 F,B,LD 38 (1) 661541 F,B,LD

Brake hose rear, flexibale pipe Rear Rubber Bumper Support bkt. Cross member rear
24 (2) 587624 C 33a (2) 31154 F,B,LD 38a (2) 16408 C

Brake hose front, flexibale pipe Hex HD Screw M10 x 22 CC8.8 Spring washer M8
25 (4) 2383 C 33b (6) 286328 C 38b (2) 20108 C

Plain Washer M18 x 10.5 x 2 Plain washer 20 x 10 x 2.2 Nut Hex M8
26 (2) 15235 C 34 (1) 178610 C 39 (2) 31118 C

Nylock Nut M10 Grommet Hex HD Screw M8 x 20
27 (2) 108834 C 35 (2) 15478 C 40 (4) 20108 C

Earthing Plate Grommet Hex
28 (2) 31159 C 36 (3) 811081623 C 41 (6) 16410 C

Hex HDD Screw M10 x 35 CC:8.8 Hex Head Screw M8 x 16 Spring Washer M10
29 (1) 56937 C 36 (3) 31116 C 42 (2) 568260 C

Plate Hex Head Screw M8 x 16 Hex HDD Bolt M8 x 160 CL8.8
30 (3) 569244 C 37 (1) 3058 C 43 (4) 15252 C

Plate Washer 15x8.4x1.5 Hex Nut M10
31 (1) 587533 C 38 (1) 661573 BSIII 47 (2) 31116 C

Support Arm Engine Rear Sub Assy with IP Cross Member - Cargo Hex Head Screw M8 x 16 CC.8.8
(Eng. support Rear Sub. assy.)
31a (2) 16410 C 48 (2) 31058 C
Spring washer M10 Hex HD Crew M5 x 16 CC.8.8
63
24 7
16
4 10
34 9 8
26
62 44
52 51
24
27 19
28 20
21
2 47 41
4 63
35
61 36
1
6 45
55
37
43 46
60
23 53
58
13a
57 43 15c
18 56 23
15a
18a 15b
62 11 31a 22
50 38a
49 22 32a
15 38b
20 25
31
25 32 29
29 38
48 59 3
42
3
33a 13
13 33b
39 33
17 30
54
41 30
12 23 41
40 40 23
14
14
64
P LATE – XVI ENGINE SUP P ORT
49 (2) 809000548 C 58 (12) 800000521 C

Spring Washer M5 Nut M5
49 (2) 16405 C 59 (1) 568173 C

Spring Washer M5 Engine Cover mtg. Plate Assy. Central
50 (2) 20105 C 60 (1) 568174 C

Hex Nut M5 Engine Cover mtg. Plate Assy. Front LH
51 (2) 20105 C 61 (1) 568175 C

Nut (4st Relay) Engine Cover mtg. Plate Assy. Front RH
52 (2) 3055 C 62 (2) 568176 C

Plain Washer M5 Engine Cover mtg. Plate Assy. Side
52 (2) 6078 C 63 (1) 568140 C

Plain Washer M5 Grommet
53 (11) 3055 C 64 (1) 604516 C

Washer DC Cable Control Bracket (N.I.)
53 (11) 6078 C 64 (1) 661437 C

Washer DC Bracket (For Starter Safety Switch)(N.I.)
54 (2) 286328 C 65 (1) 568192 C

Plain Washer 20 x 10.2 x 2 Engine cover Assy (N.I.)
56 (12) 16603 F,B,LD

Plain Mettalic Washer
57 (12) 16405 F,B,LD

Spring Washer M5
57 (12) 809000548 C
Spring Washer M5
65
P LATE – XVII CHASSIS FRAME, FUEL TANK & SEAT
1 (1) 109012 C 4 (1) 643714 (ape Pass extra) F 12 (4) 16603 C

Windshield Packing Fuel Tank Assly. Pass (VE) Plain metalic washer
2 (1) 587963 C 5 (4) 13880 C 13 (4) 604606 C

Laminated Windscreen Glass Metalic plain washer Hex hd screw M5 x 20 CL8.8
3 (1) 604965 C 6 (4) 16406 C 15 (1) 567562 C

Cap fuel tank lock Spring Washer M6 Seat Support Pipe
3 (1) 662487 C 7 (4) 31088 C 15 (1) 587849 F

Fuel tank cap lock assy. Hex HD Screw M6 x 16 CL8.8 Driver Seat Support Pipe (Passenger)
3 (1) 569112 C 8 (1) 125707 B,LD 15 (1) B001280 F

Cap with Lock, Fuel Rear Glass Packing Fixed Driver Seat Support Pipe (Passenger)
3 (1) 613963 C 8 (1) 604761 B,LD 16 (1) 604579 F

Cap assy. fuel tank Packing Sliding Glass Windows Driver Seat Assy. (Passenger)
4 (1) 569223 C 9 (1) 569180 B,LD 16 (1) B001293 F

Fuel Tank (cargo) Sliding Glass Driver Seat Assy. (Passenger)
4 (1) 569225 F 9 (1) 107952 B,LD 16 (1) 567563 C

Fuel Tank Glass for Rear Window Driver Seat Assy
4 (1) B001430 F 10 (1) 568083 B,LD 16 (1) 659940 (extra LD) C

Fuel Tank Assy. with Tank Unit Back Seat Driver (Commercial) Driver Seat Assy
4 (1) B003118 F 10 (1) 604580 F 17 (2) 31119 C

Fuel Tank Assy. Driver Back Rest (Passenger) Hex hd. screw M8 x 25 (811082524)
4 (1) 643712 C 10 (1) 661627 (all varient) C 18 (2) 3058 C

Fuel Tank (cargo) (VE) Driver Back Rest (Pass) (VE) Plain Washer
4 (1) 643714 (ape extra) F 11 (4) 16405 C 19 (2) 16408 C

Fuel Tank Assly. Pass (VE) Spring Washer Spring Washer M8
67
P LATE – XVII CHASSIS FRAME, FUEL TANK & SEAT
20 (2) 20108 C 28 (1) B002520PM B 28 (1) B002656EG

Hex Nut M8 3W PU Chas. With Doors-PM (N.I) Main frame assy with W/S - Eco Green
21 (1) 567878 C 28 (1) B002520SY B 28 (1) B002660BG

Tank Unit 3Pickup Chassis With Doors-SY (N.I) Chassis with CAB & Doors comp.- Br. Green
21 (1) 660859 (All Varient) C 28 (1) B002524BG LD 28 (1) B002660EG

Tank Unit (MINDA) 3W LD Chassis - Brilliant Green (N.I) Chassis with CAB & Doors comp.Eco.Green
22 (6) 16405 C 28 (1) B002524BW LD 29 (1) 632620 C

Spring Washer M5 x 10 CC8.8 3W LD Chassis - Bianco White (N.I) Wind screen frame assy
23 (6) 31054 C 28 (1) B002524CB LD 29 (1) 587891 F

Hex hd screw M5 x 10 CC 8.8 3W LD Chassis - Charming Blue (N.I) Windscreen Frame Assy.
25 (1) 587763 C 28 (1) B002524GY LD 29 (1) 661445 (All Varient) C

Breather Pipe 3W LD Chassis - Golden Yellow (N.I) Windshield Assy. with I.P.
28 (1) B002518BY F 28 (1) B002524PM LD 29 (1) B001260 F

501Pass upgrade Chassis-Black (N.I) 3W LD Chassis - Passion Maroon (N.I) Windshield Assy. with I.P.
28 (1) B002518GY F 28 (1) B002524SY LD 30 (1) 128009 C

501Pass upgrade Chassis -GY (N.I) 3W LD Chassis - Sahara Yellow (N.I) Capsule
28 (1) B002520BG B 28 (1) B002524CO LD 31 (1) 128010 C

3W PU Chassis With Doors - BG (N.I) 3W LD Chassis - C. Orange (N.I) Cap
28 (1) B002520BW B 28 (1) B002250 B 32 (2) 568682 C

3W PU Chassis With Doors - BW (N.I) 3WH Windscreen Frame assly(CED) (N.I) Fastner
28 (1) B002520CB B 28 (1) B002551 F 33 (5) 190255 C

Pickup Chassis With Doors -CM (N.I) 3WH Windscreen Frame UPGRAD (CED) Plug
(N.I)
28 (1) B002520GY B 34 (4) 190255 C
3W PU Chassis With Doors - GY (N.I) 28 (1) B002656BG Plug
Main frame assy with windshield - Br. Green
69
PLATE – XVII CHASSIS FRAME, FUEL TANK & SEAT
35 (5) 125998 C 46 (2) 811083525 (30072) C

Plug Hex hd. screw M8 x 2.5
36 (2) 125998 C 47 (2) 13861 C

Plug Plain washer 20 x 8.2 x 2.5
37 (4) 190517 C 48 (2) 16408 C

Plug for Connecting Slot Spring washer M8
38 (4) 568131 C 49 (2) 805000605 C

Plug(Dome D = 21mm) Nut
39 (5) 190568 B,LD 50 (2) 118447 C

Plug Windshield Side Packing
40 (7) 568717 B,LD 51 (1) 604591 C

Plug Hose Clip Diesel O/F (N.I.)
41 (1) 568159 C 52 (2) 569333 C

Cut Grommet (+ve cable) (N.I.) Rear Sliding Window Ass. (Plastic)
Complete (N.I.)
41 (1) 105392 C
Grommet (N.I.) 53 (1) 925888 C
Rubber gasket for tank unit
42 (1) 568154 C
Cut Grommet for Horn (N.I.) 53 (1) 920043 C
Cork gasket for tank unit - RG09-011
43 (9) B001386 C
Hex HDD Screw M5 x 20
44 (9) 16405 C
Spring Washer M5
45 (9) 20105 C
Hex Nut M5
7 1
PLATE - XVIII INNER PARTS OF CABIN
13 12 13
14 15
9
5 16
6
7
17
4
10
11 2
72
P LATE – XVIII INNER P ARTS OF CABIN
1 (1) 604549 C 9 (1) 587814 C 18 (1) 604684 F,B,LD

Dash Board Hinge Spacer Reinforcement Glove Box Cover (N.I.)
1 (1) 660322 C 10 (1) 587870 C 19 (4) 568671 F,B,LD

Dash board object & instrument holder VE Hook; Trunk Latch Gasket glove box cover (N.I.)
1 (1) 632447 C 11 (1) 587813 F,B,LD 20 (1) 604984 F,B,LD

Dash Board (Hazard Warning) Bolt Lock Plate Cap dash board (fuel gange) (N.I.)
Cargo GSR-400
11 (1) 643691 F,B,LD
1 (1) B001497 F,B,LD Bolt Lock Plate
Dash Board Assy. Cargo
11 (1) 660168 F,B,LD
2 (4) 16670 F,B,LD Self tapping screw
Plain Washer 12 x 4.5 x 1
12 (1) 567500 C
3 (4) 15911 F,B,LD Hinge Pin
Pan self TP screw 8SG x 16AB
13 (2) 20104 C
4 (4) 8080 F,B,LD Hex Nut M4
Spring Plate
14 (6) 567893 F,B,LD
5 (1) 604548 F,B,LD Pop Rivet 4 x 9.5 (1601 0512)
Cover; Glove Box
15 (8) 3054 C
6 (1) 587611 F,B,LD Plain Washer M4 (808000424)
Lock Glove Box
15 (4) 6078 F,B,LD
6 (1) 569114 F,B,LD Plain Washer 12 x 5.2 x 1
Lock Glove Box W/O Key
16 (1) 568165 F,B,LD
7 (1) 587816 C Packing Strip Glove Box Cover
Bracket on Dashboard
17 (1) 660168 C
8 (1) 605389 F,B,LD Self tapping screw
Hinge
73
PLATE - XIX CABIN COMPONENTS
31
18
17
32
4
25 24a
1 4a 30
2 4b
3
1a 16
1b
15
6 8b
8a
29 34 8 27
10 26a 27a
26
12 14 35
11 13 36
7
37
38
28
19 21
22
20 23
24
74
P LATE – XIX CABIN COMP ONENTS
1 (1) 587968 LD 7 (1) 567520 C 17 (2) 8265 C

Name Plate Ape Cargo D600 Battery Tray Pan Self Tapping Screw
1a (3) 14034 B,LD 8 (1) 604954 C 18 (1) 567748 C

‘O’ ring Tension Rod Sun Visor Assy.
1b (3) 568741 B,LD 8a (1) 3058 C 19 (1) 116103 C

Lock washer Plain washer Mud Flap Front
1c (3) 604972 B,LD 8b (1) 20108 C 20 (2) 116105 C

Pivot gasket ape logo plate (N.I.) Hex nut M8 Clamp Front Mud Guard
2 (1) 587969 C 9 (1) 604691 C 21 (4) 13880 F,B,LD

Ape Auto D3S Name Plate (Pass) Angle Bar Assy. Metalic plain washer
3 (1) 604789 C 10 (1) 569111 C 22 (4) 16406 F,B,LD

Diesel Name Plate Lock Spare Wheel and Battery (W/O Key) Spring Washer M6
4 (1) 587966 C 11 (2) 30192 C 23 (4) 20106 F,B,LD

Hex Emblem Hex Hdd Screw M6 X 25 CL 8.8 Hex Nut M6
4a (2) 15727 C 12 (12) 13880 C 24 (4) 31088 F,B,LD

Pan self tp. screw 4SG x 9.5AB Plain Washer M6 Hex HDD Screw M6 x 16CL 8.8 (811061623)
4b (2) 13782 C 13 (6) 78307 C 24a (2) 15727 C

Plain washer 8 x 3.2 x 0.5 Bent Spring Washer M6 Pan Self Tapping Screw 4SG x 9.5AB
5 (1) 183138 F,B,LD 14 (6) 20106 C 25 (2) 3054 C

Front Mud Guard Hex Nut M6 Plain washer
6 (2) 568702 F,B,LD 15 (3) 157716 C 26 (1) 604953 C

Gasket Front Mud Guard Top Screw Anchor Tension Rod
6 (2) 568703 F,B,LD 16 (3) 18630 C 26a (1) 567515 C

Gasket Front Mud Guard Side Self Tapping Screw Register
75
PLATE - XIX CABIN COMPONENTS
31
18
17
32
4
25 24a
1 4a 30
2 4b
3
1a 16
1b
15
6 8b
8a
29 34 8 27
10 26a 27a
26
12 14 35
11 13 36
7
37
38
28
19 21
22
20 23
24
76
P LATE – XIX CABIN COMP ONENTS
36 (4) 3058 C
27 (1) 568291 C
Plain Washer 15 X 8.4 X 1.5
Half tie rod - battery
37 (4) 16408 C
27a (1) 632508 C
Spring Washer
Tension rod assy. battery mtg.
38 (4) 20108 C
28 (2) 568131 F,B,LD
Hex. Nut M8
Plug (DOME D=21 MM)
29 (4) 31089 C
Hex HDD Screw M6 x 18 CC 8.8
30 (1) 568159 C
Cut Grommet (+ve cable)
31 (6) 568288 B.LD

Plug-cab roof
32 (2) 13782 C
Plain Washer (emblem securing)
(8x3.2x0.5)
33 (2) 660750 B
Door Sticker (N.I.)
33 (2) 660790 LD
Door Sticker Xtra (Dark Colour) (N.I.)
34 (1) 632134 C
Protection For Cylinder Valve (CNG)
35 (4) 31118 C
Screw M8 X 20
77
PLATE - XX RUBBER MAT, REAR MUDGUARD
10
23
1 2 11 22
4 3
5
28 7
8
6
37
15
38
34
17
16
12 39 35
26
40 36
41
42
13
31
33
14 32
29
30
19 21
18 20
25
24
78
PLATE – XX RUBBER MAT, REAR MUDGUARD
1 (2) 587614 C 8 (5) 20104 C 17 (1) 76227 F,B,LD

Rear View Mirror Assy. Hex Nut M4 Grommet
1 (1) 643685 C 9 (1) 193953 B,LD 18 (1) 182149 F,B,LD

Outer Rear View Mirror LH Assy. Front RH Door Packing Rear Mudguard RH/LH
1 (1) 643684 C 9 (1) 632604 B,LD 19 (8) 567592 C

Outer Rear View Mirror RH Assy. Front RH Door Packing Washer 16x5x0.5
2 (2) 16408 C 9 (1) 193704 B,LD 20 (8) 604603 C

Spring Washer Front LH Door Packing Rivet
2 (2) 12540 C 10 (2) 193705 B,LD 21 (1) 142424 C

Spring Washer M8 Door Packing Upper Mudflap for Rear Mudguard
3 (2) 30072 C 11 (2) 193707 B,LD 22 (1) 587662 C

Hex hd. bolt M8 x 35 Door Packing Rear Cabin Mat
4 (2) 20108 C 12 (1) 116839 F,B,LD 23 (4) 414948 C

Hex Nut M8 Tow Hook Knob Carpet
5 (1) 190393 C 13 (6) 8432 F,B,LD 24 (4) 142425 F,B,LD

Rim coverage joint Pan Self Tapping Screw Button
5 (1) 14034 C 14 (1) 661634 F,B,LD 25 (2) 604724 C

‘O’ ring Protection Guide (LH) -VE Gasket
5 (2) 15911 C 14 (1) 661635 F,B,LD 26 (1) 569111 C

Pan self tp screw 8SG x 16 AB Protection Guide (RH) -VE Lock for Spare Wheel
6 (5) 190462 C 15 (2) 190465 C 26 (1) B006593 C

Plate Assy. Terminal Wing nut M6
7 (5) 3054 C 16 (2) 15911 C 27 (3) 569186 C

Plain Washer M4 Terminal Sec.; Screw Rubber Washer (N.I.)
7 9
PLATE - XX RUBBER MAT, REAR MUDGUARD
10
23
1 2 11 22
4 3
5
28 7
8
6
37
15
38
34
17
16
12 39 35
26
40 36
41
42
13
31
33
14 32
29
30
19 21
18 20
25
24
80
P LATE – XX RUBBER MAT, REAR MUDGUARD
27 (3) 568741 C 36 (7) 3055 C

Lock Washer Plain washer (808000527)
27a (12) B002199 C 37 (1) 183052 C

Packing sound dumper (N.I.) Profile
28 (5) 190462 C 37 (1) 567962 C

Plate assy. Profile
28 (5) 190479 C 38 (7) 16405 C

Packing Spring washer
29 (1) 8455 B,LD 39 (2) 12540 C

Pan Self Tapping Screw Spring washer M8
30 (1) 3055 C 40 (2) 13861 C

Plain Washer M5 Plain washer 20 x 82 x 2.5
30 (1) 6078 C 41 (2) 20108 C

Plain Washer M51 Hex Nut M8
31 (1) 645141 C 42 (2) 30072 C

Bottle carrier stand Hex head bolt M8 x 35
32 (2) 8265 C
Pan self tp screw 10SG x 13AB
33 (4) 16405 C
Spring washer M5
34 (7) 20105 C
Hex nut M5
35 (7) 10022 C
Hex Screw
81
PLATE - XXI DOORS, TOOLS AND WHEEL
7
3 6
4
2
5 1
48
62 61 60
PROFESSIONAL
34
17 59
37 53 54 55 56 57 58
33
51 40
52 39 38 36 46
50 45
29a 30 31 32 18
29 2 19
27
26 25 21
20 22
28 24 23 23a
49 12
14
16 39 37
52 38 36 40
14 13 51
63 11 43a
64 47
65
12 43 42
41 35
15 10
8 9
44
82
P LATE – XXI DOORS, TOOLS AND WHEELS
1 183077 C 10 (1) 182663 C 17 (2) 163659 C

Upper Packing RH Door Rabbet Block complete of collision door lock LH Lower beading wind glass
1 (1) 163660 C 10 (1) 182662 C 18 (2) 8808 C

Upper Packing LH Door Rabbet Block complete of collision door lock RH Spring Pin 2.5 x 14
2 (4) 97756 C 11 (2) 569156 C 19 (1) 149028 B,LD

Mettalic Plain Washer CSK Screw M6 x 30 C.L. 8.8-in block Deflector Closing Lever RH
2 (2) 6965 B, LD 12 (2) 569157 C 20 (2) 116971 B,LD

Spring Washer CSK Screw M6 x 40 Rubber Grommet
3 (2) 5745 B, LD 13 (3) 30242 C 21 (2) 15727 F,B,LD

Rivet DIA.7mm Slot CHK Screw M5 x 10 Pan Self Tapping Screw 4SG x 9.5 AB
4 (2) 6078 B, LD 14 (8) 12546 C 22 (2) 62961 B,LD

Plain Washer Multitooth Lock Washer M5 Main Spring for Lever
5 (1) 108800 B, LD 15 (1) 182660 B,LD 23 (2) 182654 B,LD

Upper Clamp of right air deflector Complete Lock of RH Door Collision for Lever
5 (1) 152025 B, LD 15 (1) 182661 C 23a (2) 97756 F,B,LD

Upper Bracket LH air deflector Complete Lock of LH Door Metalic plain washer
6 (2) 163661 B, LD 16 (1) 127540 C 24 (2) 20108 C

Fixed Glass for The Window Handle Grip LH (with key push button) Nylock Nut M5
7 (2) 163663 B, LD 16 (1) 569116 C 25 (2) 64263 C

Gasket Window Glass DoorHandle LH (w/o key) Black powder Window Friction Washer
coated
8 (2) 140603 B, LD 26 (2) 604558 B,LD
Security Lock cyl. shim Plate 16 (1) 569115 C Pivot for lever for clossing doors
Door Handle RH with push button (w/o key)
9 (2) 193724 C 27 (4) 108804 B,LD
Plate (Option shim plate) 16 (1) 156413 C Screw with Wide Head (Male)
Handle Grip RH (with key push button)
83
7
3 6
4
2
5 1
48
62 61 60
PROFESSIONAL
34
17 59
37 53 54 55 56 57 58
33
51 40
52 39 38 36 46
50 45
29a 30 31 32 18
29 2 19
27
26 25 21
20 22
28 24 23 23a
49 12
14
16 39 37
52 38 36 40
14 13 51
63 11 43a
64 47
65
12 43 42
41 35
15 10
8 9
44
84
28 (2) 13935 B,LD 35 (1) 163672 B,LD 43a (4) 568692 C

Washer LH Door Assy. Self tp screw 6SG x 16
29 (1) 108801 B,LD 35 (1) 567895 B,LD 44 (2) 182655 C

Lower Bracket LH LH Door-Sub Assy Knob for internal Door Lever
29 (1) 109263 B,LD 35 (1) 567684 B,LD 45 (1) 644973 C

Lower Bracket RH RH Door-Sub Assy. Wheel Rim - Assy.(VE)
29a (2) 12136 F,B,LD 36 (4) 567745 B,LD 45 (1) 109579 F,B,LD
Nyloc nut M5 (802000525) Door Upper Hinge Wheel Rim - Assy.
30 (2) 31058 F,B,LD 37 (4) 8847 B,LD 45 (1) B003860 F,B,LD

Hex HD Screw M5 x 16CC 8.8 Spring Pin 6x64 Wheel Rim - Assy.
31 (1) 6177 B,LD 38 (2) 13812 C 46 (1) 587971 C

Plain Washer 16 x 8.5 x 1 Metalic palin washer (808001026) Tyre (4.5 x 10-8 pr)
32 (2) 108805 B,LD 38 (2) 13861 C 47 (4) 151924 C

Screw with Wide Head (Female) Plain Washer 20x8.2x2.5 Inner Tube for Tyre 4.5 x 10
32 (2) 604812 B,LD 39 (4) 12540 C 48 (1) 567439 C

Large head screw Spring Washer M8 Jack
33 (2) 163665 B,LD 40 () C 49 (2) 6018 C

Glass Vent Bolt Spl. Plain Washer 19.5x1x1
34 (1) 163666 B,LD 41 (8) 8451 C 49a (2) 567594 F,B,LD

RH; Vent Window Assy. Pan Self Tapping Screw Screw terminal (N.I)
34 (1) 163667 B,LD 42 (4) 89281 C 50 (2) 605389 C

LH; Vent Window Assy. Block Plate Strap Hinge
35 (1) 163671 B,LD 43 (2) 568148 C 51 (2) 140728 F,B,LD

RH Door Assy Stop Belt For Door Plain Washer 8.5x24x3
85
7
3 6
4
2
5 1
48
62 61 60
PROFESSIONAL
34
17 59
37 53 54 55 56 57 58
33
51 40
52 39 38 36 46
50 45
29a 30 31 32 18
29 2 19
27
26 25 21
20 22
28 24 23 23a
49 12
14
16 39 37
52 38 36 40
14 13 51
63 11 43a
64 47
65
12 43 42
41 35
15 10
8 9
44
86
52 (4) 20108 C 63 (1) 604690 C 73a (1) 108358 C

Hex Nut M8 Stopper Assy. LH Pin (N.I.)
53 (1) 567454 F,B,LD 64 (1) 108356 C 74 (1) 567583 F,B,LD

Double End Spanner 7/8 Spring for LH Lock Tools Kit (N.I.)
54 (1) 192009013 C 64 (1) 115531 F,B,LD 75 (1) 30074 C

D.E. Spanner 10 x 13 Spring for RH Lock Hex head bolt M8 x 40 cc8.8 (N.I.)
55 (1) 567456 C 65 (2) 8588 C 76 (2) 660750 C

D. E. spanner 12 x 14 Spring Pin for Lock Pawl Door Sticker (N.I.)
56 (1) 567457 F,B,LD 66 (1) 116334 C 77 (2) 666790 C

D.E. Spanner 17 x 19 Box for Guide LH Lock (N.I.) Door sticker xtra (N.I.)
57 (1) 567458 F,B,LD 67 (3) 30242 B,LD

Screw Driver Slot HD Screw M5 x 10 LH door guide
box assy. (N.I.)
58 (1) 604707 F,B,LD
Tool Bag 68 (1) 190255 C
Plug (N.I.)
59 (1) 567459 F,B,LD
L Type Spanner-A/F-19 69 (1) 109121 B,LD
Lever LH (N.I.) Complete
60 (1) E500405518 C
Starting Rope 70 (1) 13842 B,LD
Plain Metalic (N.I.)
61 (2) 163782 C
Deflector Plate Rubber Rear Gasket 71 (2) 107154 B,LD
Pawl LH / RH (N.I.)
62 (2) 163784 C
Deflector Plate Rubber Rear Gasket 72 (1) 116333 B,LD
Box for Guide complete of RH door (N.I.)
63 (1) 604689 C
Stopper Assy. RH 73 (1) 109120 C
Lever complete for RH lock (N.I.)
87
PLATE - XXII REAR SUSPENSION
54
18 15
11 22 21
19
10 17 20 22 23
9 16
8 15
2
21 24
26
12
27
7 7
42
41 40 38 39
14 3 25
42 28
13 40 29
1 4
45
5
21
36 16
20
18
15
35
43
33 24
29 23
44 27
6
34 26 19
25
17
22
32 28
37
30
88
P LATE – XXII REAR SUSP ENSION
1 (1) 568128 C 6 (2) 128633 F,B,LD 17 (2) 107870 C

Triangle LH Rear Suspension Cone Elastic Ring
1 (1) C 7 (4) 643741 F,B,LD 18 (3) 108215 C

Triangle RH Rear Suspension Hex HDD Bolt M10 x 80 CL 12.9 Bolt for Axle M12 x 40
1 (1) 644897 F,B 8 (4) 74414 C 19 (2) 644899 C

Arm assy. RT RR Screw with silent block Buffer for Coupling Shock Absorber Rear Wheel axle with IP (VE Rim)
1 (1) 645223 LD 9 (2) 6066 C 20 (2) 128486 F,B,LD

Arm sun assy. RH rear susp. Pl Washer 10.5 x 38 x 3 Needle Bearing (Rear Wheel Hub)
with silent block
10 (2) 16410 C 21 (2) 136888 C
1 (1) 644898 F,B Spring Washer M 10 Rear Wheel Hub
Arm assy. LT RR screw with silent block
11 (2) 21110 C 22 (2) 20359 F,B,LD
1 (1) 645224 LD Hex Nut M10 X 1.25p Oil Seal 35-47-7 / seal ring
Arm Sub Assly. LH Rear Susp.
With Silent bolck 12 (2) 136451 C 23 (8) 31159 F,B,LD
Shock Absorber Rear Hex HD Screw M10 x 35 CL 8.8
2 (2) 568289 F,B
Rubber Bumper 13 (2) 267068 C 24 (8) 16410 F,B,LD
Hex Head Bolt M10x60 CL 10.9 Spring Washer M10
2 (2) 605003 LD
Rubber bumper 14 (2) 286328 C 25 (2) 243303 C
Plain Washer 20x10.2x2 Ball Bearing RR Wheel Axle TATA 62/22
3 (2) 231370 C
Self Braking Nut M10 15 (3) 652033 C 26 (2) 6650 F,B,LD
Wheel Nut (VE) M12 x 1.5 Circlip Dia 50 (int)
4 (2) 157103 C
Bush - Shock Absorber 15 (3) 660931 C 27 (12) 15594 F,B,LD
Wheel nut (M12 x 1.5) Hex HDD Bolt M10 x 65 CL0.9
5 (1) 107827 C
Spacer 16 (2) 152580 C 28 (2) 196302 F,B,LD
Brake Drum Ape-501 Oil Seal
89
PLATE - XXII REAR SUSPENSION
54
18 15
11 22 21
19
10 17 20 22 23
9 16
8 15
2
21 24
26
12
27
7 7
42
41 40 38 39
14 3 25
42 28
13 40 29
1 4
45
5
21
36 16
20
18
15
35
43
33 24
29 23
44 27
6
34 26 19
25
17
22
32 28
37
30
90
P LATE – XXII REAR SUSP ENSION
29 (2) 587617 C 40 (2) 569241 C

Elastic Joint Connection Hub (With side) Spacer
30 (2) 661267 C 41 (2) 226596 F,B,LD

Ring (137051) Ring For Elastic Support
31 (1) 602120 C 42 (4) 267064 C

Rear Brake Back Plate LH (N.I.) Shoulder Washer
31 (1) 602123 C 43 (12) 237246 C

Rear Back Plate RH (N.I.) Shim Washer 20x10.2x1
32 (2) 109892 F,B,LD 44 (2) 136426 F,B,LD

Protection Cup RR Hub Nut with collar
33 (2) 604535 F,B,LD 45 (4) 231370 C

Flexible Coupling Nut Self Breaking M10
34 (2) 3068 F,B,LD

Plain Washer
35 (12) 231370 C
Self Locking Nut M10
36 (2) 652519 C
Rear Wheel Axle Assy. (with bolt)
37 (2) 137026 C
Circlip (Spring ring)
38 (2) 226662 C
Ring for elastic support
39 (2) 226661 C
Internal bush
91
PLATE - XXIII STEERING COLUMN & FRONT SUSPENSION
14
7
18
39 15
52
9 17
53
10
16
12
19
8
20
4 13
6 39
21
56 57 22
41 23
37 7 13
8 12 24
6
11 12 14
38 4
9
1 5
4
19 15
42
46 47 45 42
51
43
47
46 16
18 25
32
34
48
33
30 26
2 3
29 28
27 36
44
11
35 49
31 50
92
P LATE – XXIII STEERING COLUMN AND FRONT SUSP ENSION
1 (1) 567710 C 8 (1) 632719 LD 20 (1) 109064 C

Steering Wheel Shaft Assy Front shock absorber Dust Cover
1 (1) 660153 C 9 (1) 21110 C 21 (1) 567992 F,B,LD

Steering Column with IP Hex Nut M10 x 1.25 p Bearing Race L/T (TH)
1 (1) 567720 C 10 (1) 16410 C 22 (1) 662422 F,B,LD

Steering Column Assy. with Swing Arm Spring Washer M10 Solid Oil Ball Cage (Lower) SKF - 7104
1 (1) 660498 F,B 11 (1) 136434 C 23 (1) 567993 F,B,LD

Steering Column (43x7) Complete with Oil Seal Bearing race L/B (TH)
susp. arm
12 (1) 6066 C 25 (1) 109265 F,B,LD
1a (1) 616540 C Washer 10.5x38x3 Dust Cover
Front suspension assy. (N.I.)
13 (2) 74414 C 26 (1) 569255 F,B
2 (1) 568095 C Buffer for Coupling Shock Absorber Front Suspension Spring
Nylock Nut (EX-6844)
14 (1) 604758 C 26 (1) 616931 LD
3 (1) 87067 C Protection Front suspension spring
Plain Washer 30.5x14.3x2
15 (1) 108873 C 27 (1) 107871 C
4 (1) 587624 C Washer For Holding upper brg. of stg Cap
Front Brake Hose Flexible Pipe
16 (1) 567990 F,B,LD 28 (1) 74521 F,B,LD
5 (2) 127927 C Bearing race U/B (TH) Nut M14 x 1.5
Packing
29 (1) 567473 C
17 (1) 567991 C
Circlip dia 42 int (841004203)
6 (4) 21216 F,B,LD Bearing race U/T (TH)
Hex Nut M16 x 1.5
30 (3) 108213 C
18 (1) 108874 C wheel nut (VE) M12 x 1.5
7 (1) 75708 C Securing Ring Nut
Silent Block 31 (1) 30209 C
19 (1) 662423 F,B,LD Ball Bearing 6302
8 (1) 569246 F,B Solid Oil Ball Cage (Upper) SKF-7105
Front Shock Absorber
93
PLATE - XXIII STEERING COLUMN & FRONT SUSPENSION
14
7
18
39 15
52
9 17
53
10
16
12
19
8
20
4 13
6 39
21
56 57 22
41 23
37 7 13
8 12 24
6
11 12 14
38 4
9
1 5
4
19 15
42
46 47 45 42
51
43
47
46 16
18 25
32
34
48
33
30 26
2 3
29 28
27 36
44
11
35 49
31 50
94
P LATE – XXIII STEERING COLUMN AND FRONT SUSP ENSION
32 (1) 152580 C 41 (1) 566545 C 52 (1) 661234 C

Brake Drum Ape-501 Rubber Bush (frt shock absorber) Key complet (pavana)
- modified (N.I.)
33 (1) 652521 C 53 (1) 569150 C
Front Hub Assy. with Stud (VE Rim) 42 (2) 6733 F,B,LD Spring; Steering Lock (modified)
O Ring
33 (1) 567474 C 54 (1) 569148 C
Front Hub Assy With Stud 43 (1) 119740 F,B Circlip Steering Lock dia 16 (int) (N.I.)
Spring & shock absorber support rod
34 (1) 652520 C 55 (1) 925521 C
Bolt for Axle M12 x 40 44 (1) 616541 C Minor Kit Wheel Cylinder front (kbx 1007)
Bracket Wheel Carrier (N.I.)
34 (1) 108215 C
Bolt for Axle
45 (1) 137235 F,B,LD 56 (1) 925517 C
Steering Pin”ape 501 - 400” Major Kit Wheel Cylinder Front
35 (1) 125289 C (kbx 1006) (N.I.)
Needle Bearing Crankcase front wheel
46 (2) 8771 F,B,LD
Oil Seal (18-24-4) 57 (1) 604759 C
36 (2) 107870 C
Rubber Cap Steering Column (N.I.)
Elastic Ring
47 (2) 107718 F,B,LD
37 (1) 127928 C Roller Bush 58 (1) 604758 F,B,LD
Brake Plate thick=1.0 Protection Steering Column (N.I.)
48 (1) 643772 F,B,LD
38 (1) 587829 C Front Wheel Axle (VE)
Banjo Bolt
49 (1) 567472 C
39 (3) 48197 F,B,LD Front Wheel Hub without Bearing and Stud
Plain Washer 24 x 16 x 1.5
50 (1) 180431 C
40 (1) 107732 C Coin Washer
Bush for Silent Block (N.I.)
51 (2) 150579 C
41 (1) 109117 C Ring for Holding (Type J F 101 174)
Rubber Bush (frt shock absorber) / ring
52 (1) 569113 C
Handle Lock With Key
95
PLATE - XXIV HANDLE BAR & CONTROLS
6 19
9
7
24 51 25
23 8
5
3 4
2
1
34
21
7
50
8 20
9
10
11
12 60
28
14 33
15 13 48 32
45
18 45
59
40
47
43
42a 30b
46
39 30c
19 57 38 31 30
27
37
16 26 49
17
49 44
36
41
58
56
53
54
55
52
22
42
96
P LATE – XXIV HANDLE BAR AND CONTROL
1 (1) 30103 C 13 (1) 127451 C 25 (1) 587902 C

Hex HD. screw M10 x 70 CL 8.8 Tube with Terminal S/A Accelerator Tube Assy.
2 (2) 16626 C 14 (1) 15618 C 26 (1) 109227 F,B,LD

Plain Washer (18 x 10.5 x 2) Slt Pan HD Screw M6 x 25 Protection Grommet
3 (1) 16410 C 15 (1) 16319 C 27 (1) 604515 F,B

Spring Washer M10 Bent Spring Washer Dia 8 Eng. Stop cantrol Trasmission Assy. (N.I.)
4 (1) 20110 C 16 (1) 16620 C 27 (1) 660349 LD

Hex Nut M10 x 1.25p Plain Washer 14 x 8 x 0.2 Engine Stop cantrol terns. Assy.(N.I.)
5 (1) 604543 C 17 (1) 12138 C 28 (1) 2438 C

Cover Nylock Nut M6 Lock Nut M8 (802000824)
6 (1) 632158 C 18 (1) 164906 C 29 (1) 604509 F,B

CSK head Screw (812031235) Clutch Control Lever Eng. stop cantrol cable inner
29 (1) 660350 LD
7 (2) 31089 C 19 (2) 141925 C
Engine Stop Control Cable
Hex HDD Screw M6 x 18 Handle
30 (1) B001505 F,B

8 (2) 16406 C 20 (2) 197071 C
D.C. Control Transmission assly. for ST
Spring Washer M6 Adjuster Screw M6
30 (1) B001518 LD
9 (2) 6125 C 21 (2) 20106 C
D.C. Control cable assy. (N.I.)
Plain Washer (14x6.4x1.5) Hex Nut M6
30 (1) 632166 F,B
10 (1) 109775 C 22 (1) 126902 C D.C. Cable Control with seat (N.I.)
Gear Control Lever S/A Protector Collar Cable
30 (1) 660360 LD
11 (1) 60565 C 23 (1) 567567 C D.C. Cable Control with seat (N.I.)
Spring Washer with tongue Handle Bar Body
30a (1) 604516 C
12 (1) 109404 C 24 (1) 109635 C D.C. Cable Control bkt (N.I.)
Washer of Rabbet (41737) Throttle Control Lever with IP
97
6 19
9
7
24 51 25
23 8
5
3 4
2
1
34
21
7
50
8 20
9
10
11
12 60
28
14 33
15 13 48 32
45
18 45
59
40
47
43
42a 30b
46
39 30c
19 57 38 31 30
27
37
16 26 49
17
49 44
36
41
58
56
53
54
55
52
22
42
98
30b (2) 16408 F,B,LD 35 (1) 660342 LD 41 (1) 587627 C

Spring washer M8 Clutch Control transmision assy. Speedo Cable Assy./Flexible Trans for
Odometer ctrl Assy.
30c (2) 31116 F,B,LD 35a (1) 660141 F,B
Hex head screw M8 x 16 (811081623) Clutch Control Cable assy. with Terminal(N.I) 41 (1) 645124 F,B
Speedo Cable Assy. (VE)
31 (1) 604508 C 35a (1) 659802 LD
Inner Cable Decompression Clutch Control Cable assy. with Terminal(N.I) 41 (1) 660340 LD
Flexible Trans. for Odometer Control
31 (1) B001504 F,B 36 (1) B001545 LD
Inner Cable Decompression Clutch cantrol Trans. assy. w/o nut & roller 42 (1) 587812 F,B
Transmission Cable for Odometer
31 (1) B001517 LD 36 (1) B001544 LD
Inner Cable Decompression Cable Clutch Control Trans. Assy. w/o nut & roller 42 (1) 659804 LD
Flexible Transmission Cable
32 (1) 7608 C 37 (1) 587806 C
Bent Spring Washer Dia. 6 Clutch Inner Cable 42a (4) 97756 F,B,LD
Metallic plain washer (N.I.)
33 (1) 30077 C 38 (1) 587628 F,B
Hex HDD Screw Cable Assy. Gear (dark grey) 43 (1) 125181 F,B,LD
Spacer
34 (1) 587631 F,B 39 (1) 660343 LD
Gasoline control transmision assy. Shift control trans. assy. No. 2 44 (1) 90511 C
Wire Guide Terminal
34 (1) 660353 LD 39 (1) 587919 F,B
Gasoline Control Transmission Assly. Cable Assy. Gear No. 2 (light grey) 45 (2) 119928 C
Lever
35 (1) 587802 F,B 40 (2) 587803 F,B
Gasolene Control Cable With Terminal Gear Cable Inner / wire gear cantrol with 46 (1) 604716 C
terminal Knob Red (Engine stop)
35 (1) 660354 LD
Gasolene Control Cable With Terminal 40 (1) 660345 LD 47 (1) 604715 C
Shift control cable with terminal Knob for decompresion
35 (1) 660140 F,B
Clutch Control transmision assy. 40a (2) 20105 F,B,LD 48 (1) 119181 F,B,LD
Hex nut M5 (N.I.) Nylon Spacer
99
6 19
9
7
24 51 25
23 8
5
3 4
2
1
34
21
7
50
8 20
9
10
11
12 60
28
14 33
15 13 48 32
45
18 45
59
40
47
43
42a 30b
46
39 30c
19 57 38 31 30
27
37
16 26 49
17
49 44
36
41
58
56
53
54
55
52
22
42
100
49 (1) 119278 F,B,LD 59 (1) 604719 C

Terminal lever with knob (Eng. stop)
50 (2) 118806 F,B,LD 60 (1) 604720 C

Protection Bellow lever with knob (DC)
50 (2) 15478 F,B,LD

Grommet
51 (1) 587904 F,B,LD

Sintered Washer Handle Bar (41769)
52 (1) 604562 F,B,LD

Screw Terminal Assy. - Eng. Stop, DC
53 (3) 150418 C
Small Disc Thik 1.8
54 (2) 567705 C
Screw
55 (1) 604562 C
Cable Terminal (Accelerator) - Assy.
56 (1) 14745 C
Bolt Screw Terminal M5 x 5.5
57 (1) 90527 C
Threaded Gear Cable Control
57a (2) 20105 C

Hex nut M5
58 (2) 197071 C
Adjuster Screw with Nut
1 01
PLATE - XXV BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPES AND HAND BRAKE
33
11 32 21
31
20
23
14 19
30 18
30b 19 22
30a 29 24
6
28 27
26
25
42
5
42a
38b
39
38a 26a
38 41
4
40
43
37
1 3
2 34
12
8
36
7
35
15
9 13
17
47 16
102
P LATE – XXV BRAKE - TANDEM MASTER CYLINDER, BRAKE P IP E AND HAND BRAKES
1 (1) 604615 C 11 (1) 16408 C 18 (1) 5969 F,B,LD

Tandem Master Cylinder - Assy Spring Washer M8 Circlip DIA 9 ‘E’ Type
2 (1) 587773 C 12 (2) 604502 F,B,LD 19 (1) 6173 F,B,LD

Brake Oil Tank Cup Retaining Spring (41733) Metallic plain Washer (808001026)
3 (1) 587702 C 13 (1) 568162 F,B 20 (1) 108785 F,B,LD

Push Rod (TMC to 3 Way Connector)Braket tube for Spring
rear wheel
4 (1) 587645 C 21 (1) 108788 F,B,LD
Pin for Lever 13 (1) 660333 LD Spacer
Brake tube for rear wheels
5 (1) 587678 F,B,LD 22 (1) 567690 C
Foot Brake Pedal 13a (2) 925573 C Reverse Gear compling Spring
Major Kit RR Wheel Cy. (NI)
5a (1) 604760 F,B,LD 23 (1) 125411 F,B,LD
Brake Pedal with foot rest assy. (N.I.) 14 (1) 12761 C Reverse Gear Control Lever
Split Pin
6 (1) 567461 C 24 (1) 604717 C
Rubber Protection for pedal 14a (1) 925574 C Knob for R.C.
Miner kit RR wheel Cyhich (NI)
7 (2) 20108 C 25 (1) 587633 F,B
Hex Nut M8 15 (1) 652424 C Cable Reverse Gear Control Assy.
Brake Bunty Tube Rear LH (VE)
8 (2) 31122 C 25 (1) 660356 LD
Hex HDD Screw M8 x 30 CL 8.8 15 (1) 644813 C Reverse Gear Trans. cable
Brake Pump Tube of Left Rear Wheel (VE)
8 (2) 16408 C 26 (1) 587822 F,B
Spring washer M8 16 (1) 587622 LD Cable Reverse Gear with terminal
Braket bunty tube RHS wheel
9 (1) 925508 C 26 (1) 660358 LD
Major Kit - TMC 16 (1) 652425 C Cable Reverse Gear with terminal
Brake Bunty Tube Rear RH (VE)
10 (1) 925509 C 26a (2) 20105 F,B,LD
Minor Kit - TMC (N.I.) 17 (1) 177949 LD Hex nut M5
Grommet for Bunty Tube/ plug for oil piping
1 03
PLATE - XXV BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPES AND HAND BRAKE
33
11 32 21
31
20
23
14 19
30 18
30b 19 22
30a 29 24
6
28 27
26
25
42
5
42a
38b
39
38a 26a
38 41
4
40
43
37
1 3
2 34
12
8
36
7
35
15
9 13
17
47 16
104
P LATE – XXV BRAKE - TANDEM MASTER CYLINDER, BRAKE P IP E AND HAND BRAKES
27 (1) 587632 F,B,LD 34 (1) 660341 LD 42a (1) 150719 C

Hand Brake control Lever Assy. Consists of Parking Brake Trans. Sub. Assy. Spring for hand braket
Sr. No. 14;28;29;42
35 (1) 568161 C 43 (1) 119278 F,B,LD
28 (1) 567898 F,B,LD Tube Between TMC & Front Wheel Terminal
pulley for hand brake
36 (2) 16408 C 44 (2) 116394 C
29 (1) 567899 F,B,LD Spring Washer Cable terminal (N.I.)
Clevis Pin
37 (1) 6414 C 45 (2) 127923 C
30 (1) 567897 F,B,LD Circlip Dia. 14 (ext) Hand brake transmision return spring (N.I.)
Ratchet - Hand Brake cantrol
38 (1) 6408 C 46 (1) 652001 C
30a (6) 140728 C Circlip Dia. 8 (ext) Pin (N.I.)
Plain washer 8.5 x 24 x 3
38a (1) 567920 C 47 (2) 587831 C
30b (1) 31118 C Split Pin Connection brake tube (N.I.)
Screw M8 x 20 (811082029)
38a (1) 568737 F,B,LD
31 (1) 6173 C Split pin 4 x 25 (821042522)
Plain Washer M10
38b (1) 3058 C
31 (1) 13812 C Plain Washer 15x8.4x1.5
Metallic plain washer (808001026)
39 (1) 587928 C
32 (1) 6411 C Spring Foot Brake Pedal
Circlip Ext-DIA-11
40 (1) 229524 F,B,LD
33 (1) 20108 C Washer 21x14.3x2
Hex Nut M8
41 (1) 138237 F,B,LD
34 (1) 567719 F,B Cap
Cable hand Brake control Assy.
42 (1) 567746 F,B,LD
34 (1) B002338 C Hand Brake Control Assy.
Parking Brake Trans. Sub. Assy.
1 05
PLATE - XXVI ELECTRICAL DEVICES
5d 65
5c
67 1
5a
5b
69 7
32 5
71
68
4
43 17c
70 2e 66 17a
17b
3 19 17
13 14
16 23
18
3c
3b
3a
8 9 2
37 36
38 24
24a
27 25
6
26
28
13
40
41 8
42 15
10 12 11
49
39 50
34
51 22 20
33 29 35
30 31
21
44 48
45 47
46 22a
106
P LATE – XXVI ELECTRICAL DEVICES
1 (1) 632292 F,B,LD 5a (6) 16406 C 9 (1) 925583 C

Wiper Arm & Blade Assy. Spring washer M6 Tail Lamp Lense RH Modified (Neolite)
2 (1) 632284 F,B,LD 5b (6) 20106 C 10 (2) 925512 C

Assy. wiper motor (Rack type) Hex nut M6 Packing
2 (1) 569171 F,B,LD 5c (10) 3056 C 11 (2) 181746 C

Wiper motor asy. kit (Rack type) Plain washer Indicator Bulb 12V 10W
2a (1) 632995 F,B,LD 5d (4) 31088 C 11 (2) 925581 C

Wipper motor assy. with mtg. bkt (501) Hex HD. screw M6 x 16 CL8.8 (811061623) Indicator Bulb 12V 21W Amber Colour
3 (1) 587653 C 6 (6) 604557 C 12 (2) 567700 C

Horn Assy. Blade Fuse (10A) Stop and Parking Bulb 12V 10/5 W
3 (1) 645009 C 7 (1) 661308 F,B,LD 13 (1) 604547 C

Horn Assy. with protection cover dia75 Battery 50 AH - TATA Tail Lamp Assy. LH
3 (1) 604667 C 7 (1) 587650 F,B,LD 13 (1) 661369 F,B,LD

Horn Sealed Type Dia. 75 Battery 12V 60Ah (EK 60L) Tail Lamp Assy. LH (neolite)
3a (1) 16408 C 7 (1) 660802 F,B,LD 13 (1) 661371 F,B,LD

Spring washer M8 Battery EK50L-Exide Tail Lamp Assy. LH with reflex reflector
3b (1) 3058 C 7 (1) 659920 F,B,LD 13 (1) 643704 C

Plain washer 15 x 8.4 x 1.5 Battery 55AH - TATA Tail lamp assy (LH)
3c (1) 31116 C 8 (1) 925510 C 14 (1) 604546 C

Hex HD screw M8 x 16 (811081623) Tail Lamp Lense LH Tail Lamp Assy. RH (N.I.)
4 (1) 15640 C 8 (1) 925582 C 14 (1) 661368 C

Screw Tail Lamp Lense LH Modified (Neolite) Tail Lamp Assy. RH (Neolite)
5 (1) 186454 C 9 (1) 925511 C 14 (1) 604670 F,B,LD

Main Switch Assy. Tail Lamp Lense RH Tail Lamp Assy. RH with reflex reflector
1 07
5d 65
5c
67 1
5a
5b
69 7
32 5
71
68
4
43 17c
70 2e 66 17a
17b
3 19 17
13 14
16 23
18
3c
3b
3a
8 9 2
37 36
38 24
24a
27 25
6
26
28
13
40
41 8
42 15
10 12 11
49
39 50
34
51 22 20
33 29 35
30 31
21
44 48
45 47
46 22a
108
14 (1) 643705 C 20 (1) 632479 C 28 (2) 31058 C

Tail lamp assy (RH) Electronic flasher unit - 12V Hex Head Screw M5 x 16 CC8.8
15 (1) 587647 C 21 (1) 12546 C 29 (1) 567498 F,B,LD

Cluster Assy. (tell - tate) Multi Tooth Lock Washer M5 (827000540) Brake Switch / Reverse Light Switch
15 (1) 604793 C 22 (1) 31057 C 30 (2) 568750 F,B,LD

Cluster Assy. Engine Tech Hex Head Screw M5 x 14 CL 8.8 Screw M4 x 16 (811041623)
16 (1) 16408 C 22a (1) 3055 C 30 (2) 15996

Horn bkt Securing Washer M8 Raw washer (808000527) Phil RD HD Screw M4 x 12 C
17 (1) 150041 C 23 (1) 20108 F,B,LD 31 (2) 3054 C

Cabin Lamp Assy. Hex Nut M8 Plain Washer M4 (808000424)
17 (1) B003056 C 24 (1) 150915 C 32 (1) 645041 C

Cabin lamp assy. w/o bulb Light Registration Plate Horn cover (VE)
17 (1) 150920 F,B,LD 24 (1) 568092 C 33 (1) 567582 C

Cabin light assy. with lamp Registration Plate lamp Fuse Holder with Fuse (1 x 30A)
17a (2) 16406 F,B,LD 24a (1) 12536 C 34 (1) 567706 C

Spring washer M6 Lock Washer for Number Plate Fuse 30 A
17b (2) 20106 F,B,LD 25 (1) 71633 C 35 (2) 182101019 C

Hex nut M6 Bulb 12V 5W Reverse Lamp Bulb 12V 5W
17c (2) 3056 F,B,LD 26 (4) 568727 C 35 (2) 181747 C

Plaint washer Bulb Cluster 12V 2W Reverse Lamp Bulb 12V 5W
18 (1) 71633 C 27 (1) 925596 C 36 (2) 12136 C

Bulb 12V 5W Fuse Box with Fuse Nut / Nylock Nut M5
19 (2) 15727 C 27 (1) 567581 C 37 (2) 6078 C

Pan Self Tapping Screw 4SG x 9.5AB Fuse Box with Fuse plain washer 12 x 5.2 x 1
1 09
5d 65
5c
67 1
5a
5b
69 7
32 5
71
68
4
43 17c
70 2e 66 17a
17b
3 19 17
13 14
16 23
18
3c
3b
3a
8 9 2
37 36
38 24
24a
27 25
6
26
28
13
40
41 8
42 15
10 12 11
49
39 50
34
51 22 20
33 29 35
30 31
21
44 48
45 47
46 22a
110
38 (2) 16405 C 49 (1) 568146 C 61 (1) 925605 C

Spring Washer Spacer (Fuse Box) Tail lamp glass RH (N.I.)
39 (1) 567733 C 50 (1) 568103 F,B,LD 62 (1) 925604 C

Bkt Fuse Holder Mtg Bkt One Way Fuse holder Tail lamp glass (LH) (N.I.)
40 (4) 3055 C 51 (1) 15911 C 63 (1) 925607 C

Plain Washer M5 Screw / Panself Tapping Screw Tail lamp housing (N.I.)
40 (4) 6078 C 51 (1) 568692 C 64 (2) 925606 C

Plain Washer 12 x 5.2 x 1 Tapping Screw 6SG x 16 Tail Lamp glass screw (N.I.)
41 (2) 6965 C 52 (3) 604554 C 65 (1) 569166 F,B,LD

Spring Washer dia 5 Bulb Holder I Pole - Cluster Assy. (N.I.) Mounting Bracket assy.
42 (2) 20105 C 53 (1) 604555 C 66 (1) 604506 F,B,LD

Hex Nut M5 Bulb Holder II Pole - Cluster Assy. (N.I.) Bundy Tube Outer (368000)
43 (1) 77055 C 54 (1) 568714 C 66a (1) 604522 F,B,LD

Ring Battery Cover - Passenger (N.I.) Plastic cover (N.I.)
44 (2) 31056 C 55 (1) 661231 F,B,LD 67 (1) 569178 F,B,LD

Screw M5x12 CCB 8.8 Internal circlip Dia 9.5 (N.I.) Rubber Pad
45 (2) 6965 C 57 (1) 925584 C 68 (1) 632285 C

Bent Spr Washer Dia 5 Bulb (N.I.) Bundy Tube (Wheelside)
46 (1) 20105 C 58 (1) 925585 C 69 (1) 569199 C

Hex Nut M5 Screw Lense mounting (N.I.) Bundy Tube
47 (1) 567747 C 59 (1) 925586 C 70 (1) 569197 F,B,LD

Stop (Brake) Switch Protection / Packing Lense mounting screw (N.I.) Wheel Box Assy. (Modified)
Boot
60 (1) 925589 C 71 (2) 3054 C
48 (1) 20105 C Lense mounting screw (N.I.) Plain washer (808000424) (N.I.)
Nut / Hex Nut M5
1 1 1
5d 65
5c
67 1
5a
5b
69 7
32 5
71
68
4
43 17c
70 2e 66 17a
17b
3 19 17
13 14
16 23
18
3c
3b
3a
8 9 2
37 36
38 24
24a
27 25
6
26
28
13
40
41 8
42 15
10 12 11
49
39 50
34
51 22 20
33 29 35
30 31
21
44 48
45 47
46 22a
112
72 (1) 568182 C
Packing (N.I.)
73 (1) 77055 C
Ring (N.I.)
74 (4) 661925 C
Pan head screw M5 x 0.8 x 16 (N.I.)
75 (1) 925572 C
Brush Card Assy.(NI)
76 (1) 569177 F,B,LD

Strap Assy.(NI)
77 (1) 632415 C
Strap Assy.(NI)
78 (1) 604522 F,B,LD

Plastic cover
79 (1) 569165 F,B,LD

Dome Cap Nut-Wiper Blade (NI)
80 (1) 569188 F,B,LD

Dust cap
81 (1) 925567 C
Gear Plate Assy. (NI)
82 (1) 925570 C
Armature Assy. (NI)
83 (1) 925571 C
Cable Rack (NI)
1 1 3
PLATE - XXVII ELECTRICAL DEVICES
8
34
35
4
37
1 5 6 36
23
38
7
9 10 39
14
2 3
16
15
13
30
12
20 33
28 32
31
11 17
29
27
18
16
42
41
30 40 50 60
20
10 km/h
70
0 80
E F
000002 FUEL
km
21
40
24
22
26
19
114
P LATE – XXVII ELECTRICAL DEVICES
1 (1) 182152 C 8 (1) 632478 C 15 (6) 15900 C

Head Lamp Holder Protection RH Head Lamp LH Assy. Head Lamp Securing Screw
1 (1) 182153 C 8 (1) 632478 F,B,LD 16 (2) 567593 C

Head Lamp Holder Protection LH LH light unit Bulb 12V 5W
1 (1) 616900 C 8 (1) 632477 C 17 (1) 127177 C

Seat of lamp right Head Lamp RH Assy. Front Parking Lamp Body RH
1 (1) 616901 C 8 (1) 632477 F,B,LD 17 (1) 127176 C

Seat of lamp left RH light unit Front Parking Lamp Body LH
2 (2) 8080 C 9 (2) 8432 C 18 (1) 180004 C

Spring Plate Screw for Fixing Parking Lamp Assy. Front Parking Lamp Lense RH
3 (2) 8455 C 9 (3) 15900 F,B,LD 18 (1) 180021 C

Screw / Panself Tapping Screw Pan self TP Screw 8SG x p.5 Front Parking Lamp Lense LH
4 (4) 124449 C 10 (2) 219528 C 18 (1) 925579 C

Head Lamp Bulb 12V 35/35W Front Parking Lamp Lense RH Modified
(Neolite)
5 (4) 15641 C 11 (2) 181746 C
Head Lamp Adjusting Screw Indicator Light Bulb 12V 10W 18 (1) 925580 C
Front Side Indicator Lamp Lense LH Modified
6 (2) 114121 C 11 (2) 925581 C (Neolite)
Bulb Holder / Holder Front Lamp Indicator Light Bulb 12V 21W Amber Colour
18 (1) 925578 C
7 (2) 114122 C 12 (4) 119735 C Front Side Indicator Lense LH Modified
Cap Protection Securing Spring / Spr. for Lumax
Protection
8 (1) 587659 C 18 (1) 925577 C
Head Lamp LH Assy. 13 (2) 127179 C Front Side Indicator Lense RH Modified
Spring for Head Lamp Lumax
8 (1) 587660 C
Head Lamp RH Assy. 14 (2) 185843 C 19 (1) 587670 F,B,LD
Head Lamp Support / Ring Switch 3 Position
1 1 5
PLATE - XXVII ELECTRICAL DEVICES
8
34
35
4
37
1 5 6 36
23
38
7
9 10 39
14
2 3
16
15
13
30
12
20 33
28 32
31
11 17
29
27
18
16
42
41
30 40 50 60
20
10 km/h
70
0 80
E F
000002 FUEL
km
21
40
24
22
26
19
116
PLATE – XXVII ELECTRICAL DEVICES
20 (1) 180022 C 25 (1) 587671 C 31 (1) 16406 B,LD

Front Parking Lamp Assy. RH 4 ST Relay Solenoid (NI) Spring washer M6
20 (1) 180023 C 26 (1) 632262 C 32 (1) 3056 C

Front Parking Lamp Assy. LH Hazard Warning Switch (12V) Plain washer
20 (1) 616900 C 26 (1) 660826 C 33 (1) 31088 C

Front Side Indicator Lamp Assy. RH Modified Hazard Warning Switch with Crown Cap Hex hd screw M6 x 16 CL8.8 (811061623)
(Neolite)
26 (1) B003433 F 34 (1) 661436 C
20 (1) 616901 C Hazard Warning Switch with Crown Cap Starter safety switch
Front Side Indicator Lamp Assy. LH Modified (Pavna)
(Neolite) 35 (2) 16404 C
27 (1) 645153 F,B,LD Spring washer M4
21 (1) 587649 C Mobile charger
Ignition Switch Assy / with Key 36 (2) 20104 C
28 (1) B003055 B,LD Hex nut M4 (800000428)
21 (1) 643500 B,LD Eng. comp. lamp assy. w/o bulb (A3 auto)
Lock set with keys (PU) common key 37 (4) 3054 C
28 (1) 567573 B,LD Plain washer (808000424)
21 (1) 643502 F Eng. comp. lamp assy. w/o bulb (A3 auto)
Lock set with keys 38 (2) B001503 C
28 (1) 643616 F Philip hd screw (M4x20)
21 (1) 632696 C Cabin lamp
Ignition switch-Assy 39 (1) 661437 C
28 (1) 567572 B,LD D.C. Bracket (For S.S.SW)
21 (1) B002573 F,B,LD Eng. comp. lamp assy. (A3 auto)
Ignition Switch w/coupler (Pavna) 40 (1) B003727 C
28 (1) B001894 B,LD Relay 12V - NC
22 (1) 587974 C Eng. comp. lamp assy. (A3 auto)
Switch Wiper Motor 41 (2) 3055 C
29 (1) 643612 B,LD Raw washer
23 (2) 119975 C Self tapping screw 2.9 x 6 AB
Grommet 42 (4) 661925 C
30 (1) 294076 F,B,LD Philip pan hd. screw (M5 x 0.8 x 1.6)
24 (1) 661510 C Remote control switch
Instrument Cluster
1 1 7
PLATE - XXVIII OPEN BOX BODY (PICKUP)
1 33
22a
6
15 12 5 26
14 34
13
16
17
18
31
19
32
2 11
27 25
10
28
29
8
37
36
3 22
16 3
20
17
27 16 23 24
21
17 7
35 24a
28
24b
30
24c
24d
118
PLATE – XXVIII OPEN BOX BODY (PICK-UP)
1 (1) 660459BG LD 1 (1) B001000WR LD 1 (1) 643940PM B,LD

Flat car with Fasteners-LD -BG (N.I) Ape xtra LD P/U W/folding gate (GL435) WR Platform S/A Lower Part -PM (N.I)
1 (1) 660459BW LD 1 (1) B005001BG B 1 (1) B002525BG B

Flat car with Fasteners-LD -BW)(N.I) Ape cargo D600 pick up BG 3W Pick up Load Body - Brilliant Green (N.I)
1 (1) 660459CB LD 1 (1) B005001BW B 1 (1) B002525BW B

Flat car with Fasteners-LD -CB (N.I) Ape cargo D600 pick up BW 3W Pick up Load Body - Bianco White (N.I)
1 (1) 660459GY LD 1 (1) B005001CB B 1 (1) B002525CB B

Flat car with Fasteners-LD -GY (N.I) Ape cargo D600 pick up CB 3W Pick up Load Body - Charming Blue (N.I)
1 (1) B005001GY B
1 (1) 660459PM LD 1 (1) B002525GY B
Ape cargo D600 pick up GY
Flat car with Fasteners-LD -PM (N.I) 3W Pick up Load Body - GY (N.I)
1 (1) B005001PM B
1 (1) 660459SY LD Ape cargo D600 pick up PM 1 (1) B002525PM B
Flat car with Fasteners-LD -SY (N.I) 3W Pick up Load Body - PM (N.I)
1 (1) B005001SY B
1 (1) B001000BG LD Ape cargo D600 pick up SY 1 (1) B002525SY B
Ape xtra LD P/U W/folding gate (GL435) BG 3W Pick up Load Body - SY (N.I)
1 (1) B005001WR B
1 (1) B001000BW LD Ape cargo D600 pick up WR 1 (1) B002555BG B
Ape xtra LD P/U W/folding gate (GL435) BW HI Body Assly. With T/Gate-BG (N.I)
1 (1) 643940BG B,LD
1 (1) B001000CB LD Platform S/A Lower Part - BG (N.I) 1 (1) B002555BW B
Ape xtra LD P/U W/folding gate (GL435) CB
HI Body Assly. With T/Gate-BW (N.I)
1 (1) 643940BW B,LD
1 (1) B001000CO LD Platform S/A Lower Part - Bianco White (N.I)
Ape xtra LD P/U W/folding gate (GL435) CO 1 (1) B002555CB B
1 (1) 643940CB B,LD HI Body Assly. With T/Gate-CB (N.I)
1 (1) B001000GY LD Platform S/A Lower Part-Charming Blue (N.I)
Ape xtra LD P/U W/folding gate (GL435) GY 1 (1) B002555GY B
1 (1) 643940GY B,LD HI Body Assly. With T/Gate-GY (N.I)
1 (1) B001000SY LD Platform S/A Lower Part-Golden Yellow (N.I)
Ape xtra LD P/U W/folding gate (GL435) SY 1 (1) B002555PM B
1 (1) 643940SY B,LD HI Body Assly. With T/Gate-PM (N.I)
Platform S/A Lower Part -SY (N.I)
1 1 9
1 33
22a
6
15 12 5 26
14 34
13
16
17
18
31
19
32
2 11
27 25
10
28
29
8
37
36
3 22
16 3
20
17
27 16 23 24
21
17 7
35 24a
28
24b
30
24c
24d
120
1 (1) B002555SY B 7 (1) 643831 C 17 (4) 20108 C

HI Body Assly. With T/Gate-SY (N.I) Tail Gate / LW Panel Assy. (Pickup) VE Hex Nut M8
1a (1) 643794 B 7 (1) 567478 C 18 (4) 3057 C

Open Box Body-Assy Tail Gate / LW Panel Assy. (Pickup) Washer / Plain Washer 13 x 7 x 1
2 (12) 8265 C 8 (1) 643936 C 19 (2) 12778 B,LD

Self Tapping Screw / Pan Self Tapping Screw Engine Inspection Cover/VE Split Pin 3 x 20
10 SGx13AB
8 (1) B001186 F,B,LD 20 (4) 127046 C
3 (6) 31119 C Engine Inspection Door Stop Buffer
Bolt / Hex Hd Screw M8 x 25
9 (2) 109361 F,B,LD 21 (2) 587964 C
4 (1) 567578 C Reflector / Rear Reflex Reflector
Stop Buffer Front / Buffer
Lock Set with Keys (N.I.)
10 (2) 225814 F,B,LD 22 (2) 16405 C
4 (1) 604530 C Spring Washer / M5
Damper Cover / Cover
11 (4) 8451 F,B,LD 23 (2) 20105 C
4 (1) 643500 C Pan Self Tapping Screw 6SG x 13 AB Nut / Nylock Nut M5
12 (1) 128804 B,LD 24 (1) 567945 C
5 (1) B003448 B LH lever for clamping the side panel Reg. No. Plate / Registration PlateAssy.
Back Door Complete
12 (1) 128805 B,LD 24a (4) 31058 C
6 (1) 193756 C RH lever for clamping the side panel Hex hd screw M5 x 16 CL 8.8
Side Panel for Open Box Body RH / Back
Door Complete 13 (2) 109212 C 24b (4) 16405 C
Spacer Spring washer M5
6 (1) 643836 C
Side Panel for O/B Body LH / Door Central 14 (2) 109213 C 24c (4) 20105 C
Spring Bush Hex nut M5
6 (1) 661859 B
Side panels LH & RH 15 (2) 30074 C 24d (4) 3055 C
Screw / Hex Hd Bolt M8 x 40 Raw washer (808000527)
6 (1) 660299 LD
16 (8) 16408 C 25 (8) 16603 C
Side panels LH & RH
Spring Washer M8 Plain Metalic Washer
1 21
1 33
22a
6
15 12 5 26
14 34
13
16
17
18
31
19
32
2 11
27 25
10
28
29
8
37
36
3 22
16 3
20
17
27 16 23 24
21
17 7
35 24a
28
24b
30
24c
24d
122
26 (4) 15727 F,B,LD 37 (2) 16406 C 42 (1) B001893

Pan Self Tapping Screw Spring Washer / M6 Number plate lamp assy. A-3 Auto (N.I.)
27 (6) 31089 C 38 (1) 568746 43 (1) 660175

Screw / Hex Hd Bolt M6 x 14 (Golden Yellow) Platform for DAC w/o Engine ape sticker for rolled back panel - Red (N.I.)
Cover (N.I.)
28 (4) 16406 C 44 (1) 660176
Spring Washer / M6 38 (1) 568746 ape sticker for rolled back panel - Yellow (N.I.)
(Green)Platform for DAC w/o Engine
29 (4) 20106 C Cover (N.I.)
Hex Nut M6
38 (1) 568746
30 (2) 12138 C (Maroon)Platform for DAC w/o Engine
Open Box Body Securing Nut/Nylocknut M6 Cover (N.I.)
31 (8) 3058 C 38 (1) 568746

Washer 15 x 8.4 x 1.5 (Blue) Platform for DAC w/o Engine Cover
(N.I.)
32 (4) 5967 C
Circlip / Dia 7E 38 (1) 568746
(Sahara Yellow) Platform for DAC w/o Engine
32 (4) 12778 C Cover (N.I.)
Split Pin / 3 x 20 (N.I.)
38 (1) 568746
33 (1) 567572 C (Banco White) Platform for DAC w/o Engine
Engine Inspection Lamp Assy. with Bulb Cover (N.I.)
33 (1) 567573 C 39 (1) 662323 B,LD

Engine Inspection Lamp without Bulb Piaggio tail gate sticker (N.I.) Yashshree
34 (1) 71533 C 39 (1) 662137 B,LD

Bulb 12 V - 5W Piaggio tail gate sticker (N.I.) Suyash
35 (2) 567732 F,B,LD 40 (2) 568721

Buffer Spring washer M4 (N.I.)
36 (2) 20106 C 41 (2) 8451

Nut / Hex Nut M6 Pan self tp screw 6SG x 13AB (N.I.)
1 23
PLATE - XXIX CLOSED BOX BODY (DELIVERY VAN)
53
30
5 55
6
3 54
4
2 8a
38 7 8 34
40
9
52 12
37 10
48 55
64
41 13
65
16
20
39
56
49
17
10
35
26
36
46
32
35 25
47 50 19
15
51 43 27 16 58 18
44
29 57
46 31
45 26
35 28
61 62
36 60 24 23
124
PLATE – XXIX CLOSED BODY (DELIVERY VAN)
1 (1) B002574BG B 5 (3) 71633 19 (3) 12136

Delivery Van S/A Brilliant green Bulb 12V 5W Nylok nut M5 (802000525)
1 (1) B002574SY B 6 (1) 567575 20 (1) 567569

Delivery Van S/A Sahara Yellow Lamp Assembly with Bulb Rear Upper Hatch with IP
6 (1) 567576 21 (2) 604563

1 (1) B002574CB B
Light assy. Screw Terminal Assembly (D.V. Door)
Delivery Van S/A Chaming Blue
7 (1) 8103 22 (2) 31084
1 (1) B002574GY B Push Button Switch Screw / Hx Head Screw M6 x 10
Delivery Van S/A Golden yellow
8 (10) 15727 23 (1) 568163
1 (1) B002574PM B Pan Self Tapping Screw 4SG x 9.5AB Lever Stop Bracket
Delivery Van S/A Passion Maroon
9 (1) 15846 24 (8) 8451
1 (1) B006877 BSIII CSK Self Tapping Screw Pan Self Tapping Screw 6SG x 13AB
Delivery van S/A
10 (4) 17701 25 (2) 140090
1 (1) 148028 Spring Pin 6 x 50 Hook Control Puller
Upper Panel Frame side panel with IP
11 (1) 643501 26 (1) 141663
1 (1) B006878 BSIII Lock Set with Keys (Delivery Van) (N.I.) Lock Pawl thik = 2.0
D.V. S/A with rear hatch
12 (1) 198101 27 (2) 141666
2 (2) 225814 Gas Spring Pin Dowel
Cover for Damper Holes
13 (1) 568136 28 (6) 8847
3 (8) 8451 Roof Panel Spring Pin 6 x 24
Pan Self Tapping Screw 6SG x 13AB
14 (1) 568151 29 (2) 141664
4 (2) 109361 Packing Rear Shutter Paw Return Spring
Buffer
16 (2) 148028 30 (1) 587841
5 (1) 282105014 Upper Panel Frame Side Assembly Outer Profile
Bulb 12V 5W
18 (2) 569117/B003260 31 (1) 567476
Door Handle Assembly with Lock and Key Rear Lower Hatch with IP (Delivery Van)
1 25
PLATE - XXIX CLOSED BOX BODY (DELIVERY VAN)
53
30
5 55
6
3 54
4
2 8a
38 7 8 34
40
9
52 12
37 10
48 55
64
41 13
65
16
20
39
56
49
17
10
35
26
36
46
32
35 25
47 50 19
15
51 43 27 16 58 18
44
29 57
46 31
45 26
35 28
61 62
36 60 24 23
126
PLATE – XXIX CLOSED BODY (DELIVERY VAN)
32 (2) 567732 49 (2) 587964 61 (2) 20106

Stop Buffer Reflector / Rear Reflex Hex Nut M6
33 (1) 117135 50 (6) 8265 62 (2) 16406

Door Assembly Self Tapping Screw / Pan Self Tapping Screw Spring Washer M6
34 (5) 3058 51 (6) 16603 63 (1) 567579

Plain Washer Plain Mettalic Washer Lock Set with Keys (Delivery Van) (N.I.)
35 (6) 16408 52 (1) 567703 63 (1) 643501

Spring Washer / M8 Wire; Earth Lamp to Button Lock Set with Keys (Delivery Van) Com.
Key (N.I.)
36 (4) 20105 53 (1) 569147
Nut / Hex Nut M5 Fuse Holder with Fuse (1 x 30) Amp. 64 (1) 567701
Wire; Battery to Fuse
37 (2) 129159 54 (1) 604557
Intermediate Rib Fuse 10 Amp. 65 (1) 567702
Wire Fuse to Lamp
39 (2) 20105 55 (2) 12778
Nut / Hex Nut M5 Ring (Split Pin) 66 (1) 568164
Deliverey Van Wiring Harness Group
42 (1) 567698 56 (2) 16405 consisting of Sr.No.53;64 and 65
Door Space Profile Spring Washer M5
43 (6) 31087 57 (1) 217166

Screw / Hex Hd Screw M16 x 14 Lever Control Pin
44 (4) 16408 58 (1) 217167

Spring Washer / M8 Plate for Puller Lever Assembly
45 (4) 20106 59 (1) 142244

Nut / Hex Nut M6 Gasket (N.I.)
46 (6) 31119 60 (1) 567945

Closed Box Body Securing Screw Registration Plate Assembly
47 (2) 12138 60 (1) 643661 F,B,LD

Closed Box Body Securing Nut/Hex Nut M6 Licence Plate Mouting BKT
1 27
PLATE-XXX PASSENGER AUTO RICKSHAW BODY
73
69 81/82 76
69
76a 76b
2
75
70/71
77/78
83
72 74 84
85
86 79
11 80 87
49
12 1
50
4
1e
52 1f
1d 31
58
1c 1g 33 1a
21 63 34
17
22 64
27 23
32 1b
65 61
6 62 59
5 60
3
14
55
15 25
13 18
24
19 16
54
28
57 29 56
30
45
38
35 37 26
34 39
10 48
53 41
7 46
40 9
20 43
8 47
128
PLATE – XXX PASSENGER AUTO RICKSHAW BODY
1 (1) 587786 C 4 (1) 604578 F 16 (1) 568273 F

Hood Frame Assembly (Cargo Canvas) Passenger Seat Assembly Engine Inspection Flap / Door Assembly
1 (1) 661427 C 4 (1) 661375 F 17 (2) 567732 F

Hood Frame Assembly (Soft Top) Passenger seat assy. Rubber Buffer RR Gate
1a (1) 661376 F 5 (1) 661430 F 18 (4) 8451 C

Hoop No. 2 (Frame covering) Rear Door/Hatch Assly. Latch Bolt (Pass) Pan Self Tapping Screw
1b (1) 661377 F 6 (1) B002523BL F 19 (2) 225814 F

Hoop No. 3 (Frame covering) Pass.Body with Tail Gate (Upgrade)Black Cover
1c (1) 661378 F 6 (1) B002523GY F 20 (1) 567945 F

Hood Frame Pipe Pass.Body with Tail Gate (Upgrade)GY Registration Plate Assembly
1d (1) 661379 F 7 (6) 9000 C 20 (1) 643659 F

Hood Frame Pipe Self Tapping Screw 4SG x 13AB Registration No. Plate
1e (1) 661421 F 8 (1) 587955 C 20a (1) 643661 F

Front left pipe (Frame Covering) Passenger Compartment Carpet (For Export) Registration Plate mtg. bkt. (N.I.)
1f (1) B001205 F 10 (2) 587962 F 21 (2) 31119 C

Rear pipe for frame (Covering) Profile Long for Carpet (Export) Screw (M8x25)
1g (1) 661422 11 (8) 15996 C 22 (2) 3058 C

Front right pipe (Frame Covering) PH RD Screw M4 x 12 Plain Washer 15x8.4x1.5
2 (1) 587940 F 12 (16) 3054 C 23 (2) 16408 C

Soft Top Assembly (Canvas) Plain Washer M4 Spring Washer M8s
2 (1) B006787 F 13 (2) 587964 F 24 (14) 8432 F

Soft top assy. Rear Reflex Reflector Pan Self Tapping Screw
2 (1) B006789 F 14 (7) 16405 C 25 (7) 587948 F

Soft top assy. (MH) Spring Washer M5 Bracket for Handle
3 (2) 587907 F 15 (2) 20105 C 26 (1) 643752 F

Belt - Passenger Seat Retainer Hex Nut M5 Lateral Profile for Cover (VE)
1 29
73
69 81/82 76
69
76a 76b
2
75
70/71
77/78
83
72 74 84
85
86 79
11 80 87
49
12 1
50
4
1e
52 1f
1d 31
58
1c 1g 33 1a
21 63 34
17
22 64
27 23
32 1b
65 61
6 62 59
5 60
3
14
55
15 25
13 18
24
19 16
54
28
57 29 56
30
45
38
35 37 26
34 39
10 48
53 41
7 46
40 9
20 43
8 47
130
PLATE – XXX PASSENGER AUTO RICKSHAW BODY
27 (4) 568275 F 39 (2) 20106 C 54 (1) 604604 F

Rubber Stop Hex Nut M6 Rear Carpet - Passenger Room
28 (4) 31118 C 40 (8) 800000428 C 55 (1) 661502 F

Hex Hd Screw M8 x 20 Nut Handrest Tube Assembly
29 (4) 3058 C 40 (8) 20104 C 56 (1) 568325 F

Plain Washer Nut Framemeter Support Plate
30 (4) 16408 C 41 (8) 16404 C 57 (1) 643670 F

Spring Washer Spring Washer M4 Rear Visual Barrier Assy. (VE)
31 (14) 31088 C 42 (1) 643502 F 58 (1) 568107 F

Screw M6x16-CC 8.8 Lock Set with Keys (Passenger) (N.I.) Framemeter Cable Assembly
32 (2) 31090 C 43 (1) 568686 F 59 (2) 16408 C

Screw Closure Front RH Assembly Spring Washer
33 (32) 3056 C 44 (1) 568687 F 60 (4) 20108 C

Plain Washer Closure Front LH Assembly (N.I.) Nut / Hex Nut M8
34 (18) 16406 C 45 (8) 15900 C 61 (2) 30074 C

Spring Washer Pan Self Tapping Screw Hex ead Screw M8x40 CC 8.8
35 (1) 567968 F 49 (8) 15911 C 62 (2) 16408 C

Rear Panel LH Assy Self Threading Screw / Pan Self Tp.Screw Spring Washer
35a (1) 20106 C 50 (8) 16670 C 63 (2) 31116 C

Hex nut M6 Washer / Plain Washer 12x4.5x1 Screw
36 (1) 567966 F 51 (1) 567534 F 64 (2) 16408 F

Rear Panel RH Assy (N.I.) Protection Fabric RH (N.I.) Spring Washer M8x16
37 (12) 15911 C 52 (1) 567535 F 65 (2) 20108 F

Pan Self Tapping Screw Protection Fabric LH Nut
38 (28) 14628 C 53 (8) 16670 F 66 (1) 604538 F

CSK Self Tapping Screw Plain Washer 12x4.5x1 Handle Cover
1 31
73
69 81/82 76
69
76a 76b
2
75
70/71
77/78
83
72 74 84
85
86 79
11 80 87
49
12 1
50
4
1e
52 1f
1d 31
58
1c 1g 33 1a
21 63 34
17
22 64
27 23
32 1b
65 61
6 62 59
5 60
3
14
55
15 25
13 18
24
19 16
54
28
57 29 56
30
45
38
35 37 26
34 39
10 48
53 41
7 46
40 9
20 43
8 47
132
P LATE – XXX P ASSENGER AUTO RICKSHAW BODY
67 (1) 604539 F 79 (2) 661469 F

Handle Bottom Support Hood Frame
68 (1) 632437 F 80 (1) 661502 F

Carpet Pickup Platform Hand Rail Pipe Assly
69 (4) B006763 F 81 (1) B006767 F

Central Support pipe hood frame (435) Soft Top Support Plate LH (435)
70 (1) B006759 F 82 (1) B006768 F

Front Pipe For Frame Covering Lh Soft Top Support Plate RH (435)
71 (1) B006760 F 83 (28) 14628

Front Pipe For Frame Covering Rh CSK self tp. screw 6SG x 16AB
72 (1) 661376 F 84 (2) 3058

Hoop No. 2 (Frame Covering) plain washer 15 x 8.4 x 1.5
73 (2) B006761 F 85 (10) 568135

Middle cross pipe hood frame Washer (Ni plated)
74 (1) 661377 F 86 (49) 8432

Hoop No.3 (Frame Covering) Pan self tp. screw 6SG x 9.5AB
75 (2) B006769 F 87 (39) 97756

Rear Pipe For Frame Mitallic plain washer
76a (1) 661378 F

Hood Assly With Plate
76b (1) 661379 F

Hood Assly With Plate
77 (1) B006765 F
Rear Support Pipe Hood Frame Lh
78 (1) B006766 F
Rear Support Pipe Hood Frame Rh
1 33
PLATE-XXXI WIRING HARNESS
4
5
6
2
9
10
8 7 13
12
11
134
P LATE – XXXI WIRING HARNESS
1 (1) 661482 BSII 2 (1) 661289 LD 12 (1) 3056 C

Wiring Harness frame (For S.S.SW) Wiring harness instrument (ape 501) Plain washer
1 (1) B003237 C 3 (1) 604610 C 13 (1) 31088 C

Wiring Harness frame (435) Battery Cable Negative Hex hd screw M6 x 1.6 CL 8.8 (811061623)
1 (1) 661290 F,B, 3 (1) 644838 F,B,LD 14 (1) 661491 LD

Wiring Harness frame (ape 501) Battery Cable Negative(-) (VE) Pig tail Cabin lamp Pick up (N.I.)
1 (1) 660403 BSII 4 (1) 31088 C 14 (1) 661492 F,B,

Wiring Harness (Frame) - LD Hex Screw / Hd M6 x 16 C6 8.8 Pig tail cabin lamp Pass upgrade (N.I.)
1 (1) B003236 LD 5 (1) 3056 C 15 (1) B006772 F,B,LD

Wiring Harness frame (435 ) Washer / Plain Washer M6 Wiring Harness EGR
1 (1) 660052 BSII 6 (1) 16406 C

Wiring Harness (Frame) - xtra Spring Washer / M6
1 (1) B003237 F,B 7 (1) 604609 C

Wiring Harness frame (GL435) Battery Cable Positive
1 (1) 604814 C 7 (1) 659791 C

Wiring Harness Main for New Aircleaner Battery Cable Positive (+) Ape Delux
1 (1) B009277 BSIII 7 (1) 644837 F,B

Wiring Harness Frame Battery Cable Positive (+) (VE)
1 (1) B006893 BSIII 8 (1) 567484 C

Wiring harness frame (DV) Starter Cable Group
2 (1) 660402 BSII 9 (1) 31116 C

Wiring Harness (Inst Panel ) - Pass Hex Head Screw M8 x 16
2 (1) B002510 C 10 (1) 3058 C

Wiring Harness (Inst Panel ) Plain Washer
2 (1) 661483 F,B,LD 11 (1) 16406 C

Wiring Harness Inst. panel (for S.S.Sw) Spring washer M6
1 35
PLATE-XXXII FRONT BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40)
14
15 24
14 16
15
17
6
8
7
8 5
10 1
3
11
13
9
12
2
136
PLATE – XXXII FRONT BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40 MM)
1 (1) 616541 F,B,LD 11 (1) B002171 F,B,LD

Bracket Wheel Carrier With IP Lever return spring (wire dia 1.6)
2 (1) 602126 C 12 (1) 18807 C

LH Complete Front shoe with Pin Adjuster lever
2 (1) 602126 C 13 (1) 178823 C

RH Complete Front shoe with Pin LH jumper (Bridge)
3 (1) 602131 C 13 (1) 178824 C

Trailing Shoe Complete RH jumper (Bridge)
4 (1) 179056 F,B,LD 14 (2) 63440 C

Fork Assy Hex Bolt - M6 x 12
5 (1) 178804 C 15 (2) 12536 C

LH Fork for Wheel Spring washer
6 (1) 178805 C 16 (1) 587616 C

LH Gear Wheel Cylinder Assy. Front (22.225mm)
7 (1) 178806 C 17 (1) 925501 C

Sprocket for Wheel / LH Strut Grommet
8 (2) 602497 C
Jaws Stop Springs
9 (1) 116088 C
Spring Supporting Jaws
10 (1) 245038 C
Shoe return spring
11 (1) 178808 F,B,LD

Lever return spring
1 37
PLATE-XXXIII REAR BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40 MM)
20
21
20
2
21
9/10
7/8
13/14
17
15/16
17
11/12
3/4
19
22
25/26
18
23/24
5/6
138
PLATE – XXXIII REAR BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40 MM)
1 (1) 925501 C 10 (1) 179057 F,B,LD 21 (2) 12536 C

Grommet Fork assy. RH Spring Washer M6
2 (1) 587615 C 11 (1) 178804 F,B,LD 22 (1) 178808 F,B,LD

For brake Wheel Cylinder Assembly LH Fork Lever Return Spring
2 (1) 632148 C 12 (1) 178818 F,B,LD 22 (1) B002171 F,B,LD

Wheel Cylinder Assembly (25.4 mm) Fork RH Lever return spring (wire dia 1.6)
3 (1) 602120 C 13 (1) 178806 F,B,LD 23 (1) 178807 C

Left brake jaw holding cable plate LH Strut Adjuster Lever LH
(Back Plate)
14 (1) 178820 F,B,LD 24 (1) 178821 C
4 (1) 602123 C RH Strut Adjuster Lever RH
Right brake jaw holding cable plate
(Back Plate) 25 (1) 178823 C
15 (1) 178805 F,B,LD
LH Gear Jumper/Bridge LH
5 (1) 602126 C
Leading Shoe With Pin LH 26 (1) 178824 C
16 (1) 178819 F,B,LD
(LH complete front shoe with pin)
RH gear Jumper/ Bridge RH
6 (1) 602128 C
17 (2) 602497 C 27 (1) 925573 C
Leading Shoe With Pin RH Major kit RR wheel cylinder (NI)
Shoe Hold Down Spring
(RH complete front shoe with pin)
18 (1) 116088 C 27 (1) 925522 C

7 (1) 602050 C Major kit wheel cylinder rear (NI)
Spring Supporting Jaws
Brake RR left shoe with lever
19 (1) 245038 C 28 (1) 925574 C

8 (1) 602118 C Minor kit RR wheel cylinder (NI)
Shoe Return Spring
Brake RR right shoe with lever
28 (1) 925523 C
20 (2) 63440 C
9 (1) 179056 F,B,LD Minor Kit Wheel cylinder rear (NI)
Hex Bolt M6x12
Fork assy. LH
1 39

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S pare Parts Catalogue

BSII 501 Vehicle with 395cc Eng.

BSIII 501 Vehicle with 435cc Eng.

1 (1) E5402380456 BSII 4 (1) E40002266 C 13 (10) E50002805 BSIII

1 (1) E43502705 BSIII 5 (3) E276846055 C 14 (1) E40008839 C

1 (1) E43502770 BSIII 6 (2) E43500540 BSIII 15 (10) E97626048 C

2 (1) E50006166 BSII 7 (2) E43500539 BSIII 16 (1) E40016141 C

3 (1) E40002560 BSII 7 (2) E5406850108 BSII 17 (2) E1177001 BSII

3 (1) E40002586 BSIII 8 (5) E271678054 C 17 (2) E43502817 BSIII

22 (1) E90303028 C 28 (1) E40002268 BSII 31 (3) ESK8832 C

23 (2) E50006328 BSII 28 (1) E53002206 BSII 32 (5) E9324018 C

23 (1) E9121356 BSIII 28 (1) E40002272 BSII 33 (5) E50000613 BSII

24 (*) E50006101 BSII 28 (1) E53002210 BSIII 33 (5) E250755507 BSIII

24 (*) E500460120 C 28 (1) E40002271 BSII 34 (1) E250467014 C

24 (*) E500460102 C 28 (1) E53002209 BSIII 35 (2) E500197087 BSIII

28 (1) E40002269 BSII 36 (1) E52011746 BSIII

29 (1) ED42548 C 40 (1) E5007540 BSIII

1 (1) E40018345 BSII 5 (1) E40002256 BSII 12 (1) E43518363 BSIII

2 (1) E43506182 C 6 (1) E40002257 BSII 12 (1) ED33453 BSII

2 (1) E43506183 C 6 (1) E50012232 BSII 13 (1) ED33454 BSIII

2 (1) E40016143 C 6 (1) E43522233 BSIII 13 (1) E40008380 BSII

2 (1) E43506181 C 7 (1) E500450092 C 14 (2) E93240076 C

2 (1) E43506184 C 8 (2) E500575545 C 15 (2) ED40165 C

2 (1) E43506180 C 9 (2) E5003430070 C 16 (4) E97625065 C

2 (1) E40016144 C 10 (1) E500213572 BSII 17 (2) E43500573 BSIII

3 (1) E5508000117 BSII 10 (1) E50006342 BSIII 17 (2) E40000549 BSII

3 (1) E43518358 BSIII 11 (2) E500641036 BSII 18 (2) E50000506 BSII

4 (1) E5508000118 C 11 (2) E43522242 BSIII 18 (2) ESK4336 BSIII

5 (1) E500022105 BSII 11a (2) E43502703 BSIII 19 (1) E268120034 C

20 (1) ED40580 C 30 (3) 31090 C 37a (1) E5402125627 BSII

45 (1) E50000664 BSII 59 (1) ED41745 BSII 67 (3) 20106 C

47 (1) E45175504 BSII 59 (1) 632428 BSIII 69 (1) ED42501 BSII

48 (1) E26756503 BSII 59 (1) E40008728 BSIII 69 (1) 632427 BSII

49 (1) E196969519 C 60 (3) 604973 C 69 (1) BSIII

51 (1) E904850603 C 61 (3) 230560 C 70 (1) ED42503 BSII

52 (2) E50000157 BSII 62 (3) 16406 C 70 (1) 632424 BSIII

52 (2) E50000114 C 63 (1) 569381 BSII 71 (1) E1965755128 C

53 (2) E250755507 BSII 64 (1) 569451 BSII 72 (1) E1967625270 C

54 (1) 604552 BSII 65 (1) 569460 BSII 73 (1) 632425 BSII

55 (3) 604553 C 66 (1) ED32408 BSII 73 (1) BSIII

56 (1) E6548960144 BSII 66 (1) B009193 BSIII 74 (1) 604750 BSIII

57 (1) ESK2924 BSII 66 (1) E40018626 C 74a (1) 632412 BSIII

75 (1) 611620 BSIII 85 (4) 20106 C

76 (1) B006581 BSIII 86 (2) 3056 C

79 (1) 604756 BSIII

80b (2) 16406 C

80c (2) 632056 C

81 (1) B009290 BSIII

83 (1) B009311 BSIII

1 (1) E43503011 BSIII 5 (1) E40020510 BSII 13 (2) E50002297 BSIII

1 (1) E400060112 C 8 (1) E47124004 C 19 (1) E50006190 BSII

2 (2) E500141016 BSII 9 (2) E5005271054 C 19 (1) E43526174 BSIII

2 (2) E43507331 BSIII 10 (1) E5406045038 C 20 (1) E53005170 C

1 (1) E500493620 BSII 12 (1) ED32915 BSIII 23 (1) E500220013 C

1 (1) E50010157 BSIII 13 (1) E250755504 C 24 (1) ED21235 BSIII

2 (1) E500208572 C 14 (1) E9176007 C 25 (1) E50008711 C

3 (1) E500116011 C 15 (1) E264973008 C 25 (1) ED42244 C

4 (6) E3824509 C 16 (1) E52006709 C 26 (1) ED41208 C

5 (1) E202756511 C 17 (4) E50000437 C 27 (1) E50006495029 C

6 (1) E500324066 C 18 (2) E1756504 C 28 (1) E50001213143 C

7 (1) E5406140483 C 19 (3) E250755504 C 29 (1) E50005625006 C

8 (1) E7102800049 BSIII 20 (1) E50010103 C 30 (1) E9041202013 C