StahlHazLocElProdCat PDF

R. STAHL, INC.
HAZARDOUS LOCATION ELECTRICAL PRODUCTS
R. STAHL, INC.
9001 Knight Road Houston, TX 77054
(800) 782-4357 Fax: (713) 792-9301
www.rstahl.com email: sales@rstahl.com
RST-95 4/07
Printed in U.S.A. HAZARDOUS LOCATION ELECTRICAL PRODUCTS
Protection against explosions represents safety technology
at its highest level. Based upon the many years of experience
in the manufacture of explosion protected lift equipment,
a special division was formed in 1955 to manufac-
ture Hazardous Location Electrical Products - R. STAHL
Schaltgeraete GmbH.
Through a series of pathfinding developments and innovative

designs, the enterprise quickly gained worldwide leader-
ship in the specialized field of explosion protection. Today
R. STAHL is represented in many countries and across all
continents by over 20 subsidiaries.
Established in 1979, R. STAHL, INC. was tasked with intro-

ducing our explosion protection technology to the North
American market. Through a combination of superior training
and service, R. STAHL, INC. has expanded to include over
40 representatives throughout the Americas.
Our highly trained sales engineers are ready to find solutions

to your hazardous location applications. Our expertise and
products are used by industry leaders all over the world. Let
us provide you with the same competitive edge.
Our products are up-dated to the newest standard

developments and technologies which makes it necessary
to reserve the right to product changes without notice.
CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-A12
Basics of Explosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1-A12
Lighting Fixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-B29

EXLUX 6000 Series Fluorescent Fixtures (for Zone 1 & 2, Div. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B1
EXLUX 6008 Series Fluorescent Emergency Fixtures (for Zone 1 & 2, Div. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2
EXLUX 6400 Series Fluorescent Fixtures (for Zone 2, Div. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B3
EXLUX 6408 Series Fluorescent Emergency Fixtures (for Zone 2, Div. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B4
ECOLUX 6600 Series Fluorescent Fixtures (for Zone 2, Div. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B9
ECOLUX 6608 Series Fluorescent Emergency Fixtures (for Zone 2, Div. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B10
C-LUX 6500 Series Fluorescent Compact Lighting Fixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B14
6480 Series H.I.D. Lighting Fixtures 50-400 W (for Zone 2, Div. 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B16-B29
Terminal Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-C25

8146 Series Terminal Boxes, FRP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C1-C12
8125 Series Terminal Boxes, Metallic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C14-C25
Plugs & Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-D7

8570/2 Series, 20A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1-D2
8571/2 Series, 30A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1-D2
8579/2 Series, 63A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D3
8581/2 Series, 125A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D3
CRP 8125/5 Series, Clean Room Receptacle Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D6-D7
Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-E10

8003 Series Panel Mounted Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E1-E4
8013 Series Panel Mounted LED Pilot Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E5
8018 Series Panel Mounted Illuminated Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E6
8415 Series Panel Mounted LED Pilot Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E9
8703 Series Panel Mounted Push Button Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E10
Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-F32

ConSig 8040 Series, FRP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F1-F15
8146/5 Series Control Stations, FRP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F16-F22
8125/5 Series Control Stations, Metallic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F24-F30
8560 Series, Small Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F31
8403/8404 Series, Ammeters & Voltmeters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F32
Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-G3
8146/5-6 Series Disconnect Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G1-G3
Fire Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-H1

8146 Series Fire Alarm Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-I2
8166/11 Increased Safety Conduit Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I1
8162/9 Breather Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I2
INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357

Basics of Explosion Protection INTRODUCTION
HAZARDOUS LOCATIONS
Understanding Global
• Class and Division System

Explosion Protection
• Class-Zone System
• CENELEC Zone System
• IEC
A
INTRODUCTION Basics of Explosion Protection
HAZARDOUS LOCATIONS
Basics of Explosion Protection
HAZARDOUS LOCATIONS
Hazardous locations are defined as premises, buildings or parts thereof where fire or explosion hazards may exist due to the presence of flammable gases
or vapors, flammable liquids, combustible dusts, or easily ignitable fibers or flyings.
Although, flammable gases, vapors and combustible dusts exist almost everywhere, fortunately, they are present only in minute quantities. Simply because
flammable gasses or vapors, or combustible dusts are present, there is not necessarily a hazardous location. The quantities or concentrations must be sufficient to
present a potential explosion hazard.
The electrical codes that deal with these types of hazardous locations areas do not deal with materials such as high explosives, such as dynamite,
munitions, or fireworks. Other rules and regulations deal with areas involving these materials.
Understanding “Global” Hazardous Location Requirements

The evolution of hazardous location electrical codes and standards throughout the world has taken two distinct paths. In North America, a “Class, Division”
System has been used for decades as the basis for area classification of hazardous (classified) locations. Because the hazards and methods of protecting electrical
equipment against these hazards differ for different materials, hazardous locations are divided into three Classes, and two Divisions. The Classes are based on
the type of hazard and the explosive characteristics of the material with the Divisions being based on the occurrence or risk of fire or explosion that the material
presents. While the United States and Canada have some differences in acceptable wiring methods and product standards, their systems are very similar.
In other parts of the world, areas containing potentially explosive atmospheres are dealt with using a “Zone System”. Zones are based predominantly on the
International Electrotechnical Commission (IEC) and European Committee for Electrotechnical Standardization (CENELEC) standards. Whereas North America
deals with multiple types of hazardous atmospheres, the North American Zone System presently addresses only flammable gases and vapors which is the
equivalent to North America’s Class I locations. The most significant difference in the Zone system is that the level of hazard probability is divided into three
Zones as oppose to two Divisions.
While specific requirements differ, the Unites States and Canada have incorporated the Zone System for Class I, hazardous locations into their recent
electrical code updates. Both systems provide effective solutions for electrical equipment used in hazardous locations and both have excellent
safety records.
HAZARDOUS LOCATION BASICS

In North America, hazardous locations are separated into three “Classes” or types based on the explosive characteristics of the materials. The Classes or type of
material is further separated into “Divisions” or “Zones” based on the risk of fire or explosion that the material poses. The Zone system has three levels of hazard
versus the Division System’s two levels.
Hazardous Materials Class/Division System Zone System ➀

Class I, Division 1 Zone 0 Zone 1
Gasses or Vapors ➀
Class I, Division 2 Zone 2
Class II, Division 1 Zone 20 Zone 21
Combustible Dusts ➁
Class II, Division 2 Zone 22
Class III, Division 1
Fibers or Flyings No Equivalent
Class III, Division 2
➀ The United States and Canada have adopted Zones for Gasses and Vapors
➁ Zones for Dust are not yet developed for North America
A1
HAZARDOUS LOCATIONS
Class I, Locations
Class I locations are those in which flammable "gases or vapors" are, or may be, present in the air in quantities sufficient to produce explosive or
ignitible mixtures. The terms, "gases or vapors" differentiates between materials that are in a gaseous state under normal atmospheric conditions,
such as hydrogen or methane, and a vapor that is flashed off from a liquid, under normal atmospheric conditions, such as gasoline.
The subdivision of Class I, locations into “Divisions” or “Zones” is based on the probability that an explosive gas atmosphere may be present in a location.
If the risk is extremely low, the location is considered non-hazardous. A good example of a low risk area is a single family home with natural gas or propane
furnace for heating. The gas could, and does on extremely rare occasions, leak into the home, encounter an ignition source and an explosion occurs,
usually with devastating results. However, since the risk is so low, because of the safety systems built into the gas supply and heating equipment, these areas
are not “hazardous classified locations”.
® ®
Recent editions of the NEC (National Electrical Code) and CEC (Canadian Electrical Code) have incorporated the international definitions for “Zones” for Class I,
locations. The two codes continue to address the “Division” system although the methods are somewhat different.
The frequency of occurrence determines the level of hazard for a location. Simply stated, the longer the material is present, the greater the risk.
Frequency of Occurrence Division System Zone System

Continuous Zone 0
Class I, Division 1
Intermittent Periodically Zone 1
Abnormal Condition Class I, Division 2 Zone 2
The charts below compare the Division and Zone systems in terms of risk assessment.
Division 1 Zone 0
Risk
Risk
Zone 1
Division 2
Zone 2
Not
Classified Not
Classified
1 Hour 10 Hours
per Year 1 Hour 10 Hours 1000 Hours
per Year
per Year per Year per Year
Duration of time gas is present

Duration of time gas is present
The abnormal conditions of occurrence, or lower risk areas, in the Zone and Division system are basically identical. However, in areas where a
hazard is expected to occur in normal operation, the Zone system deals with highest risk areas separately, and risk associated with the remaining
location is considered lower. The Division system tends to be less specific in its consideration of Division 1. The Division system treats all areas
where a hazard is expected to occur in normal operation the same.
The following chart illustrates the differences between the various Zones.
Grade of Release Zone Flammable Mixture Present

Continuous 0 1000 hours per year or more (10%)
Primary 1 Between 10 and 1000 hours per year or more (0.1% to 10%)
Secondary 2 Less than 10 hours per year (0.01% to 0.1%)
Unclassified - Less than 1 hour per year (Less than 0.01%)➀
This is a combination of Tables 2 and 3 from API RP505
➀ The 1-hour per year used in API RP505 is considered to be high by some industry experts. Conservative estimates of this figure should be 0.01 hours per year.
A2
HAZARDOUS LOCATIONS
Class I locations are further divided into Groups based on the explosive properties of the materials present. North America has traditionally used four groups while the
IEC and CENELEC use three.
The chart below compares the two systems.
Typical Gas Class/Division Gas Groups Zone Gas Groups
Acetylene A
II C
Hydrogen B
Ethylene C II B
Propane D II A
(The US has added a “IIB + hydrogen” group to address certain construction limitations.)
Class II Locations
Class II locations are those which are hazardous due to the presence of combustible or electrically conductive dusts. The dust must be present in sufficient quantities
for a fire or explosion hazard to exist. The fact that there is some combustible dust present does not mean a Class II hazardous location exists.
Class II substances are divided into three groups for similar reasons to those of Class I materials: equipment design and area classification. Class II groups are based
on different characteristics than those of Class I, given the requirements for an explosion to occur and the protection methods required for
equipment. In Class II locations the ignition temperature, the electrical conductivity, and the thermal blanketing effect of the dust are critical when dealing with heat-
producing equipment, such as lighting fixtures and motors. It is these factors which are the deciding factors in determining the Class II groups.
Groups Type of Material Examples

E Electrically Conductive Dusts Powdered Metals such as Aluminum or Magnesium
F Carbonaceous Dusts Carbon Black, Coal Dust or Coke Dust
G Agricultural Dusts Grain, Flour, Sugars, Spices and certain Polymers
(The IEC has developed Zones for atmospheres containing combustible dusts, which again separates areas in to three Zones 20, 21 and 22.)
Zone 20, 21 and 22 Locations

The IEC has recently introduced the three-Zone system for combustible dust locations. These have not been included in North American codes yet.
The definitions are as follows:
Zone 20 - an area in which a combustible dust, as a cloud, is present continuously or frequently during normal operations in sufficient quantities to
produce an explosive mixture.
Zone 21 - an area in which a combustible dust, as a cloud, is likely to occur during normal operations in sufficient quantities to produce an explosive mixture.
Zone 22 - an area in which combustible dust clouds may occur infrequently and persist for only short periods of time or in which accumulations or layers
may be present under abnormal conditions.
Class III Locations

Class III locations are those which are hazardous due to the presence of easily ignitable fibers or flyings. However, the material is not suspended in the air in
quantities sufficient to produce ignitable mixtures.
Easily ignitable fibers and flyings present a serious fire risk, not normally an explosion hazard. The greater danger with Class III materials is that if a layer forms
throughout a facility, an ignition will cause a flash fire which moves at near explosive speeds.
A3
HAZARDOUS LOCATIONS
TEMPERATURE CLASSES
Ignition temperature or auto-ignition temperature (ATI) is the minimum temperature of a surface at which an explosive atmosphere ignites. Flammable vapors and
gases can be classified into temperature classes according to their ignition temperature. The maximum temperature of a piece of equipment must always be lower than
the ignition temperature of the gas - air mixture or vapor - air mixture in which it is placed. Equipment shall be marked to show the operating temperature or tempera-
ture class referenced to a +40°C (+104°F) ambient. The temperature class (T code) is indicated on the manufacturers nameplate and is based on the table below.
North American IEC/CENELEC/NEC 505 Maximum Temperature

Temperature Code Temperature Classes ˚C ˚F
AMBIENT TEMPERATURE
T1 T1 450˚C 842˚F
The ambient temperature is the surrounding
T2 T2 300˚C 572˚F
temperature of the environment in which a piece of
equipment is installed, whether it is indoors or out- T2A - 280˚C 536˚F
doors. The standard temperature range for equip- T2B - 260˚C 500˚F
ment design is –20°C to +40°C; for this range no T2C - 230˚C 446˚F
ambient temperature marking is required on the
product. Electrical equipment that is designed for T2D - 215˚C 419˚F
use in a range of ambient temperature other than T3 T3 200˚C 392˚F
–20°C to +40°C the actual ambient temperature T3A - 180˚C 356˚F
range shall be marked on the equipment nameplate.
T3B - 165˚C 329˚F
The R. STAHL product lines, in most cases, exceed T3C - 160˚C 320˚F
the –20°C to +40°C requirement. Refer to the
T4 T4 135˚C 275˚F
appropriate catalog pages for the product-specific
“Ambient Temperature Range”. Any ranges T4A - 120˚C 248˚F
outside –20°C to +40°C are marked on the product T5 T5 100˚C 212˚F
nameplate. T6 T6 85˚C 185˚F
Applications requiring product with extreme ambient
temperature ranges outside those standard ranges stated under the heading “Ambient Temperature Range” are specified under the heading of “Special
Ambient Temperature Range”. Only products with this additional catalog information can be customized for extreme temperature applications. Please consult
factory for your special needs.
EQUIPMENT DESIGN AND CONSTRUCTION

There are a number of methods of protecting electrical equipment, which prevent an explosion when used in a flammable gas atmosphere, in the presence of
combustible dust or easily ignited fibers.
Three elements are required for an explosion to occur - fuel, oxygen and a heat or ignition source must be present. The fuel and
oxygen must be in the correct mixture. Too little fuel, or a lean mixture, or too much fuel, a rich mixture cannot ignite. These
explosive limits are defined as the “Lower Explosive Limit” (LEL) and the “Upper Explosive Limit” (UEL).
Each method of protection addresses the Fire Triangle in some manner. Either by containing an internal explosion or
eliminating one or more of the components necessary for an explosion to occur.
The most common North American methods of protection are explosionproof equipment for Class I locations, and
dust-ignition proof equipment for Class II locations. R. STAHL produces a wide range of equipment for use in
hazardous locations using various methods of protection.
Flameproof Type of Protection “d”- or Explosionproof Equipment
Although the North American term “explosionproof” and IEC term “flameproof” are identical concepts, the
requirements in the product standards are different. Explosionproof is a Div. 1 technology which can be
used in a NEC or CEC defined Zone 1 environment. Flameproof is a Zone 1 technology and can not be used in a Div. 1 environment.
Since flammable gases and vapors are expected inside an enclosure, the equipment must be capable of withstanding an explosion caused by sparking contacts of
devices, high temperatures, or an electrical fault. The enclosure is designed so that hot gases generated during an internal explosion are cooled below the ignition
temperature of the surrounding flammable atmosphere as they escape through the joints of the unit.
In addition, the external surfaces of the enclosure must not become hot enough to ignite the surrounding atmosphere due to heat energy within the unit. This heat
energy may be the result of normal operation of heat-producing equipment, or the result of an electrical arc to the enclosure from an arcing ground fault. Safety
factors are applied to all testing of this type of enclosure to ensure the unit will not rupture as a result of an internal explosion.
A4
HAZARDOUS LOCATIONS
Encapsulation - Type of Protection “m”

Encapsulation is a type of protection in which the parts that can ignite an explosive atmosphere are enclosed in a resin. The resin must be
sufficiently resistant to environmental influences so that the explosive atmosphere cannot be ignited by either sparking or heating, which may
occur within the device. This is typically used with electronic devices.
Increased Safety - Type of Protection “e”

Type of protection applied to electrical equipment that does not produce arcs or sparks in normal service and under specified abnormal
conditions, in which additional measures are applied so as to give increased security against the possibility of excessive temperatures and of the
occurrence of arcs and sparks.
Hermetically Sealed
A common type of hermetically sealed equipment is a contact block or reed switch. In this method, the arcing components of the switch are
encased in a glass tube. The connecting wires are fused to the glass sealing the unit to prevent any ingress of flammable gases. Hermetically
sealed equipment is suitable for Class I, Division 2 or Zone 2 only.
Intrinsically Safe Equipment - Types of Protection “i”, “ia” and “ib”

North America now identifies three versions of this protection method. Types “i” (NEC 504) and “ia” (NEC 505) are identical since type “i” is
based on the IEC 60 079-11 Standard. In Zone 0 the only acceptable type of equipment is types “i” and “ia”. Type “ib” is acceptable in Zone 1
and 2 locations.
(For further details refer to R. STAHL Inc’s Catalog RST-49.)
Oil Immersion - Type of Protection “o”

Type of protection where electrical equipment is immersed in a protective liquid in such a way that an explosive atmosphere that may be above
the liquid or outside the enclosure cannot be ignited.
Purged And Pressurized - Type of Protection “p”

This type of protection prevents the surrounding atmosphere from entering an enclosure by maintaining a positive pressure within the unit.
Clean air or inert gas is used to maintain a higher pressure than the surrounding atmosphere. In purging, the electrical equipment is
interlocked with a system which cycles clean air within the unit to remove explosive gases before start up.
North America Identifies three types of pressurization as follows;

Type Explanation
X Changes the area within the unit from Class I, Division 1 to non-hazardous
Y Changes the area within the unit from Class I, Division 1 to Class I, Division 2
Z Changes the area within the unit from Class I, Division 2 to non-hazardous
*Similar purging methods are found in the IEC, CENELEC and NEC 505.
Powder Filling - Type of Protection “q”
Type of protection where electrical parts capable of igniting an explosive atmosphere are fixed in position and completely surrounded by filling
material (glass or quartz powder) to prevent the ignition of an external explosive atmosphere.
CLASS II EQUIPMENT
Dusttight equipment is designed to exclude dust from entering the enclosure, to prevent hot particles, arcs, sparks or heat generated inside of the
enclosure from igniting an exterior accumulation or atmospheric suspension of dusts on or in the vicinity of the enclosure. Nonmetallic
enclosures must also prevent the accumulation of static charges on the enclosure itself.
The primary function of the joints of these enclosures is to seal dust out and keep the hot particles etc. inside, therefore, typically the joints are
gasketed.
Since this protection method keeps the combustible dusts outside, the enclosure is not expected or designed to contain an internal explosion.
The design must be sufficient though to withstand mechanical abuse.
The ignition temperature of dusts is usually lower than that of gases and vapors, and therefore the control of external surface temperatures is
more rigorous for Class II equipment than for Class I equipment. Dust layers on the equipment can act as insulation for the heat generated inside
the equipment, which in turn can increase the surface temperature of the unit even under normal operating conditions.
The NEC defines "Dust-ignition proof" as the protection for Class II, Division 1 and 2 locations for which it is approved, and "Dusttight" as a type
of enclosure that is constructed so that dusts will not enter the enclosing case under specific test conditions. In the NEC, some applications for
Class II, Division 1 require Dust-ignition proof enclosures.
A5
HAZARDOUS LOCATIONS
ENVIRONMENTAL PROTECTION
NEMA and CSA Type Enclosure
NEMA or CSA Type 1 Enclosures are intended for indoor use primarily to provide a degree of protection against limited amounts of falling dirt.
This type is not specifically identified in the CSA Standard.
NEMA or CSA Type 2 Enclosures are intended for indoor use primarily to provide a degree of protection against limited amounts of falling water and dirt.
NEMA or CSA Type 3 Enclosures are intended for outdoor use primarily to provide a degree of protection against rain, sleet, windblown dust; and damage
from external ice formation.
NEMA or CSA Type 3R Enclosures are intended for outdoor use primarily to provide a degree of protection against rain, sleet; and damage from external
ice formation, and must have a drain hole.
NEMA or CSA Type 3S Enclosures are intended for outdoor use primarily to provide a degree of protection against rain, sleet, windblown dust; and to
provide for operation of external mechanisms when ice laden.
NEMA or CSA Type 4 Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against windblown dust and rain,
splashing water, hose directed water; and damage from external ice formation.
NEMA or CSA Type 4X Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against corrosion, windblown dust
and rain, splashing water, hose directed water; and damage from external ice formation.
NEMA or CSA Type 5 Enclosures are intended for indoor use primary to provide a degree of protection against settling airborne dust, falling dirt, and
dripping non-corrosive liquids.
NEMA or CSA Type 6 Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against hose-directed water, the entry of
water during occasional temporary submersion at a limited depth; and damage from external ice formation.
NEMA or CSA Type 6P Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against hose-directed water, the entry of
water during prolonged submersion at a limited depth; and damage from external ice formation.
NEMA or CSA Type 12 Enclosures are intended for indoor use primarily to provide a degree of protection against circulating dust, falling dirt, and dripping
non-corrosive liquids.
NEMA or CSA Type 12K Enclosures with knockouts are intended for indoor use primarily to provide a degree of protection against circulating dust, falling dirt,
and dripping non-corrosive liquids.
NEMA or CSA Type 13 Enclosures are intended for indoor use primarily to provide a degree of protection against dust, spraying of water, oil, and
non-corrosive coolant.
Definitions Referring To NEMA Requirements for Hazardous Location

The following NEMA type enclosures occasionally appear on specifications and product literature
NEMA 7 Enclosures are intended for indoor use in locations classified as Class I, Groups A, B, C, or D, as defined in the NEC.
NEMA 8 Enclosures are for indoor or outdoor use in locations classified as Class I, Groups A, B, C, or D, as defined in the NEC.
NEMA 9 Enclosures are intended for indoor use in locations classified as Class II, Groups E, F, and G, as defined in the NEC.
.
NEMA 10 Enclosures are constructed to meet the applicable requirements of the Mine Safety and Health Administration. (MSHA)
A6
HAZARDOUS LOCATIONS
Comparison of Specific Applications of Enclosures for Indoor Non-Hazardous Locations
Provides A Degree Of Protection Against The Type of Enclosure
Following Environmental Conditions 1* 2* 4 4x 5 6 6P 12 12K 13
Incidental contact with the enclosed equipment x x x x x x x x x x
Falling dirt x x x x x x x x x x
Falling liquids and light splashing - x x x x x x x x x
Circulation dust, lint, fibers, and flyings** - - x x - x x x x x
Settling airborne dust, lint, fibers, and flyings** - - x x x x x x x x
Hosedown and splashing water - - x x - x x - - -
Oil and coolant seepage - - - - - - - x x x
Oil and coolant spraying and splashing - - - - - - - - - x
Corrosive agents - - - x - - - - - -
Occasional temporary submersion - - - - - x x - - -
Occasional prolonged submersion - - - - - - - - - -
* These enclosures may be ventilated. However, Type 1 may not provide protection against small particles of falling dirt when ventilation is provided in the enclosure top.
** These fibers and flyings are nonhazardous materials and are not considered as Class III type ignitable fibers or combustible flyings. For Class III type ignitable fibers or
combustible flyings see the National Electrical Code®, Article 500.
Comparison of Specific Applications of Enclosures for Outdoor Non-Hazardous Locations

Provides A Degree Of Protection Against The Type of Enclosure
Following Environmental Conditions 3* 3R*** 3S 4 4X 6 6P
Incidental contact with the enclosed equipment x x x x x x x
Rain, snow, sleet* x x x x x x x
Sleet** - - x - - -
Windblown dust x - x x x x
Hosedown - - - x x x
Corrosive agents - - - - x -
Occasional temporary submersion - - - - - x
Occasional prolonged submersion - - - - - - x
* External operating mechanisms are not required to operate when the enclosure is ice covered.
** External operating mechanisms are operable when the enclosure is ice covered.
***These enclosures may be ventilated.
Comparison of Specific Applications of Enclosures for Indoor Hazardous (Classified) Locations

Provides a Degree of Protection Against Atmospheres Type of Enclosure: NEMA 7 & 8, Class I Groups** NEMA 9 & 10, Class II Groups**
Typically Containing Hazardous Gases, Vapors, and Dusts*** Class A B C D E F 10
Acetylene I x - - - - - -
Hydrogen, manufactured gases I - x - - - - -
Diethyl ether, ethylene, cyclopropane I - - x - - - -
Gasoline, hexane, butane, naphtha, propane, acetone
Toluene, isoprene I - - - x - - -
Metal dusts II - - - x - - -
Carbon black, coal dust, coke dust II - - - - x - -
Flour, starch, grain dust II - - - - - x -
Fibers, flyings III - - - - - x -
Methane with or without coal dust MSHA - - - - - - x
* Due to the characteristics of the gas, vapor, or dust, a product suitable for one Class or Group may not be suitable for any other Class or Group unless so marked on the product.
** For Class III type ignitable fibers or combustible flyings refer to the National Electrical Code® Article 500.
***For a complete listing of flammable liquids, gases, or vapors refer to NFPA 497 - 1997 (Recommended Practice for the Classification of Flammable Liquids. Gases, or Vapors and of Hazardous (Classified)
Locations for Electrical installations in Chemical Process Areas and NFPA 325 - 1994 (Fire Hazard Properties of Flammable Liquids. Gases, and Volatile Solids). Reference also NFPA 499 -1997
A7
Classifications of Combustible Dusts and of Hazardous (Classified) Locations for Electrical installations in Chemical Process Areas.

HAZARDOUS LOCATIONS
Ingress Protection (IP)

The IEC uses the term “Ingress Protection” to identify the environmental protection of a device.
This is defined in IEC Standard 60 529 and the following chart illustrates the two-digit code used.
IP SECOND NUMBER
Degree of protection against water
The IP classification system designates, by means of a number, the degree of
protection provided by a device against ingress of dust and water.
Non-protected.
0
Protected against water dripping ver-

FIRST NUMBER 1 tically, such as condensation.
Degree of protection against solid objects
Non-protected.
Protected against dripping water
0 2 when tilted up to 15°.
Protected against a solid object

greater than 50mm such as a hand. Protected against water spraying at
an angle of up to 60°.
1 3

greater than 12mm, such as a finger. Protected against water splashing
2 4 from any direction.

greater than 2.5mm, such as wire or Protected against jets of water from
3 a tool. 5 any direction.

greater than 1.0 mm, such as wire or Protection against heavy seas or
powerful jets of water.
4 thin strips. 6
Dust-protected. Prevents ingress of

dust sufficient to cause harm. Protected against harmful ingress of
water when immersed between a
5 7 depth of 150mm to 1 meter.
Dust tight. No dust ingress.

Protected against submersion.
Suitable for continuous immersion
6 8 in water.
A8
HAZARDOUS LOCATIONS
EQUIPMENT CERTIFICATION
Equipment for use in hazardous locations must be certified to an appropriate National Standard and marked as such by an accredited third party
testing organization. Follow-up inspection to ensure conformance is part of the program. Products may carry multiple markings for multiple
countries. The following is a brief description of the National Requirements.
Important Listing Information

The specific requirements for product certification vary from country to country. While UL, FM and CSA are similar in their approach,
subtle differences still exist.
North American certifications permit conduit or cable entries to be field installed provided appropriate bonding and grounding requirements
are followed.
Marking
Typical North American Marking to NEC 500
Class I, Divisions 1 or 2, Groups A, B, C & D, T4 (T-Code)
Class II, Divisions 1 or 2, Groups E, F & G, T4 (T-Code)
Class III,
Enclosure type 3, 4, 4X
Typical North American Marking to NEC 505
Class I, Zone 1, AEx de IIC T6
Class I (Gases and Vapors)

Zone 0 Areas where explosive gas atmosphere is
continuously present or present for long
periods of time
Zone 1 Areas where explosive gas atmosphere is
likely to occur in normal operation or can be
expected to be present frequently
Zone 2 Area where explosive gas atmosphere is
not likely to occur and if it does, it will only
exist for a short period of time
AEx designates built to a US ANSI standard
Methods of protection, d, e, p, i, o, q, m, n
Apparatus Group
I Mining - Underground (methane)
II Surface Industries
A (propane)
B (ethylene)
C (hydrogen)
Temperature class
T1 450° C
T2 300° C
T3 200° C
T4 135° C
T5 100° C
T6 85° C
A9
HAZARDOUS LOCATIONS
Typical European ATEX/CENELEC Marking
II 2G EEx de IIC T6
Approved mark for apparatus certified by EU test authority
Equipment group I (mining)

Category M1 and M2
Equipment group II (on surface)
Category 1G, Zone 0 Areas where explosive gas atmosphere

is continuously present or present for
long periods of time
Category 2G, Zone 1 Areas where explosive gas atmosphere
is likely to occur in normal operation
or can be expected to be present
frequently
Category 3G, Zone 2 Area where explosive gas atmosphere
is not likely to occur and if it does, it
(G for Gas) will only exist for a short period of time
Category 1D, Zone 20 Area where combustible dust is
continuously or frequently present
Category 2D, Zone 21 Area where combustible dust clouds
are likely to occur during normal
operation
Category 3D, Zone 22 Area where combustible dust clouds
may occur infrequently during normal
(D for Dust) operation
Explosion protected according to CENELEC standards EN 50…
Methods of protection, d, e, p, i, o, q, m, n
Apparatus Group
I Mining - Underground (methane)
II Surface Industries
A (propane)
B (ethylene)
C (hydrogen)
Temperature Class
T1 450° C
T2 300° C
T3 200° C
T4 135° C
T5 100° C
T6 85° C
A10
HAZARDOUS LOCATIONS
ATEX Directive
The ATEX Directive 94/9/EC is a directive adopted by the European Union (EU) to facilitate free trade in the EU by aligning the technical and legal
requirements in the Member States for products intended for use in potentially explosive atmospheres.
This Directive applies to electrical and non-electrical equipment/components and protective systems. The ATEX Directive became mandatory on
July 1, 2003.
Equipment located outside potentially explosive atmospheres are also covered by the ATEX Directive under the following conditions:
• The equipment is a safety device, controller or regulatory device; and
• The equipment is required for the safe function of equipment or protective systems with respect to the risk of explosion.
All equipment under its scope is required to bear the European CE Marking as verification of compliance with the Directive (the CE Marking will
not appear on components defined by this Directive). The ATEX Directive specifically defines procedures for the evaluation of a product's design
and production based on Equipment Groups and Categories. This is briefly outlined below.
Equipment Group I Overview

Equipment intended for use in underground parts of mines, and to those parts of surface installations of such mines, liable to be endangered by
firedamp and/or combustible dust.
Equipment Protection Comparison To Current

Category IEC Classification
M1 2 levels of protection; or 2 independent faults Group I
M2 1 level of protection based on normal operation Group I
Equipment Group II Overview

Equipment intended for use in other than Equipment Group I places that are liable to be endangered by explosive atmospheres.
Equipment Protection Comparison To Current

Category IEC Classification
1G 2 levels of protection; or 2 independent faults Group II, Zone 0 (gas)
1D Zone 20 (dust)
2G 1 level of protection based on frequent disturbances; or equipment faults Group II, Zone 1 (gas)
2D Zone 21 (dust)
3G 1 level of protection based on normal operation Group II, Zone 2 (gas)
3D Zone 22 (dust)
A11
HAZARDOUS LOCATIONS
ATEX Marking
The marking of the equipment with the category will help the end-user with their selection of the equipment in that it identifies which Zone it can
safely be installed in. This is a major improvement over the old cryptic marking system that only listed the protection concepts used in the
design of the equipment. This meant that the user of the equipment had to be familiar with all eight recognized protection concepts and
furthermore had to know which of them was suitable for a particular type of Zone.
Differences Between the Old and New Directives
The main differences are:
• The inclusion of non-electrical equipment
• The inclusion of dust atmospheres
• Requirements for safety related devices (flame arrestors, suppression systems etc) and safe area equipment
• Additional quality system requirements
• The need to produce a ‘Technical File’
Products Covered
The Directive includes equipment and safety or control devices installed outside the potentially explosive area but having an explosion protection
function. A wide range of products comes within the definition of equipment, including electric motors, compressors, diesel engines, lighting
fittings, control and communication devices and monitoring and detection equipment, to name but a few. “Protective Systems” are also included,
and include items that prevent an explosion that has been initiated from spreading or causing damage. They include flame arrestors, quenching
systems, pressure relief panels and fast-acting shut-off valves to name but a few.
Product Exclusions
The Directive, however, does exclude the following product types:
• Medical devices
• Products for use in the presence of explosives
• Products for domestic use
• Sea-going vessels and mobile offshore units
• Military equipment
• Personal protective equipment covered by directive 89/686/EEC
• Means of transport by air or on road or rail or water networks. Vehicles intended for use in an explosive atmospheres are not excluded.
For more info about ATEX, visit www.europa.eu.int/comm/enterprise/atex/
Marking
The CE mark is a mandatory European marking for certain product groups to indicate conformity with the essential health and safety require-
ments set out in European Directives. The letters 'CE' are an abbreviation of Conformité Européenne, French for European conformity.
The CE mark must be affixed to a product if it falls under the scope of the so called ‘New Approach’ Directives. Without the CE marking, and thus
without complying with the provisions of the Directives, the product may not be placed in the market or put into service in the fifteen member
states of the European Union and Norway, Iceland and Liechtenstein. However, if the product meets the provisions of the applicable European
Directives, and the CE mark is affixed to a product, these countries may not prohibit, restrict or impede the placing in the market or putting into
service of the product. Thus, CE marking can be regarded as the products trade passport for Europe.
For more info about CE marking, visit www.eurunion.org/legislat/standard/standard.htm
Scheme
The objective of the IECEx Scheme is to facilitate global trade in electrical equipment intended for use in explosive atmospheres
by eliminating the need for multiple national certification.
The IECEx Scheme provides the means for manufacturers of Ex equipment to obtain certificates of conformity that will be accepted at national
level in all participating countries. A certificate of conformity may be obtained from any certification body accepted into the Scheme. The certifi-
cate will attest that the equipment design conforms to the relevant IEC Standards. The final objective of the IECEx Scheme is world-wide accep-
tance of one standard, one certificate and one mark.
For the IECEx Scheme to achieve its long term objective, every national Standard for which application is made by participating countries will
need to be identical to the corresponding IEC Standard.
For countries whose national Standards are not yet identical to the IEC Standards, a transitional period will be necessary to allow time for partici-
pating IECEx Scheme member countries to adjust their national standards to the IEC standards and work toward national acceptance of IECEx
Certificates of conformity and the IECEx mark.
For more info about IECEx Scheme, visit www.IECEx.com
A12
EXLUX • ECOLUX • C-LUX • 6480 Series LIGHTING
6000 • 6008 • 6400 • 6408 • 6600 • 6608 • 6500 • 6480
Explosion Protected
Fluorescent Lighting
Fixtures for Hazardous and
Corrosive Applications
• Electronic Ballasts
Features:
• For Fluorescent
Bipin Lamps
• One or two-lamp versions:
8W
17W
32W
40W
• Enclosure Material: FRP
• Cover Material: PC
Explosion Protected HID

Lighting Fixtures for
Hazardous and Corrosive
Applications
• Lamp type and wattage:

Features:
– High Pressure Sodium

50W - 400W
– Metal Halide
50W - 400W
– Mercury Vapor
50W - 400W
• Polyester powder-coated
• Mounting styles:
– Ceiling Mount
– Wall Mount
– Stanchion Mount 25˚ Angle
– Stanchion Mount Straight
– Pendant Mount
B
LIGHTING EXLUX 6000 Series
EXPLOSION PROTECTED FLUORESCENT
LIGHTING FIXTURES FOR HAZARDOUS
AND CORROSIVE APPLICATIONS
NEC- Class I, Zone 1 & 2, AEx de IIC T4

CLASSIFICATIONS
Class I, Division 2, Groups A,B,C,D, T4

Class II, Divisions 1 & 2, Groups E,F,G
Class III
NEMA 3, 4, 4X & IP66
File No. J.I.3D2A9.AE
CEC- Class I, Zone 1 & 2, Ex de IIC T4

Class III
CSA ENCLOSURES TYPE 3,4 & 4X; IP66

Certified File No. LR99480
Ambient Temperature Range:

+55°C (+131˚F) Max.
–20°C (–4˚F) Min.
Supply Voltage 120 ±10% AC/DC 0-60Hz
FEATURES
The EXLUX 6000 Series of Lighting
Fixtures are designed for hostile and Fluorescent Lighting Fixtures for Div. 2, Zone 1 and Zone 2 Applications
hazardous locations where reliability
and rugged performance are critical. Fixtures for Use with Standard T8 Med. Bipin Lamps
Ordering Information
The housing is constructed of heavy-
duty fiberglass reinforced polyester
(FRP) with a single piece, low glare
polycarbonate lens. Catalog Number Description
The EXLUX 6000 Series is supplied
with electronic ballasts as standard
17 Watt, 2'
and is available in 17, 32 and 40-watt

6000/531-8091-8130-120-60 1-lamp fixture 120/125V AC/DC 0-60Hz, dead-end wiring, Entries: *
one or two-lamp versions. The appropriate 6000/531-8591-8150-120-60 1-lamp fixture 120/125V AC/DC 0-60Hz, 5 wire feed-thru, Entries: *
lamps are standard T8 medium bipin
lamps. The fixtures are available in either
dead-end or feed-through wiring. The
ballasts are encapsulated in a self-

6000/532-8591-8150-120-60 2-lamp fixture 120/125V AC/DC 0-60Hz, 5 wire feed-thru, Entries: *
contained flameproof enclosure with
increased safety terminals for the highest
32 Watt, 4'
degree of safety. 6000/551-8091-8130-120-60 1-lamp fixture 120/125V AC/DC 0-60Hz, dead-end wiring, Entries: *
The electronic ballast meets ANSI C82.11
standards regarding harmonic distortion.
INSTALLATION
The fixture includes threaded NPT open-
40 Watt, 5'
ings with grounded back plates and NPT 6000/571-8091-8130-120-60 1-lamp fixture 120/125V AC/DC 0-60Hz, dead-end wiring, Entries: *
close-up plugs. For MC-HL cable installa-
tion use TMC cable glands.
6000/571-8591-8150-120-60 1-lamp fixture 120/125V AC/DC 0-60Hz,5 wire feed-thru, Entries: *
For conduit installation use conduit hubs

8166/11-0•-N.
6000/572-8091-8130-120-60 2-lamp fixture 120/125V AC/DC 0-60Hz,dead-end wiring, Entries: *
* Possible entries either end: 1 x 1/2", or 2 x 1/2", or 1 x 3/4" NPT. Please specify.
For parts and accessories see pages B6-B8.
B1
EXLUX 6008 Series LIGHTING
EXPLOSION PROTECTED FLUORESCENT EMERGENCY

LIGHTING FIXTURES WITH AUTO-TESTING EMERGENCY BALLAST.
NEC- Class I, Zone 1 & 2, AEx dem IIC T4

CLASSIFICATIONS

Class III
NEMA 3, 4, 4X & IP66
File No. J.I.3D2A9.AE
CEC- Class I, Zone 1 & 2, Ex dem IIC T4

Class III
Emergency Fluorescent Lighting Fixtures - With Battery Back-up Units for Certified File No. LR99480
Div. 2, Zone 1 & Zone 2 Applications Supply Voltage 120V, 50-60Hz
Fixtures for use with Standard T8 Med. Bipin Lamps Ambient Temperature Range:
AC & Battery Operation +50°C (+122˚F) Max.
Ordering Information –20°C (–4˚F) Min.
Charging & Test Operation +50°C (+122˚F) Max.
–5°C (+23˚F) Min.
FEATURES
The EXLUX 6008 Series carries out
Catalog Number
Description
pre-programmed testing schedules, monitors
32 Watt, 4'
emergency ballast performance and battery
charging. In case of power failure the Auto-test-
6008/552-9097-8140-120-60 Auto Testing, 2-lamp fixture 120V 60Hz, dead-end wiring, Entries: *
ing Emergency Ballast automatically switches to

6008/552-9697-8160-120-60 Auto Testing, 2-lamp fixture 120V 60Hz, 6 wire feed-thru, Entries: *
emergency mode, keeping one lamp illuminated
at reduced lumen output for a minimum of 90
* Possible entries either end: 1 x 1/2", or 2 x 1/2", or 1 x 3/4" NPT. Please specify. minutes. When AC power is restored, the fixture
returns to AC supply. It also can be set for 3
hours emergency operation with reduced light
output. The EXLUX 6008 Series of Emergency

Lighting Fixtures are designed for hostile and
hazardous locations where reliability and rugged
Status Indicator Display

performance are critical. The housing is con-
structed of fiberglass reinforced polyester (FRP)
with a single piece, low glare polycarbonate lens.
It is supplied with flameproof electronic ballasts
as standard and is available in 1x 32 Watts and
LED Display Display Description
Green LED permanently ON ☺ Everything OK 2x 32 Watts versions.
INSTALLATION
Green LED 1 :1 blinking ¿ Quarterly, Automatic Emergency Lighting The fixture includes threaded NPT openings with
Time Duration Test
grounded back plates and NPT close-up plugs.
For MC-HL cable installation use TMC cable
glands. For conduit installation use conduit hubs
Green LED 1:10 flashing Â Weekly, Automatic Function Test 8166/11-0•-N (see page B7). The fixture must be
wired with a permanent charging phase which
needs to be the same potential as the switched
phase. The terminal capacity is 2 stranded wires
Red LED permanently ON 6 Emergency Lighting Time Operation Test. 10 AWG per terminal.
Battery holds ≤ 2/3 of the battery charge
PERIODIC AUTO TESTING
needed for the set Emergency light duration. The fixture automatically performs a weekly
Conclusion: Battery replacement needed functional test. The discharge test is factory
Red LED 1:1 blinking set for manual testing. If automatic testing is
L Battery Empty – not in working condition preferred the jumper wire needs to be removed
as explained in the IOM sheet.
STATUS INDICATOR DISPLAY
Red LED 1 :10 flashing L Battery Defective (presumed cell polarity reversed) One red LED and one green LED are
incorporated into the fixture and can be seen
from the outside through the lens. The functions
and test results are listed on this page.
B2
LIGHTING EXLUX 6400 Series
EXPLOSION PROTECTED FLUORESCENT LIGHTING FIXTURES
FOR HAZARDOUS AND CORROSIVE APPLICATIONS
NEC- Class I, Zone 2, Group IIC T4

CLASSIFICATIONS

Class II, Divisions 1 & 2, Groups E,F,G, T5
Class III
NEMA 3, 4, 4X & IP66
File No. J.I.3009378
CEC- Class I, Zone 2, Group IIC T4

Class III

Ambient Temperature:
For Class I areas:
+55˚C (+131˚F) Max.;
-18˚C (0˚F) Min.
Fluorescent Lighting Fixtures for Div. 2 and Zone 2 Applications

For Class II & III areas:
+40˚C (+104˚F) Max.;
-18˚C (0˚F) Min. Fixtures for Use with Standard T8 Med. Bipin Lamps
Supply Voltages
(see ordering information) Ordering Information
FEATURES
The EXLUX 6400 Series of Lighting Fixtures
Catalog Number
are designed for hostile and hazardous
Description
locations where reliability and rugged
17 Watt, 2'
performance are critical. The housing is
constructed of heavy-duty fiberglass rein-
6400/531-8090-9000-120-277-50/60 1-lamp fixture 120-277V 50/60Hz, Entries: *
forced polyester (FRP) with a single piece,

6400/531-8090-9000-347-50/60 1-lamp fixture 347V 50/60Hz, Entries: *
low glare polycarbonate lens.
The EXLUX 6400 Series is supplied with
electronic instant-start ballasts as standard
and is available in 17, 32 and 40-watt one or
two-lamp versions. The two-lamp versions
32 Watt, 4'
are dual channel, which keeps the fixture

functional should one lamp fail. The power 1-lamp fixture 347V 50/60Hz, Entries: *
factor is ≥ .99. The electronic ballast meets
6400/551-8090-9000-347-50/60
ANSI C82.11 standards regarding

harmonic distortion.
INSTALLATION
The fixture includes threaded NPT openings

40 Watt, 5'
with grounded back plates and NPT close-up
plugs. For MC Cable installation use TMC
cable glands.
For conduit installation use conduit hub
8166/11-0•-N.
The appropriate lamps are standard T8
medium bipin lamps.
For optional cover interlock switch change these 0’s to 1’s.
B3
EXLUX 6408 Series LIGHTING


CLASSIFICATIONS
CEC- Class I, Division 2, Groups A,B,C,D, T4

Class III
NEMA 3, 4, 4X & IP66


For class I areas:
+50°C (+122°F) Max.
-18°C (+0°F) Min.
For class II and III areas:
+40°C (+104°F) Max.
-18°C (+0°F) Min.
Supply Voltage Range from 120V, to 277V, 60 Hz
Emergency Fluorescent Lighting Fixtures with Battery Back-up Unit FEATURES
for Div. 2 and Zone 2 Applications

The EXLUX 6408 Series of Emergency
Lighting fixture is equipped with one battery
Fixtures for use with Standard T8 Med. Bipin Lamps back-up unit which in case of power failure
automatically switches over to battery
supply keeping one lamp illuminated at
reduced lumen output for a minimum of 90
minutes. When AC power is restored, the
fixture returns to AC supply. When the Red
LED indicating light is illuminated the
battery is being charged or monitored. It is
visible from the outside through the lens.
Catalog Number
Description
The EXLUX 6408 Series is also supplied

32 Watt, 4'
with an AC electronic instant start ballast

unit and is available in 2 x 17W or 2 x 32W
parallel lamps. This keeps the fixture func-

tional should one lamp fail. The power
factor is ≥ .99. The electronic ballast meets
ANSI C82.11 standards regarding harmonic
distortion.
The EXLUX 6408 Series are designed for

hostile and hazardous locations where reli-
ability and rugged performance are critical.
The housing is constructed of heavy-duty
fiberglass reinforced polyester (FRP) with a
single piece, low glare polycarbonate lens.
INSTALLATION
The fixture includes threaded NPT open-
ings with grounded back plates and NPT
close-up plugs. For MC Cable installation
use TMC cable glands. For conduit installa-
Cable gland for cable installation Hub for conduit installation
tion use conduit hub 8166/11-0•-N.
The fixture must be wired with a permanent
charging phase which needs to be the
same potential as the switched phase.
medium bipin lamps.
B4
LIGHTING Dimensions
EXLUX 6000, 6400 & 6408 EXLUX 6008
B5
Parts and Accessories LIGHTING
Use only the following original spare parts and accessories, any others would invalidate the certification and warranty.
Description Type Catalog Number
Interlock Switch 8082/1-2 Interlock switch 1 NO 80 820 02 01 0

for battery enclosure
6008 fixture
Socket Wrench to operate the central 81 980 05 40 0

1/2'' (13mm) interlock mechanism
Entry Back-up Plate stainless steel back-up plate

with set screw and grounding
provisions 1 x NPT 1/2'' 60 008 17 55 0
entry threads: 2 x NPT 1/2'' 60 008 21 55 0
1 x NPT 3/4'' 60 008 18 55 0
Lamp Holder snap-in lamp holder for 6400 and 6408 fixtures 385 663 0
Lamp Holder snap-in lamp holder for 6000 and 6008 fixtures 60 418 04 65 0
Battery Pack for Battery capacity 7Ah 60 448 01 74 0

fixture 6008
Eye Bolts M8 1 pair can directly be screwed 60 008 03 90 0

into the fixture
Mounting Brackets with 1 pair of adjustable mounting brackets 60 008 07 75 0

Suspension Lugs with suspension lugs
Ceiling Brackets 1 pair of adjustable ceiling 60 008 03 75 0

mounting brackets
Pipe Clamps with 1 pair of stainless steel pipe clamps

Mounting Brackets with adjustable mounting brackets for
EMT 1 1/4" conduit 60 008 03 26 0
EMT 1 1/2" conduit 60 008 01 26 0
EMT 2" conduit 60 008 02 26 0
B6
LIGHTING Parts and Accessories
Wall-Mounting Bracket 90˚ 1 pair of 90˚ stainless steel 60 008 02 44 0

wall-mounting brackets
Wall-Mounting Bracket 50˚ 1 pair of 50˚ stainless steel 60 008 01 44 0

wall-mounting brackets
Safety Clips 10 pcs. in one bag 60 008 02 94 0

to avoid unintentional detachment of the
lens from the fixture.
Cable Gland 1/2'' NPT for MC cable TMC 050
Sealing Ring 1/2'' NPT for above TMC 050 CMP 050 NPT ETS
Cable Gland 3/4'' NPT for MC cable TMC 075
Sealing Ring 3/4'' For above TMC 075 CMP 075 NPT ETS
Conduit Hub 1/2'' NPT Conduit hub 1/2'' NPT 8166/11-01-N

with sealing ring
Conduit Hub 3/4'' NPT Conduit hub 3/4'' NPT 8166/11-02-N

with sealing ring
Close-up Plug 1/2'' NPT Polymeric close-up plug 1/2'' NPT PD-E-4-0-29-00
B7
Close-up Plug 3/4'' NPT Polymeric close-up plug 3/4'' NPT PD-E-4-0-30-00
Cast Wall and Corner Insert 1 1/2" EMT conduit into

Mounting Bracket for the bracket. Use pipe clamp 461 717 0
Stanchion Mounting PN 60 008 01 26 0 to attach
fixture to conduit.
Lens for light fixture 2' 17W 60 000 33 05 0

4' 32W 60 000 34 05 0
5’ 40W 60 000 35 05 0
Interlock Switch Switch block 2 NC 80 800 06 60 0

8080/1–3-L 20e
Fuse to protect battery circuit 6.3A 85 600 19 01 0
Retrofit Kit for 6 Wire to retrofit dead-end fixture EXLUX 6008

Feed-Through Wiring amperage rating 16 Amp max.
or EXLUX 6008 LI , L1, L2, L3, N, PE
4' 32W 60 088 04 87 0
to retrofit dead-end fixture EXLUX 6000

Retrofit Kit for 5 Wire amperage rating 16 Amp max.
Feed-Through Wiring L1, L2, L3, N, PE
for EXLUX 6000 2' 17W 60 088 12 87 0
4' 32W 60 088 14 87 0
5' 40W 60 088 16 87 0
Electronic for use with fixtures 1x 17W 60 420 65 01 0

Ballast Unit EXLUX 6000, 6008 2x 17W 60 420 53 01 0
& 6400/5..-8090-125 1x 32/40W 60 420 66 01 0
2x 32W 60 420 54 01 0
2x 40W 60 420 55 01 0
Auto Testing for use with Emergency Lighting Fixtures 60 430 18 74 0

Emergency EXLUX 6008
Ballast
Parabolic Reflector For 1-lamp fittings 17W 60 309 03 58 0

For 1-lamp fittings 32W 60 309 04 58 0
B8
LIGHTING ECOLUX 6600 Series
EXPLOSION PROTECTED FLUORESCENT LIGHTING FIXTURES
FOR HAZARDOUS AND CORROSIVE APPLICATIONS

CLASSIFICATIONS
Class I, Division 2, Groups A,B,C,D

Class III
NEMA 3, 4, 4X & IP66

Class III

Certified File No. 171050

+40˚C (+104˚F) Max.;
Fluorescent Lighting Fixtures for Div. 2 and Zone 2 Applications

-18˚C (0˚F) Min.
Supply Voltages Fixtures for Use with Standard T8 Med. Bi-pin Lamps
(see ordering information)
FEATURES Ordering Information

The ECOLUX 6600 Series of Lighting
Fixtures are designed for hostile and
hazardous locations where reliability and
Catalog Number
rugged performance are critical. The

Description
housing is constructed of heavy-duty fiber-

17 Watt, 2'
glass reinforced polyester (FRP) with a 6600/531-8090-9000-120-277-50/60 1-lamp fixture 120-277V 50/60Hz, Entries: *
single piece, low glare polycarbonate lens. 6600/531-8090-9000-347-60 1-lamp fixture 347V 60Hz, Entries: *
The ECOLUX 6600 Series is supplied with
electronic instant-start ballasts as standard 6600/532-9090-9000-120-277-50/60 2-lamp fixture 120-277V 50/60Hz, Entries: *
and is available in 17, 32 and 40-Watt,
one or two-lamp versions. The two-lamp
6600/532-9090-9000-347-60 2-lamp fixture 347V 60Hz, Entries: *
versions are dual channel, which keeps the

32 Watt, 4'
fixture functional should one lamp fail. The
power factor is ≥ .99. The electronic ballast
meets ANSI C82.11 standards regarding

harmonic distortion.
INSTALLATION

with grounded back plates and NPT close-
up plugs. For MC Cable installation use
40 Watt, 5'
TMC cable glands. 6600/571-8090-9000-120-277-50/60 1-lamp fixture 120-277V 50/60Hz, Entries: *

For conduit installation use conduit hub
8166/11-0•-N. 6600/572-9090-9000-120-277-50/60 2-lamp fixture 120-277V 50/60Hz, Entries: *
medium Bi-pin lamps.
For optional cover interlock switch change these 0’s to 1’s.
B9
ECOLUX 6608 Series LIGHTING


CLASSIFICATIONS
CEC- Class I, Division 2, Groups A,B,C,D

Class III
NEMA 3, 4, 4X & IP66

Class III

Certified File No. 171050

+40°C (+104°F) Max.
-18°C (0°F) Min.
Supply Voltage Range from 120V, to 277V, 60 Hz

Emergency Fluorescent Lighting Fixtures with Battery Back-up Unit FEATURES
for Div. 2 and Zone 2 Applications The ECOLUX 6608 Series of Emergency
Lighting fixture is equipped with one battery
Fixtures for use with Standard T8 Med. Bi-pin Lamps back-up unit which in case of power failure
automatically switches over to battery
supply keeping one lamp illuminated at
Ordering Information reduced lumen output for a minimum of 90
minutes. When AC power is restored, the
fixture returns to AC supply. When the Red
LED indicating light is illuminated the
Catalog Number
battery is being charged or monitored. It is

Description
17 Watt, 2'
visible from the outside through the lens.
The ECOLUX 6608 Series is also supplied

6608/532-9098-9000-120-277-50/60 2-lamp fixture 120 to 277V 50/60Hz, Entries: *
with an AC electronic instant start ballast unit

and is available in 2 x 17W or 2 x 32W paral-
32 Watt, 4'
6608/552-9098-9000-120-277-50/60 2-lamp fixture 120 to 277V 50/60Hz, Entries: * lel lamps. This keeps the fixture functional
should one lamp fail. The power factor is
≥ .99. The electronic ballast meets ANSI C82.11
* Possible entries either end: 1 x 1/2", or 2 x 1/2", or 1 x 3/4" NPT. Please specify. standards regarding harmonic distortion.
The ECOLUX 6608 Series are designed for

hostile and hazardous locations where relia-
bility and rugged performance are critical.
The housing is constructed of heavy-duty
fiberglass reinforced polyester (FRP) with a
single piece, low glare polycarbonate lens.
INSTALLATION
with grounded back plates and NPT close-
up plugs. For MC Cable installation use
TMC cable glands. For conduit installation
use conduit hub 8166/11-0•-N.
The fixture must be wired with a permanent
charging phase which needs to be the same
Cable gland for cable installation Hub for conduit installation
potential as the switched phase.

medium Bi-pin lamps.
B10
LIGHTING Dimensions
ECOLUX 6600 & 6608

Dimensions Opening the Fixture
17 W 32 W 40 W
700 mm 1310 mm 1610 mm

L1
27.5" 51.6" 63.4"
400 mm 800 mm 800 mm
L2
15.75" 31.5" 31.5"
340 - 460 mm 680 - 920 mm 795 - 1030 mm
L3
13.4" - 18.1" 26.8" - 36.2" 31.3" - 40.5"
Parts and Accessories
Item Image Description Catalog Number
Conduit
Hub 1/2'' NPT Conduit hub 1/2'' NPT 8166/11-01-N
with sealing ring
Conduit Conduit hub 3/4'' NPT 8166/11-02-N

Hub 3/4'' NPT with sealing ring
Close-up plug 1/2'' NPT Polymeric close-up plug 1/2'' NPT PD-E-4-0-29-00
Close-up plug 3/4'' NPT Polymeric close-up plug 3/4'' NPT PD-E-4-0-30-00
For retro-fitting
Parabolic Reflector for 1-lamp fixtures:
(Optional) 17W 60 309 03 58 0
32W 60 309 04 58 0
40W 60 309 06 58 0
for 2-lamp fixtures:
17W 60 309 01 58 0
32W 60 309 02 58 0
40W 60 309 05 58 0
B11
Cast wall and corner Insert 1 1/2" EMT conduit into bracket
mounting bracket for Use pipe clamps (PN 66 008 01 26 0) 461 717 0
stanchion mounting to attach fixture to conduit
S0613P
Lens for light fixture 2' 17W 66 000 01 05 0

4' 32W 66 000 02 05 0
5' 40W 66 000 03 05 0
Color: White 10 Pieces 66 008 01 40 0
Snap Action Buckles Color: Black 6 Pieces 66 008 02 40 0
Color: Black 2 Pieces 66 008 03 40 0

with a borehole for switch actuation
Lamp Holder snap-in lamp holder 385 663 0
stainless steel back-up plate

with set screw and grounding
Entry back-up plate provisions entry threads:
1 x NPT 1/2'' 60 008 17 55 0
2 x NPT 1/2'' 60 008 21 55 0
1 x NPT 3/4'' 60 008 18 55 0
1 pair of eye bolts M8 can be directly screwed 60 008 03 90 0

Eye bolts M8 into the inserts of the fixture for fixed
suspension points
Ceiling
Mounting brackets 1 pair of fixed ceiling mounting brackets 60 008 03 75 0
for fixed mounting points
B12
Mounting Brackets 1 pair of mounting brackets for adjustable

mounting points 66 008 01 75 0
1 pair of stainless steel suspension lugs which

can only be used together with mounting brackets 60 008 02 18 0
P/N 66 008 01 75 0
Suspension Lugs
1 pair of stainless steel suspension lugs c/w 66 008 02 75 0

adjustable mounting brackets for adjustable
suspension points
1 pair of stainless steel pipe clamps

Pipe Clamps c/w adjustable mounting brackets
for adjustable mounting points EMT 1 1/4" 66 008 05 26 0
EMT 1 1/2" 66 008 01 26 0
EMT 2" 66 008 02 26 0
1 pair of stainless steel wall mounting brackets

Tiltable Wall which tilt at 15° increments complete with
Mounting bracket adjustable mounting brackets for adjustable 66 008 04 26 0
mounting points
Clamps for 1 pair of stainless steel brackets suitable for

Wire Basket Systems fastening fixture to a wire basket system 66 008 03 26 0
Cable Gland 1/2'' NPT For standard MC Cable TMC 050
Sealing ring 1/2'' NPT For above TMC 050 CMP 050 NPT ETS
Cable Gland 3/4'' NPT For standard MC Cable TMC 075
Sealing ring 3/4'' For above TMC 075 CMP 075 NPT ETS
B13
C-LUX 6500 Series LIGHTING
EXPLOSION PROTECTED COMPACT LIGHTING FIXTURES
FOR HAZARDOUS AND CORROSIVE INDOOR APPLICATIONS

CLASSIFICATIONS

Class II & III, Divisions 1 & 2,
Groups E,F,G, T5
Enclosure Type 3, 4, 4X & IP66

+45˚C (+113˚F) Max.;
+10˚C (+50˚F) Min.
Supply Voltage: 120V, 60 Hz
FEATURES
The C-LUX 6500 Series of Lighting
Compact Fluorescent Lighting Fixtures for Div. 2 and Zone 2

Fixtures are small compact fixtures
designed for indoor use, hostile and
Applications hazardous locations where reliability
and rugged performance are critical.
Fixtures for use with T5 Miniature. Bi-pin 8 Watt Lamp(s). The housing is constructed of heavy-
duty fiberglass reinforced polyester
(FRP) with a single piece, low glare
Ordering Information polycarbonate lens.
The C-LUX 6500 Series is available
either as a one, two or three-lamp
version.
Catalog Number Description
6500/1081-9090-9000-00-120-60 1-lamp fixture 120V 60Hz, 3/4" NPT Entries INSTALLATION

The fixture is suitable for wall or ceiling
mounting. It includes one threaded 3/4"
6500/1082-9090-9000-00-120-60 2-lamp fixture 120V 60Hz, 3/4" NPT Entries
NPT hub and two close-up plugs.

6500/1083-9090-9000-00-120-60 3-lamp fixture 120V 60Hz, 3/4" NPT Entries
To open the fixture use 1/2" socket

wrench P/N 81 980 05 40 0.
For other entry openings, consult factory.
For parts and accessories see page B15.

Dimensions
B15 B14
Lens for light fixture C-LUX 6500/1 61 000 01 05 0
Lamp Holder snap-in lamp holder for C-LUX 6500/1 385 647 0
Socket Wrench To operate the central 81 980 05 40 0

1/2'' (13mm) interlock mechanism
Conduit Hub 3/4'' NPT For conduit entries on small and long side 82 959 39 37 0
Sealing Ring 3/4'' For above Hub P/N 82 959 39 37 0 515 795 0
Close-Up Plug Close-Up Plug M25 82 900 09 59 0

8290/3 M25 x 1.5
B15 B16
6480 Series H.I.D. Lighting Fixtures LIGHTING
CLASSIFICATIONS
File E 258154
NEC and CEC

Class I, Division 2, Groups ABC&D
Class I, Zone 2, Group IIC
Class II, Division 2, Groups F&G
Class III
Ambient Temperature:
40°C/55°C (104°F/131°F) Max.;
-25°C (-13°F) Min.
Type 3, 4, 4X, IP 66
Suitable for Non-recessed Marine
• Power Factor 0.9 (compensated)

FEATURES
• Cast copper-free aluminum housings

and mounting covers with polyester
powder finish provide excellent corro-
sion resistance
• Heat and impact resistant internally
fluted glass
• Wide range of light sources and
wattages to meet specifiers’ needs
• All external hardware is stainless
steel for maximum corrosion resis-
6480 Nomenclature
tance
6480/1 0 0 0 – 0 00 0 – 0 0 0 – 0 • Polyester powder coated aluminum
guards offer maximum impact protec-
tion for tempered glass globes
(A) (B) (C) (D) (E) (F) (G) (H) (I) (J) (K)
(5) Lamp Type (NEMA DECAL) • Dome fiberglass reinforced polyester

reflectors
1 – Polyester powder-coated, 2 – Metal Halide (MH) 0 – Without Capacitor
(A)
(1) 6480/1 Series (E) (H) Capacitor
(8) Capacitor
cast aluminum, hazardous 3 – High Pressure Sodium 1 – With Capacitor • Easy, “hands free” access for wiring,
location HID fixture maintenance and relamping
4 – Mercury Vapor (MV)
(HPS)
0 – Without Guard
(I) GuardOptions
(9)Guard Options
1 – Size 1 small glass globe

(B)
(2) Globe Size
1 – With Guard
2 – Size 2 long glass globe (NEMA DECAL)
(6) Lamp Wattage
(F)
3 – Size 3 large glass globe 05 – 50 W (MH, HPS, MV)

0 – Polyester powder-coated
(J)
(10)Surface
SurfaceFinish
Finish
07 – 70 W (MH, HPS)
3 – Ceiling Mount 08 – 75 W (MV)
(C) Mounting Style
(3) Mounting Style
10 – 100 W (MH, HPS, MV) 1 – 120/220/240 V, 50 Hz

(K)
(11)Voltage
Voltage
4 – Wall Mount
5 – Stanchion Mount 15 – 150 W (MH, HPS) 2 – 120 V, 60 Hz
25º Angle 17 – 175 W (MH, MV) 3 – 277 V, 60 Hz
6 – Stanchion Mount Straight 20 – 200 W (HPS) 4 – 120/208/240/277 V,
7 – Pendant Mount 25 – 250 W (MH, HPS, MV) 60 Hz, QUAD
40 – 400 W (MH, HPS, MV) 5 – 120/277/347 V, 60 Hz TRI
(Canada)
1 – 1/2" NPT
(D) Conduit Entry
(4) Conduit Entry Size
Size
6 – 120/208/240/277/480 V,
2 – 3/4" NPT 1 – Medium Base E26
(G) Lamp Holder
(7) Lamp Holder
60 Hz QUIN
3 – 1" NPT 2 – Mogul Base E39 7 – 480 V, 60 Hz
4 – 1-1/4" NPT Stanchion 8 – 220 V, 60 Hz
5 – 1-1/2" NPT Stanchion
B16
LIGHTING Temperature Classes of 6480 Series
Series 6480/11; Size 1
Class II, Division 2, Supply

Ambient Class I, Division 2, Class I, Zone 2,
Lamp Groups F & G Wire
Temperature Groups A, B, C & D Group II C,
with reflector Temperature
Ta = (lamp temperatures) (lamp temperatures)
Type Wattage (surface temperatures) Rating
40° C / 104° F T2C (230° C / 446° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
50 W
55° C / 131° F T2C (230° C / 446° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
40° C / 104° F T2C (230° C / 446° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
70 W
55° C / 131° F T2C (230° C / 446° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
HPS
40° C / 104° F T2B (260° C / 500° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 105 °C
100 W
55° C / 131° F T2B (260° C / 500° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 105 °C
40° C / 104° F T2B (260° C / 500° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 105 °C
150 W
55° C / 131° F T2B (260° C / 500° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 105 °C
40° C / 104° F T3 (200° C / 392° F) T3 (200° C / 392° F) T4A (120° C / 248° F) 90° C
50 W
55° C / 131° F T2D (215° C / 419° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
40° C / 104° F T3 (200° C / 392° F) T3 (200° C / 392° F) T4A (120° C / 248° F) 75° C
70 W
MH 55° C / 131° F T2D (215° C / 419° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
40° C / 104° F T2B (260° C / 500° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
100 W
55° C / 131° F T2B (260° C / 500° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 105 °C
150 W 40° C / 104° F T2A (280° C / 536° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 105° C
40° C / 104° F T2 (300° C / 572° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
50 W
55° C / 131° F T2 (300° C / 572° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
40° C / 104° F T2 (300° C / 572° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
MV 75 W
55° C / 131° F T2 (300° C / 572° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
40° C / 104° F T2 (300° C / 572° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C
100 W
55° C / 131° F T2 (300° C / 572° F) T2 (300° C / 572° F) T4A (120° C / 248° F) 90° C

175 W 40° C / 104° F T2A (280° C / 536° F) T2 (300° C / 572° F) T3C (160° C / 320° F) 125° C
MH
250 W 40° C / 104° F T2A (280° C / 536° F) T2 (300° C / 572° F) T3C (160° C / 320° F) 125° C
175 W* 40° C / 104° F T1 (450° C / 842° F) T1 (450° C / 842° F) T3A (180° C / 356° F) 125° C
MV
250 W* 40° C / 104° F T1 (450° C / 842° F) T1 (450° C / 842° F) T3A (180° C / 356° F) 125° C

40° C / 104° F T1 (450° C / 842° F) T1 (450° C / 842° F) T2B (260° C / 500° F) 105 °C
200 W
55° C / 131° F T1 (450° C / 842° F) T1 (450° C / 842° F) T2A (280° C / 536° F) 105 °C
40° C / 104° F T1 (450° C / 842° F) T1 (450° C / 842° F) T2B (260° C / 500° F) 105 °C
HPS 250 W
55° C / 131° F T1 (450° C / 842° F) T1 (450° C / 842° F) T2A (280° C / 536° F) 105 °C
40° C / 104° F T1 (450° C / 842° F) T1 (450° C / 842° F) T2B (260° C / 500° F) 105 °C
400 W
55° C / 131° F T1 (450° C / 842° F) T1 (450° C / 842° F) T2A (280° C / 536° F) 105 °C
40° C / 104° F T2B (260° C / 500° F) T2 (300° C / 572° F) T2B (260° C / 500° F) 105 °C
MH 400 W *
55° C / 131° F T2B (260° C / 500° F) T2 (300° C / 572° F) T2B (260° C / 500° F) 105 °C
40° C / 104° F T2 (300° C / 572° F) T2 (300° C / 572° F) T2C (230° C / 446° F) 90° C
MV 400 W
55° C / 131° F T2 (300° C / 572° F) T2 (300° C / 572° F) T2B (260° C / 500° F) 105° C
B17
* Not suitable for Class II, Div. 2, Group G.
6480 Metal Halide Series LIGHTING
EXPLOSION PROTECTED 50 - 400 WATTS METAL HALIDE LIGHTING FIXTURES
Lamp ANSI Conduit- Voltage Catalog Number
Watts Lamp Size 60 Hz Incl. Globe and Guard
QUAD 6480/1172-2051-110-4
50 M110 3/4" TRI 6480/1172-2051-110-5
480 6480/1172-2051-110-7
QUAD 6480/1172-2071-110-4
70 M98/M143 3/4" TRI 6480/1172-2071-110-5
480 6480/1172-2071-110-7
QUAD 6480/1172-2101-110-4
100 M90 3/4" TRI 6480/1172-2101-110-5
480 6480/1172-2101-110-7
QUAD 6480/1172-2151-110-4
150 M102 3/4" TRI 6480/1172-2151-110-5
480 6480/1172-2151-110-7
QUAD 6480/1272-2172-110-4
175 M57/M137 3/4" TRI 6480/1272-2172-110-5
480 6480/1272-2172-110-7
PENDANT MOUNT
QUAD 6480/1272-2252-110-4
250 M58/M138 3/4" TRI 6480/1272-2252-110-5
480 6480/1272-2252-110-7
QUAD 6480/1372-2402-110-4
400* M59 3/4" TRI 6480/1372-2402-110-5
480 6480/1372-2402-110-7
For 1" conduit, change this 2 into a 3.

QUAD 6480/1132-2051-110-4
50 M110 3/4" TRI 6480/1132-2051-110-5
480 6480/1132-2051-110-7
QUAD 6480/1132-2071-110-4
70 M98/M143 3/4" TRI 6480/1132-2071-110-5
480 6480/1132-2071-110-7
QUAD 6480/1132-2101-110-4
100 M90 3/4" TRI 6480/1132-2101-110-5
480 6480/1132-2101-110-7
QUAD 6480/1132-2151-110-4
150 M102 3/4" TRI 6480/1132-2151-110-5
480 6480/1132-2151-110-7
QUAD 6480/1232-2172-110-4
175 M57/M137 3/4" TRI 6480/1232-2172-110-5
CEILING MOUNT
480 6480/1232-2172-110-7
QUAD 6480/1232-2252-110-4
250 M58/M138 3/4" TRI 6480/1232-2252-110-5
480 6480/1232-2252-110-7
QUAD 6480/1332-2402-110-4
400* M59 3/4" TRI 6480/1332-2402-110-5
480 6480/1332-2402-110-7

For other conduit sizes, consult factory.
Not suitable for Class II, Div. 2, Group G.
*
B18
LIGHTING 6480 Metal Halide Series
QUAD 6480/1142-2051-110-4
50 M110 3/4" TRI 6480/1142-2051-110-5
480 6480/1142-2051-110-7
QUAD 6480/1142-2071-110-4
70 M98/M143 3/4" TRI 6480/1142-2071-110-5
480 6480/1142-2071-110-7
QUAD 6480/1142-2101-110-4
100 M90 3/4" TRI 6480/1142-2101-110-5
480 6480/1142-2101-110-7
QUAD 6480/1142-2151-110-4
150 M102 3/4" TRI 6480/1142-2151-110-5
480 6480/1142-2151-110-7
QUAD 6480/1242-2172-110-4
WALL MOUNT
175 M57/M137 3/4" TRI 6480/1242-2172-110-5
480 6480/1242-2172-110-7
QUAD 6480/1242-2252-110-4
250 M58/M138 3/4" TRI 6480/1242-2252-110-5
480 6480/1242-2252-110-7
QUAD 6480/1342-2402-110-4
400* M59 3/4" TRI 6480/1342-2402-110-5
480 6480/1342-2402-110-7

QUAD 6480/1155-2051-110-4
50 M110 1 1/2" TRI 6480/1155-2051-110-5
480 6480/1155-2051-110-7
QUAD 6480/1155-2071-110-4
70 M98/M143 1 1/2" TRI 6480/1155-2071-110-5
480 6480/1155-2071-110-7
QUAD 6480/1155-2101-110-4
100 M90 1 1/2" TRI 6480/1155-2101-110-5
480 6480/1155-2101-110-7
QUAD 6480/1155-2151-110-4
150 M102 1 1/2" TRI 6480/1155-2151-110-5
480 6480/1155-2151-110-7
QUAD 6480/1255-2172-110-4
STANCHION MOUNT
175 M57/M137 1 1/2" TRI 6480/1255-2172-110-5
25° ANGLE
480 6480/1255-2172-110-7
QUAD 6480/1255-2252-110-4
250 M58/M138 1 1/2" TRI 6480/1255-2252-110-5
480 6480/1255-2252-110-7
QUAD 6480/1355-2402-110-4
400* M59 1 1/2" TRI 6480/1355-2402-110-5
480 6480/1355-2402-110-7
For parts and accessories see page B27. For 1 1/4" conduit, change this 5 into a 4.
*
B19
6480 Metal Halide Series LIGHTING
QUAD 6480/1165-2051-110-4
50 M110 1 1/2" TRI 6480/1165-2051-110-5
480 6480/1165-2051-110-7
QUAD 6480/1165-2071-110-4
70 M98/M143 1 1/2" TRI 6480/1165-2071-110-5
480 6480/1165-2071-110-7
QUAD 6480/1165-2101-110-4
100 M90 1 1/2" TRI 6480/1165-2101-110-5
480 6480/1165-2101-110-7
QUAD 6480/1165-2151-110-4
150 M102 1 1/2" TRI 6480/1165-2151-110-5
480 6480/1165-2151-110-7
QUAD 6480/1265-2172-110-4
STANCHION MOUNT
175 M57/M137 1 1/2" TRI 6480/1265-2172-110-5
STRAIGHT
480 6480/1265-2172-110-7
QUAD 6480/1265-2252-110-4
250 M58/M138 1 1/2" TRI 6480/1265-2252-110-5
480 6480/1265-2252-110-7
QUAD 6480/1365-2402-110-4
400* M59 1 1/2" TRI 6480/1365-2402-110-5
480 6480/1365-2402-110-7
*
B20
LIGHTING 6480 High Pressure Sodium Series
EXPLOSION PROTECTED 50 - 400 WATTS
HIGH PRESSURE SODIUM LIGHTING FIXTURES
QUAD 6480/1172-3051-110-4
50 S68 3/4" TRI 6480/1172-3051-110-5
480 6480/1172-3051-110-7
QUAD 6480/1172-3071-110-4
70 S62 3/4" TRI 6480/1172-3071-110-5
480 6480/1172-3071-110-7
QUAD 6480/1172-3101-110-4
100 S54 3/4" TRI 6480/1172-3101-110-5
480 6480/1172-3101-110-7
QUAD 6480/1172-3151-110-4
150 S55/S56 3/4" TRI 6480/1172-3151-110-5
480 6480/1172-3151-110-7
QUAD 6480/1372-3202-110-4
200 S66 3/4" TRI 6480/1372-3202-110-5
480 6480/1372-3202-110-7
PENDANT MOUNT
QUAD 6480/1372-3252-110-4
250 S50 3/4" TRI 6480/1372-3252-110-5
480 6480/1372-3252-110-7
QUAD 6480/1372-3402-110-4
400 S51 3/4" TRI 6480/1372-3402-110-5
480 6480/1372-3402-110-7

QUAD 6480/1132-3051-110-4
50 S68 3/4" TRI 6480/1132-3051-110-5
480 6480/1132-3051-110-7
QUAD 6480/1132-3071-110-4
70 S62 3/4" TRI 6480/1132-3071-110-5
480 6480/1132-3071-110-7
QUAD 6480/1132-3101-110-4
100 S54 3/4" TRI 6480/1132-3101-110-5
480 6480/1132-3101-110-7
QUAD 6480/1132-3151-110-4
150 S55/S56 3/4" TRI 6480/1132-3151-110-5
480 6480/1132-3151-110-7
QUAD 6480/1332-3202-110-4
200 S66 3/4" TRI 6480/1332-3202-110-5
480 6480/1332-3202-110-7
CEILING MOUNT
QUAD 6480/1332-3252-110-4
250 S50 3/4" TRI 6480/1332-3252-110-5
480 6480/1332-3252-110-7
QUAD 6480/1332-3402-110-4
400 S51 3/4" TRI 6480/1332-3402-110-5
480 6480/1332-3402-110-7

B21
6480 High Pressure Sodium Series LIGHTING
QUAD 6480/1142-3051-110-4
50 S68 3/4" TRI 6480/1142-3051-110-5
480 6480/1142-3051-110-7
QUAD 6480/1142-3071-110-4
70 S62 3/4" TRI 6480/1142-3071-110-5
480 6480/1142-3071-110-7
QUAD 6480/1142-3101-110-4
100 S54 3/4" TRI 6480/1142-3101-110-5
480 6480/1142-3101-110-7
QUAD 6480/1142-3151-110-4
150 S55/S56 3/4" TRI 6480/1142-3151-110-5
480 6480/1142-3151-110-7
QUAD 6480/1342-3202-110-4
200 S66 3/4" TRI 6480/1342-3202-110-5
480 6480/1342-3202-110-7
WALL MOUNT
QUAD 6480/1342-3252-110-4
250 S50 3/4" TRI 6480/1342-3252-110-5
480 6480/1342-3252-110-7
QUAD 6480/1342-3402-110-4
400 S51 3/4" TRI 6480/1342-3402-110-5
480 6480/1342-3402-110-7

QUAD 6480/1155-3051-110-4
50 S68 1 1/2" TRI 6480/1155-3051-110-5
480 6480/1155-3051-110-7
QUAD 6480/1155-3071-110-4
70 S62 1 1/2" TRI 6480/1155-3071-110-5
480 6480/1155-3071-110-7
QUAD 6480/1155-3101-110-4
100 S54 1 1/2" TRI 6480/1155-3101-110-5
480 6480/1155-3101-110-7
QUAD 6480/1155-3151-110-4
150 S55/S56 1 1/2" TRI 6480/1155-3151-110-5
480 6480/1155-3151-110-7
QUAD 6480/1355-3202-110-4
200 S66 1 1/2" TRI 6480/1355-3202-110-5
480 6480/1355-3202-110-7
STANCHION MOUNT
QUAD 6480/1355-3252-110-4
25° ANGLE
250 S50 1 1/2" TRI 6480/1355-3252-110-5
480 6480/1355-3252-110-7
QUAD 6480/1355-3402-110-4
400 S51 1 1/2" TRI 6480/1355-3402-110-5
480 6480/1355-3402-110-7
For 1 1/4" conduit, change this 5 into a 4.

B22
LIGHTING 6480 High Pressure Sodium Series
QUAD 6480/1165-3051-110-4
50 S68 1 1/2" TRI 6480/1165-3051-110-5
480 6480/1165-3051-110-7
QUAD 6480/1165-3071-110-4
70 S62 1 1/2" TRI 6480/1165-3071-110-5
480 6480/1165-3071-110-7
QUAD 6480/1165-3101-110-4
100 S54 1 1/2" TRI 6480/1165-3101-110-5
480 6480/1165-3101-110-7
QUAD 6480/1165-3151-110-4
150 S55/S56 1 1/2" TRI 6480/1165-3151-110-5
480 6480/1165-3151-110-7
QUAD 6480/1365-3202-110-4
200 S66 1 1/2" TRI 6480/1365-3202-110-5
480 6480/1365-3202-110-7
STANCHION MOUNT
QUAD 6480/1365-3252-110-4
STRAIGHT
250 S50 1 1/2" TRI 6480/1365-3252-110-5
480 6480/1365-3252-110-7
QUAD 6480/1365-3402-110-4
400 S51 1 1/2" TRI 6480/1365-3402-110-5
480 6480/1365-3402-110-7
B23
6480 Mercury Vapor Series LIGHTING
MERCURY VAPOR LIGHTING FIXTURES
QUAD 6480/1172-4051-110-4
50 H45 3/4" TRI 6480/1172-4051-110-5
480 6480/1172-4051-110-7
QUAD 6480/1172-4081-110-4
75 H43 3/4" TRI 6480/1172-4081-110-5
480 6480/1172-4081-110-7
QUAD 6480/1172-4101-110-4
100 H38 3/4" TRI 6480/1172-4101-110-5
480 6480/1172-4101-110-7
QUAD 6480/1272-4172-110-4
175* H39 3/4" TRI 6480/1272-4172-110-5
480 6480/1272-4172-110-7
QUAD 6480/1272-4252-110-4
250* H37 3/4" TRI 6480/1272-4252-110-5
480 6480/1272-4252-110-7
PENDANT MOUNT
QUAD 6480/1372-4402-110-4
400† H33 3/4" TRI 6480/1372-4402-110-5
480 6480/1372-4402-110-7

QUAD 6480/1132-4051-110-4
50 H45 3/4" TRI 6480/1132-4051-110-5
480 6480/1132-4051-110-7
QUAD 6480/1132-4081-110-4
75 H43 3/4" TRI 6480/1132-4081-110-5
480 6480/1132-4081-110-7
QUAD 6480/1132-4101-110-4
100 H38 3/4" TRI 6480/1132-4101-110-5
480 6480/1132-4101-110-7
QUAD 6480/1232-4172-110-4
175* H39 3/4" TRI 6480/1232-4172-110-5
480 6480/1232-4172-110-7
QUAD 6480/1232-4252-110-4
250* H37 3/4" TRI 6480/1232-4252-110-5
CEILING MOUNT
480 6480/1232-4252-110-7
QUAD 6480/1332-4402-110-4
400† H33 3/4" TRI 6480/1332-4402-110-5
480 6480/1332-4402-110-7

† Not suitable for Ta = 55˚ C.
B24
LIGHTING 6480 Mercury Vapor Series
QUAD 6480/1142-4051-110-4
50 H45 3/4" TRI 6480/1142-4051-110-5
480 6480/1142-4051-110-7
QUAD 6480/1142-4081-110-4
75 H43 3/4" TRI 6480/1142-4081-110-5
480 6480/1142-4081-110-7
QUAD 6480/1142-4101-110-4
100 H38 3/4" TRI 6480/1142-4101-110-5
480 6480/1142-4101-110-7
QUAD 6480/1242-4172-110-4
175* H39 3/4" TRI 6480/1242-4172-110-5
480 6480/1242-4172-110-7
WALL MOUNT
QUAD 6480/1242-4252-110-4
250* H37 3/4" TRI 6480/1242-4252-110-5
480 6480/1242-4252-110-7
QUAD 6480/1342-4402-110-4
†
400 H33 3/4" TRI 6480/1342-4402-110-5
480 6480/1342-4402-110-7

QUAD 6480/1155-4051-110-4
50 H45 1 1/2" TRI 6480/1155-4051-110-5
480 6480/1155-4051-110-7
QUAD 6480/1155-4081-110-4
75 H43 1 1/2" TRI 6480/1155-4081-110-5
480 6480/1155-4081-110-7
QUAD 6480/1155-4101-110-4
100 H38 1 1/2" TRI 6480/1155-4101-110-5
480 6480/1155-4101-110-7
QUAD 6480/1255-4172-110-4
175* H39 1 1/2" TRI 6480/1255-4172-110-5
480 6480/1255-4172-110-7
QUAD 6480/1255-4252-110-4
STANCHION MOUNT
250* H37 1 1/2" TRI 6480/1255-4252-110-5
25° ANGLE
480 6480/1255-4252-110-7
QUAD 6480/1355-4402-110-4
400 H33 1 1/2" TRI 6480/1355-4402-110-5
480 6480/1355-4402-110-7
*
B25
6480 Mercury Vapor Series LIGHTING
QUAD 6480/1165-4051-110-4
50 H45 1 1/2" TRI 6480/1165-4051-110-5
480 6480/1165-4051-110-7
QUAD 6480/1165-4081-110-4
75 H43 1 1/2" TRI 6480/1165-4081-110-5
480 6480/1165-4081-110-7
QUAD 6480/1165-4101-110-4
100 H38 1 1/2" TRI 6480/1165-4101-110-5
480 6480/1165-4101-110-7
QUAD 6480/1265-4172-110-4
175* H39 1 1/2" TRI 6480/1265-4172-110-5
480 6480/1265-4172-110-7
QUAD 6480/1265-4252-110-4
STANCHION MOUNT
250* H37 1 1/2" TRI 6480/1265-4252-110-5
STRAIGHT
480 6480/1265-4252-110-7
QUAD 6480/1365-4402-110-4
400† H33 1 1/2" TRI 6480/1365-4402-110-5
480 6480/1365-4402-110-7
B26
6480/11 & 12 – Sizes 1 & 2

Cover for for 3/4" NPT Conduit 648080050050
Pendant Mount for 1" NPT Conduit 648080050060
6480/13 – Size 3
for 3/4" NPT Conduit 648080050360
for 1" NPT Conduit 648080050350
6480/11 & 12 – Sizes 1 & 2

Ceiling Mount for 3/4" NPT Conduit 648080050010
6480/13 – Size 3
for 3/4" NPT Conduit 648080050310
6480/11 & 12 – Sizes 1 & 2

Wall Mount for 3/4" NPT Conduit 648080050090
6480/13 – Size 3
for 3/4" NPT Conduit 648080050390
6480/11 & 12 – Sizes 1 & 2

Cover for for 1 1/4" NPT Conduit 648080050120
Stanchion Mount for 1 1/2" NPT Conduit 648080050110
25˚ Angle 6480/13 – Size 3
for 1 1/4" NPT Conduit 648080050420
for 1 1/2" NPT Conduit 648080050410
6480/11 & 12 – Sizes 1 & 2

Cover for for 1 1/4" NPT Conduit 648080050140
Stanchion Mount for 1 1/2" NPT Conduit 648080050130
Straight 6480/13 – Size 3
for 1 1/4" NPT Conduit 648080050440
for 1 1/2" NPT Conduit 648080050430
Heat and Impact for 6480/11 – Size 1 648080580010

Resistant Glass Globe, for 6480/12 – Size 2 648080580210
Clear for 6480/13 – Size 3 648080580310
Globe Guard, for 6480/11 – Size 1 648080140010

Polyester Powder for 6480/12 – Size 2 648080140210
Coated Aluminum, with for 6480/13 – Size 3 648080140310
Stainless Steel Screws
Reflector Made of FRP for 6480/11 & 6480/12 – Sizes 1 & 2 648080580020
with Stainless Steel for 6480/13 – Size 3 648080580320
Screws
Reflector 30˚ Made of

FRP with Stainless for 6480/11 & 6480/12 – Sizes 1 & 2 648080580030
Steel Screws
B27
Dimensions LIGHTING
A A A
A
A A
D
I
B
D
I
B
F
O.D. - J
E E O.D. - J
E
E
O. D. - C
O. D. - C
E E
K
K
O. D. - C
O. D. - C
G G
H H
K
K
K
K
G G
H H
G H
G H
Pendant Mount Ceiling Mount Ceiling Mount Ceiling Mount

without Wire Guard with Wire Guard with Reflector
Dimensions in mm / inches
Callouts 6480 / 11 6480 / 12 6480 / 13
A 227 / 8.94 227 / 8.94 372 / 14.65
B 352 / 13.86 414 / 16.30 514 / 20.24
B1 350 / 13.78 412 / 16.22 517 / 20.35
C 230 / 9.06 230 / 9.06 310 / 12.20
D 353 / 13.90 353 / 13.90 521 / 20.51
E 240 / 9.45 240 / 9.45 329 / 12.95
F 357 / 14.06 423 / 16.65 533 / 20.98
G 180 / 7.09 180 / 7.09 260 / 10.24
H M8 M8 M 10
I 358 / 14.09 424 / 16.96 535 / 21.06
J 444 / 17.48 444 / 17.48 715 / 28.15
K 12 / 0.47 12 / 0.47 12 / 0.47
B28
LIGHTING Dimensions
Wall Mount Stanchion Mount Stanchion Mount

25˚ Angle Straight
Dimensions in mm / inches
Callouts 6480 / 11 6480 / 12 6480 / 13
A 227 / 8.94 227 / 8.94 372 / 14.65
B2 331 / 13.03 393 / 15.47 498 / 19.61
C 230 / 9.06 230 / 9.06 310 / 12.20
J1 340 / 13.39 367 / 14.45 511 / 20.12
Q 7 / 0.28 7 / 0.28 8 / 0.32
R 250 / 9.84 250 / 9.84 422 / 16.61
S 105 / 4.13 125 / 4.92 160 / 6.30
T 405 / 15.94 466 / 18.35 592 / 23.31
V 105 / 4.13 105 / 4.13 139 / 5.47
W 85 / 3.35 85 / 3.35 85 / 3.35
Y 427 / 16.81 427 / 16.81 628 / 24.72
Z 366.5 / 14.43 366.5 / 14.43 579 / 22.80
B29
8146 Series Terminal Boxes TERMINATION
Ready-Term®
8146 Terminal Boxes Features:
• Pre-Configured with
terminals mounted
• Made of Fiberglass
Reinforced Polyester (FRP)
• 8 enclosure sizes with
different depths
• For power and control circuits
• For I.S. circuits with
blue terminals
• Entry hardware
optional
• Field installation
possible

5/14/01 C
TERMINATION Ready-Term® 8146 Terminal Boxes
PRE-CONFIGURED FRP TERMINAL BOXES WITH PHOENIX TERMINALS
MAX. CATALOG NUMBER CATALOG NUMBER
WIRE TERM. AMPS. ENCLOSURE
TERM. RANGE SIZE FOR POWER GRND. FOR PA WIRE
PER & CONTROL WIRE CON- INTRINSICALLY CONNEC- ORIENTATION
CLASSIFICATIONS of 8146/1 QTY. AWG. mm2
TERM. CIRCUITS NECTIONS SAFE CIRCUITS TIONS
NEC- Class I, Zones 1 & 2 AEx e II T6/T5
Class II, Division 2, Groups F,G
C
Class III
NEMA 3,4 & 4X; IP66
15 28-12 2.5 20 8146/1041-3DP-12015* 8 8146/2041-3DP-12015 * 8 A B
D
File No. E177642
CEC-Class I, Zones 1 & 2 Ex e II T6/T5
Class II, Divisions 1 & 2, Groups E,F,G 18 28-12 2.5 20 8146/1051-3DP-12018 14 8146/2051-3DP-12018 14
Class III
C
CSA ENCLOSURES 3, 4 & 4X; IP66
File No. LR 99480-16 15 30-10 4 30 8146/1051-3DP-10015 14 8146/2051-3DP-10015 14 A B
D
II 2G EEx e II T6/T5, Zones 1 & 2
II 2G EEx ia/ib IIA, IIB, IIC T6 9 26-6 10 65 8146/1051-3DP-06009 12 - -
PTB 01 ATEX 1016
II 2D IP6X, T80˚C, T95˚C or T130˚C 24 28-12 2.5 20 8146/1061-3DP-12024 14 8146/2061-3DP-12024 14
LCIE 01 ATEX 6242
C
Max. Voltage 600 AC/DC
21 30-10 4 30 8146/1061-3DP-10021 14 8146/2061-3DP-10021 14 A B
Ambient Temperature Range: D

8146/1 +55˚C (+131˚F) Max., T5
+40˚C (+104˚F) Max., T6 9 24-6 10 65 8146/1061-3DP-06009 12 - -
–20˚C (–4˚F) Min.
8146/2 +75˚C (+167˚F) Max., T6 45 28-12 2.5 20 8146/1071S-3DP-12045 14 8146/2071S-3DP-12045 14
–20˚C (–4˚F) Min. C
Special Ambient Temperature Range:* 36 30-10 4 30 8146/1071S-3DP-10036 14 8146/2071S-3DP-10036 14 A B
8146/1 +55˚C (+131˚F) Max., T5 D

+40˚C (+104˚F) Max., T6
24 24-6 10 65 8146/1071S-3DP-06024 12 - -
–40˚C (–40˚F) Min.
8146/2 +75˚C (+167˚F) Max., T6
To Select Weidmuller Terminals Change P to W
–40˚C (–40˚F) Min. For dimensional data see page C6
* Consult Factory *With Phoenix terminals only
FEATURES Conduit Hubs Mounted for

The Ready-Term® 8146 Series of terminal 8146 Series Enclosures (AEx e)
boxes are made of impact proof fiberglass
HUB, NPT
reinforced polyester resin. They offer a CATALOG NUMBER
THREAD SIZE
one-source solution to the time-consum-
ing process of providing ready to install 1/2" 8166/11-01-NE m
terminal boxes for hazardous locations. 3/4" 8166/11-02-NE m
With its single part number solution, the 1" 8166/11-03-NE m
Ready-Term® 8146 Series eliminates the 1 1/4" 8166/11-04-NE m
inconvenience of purchasing the enclo-
1 1/2" 8166/11-05-NE m
sure and individual parts. This Series is
2" 8166/11-06-NE m
supplied with the indicated quantity of
individually numbered terminals for each 2 1/2" 8166/11-07-NE m
size of enclosure, fully certified and ready 3" 8166/11-08-NE m
to be installed.
The FRP Ready-Term® 8146 Series are
made of specially formulated impact proof
glass fiber reinforced polyester which pro-
vides superior corrosion resistance while
dissipating static electricity.

C1
Ready-Term® 8146 Terminal Boxes TERMINATION
PRE-CONFIGURED FRP TERMINAL BOXES WITH PHOENIX TERMINALS
TERM.
WIRE TERM. AMPS. ENCLOSURE CLASSIFICATIONS of 8146/1
RANGE SIZE GRND. PA
QTY. PER FOR POWER & FOR INTRINSICALLY WIRE CON - ORIENTATION NEC- Class I, Zones 1 & 2 AEx e II T6/T5
AWG. mm2 TERM. CONTROL CIRCUITS WIRE CON-
NECTIONS SAFE CIRCUITS NECTIONS Class I, Division 2, Groups A,B,C,D
45 28-12 2.5 20 8146/1073S-3DP-12045 14 8146/2073S-3DP-12045 14 Class III
NEMA 3,4 & 4X; IP66
File No. E177642
36 30-10 4 30 8146/1073S-3DP-10036 14 8146/2073S-3DP-10036 14
C
CEC- Class I, Zones 1 & 2 Ex e II T6/T5
24 24-6 10 65 8146/1073S-3DP-06024 12 - - A B Class I, Division 2, Groups A,B,C,D
D
Class III
18 22-4 16 85 8146/1073S-3DP-04018 6 - - CSA ENCLOSURES 3, 4 & 4X; IP66
File No. LR 99480-16
12 18-1/0 35 150 8146/1073S-3DP-1/012 6 - -
II 2G EEx ia/ib IIA, IIB, IIC T6
45 28-12 2.5 20 8146/1083-3DP-12045 36 8146/2083-3DP-12045 36 PTB 01 ATEX 1016
II 2D IP6X, T80˚C, T95˚C or T130˚C

36 30-10 4 30 8146/1083-3DP-10036 36 8146/2083-3DP-10036 36
LCIE 02 ATEX 6242
C
24 24-6 10 65 8146/1083-3DP-06024 24 - -
A B
See Page C1
18 22-4 16 85 8146/1083-3DP-04018 6 - - D
In addition to the various North American

12 18-1/0 35 150 8146/1083-3DP-1/012 6 - - applications, this Series is PTB certified for
use in Zones 1 and 2. The design conforms
to CENELEC EN 50 019 and IEC 60 079-7
90 28-12 2.5 20 8146/1083-3DP-12090 72 8146/2083-3DP-12090 72 and many others. Consult factory.
C
APPLICATION
72 30-10 4 30 8146/1083-3DP-10072 72 8146/2083-3DP-10072 72 A B Typical applications include junction
boxes for petrochemical plants, waste
D
treatment facilities, oil refineries and
48 24-6 10 65 8146/1083-3DP-06048 48 - - other major industrial plants. As a product
with certifications recognized globally, the
Ready-Term® 8146 Series is well suited
90 28-12 2.5 20 8146/1093-3DP-12090 72 8146/2093-3DP-12090 72 for original equipment manufacturers who
market throughout the world.
72 30-10 4 30 8146/1093-3DP-10072 72 8146/2093-3DP-10072 72 C The 8146/1 Series of terminal boxes is
intended for use on circuits designed for
power and motor control applications.
B
48 24-6 10 65 8146/1093-3DP-06048 48 - - A
The 8146/2 Series is intended for use on
circuits which are intrinsically safe. These
D enclosures are outfitted with blue terminals
36 22-4 16 85 8146/1093-3DP-04036 12 - -
to provide an indication to field personnel
that the circuits are intrinsically safe and
24 18-1/0 35 150 8146/1093-3DP-1/024 12 - - should not be confused with non-intrinsical-
ly safe circuits.
These enclosure make it necessary for the
180 28-12 2.5 20 8146/1093-3DP-12180 72 8146/2093-3DP-12180 72 C metal entry hardware to be bonded to the
ground system. Use the suitable 8166/11
conduit hubs specified in the hub table
144 30-10 4 30 8146/1093-3DP-10144 72 8146/2093-3DP-10144 72 A B
on page C1.
Custom enclosures can be configured
D
96 24-6 10 65 8146/1093-3DP-06096 48 - - upon customer request.
The following modifications are available:
To Select Weidmuller Terminals Change P to W • Conduit hubs 8166 (specify)
For dimensional data see page C6
• Cable glands (specify)
• Close-up plugs (specify)
• Flange plates (specify)
• Screw-type terminals up to 600 MCM
• Cage-clamp Terminals up to 8 AWG

C2
TERMINATION 8146 Series Terminal Boxes
INSTALLATION OF ENTRY HARDWARE
Method 1: Installation using a hole ‘through the enclosure” with a brass back plate
(see page C5 with a threaded opening and increased safety ground terminal.
The 8146 Series of FRP terminal

boxes are available with factory installed
conduit hubs for conduit installation
or with cable glands for cable
installation.
Approved and suitable for the location
entry hardware can also be field
installed.
These enclosures make it necessary
for the metal cable glands or conduit
hubs to be bonded to the ground system.
This can be accomplished by installing
them to a threaded brass back plate
as shown with Method 1 (shown on
the upper half of this page), or with
grounding nuts, according to Method 2
(shown on the lower half of this page).
Brass Plate(s) must be connected to internal grounding system using jumper wires.
Method 2: Installation using a hole ‘through the enclosure” with an AEx e

grounding locknut instead of a brass back plate.
Table for max. numbers of entry

openings either installed with
conduit hubs 8166/11 (see page C4)
or TMC cable glands.
CAUTION:
The max. possible number of entries
which can be installed on the sides of
the enclosures depends on the number
of terminal columns installed. With
horizontally installed columns, there
are no side entries possible or only
limited, depending on enclosure size.
With vertically installed columns there
are no bottom or top entries possible,
or only limited, depending on These locknuts must be bonded between each other and to the grounding
enclosure size. system using a jumper wire.

C3
INSTALLATION OF 8166/11 CONDUIT HUBS OR TMC CABLE GLANDS
8146/.031 8146/.041 8146/.051/.052 8146/.061/.062 Table for max. numbers of

entry openings either installed
(see page I1) or TMC cable

with conduit hubs 8166/11
glands.
CAUTION:
The max. possible number of
w/o flanges w/o flanges Size w/o flanges with flanges Size w/o flanges with flanges entries which can be installed
on the sides of the enclosures
Size A/B C/D A/B C/D A/B C/D A/B C/D A/B C/D A/B C/D depends on the number of
terminal columns installed.
1/2" 1 1 1 2 1/2" 2 3 - 2 1/2" 3 4 2 2
With horizontally installed
3/4" 1 1 1 2 3/4" 1 2 - 2 3/4" 2 3 2 2 columns, there are no side
entries possible or only limited,
1" - 1 1 1 1" 1 2 - 1 1" 2 2 1 1 depending on enclosure size.
With vertically installed columns
1-1/4" - - 1 1 1-1/4" 1 1 - - 1-1/4" 1 2 - -
there are no bottom or top
1-1/2" - - - - 1-1/2" - - - - 1-1/2" - - - - entries possible, or only limited,
depending on enclosure size.
2" - - - - 2" - - - - 2" - - - -
2-1/2" - - - - 2-1/2" - - - - 2-1/2" - - - -
3" - - - - 3" - - - - 3" - - - -
8146/.071/.072 8146/.073/.075 8146/.S71 8146/.S73
w/o flanges with flanges Size w/o flanges with flanges Size w/o flanges with flanges Size w/o flanges with flanges
Size A/B C/D A/B C/D A/B C/D A/B C/D A/B C/D A/B C/D A/B C/D A/B C/D
1/2" 3 6 2 4 1/2" 6 12 4 11 1/2" 2 7 - 4 1/2" 5 14 - 11
3/4" 2 5 2 4 3/4" 5 9 4 9 3/4" 1 6 - 4 3/4" 3 12 - 9
1" 2 4 1 2 1" 4 8 2 4 1" 1 4 - 2 1" 2 8 - 4
1-1/4" 1 3 - - 1-1/4" 2 5 1 4 1-1/4" 1 4 - - 1-1/4" 1 5 - 4
1-1/2" - - - - 1-1/2" 2 4 1 3 1-1/2" - - - - 1-1/2" 1 4 - 3
2" - - - - 2" 1 3 1 2 2" - - - - 2" 1 3 - 2
2-1/2" - - - - 2-1/2" 1 2 1 2 2-1/2" - - - - 2-1/2" - 3 - 2
3" - - - - 3" 1 2 - - 3" - - - - 3" - 2 - -
8146/.081/.082 8146/.083/.085/.086 8146/.091/.092 8146/.093/.095
1/2" 6 7 4 4 1/2" 12 14 11 11 1/2" 7 12 4 8 1/2" 14 28 11 22
3/4" 5 6 4 4 3/4" 9 12 9 9 3/4" 6 10 4 8 3/4" 12 19 9 18
1" 4 4 2 2 1" 8 8 4 4 1" 4 8 2 4 1" 8 16 4 8
1-1/4" 3 4 - - 1-1/4" 5 5 4 4 1-1/4" 4 7 - - 1-1/4" 5 11 4 8
1-1/2" - - - - 1-1/2" 4 4 3 3 1-1/2" - - - - 1-1/2" 4 7 3 6
2" - - - - 2" 3 3 2 2 2" - - - - 2" 3 6 2 4
2-1/2" - - - - 2-1/2" 2 3 2 2 2-1/2" - - - - 2-1/2" 3 4 2 4
3" - - - - 3" 2 2 - - 3" - - - - 3" 2 4 - -

C4
PARTS AND ACCESSORIES
ILLUSTRATION/DESCRIPTION CATALOG NUMBER ILLUSTRATION/DESCRIPTION CATALOG NUMBER
Brass Plates Flange in FRP

for Flange Plates
Plates Size 1
Versions
To bond metal cable glands 0.11" 2,8mm thick 81 460 01 49 0
0.23" 5,8mm thick 81 460 04 49 0
For Mounting on:
Enclosure Sides
for 8146 Flange 8146/•051/•052 C/D
Size 8146/•061/•062 A/B/C/D
1 81 460 10 55 0 8146/•071/•072 A/B/C/D
2 81 460 33 55 0 8146/•S71 C/D
3 81 460 54 55 0 8146/•08/•082 A/B/C/D
8146/•091/•092 A/B/C/D
Brass Plates
for Enclosures Flange
without Flange Side Plates
Plates 8146/•03• C/D 81 460 17 55 0 Size 2
0.11" 2,8mm thick 81 460 05 49 0
8146/•04• A/B 81 460 17 55 0 0.23" 5,8mm thick 81 460 06 49 0
C/D 81 460 43 55 0 For Mounting on:
Enclosure Sides
8146/•05• A/B 81 460 11 55 0 8146/•073/•075 C/D
C/D 81 460 22 55 0 8146/•S73 C/D
8146/•083/•085/•86 A/B/C/D
8146/•06• A/B 81 460 22 55 0 8146/•093/•095 A/B/C/D
C/D 81 460 16 55 0
Flange
8146/•071 A/B 81 460 22 55 0
Plates
C/D 81 460 23 55 0
Size 3
0.11" 2,8mm thick 81 460 10 49 0
8146/•073 & A/B 81 460 39 55 0
0.23" 5,8mm thick 81 460 11 49 0
8146/•075 C/D 81 460 42 55 0
For Mounting on:
Enclosure Sides
8146/•S71 A/B 81 460 11 55 0
8146/•073/•075 A/B
C/D 81 460 31 55 0
Coupling
8146/•S73 A/B 81 460 38 55 0
Frames
C/D 81 460 41 55 0
Size 0 2.68" x 2.68" 81 460 03 10 0
8146/.081 A/B 81 460 23 55 0
(68 mm x 68 mm)
C/D 81 460 31 55 0
Size 1 5.04" x 2.68" 81 460 01 10 0
8146/•083 & A/B 81 460 40 55 0 (128 mm x 68 mm)
8146/•085 & C/D 81 460 41 55 0
8146/•086 Size 2 10.47" x 4.96" 81 460 04 10 0
(266 mm x 126 mm)
8146/•091 A/B 81 460 30 55 0
C1/D1 81 460 10 55 0 Size 3 4.96" x 4.96" 81 460 11 10 0
C2/D2 81 460 31 55 0 (126 mm x 126 mm)
8146/•093 & A/B 81 460 41 55 0

8146/•095 C1/D1 81 460 40 55 0 Entry Hubs 8166/11 mounted
C2/D2 81 460 41 55 0 (see page C1 and C4)
8166/11 part only

(see page I1)
Flange-enclosure 81 460 32 55 0

C5
DIMENSIONS
.28"
C 7mm
.28" .35"
3.70" 7mm
.28"
7mm C 9mm
9mm
C
.35"
9mm
118mm
.35"
4.65"
112.5mm
60mm
7mm 2.36"
A B
94mm
4.43"
A B R6
A B
R6
.28"
7mm
.28"
D
R6 3.70" .63"
16mm
.28" D .63"
16mm
D .63"
7mm 4.65" 5.98" 16mm
94mm 3.58" 118mm 3.58" 152mm
4.43" d
91mm 6.69" 91mm 6.69"
112.5mm 170mm 170mm
8146/•031 8146/•041 8146/•05•
8.94" C
227mm
C
152mm
5.98"
170mm
6.69"
152mm
A B
5.98"
170mm
6.69"
A B
R6
R6
7mm
.28"
D .63"
7mm
.28" .35"
.28"
.28" D .35" .63" 16mm

7mm 11.36" 9mm
7mm 9mm 16mm d
6.89" d 288.5mm
13.41"
175mm 340.5mm
8146/•06• 8146/•07•
13.41" .28"
340.5mm C 7mm
7mm
.28"
R6 R6
9mm
.35"
170mm
118mm
4.65"
6.69"
A B
288.5mm
11.36"
A B
9mm
.35"
D
.28" .63"
7mm 16mm
12.70" d
322.5mm
8146/•S7•
7mm
D .28"
.63"
12.70" 16mm
Flange option: Add to overall dimensions. 322.5mm d
13.41"
Flange Thickness Dimension F 340.5mm
0.11" 2.8mm 0.27" 7mm 8146/•08•
0.23" 5.8mm 0.39" 10mm
F
11.36"
.35" 288.5mm .28"
9mm C 7mm
Available Enclosure Depth (d)
Enclosure 1 2 3 4 5 6
R6
Sizes 3.58" 5.16" 5.91" 6.73" 7.48" 9.06"

91mm 131mm 150mm 171mm 190mm 230mm
322.5mm
340.5mm
12.70"
13.41"
8146/•03• x - - - - - A B
8146/•04• x - - - - -
8146/•05• x x - - - -
8146/•06• x x - - - -
8146/•07• x x x - x -
8146/•S7• x - x - - - D
11.36" 2.01" .63"
8146/•08• x x x x x x 288.5mm 52.5mm d 16mm
26.83"
8146/•09• x x x - x - 681.5mm
X indicates depths available. 8146/•09•

C6
TERMINATION 8146 /1 Series Terminal Boxes
Terminal Data
Terminal Type solid/stranded Max. Max. Torque
Phoenix wire range voltage, V Amps lb-in
UK 2.5 N 30-12 300 20 5-7
UK 3N 28-12 600 20 5-7
UK 5N 30-10 600 30 5-7
UK 5-Twin 30-10 150 30 5-7
Electrical Capacity Tables UK 6N 26-8 600 50 15
(only applicable for Class I, Zone1 AEx e) UK 10 N 24-6 600 65 11-20
In Class I, Zone 1 hazardous (classified) UK 16 N 22-4 600 85 18-20
UK 35 18-1/0 600 150 30-50
areas, heat produced by current in the
wire inside an enclosure is a concern. Terminal Type
Therefore, the continuous current of Weidmueller
each current carrying conductor, the WDU 2.5 22-12 600 25 4.5-7.1
quantity and the size of the conductors WDU 4 22-10 600 35 9
inside a terminal enclosure needs to be WDU 6 20-8 600 45 14.2
limited. For each enclosure size, WDU 10 16-6 600 65 20.4
there is one table which shows the WDU 16 14-6 600 70 35
permissible values for that particular WDU 35 12-2 600 115 51
WDU 70 6-2/0 600 175 87
terminal enclosure.
WDU 120 2-250 600 225 130
WFF 185 8-500 600 380 177
How to use the electrical
WFF 300 6-600 600 500 354
capacity tables:
• Determine the enclosure type Terminal Type
you are dealing with. Wago
281-691 28-12 600 20 N/A
• Reference the applicable electrical 281-991 28-12 600 20 N/A
282-691 24-10 600 30 N/A
capacity table printed on
283-691 24-6 600 65 N/A
pages C8-C12.
284-691 24-8 600 50 N/A
In the white area of the

table the permitted
numbers of current EXAMPLE:
carrying conductors Enclosure type: 8146/1061-3DP-10021 (see page C1).
inside the enclosure are
indicated (in and out
The maximum physical quantity of terminals 30-10 AWG for this
counts two wires)
enclosure is 21.
depending on wire size
and continuous current. Reference the table 8146/1061 on page C9, you will find that 18
wires 10 AWG with 30 Amps continuous current is the thermal limit of
In the green shaded area this enclosure.
of the table additional Conclusion: To terminate 18 wires, 9 terminals are needed,
conductors/terminals terminating two wires per terminal only. The remaining 12 terminals
are permitted up to (21 - 9 = 12) can be used for low amperage circuits in the green
the space limit of the shaded area of the table. Jumper links and ground wires can be
enclosure. neglected.
(see pages C1 & C2)
Mixed circuits of different wire sizes and current values are possible
In the area with red by applying the table values proportionally
diagonal lines no
conductors/terminals
are permitted.
i.e. enclosure table 8146/1061.
Number of Current
Jumper links and ground wires can be Wire Size Current Carrying Conductors Proportion
neglected, in calculating the number AWG Amps
Permissible actual
of wires. These can be added
whenever necessary. 14 15 24 12 50%
12 20 24 12 50%
100% Max.

C7
8146 /1 Series Terminal Boxes TERMINATION
ELECTRICAL CAPACITY TABLES, APPLICABLE FOR CLASS I, ZONE 1 ONLY
Enclosure 8146/1031 Enclosure 8146/1041
Current Wire size AWG Current Wire size AWG

Amps 16 14 12 10 Amps 16 14 12 10
5 5
10 27 53 10 28 56
15 20 39 15 21 42
20 19 43 20 20 46
25 22 25 23
30 14 30 15
Enclosure 8146/1241 Enclosure

Enclosure 8146/1242
8146/1242
Current Wire size AWG Current

Current Wire
Wire size
size AWG
AWG
Amps 16 14 12 10 Amps
Amps 16
16 14 14 12 12 10
10
5 55
10 28 57 10
10 35
35 70
70
15 21 42 15
15 26
26 52
52
20 21 47 20
20 26
26 58
58
25 24 25
25 30
30
30 15 30
30 18
18

Amps Amps 16 14 12 10 8 6 4
16 14 12 10 8 6 4
5 5
10 10 39 78
32 63
15 15 29 58
24 47
20 20 28 64
23 52
25 25 33
27
30 30 20 46
17 37
35 35 29
24
40 40 20 53
16 43
45 45 33
27
50 50 24
20
60 60 37
30
65 65 27
22
70 70 21
17

C8

Amps 16 14 12 10 8 6 4 Amps 16 14 12 10 8 6 4
5 5
10 34 67 10 41 81
15 24 50 15 31 61
20 24 55 20 30 67
25 28 25 34
30 18 40 30 21 48
35 25 35 30
40 17 46 40 21 56
45 29 45 35
50 21 50 25
60 31 60 38
65 23 65 28
70 18 70 22
Enclosures 8146/1071 and 8146/1S71 Enclosures 8146/1072 and 8146/1S72

Amps 16 14 12 10 8 6 4 3 2 1 Amps 16 14 12 10 8 6 4 3 2 1
5 5
10 35 70 10 42 83
15 26 52 15 32 62
20 25 57 20 31 69
25 29 25 35
30 18 41 30 22 49
35 26 35 31
40 18 48 40 21 57
45 30 45 36
50 22 50 26
60 33 60 39
65 24 61 65 29 73
70 19 34 70 23 41
80 20 41 80 24 49
85 16 29 85 19 35
90 13 23 90 16 27
100 9 15 29 100 10 18 35
110 11 19 110 13 23
115 9 16 115 11 19
125 11 125 14

C9
Enclosure 8146/1073 and 8146/1S73 Enclosures 8146/1075 and 8146/1S75

Current Wire size AWG Current Wire size AWG/MCM
Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250
5 5
10 45 90 10 52 104
15 34 67 15 39 77
20 33 74 20 38 85
25 38 25 44
30 24 53 30 27 61
35 34 35 39
40 23 62 40 27 71
45 39 45 45
50 28 50 32
60 42 60 49
65 31 79 65 36 91
70 24 44 70 28 50
80 26 53 80 30 61
85 21 37 85 24 43
90 17 29 90 20 34
100 11 20 37 100 13 23 43
110 14 25 83 110 16 28 95
115 11 21 44 115 13 24 50
125 15 28 125 17 32
150 13 25 150 15 28
175 12 175 14 29
200 15 35
225 18 35

Amps 16 14 12 10 8 6 4 3 2 1 1/0 Amps 16 14 12 10 8 6 4 3 2 1 1/0
5 5
10 48 94 10 55 109
15 36 70 15 41 81
20 35 77 20 40 89
25 40 25 46
30 25 56 30 29 64
35 35 35 41
40 24 65 40 28 75
45 40 45 47
50 29 50 34
60 44 60 51
65 33 82 65 38 95
70 26 46 70 30 53
80 27 56 80 31 64
85 22 39 85 25 45
90 18 31 90 21 36
100 12 21 39 100 14 24 45
110 14 26 87 110 17 30 100
115 12 22 46 115 14 25 53
125 16 29 125 18 33
150 13 150 15

C10
Enclosure 8146/1083 Enclosures 8146/1084
Current Wire size AWG/MCM Current Wire size AWG/MCM

Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250
5 5
10 58 115 10 62 123
15 44 86 15 47 92
20 42 95 20 45 101
25 49 25 52
30 31 68 30 33 73
35 43 35 46
40 30 79 40 32 85
45 50 45 53
50 36 50 38
60 54 60 58
65 40 101 65 43 107
70 32 56 70 34 60
80 33 68 80 35 73
85 27 48 85 29 51
90 22 38 90 23 40
100 14 26 48 100 15 27 51
110 18 32 106 110 19 34 113
115 15 27 56 115 16 28 60
125 19 36 125 20 38
150 16 32 150 18 34
175 16 33 175 17 35
200 17 39 200 18 41
225 20 39 225 22 42

Current Wire size AWG/MCM Current Wire size AWG/MCM
Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250
5 5
10 66 130 10 73 144
15 49 97 15 55 108
20 48 107 20 53 119
25 55 25 61
30 34 77 30 38 86
35 49 35 54
40 34 89 40 37 99
45 56 45 62
50 40 50 45
60 61 60 68
65 45 113 65 51 126
70 35 63 70 39 70
80 37 77 80 42 85
85 30 54 85 34 60
90 25 43 90 28 47
100 16 29 54 100 18 32 60
110 20 36 120 110 22 40 133
115 17 30 63 115 19 33 70
125 22 40 125 24 45
150 19 36 150 21 40
175 18 37 175 20 41
200 19 43 200 22 48
225 23 44 225 25 49

Amps 16 14 12 10 8 6 4 3 2 1 1/0 Amps 16 14 12 10 8 6 4 3 2 1 1/0
5 5
10 55 109 10 62 122
15 41 81 15 46 91
20 40 90 20 45 101
25 46 25 52
30 29 64 30 32 73
35 41 35 46
40 28 75 40 32 84
45 47 45 53
50 34 50 38
60 51 60 58
65 38 95 65 43 107
70 30 53 70 33 60
80 31 64 80 35 72
85 25 45 85 29 51
90 21 36 90 23 40
100 14 24 45 100 15 27 51
110 17 30 100 110 19 34 113
115 14 25 53 115 16 28 60
125 18 33 125 20 38
150 15 150 17

C11
Enclosure 8146/1093
Current Wire size AWG/MCM

Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 400 500 600
5
10 65 129
15 49 96
20 47 106
25 55
30 34 77
35 48
40 33 89
45 56
50 40
60 61
65 45 113
70 35 63
80 37 76
85 30 54
90 25 42
100 16 29 54
110 20 35 119
115 17 30 63
125 21 40
150 18 36
175 18 36
200 19 43
225 23 44
250 23 58
300 17
350 21
380 36
450 26
Enclosure 8146/1095

Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 400 500 600
5
10 72 143
15 54 106
20 53 118
25 61
30 38 85
35 54
40 37 98
45 61
50 45
60 67
65 50 125
70 39 69
80 41 84
85 33 60
90 27 47
100 18 32 59
110 22 39 131
115 18 33 69
125 24 44
150 20 39
175 20 40
200 21 48
225 25 48
250 26 64
300 19
350 23
380 40
400 27
450 29

C12
NOTES Notes

C13
Ready-Term®
8125 Terminal Boxes Features:
• Pre-Configured with
terminals mounted
• Materials:
Stainless Steel or
Carbon Steel
• Six enclosure sizes with
different depths
• For power and control
circuits
• For I.S. circuits with
blue terminals
• Entry hardware
optional
• Field installation
possible

5/14/01 C14
TERMINATION Ready-Term® 8125 Terminal Boxes
PRE-CONFIGURED STAINLESS AND CARBON STEEL TERMINAL BOXES
WITH PHOENIX TERMINALS
TERM. RANGE SIZE FOR POWER GRND. FOR PA WIRE
PER & CONTROL WIRE CON- INTRINSICALLY CONNEC- ORIENTATION
QTY. AWG. mm2
TERM. CIRCUITS NECTIONS SAFE CIRCUITS TIONS
CLASSIFICATIONS OF 8125/1
NEC- Class I, Zones 1 & 2 AEx e II T6/T5 C
15 28-12 2.5 20 8125/1041-2DP-12015* 8 8125/2041-2DP-12015 * 8 A B
Class II, Division 2, Groups F,G D
Class III
NEMA rating
stainless steel version
3, 4 & 4X; IP66,
carbon steel version, painted 18 28-12 2.5 20 8125/1051-2DP-12018 14 8125/2051-2DP-12018 14
C
3 & 4; IP66,
File No. E177642 15 30-10 4 30 8125/1051-2DP-10015 14 8125/2051-2DP-10015 14 A B
CEC- Class I, Zones 1 & 2 Ex e II T6/T5

9 24-6 10 65 8125/1051-2DP-06009 12 - -
Class III 24 28-12 2.5 20 8125/1061-2DP-12024 14 8125/2061-2DP-12024 14
C
CSA ENCLOSURES A B
stainless steel version 21 30-10 4 30 8125/1061-2DP-10021 14 8125/2061-2DP-10021 14
D
Type 3, 4 & 4X; IP66
carbon steel version, painted 9 24-6 10 65 8125/1061-2DP-06009 12 - -
Type 3 & 4; IP66
45 28-12 2.5 20 8125/1071-2DP-12045 14 8125/2071-2DP-12045 14
C
II 2G EEx ia/ib IIA, IIB, IIC T6 36 30-10 4 30 8125/1071-2DP-10036 14 8125/2071-2DP-10036 14 A B
PTB 00 ATEX 3116 D
II 2D IP6X, T80˚C, T95˚C or T130˚C 24 24-6 10 65 8125/1071-2DP-06024 12 - -

LCIE 03 ATEX 6291
To Select Painted Steel Enclosures change 2 to 1
Max. Voltage 600 AC/DC To Select Weidmuller Terminals change P to W
For dimensional data see page C20
Ambient Temperature Range: *With Phoenix terminals only
+40˚C (+104˚F) Max. T6
Conduit Hubs Mounted for
+55˚C (+131˚F) Max. T5 8125 Series Enclosures (AEx e)
–20˚C (–4˚F) Min. HUB, NPT
CATALOG NUMBER
THREAD SIZE
Special Ambient Temperature Range:*
1/2" 8166/11-01-NE m
+60˚C (+140˚F) Max.
–50˚C (–58˚F) Min. 3/4" 8166/11-02-NE m
* Consult Factory 1" 8166/11-03-NE m
1 1/4" 8166/11-04-NE m
1 1/2" 8166/11-05-NE m
FEATURES
The Ready-Term® 8125 Series of terminal 2" 8166/11-06-NE m
boxes are made of 316 stainless sheet 2 1/2" 8166/11-07-NE m
steel or painted carbon steel. They offer a 3" 8166/11-08-NE m
one-source solution to the time-consuming
process of providing ready to install
terminal boxes for hazardous locations.
With its single part number solution, the
Ready-Term® 8125 Series eliminates the
inconvenience of purchasing the enclosure
and individual parts. This Series is supplied
with the indicated quantity of individually
numbered terminals for each size of
enclosure, fully certified and ready to be
installed.

C15
Ready-Term® 8125 Terminal Boxes TERMINATION
PRE-CONFIGURED STAINLESS AND CARBON STEEL TERMINAL BOXES
WITH PHOENIX TERMINALS
TERM. PA
RANGE SIZE PER FOR POWER & GRND.
FOR INTRINSICALLY ORIENTATION
QTY. POWER & CONTROL
mm2 TERM. CONTROL CIRCUITS
CIR-
WIRE CON- WIRE CON -
AWG. CUITS SAFE CIRCUITS NECTIONS
NECTIONS
CLASSIFICATIONS of 8125/1
45 28-12 2.5 20 8125/1073-2DP-12045 14 8125/2073-2DP-12045 14 NEC- Class I, Zones 1 & 2 AEx e II T6/T5
36 30-10 4 30 8125/1073-2DP-10036 14 8125/2073-2DP-10036 14 Class II, Division 2, Groups F,G
Class III
C
NEMA Ratings: See Page C15
24 24-6 10 65 8125/1073-2DP-06024 12 - - A B File No. E177642
D
18 22-4 16 85 8125/1073-2DP-04018 6 - - CEC- Class I, Zones 1 & 2 Ex e II T6/T5

12 18-1/0 35 150 8125/1073-2DP-1/012 6 - - Class III
CSA ENCLOSURES: See Page C15
45 28-12 2.5 20 8125/1083-2DP-12045 36 8125/2083-2DP-12045 36 File No. LR 99480-19

36 30-10 4 30 8125/1083-2DP-10036 36 8125/2083-2DP-10036 36 II 2G EEx ia/ib IIA, IIB, IIC T6
C
PTB 00 ATEX 3116
24 24-6 10 65 8125/1083-2DP-06024 24 - - A B Dust approval, see page C15
D
18 22-4 16 85 8125/1083-2DP-04018 6 - -
See Page C15
12 18-1/0 35 150 8125/1083-2DP-1/012 6 - -
In addition to the various North American
applications, this Series is PTB certified for
90 28-12 2.5 20 8125/1083-2DP-12090 72 8125/2083-2DP-12090 72 C use in Zones 1 and 2. The design conforms
to CENELEC EN 50 019 and IEC 60 079-7
72 30-10 4 30 8125/1083-2DP-10072 72 8125/2083-2DP-10072 72 A B
and many others. Consult factory.
APPLICATION
D
48 24-6 10 65 8125/1083-2DP-06048 48 - - Typical applications include junction boxes
for petrochemical plants, waste treatment
facilities, oil refineries and other major
90 28-12 2.5 20 8125/1093-2DP-12090 72 8125/2093-2DP-12090 72 industrial plants. As a product with
certifications recognized globally, the
72 30-10 4 30 8125/1093-2DP-10072 72 8125/2093-2DP-10072 72 Ready-Term® 8125 Series is well suited
C
for original equipment manufacturers
who market throughout the world.
48 24-6 10 65 8125/1093-2DP-06048 48 - - A B
The 8125/1 Series of terminal boxes is
intended for use on circuits designed for
36 22-4 16 85 8125/1093-2DP-04036 12 - - D power and motor control applications.
The 8125/2 Series is intended for use
with intrinsically safe circuits. These
24 18-1/0 35 150 8125/1093-2DP-1/024 12 - - enclosures are outfitted with blue terminals
to provide an indication to field personnel
that the circuits are intrinsically safe
180 28-12 2.5 20 8125/1093-2DP-12180 72 8125/2093-2DP-12180 72 C and should not be confused with non-
intrinsically safe circuits.
144 30-10 4 30 8125/1093-2DP-10144 72 8125/2093-2DP-10144 72 A B These enclosures make it necessary for
the metal entry hardware to be bonded to
the ground system. Use the suitable
D
96 24-6 10 65 8125/1093-2DP-06096 48 - - 8166/11 conduit hubs specified in the hub
table on page C15.
To Select Painted Steel Enclosures change 2 to 1 Custom enclosures can be configured upon request.
To Select Weidmuller Terminals change P to W
For dimensional data see page C20 The following modifications are available:
• Stainless Steel hinges for right or left side (specify)
• Conduit hubs 8166/11 (specify)
• Cable glands (specify)
• Close-up plugs (specify)
• Flange plates (specify)
• Screw-Type Terminals up to 600MCM
• Cage Clamp Terminals up to 8AWG

C16
INSTALLATION OF ENTRY HARDWARE
Method 1: Enclosures with flange plates using threaded openings through the flange
plate and standard locknuts. Flange plates must be connected to the internal
grounding system using jumper wires
The 8125 Series of metallic terminal

boxes are available with factory installed
conduit hubs for conduit installation
or with cable glands for cable installa-
tion.
Approved and suitable for the location
entry hardware can also be field
installed.
These enclosures make it necessary
for the metal cable glands or conduit
hubs to be bonded to the ground system.
This can be accomplished by installing
enclosures with flange plates according
to Method 1 (shown on the upper half of
this page), or enclosures without flange
plates according to Method 2 (shown on
the lower half of this page).
Method 2: Enclosures without flange plates using a hole “through the enclosure”
with grounding locknut
Table for max. numbers of entry

openings either installed with
conduit hubs 8166/11 (see page C18)
or TMC cable glands.
CAUTION:
The max. possible number of entries
which can be installed on the sides of
the enclosures depends on the number
of terminal columns installed. With
horizontally installed columns, there
are no side entries possible or only
limited, depending on enclosure size.
With vertically installed columns there
are no bottom or top entries possible, These locknuts must be bonded between each other and to the grounding
or only limited, depending on enclosure system using a jumper wire.
size. After the entry hardware is installed, connect the appropriate conduit or cable.

C17
INSTALLATION OF 8166/11 CONDUIT HUBS OR TMC CABLE GLANDS
8125/.041 8125/.051 8125/.061 8125/.063
1/2" 2 3 - 2 1/2" 3 3 2 2 1/2" 3 5 2 2 1/2" 6 10 4 4
3/4" 1 3 - 2 3/4" 3 3 2 2 3/4" 3 4 2 2 3/4" 5 8 4 4
1" 1 2 - - 1" 2 2 - - 1" 2 3 - - 1" 4 6 2 2
1-1/4" 1 2 - - 1-1/4" 2 2 - - 1-1/4" 2 2 - - 1-1/4" 3 4 1 1
1-1/2" - - - - 1-1/2" - - - - 1-1/2" - - - - 1-1/2" 2 3 1 1
2" - - - - 2" - - - - 2" - - - - 2" 1 2 1 1
2-1/2" - - - - 2-1/2" - - - - 2-1/2" - - - - 2-1/2" 1 2 1 1
3" - - - - 3" - - - - 3" - - - - 3" 1 1 - -
8125/.071 8125/.073 8125/.081 8125/.083
1/2" 3 8 2 4 1/2" 6 16 4 10 1/2" 8 8 4 4 1/2" 16 16 10 10
3/4" 3 6 2 4 3/4" 5 12 4 8 3/4" 6 6 4 4 3/4" 12 12 8 8
1" 2 5 - - 1" 4 10 2 4 1" 5 5 - - 1" 10 10 4 4
1-1/4" 2 4 - - 1-1/4" 3 7 1 4 1-1/4" 4 4 - - 1-1/4" 7 7 4 4
1-1/2" - - - - 1-1/2" 2 5 1 3 1-1/2" - - - - 1-1/2" 5 5 3 3
2" - - - - 2" 1 4 1 2 2" - - - - 2" 4 4 2 2
2-1/2" - - - - 2-1/2" 1 3 1 2 2-1/2" - - - - 2-1/2" 3 3 2 2
3" - - - - 3" 1 2 - - 3" - - - - 3" 2 2 - -
8125/.085 8125/.091 8125/.093 8125/.095
1/2" 23 23 10 10 1/2" 8 17 4 8 1/2" 16 34 10 20 1/2" 23 46 10 20
3/4" 17 17 8 8 3/4" 6 14 4 8 3/4" 12 28 8 16 3/4" 17 33 8 16
1" 12 12 4 4 1" 5 10 - - 1" 10 20 4 8 1" 12 23 4 8
1-1/4" 9 9 4 4 1-1/4" 4 8 - - 1-1/4" 7 12 4 8 1-1/4" 9 20 4 8
1-1/2" 8 8 3 3 1-1/2" - - - - 1-1/2" 5 10 3 6 1-1/2" 8 16 3 6
2" 5 5 2 2 2" - - - - 2" 4 8 2 4 2" 5 11 2 4
2-1/2" 3 3 2 2 2-1/2" - - - - 2-1/2" 3 6 2 4 2-1/2" 3 7 2 4
3" 3 3 - - 3" - - - - 3" 2 5 - - 3" 3 6 - -

C18
DESIGNATION ILLUSTRATION DESCRIPTION CATALOG NUMBER
Flange 5" x 2.7" x 0.2"

Plate (128 x 68 x 5 mm)
Size 1 carbon steel 81 250 01 49 0
316 stainless steel 81 259 02 49 0
Can be fitted in
Enclosures Sides
8125/•051 A/B/C/D
8125/•061 A/B/C/D
8125/•071 A/B/C/D
8125/•S71 C/D
8125/•081 A/B/C/D
Flange 10.5" x 5" x 0.2"
Plate (266 x 128 x 5 mm)
captive 316 stainless steel
cover screws
Can be fitted in
Enclosures Sides
Optional: 8125/•063 C/D
316 stainless steel 8125/•073 C/D
cover hinges 8125/•083;/•085 A/B/C/D
8125/•093;/•095 A/B/C/D
Flange 5" x 5" x 0.2"

Plate (126 x 126 x 5 mm)
Can be fitted in
Enclosures Sides
8125/•073 A/B
Flange 13.86" x 6.1" x 0.2"

Plate (352 x 155 x 5 mm)
Can be fitted in
Enclosures Sides
8125/•085 A/B/C/D
8125/•095 A/B/C/D
Coupling Frames Frame Sizes

0 2.68" x 2.68" 81 460 03 10 0
(68 mm x 68 mm)
Optional:
flange plates 1 5.04" x 2.68" 81 460 01 10 0
(128 mm x 68 mm)
2 10.47" x 4.96" 81 460 04 10 0
(266 mm x 126 mm)
3 4.96" x 4.96" 81 460 11 10 0
(126 mm x 126 mm)
4 13.86" x 6.1" 81 250 04 10 0
(352 mm x 155 mm)
Cover Hinges 8125 for retrofitting to enclosure
Kit consists of:

2 hinges 81 258 02 29 0
3 hinges 81 258 03 29 0
Entry Hubs 8166/11 mounted

(see page C15 and C18)
8166/11 part only

(see page I1)

C19
DIMENSIONS
6.95" 6.95"
176.5mm 176.5mm 9.3"
5.37"
136.5mm
5.37" 7.7" 237mm
136.5mm 199mm
.98" .98" .98"
25mm 25mm 25mm
C C C
228.5mm
212.5mm
176.5mm
168.5mm
152.5mm
116.5mm
176.5mm
229mm
213mm
7.00"
8.37"
6.95"
6.63"
4.59"
6.95"
8.4"
6"
9"
A B A B A B
7mm
7mm
7mm
.28"
.28"
.28"
D .22" .39" D .22" .39" D .39"

5.5mm 10mm 5.5mm 10mm
.22" 10mm
3.58" 3.58" 5.5mm d
91mm 91mm
8125/•041 8125/•051 8125/•06•
7mm
.28"
C
7mm
.28"
212.5mm
228.5mm
176.5mm
396mm
412mm
360mm
15.59"
16.22"
14.17"
8.37"
9.00"
6.95"
A B A B
D
.98" .22" .39"
25mm 5.5mm 10mm
12.60" d D
.98" .22" .39"
320mm 5.5mm
14.17" 25mm d 10mm
12.60"
360mm 320mm
14.17"
360mm
8125/•07• 8125/•08•
Available Enclosure Depth (d)

Enclosure 1 3 5 6
C Sizes 3.58" 5.91" 7.48" 9.06"
7mm
.28"
91mm 150mm 190mm 230mm

8125/•04• x - - -
8125/•05• x - - -
412mm
396mm
16.22"
15.59"
360mm
14.17"
A B
8125/•06• x x - -
8125/•07• x x - -
8125/•08• x x x x
D 8125/•09• x x x -
.98" .22" .39"
25mm 5.5mm 10mm
27.05" d
687mm
28.62" Flange option:
727mm
Add to overall
8125/•09• dimensions.
12mm
0.47"

C20
Terminal Data
Terminal Type solid/stranded Max. Max. Torque
Phoenix wire range voltage, V Amps lb-in
UK 2.5 N 30-12 300 20 5-7
UK 3N 28-12 600 20 5-7
UK 5N 30-10 600 30 5-7
UK 5-Twin 30-10 150 30 5-7
Electrical Capacity Tables UK 6N 26-8 600 50 15
(only applicable for Class I, Zone1 UK 10 N 24-6 600 65 11-20
AEx e)
UK 16 N 22-4 600 85 18-20
In Class I, Zone 1 hazardous UK 35 18-1/0 600 150 30-50
(classified) areas, heat produced
by current in the wire inside an Terminal Type
enclosure is a concern. Therefore, Weidmueller
the continuous current of each WDU 2.5 22-12 600 25 4.5-7.1
current carrying conductor, the
WDU 4 22-10 600 35 9
quantity and the size of the
WDU 6 20-8 600 45 14.2
conductors inside a terminal
enclosure needs to be limited. WDU 10 16-6 600 65 20.4
For each enclosure size, there is WDU 16 14-6 600 70 35
one table which shows the WDU 35 12-2 600 115 51
permissible values for that particular WDU 70 6-2/0 600 175 87
terminal enclosure. WDU 120 2-250 600 225 130
WFF 185 8-500 600 380 177
How to use the electrical capacity tables: WFF 300 6-600 600 500 354
• Determine the enclosure type
you are dealing with. Terminal Type
Wago
• Reference the applicable 281-691 28-12 600 20 N/A
electrical capacity table 281-991 28-12 600 20 N/A
printed on pages C22-C25. 282-691 24-10 600 30 N/A
283-691 24-6 600 65 N/A
In the white area of 284-691 24-8 600 50 N/A
the table the permitted
numbers of current EXAMPLE:
carrying conductors inside Enclosure type: 8125/1061-2DP-10021(see page C15).
the enclosure are indicated
(in and out counts two The maximum physical quantity of terminals 30-10 AWG for this
wires) depending on wire enclosure is 21.
size and continuous Reference the table 8125/1061 on page C22, you will find that 18
current. wires 10 AWG with 30 Amps continuous current is the thermal limit of
this enclosure.
In the green shaded area Conclusion: To terminate 18 wires 9 terminals are needed,
of the table additional terminating two wires per terminal only. The remaining 12 terminals
conductors/terminals are (21- 9 =12) can be used for low amperage circuits in the green
permitted up to the space shaded area of the table. Jumper links and ground wires can be
limit of the enclosure. neglected.
(see catalog pages
C15 & C16) Mixed circuits of different wire sizes and current values are possible
by applying the table values proportionally
In the area with red
diagonal lines of the table i.e. enclosure table 8125/1061.
no conductors/terminals
are permitted. Number of Current
Wire Size Current Carrying Conductors Proportion
Jumper links and ground wires AWG Amps
can be neglected, in calculating Permissible actual
the number of wires. These can 12 20 24 12 50%
be added whenever necessary.
10 30 18 9 50%
100% max.

C21

Amps 16 14 12 10 Amps 16 14 12 10 8 6 4
5 5
10 29 57 10 32 64
15 21 42 15 24 48
20 21 47 20 24 53
25 24 25 27
30 15 30 17 38
35 24
40 17 44
45 28
50 20
60 30
65 22
70 17

Amps 16 14 12 10 8 6 4 Amps 16 14 12 10 8 6 4
5 5
10 34 68 10 45 89
15 26 51 15 34 67
20 24 56 20 33 74
25 29 25 38
30 18 40 30 24 53
35 25 35 33
40 18 47 40 23 62
45 29 45 38
50 21 50 28
60 32 60 42
65 24 65 31
70 18 70 24

C22
Enclosure 8125/1073
Current Wire size AWG

Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0
Enclosures 8125/1071
5
Current Wire size AWG 10 46 91
Amps 16 14 12 10 8 6 4 3 2 1 15 35 68
5 20 34 75
10 36 71 25 39
15 27 53
30 24 54
20 26 59
35 34
25 30
30 19 42 40 24 63
35 27 45 39
40 18 49 50 28
45 31 60 43
50 22 65 32 80
60 33 70 25 44
65 25 62 80 26 54
70 19 35 85 21 38
80 20 42
90 17 30
85 16 30
100 11 20 38
90 13 23
100 9 16 29 110 14 25 84
110 11 19 115 12 21 44
115 9 16 125 15 28
125 12 150 13 25
175 13
Enclosures 8125/1075

Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250
5
10 53 105
15 40 78
20 39 87
25 45
30 28 62
35 39
40 27 72
45 45
50 33
60 50
65 37 92
70 29 51
80 30 62 Enclosure 8125/1081
85 25 44
90 20 34 Amps 16 14 12 10 8 6 4 3 2 1 1/0
100 13 23 44
5
110 16 29 97
10 49 98
115 13 24 51
15 37 73
125 17 32
20 36 80
150 15 29
25 41
175 15 30
30 26 58
200 16 35
35 37
225 18 36
40 25 67
45 42
50 30
60 46
65 34 85
70 27 47
80 28 58
85 23 41
90 19 32
100 12 22 40
110 15 27 87
115 12 22 46
125 16 29

C23
Enclosure 8125/1083

Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250
5
10 60 119
15 45 89
20 44 98
25 50
30 31 71
35 45
40 31 82
45 51
50 37
60 56
65 42 104
70 32 58
80 34 70
85 28 50
90 23 39
100 15 26 49
110 18 33 109
115 15 27 58
125 20 37
150 17 33
175 16 34
200 18 40
225 21 40
Enclosure 8125/1085

Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250
5
10 68 133
15 51 100
20 49 110
25 57
30 35 79
35 50
40 35 92
45 57
50 42
60 63
65 47 117
70 36 65
80 38 79
85 31 56
90 25 44
100 17 30 55
Enclosure 8125/1091 110 21 37 123
115 17 31 65
125 22 41
Amps 16 14 12 10 8 6 4 3 2 1 1/0
150 19 37
5
175 19 38
10 57 113
200 20 45
15 43 84
225 24 45
20 42 93
25 48
30 30 67
35 42
40 29 78
45 49
50 35
60 53
65 40 99
70 31 55
80 33 67
85 26 47
90 22 37
100 14 25 47
110 17 31 100
115 14 26 53
125 19 33
150 15

C24
Enclosure 8125/1093
Current Wire size AWG/MCM 600

Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 400 500 600
5
10 68 134
15 51 100
20 49 110
25 57
30 35 79
35 50
40 35 92
45 57
50 42
60 63
65 47 117
70 36 65
80 38 79
85 31 56
90 26 44
100 17 30 56
110 21 37 123
115 17 31 65
125 22 41
150 19 37
175 19 38
200 20 45
225 24 45
250 24 60
300 17
350 22
380 37
400 34
450 27
Enclosure 8125/1095
Current Wire size AWG/MCM 600

Amps 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 400 500 600
5
10 75 147
15 56 110
20 54 121
25 62
30 39 87
35 55
40 38 101
45 63
50 46
60 69
65 52 129
70 40 72
80 42 87
85 34 61
90 28 48
100 19 33 61
110 23 40 135
115 19 34 72
125 25 45
150 21 41
175 20 42
200 22 49
225 26 50
250 27 66
300 19
350 24
380 41
400 36
450 29

C25
D_master.qxd 7/11/07 3:15 PM Page 1
PLUGS
PLUGS &
& RECEPTACLES
RECEPTACLES
Series Features:
• Color coding and pin
configuration makes it
physically impossible to
mate plugs and receptacles
of different voltages
and current ratings
(per IEC 60 309-2).
• Interlocked switch
mechanism prevents
accidental removal of plug
from receptacle under load.
• Horsepower rated
disconnect switch
• 20A, 30A, 63A and 125A
models.

D 1
D_master.qxd 7/11/07 3:15 PM Page D1
PLUGS & RECEPTACLES Series

20A & 30A HAZARDOUS/CORROSIVE DUTY
VOLTAGE CATALOG NUMBER
POLE/ GRND. COLOR
(VAC) HOUR CODE 20 AMPERE 30 AMPERE
WIRE
50/60Hz POS. RECEPTACLE PLUG RECEPTACLE PLUG
125 4 Yellow 8570/21-304 8570/22-304 --- ---

2 POLE
3 WIRE 250 6 Blue 8570/21-306 8570/22-306 --- ---
CLASSIFICATIONS
480 7 Red 8570/21-307 8570/22-307 --- ---
File No. 3021899 3 ø 250 9 Blue 8570/21-409 8570/22-409 8571/21-409 8571/22-409
3 POLE
4 WIRE 3 ø 480 7 Red 8570/21-407 8570/22-407 8571/21-407 8571/22-407
NEC- Class I, Zones 1 & 2 AEx de IIC T*
Class I, Division 2, Groups A,B,C,D 3 ø 600 5 Black 8570/21-405 8570/22-405 8571/21-405 8571/22-405
Class II, Divisions 1 & 2, Groups E,F,G 3 øY 120/208 9 Blue 8570/21-509 8570/22-509 8571/21-509 8571/22-509
Class III 4 POLE
5 WIRE 3 øY 277/480 7 Red 8570/21-507 8570/22-507 8571/21-507 8571/22-507
File No. 1729614 3 øY 347/600 5 Black 8570/21-505 8570/22-505 8571/21-505 8571/22-505
CEC- Class I, Zones 1 & 2 Ex de IIC T*

Technical Data for Receptacles
Class II, Divisions 1 & 2, Groups E,F,G DESCRIPTION 20A RECEPTACLE 30A RECEPTACLE
Class III ENVIRONMENTAL Type 3, 4, 4X, IP66
SUITABILITY
*Ambient Temperature Range and T Rating:
8570/2 +55˚C (+131˚F) Max., T6 ENCL. MATERIAL Polyamide
–30˚C (–22˚F) Min. WEIGHT 3 lbs. 4.5 lbs.
8571/2 +55˚C (+131˚F) Max., T5
TERMINAL 2 Wires, 2 Wires,
+40˚C (+104˚F) Max., T5 CAPACITY 16-10 AWG 14-8 AWG
–30˚C (–22˚F) Min.
TEMPERATURE Ta ≤ 45°C use 75°C wire
RATING OF WIRE Ta > 45°C use 90°C wire
Zones 1, 2, 21 & 22
BOTTOM ENTRY 3/4" NPT HUB 1" NPT HUB
8570: II 2 G EEx ed [ia] IIC T6
AUXILIARY
II 2 D IP 66 T80˚C CONTACT RATING see bottom of page D2
PTB 03 ATEX 1227
HORSEPOWER VOLTAGE 3 PHASE 1PHASE VOLTAGE 3 PHASE
8571: II 2 G EEx ed [ia] IIC T6 RATINGS 600 VAC 15 HP N/A 600 VAC 25 HP
II 2 D IP 66 T80˚C 480 VAC 10 HP 5 HP 480 VAC 20 HP
240 VAC 5 HP 3 HP 240 VAC 10 HP
PTB 04 ATEX 1060 120 VAC N/A 1.5 HP — —
INTRODUCTION BACK-UP FUSE Properly sized J Fuse to the NEC/CEC

The 8570 and 8571 Series of plugs and
switched receptacles provide unique DIMENSIONS see pages D4 and D5
solutions for electrical connections in haz-
ardous and corrosive environments in the
following industries:
Chemical Pharmaceutical Technical Data for Plugs
Petrochemical Offshore Energy
Refining Coal Mining DESCRIPTION 20A PLUG 30A PLUG
They are made almost entirely from non- ENVIRONMENTAL Type 3, 4, 4X, IP66
metallic material, and are available in 20A SUITABILITY
and 30A models.
ENCL. MATERIAL Polyamide
This system makes the mating of plugs
and receptacles of different voltages and WEIGHT 1 lbs. 1.3 lbs.
current ratings physically impossible as TERMINAL
required by the National Electrical Code. CAPACITY 1 Wire, 16 to 12 AWG 1 Wire, 14 to 8 AWG
The plugs and switched receptacles are
TEMPERATURE 75˚C or 90˚C
color coded according to voltage rating RATING OF CORD
and ground pin position.
CORD O.D. 0.3" to 0.8" 0.6" to 1.1"
Each receptacle contains a horsepower
rated disconnect switch. The circuit cannot DIMENSIONS see pages D4 and D5
be energized until the plug is inserted and
the switch is turned to the ON position.
The plug cannot be removed until the
switch is turned to the OFF position, thus
de-energizing the circuit.The switch
handle is padlockable in the ON or OFF
position.

D1
Flange Receptacles Series PLUGS&&RECEPTACLES

PLUGS RECEPTACLES
VOLTAGE CATALOG NUMBER
POLE/ GRND. COLOR
(VAC) HOUR CODE 20 AMPERE 30 AMPERE
WIRE
50/60Hz POS. FLANGE RECEPT. FLANGE RECEPT.
125 4 Yellow 8570/25-304 ---

2 POLE
3 WIRE 250 6 Blue 8570/25-306 --- CLASSIFICATIONS
480 7 Red 8570/25-307 --- File No. 3021899
3 ø 250 9 Blue 8570/25-409 8571/25-409
3 POLE NEC- Class I, Zones 1 & 2 AEx de IIC T*
4 WIRE 3 ø 480 7 Red 8570/25-407 8571/25-407
3 ø 600 5 Black 8570/25-405 8571/25-405 Class II, Divisions 1 & 2, Groups E,F,G
3 øY 120/208 9 Blue 8570/25-509 8571/25-509 Class III
4 POLE
5 WIRE 3 øY 277/480 7 Red 8570/25-507 8571/25-507 File No. 1729614
3 øY 347/600 5 Black 8570/25-505 8571/25-505
CEC- Class I, Zones 1 & 2 Ex de IIC T*
Use plug as specified on page D1
Technical Data for Flange Receptacles Class II, Divisions 1 & 2, Groups E,F,G
Class III
DESCRIPTION 20A RECEPTACLE 30A RECEPTACLE
ENVIRONMENTAL Type 3, 4, 4X, IP66

SUITABILITY But not higher than enclosure 8570/2 +55˚C (+131˚F) Max., T6
–30˚C (–22˚F) Min.
ENCL. MATERIAL Polyamide
8571/2 +55˚C (+131˚F) Max., T5
WEIGHT 3 lbs. 4.5 lbs. +40˚C (+104˚F) Max., T5
–30˚C (–22˚F) Min.
TERMINAL 2 Wires, 2 Wires,
CAPACITY 16-10 AWG 14-8 AWG
TEMPERATURE Ta ≤ 45°C use 75°C wire Zones 1, 2, 21 & 22

RATING OF WIRE Ta > 45°C use 90°C wire See page D1
AUXILIARY
CONTACT RATING see below INTRODUCTION
HORSEPOWER VOLTAGE 3 PHASE 1PHASE VOLTAGE 3 PHASE When more than one receptacle is required
RATINGS 600 VAC 15 HP N/A 600 VAC 25 HP in one enclosure, the flange receptacles
480 VAC 10 HP 5 HP 480 VAC 20 HP 8570/25 and 8571/25 offer the perfect
240 VAC 5 HP 3 HP 240 VAC 10 HP
solution. They are incomplete devices and
120 VAC N/A 1.5 HP — —
must be installed in the wall of an enclosure
in compliance with the mounting, spacing,
BACK-UP FUSE Properly sized J Fuse to the NEC/CEC
casualty and segregation requirements
of the ultimate application. R.STAHL offers
DIMENSIONS see pages D4 and D5
completely assembled Receptacle Panels
in any configuration in either FRP or
stainless steel enclosures according
Auxiliary Contact Blocks for Receptacles 8570 and 8571 to specifications.
ACCESSORIES
The wall and flange receptacles 8570 and
8571 accommodate up to two auxiliary
contact blocks. They can be installed by
snapping them into either side of the
terminal block. They are not synchronized
with the main contacts (Trailing - ON;
Leading - OFF). There are two standard
blocks one NC and one NO. The standard
blocks are rated A600 (600VAC, 10A). If
only one is fitted the contact may be used
at its rating. If two are installed the current
is limited to 5A on both contacts. There are
also two I.S. blocks for intrinsically safe cir-
Optional Snap-in Auxiliary Contact Blocks Catalog Number cuits, one NC and one NO and they both
meet the requirements for simple apparatus
Auxiliary Contact Block NC, A600 (600V AC, 10A) 85 708 05 76 0 as defined in Article 504 of NFPA 70. They
Auxiliary Contact Block NO, A600 (600V AC, 10A) 85 708 06 76 0 all have cage clamp terminals for two wires
16 to 14 AWG.
Auxiliary Contact Block NC for I.S. Circuit 85 708 07 76 0
Auxiliary Contact Block NO for I.S. Circuit 85 708 08 76 0

D2
D2
PLUGS & RECEPTACLES CES Series

CATALOG NUMBER
VOLTAGE GRND. COLOR
POLE/ 125 AMPERE
(VAC) HOUR CODE
63 AMPERE
WIRE
CLASSIFICATIONS 3 ø 250 9 Blue 8579/21-409 8579/22-409 8581/21-409 8581/22-409

NEC- Class I, Zones 1 & 2 AEx de IIC T* 3 POLE
Class I, Division 2, Groups A,B,C,D 4 WIRE 3 ø 480 7 Red 8579/21-407 8579/22-407 8581/21-407 8581/22-407
Class II, Divisions 1 & 2, Groups E,F,G 3 ø 600 5 Black 8579/21-405 8579/22-405 8581/21-405 8581/22-405
Class III
3 øY 120/208 9 Blue 8579/21-509 8579/22-509 8581/21-509 8581/22-509
CEC- Class I, Zones 1& 2 Ex de IIC T*
4 POLE
Class I, Division 2, Groups A,B,C,D 5 WIRE 3 øY 277/480 7 Red 8579/21-507 8579/22-507 8581/21-507 8581/22-507
Class II, Divisions 1 & 2, Groups E,F,G 3 øY 347/600 5 Black 8579/21-505 8579/22-505 8581/21-505 8581/22-505
Class III
8579/2: Technical Data for Receptacles
II 2G EEx ed [ib] IIC T*
II 2D IP 66 T90˚C, T105˚C DESCRIPTION 63A RECEPTACLE 125A RECEPTACLE
PTB 01 ATEX 1150 TEST FM- J.I. OR6A2.AX FM- J.I. OR6A2.AX
CERTIFICATIONS PTB-01 ATEX 1150 PTB-01 ATEX 1161
8581/2: CSA LR 99480-25 CSA LR 99480-25
II 2G EEx ed [ib] IIC T*
II 2D IP 66 T80˚C, T95˚C ENVIRONMENTAL Type 3, 3R,4X; IP66
SUITABILITY
PTB 01 ATEX 1161
ENCL. MATERIAL Fiberglass Reinforced Polyester
WEIGHT 18 lbs. 50 lbs.

8579/2 +55˚C (+131˚F) Max., T4 DIMENSIONS see page D5
+50˚C (+122˚F) Max., T5 TERMINAL 2 Wires, 2 AWG 2 Wires, 3/0 AWG
–45˚C (–49˚F) Min. CAPACITY
8581/2 +55˚C (+131˚F) Max., T5 TEMP. RATING OF 75˚C
+40˚C (+104˚F) Max., T6 WIRE/CORD
–45˚C (–49˚F) Min.
BOTTOM ENTRY 1 1/2" NPT HUB 2" NPT HUB
Each receptacle contains an horsepower
AUXILIARY 63A LATE MAKE- 20A LATE MAKE-
rated disconnect switch. The circuit cannot CONTACT RATING EARLY BREAK EARLY BREAK
be energized until the plug is inserted and
HORSEPOWER VOLTAGE 3 PHASE VOLTAGE 3 PHASE
the switch is turned to the ON position. The 600 VAC 60 HP
RATING 600 VAC 125 HP
plug cannot be removed until the switch is 480 VAC 40 HP 480 VAC 100 HP
turned to the OFF position, thus de-energiz- 240 VAC 20 HP 240 VAC 40 HP
ing the circuit. The switch handle is pad- Receptacle is suitable for use on a circuit capable of
lockable in the ON or OFF position. BACK-UP FUSE delivering not more than 10,000 rms symmetrical amperes,
600V max. when protected by J fuses,
VALUE POINTS 100A Max. 200A Max.
The disconnect switch includes an auxiliary RECEPTACLE THREE THREE
contact (late make, early break) as standard. MOUNTING BOLTS 5/16" BOLTS 3/8" BOLTS
This can be used for connection to a pilot
light which can be used to signal power ON
or power OFF, at a remote location. Technical Data for Plugs
HAZARDOUS LOCATION DESCRIPTION 63A PLUG 125A PLUG
APPLICATION DATA TEST FM- J.I. OR6A2.AX FM- J.I. OR6A2.AX
CERTIFICATIONS PTB-01 ATEX 1150 PTB-01 ATEX 1161
When CES plugs and switched receptacles CSA LR 99480-25 CSA LR 99480-25
are installed in Class II, Division 1 and 2,
Group E or F classified locations, a dust ENVIRONMENTAL Type 3, 3R, 4X; IP66
cap must be installed when the plug is not SUITABILITY
engaged in the receptacle. See the technical ENCL. MATERIAL Polyamide
data tables for dust caps catalog
numbers. WEIGHT 2 lbs. 3 lbs.
DIMENSIONS see page D5
TERMINAL CAP. 6 AWG 1 AWG

(NUMBER X SIZE)
TEMP. RATING OF 90˚C

WIRE/CORD
CORD O.D. ≤ 1.4" ≤ 2.0"

DUST CAPS CATALOG NUMBER
4/5 WIRE 85 798 01 14 0 85 818 01 14 0

D3
Series PLUGS & RECEPTACLES
DIMENSIONS
WALL RECEPTACLE 20A PLUG 20A FLANGE RECEPTACLE 20A

2 POLE - 3 WIRE 2 POLE - 3 WIRE 2 POLE - 3 WIRE
8570/21-3•• 8570/22-3•• 8570/25-3••

3 POLE - 4 WIRE & 4 POLE 5 WIRE 3 POLE - 4 WIRE & 3 POLE - 4 WIRE & 4 POLE 5 WIRE
8570/21-••• 4 POLE - 5 WIRE 8570/25-•••
8570/22-•••
Versions Dimensions (approx.)

A B
405, 407 8.2" (208 mm) 2.8" (72 mm)
409 7.7" (195.5 mm) 2.3" (59.5 mm)
505, 507 8.2" (208 mm) 2.8" (72 mm)
509 7.5" (190.5 mm) 2.1" (54.5 mm)

D4
PLUGS & RECEPTACLES CES Series

DIMENSIONS

3 POLE - 4 WIRE & 4 POLE - 5 WIRE 3 POLE - 4 WIRE & 3 POLE - 4 WIRE &
8571/21-••• 4 POLE - 5 WIRE 4 POLE - 5 WIRE
8571/2-••• 8571/25-•••
Versions Dimensions (approx.)

A B
405, 407 9.2" (234 mm) 3.5" (90 mm)
409 8.5" (217 mm) 2.8" (73 mm)
505, 507 9.2" (234 mm) 3.5" (90 mm)
509 8.5" (217 mm) 2.8" (73 mm)
0.35” (9 mm)
(11 mm)
0.43"
13.5” (342 mm)
(553 mm)
(493 mm)
21.8"
19.4"
16”
(407 mm)
0.43"
0.35” 8.3” 8.7" (11 mm) 12.0"
6” (9 mm) (220 mm) (296 mm)
(152 mm) (211 mm)
4.9" (125 mm)

4.4” (112 mm) 12.2"
(310.5 mm)
10.6”
(96 mm)
(268.5 mm)
3.8"
3.3” (84 mm)
3.2" (82 mm)

(13 mm)
2.7” (69.5 mm)

0.51”
(20.5 mm)
0.8"
7.1”
(180 mm)
10.7"
(270 mm)
WALL RECEPTACLE & PLUG 63A WALL RECEPTACLE & PLUG 125A
3 POLE - 4 WIRE & 4 POLE - 5 WIRE 3 POLE - 4 WIRE & 4 POLE - 5 WIRE
8579/2•-••• 8581/2•-•••

D5
CRP 8125/5 Series PLUGS &XXXXX

RECEPTACLES
CLEAN ROOM RECEPTACLE PANELS
CLASSIFICATIONS
NEC- Class I, Division 2, Groups A,B,C,D
CEC- Class I, Zones 1 & 2, Group IIC
Class III
NEMA 3
II 2G EEx ed IIC T5/T6, IP65

PTB No. 01 ATEX 1001

8800/231-0-21-… +55˚C (+131˚F) Max., T5
+45˚C (+113˚F) Max., T6
–45˚C (–49˚F) Min.
8800/232-0-21-… +55˚C (+131˚F) Max., T5
+40˚C (+104˚F) Max., T6
Duplex Panel –45˚C (–49˚F) Min.
Applications
Designed specifically for hazardous
location clean rooms, such as found in
the pharmaceutical industry, where
equipment must be easy to clean and
free of contaminant holding cavities.
Single Panel
Electrical devices should also be flush
wall mounted with concealed wiring, to
minimize contamination.
Features
Available with single or duplex recepta-
Ordering Information cles, in 16 or 30 amps with a variety of
voltages, and pin configurations.
CRP Single Panel 8125/5073
with Receptacle 8800/23__-0-21-__ __ __ Flush mounting, smooth contours for
easy cleaning.
(choose receptacle from Hazardous locations suitability.
“ordering information” table on
page D7 and fill in the red blanks) Enclosure made of 316 stainless steel
with concealed EPDM gasketing.
Color coding and pin configuration
makes it physically impossible to mate
plugs and receptacles of different volt-
ages and current ratings (per IEC 309-2)
Single Panel
Interlocked switch mechanism
prevents accidental removal of plug
CRP Duplex Panel 8125/5083 from receptacle under load.
Receptacle left 8800/23__-0-21-__ __ __ The internal Disconnect switch includes
Receptacle right 8800/23__-0-21-__ __ __ an auxiliary contact for indicating control
(choose receptacles from circuits.
“ordering information” table on
page D7 and fill in the red blanks)
In addition, select mating plug(s)

from information on page D7
Duplex Panel

D6
PLUGS & RECEPTACLES CRP 8125/5 Series

CLEAN ROOM RECEPTACLE PANELS
VOLTAGE GRND. CATALOG NUMBER
POLE/ COLOR
WIRE (VAC) HOUR CODE 16 AMPERE 30 AMPERE
125 4 Yellow 8800/231-0-21-304 8570/22-304 --- ---

2 POLE
3 WIRE
250 6 Blue 8800/231-0-21-306 8570/22-306 --- ---
480 7 Red 8800/231-0-21-307 8570/22-307 --- ---
3 ø 250 9 Blue 8800/231-0-21-409 8570/22-409 8800/232-0-21-409 8571/22-409
3 POLE 3 ø 480 7 Red 8800/231-0-21-407 8570/22-407 8800/232-0-21-407 8571/22-407
4 WIRE 3 ø 600 5 Black 8800/231-0-21-405 8570/22-405 8800/232-0-21-405 8571/22-405
3 øY 120/208 9 Blue 8800/231-0-21-509 8570/22-509 8800/232-0-21-509 8571/22-509
4 POLE 3 øY 277/480 7 Red 8800/231-0-21-507 8570/22-507 8800/232-0-21-507 8571/22-507
5 WIRE
3 øY 347/600 5 Black 8800/231-0-21-505 8570/22-505 8800/232-0-21-505 8571/22-505
Technical Data Technical Data

DESCRIPTION 16A RECEPTACLE 30A RECEPTACLE DESCRIPTION 16A PLUG 30A PLUG
ENVIRONMENTAL 3,3S, IP65 ENVIRONMENTAL NEMA 4X, IP66,
SUITABILILITY SUITABILILITY
TERMINAL 1 wire, 10 AWG 1 wire, 8 AWG TERMINAL 1 wire, 12 AWG 1 wire, 8 AWG
CAPACITY MAX. 4mm2 10mm2 CAPACITY MAX. 4mm2 10mm2
TEMP. RATING 75˚C TEMP. RATING 75˚C
OF WIRE/CORD OF WIRE/CORD
BACK-UP FUSE 20A (Class J) Max. 40A (Class J) Max. FREQUENCY 50/60Hz.
FREQUENCY 50/60Hz. MATERIAL Polyamide
MATERIAL AMBIENT TEMP. 40˚C (104˚F) Max. -20˚C (-5˚F) Min.
Enclosure Stainless Steel 316T, polished
Cover Gasket Polyurethane, formed in place For Plug Dimensions see pages D4 and D5.
Switch Handle Stainless Steel 316T
Receptacle Flange Polyester
COVER FIXING Cover Hinges on the right

Stainless Steel
AMBIENT TEMP. 40˚C (104˚F) Max. -20˚C (-5˚F) Min.
M1562KOS
Receptacle Panel Dimensions
14.17" (360mm)
15.75" (400mm)
16.54" (420mm)
14.17" (360mm)
15.75" (400mm)
16.54" (420mm)
14.17" (360mm)
15.75" (400mm)
16.54" (420mm)
6.95" (176.5mm)
14.17" (360mm) 5.33" 5.33"
8.52" 216.5mm) I.D. 0.276" (135.5mm)(135.5mm)
15.75" (400mm) I.D. 0.276" (7mm)
6.95" (176.5mm) 9.31" (236.5mm)
5.33" 16.54" (420mm) (7mm) 5.91" (150mm)
8.52" 216.5mm) h 5.91" (150mm)
I.D. 0.276" (135.5mm)
9.31" (236.5mm) (7mm)
5.91" (150mm)
Single Duplex Single/Duplex

Receptacle Panel Receptacle Panel Receptacle Profile

D7
Series Panel Mounted Control Devices CONTROL DEVICES
• Suitable for hazardous and

Series Features:
corrosive locations.
• Installation is easy and
precise.
• Devices fit into a standard
30.5mm, 1.2" knock-out.
• Tightening the retainer nut
makes installation complete.
• Available with cage clamp
terminals or leads
for easy connection.
E
CONTROL DEVICES Series Panel Mounted Control Devices
8003 PUSHBUTTONS AND CONTROL SWITCHES
Technical Data
Enclosure Material Polyamide
Contact Material Silver-Nickel
NEC- Class I, Zone 1 & 2, AEx de IIC T6

CLASSIFICATIONS

Mechanical/Electrical Life 106 Operations
* Class II, Division 2, Groups F,G

* Class III
Terminal Wire Capacity 2 x 18 to 2 x 12 AWG
Environmental Protection 4, 4X, IP66,

Wire Leads 4 Core, 18 AWG
Front, depending on enclosure (see table –

“Enclosure Type Rating For Installation”)
Contact AC switching capacity UL A 600 (600VAC 10A)
File No. E 182378

Contacts DC switching capacity 110V Max. 1 Amp. Max.
Lowest Energy 12V AC/DC, 50 mA*
CEC- Class I, Zones 1 & 2, Ex de IIC T6

Knockout for 8003

*For lower energy use gold plated contacts, available on request.
Enclosure Type Rating For Installation

* Class II, Divisions 2, Groups F,G
* Class III
* UL applied for
Area Classification Pushbutton with Cap 8003/1•1 or Pushbutton with Cage Clamps 8003/1•2
Gas Explosion Protection
0f Use with Cap and Lead 8003/1•3 (without Cap)
8003/1•1 and 8003/1•3
II 2 G EEx de IIC T6
Class I Zone 1 Enclosure Type➀ 1, 2, 3, 3R, 4, 4X, 12, 13 Enclosure AEx e, Ex e
Class I Division 2
8003/1•2
Enclosure Type 1, 2 ,3, 3R, 4, 4X, 12. 13
Groups A, B, C, D
II 2 G EEx de IIC Class II Division 2 Enclosure Type 3, 4, 4X, 12, 13
Dust Explosion Protection

Groups F, G
8003/1••
II 2 D IP66 T80°C
Class III Enclosure Type 3 ,4, 4X, 12, 13
Certificates for Gas and Dust Explosion

➀Terminate in “Increased Safety” Enclosure.
8003/1•1 and 8003/1•3

PTB 02 ATEX 1057 X
Certificate for Gas Explosion

8003/1•2
PTB 02 ATEX 1080 U

+55°C (+131˚F) Max.
–30°C (–22˚F) Min.
FEATURES
The 8003 pushbutton and control switch series
are typically mounted in an electrical panel or
enclosure, for custom control applications.
They come with different actuators, contact
arrangements and connection options as
indicated on pages E2, E3 and E4.
Installation is easy and precise. To install,

simply snap through a standard 30.5mm
(1.20") pushbutton knockout. Hand tightening of
the retainer nut makes the installation complete.
The pushbuttons are suitable for hazardous
(classified) locations in conjunction with the
appropriate enclosure type (see above table for
“Enclosure Type Rating For Installation”).
E1
1123
PUSHBUTTONS
1224
Connection
Options
11 21
12 22
13 23
Actuator
Options
With Cage Clamps & Cap With Cage Clamps With Cap & 20' Lead 14 24
Descriptions C A T A L O G N U M B E R Contacts
Momentary 8003/111-001 8003/112-001 8003/113-001-6 NC/NO

Pushbutton
1.5" (38mm) O.D. 8003/121-001 8003/122-001 8003/123-001-6 NC/NC
With two legend
disks START 8003/131-001 8003/132-001 8003/133-001-6 NO/NO
STOP.➁
Emergency Stop 8003/111-009 8003/112-009 8003/113-009-6 NC/NO

Red Mushroom
1.5" (38mm) O.D. 8003/121-009 8003/122-009 8003/123-009-6 NC/NC
Maintained action.
Key-to-Release from
maintained position.➀
Mushroom Black 8003/111-006 8003/112-006 8003/113-006-6 NC/NO

1.5" (38mm) O.D.
Maintained action. 8003/121-006 8003/122-006 8003/123-006-6 NC/NC
Key-to-Release from
maintained position. 8003/131-006 8003/132-006 8003/133-006-6 NO/NO

Red Mushroom
Pushbutton 8003/121-010 8003/122-010 8003/123-010-6 NC/NC
1.5" (38mm) O.D.
Maintained action.
Turn-to-Release.➀

(Jumbo)
Red Mushroom 8003/121-015 8003/122-015 8003/123-015-6 NC/NC
Pushbutton
2.16" (55mm) O.D.
Maintained action.
Turn-to-Release.➀
Mushroom
Pushbutton 8003/111-012 8003/112-012 8003/113-012-6 NC/NO
Maintained Black
with Red Legend 8003/121-012 8003/122-012 8003/123-012-6 NC/NC
Disk
1.5" (38mm) O.D. 8003/131-012 8003/132-012 8003/133-012-6 NO/NO
Maintained action.
Turn-to-Release.➁
Mushroom
Pushbutton Black
8003/111-003 8003/112-003 8003/113-003-6 NC/NO
1 .5" (38mm) O.D.
Momentary action.
8003/121-003 8003/122-003 8003/123-003-6 NC/NC
With black snap-in
legend disk.➁
8003/131-003 8003/132-003 8003/133-003-6 NO/NO
➀Yellow plastic washer for E-STOP function is enclosed.
E2
➁Other legend disks must be ordered separately. See Page E7.

8003 SELECTOR SWITCHES
CATALOG CATALOG
CONTACT ARRANGEMENTS CONTACT ARRANGEMENTS
8003/11■■-■■ ■ ■ -2-r 8003/14■■-■■ ■ ■ -2-r

NUMBER NUMBER
maintained maintained
8003/11■■-■■ ■ ■ -2-t 8003/14■■-■■ ■ ■ -2-t
spring return spring return
8003/12■■-■■ ■ ■ -2-r 8003/11■■-■■ ■ ■ -3-rr
maintained
8003/12■■-■■ ■ ■ -2-t 8003/11■■-■■ ■ ■ -3-rt

maintained
8003/13■■-■■ ■ ■ -2-r 8003/11■■-■■ ■ ■ -3-tr

spring return
8003/13■■-■■ ■ ■ -2-t 8003/11■■-■■ ■ ■ -3-tt

spring return
1 2
1 3
With Cage Clamps & Cap With Cage Clamps With Cap & 20' Lead
E3
8003 SELECTOR SWITCHES
CATALOG CATALOG
CONTACT ARRANGEMENTS CONTACT ARRANGEMENTS
8003/12■■-■■ ■ ■ -3-rr 8003/13■■-■■ ■ ■ -3-tr

NUMBER NUMBER
maintained spring return

8003/12■■-■■ ■ ■ -3-rt 8003/13■■-■■ ■ ■ -3-tt

8003/12■■-■■ ■ ■ -3-tr 8003/14■■-■■ ■ ■ -3-rr

spring return maintained
8003/12■■-■■ ■ ■ -3-tt 8003/14■■-■■ ■ ■ -3-rt

spring return maintained
8003/13■■-■■ ■ ■ -3-rr 8003/14■■-■■ ■ ■ -3-tr

8003/13■■-■■ ■ ■ -3-rt 8003/14■■-■■ ■ ■ -3-tt

726 727 008 Standard:

Key removable in all positions.
Key type: MS 1
Special:
Non-removable key positions need to be specified.
Non-lockable Pad-lockable Key Operated Other key types than MS 1 available.
E4
Technical Data
8013/3 LED PILOT LIGHTS
Material - Enclosure Polyamide
Material - Bezel/Lens Polyamide
For standard type 8013/31•

CLASSIFICATIONS Mechanical/Electrical Life 10 Output Hours
5
NEC- Class I, Zone 1, AEx dem IIC T6

Rated Voltage - Standard 12V to 254V AC or DC 0-60 Hz

* Class III
Rated Voltage - I. S. 10.8V to 28V AC or DC
Rated Current 14 mA at 24V DC
File No. E182378

CEC- Class I, Zones 1 & 2, Ex dem IIC T6
Rated Power 0.6W

Colors red, amber, green, blue and white
* Class II, Divisions 2, Groups F,G

* Class III
Wire Leads 2 Core, 18 AWG
II 2G EEx mde IIC (T6)

Terminal Capacity 2 x 16 or 2 x 14 AWG per terminal
II 2D IP66 T80°C V max 28V

Intrinsic Safety Ratings Entity Parameters
8013/311 and 8013/313 PTB 02 ATEX 2131X

Enclosure Knock-out 30.5 mm or 1.2" I.D.
I max 150 mA
8013/312 PTB 02 ATEX 2130U
P max 1W
Li 0
Ci 0
For I. S. version 8013/32•
CLASSIFICATIONS

*NEC- Class I, Zone 1, AEx d ia m IIC T4
Class I, II, III, Division 1, Groups C-G T4;
*CEC- Class I, Zone 1, Ex d ia m IIC T4
Class I, II, III, Division 1, Groups C-G T4;
Area Classification Pilot Light with Cap 8013/3•1 or Pilot Light with Cage Clamps 8013/3•2
* UL applied for
of Use with Cap & Lead 8013/1•3 (without Cap)
Class I, Zone 1 Enclosure Type➀ 1, 2, 3, 3R, 4, 4X, 12, 13 Enclosure AEx e, Ex e
II 2G EEx md ia IIC (T6)
8013/321 & 8013/323 PTB 02 ATEX 2131X
Class I, Div. 1, I.S. Type 1, 2, 3, 3R, 4, 4X, 12, 13
8013/322 PTB 02 ATEX 2130U Class I, Division 2

Environmental Protection 3, 4, 4X; IP66 Front,
Enclosure Type 1, 2 ,3, 3R, 4, 4X, 12, 13
depending on enclosure (see table –

Groups A, B, C, D

Class II, Division 2 Enclosure Type 4, 4X, 12, 13
Groups F, G
+55°C (+131˚F) Max.

–30°C (–22˚F) Min.
Class III Enclosure Type 4, 4X, 12, 13
FEATURES:
The 8013/3 Series of Pilot Lights are avail-
able for standard – and I.S. application. The

Pilot Lights for standard application
8013/31•-al are capable to work on volt-
ages between 12V up to 254V AC/DC.
The types 8013/32•-al are for connection
with intrinsically safe circuits only and oper-
ate safely within the values stated in the
above table “Intrinsic Safety Ratings Entity
Connection
Parameters”.
Options
The installation should be in accordance

with ANSI/ISA RP 12. 06. 01.
Recommended Barrier: 9002/13-252-121-041 Applications
All these pilot lights come with a clear,

color-neutral bezel and can be colored with
With Cage Clamps & Cap With Cage Clamps With Cap & 20' Lead
one snap-on lens. There are five lenses

Descriptions C A T A L O G N U M B E R
included in the package, colored red,
8013/311-al 8013/312-al 8013/313-al-6
amber, green, blue and white for the user
to choose from.
Standard -
12V to 254V AC/DC
8013/321-al 8013/322-al 8013/323-al-6

For I.S. Circuits
10.8V to 28V AC/DC
E5
8018/3 ILLUMINATED PUSHBUTTONS
Technical Data
ENCLOSURE
Material - Enclosure Polyamide
Material - Bezel Polyamide
NEC- Class I, Zone 1, AEx dm IIC T6

Wire Leads 6 Core, 18 AWG, 20' Length CLASSIFICATIONS

Class III
CONTACTS
Material Silver-Nickel
CEC- Class I, Zones 1 & 2, Ex dm IIC T6

Contact Life 106 Operations

Lowest Energy 12V AC/DC, 50 mA*
* Class III
Contact Switching Capacity AC – A600 (600V AC, 10A) Knockout for 8018
* UL applied for
DC – 110V Max. 1 Amp Max.
LED PILOT LIGHT
File No. E182378

LED Life 105 Output Hours
Environmental Protection 3, 4, 4X; IP66

Rated Voltage 12V to 254V AC/DC 0-60 Hz
depending on enclosure (see table –


Rated Power 0.6W
II 2 G EEx dm IIC T6
*For lower energy use gold plated contacts, available on request.
II 2 D IP66 T80°C
Enclosure Type Rating For Installation PTB 02 ATEX 2129X
IP66 depending on enclosure

Area Classification
+55°C (+131˚F) Max.

Illuminated Pushbutton with Lead
of Use
Class I Zone 1 Enclosure Type➀ 1, 2, 3, 3R, 4, 4X, 12, 13 –30°C (–22˚F) Min.
Class I Division 2 Enclosure Type 1, 2 ,3, 3R, 4, 4X, 12, 13
Groups A, B, C, D
Class II Division 2 Enclosure Type 3, 4, 4X, 12, 13
Groups F, G
Description Wire Connections CATALOG NUMBER
8018/3113-al-6 FEATURES:
Illuminated
Pushbutton
The illuminated Pushbutton for panel

Spring Return
mounting Series 8018/3 combines control
1 NC and 1 NO
and indicating functions. One actuator oper-
ates two contacts and simultaneously can
indicate their actual operating status by
8018/3123-al-6
Illuminated
means of an LED. All illuminated
Pushbutton
Pushbuttons are spring return action and
come with a clear bezel and five colored
Spring Return
snap-in filter disks, red, amber, green, blue

2 NC
and white. All disks are included in the

package for the user to choose from.
8018/3133-al-6
Illuminated
Pushbutton
Spring Return
2 NO
E6
ACCESSORIES AND SPARE PARTS
Spare For all key-operated buttons/
Keys key-operated switches
Standard version MS 1 3746050
Special key, specify number 3746060
Pushbutton Blank, Legend Disk Blue 86 029 34 85 6

Legend Blank, Legend Disk Amber 86 029 35 85 6
Disks Blank, Legend Disk Red 86 029 30 85 6
Blank, Legend Disk Green 86 029 31 85 6
Blank, Legend Disk White 86 029 33 85 6
Blank, Legend Disk Black 86 029 32 85 6
Red, Legend Disk “STOP” 86 029 03 84 0
Green, Legend Disc “START” 86 029 09 84 0
Red, Legend Disk “OFF” 86 029 05 84 0
Green, Legend Disk “ON” 86 029 06 84 0
Green, Legend Disk “I” 86 029 07 84 0
Green, Legend Disk “II” 86 029 08 84 0
Red, Legend Disk “O” 86 029 02 84 0
Red, Legend Disk Arrow 86 029 01 84 0
Black, Legend Disk “UP” 86 029 32 85 0 “UP”
Black, Legend Disk “DOWN” 86 029 32 85 0 “DOWN”
Black, Legend Disk “RUN” 86 029 32 85 0 “RUN”
Black, Legend Disk “SLOW” 86 029 32 85 0 “SLOW”
Black, Legend Disk “FAST” 86 029 32 85 0 “FAST”
Black, Legend Disk “CLOSE” 86 029 25 84 0
Black, Legend Disk “OPEN” 86 029 23 84 0
Black, Legend Disk “AUTO” 86 029 32 85 0 “AUTO”
Black, Legend Disk “RIGHT” 86 029 32 85 0 “RIGHT”
Black, Legend Disk “LEFT” 86 029 32 85 0 “LEFT”
Black, Legend Disk “HAND” 86 029 32 85 0 “HAND”
Black, Legend Disk “RESET” 86 029 32 85 0 “RESET”
Black, Legend Disk “OFF-ON” 86 029 32 85 0 “OFF-ON”
Black, Legend Disk Arrow 86 029 11 84 0
Inserts HAND 0 AUTO 86 029 09 85 0

OFF • ON 86 029 08 85 0
0/OFF I/ON 86 029 01 85 0
blank 1 line text 86 029 10 85 0
blank 2 lines text 86 029 24 85 0
Legend Small Legend Frame 86 029 04 80 0

Frames for one line
Large Legend Frame 86 029 07 80 0
for two lines
Actuator for illuminated pushbutton

(spring-return) 86 020 24 03 0
Color Filter Snap-in Color Filters

white 86 029 25 58 0
red 86 029 26 58 0
amber 86 029 27 58 0
green 86 029 28 58 0
blue 86 029 29 58 0
Close-up To close-up unused mounting

Plug holes I.D. 1.2" (30.5mm) 86 028 01 58 7
E7
DIMENSIONS
8003/1••-003, -010, -012

Mushroom Buttons
Mushroom E-STOP Button
8003/1••-006, Mushroom 8003/1••-726,
Black Key Button Control Switch Handle
8003/1••-009, E-STOP Red Non-Lockable
Mushroom, Key Button
8003/1•1-001 Momentary 8003/1•2-001 Momentary

Pushbutton with Pushbutton with Cage
Cage Clamps & Cap Clamps 8003/1••-015 E-STOP
Red Mushroom
Pushbutton
8003/1••-008 8003/1••-727,
Key Operated Switch Control Switch Handle
Pad-Lockable
Standard Knock-out Distance for Standard Knock-out Distance Knock-out Distance for Aligning Several
Jumbo E-STOP Button with / without Legend Frame devices with O.D. 1.49"(38mm) in a Panel
(8003/1••-015 Mushroom Maintained)
8018 Illuminated Pushbutton

8013/3•1 Pilot Light with Cap 8013/3•2 Pilot Light without Cap with Lead
E8
8415 LED PILOT LIGHT ASSEMBLY
Technical Data
Mechanical/Electrical Life 105 Output Hours
Rated Voltage - Standard 12V to 254V AC or DC 0-60 Hz
For Pilot Light 8010/2 and Bezel 8602

CLASSIFICATIONS Voltage Tolerance -10% +6%
NEC- Class I, Zones 1 & 2, AEx de IIC T6
Rated Voltage - I. S. 10.8V to 28V AC or DC

Class III
File No. E182378

Rated Power 1W max. Knockout for 8415
CEC- Class I, Zones 1 & 2, Ex de IIC T6
V max 28V
Intrinsic Safety Ratings Entity Parameters
Class II, Divisions 1 & 2, Groups E,F,G I max 150 mA

Terminal Capacity 2 x 12 AWG (2.5mm2)
Class III P max 1W
Certified File No. LR99480-26 Li 0
Ci 0
II 2G EEx de IIC
Enclosure/Lens Material Polyamide
PTB 01 ATEX 1160 U

PTB 01 ATEX 1129 U
For I. S. Pilot Light 8010/3 and Bezel 8602

CLASSIFICATIONS Area Classification
NEC- Class I, Zone 0, AEx ia/ib IIB T4

Pilot Light
of Use
Class I, Zone 1, AEx ia/ib IIC T4

Class I, Division 1, Groups A,B,C,D;
Class I Zone 1 Enclosure AEx e
CEC- Class I, Zone 0, Ex ia/ib IIB T4

Class I Div. 1, Zone 0 I.S. Enclosure Type 1, 2, 3, 3R, 4, 4X, 12, 13
Class I, Zone 1, Ex ia/ib IIC T4

Class I, Division 1, Groups A,B,C,D;
Groups A, B, C, D
File Nos. E81680 and E182378 Class II Division 1

II 2G EEx d ia/ib IIC
Enclosure Type 3, 4, 4X, 9, 12, 13
PTB 01 ATEX 1160 U

Groups E, G
PTB 01 ATEX 1129 U

Groups E, G
+55°C (+131˚F) Max.

–25°C (–13˚F) Min.
Environmental Protection 3, 4, 4X; IP66

front, depending on enclosure (see table –
FEATURES: Ordering Information

The 8415 Pilot Light assembly consists
of an LED/power pack 8010/3, one APPLICATIONS LENS COLORS CATALOG NUMBER
mounting bracket and one bezel/lens
assembly. Five different colors are avail-
able: red, green, amber, white and blue. red
Standard
The 8415 Pilot Light assemblies are
8415/24-R-9
green
available for power circuits – and intrin- 12V – 10% to
8415/24-G-9
amber
sically safe circuits. The types for 254V + 6%
8415/24-A-9
power applications 8415/24 are capable white

AC/DC
to work on voltages between 12V up
8415/24-W-9
blue
to 254V AC/DC.
8415/24-B-9
red
The types 8415/24-50 are for connec-
8415/24-50-R-9
tion with intrinsically safe circuits only, For I.S. green

and operate safely within the values
8415/24-50-G-9
Circuits amber
stated in the above table “Intrinsic
8415/24-50-A-9
10.8-28V AC/DC white
Safety Rating Entity Parameters”. 8415/24-50-W-9
The installation should be in accordance blue

with ANSI/ISA RP 12. 06. 01. and control
8415/24-50-B-9
drawing 80 106 01 31 3.
Recommended Barrier:
9002/13-252-121-041.
E9
8703 PUSHBUTTON ASSEMBLY
Contact Block Information

CONTACT SYMBOL INDIVIDUAL
DESCRIPTION ORDER
IEC NEMA CATALOG NUMBER
Single contact
block, 1 NC
CLASSIFICATIONS for Contact
NEC- Class I, Zones 1 & 2 AEx de IIC T6

8082/1-1-00 Block 8082/1 and Actuator 8602
Single contact Class I, Division 2, Groups A,B,C,D
block, 1 NO Class II, Division 2, Groups F,G
8082/1-2-00
Class III
Technical Data of Contact Block

Environmental Protection 3, 4, 4X;
IP66 Front, depending on enclosure
NEC/CEC IEC (see table – “Enclosure Type Rating
Rated Voltage 600VAC 500VAC For Installation”)
Continuous Current 10A 6A
Terminals 12AWG 2.5mm2 File No. E182378
Mechanical Life ≥ 106 operations
CEC- Class I, Zones 1 & 2 Ex de IIC T6
Electrical Life ≥ 106 operations
Housing Material polyamide Class II, Divisions 2, Groups F,G
Contact Material silver plated Class III
Lowest Energy 50mA. @ 12V* CERTIFIED - FILE No. LR99480-26
II 2 G EEx de IIC
Enclosure Type Rating For Installation PTB 00 ATEX 1031 U
PTB 01 ATEX 1129 U
FEATURES:
Area Classification
Pushbutton 8703
The 8703 pushbutton assembly con-

of Use
sisst of contact block(s) 8082/1, one

Class I Zone 1 Enclosure AEx e, Ex e
mounting bracket and one actuator

8602 - as listed on page F7.
The contact blocks have a single

Groups A, B, C, D
contact either 1 NC or 1 NO.

The terminals are accessible from the
Groups F, G
front, therefor the wires need to be

connected before the contact block
is snapped into the bracket.
PUSHBUTTON
CATALOG NUMBER
CONTACTS
1 NC 8703/01 - ❐❐ -9
1 NO 8703/02 - ❐❐ -9
1 NC / 1 NO 8703/12 - ❐❐ -9
2 NC 8703/11 - ❐❐ -9
2 NO
Knockout for 8703
8703/22 - ❐❐ -9
Fill out the blanks in the Catalog Number with the information found on
pages F7 or F8 in the column “ACTUATOR CODE” (actuator code 23 not
possible).
E10
ConSig 8040 Series CONTROLS
CONTROL & SIGNALING STATIONS
8040 Features:
• Attractive space efficient
design.
• A variety of enclosure sizes
made of Fiberglass
Reinforced Polyester (FRP).
• Snap-on mounting of
individual components.
• High illumination LED pilot
light from 12V to 254V, AC
or DC with an operating life
time over 100,000 hours.
• A variety of pushbuttons.
• Control switches.
• Illuminated pushbutton.
• Durable EPDM enclosure
gaskets are concealed to
protect from damage or
premature aging by
UV light and chemicals.
• Fluorsilicate gasket in
standard pushbutton
actuators is suitable for a
wide temperature range.

F
CONTROLS ConSig 8040 Series
“PUTS YOU IN CONTROL”
R. STAHL is setting new standards for function, design and technology

with the new ConSig 8040 Series of control and signaling stations.
Designed for complex industrial conditions and rough operation, the new
Fiberglass Reinforced Polyester
ConSig 8040 system combines functionality with an attractive, modular (FRP) enclosure
design. The wide variety of UL Listed/CSA Certified control and signaling
devices can be supplied, providing the ultimate in flexibility to meet the
most demanding application requirements.
Integral Mounting Slots
Explosion Protected
LED Pilot Light
Recessed EPDM
Gasketing
Component Mounting Rail
Pilot Light Bezel

and Colored Lens Spring Washer & Retainer Nut
Station I.D. Label

(optional)
Ground Plate
with Terminals
and set screw
Explosion Protected Conduit Hub or

Contact Block Cable Gland Entry
316 SST
Cover Screws
Actuator Gasket
Dual Push-Button Actuator

F1
The ConSig 8040 Series is a new generation of control and signaling stations utilizing
explosion protected components with non-metallic control housings for the ultimate
flexibility, safety and durability in Hazardous (Classified) and Hostile (Corrosive)
Locations.
This control and signaling station utilizes snap-on mounted components making CLASSIFICATIONS
field assembly quick and easy. Components include contact blocks with a variety of
actuator options, LED pilot lights in all of the standard colors and voltages from 12V Class II, Division 2, Groups F,G
to 254V AC/DC, 2-pole and 4-pole control switches configurations and direct or indirect Class III
reading ammeters. NEMA 3,4 & 4X; IP66
LISTED - FILE No. E182378
Enclosures
ConSig 8040 Series can be specified as one, two or three gang configurations and is Class I, Division 2, Groups A,B,C,D
made of Fiberglass Reinforced Polyester (FRP). Enclosure gasketing is durable EPDM Class II, Divisions 1 & 2, Groups E,F,G
which is concealed to protect it from premature aging by UV light and chemical elements. Class III
Components snap-on to the rail provided. CSA ENCLOSURES 3, 4 & 4X; IP66
CERTIFIED - FILE No. LR99480-26
Contact Blocks
The contact system incorporates 8082 Series contact II 2 G EEx ed IIC T6, Zones 1 & 2, IP66
II 2 D Ex tD A21 IP 65 T80˚C, T95˚C, T130˚C
blocks which are individually explosion protected single
PTB 01 ATEX 1105
pole units and are available as 1 N.O. or 1 N.C.
The contact blocks incorporate a parallel bridge Ambient Temperature Range:
contact (H-contact) designed to ensure utmost +40˚C (+104˚F) Max.
contact reliability even with very low control –20˚C (–4˚F) Min.
voltages and currents. Any combination can be
installed to provide a complete range of control
+60˚C (+140˚F) Max.
configurations. Standard actuator styles include a double
–50˚C (–58˚F) Min.
push-button, booted pushbutton and illuminated pushbutton.
*Consult Factory
LED Pilot Lights
ConSig 8040 Series introduces an extraordinary compact LED pilot light
unit. The 8010 Series pilot light incorporates electronics which allow the same unit to
operate at any voltage from 12 to 254 Volts, DC to 60 Hz. High output LEDs are used to
provide superior illumination levels which are visible in direct sunlight from the front or
side. The bezel is clear and the snap-on lenses are added in the colors Red, Green,
Amber, White and Blue!
Control Switches
8008 Series control switches offer over 300 different switching configurations. They are
available as 2-pole and 4-pole units incorporating maintained or spring return action.
The control switch is for quick and easy snap-on mounting. Three styles of handles, with
or without padlocking provision can be used in conjunction with the switches.
Illuminated Push-Buttons
Illuminated push-buttons make it possible to have control
and signaling functions in the space of one. This is
achieved by combining the 8082 Series Contact Blocks
and 8010 Series LED Pilot Lights under a special
illuminated pushbutton actuator which is spring return
with a clear bezel and five colored snap-in filter disks
in Red, Green, Amber, White and Blue.
Ammeters
ConSig 8040 Series offers a cost effective ammeter station
as a solution for applications in a Hazardous (Classified) Location.
The 8405 Series ammeter is a moving iron core instrument available
in direct or indirect read versions. A manually adjustable red pointer
provides quick and easy comparison of the actual circuit operation.
The ammeter is for quick and easy snap-on mounting.

F2
PRE-CONFIGURED CONTROL STATIONS
FUNCTION CONTACT
13 SYMBOL CATALOG
START NUMBER
IEC 13 NEMA 1
13 START
13 14 1
13
13 START
START
“START” 13
14 START START 11
Green Momentary 8040/114 - X011 1
Pushbutton, 1 NO
14
14
START1
14 11
14
1
STOP 2
13 14
11
11
11 START STOP
“STOP” 11 STOP
STOP 21 2
RED Momentary 12
11
STOP 2 2 - Y012
8040/114
Pushbutton, 1NC 14
STOP
12 11 2
12 12 12
STOP
STOP 2
13 11 3
12
“E-STOP”
11 STOP
START
STOP
STOP
SMALL RED Maintained
11 11
11 12 STOP STOP 33312
11 8040/114 - Y100 3
Mushroom, 1 NC
14
12
12
11
STOP
12 12 3
12
11
STOP
12 3
“E-STOP” 11 11 STOP
11 11 STOP
JUMBO RED Maintained 11
11 STOP
STOP
STOP 4432 - Y150 4
8040/114
12 STOP 4
Pushbutton, 1 NC ( )( )
(( )) 11
12
X1 X2
1212 STOP 4
12135°
45° 12 12 OFF ON
45°( 23)135°
13 12 14
24 11
13
23
14
24 13 23 OFF ON STOP 4
“E-STOP” 11
12 STOP
Keyed Maintained ( ) 13 23
° °
11
STOP
STOP
8040/114
4 - Y090
3 4
° ° ° °
Red Mushroom, 1 NC 14 24
( ) ( )14° °
24 12
12 12
13 23
90° 90° 135°
13 135° X14 X OFF ON
“OFF - ON” 23 142424
Selector Switch 11
13 23
90° 135° 13 23 STOP 4 - 02MN1
8040/114
2-Position/10 Amps ° °
( ) 45° ° 135°
°
14 2412
HAND OFF AUTO
11
23 1424 24
90°
12
90° 135°11 23
11 23
11 90°12° °
X
23 24
135°12° 24
°X
LOCAL REMOTE new 2/9/2001
“LOCAL REMOTE” 12 24
11 23
Selector Switch ° ° 8040/114 - U2MN4
90° 135° 11 23
2-Positions/10 Amps ° °
12 24
12 24
13 23
45° X 135°
45° HAND OFF AUTO
1390° 14
“Hand - O - Auto” 23135° X24
14 24
90°
Maintained Selector Switch
13 13 23
8040/114 - 03MMN3
3-Positions/10 Amps H HO A X2
X1O A
°
23
°
°
14 °
24
23 11 14 24
13
“START-STOP” 24 12 START
STARTSTOP
STOP
Double PB Momentary 23
14
11 8040/114 - U2312
11
1 NO / 1 NC
12
24 12
“PILOT LIGHT” X1 X2
RED LED 8040/114 - PLR0
12V-254V AC / DC
“PILOT LIGHT” X1 X2
GREEN LED 8040/114 - PLG0
12V-254V AC / DC
All above stations include one 3/4" hub bottom.

F3
PRE-CONFIGURED CONTROL STATIONS
FUNCTION CONTACT SYMBOL CATALOG
NUMBER
1 2 3 IEC NEMA
RED LED
Pilot Light X1 X2
---- ---- 8040/124 - PLR0
12V-254V
AC / DC
“START” 23 11
Green
Momentary ---- ---- 8040/124 - U011
Pushbutton 24 12
1 NO / 1 NC
“E-STOP” I - I0- 0
12 12 2222
RED JUMBO
Mushroom ---- ---- 8040/124 - C150
Maintained 11 11 2121
2 NC
“OFF - ON”
45° 135°
Maintained 13 14 OFF ON
Control Switch ---- ----
23 24
8040/124 - N021
2-Pos./2-Pole 13 23
° °
10 amps ° °
14 24
X1 X2
X1 X2
RED LED “OFF-ON”

90° 45°X2135°
X1
Maintained 135°
13 13 45°14 14135° OFF ON
Pilot Light 23 23 2313 2424 14 OFF ON
12V-254V Control Switch ---- 45° 135° 13 23 24 OFF ON 8040/224 - PLR0-N021
13 13 ° 13
1423 ° 23
AC / DC 2-Pos./2-Pole 23 °24°° °° ° OFF ON
14 24
° °
10 amps °
13 142324 ° 14 24
° °
° °
14 24
“H - O - A” 45° 135° HAND OFF AUTO
Maintained 11
23
12
24
Control Switch ---- ---- 90°
8040/124 - N273
11 90° 23 135°
3-Pos./2-Pole °11 °90° 12135°
23 11 24 12 LOCAL REMOTE new 2/9/2001
10 amps ° 23
° 24 LOCAL REMOTE new 2/9/2001
12 24 11 23
° ° 23
11
45° 135°
° °
12 12
° ° HAND OFF AUTO
11 24
23 24 ° °
12 24
90° 90° 135°
“LOCAL 11 11 23 12
23 ° °24 LOCAL REMOTE new 2/9/2001
REMOTE” ° ° 23
12 11
24
Control Switch ---- ---- ° ° 8040/124 - N164
2-Positions ° °
24
12135°
45° HAND OFF AUTO
10 amps 13
23
14
24
90°
“STOP-RUN H O A
13
°
23
°
START” STOP RUN START
Control Switch °
14 °
24
3-Pos./2-Pole ---- ---- 8040/124 - N385
Spring Return
From Right
10 amps
23 11
23 11
“START”
“STOP”
Momentary STARTSTART STOP
Momentary 24
24
12
12 STOP
Green ---- 23 11 11 8040/224 - U011-U012
Red Pushbutton 23
Pushbutton
1 NO / 1 NC
1 NO / 1 NC 24 12
24 12
X1 X2
X1 X2
23 11
RED LED Pilot “START-STOP” 23
Light Double PB •
Momentary
---- STARTSTART STOP 8040/224 - PLR0-U2312
12V- 254V 24 24
11
12 STOP
23
AC / DC 1 NO / 1 NC 11
12
X1 X2
24 12
“Start” “STOP” X1X1

23
X2
X2
11
RED LED Red •
Green 23 11
Pilot Light Momentary

23 11 •
Momentary 24 12 START • STOP 8040/3 34 - PLR0-U011-U012

12V-254V Pushbutton
24 12 START STOP
Pushbutton 2323 11
11
AC / DC 1 NO / 1 NC
24 12 START STOP
1 NO / 1 NC 2324 11
12
24 12
All above stations include one 3/4" hub bottom. 24 12

F4
CUSTOM CONFIGURATION LOGIC
Start Here
ConSig Enclosure
Control Station Enclosure Size Entry or Entries
8040 / ( __ __ ) ( __ )
CLASSIFICATIONS 11 Entry Type:

NEC- Class I, Zones 1 & 2 AEx de IIC T6 1-device
Class I, Division 2, Groups A,B,C,D Conduit Hub-
Class II, Division 2, Groups F,G 0 = 1/2" Hub Top Feed
Class III Compact 1 = 1/2" Hub Bottom Feed
NEMA 3,4 & 4X; IP66 2 = 1/2" Hub Feed-Thru
LISTED - FILE No. E182378 3 = 3/4" Hub Top Feed
12
4 = 3/4" Hub Bottom Feed
CEC- Class I, Zones 1 & 2 Ex de IIC T6 1-device
5 = 3/4" Hub Feed-Thru
Class II, Divisions 1 & 2, Groups E,F,G Expanded
Class III Compression Gland - FOR IEC CENELEC
CSA ENCLOSURES 3, 4 & 4X; IP66 6 = M25 Gland Top Feed
22 7 = M25 Gland Bottom Feed
See page F2 2-device 8 = M25 Gland Feed-Thru
9 = Special
HOUSING MATERIAL AND GASKETING
Fiberglass Reinforced Polyester (FRP)
with EPDM recessed gasketing.
Threaded Opening - In Internal Ground Plate
64 A = 1/2" NPT plate Top Feed
2-device B = 1/2" NPT plate Bottom Feed
FEATURES C = 1/2" NPT plate Feed-Through
The ConSig 8040 Series of control & Expanded D = 3/4" NPT plate Top Feed
signaling stations with its many enclosure E = 3/4" NPT plate Bottom Feed
sizes and components is uniquely flexible. If
the preconfigured control stations on pages 33 F = 3/4" NPT plate Feed-Through
F3 and F4 do not meet your specific application 3-device G = 1/2" NPT plug Feed-Through
needs, take advantage of the flexibility of H = 3/4" NPT plug Feed-Through
ConSig 8040 and use the custom configuration L = M20 Plate Bottom Feed
logic tables on the right to custom configure a M = M25 Plate Bottom Feed
control station which can exactly meet your
particular application.
42 Other Special Entries
Ammeter Non-Metallic Cable Glands
How to use configuration logic tables: J = M20 Gland Bottom Feed
Fill in the blanks in the light blue striped K = M20 Gland Feed-Through
fields located on the top of pages F5 and F6
Metal Clad Cable Connectors
left to right from information stated below 54
Q = MCR050 Bottom Feed
the individual fields. Ammeter
V = MCR075 Bottom Feed
Step 1: Select enclosure size plus
1-device 8040 Control Station Coupling
Step 2: Select entry or entries Z = Coupling Frame Bottom
Step 3: Select the device mounted to
the cover as well as the device One
73
mounted into the back box. 4 Pole
Step 4: Repeat step 3 when configuring switch
a two-gang station.
Step 5: Repeat step 3 when configuring
Deep
a three-gang station.
84 Two
4 Pole
DIMENSIONS switch
For dimensional data see page F15.
Deep
94
Ammeter
1- 4 Pole
switch
Deep

F5
CUSTOM CONFIGURATION LOGIC

Example
8040/334 - PLR0 - U2312 - Y090
Device Specification (1, 2 or 3 devices described from top to bottom)
First or only position Second position Third position
(____________ ) _ (____________ ) _ ( _____________ )
See brochure or catalog for device logic details

PUSHBUTTONS
Contact type Actuator type Legend
X = 1 N.O. 01 = Standard Momentary 0 = none
Y = 1 N.C. 02 = Booted Momentary 1 = START
U = 1 N.O./ 1 N.C. 03 = Black Momentary small Mushroom 2 = STOP
O = 2 N.O. 3 = ON PUSHBUTTON LOCKOUTS/GUARDS
09 = Keyed E-STOP Red Mushroom Maintained
C = 2 N.C. 4 = OFF
M = 2 N.C./ 1 N.O. 10 = E-STOP Red small Mushroom Maintained LK01 = Momentary Lockout (01 & 02)
5 = RUN
W = 1 N.C./ 2 N.O. 12 = Black small Mushroom Maintained LK02 = Momentary Exclusion (01 & 02)
6 = RESET
T = 3 N.C. 13 = Red small Mushroom Maintained LK03 = Small Mushroom Guard (03,10,12 &13)
R = 3 N.O. 7 = OPEN
15 = Emergency STOP Red Jumbo Mushroom Maint. LK10 = Small Mushroom Lockout (03,10,12 &13)
8 = CLOSE
D = 2 N.O./ 2 N.C. 23 = Double Pushbutton Momentary LK11 = Small Mushroom Pin & Chain Lockout
only with actuator 23 in 9 = special
P733 = Device Close-up Plug (specify from F14) (03,10,12, 13 & 15)
enclosures 12, 54 & 64
LK20 = Small Mushroom Exclusion Lockout
(03,10,12 & 13)
SELECTOR SWITCHES
LK21 = Momentary Pushbutton (01 & 02) exclusion
}
X = 1 N.O. 2SK 2SN 2SL LK23 = Double Pushbutton Lockout, 1-device (23)
Y = 1 N.C. 2MK 2MN 2ML Note:
U = 1 N.O./ 1 N.C. 3SSK 3SSN 3SSL For Actuator POTENTIOMETERS
O = 2 N.O. 3MMK 3MMN 3MML Descriptions
3SMK 3SMN 3SML see page F8 Dial Increments Resistance (Ohm) Range
C = 2 N.C. P1 = 0-10 scale
3MSK 3MSN 3MSL 01 = 100Ω 06 = 4.7 kΩ 11 = 220 kΩ
02 = 220Ω 07 = 10 kΩ 12 = 470 kΩ
PILOT LIGHTS P2 = 0-100 scale 03 = 470Ω 08 = 22 kΩ 13 = 1 MΩ
04 = 1 kΩ 09 = 47 kΩ 14 = 2.2 MΩ
Color Legend P6 = 0-6 scale 05 = 2.2 kΩ 10 = 100 kΩ 15 = 4.7 MΩ
PL A = amber Same # as
B = blue pushbutton AMMETERS
G = green
R = red Direct reading
W = white (2X overload):
AD.... Scales
CONTROL SWITCHES 0-0.02/0.04A
0-1/2A
Actuator type Switch arrangements 2 pole Legend 0-4/8A
N = Non-lockable 02 = 2-pos. Maintained (OFF-ON) 0 = none 0-10/20A
S = Small-lockable 05 = 2-pos. Maintained (ON-OFF) 1 = OFF-ON 0-15/30A
L = Large lockable 16 = 2-pos. Maintained (LOCAL-REMOTE) 2 = ON-OFF
27 = 3-pos. Maintained (HAND-O-AUTO) 3 = HAND-O-AUTO Indirect reading for Current Transformer (5X overload):
38 = 3-pos. Maint., Spring Return from 4 = LOCAL-REMOTE 0-1/5 0-50/250
Right (OFF-RUN-START) 5 = STOP-RUN-START A1.... 0-2/10 0-75/375
Switch arrangements 4 pole 6=O-I For 1 AMP C.T. 0-5/25 0-100/500
}
102 = 2-pos. OFF-ON only for deep 7 = blank one line text 0-10/50 0-150/750
106 = 2-pos. LOCAL-REMOTE enclosures 8 = blank two lines text 0-15/75 0-200/1000
73, 84 & 94 or
119 = 3-pos. HOA 9 = special (specify) 0-20/100 0-250/1250
For more switching arrangements see pgs. F11 and F12. A5....
0-30/150 0-300/1500
For 5 AMP C.T.
0-40/200
ILLUMINATED PUSHBUTTONS
Spring Return Colors Contact type Legend
SR = red X = 1 N.O. Same # as Ammeter Example:
SG = green Y = 1 N.C. pushbuttons 8040/424-A1 20/100, Ammeter for CT 1AMP,
SA = amber U = 1 N.O. / 1 N.C. Scale 0-20/100A in
SW = white O = 2 N.O. Enclosure Size 42 with 3/4" NPT Bottom Hub.
SB = blue C = 2 N.C.

F6
CONTROLS Control Components
PUSH BUTTON ACTUATORS
INDIVIDUAL ASSEMBLY CODE
ACTUATOR DESCRIPTION ORDER CONTACT ACTUATOR LEGEND
CATALOG NUMBER BLOCK CODE DISK
APPROVALS
Standard Momentary
Pushbutton
1.5" (38mm) O.D. 0 = none
CERTIFIED - FILE No. LR99480-26 8602A0001-1-S 01 __
Legend disks to be ordered
separately, see page F14.
PTB 01 ATEX 1129 U
Booted Momentary
STAHL offers a large variety of push-but-
Pushbutton
ton actuator versions including momentary
1.5" (38mm) O.D. 8602A0002-1-S 02 __ 1 = START
and maintained action in standard, booted, M = 2 x NC
Legend disks to be ordered 1 x NO
mushroom, keyed and selector switch
separately, see page F14.
styles. A new double push-button actuator
combines two control functions in the
Double Momentary
space of one with the same size button.
Pushbutton
8602A0023-1-S 23 __ 2 = STOP
1.5" (38mm) O.D.
Up to three 8082 contact blocks can W = 1 x NC
Legend disks to be ordered 2 x NO
be mounted under each push-button separately, see page F14.
actuator. Under the double momentary
push-button 23, up to four 8082 contact Black Mushroom
blocks can be mounted. Legend disks, in Pushbutton
a variety of standard markings, snap into 8602A0003-1-S 03 __ 3 = ON
1.5" (38mm) O.D.
the center of the actuator making the T = 3 x NC
Momentary action. Legend
button function easily identifiable. disks to be ordered sepa-
rately, see page F14.
Emergency Stop Red 4 = OFF

R = 3 x NO
Pushbutton
1.5 " (38mm) O.D. 8602A0010-1-S 10 __
Maintained action. Turn-to-
Release. Arrow disk and
yellow washer supplied.
X = 1 x NO 5 = RUN
Maintained Black
Mushroom Pushbutton
1.5 " (38mm) O.D. 8602A0012-1-S 12 __
Maintained action. Turn-to-
Release. Red arrow disk
included Y = 1 x NC 6 = RESET
Maintained Red
Mushroom Pushbutton
1.5 " (38mm) O.D. U = 1 NO + 1
Maintained action. 8602A0013-1-S 13 __ 7 = OPEN
Turn-to-Release. Legend NC
disks to be ordered sepa-
rately, see page F14.
Emergency Stop (Jumbo) O = 2 x NO

Red Pushbutton 8 = CLOSE
2.16" (55mm) O.D.
8602A0015-1-S 15 __
Maintained action.
Turn-to-Release. Arrow disk
C = 2 x NC
and yellow washer supplied.
Emergency Stop Red 9 = special

Mushroom
D = 2 x NC (state text
1.5 " (38mm) O.D.
8602A0009-1-S ➀ 2 x NO 09 __ w/order)
Maintained action. Key-to-
-MS1
Release from maintained
position. Arrow disk and
yellow washer supplied.
➀ Only possible under double pushbutton 23 in enclosures 12, 54 & 64.

F7
Control Components CONTROLS
SELECTOR SWITCH ACTUATORS
INDIVIDUAL ASSEMBLY CODE
ACTUATOR DESCRIPTION ORDER CONTACT ACTUATOR LEGEND
CATALOG NUMBER BLOCK(S) CODE
* APPROVALS
Key Operated Switch -
8602A0008- __2SK__ LISTED - FILE No. E182378
2 Positions
1-2-r-V-MS1
0 = none
Maintained action. Key
__2MK__ CERTIFIED - FILE No. LR99480-26
removable in both positions.
1 = OFF-
PTB 01 ATEX 1129 U
ON
*
__3SSK__
Key Operated Switch -
__3MMK__ 2 = ON-
3 Positions 8602A0008-
1-3-rr-V-MS1
OFF
Maintained action. Key
__3SMK__
removable in all positions. X = 1 x NO
__3MSK__ 3 = HAND-
OFF-
AUTO
__2SN__
Rotary Actuator 4 = LOCAL-
8602A0726- Y = 1 x NC
2 Positions Maintained 1-2-r __2MN__ REMOTE
Non-lockable
5 = STOP-
__3SSN__ RUN-
U = 1 NO + START
Rotary Actuator 8602A0726- 1 NC __3MMN__
3 Positions Maintained 1-3-rr-V
Non-lockable
__3SMN__ 6=O-I
__3MSN__
7 = blank,
one-line
O = 2 x NO text
__2SL__
Rotary Actuator
2 Positions Maintained 8602A0727- __2ML__
Padlockable in center 1-2-r-V
8 = blank,
two-lines
text
C = 2 x NC __3SSL__
Rotary Actuator
8602A0727- __3MML__ 9 = special
3 Positions Maintained
1-3-rr-V (specify)
Padlockable in center __3SML__
__3MSL__
90° 135°
Replacement actuators include parts to convert S *Standard:
maintained positions into spring return and to Key removable
convert key removable positions into non-remov- 90° 135° in all maintained
able positions. M
positions.
45° 90° 135°
Key not remov-
SS able in all spring
return positions.
45° 90° 135°
MM
45° 90° 135°

SM
45° 90° 135°

MS

F8
8082 CONTACT BLOCK
CONTACT SYMBOL INDIVIDUAL
DESCRIPTION ORDER
Single contact
8082/1-1-00
block, 1 NC
APPROVALS Single contact
LISTED - FILE No. E182378 8082/1-2-00
block, 1 NO
CERTIFIED - FILE No. LR99480-26 Lockout

8082/1-1-01
Terminal, 1 NC
PTB 00 ATEX 1031U
The contact block Series 8082 are available

in two versions. Technical Data
- 1 NO NEC/CEC IEC
- 1 NC Rated Voltage 500VAC
600VAC
Each block is made of polyamide and
designed to contain an internal explosion.
Terminals 12AWG 2.5mm2
The terminals are designed to increased Mechanical Life ≥ 106 operations
safety requirements Electrical Life ≥ 106 operations
Housing Material polyamide
Contact Material silver plated
Lowest Energy 50mA. @ 12VAC/DC*
* For lower energy use gold plated contacts, available on request.
8010 LED Pilot Light

APPROVALS Ordering Information
SYMBOL INDIVIDUAL
COLORS ASSEMBLY
ORDER
CERTIFIED - FILE No. LR99480-26 CATALOG NUMBER CODE
IEC NEMA
PTB 01 ATEX 1160 U
The rail mounted 8010 Series LED Pilot Light Included

PILOT 8010/2-01-W in ordering
accommodates any voltage from 12 to 254V LIGHT white
AC or DC in one compact unit! code below.
High intensity LED’s provide superior

illumination levels that are easily viewable in red 86 028 03 58 7 AA PLR
direct sunlight from the front or side.
BEZEL amber 86 028 03 58 7 AB PLA
WITH
Long life & low temperature make these ideal COLORED green 86 028 03 58 7 AC PLG
for hazardous location applications. LENS clear 86 028 03 58 7 AD PLW
blue 86 028 03 58 7 AE PLB
See page F14 for legend plate ordering information.
Technical Data
NEC/CEC/IEC
Rated Voltage 12V-10% . . . 254V+6%
Frequency DC . . . 60Hz.
Rated Current max. 15mA.
Rated Power max. 15mW
Electrical Life 100,000 hrs (11yrs)
Colors Red, Amber, Green, White, Blue
Terminals 2.5mm2 (12AWG)

F9
8082/8010 ILLUMINATED PUSHBUTTON
CONTACT SYMBOL INDIVIDUAL ASSEMBLY CODE
COLOR ORDER
Contact
Arrangement
APPROVALS
1NC + 1 NO N/A 8602-A0737-1 U
PTB 00 ATEX 1031U

PTB 01 ATEX 1160 U
PTB 01 ATEX 1129 U
2 NC N/A 8602-A0738-1 C
Series 8082/8010 Illuminated Pushbuttons
have contact blocks and LED pilot lights
combined under one actuator. The possible
contact blocks are either 2 N.C., or 2 N.O., or
2 NO N/A 8602-A0739-1 O 1 N.O. and 1 N.C. By wiring the individual
components appropriately, different switching
and indicating functions can be achieved.
Actuator The lamps may be operated at any voltage
red
between 12V and 254 V AC/DC. They are
SR
Includes red, available in red, green, amber, white and blue.
green SG
green, amber,
Spring Return amber 8602-A0735-1 SA
white and blue
white SW
color filter disks
blue SB
Technical Data
8010 Pilot Light NEC/CEC/IEC
Rated Voltage 12V-10% . . . 254V+6%
Frequency DC . . . 60Hz.
Rated Current max. 15mA.
Rated Power max. 15mW
Electrical Life 100,000 hrs. (11 yrs.)
Colors Red, Green, Amber, White, Blue,
Terminals 12AWG (2.5mm2)
8082 Contact Block NEC/CEC IEC
Rated Voltage 600VAC 500VAC
Lowest Energy 50mA @ 12VAC/DC*
* For lower energy use gold plated contacts, available on request.

F10
8008 CONTROL SWITCHES
Ordering Information Technical Data for 2 and 4 Pole

Selector switch specification example: 8008/2-038 NEC/CEC IEC
How to read the diagram: 90˚ 1 600V
35 Rated Voltage 690VAC
˚
First we note that there are three
45
˚ Rated Current 10A 16A
positions to which the handle can be
turned: 45° left position, 90° center Mechanical Life > 105 Operations
APPROVALS position and 135° right position. Electrical Life > 105 Operations
LISTED - FILE No. E182378 Terminals 12AWG 2.5mm2
The first contact, designated by terminal
MAKE numbers
BREAK CONTACT ORDERING
CERTIFIED - FILE No. LR99480-26 13-14 is open when the handle is left position CODE MAKE
in the ARRANGEMENT
DIAGRAM
(45°) [blank square], it is also open

45°
in14the center
135° 13 23
° °
BREAK CONTACT ORDERING
13
23 24 °
14 24°
038DIAGRAM ARRANGEMENT CODE 038
PTB 00 ATEX 1111U position (90°) [blank square], and is 90° closed in the
right position (135°) [square marked with an X].
The 8008 Series is a two pole and a four The second contact, designated by terminal
pole control switch which is rail mountable via numbers 23-24 is open in the left position (45°)
a supplied adapter plate. Control switch bodies [blank square] and is closed in the center position
are made from polyester and designed to (90°) [square marked with an X]. At the right
contain the pressure generated by an internal position (135°) the contact remains closed
explosion. The switches are available in over [square marked with an X]. Note: The above denoted 45°/90° at the
300 different contact configurations. The most The terminal numbers are marked on the switch block. notch indicates that in these two positions the
common 2-pole switching arrangements are switch is maintained, and the unmentioned
illustrated on this page. The 4 pole switching See chart below for a selection of available contact 135° position is spring return to the 90° center
arrangements are illustrated on page F12. configurations. For other contact configurations, position. The contacts are drawn in the 45°
For more configurations, consult factory. consult factory. position. This is indicated by the solid 45° line.
Ordering Information, 2 Pole Switches

MAKE BREAK CONTACT INDIVIDUAL ORDER ASSEMBLY CODE
DIAGRAMS ARRANGEMENTS CATALOG NUMBER
8008/2-002 ❐ 02
8008/2-005 ❐ 05
8008/2-016 ❐ 16
8008/2-027 ❐ 27
S
8008/2-034 ❐ 34
N
8008/2-038 ❐ 38
Insert
Actuator
Code
8008/2-040 ❐ 40
L-Large
Lockable
S-Small
Lockable
N-Small Non- 8008/2-051
L Locking ❐ 51
(See Switch handle ordering table on next page).

F11
8008 CONTROL SWITCHES, 4-POLE
Ordering Information, 4 Pole Switches

MAKE BREAK CONTACT INDIVIDUAL ORDER
CATALOG NUMBER ASSEMBLY CODE
DIAGRAM ARRANGEMENT
8008/2-102 ❐ 102 APPROVALS
LISTED - FILE E182378
CERTIFIED - FILE LR99480-26

8008/2-106 ❐ 106
PTB 00 ATEX 1111U
The most common 4-pole switching

arrangements are illustrated on this page.
8008/2-109 ❐ 109 For more configurations, consult factory.
Since the 4 pole switches are deeper than the

2 pole, they only can be mounted into deep
enclosures with the assembly codes 73,
8008/2-110 ❐ 110 84 and 94.
8008/2-113 ❐ 113
8008/2-119 ❐ 119
8008/2-127 ❐ 127
8008/2-139 ❐ 139
8008/2-148 ❐ 148
Insert L - Large Lockable

Actuator S - Small Lockable
Control Switch Handles Code N - Small Non-Locking
INDIVIDUAL ORDER
DESCRIPTION TYPE CATALOG NUMBER
ASSEMBLY CODE S
not lockable 8602A0732-1 N

Small
Rotary Actuator lockable,
8602A0734-1 S
one position
Large
lockable 8602A0731-1-ss L
Rotary Actuator*
* Can only be installed in enclosure codes 12, 73, 54 and 94

(See page F14 for legend plate ordering information.) N

F12
8405 AMMETERS
MEASURING INDIVIDUAL ORDER ASSEMBLY
TYPE
RANGE CATALOG NUMBER CODE
0-20mA or 4-20mA 8405/2-0.02/0.04 AD0204

0-1/2 A 8405/2-1/2 AD0012
APPROVALS DIRECT READ
(2X OVERLOAD) 0-4/8 A 8405/2-4/8 AD0048
LISTED - FILE E182378 0-10/20 A 8405/2-10/20 AD1020
0-15/30 A 8405/2-15/30 AD1530
CERTIFIED - FILE LR99480-26
1A Secondary/ 8405/2-1 A1 _ _ _ _
PTB 01 ATEX 2158 U 2 and 5X Overload
INDIRECT READ
(for current
The 8405 Series ammeters are used to mea- transformer) 5A Secondary/
sure current of a motor supply circuit in a 8405/2-5 A5 _ _ _ _
2 and 5X Overload
potentially explosive atmosphere.
They are available in both direct and indirect SCALE CODES
reading versions (current transformer not 1/5 20/100 100/500
supplied) with slide in scales to accommodate 2/10 30/150 150/750
5/25 40/200 200/1000
any amperage range required. 10/50 50/250 250/1250
A red pointer can be manually adjusted 15/75 75/375 300/1500
for quick visual comparison of the actual value
with the set value. 2.5" x 2.5" Included in ordering
BEZEL 86 038 01 58 7
(64 x 64mm) code above
The supplied adapter plate allows the unit to
be rail mounted for snap-on-installation. Technical Data
NEC/CEC IEC
Rated Insulated Voltage: 600V 690V
Movement: Iron Core
Power Consumption: 0.2W Max.
Frequency 15-100 Hz. DC available
Accuracy 2.5% of full range
Terminals 12AWG 2.5mm2
APPROVALS 8208 POTENTIOMETERS FOR HAZARDOUS LOCATIONS

Applied For Ordering Information
INDIVIDUAL ORDER
CERTIFIED - FILE LR99480-26 ASSEMBLY CODE
CATALOG NUMBER
Potentiometer
PTB 01 ATEX 1066U
01 = 100Ω 06 = 4.7 kΩ 11 = 220 kΩ
A potentiometer functions as a variable resistance values 8208/24-08-S002-_ _ 02 = 220Ω 07 = 10 kΩ 12 = 470 kΩ
resistor. It is used to adjust resistance in a 03 = 470Ω 08 = 22 kΩ 13 = 1 MΩ
in ohms
control circuit to vary motor speed or other 04 = 1 kΩ 09 = 47 kΩ 14 = 2.2 MΩ
05 = 2.2 kΩ 10 = 100 kΩ 15 = 4.7 MΩ
applications.
Actuator
The housing is made from polyester
with dial scale 0-6 86 028 06 16 7 AA P6
and designed to contain the pressure
0-10 86 028 06 16 7 AB P1
generated by an internal explosion. P2
0-100 86 028 06 16 7 AC
The supplied adapter makes it rail

mountable for snap-on-installation. Technical Data
Housing material: Polyester
Rated Power: 2 Watt
Voltage limit: 450V
Resistance Values: 100 ohms to 4.7 mega ohms
Characteristics: linear
Resistance tolerance: ±30%
Material of resistor: carbon
Adjustment scale: 270 degrees
Terminals: 12AWG (2.5mm2)

F13
NAME PLATES AND LEGEND DISCS

Legend Plates Ordering
DESCRIPTION CATALOG
NUMBER
Small Legend Frame 86 029 04 80 0
Inserts:
POS. 1 POS. 2 POS. 3
Pushbutton Legend Disks Ordering HAND 0 AUTO 86 029 09 85 0
OFF • ON 86 029 08 85 0
DESCRIPTION CATALOG
NUMBER 0 I 86 029 07 85 0
I II 86 029 06 85 0
Blank, Legend Disk Blue 86 029 34 85 6
I 0 II 86 029 05 85 0
Blank, Legend Disk Yellow 86 029 35 85 6
0 I II 86 029 04 85 0
Blank, Legend Disk Red 86 029 30 85 6 0 • I 86 029 02 85 0
Blank, Legend Disk Green 86 029 31 85 6 0/OFF I/ON 86 029 01 85 0
Blank, Legend Disk White 86 029 33 85 6
Blank, Legend Disk Black 86 029 32 85 6 Blank- 1 line space 86 029 10 85 0
Large Legend Frame 86 029 07 80 0
Red, Legend Disk “STOP” 86 029 03 84 0
Blank- 2 line space 86 029 24 85 0
Green, Legend Disc “START” 86 029 09 84 0
Red, Legend Disk “OFF” 86 029 05 84 0 Legend Disks for Large Control
Green, Legend Disk “ON” 86 029 06 84 0 Switch Handle* Ordering Label Ordering
Green, Legend Disk “I” 86 029 07 84 0
DESCRIPTION CATALOG CATALOG
Green, Legend Disk “II” 86 029 08 84 0 NUMBER DESCRIPTION NUMBER
Red, Legend Disk “O” 86 029 02 84 0 Blank 86 029 23 85 6 Station Identification Label 80 400 01 85 0
Red, Legend Disk Arrow 86 029 01 84 0 OFF-ON 86 029 22 85 0
Black, Legend Disk “UP” 86 029 32 85 0 “UP” HAND-O-AUTO 86 029 18 85 0
Black, Legend Disk “DOWN” 86 029 32 85 0 “DOWN”
* Must be installed prior to handle assembly
Black, Legend Disk “RUN” 86 029 32 85 0 “RUN”
Black, Legend Disk “SLOW” 86 029 32 85 0 “SLOW” Accessories
Black, Legend Disk “FAST” 86 029 32 85 0 “FAST”
Black, Legend Disk “CLOSE” 86 029 25 84 0 Description Catalog Number Assembly Code
Black, Legend Disk “OPEN” 86 029 23 84 0
Black, Legend Disk “AUTO” 86 029 32 85 0 “AUTO”
Black, Legend Disk “RIGHT” 86 029 32 85 0 “RIGHT”
Device close-up plug 8602801587 P733
Black, Legend Disk “LEFT” 86 029 32 85 0 “LEFT”
Black, Legend Disk “HAND” 86 029 32 85 0 “HAND”
Black, Legend Disk “RESET” 86 029 32 85 0 “RESET” Actuator wrench 8030901400 N/A
Black, Legend Disk “OFF-ON” 86 029 32 85 0 “OFF-ON”
Black, Legend Disk Arrow 86 029 12 84 0 Momentary PB 01, 02 8602A0754 LK01
lockout
Conduit & Cable Entry Parts Ordering
CATALOG Momentary PB 01, 02 8602A0755 LK02
DESCRIPTION NUMBER exclusion
Hub Assemblies for FRP Housings
Small mushroom PB 03, 8602A0751 LK03
Back Plate M20 80 400 07 55 0 10, 12 & 13 guard
Back Plate M25 80 400 08 55 0
Back Plate 1/2" 80 400 10 55 0 Small mushroom 03, 10, 8602A0752 LK10
Back Plate 3/4" 80 400 09 55 0
12 & 13 lockout
3/4" NPT Fixed Hub 82 959 39 37 0
Cable Gland, plastic M25 8161/5-M25-17 Mushrooms 10, 15 8602A0756 LK11
pin & chain lockout
Close-up Plug M25 8290/3-M25
Locknut M25 81 610 03 91 0
Small mushroom 03, 10, 8602A0758 LK20
Breathing Gland, includes locknut M25 81 620 04 02 0
12 & 13 exclusion
Breathing Gland, 3/4" 8162/9
Momentary PB 01, 02 8602A0753 LK21
Reducer, 3/4" - 1/2" NPT R-21 exclusion
Coupling Kit M25 80 408 06 29 0
Double PB 23 lockout 8802A0757 LK23
Conduit Hub Actuator Breather Drain

88 000 07 54 0 Installed 88 000 07 52 0 Assembly Wrench M25 Breather Drain

F14
DIMENSIONS
3.1" 3.1"
(80 mm) (80 mm)
2.8" 2.8" 2.8" 2.8"
3.1" (70 mm) (72 mm) (70 mm) (72 mm)
(80 mm)
0.2" .43" 0.2" .43"
2.8" 2.8" (5.5 mm) (11 mm) (5.5 mm)
(70 mm) (11 mm)
(72 mm)
0.2" .43"
(5.5 mm) (11 mm)
(7 mm)
(7 mm)
0.3"
0.3"
(7 mm)
0.3"
(139 mm)
(93 mm)
(48 mm)
(139 mm)
(94 mm)
(94 mm)
3.7"
(ø 5.5 mm)
1.9"
3.7"
5.5"
3.7"
5.5"
A B A B A B
ø 0.2"
(ø 5.5 mm)
(ø 5.5 mm)
ø 0.2"
ø 0.2"
0.2"
(5.5 mm)
0.2" 0.2"
(5.5 mm) (5.5 mm)
Compact 8040/11 8040/12 8040/22
3.1" 3.1"
(80 mm) (80 mm)
2.8" 2.8" 2.8" 2.8
(70 mm) (72 mm) (70 mm) (72 mm) 3.1"
(80 mm)
0.2" 43" 0.2" 43" 2.8" 2.8"
(5.5 mm) (11 mm) (5.5 mm) (11 mm) (70 mm) (72 mm)
0.2" .43"
(5.5 mm) (11 mm)
(7 mm)
(7 mm)
0.3"
0.3"
(7 mm)
0.3"
(139 mm)
(94 mm)
(140 mm)
(185 mm)
(140 mm)
(185 mm)
3.7"
5.5"
5.5"
7.3"
A B
5.5"
7.3"
A B A B
(ø 5.5 mm)
ø 0.2"
(ø 5.5 mm)
(ø 5.5 mm)
ø 0.2"
ø 0.2"
0.2"
(5.5 mm)
0.2" 0.2"
(5.5 mm) (5.5 mm)
8040/64 8040/33 8040/42
3.1"
(80 mm)
3.15"
2.8" 2.8"
(70 mm) (72 mm) 80mm 2.76"
3.82"
0.2" 0.43"
70mm 97mm
(5.5 mm) (11 mm)
.22" .43"
5.5mm 11mm
(7 mm)
0.3"
7mm
.28"
R5
.5
185mm
7.28"
(140 mm)
(185 mm)
5.5"
7.3"
A B A B
140mm
5.51"
(ø 5.5 mm)
ø 0.2"
5.5mm
.22"
0.2"
(5.5 mm)
D
8040/54 8040/73,84,94

F15
8146 Series CONTROLS
CONTROL STATION IN POLYESTER RESIN
CLASSIFICATIONS
Class III
NEMA 3,4 & 4X; IP66

Class III
CERTIFIED - FILE No. LR99468
II 2G EEx ed IIC T6, IP66

PTB 01 ATEX 1024

LCIE 02 ATEX 6241
Ambient Temperature Range

+40˚C (+104˚F) Max.
–20˚C (–4˚F) Min.
Special Temperature Range*
+55˚C (+131˚F) Max.
–40˚C (–40˚F) Min.
*Consult Factory
Features:
Control and display devices are
assembled in a clear layout in 8146
series control stations. The number of
installed components depends on the
control station size and the space
required to fit each device.
• Enclosures in fiberglass reinforced
polyester (FRP)
• 7 basic enclosure sizes
• Different enclosure depths
• Options:
- Flanges
- Cover Hinges
- Flanged enclosure
- Brass plates for metal cable entries
For entry hardware see pages C3 & C4
• Can be combined to larger units
Components:
-Contact blocks
-Pilot lights
-Illuminated buttons
-Control switches
-Ammeters
-Voltmeters
For component data
see pages F7-F14 and F31-32.

F16
CONTROLS 8146 Series Control Stations
IN FIBERGLASS REINFORCED POLYESTER (FRP)
8082
Control Block with actuators 8010 8082/8010
7/16"/o.d. 38mm LED Pilot Light Illuminated Pushbutton
Typical Panel Configurations

ENCLOSURE DIMENSIONS PANEL CONFIGURATIONS CATALOG NUMBER
SIZE Inches
mm
Panel configurations
Maximum quantity of components such as;
Contact Blocks 8082, Pilot Lights 8010,
and Illuminated Pushbuttons 8082/8010.
Fig. 3.1 8146/5031-3❒

3 a b c
4.43" 4.43" 3.58"
112 mm 112 mm 91mm
Side facing down A
Fig. 4.1 Fig.4.2 Fig. 4.3

8146/5041-3❒
4 a b c
6.69" 4.43" 3.58"
170 mm 112 mm 91mm
Side facing down A A D
Fig. 5.1 Fig.5.2 Fig. 5.3 Fig. 5.4 8146/5051-3❒

5 a b c
6.69" 6.69" 3.58"
170 mm 170 mm 91mm
Side facing down A A D D
Fig. 6.1 Fig.6.2 Fig. 6.3 Fig. 6.4 8146/5061-3❒
6 a b c
8.94" 6.69" 3.58"
227 mm 170 mm 91mm
A A D D
Side facing down
Add to catalog number: Specify side facing down A or D (see above)
For dimensional information see page F22

F17
8146 Series Control Stations CONTROLS

SIZE Inches
mm
7 a b c Fig. 7.1 Fig. 7.2 8146/5071-3❒

13.41" 6.69" 3.58"
340 mm 170 mm 91 mm
Side facing down

D D
Fig. 7.3 Fig. 7.4
Side facing down A A
8 a b c Fig. 8.1 Fig. 8.2 8146/5081-3❒

13.41" 13.41" 3.58"
340 mm 340 mm 91 mm
Side facing down D D

Fig. 9.1 Fig. 9.2
9 a b c 8146/5091-3❒
26.83" 13.41" 3.58"
680 mm 340 mm 91 mm
Fig. 9.3
Side facing down

D

F18
Emergency
STOP (Jumbo)
8405
Ammeter
8082 8008
Contact Blocks with Double Control Switches
Momentary Pushbutton

SIZE Inches
mm
Contact Blocks 8082, Pilot Lights 8010, Illuminated
Pushbuttons 8082/8010, Control Switches 8008
and Ammeters 8405.
Fig. 3.2 Fig. 3.3 Fig. 3.4 8146/5031-3❒

3 a b c
4.43" 4.43" 3.58"
112 mm 112 mm 91 mm
Side facing down A A A
Fig. 4.4 Fig.4.5 Fig. 4.6 Fig. 4.7

8146/5041-3❒
4 a b c
6.69" 4.43" 3.58"
170 mm 112 mm 91 mm
Fig. 5.5 Fig.5.6 8146/5051-3❒

5 a b c
6.69" 6.69" 3.58"
170 mm 170 mm 91 mm
Fig. 6.5 Fig. 6.6 8146/5061-3❒
6 a b c
8.94" 6.69" 3.58"
227 mm 170 mm 91 mm
A A
Side facing down

F19

SIZE Inches
mm
and Ammeters 8405.
7 a b c Fig. 7.5 8146/5071-3❒

13.41" 6.69" 3.58"
340 mm 170 mm 91 mm
Side facing down

D
Fig. 7.6 Fig. 7.7
8 a b c Fig. 8.4 Fig. 8.5 8146/5081-3❒

13.41" 13.41" 3.58"
340 mm 340 mm 91 mm

Fig. 9.4
9 a b c 8146/5091-3❒
26.83" 13.41" 3.58"
680 mm 340 mm 91mm
Side facing down D
Fig. 9.5
Side facing down

D

F20
ILLUSTRATION/DESCRIPTION CATALOG NUMBER ILLUSTRATION/DESCRIPTION CATALOG NUMBER
Brass Plates Flange in FRP

for Flange Plates
Plates Size 1
Versions
To bond metal cable glands 0.11" 2,8mm thick 81 460 01 49 0
0.23" 5,8mm thick 81 460 04 49 0
For Mounting on:
Enclosure Sides
for 8146 Flange 8146/•051/•052 C/D
Size 8146/•061/•062 A/B/C/D
1 81 460 10 55 0 8146/•071/•072 A/B/C/D
2 81 460 33 55 0 8146/•S71 C/D
3 81 460 54 55 0 8146/•08/•082 A/B/C/D
8146/•091/•092 A/B/C/D
Brass Plates
for Enclosures Flange
without Flange Side Plates
Plates 8146/•03• C/D 81 460 17 55 0 Size 2
0.11" 2,8mm thick 81 460 05 49 0
8146/•04• A/B 81 460 17 55 0 0.23" 5,8mm thick 81 460 06 49 0
C/D 81 460 43 55 0 For Mounting on:
Enclosure Sides
8146/•05• A/B 81 460 11 55 0 8146/•073/•075 C/D
C/D 81 460 22 55 0 8146/•S73 C/D
8146/•083/•085/•86 A/B/C/D
8146/•06• A/B 81 460 22 55 0 8146/•093/•095 A/B/C/D
C/D 81 460 16 55 0
Flange
8146/•071 A/B 81 460 22 55 0
Plates
C/D 81 460 23 55 0
Size 3
0.11" 2,8mm thick 81 460 10 49 0
8146/•073 & A/B 81 460 39 55 0
0.23" 5,8mm thick 81 460 11 49 0
8146/•075 C/D 81 460 42 55 0
For Mounting on:
Enclosure Sides
8146/•S71 A/B 81 460 11 55 0
8146/•073/•075 A/B
C/D 81 460 31 55 0
Coupling
8146/•S73 A/B 81 460 38 55 0
Frames
C/D 81 460 41 55 0
Size 0 2.68" x 2.68" 81 460 03 10 0
8146/.081 A/B 81 460 23 55 0
(68 mm x 68 mm)
C/D 81 460 31 55 0
Size 1 5.04" x 2.68" 81 460 01 10 0
8146/•083 & A/B 81 460 40 55 0 (128 mm x 68 mm)
8146/•085 & C/D 81 460 41 55 0
8146/•086 Size 2 10.47" x 4.96" 81 460 04 10 0
(266 mm x 126 mm)
8146/•091 A/B 81 460 30 55 0
C1/D1 81 460 10 55 0 Size 3 4.96" x 4.96" 81 460 11 10 0
C2/D2 81 460 31 55 0 (126 mm x 126 mm)
8146/•093 & A/B 81 460 41 55 0

8146/•095 C1/D1 81 460 40 55 0 Entry Hubs 8166/11 mounted
C2/D2 81 460 41 55 0 (see page C1 and C4)
8166/11 part only

(see page I1)
Flange-enclosure 81 460 32 55 0

F21
DIMENSIONS
.28"
C 7mm
.28" .35"
3.70" 7mm
.28"
7mm C 9mm
C
9mm
.35"
9mm
.35"
118mm
4.65"
60mm
7mm 2.36"
112.5mm
A B
94mm
A B
4.43"
A B R6
.28" R6
D
7mm
.28"
R6 3.70" .63"
16mm .28" D .63"
D .63"
7mm 4.65" 16mm
94mm 3.58" 5.98" 16mm
118mm 3.58" 152mm
4.43" 91mm 91mm d
112.5mm 6.69" 6.69"
170mm 170mm
8146/5031 8146/5041 8146/505•

8.94" C
227mm
C
152mm
5.98"
170mm
6.69"
152mm
A B
5.98"
170mm
6.69"
A B
R6
R6
7mm
.28"
D .63"
.35"
7mm
.28"
.28"
.63" 16mm
.28" D .35" 7mm 11.36" 9mm
7mm 9mm 16mm d
288.5mm
6.89" d 13.41"
175mm 340.5mm
8146/506• 8146/507•
13.41"
340.5mm .28"
7mm
.28"
C C 7mm
R6
R6
170mm
118mm
4.65"
6.69"
11.36" 9mm
.35"
A B
288.5mm
9mm
A B
.35"
D
.28" .63"
7mm 16mm
12.70" d
322.5mm
8146/5S7•
7mm
.28"
D .63"
Flange option: Add to overall dimensions. 12.70"
d 16mm
322.5mm
Flange Thickness Dimension F 13.41"
340.5mm
0.11" 2.8mm 0.27" 7mm
0.23" 5.8mm 0.39" 10mm 8146/508•
F
11.36"
.35" 288.5mm .28"
Available Enclosure Depth (d) 9mm C 7mm
Enclosure 1 2 3 4 5 6
R6
Sizes 3.58" 5.16" 5.91" 6.73" 7.48" 9.06"

91mm 131mm 150mm 171mm 190mm 230mm
322.5mm
340.5mm
12.70"
13.41"
8146/503• x - - - - -
A B
8146/504• x - - - - -
8146/505• x x - - - -
8146/506• x x - - - -
8146/507• x x x - x -
8146/5S7• x - x - - - D
11.36" 2.01" .63"
8146/508• x x x x x x 288.5mm 52.5mm 16mm
26.83" d
8146/509• x x x - x - 681.5mm
X indicates depths available.
8146/509•

F22
NOTES Notes

F23
CONTROL STATION IN SHEET STEEL OR STAINLESS STEEL
CLASSIFICATIONS
NEC- Class I, Zones 1 & 2 AEx de II C T6
Class III
NEMA rating
3, 4 & 4X; IP66,
carbon steel version, painted
3 & 4; IP66,
File No. E182378
CEC- Class I, Zones 1 & 2 Ex de II T6

Class III
CSA ENCLOSURES
3, 4 & 4X; IP66
carbon steel version, painted
3 & 4; IP66
II 2G EEx ed IIC T6, IP66
PTB 01 ATEX 1001
LCIE 03 ATEX 6292
+55˚C (+131˚F) Max.
–55˚C (–67˚F) Min.
*Consult Factory
Features:
8125 series control stations are designed
to incorporate control and display devices.
The number of units installed depends
on the control station size and the space
required to fit each device.
• Enclosures in galvanized sheet steel
or 316 stainless steel
• 7 basic enclosure sizes
• Different enclosure depths
• Options:
- Flanges
- Cover Hinges
• Enclosures can be coupled together
For entry hardware see pages C17 & C18
Components:
- Contact blocks
- Pilot lights
- Illuminated buttons
- Control switches
- Ammeters
- Voltmeters
For component data
see pages F7-F14 and F31-32.

F24
5/14/01
IN CARBON STEEL OR STAINLESS STEEL
8082
Control Unit with actuators 8010 8082/8010
7/16" /o.d. 38mm LED Pilot Light Illuminated Pushbutton

SIZE Inches
mm
Fig. 4.1 8125/5041-❒❒

4 a b c
6.95" 4.58" 3.58"
176 mm 116 mm 91 mm
Side facing down A
Fig. 5.1 Fig.5.2 Fig. 5.3 Fig. 5.4

8125/5051-❒❒
5 a b c
6.95" 6.95" 3.58"
176 mm 176 mm 91 mm
Fig. 6.1 Fig. 6.2 Fig. 6.3 Fig. 6.4 8125/5061-❒❒

6 a b c
9.29" 6.95" 3.58"
236 mm 176 mm 91 mm
7 a b c Fig. 7.1 Fig. 7.2 8125/5071-❒❒

14.17" 6.95" 3.58"
360 mm 176 mm 91mm
Enclosure material: sheet steel, painted 1

stainless steel 2

F25 5/14/01

SIZE Inches
mm
7 a b c Fig. 7.3 Fig. 7.4 8125/5071-❒❒

14.17" 6.95" 3.58"
360 mm 176 mm 91mm
Fig. 8.1 Fig. 8.2 8125/5081-❒❒

8 a b c
14.17" 14.17" 3.58"
360 mm 360 mm 91mm
9 a b c Fig. 9.1 Fig. 9.2 8125/5091-❒❒

28.62" 14.17" 3.58"
727 mm 360 mm 91mm
Side facing down

A A
Fig. 9.3
Side facing down D

stainless steel 2

F26
CONTROLS 8125 Series
Emergency
STOP (Jumbo)
8405
Ammeter
8082 8008
Contact Blocks with Double Control Switches
Momentary Pushbutton

SIZE Inches
mm
and Ammeters 8405.
Fig. 4.4 Fig. 4.5 Fig. 4.6 Fig. 4.7 8125/5041-❒❒

4 a b c
6.95" 4.58" 3.58"
176 mm 116 mm 91 mm
Fig. 5.5 Fig. 5.6

8125/5051-❒❒
5 a b c
6.95" 6.95" 3.58"
176 mm 176 mm 91mm
Fig. 6.5 Fig. 6.6 8125/5061-❒❒

6 a b c
9.29" 6.95" 3.58"
236 mm 176 mm 91 mm

7 a b c Fig. 7.5 8125/5071-❒❒
14.17" 6.95" 3.58"
360 mm 176 mm 91mm
Side facing down D

stainless steel 2

F27

SIZE Inches
mm
and Ammeters 8405.
7 a b c Fig. 7.6 Fig. 7.7 8125/5071-❒❒

14.17" 6.95" 3.58"
360 mm 176 mm 91 mm
8 a b c Fig. 8.4 Fig. 8.5

14.17" 14.17" 3.58" 8125/5081-❒❒
360 mm 360 mm 91 mm
9 a b c Fig. 9.4 8125/5091-❒❒

28.62" 14.17" 3.58"
727 mm 360 mm 91 mm
Side facing down

D
Fig. 9.5
Side facing down

D

stainless steel 2


F28
Flange 5" x 2.7" x 0.2"

Plate (128 x 68 x 5 mm)
Can be fitted in
Enclosures Sides
8125/•051 A/B/C/D
8125/•061 A/B/C/D
8125/•071 A/B/C/D
8125/•S71 C/D
8125/•081 A/B/C/D
Flange 10.5" x 5" x 0.2"
Plate (266 x 128 x 5 mm)
Can be fitted in
Enclosures Sides
8125/•063 C/D
8125/•073 C/D
8125/•083 /•085 A/B/C/D
8125/•093 /•095 A/B/C/D
Flange 5" x 5" x 0.2"

Plate (126 x 126 x 5 mm)
Can be fitted in
Enclosures Sides
8125/•073 A/B
Flange 13.86" x 6.1" x 0.2"

Plate (352 x 155 x 5 mm)
Can be fitted in
Enclosures Sides
8125/•085 A/B/C/D
8125/•095 A/B/C/D
Coupling Frames Frame Sizes

0 2.68" x 2.68" 81 460 03 10 0
(68 mm x 68 mm)
1 5.04" x 2.68" 81 460 01 10 0
(128 mm x 68 mm)
2 10.47" x 4.96" 81 460 04 10 0
(266 mm x 126 mm)
3 4.96" x 4.96" 81 460 11 10 0
(126 mm x 126 mm)
4 13.86" x 6.1" 81 250 04 10 0
(352 mm x 155 mm)
Cover Hinges 8125 for retrofitting to enclosure
Kit consists of:

2 hinges 81 258 02 29 0
3 hinges 81 258 03 29 0
Entry Hubs 8166/11 mounted

(see page C15 and C18)
8166/11 part only

(see page I1)
For Entry information see pages C17-18

F29
DIMENSIONS
6.95" 6.95"
176.5mm 176.5mm
5.37" 9.3"
136.5mm 5.37"
136.5mm 7.7" 237mm
.98" 199mm
25mm .98"
25mm .98"
C C 25mm
C
168.5mm
152.5mm
116.5mm
228.5mm
212.5mm
176.5mm
6.63"
4.59"
176.5mm
7.00"
8.37"
6.95"
229mm
213mm
6"
A B
6.95"
8.4"
A B
9"
A B
7mm
.28"
7mm
.28"
7mm
.28"
D .22" .39" D .22" .39"
5.5mm 10mm 5.5mm 10mm D .39"
3.58" 3.58" .22" 10mm
91mm 91mm 5.5mm d
8125/5041 8125/5051 8125/506•
7mm
.28"
C
7mm
.28"
396mm
412mm
360mm
15.59"
16.22"
14.17"
212.5mm
228.5mm
176.5mm
8.37"
9.00"
6.95"
A B
A B
D
.98" .22" .39"
25mm 5.5mm 10mm D
12.60" d .98" .22" .39"
320mm 25mm 5.5mm 10mm
14.17" 12.60" d
360mm 320mm
14.17"
360mm
8125/507• 8125/508•
C Available Enclosure Depth (d)

7mm
.28"
1 3 5 6
Enclosure
Sizes 3.58" 5.91" 7.48" 9.06"
91mm 150mm 190mm 230mm
412mm
396mm
16.22"
15.59"
360mm
14.17"
A B 8125/504• x - - -
8125/505• x - - -
8125/506• x x - -
8125/507• x x - -
D .98" .22" .39" 8125/508• x x x x
25mm 5.5mm 10mm
27.05" d 8125/509• x x x -
687mm
28.62"
727mm
Flange option:
8125/509• Add to overall
dimensions.
12mm
0.47"

F30
CONTROLS 8560 Series, Fuses
SMALL FUSE BASES
Rated Current Catalog Number
quick 32 mA 8560/51-4023
acting 50 mA 8560/51-4033
63 mA 8560/51-4043
80 mA 8560/51-4053
CLASSIFICATIONS 100 mA 8560/51-4063
NEC- Class I, Zones 1 & 2 125 mA 8560/51-4073
CEC- AEx me II T*
Class I, Division 2, Groups A,B,C,D 160 mA 8560/51-4083
200 mA 8560/51-4093
250 mA 8560/51-4103
File No. EI82378
315 mA 8560/51-4113
II 2 G EEx me II T* 400 mA 8560/51-4133
PTB 99 ATEX 2158U 500 mA 8560/51-4143
8560
Max. Voltage 250 AC/DC Small fuse bases 630 mA 8560/51-4153
800 mA 8560/51-4173
Ambient Temperature Range: Accessories 1 A 8560/51-4183
+70˚C (158˚F) Max. Identification Label (self adhesive) 1.25 A 8560/51-4193
–50˚C (–58˚F) Min.
time 2A 8560/51-4222
lag 4A 8560/51-4252
Ambient Temp. Current * Temp. Classes
6.3 A 8560/51-4272
Ta ≤56˚ C ≤4.0 A T6
Description F1 ... F...
Ta ≤70˚ C ≤4.0 A T5
Ta ≤46˚ C ≤5.0 A T5
Ta ≤70˚ C ≤6.3 A T4
Dimensions
45.5 mm
FEATURES: 16.5 mm 1.79"
• The small fuse base 8560 Series is without 1.57" 42.5 mm
designed for 250V AC/DC for low cover 1.67" with
cover
18.5 mm
amperage circuits from 32mA to 1.25A in
0.73"
quick-acting characteristic and from 2A to
42 mm
6.3A in time-lag characteristic.

1.65"
• The fuse base is for quick and easy

snap-on mounting on DIN rails TS15,
TS35 and TS32.
• They need to be mounted into AEx e
certified enclosures i.e. the STAHL Series 40 mm
1.57"
8125 or 8146 Terminal or Control
Enclosures.
Current/time characteristics for fuses
5
quick-acting 5
time -lag
10 10
5 5
Time - current characteristics Time - current characteristics
2 32 mA - 100 mA 2
4
2 A - 6.3 A
4
t (s) 10
5
125 mA - 1.25 A
t (s) 10
5
2 2
3 3
10 10
5 5
2 2
2 2
10 10
5 5
2 2
1 1
10 10
5 5
2 2
0 0
10 10
5 5
2 2
-1 -1
10 10
5 5
2 2
-2 -2
10 10
5 5
2 2
-3 -3
10 1 2 10 1 2
1 1.5 2 3 4 5 6 8 10 1.5 2 3 4 5 6 8 10 1 1.5 2 3 4 5 6 8 10 1.5 2 3 4 5 6 8 10
rat rat

F31
8403 Series Ammeters & 8404 Series Voltmeters CONTROLS
Selection Table
Version Ammeter Measuring Catalog Number
Voltmeter Range Type no. Assembly
Overload for individual (code for
Scale order installation)
direct measuring 0 -20mA 2 times 8403/2-0.02/0.04 82/0.02/0.04

0 -1/2A 8403/2-1/2 82/1/2
APPROVALS
0 -4/8A 8403/2-4/8 82/4/8 Certification Pending
0 -10/20A 8403/2-10/20 82/10/20
0 -15/30A 8403/2-15/30 82/15/30 CERTIFIED - FILE LR99480
8403
Ammeter 0 -25/50A 8403/2-25/50 82/25/50 PTB 01 ATEX 2158 U
❑ 72 mm 2.83" for current
transformers
sec 1A
sec 5A }
2 and 5 times overload
8403/2-1
8403/2-5
82/1
82/5 Ammeter
The 8403 Series ammeters are used to measure
Slide-in scale for 2 times overload or current of a motor supply circuit in a potentially
explosive atmosphere.
for ammeters for 5 times overload
indirect measuring ranges They are moving iron instruments with an
accuracy class 2.5.
measuring 0 … 1; 5; 10; 15; 20; State measuring
25; 30; 40; 50; 60; 75; 100; range They are available for direct measuring
up to 25 Amps, and for indirect measuring
Slide-in Scale 150; 200; 250; 300; 500 in conjunction with a current transformer
either for 1 Amp or 5 Amp secondary current.
direct measuring 0 -10V 8404/2-10 79/10 For indirect measuring slide-in scales are
available. Ammeter/slide-in scale must have
0 -100V 8404/2-100 79/100 the same ratio that the CT has. (CTs are not
0 -120V 8404/2-120 79/120 supplied).
0 -150V 8404/2-150 79/150 A red pointer can be manually adjusted
8404 0 -250V 8404/2-250 79/250 for quick visual comparison of the actual
Voltmeter value with the set value.
0 -500V 8404/2-500 79/500
❑ 72 mm 2.83"
Voltmeter
The 8404 Series of voltmeters are used to
Bezel 2.83" x 2.83" 72mm x 72mm 86 038 02 58 7 145 measure voltage of a motor supply circuit in
(for ammeter 8403 and a potentially explosive atmosphere.
for voltmeter 8404) They are moving iron instruments with an
accuracy class 2.5.
A red pointer can be manually adjusted
Bezel for quick visual comparison of the actual
value with the set value.
Dimensions Both 8403 Ammeters and 8404 Voltmeters
are suitable to mount into increased safety
enclosures Series 8125 or 8146.
Slide-in scale for

ammeters with CT
8403 Ammeter
and Voltmeter
8404 with bezel
assembly 145 8403 Ammeter Bezel Assembly 145

F32
8146/5-6 Series Disconnects DISTRIBUTION
DISCONNECT SWITCHES FOR HAZARDOUS & CORROSIVE ENVIRONMENTS
Disconnects 8146/5-6 Series
• 16A, 32A, 63A and 125A

Features:
models.
• Enclosures made of
Fiberglass Reinforced
Polyester (FRP) with
recessed EPDM gasket
and captive stainless steel
cover screws.
• 3 pole (plus auxiliary)
horsepower rated switch.
• Increased safety terminals
and integrated ground bar.
• Large grip, lockable handle.
• Other wiring entries
available.
G
DISTRIBUTION 8146/5-6 Series DISCONNECTS
DISCONNECT SWITCHES FOR
HAZARDOUS & CORROSIVE ENVIRONMENTS
Captive 316 FRP Enclosure

HP Rated Stainless Steel
Disconnect Screws
Switch
NEC- Class I, Zone 1 AEx de IIC T6

CLASSIFICATIONS
Class I, Division 2, Groups A,B,C,D Easy Grip

Class II, Divisions 1 and 2, Padlockable
Groups E,F,G Handle
Class III
Enclosure 3, 4, 4x, IP66
File No. J.I. 2Q0A4.AX
J.I. 2X5A0.AE
CEC- Class I, Zone 1 Ex de IIC T6

Class II, Divisions 1 and 2
Groups E,F,G
Class III
File No. L.R. 99468-4;-5
II 2G EEx ed IIC T6
Zone 1 & 2
Ingress Protection IP66
PTB 01 ATEX 1024
Ambient Temperature Range

+40˚C (+104˚F) Max.
–20˚C (–4˚F) Min.
Special Temperature Range* Globally Certified
+55˚C (+131˚F) Max.
–40˚C (–40˚F) Min.
*Consult Factory Integrated
Ground Bar
Vibration Resistant
The DISCONNECTS 8146/5-6 Series Increased Safety
Applications
are horsepower rated for motor load Terminals

applications. While the product is load Recessed
rated, no short circuit protection is Increased Safety Polyurethane
designed into the switch. Conduit Hub Gasket
To provide adequate short circuit protection,
properly sized Class J fuses must be
installed in the circuit upstream from the
switch. Technical Data
Due to the design of the switch, no external
sealing fittings are required for Class I
16 32 63 125
applications. Some Class II applications may

AMP. AMP. AMP. AMP.
require installation of seals. Consult the RATED VOLTAGE AC 600 600 600 600
National Electrical Code Article 502-5 or the RATED VOLTAGE DC 220 - - -
Canadian Electrical Code Section 18 (154) 600VAC 10 30 60 125
for specific instructions. 480VAC 10 20 40 100
HORSE POWER 240VAC 5 10 20 40
STAHL offers the DISCONNECT Series
8146/5-6 constructed to meet the most 120VAC 2 5 10 20
demanding environments. The AWG 12 4 2 4/0
DISCONNECT 8146/5-6 Series
TERMINALS STRANDED (mm2) 2.5 16 25 95
provides safety in hazardous and
corrosive locations. SOLID (mm ) 2
- 25 35 120
BACK-UP FUSE 20 40 100 200

Class J
(Required) MAX MAX MAX MAX
G1
8146/5-6 Series DISCONNECTS DISTRIBUTION
DISCONNECT SWITCHES FOR
HAZARDOUS & CORROSIVE ENVIRONMENTS
A- 16 AMP DISCONNECTS SERIES

B- 32 AMP DISCONNECTS SERIES
C- 63 AMP DISCONNECTS SERIES
D- 125 AMP DISCONNECTS SERIES
C
D
B
A
8146/5-6 Disconnect Logic

8146/5-6_ _ - _ _ _ _
HUBS
000 - NO HUBS
001 - 1/2" NPT
002 - 3/4" NPT
02 - 16 AMP 003 - 1" NPT
04 - 32 AMP 004 - 1-1/4" NPT
06 - 63 AMP 005 - 1-1/2" NPT
09 - 125 AMP 006 - 2" NPT
007 - 2-1/2" NPT Installation Example
008 - 3" NPT
0- NO ENTRY COMPRESSION
3- TOP FEED ENTRY CABLE GLANDS
4- BOTTOM FEED ENTRY (CABLE O.D.)
5- FEED THROUGH ENTRY M16 .20" - .30"
6- 2 TOP ENTRIES M20 .25" - .50"
7- 2 BOTTOM ENTRIES M25 .50" - .67"
M32 .40" - .70"
M40 .65"- 1.00"
M50 .91"- 1.25"
M63 1.26"- 1.73"
Ordering information
CATALOG NUMBER
WITHOUT HUBS FEED THROUGH ENTRY FEED THROUGH ENTRY AMP. HUB SIZE ENCLOSURE
(Top & Bottom) (2 Hubs In Bottom)
8146/5-602-0000 8146/5-602-5002 8146/5-602-7002 16 3/4" 8146/5052-D
8146/5-604-0000 8146/5-604-5003 8146/5-604-7003 32 1" 8146/5062-B

8146/5-606-0000 8146/5-606-5006 8146/5-606-7006 63 2" 8146/5083-D
8146/5-609-0000 8146/5-609-5007 8146/5-609-7007 125 2 1/2" 8146/5095-B
Modifications of the standard deigns are possible e.g. auxiliary contacts entry parts, additional terminals.
G2
DISTRIBUTION 8146/5-6 Series DISCONNECTS
DIMENSIONS
.28"
.36" .64" 7mm
9mm 16mm
175 mm
170mm
118 mm
9 mm
227 mm
241mm
.36"
7.0"
184mm
6.8"
4.7"
9.0"
9.5"
7.3"
.28"
6.0" 7mm 5.2"
152 mm 131mm 6.0" .28"
(552) 152 mm 7mm
6.7" 6.7"
170mm 170mm
5.2"
7.3" 131mm
184mm (562)
16A DISCONNECT SWITCH 32A DISCONNECT SWITCH

8146/5-602 Series 8146/5-604 Series
.28" .64"
7mm 16mm
.36" .64"
9mm 16mm
288.5mm
9 mm
.36"
11.4"
340.5 mm
13.4"
629.5 mm
681.5 mm
695.5mm
288.5mm
27.4"
34.8"
26.8"
354.5mm
11.4"
14.0"
288.5 mm
11.4"
12.7" .28"
322.5 mm 7mm 5.9"
13.4" 150mm
340.5mm (583)
14.0" 12.7" .28"
354.5 mm 322.5mm 7mm
7.5"
13.4" 190mm
340.0mm (595)
63A DISCONNECT SWITCH 14.0"
8146/5-606 Series 354.5mm
125A DISCONNECT SWITCH

8146/5-609 Series
G3
8146 SeriesXXXXXX
Fire Alarm Stations FIRE PROTECTION
XXXXX
HAZARDOUS LOCATIONS
XXXXXXXXX
8146 Fire Alarm Stations

Features:
• The Fire Alarm Station
is made from corrosion
resistant fiberglass
reinforced polyester. The
enclosure is molded from
highly visible bright red
material.
• The enclosure gasket is

made from polyurethane
and is installed into
recessed cover groove.
• The cover screws are

captivated, slotted and
made of 316 grade
stainless steel.
• 1/2" and 3/4" hubs are

available in dead-end and
feed-thru configurations.
• A hammer is mounted
to the side of the alarm
station and is attached
by an 11" chain.

5/14/01 H
#
FIRE PROTECTION 8146 Series Fire Alarm Stations
Automatic Model–1.5" (38mm) O.D. Red Momentary

Pushbutton Actuator is released when glass is broken.
CONTACT TYPE HUB CONFIGURATION 1/2" 3/4"
Universal Top Feed 8146/5052-C8140 8146/5052-C8143
(1 NO/1 NC) Bottom Feed 8146/5052-C8141 8146/5052-C8144
Feed-Thru 8146/5052-C8142 8146/5052-C8145
CLASSIFICATIONS
Class II, Division 2, Groups F,G Manual Model–1.5" (38mm) O.D. Red Mushroom
Class III Pushbutton Maintained Turn-to-Release.
NEMA 3,4 & 4X; IP66
LISTED - FILE No. E182378 CONTACT TYPE HUB CONFIGURATION 1/2" 3/4"
Universal Top Feed 8146/5052-C7960 8146/5052-C7963
CEC- Class I, Zones 1 & 2 Ex de IIC T6 (1 NO/1 NC) Bottom Feed 8146/5052-C7961 8146/5052-C7964
Feed-Thru 8146/5052-C7962 8146/5052-C7965
Class III
CERTIFIED - FILE No. LR99468 Manual Model–1.5" (38mm) O.D. Red Mushroom
Pushbutton Maintained Key to Release.
II 2 G EEx ed IIC T6, Zones 1 & 2, IP66
PTB 01 ATEX 1105 CONTACT TYPE HUB CONFIGURATION 1/2" 3/4"
Ambient Temperature Range: Universal Top Feed 8146/5052-C7970 8146/5052-C7973
+40˚C (+104˚F) Max. (1 NO/1 NC) Bottom Feed 8146/5052-C7971 8146/5052-C7974
–20˚C (–4˚F) Min. Feed-Thru 8146/5052-C7972 8146/5052-C7975
+60˚C (+140˚F) Max.
–50˚C (–58˚F) Min.
*Consult Factory
Application Dimensions
These Fire Alarm Stations are used
to activate alarm circuits in hazardous 6.7" 6.7"
and/or wet, corrosive industrial .35" .35" 170 mm 170 mm
9mm 9mm
applications. The fire alarms are of
the break-glass type construction.
Two styles of stations are available:
Automatic Model– after glass is broken, 3.8" 3.8"
actuator is automatically released to
96 mm 96 mm
4.6" 4.6"
activate alarm circuit. 118 mm 118 mm
Manual Model– after glass is broken,
actuator must be pushed to activate
alarm circuit.
.60" .60"
.35" .35" 16 mm 16 mm
9 mm 9 mm .3" .3"
7 mm 7 mm 6.0" 6.0"
152 mm 152 mm
6.0" 6.0" 5.7" 5.7"
152 mm 152 mm 146 mm 146 mm
7.6" 7.6" 5.2" 5.2"
193 mm 193 mm 131 mm 131 mm

H1
Conduit Hubs & Breather ACCESSORIES
• For connecting conduit.

Conduit Hubs:
• Sizes 1/2"-3" NPT.

• For Hazardous
(classified) Locations.
• Material Zinc.
• For ventilation.
Breather:
• Explosion protection
“increased safety”.
I
ACCESSORIES 8166/11 Series Conduit Hubs
CONDUIT HUBS FOR HAZARDOUS (CLASSIFIED) LOCATIONS
Conduit Hubs with “Increased Safety” Grounding Terminal

CLASSIFICATIONS
NEC- Class I, Zones 1 & 2, AEx e II

Class II, Division 2, Groups F & G
Size Catalog (H) Enclosure
Class III
NPT Number Thru Hole I.D.
CEC- Class I, Zones 1 & 2, Ex e II 1/2" 7/8"
3/4" 1-1/8"
8166/11-01-NE
Class II, Division 2, Groups F & G

1" 1-3/8"
8166/11-02-NE
Class III
Environmental Protection 1-1/4" 1-3/4"
8166/11-03-NE
Types 3, 4 and 4X; IP66

1-1/2" 2"
8166/11-04-NE
2" 2-1/2"
8166/11-05-NE
Applied for
2-1/2" 3"
8166/11-06-NE
II 2 G EEx e II
3" 3-5/8"
8166/11-07-NE
PTB 00 ATEX 1114U
Ingress Protection IP66
8166/11-08-NE
Ambient Temperature Range Dimensions in inches

+100˚C (+212˚F) Max.
–30°C (–22˚F ) Min.
(O.D.) (min.) (max.) (O.D.)
Hub with "e" A B C D (ID) E F G
Grounding Terminal Capacity:

grounding nut
One or two copper wires, 1.31 1.54 0.73 0.56 0.65 1.54 0.34 0.80
14 to 8 AWG, solid or stranded 1.37 1.73 0.78 0.79 0.85 1.73 0.39 0.85
8166/11-01-NE
1.59 2.04 0.90 1.01 1.08 2.04 0.46 0.92

8166/11-02-NE
FEATURES
1.59 2.42 0.90 1.32 1.41 2.42 0.46 0.92
8166/11-03-NE
The 8166/11 Series Conduit Hubs are suit-
able for connecting rigid service entrance 1.59 2.79 0.90 1.54 1.65 2.79 0.46 0.92
8166/11-04-NE
conduit to metallic and non-metallic enclo-

1.59 3.29 0.90 1.98 2.10 3.29 0.46 0.92
8166/11-05-NE
sures for hazardous (classified) locations
1.47 3.70 1.56 2.44 2.49 3.70 0.56 1.00
GG
8166/11-06-NE
with the above stated ratings. They provide
a sure watertight seal even with a rough or 1.47 4.39 1.56 3.05 3.10 4.39 0.56 1.00
8166/11-07-NE
oversized opening by means of an embed-

8166/11-08-NE
ded “O” Ring.
They are made of zinc and are provided
with a protective, insulated throat. The
EE
grounding locknut provides an “increased
safety” terminal which prevents the ground D
wire from rotating when tightening. The D
locknut also has a set screw which pro-
vides firm metal-to-metal connection
FF
between the HUB body and the locknut.
BB
AA
CC
I1
8162/9 Series Breather ACCESSORIES
NEC- Class I, Zones 1 & 2 AEx e II

CLASSIFICATIONS
Class I, Division 2
LISTED - File No. E200949
File No. 3000248

Material: Nylon
Ingress Protection
IP 54, NEMA 3R
when installed in enclosures
of the same rating
Application
The breather is designed for
ventilation where there is the
possibility of moisture or
condensation being trapped
within an enclosure.
DESCRIPTION CATALOG NUMBER
Breather 8162/9 1 piece 81 620 03 01 0 Features:

The breather is suitable for
Thread 3/4" NPT 100 pieces 81 620 05 02 0 installation in 3/4" conduit hubs or
drilled and tapped conduit openings
of general purpose or increased
safety enclosures. They must be
DESCRIPTION DESIGNATION CATALOG NUMBER
Parts
protected from severe impact. The
felt insert is replaceable.
Felt W asher Polyamide 81 628 01 52 0
20 piece
P1
Dimensions
(ø 30 mm)
(27 mm)
ø 1.18"
1.06"
P2
Temperature-dependent
pressure differences
between the interior of an
enclosure (P1) and the
(36 mm)
external atmosphere (P2)

1.41"
are reliable equalized by

(15 mm)
means of the breather.

0.6"
Condensation build-up in
the enclosure is thus kept
NPT 3/4" to a minimum.
I2
R. STAHL, INC.
HAZARDOUS LOCATION ELECTRICAL PRODUCTS
R. STAHL, INC.
9001 Knight Road Houston, TX 77054
(800) 782-4357 Fax: (713) 792-9301
www.rstahl.com email: sales@rstahl.com
RST-95 4/07
Printed in U.S.A. HAZARDOUS LOCATION ELECTRICAL PRODUCTS

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R. STAHL, INC.

HAZARDOUS LOCATION ELECTRICAL PRODUCTS

Through a series of pathfinding developments and innovative

Established in 1979, R. STAHL, INC. was tasked with intro-

Our highly trained sales engineers are ready to find solutions

Our products are up-dated to the newest standard

Lighting Fixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-B29

Terminal Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-C25

Plugs & Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-D7

Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-E10

Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-F32

Fire Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-H1

INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357

• Class and Division System

Basics of Explosion Protection

Understanding “Global” Hazardous Location Requirements

HAZARDOUS LOCATION BASICS

Hazardous Materials Class/Division System Zone System ➀

Frequency of Occurrence Division System Zone System

Duration of time gas is present

Grade of Release Zone Flammable Mixture Present

Groups Type of Material Examples

Zone 20, 21 and 22 Locations

Class III Locations

North American IEC/CENELEC/NEC 505 Maximum Temperature

EQUIPMENT DESIGN AND CONSTRUCTION

Encapsulation - Type of Protection “m”

Increased Safety - Type of Protection “e”

Intrinsically Safe Equipment - Types of Protection “i”, “ia” and “ib”

Oil Immersion - Type of Protection “o”

Purged And Pressurized - Type of Protection “p”

North America Identifies three types of pressurization as follows;

Definitions Referring To NEMA Requirements for Hazardous Location

Comparison of Specific Applications of Enclosures for Outdoor Non-Hazardous Locations

Comparison of Specific Applications of Enclosures for Indoor Hazardous (Classified) Locations

INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357

Ingress Protection (IP)

Protected against water dripping ver-

Protected against a solid object

Protected against a solid object

Protected against a solid object

Protected against a solid object

Dust-protected. Prevents ingress of

Dust tight. No dust ingress.

Important Listing Information

Typical North American Marking to NEC 505

Class I, Zone 1, AEx de IIC T6

Class I (Gases and Vapors)

Typical European ATEX/CENELEC Marking

Approved mark for apparatus certified by EU test authority

Equipment group I (mining)

Category 1G, Zone 0 Areas where explosive gas atmosphere

Explosion protected according to CENELEC standards EN 50…

• The equipment is a safety device, controller or regulatory device; and

Equipment Group I Overview

Equipment Protection Comparison To Current

M1 2 levels of protection; or 2 independent faults Group I

M2 1 level of protection based on normal operation Group I

Equipment Group II Overview

Equipment Protection Comparison To Current

1G 2 levels of protection; or 2 independent faults Group II, Zone 0 (gas)

3G 1 level of protection based on normal operation Group II, Zone 2 (gas)

6000 • 6008 • 6400 • 6408 • 6600 • 6608 • 6500 • 6480