Write description of belt derive of excavator

Strain Rosette method is used to fixed the values of strain along x and y – axis i.e ;
Ɛ𝑥 Ɛ𝑦 and Ƴ𝑥𝑦 . After that a suitable and we find the principle values of stresses i.e ;
σ1 and σ2 after that factor of safety is calculated. The points near the notches are
critical points and are susceptible to failure.

Case # 1:
Ɛ0˚ = 104 μm/m
Ɛ60˚ = -112 μm/m
Ɛ120˚ = -36 μFm/m

Formulation:
Ɛ𝑎 = Ɛ𝑥 𝐶𝑜𝑠 𝜃𝑎 + Ɛ𝑦 𝑆𝑖𝑛2 𝜃𝑎 + Ƴ𝑥𝑦 𝐶𝑜𝑠𝜃𝑎 𝑆𝑖𝑛 𝜃𝑎
2

Ɛ𝑏 = Ɛ𝑥 𝐶𝑜𝑠 2 𝜃𝑏 + Ɛ𝑦 𝑆𝑖𝑛2 𝜃𝑏 + Ƴ𝑥𝑦 𝐶𝑜𝑠𝜃𝑏 𝑆𝑖𝑛 𝜃𝑏

Ɛ𝑐 = Ɛ𝑥 𝐶𝑜𝑠 2 𝜃𝑐 + Ɛ𝑦 𝑆𝑖𝑛2 𝜃𝑐 + Ƴ𝑥𝑦 𝐶𝑜𝑠𝜃𝑐 𝑆𝑖𝑛 𝜃𝑐

𝐵𝑦 𝑝𝑢𝑡𝑡𝑖𝑛𝑔 Ɵ𝑎 = 0 , Ɵ𝑏 = 60 & Ɵ𝑐 = 120

𝑊𝑒 𝑔𝑒𝑡
Ɛ𝑥 = Ɛ𝑎
Ɛ𝑦 = 1/3(2Ɛ𝑎 + 2Ɛ𝑐 − Ɛ𝑎)
& 𝛾𝑥𝑦 = 2/√3(Ɛ𝑏 − Ɛ𝑐)
𝒎
𝑆𝑜, Ɛ𝒙 = 𝟏𝟎𝟒µ
𝒎

1
Ɛ𝑦 = (2(−112) + 2(−36) − 104))
3
𝒎
Ɛ𝒚 = −𝟏𝟑𝟑𝟑 µ
𝒎

2
𝛾𝑥𝑦 = . (−112 + 36)
√3
𝒎
𝜸𝒙𝒚 = 𝟖𝟕. 𝟕𝟓𝟕µ
𝒎
 𝛾𝑥𝑦 2
2
Ɛ1,2 = (Ɛ𝑥 + Ɛ𝑦)/2 ± √ (Ɛ𝑥 − Ɛ𝑦)/2) + ( )
2

104 − 133.3 104 − 133.3 2 87.7572

Ɛ1,2 = ± √( ) +
2 2 2
Ɛ1,2 = −14.65 ± √14044.822 + 1925.322

Ɛ1,2 = −14.65 ± 126.5

𝒎
Ɛ𝒚 = 𝟏𝟏𝟖. 𝟖𝟓 µ
𝒎

𝒎
Ɛ𝒛 = −𝟏𝟒𝟏. 𝟏𝟓 µ
𝒎
𝛿𝑦𝑡 230 µ𝑃𝑎
𝐹𝑎𝑐𝑡𝑜𝑟 𝑜𝑓 𝑠𝑎𝑓𝑒𝑡𝑦 = 𝐹𝑜𝑆 = =
𝑚𝑎𝑥(𝜎1, 𝜎2) 38.85 µ𝑃𝑎
𝑭𝒂𝒄𝒕𝒐𝒓 𝒐𝒇 𝒔𝒂𝒇𝒆𝒕𝒚 = 𝑭𝒐𝑺 = 𝟓. 𝟗

CASE # 2:

𝑚 𝑚 𝑚
Ɛ𝟎 = 256 µ Ɛ𝟔𝟎 = 57 µ Ɛ𝟏𝟐𝟎 = 96 µ
𝑚 𝑚 𝑚

𝑚
Ɛ𝒙 = 256 µ
𝑚
1
Ɛ𝒚 = (2Ɛ𝒃 + 𝟐Ɛ𝒄 − Ɛ𝒂)
3
1
Ɛ𝒚 = (2(57) + 2(98) − 256)
3
𝑚
Ɛ𝒚 = 16.66 µ
𝑚

2
𝛾𝑥𝑦 = (Ɛ𝑏 − Ɛ𝑐)
√3
 2
𝛾𝑥𝑦 = (57 − 96)
√3
𝑚
𝛾𝑥𝑦 = −95 µ
𝑚

Ɛ1,2 = (Ɛ𝑥 + Ɛ𝑦)/2 ± √ (Ɛ𝑥 − Ɛ𝑦)/2)2 + (𝛾𝑥𝑦/2)2

256 − 16.66 256 − 16.66 2 952
Ɛ1,2 = √
± ( ) +
2 2 2
Ɛ1,2 = 136.33 ± √14320.9089 + 506.25
Ɛ1,2 = 136.33 ± 121.766

𝒎
Ɛ𝟏 = 𝟐𝟓𝟖. 𝟎𝟗𝟔 µ
𝒎
𝒎
Ɛ𝟐 = 𝟏𝟒. 𝟓𝟔𝟒 µ
𝒎

𝜎1 𝛾 𝜎2 𝛾
Ɛ1 = − 𝜎2 Ɛ2 = − 𝜎1
Ɛ Ɛ Ɛ Ɛ
𝜎1 0.3
258.096 × 10−6 − − 𝜎2 14.56 × 10−6
200 × 109 200 × 109
𝜎2 0.3
− − 𝜎1
200 × 109 200 × 109

1619200 = 𝜎1 − 0.3𝜎2 2912800 = 𝜎2 − 0.3𝜎1

Multiplying (1) with (3)

713000 = 0.3 𝜎1 - 0.09 𝜎2 ------ (5)
28230000 = -0.3 𝜎1 + 𝜎2 ------- (6)

35361000 = 0.91 𝜎2

𝜎2 = 38858241.76 Pa
𝜎2 = 38.858 MPa

Put in (5)
 713000 = 0.3 𝜎1 - 0.09 (38858241.76)
713000 = 0.3 𝜎1 – 3497241.75
10628241.76 = 0.3 𝜎1
35427472.53 Pa = 𝜎1
𝜎1 = 35.42 MPa

𝜎1 𝛾 𝜎2 𝛾
Ɛ1 = − 𝜎2 Ɛ2 = − 𝜎1
Ɛ Ɛ Ɛ Ɛ
𝑈𝑠𝑒 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 𝑜𝑓 𝑆𝑡𝑒𝑒𝑙 𝑤𝑖𝑡ℎ 𝐸 = 200𝐺𝑃𝑎 & 𝛾 = 0.3
𝜎1 0.3
118.85 × 10−6 − 9
− 9
𝜎2 − 191.15 × 10−6
200 × 10 200 × 10
𝜎2 0.3
− − 𝜎1
200 × 109 200 × 109

23770000 = 𝜎1 − 0.3𝜎2 28230000

= 𝜎2 − 0.3𝜎1

15485760 = 0.3 𝜎1 - 0.09 𝜎2

2912800 = -0.3 𝜎1 + 0.09 𝜎2
-------------------------------------
18398560 = 0.91 𝜎2

20218197.8 = 𝜎2
20.218 MPa = 𝜎2
15485760 = 0.3 𝜎1 - 0.09 𝜎2
15485760 = 0.3 𝜎1 - 0.09 (20218197.8)
15485760 = 0.3 𝜎1 – 1819637.8
17305397.8 = 0.3 𝜎1
57684659.34 Pa = 𝜎1
57.68 MPa = 𝜎1
230 𝑀𝑃𝑎 230 𝑀𝑃𝑎
FOS = =
𝑚𝑎𝑥(𝜎1 ,𝜎2 ) 57.68 𝑀𝑃𝑎

FOS =3.98
 DESIGN #2

Write description of belt derive of excavator

Let assume that U =0.331

E = 97 GPa

Strain Rosette method is used to fixed the values of strain along x and y – axis i.e ; Ɛ𝑥 Ɛ𝑦 and Ƴ𝑥𝑦

Case # 1:

Ɛ0˚ = 104 μm/m

Ɛ60˚ = -112 μm/m
Ɛ120˚ = -36 μFm/m

Formulation:
Ɛ𝑎 = Ɛ𝑥 𝐶𝑜𝑠 2 𝜃𝑎 + Ɛ𝑦 𝑆𝑖𝑛2 𝜃𝑎 + Ƴ𝑥𝑦 𝐶𝑜𝑠𝜃𝑎 𝑆𝑖𝑛 𝜃𝑎
Ɛ𝑏 = Ɛ𝑥 𝐶𝑜𝑠 2 𝜃𝑏 + Ɛ𝑦 𝑆𝑖𝑛2 𝜃𝑏 + Ƴ𝑥𝑦 𝐶𝑜𝑠𝜃𝑏 𝑆𝑖𝑛 𝜃𝑏
Ɛ𝑐 = Ɛ𝑥 𝐶𝑜𝑠 2 𝜃𝑐 + Ɛ𝑦 𝑆𝑖𝑛2 𝜃𝑐 + Ƴ𝑥𝑦 𝐶𝑜𝑠𝜃𝑐 𝑆𝑖𝑛 𝜃𝑐

𝐵𝑦 𝑝𝑢𝑡𝑡𝑖𝑛𝑔 Ɵ𝑎 = 0 , Ɵ𝑏 = 60 & Ɵ𝑐 = 120

𝑊𝑒 𝑔𝑒𝑡
Ɛ𝑥 = Ɛ𝑎
Ɛ𝑦 = 1/3(2Ɛ𝑎 + 2Ɛ𝑐 − Ɛ𝑎)
& 𝛾𝑥𝑦 = 2/13(Ɛ𝑏 − Ɛ𝑐)
𝒎
𝑆𝑜, Ɛ𝒙 = 𝟏𝟎𝟒µ
𝒎

1
Ɛ𝑦 = (2(−112) + 2(−36) − 104))
3
𝒎
Ɛ𝒚 = −𝟏𝟑𝟑. 𝟑 µ
𝒎

2
𝛾𝑥𝑦 = . (−112 + 36)
√3
𝒎
𝜸𝒙𝒚 = −𝟖𝟕. 𝟕𝟓𝟕µ
𝒎

𝛾𝑥𝑦 2
Ɛ1,2 = (Ɛ𝑥 + Ɛ𝑦)/2 ± √ (Ɛ𝑥 − Ɛ𝑦)/2)2 + ( )
2
 104 − 133.3 104 − 133.3 2 87.7572
Ɛ1,2 = ± √( ) +
2 2 2
Ɛ1,2 = −14.65 ± √14044.822 + 1925.322

Ɛ1,2 = −14.65 ± 126.5

𝒎
Ɛ𝒚 = 𝟏𝟏𝟖. 𝟖𝟓 µ
𝒎

𝒎
Ɛ𝒛 = −𝟏𝟒𝟏. 𝟏𝟓 µ
𝒎
𝜎1 𝛾 𝜎2 𝛾
Ɛ1 = − 𝜎2 Ɛ2 = − 𝜎1
Ɛ Ɛ Ɛ Ɛ
𝑈𝑠𝑒 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 𝑜𝑓 𝑆𝑡𝑒𝑒𝑙 𝑤𝑖𝑡ℎ 𝐸 = 200𝐺𝑃𝑎 & 𝛾 = 0.3
𝜎1 0.3 𝜎2 0.3
118.85 × 10−6 − 9
− 9
𝜎2 − 191.15 × 10−6 − 9
− 𝜎1
97 × 10 97 × 10 97 × 10 97 × 109

11528450 = 𝜎1 − 0.331𝜎2 − 13691550 = 𝜎2 − 0.331𝜎1

11528450 = 𝜎1 − 0.331(0.331𝜎1 − 13691550)

𝜎1 = 7.8× 106 Pa
𝜎2 = 11M Pa

𝛿𝑦𝑡 120
𝐹𝑎𝑐𝑡𝑜𝑟 𝑜𝑓 𝑠𝑎𝑓𝑒𝑡𝑦 = 𝐹𝑜𝑆 = =
𝑚𝑎𝑥(𝜎1, 𝜎2) 11
𝑭𝒂𝒄𝒕𝒐𝒓 𝒐𝒇 𝒔𝒂𝒇𝒆𝒕𝒚 = 𝑭𝒐𝑺 = 𝟏𝟎. 𝟗

CASE # 2:

𝑚 𝑚 𝑚
Ɛ𝟎 = 256 µ Ɛ𝟔𝟎 = 57 µ Ɛ𝟏𝟐𝟎 = 96 µ
𝑚 𝑚 𝑚

𝑚
Ɛ𝒙 = 256 µ
𝑚
1
Ɛ𝒚 = (2Ɛ𝒃 + 𝟐Ɛ𝒄 − Ɛ𝒂)
3
1
Ɛ𝒚 = (2(57) + 2(98) − 256)
3
𝑚
Ɛ𝒚 = 16.66 µ
𝑚

2
𝛾𝑥𝑦 = (Ɛ𝑏 − Ɛ𝑐)
13
2
𝛾𝑥𝑦 = (57 − 96)
13
 𝑚
𝛾𝑥𝑦 = −95 µ
𝑚

Ɛ1,2 = (Ɛ𝑥 + Ɛ𝑦)/2 ± √ (Ɛ𝑥 − Ɛ𝑦)/2)2 + (𝛾𝑥𝑦/2)2

256 − 16.66 256 − 16.66 2 952
Ɛ1,2 = ± √( ) +
2 2 2
Ɛ1,2 = 136.33 ± √14320.9089 + 506.25
Ɛ1,2 = 136.33 ± 121.766

𝒎
Ɛ𝟏 = 𝟐𝟓𝟖. 𝟎𝟗𝟔 µ
𝒎
𝒎
Ɛ𝟐 = 𝟏𝟒. 𝟓𝟔𝟒 µ
𝒎

𝜎1 𝛾 𝜎2 𝛾
Ɛ1 = − 𝜎2 Ɛ2 = − 𝜎1
Ɛ Ɛ Ɛ Ɛ
𝜎1 0.331 𝜎2 0.3
258.096 × 10−6 − 9
− 𝜎2 14.56 × 10−6 − − 𝜎1
200 × 10 200 × 109 200 × 10 9 200 × 109

25026000 = 𝜎1 − 0.331𝜎2 1412320 = 𝜎2 − 0.3𝜎1

25026000 = 0.3 𝜎1 - 0.09 𝜎2 ------ (5)

1412320 = -0.3 𝜎1 + 𝜎2 ------- (6)

35361000 = 0.91 𝜎2

𝜎2 = 10.89 MPa

Put in (6)

25026000 = 0.3 𝜎1 - 0.09 (10898241.76)

𝜎1 = 28.6 MPa

120 𝑀𝑃𝑎 120 𝑀𝑃𝑎

FOS = =
𝑚𝑎𝑥(𝜎1 ,𝜎2 ) 28.66 𝑀𝑃𝑎

FOS =4.19