Documente Academic
Documente Profesional
Documente Cultură
1 EXECUTIVE SUMMARY 3
2 Reference Documents 4
3 Device Details 5
4 Single Line Diagram 6
5 Cable Input Data 8
6 Short Circuit Current Details 10
7 Setting Calculation for Transformers 18
8 Setting Calculation for motor feeders 20
9 Setting Data for 33 kV Boards 22
10 Setting Data for 6.6 kV Boards 24
11 Setting Data for 6.6 kV Starter Panel 29
12 Setting Data for LT Panels 34
13 Time Current Characterstics Curves 43
Executive Summary
Introduction
Project: KERNEOS INDIA ALUMINATE
TECHNOLOGIES PVT LTD,KOLKATA
Electrical Contractor: SIEMENS INDIA LTD, MUMBAI
Electrical Consultant: M N DASTUR & Co,KOLKATTA
ElectricalDistribution System 33/6.6/0.415 kV Distribution system
Power System Data
Max Source Fault level (assumed) 1500 MVA sec at 33 kV
The short circuit currents at various busbars are calculated based on the above
assumptions. Calculated Short circuit currents are tabulated in the report and also
shown in the SLD.
Selectivity of relays and circuit breakers were worked out based on the cable size
and flow of short circuit currents.
Time current characterstic curves are generated for every path and verified .
Conclusion
Settings for each device,short circuit currents at every busbars,detailed
calculations for the settings are given in the following pages. No deviation is
observed and the interuupting capacities of the devices are above the calculated
short circuit currents .
Reference Documents/Drawings
Sl.No File ref Drawing title Rev Drawing No
1 27388-6BA-W5A-ELE-0001-R1-LCSS SINGLE LINE DIAGRAM FOR LCSS(LV500) 1 27388-6BA-W5A-ELE-0001
2 27388-6BA-W5A-ELE-0002-R0-EMPDB SINGLE LINE DIAGRAM FOR EMPDB(LV500LV200/DP06) 0 27388-6BA-W5A-ELE-0002
3 27388-6BA-W5A-ELE-0003-R0-PDB-1 SINGLE LINE DIAGRAM FOR PDB-1 (LV500LV22/DP05) 0 27388-6BA-W5A-ELE-0003
4 27388-6BA-W5A-ELE-0004-R1-PDB-2 PDB-2 (LV500LV24/DP04), PDB-2A (LV500LV24/DP04-DP07) 1 27388-6BA-W5A-ELE-0004
AND PDB-2B (LV500LV24/DP04-DP08)
5 27388-6BA-W5A-ELE-0005-R1-PDB-3 SINGLE LINE DIAGRAM FOR 1 27388-6BA-W5A-ELE-0005
PDB-3 (LV500LV36/DP02)
6 27388-6BA-W5A-ELE-0006-R1-PDB-4 SINGLE LINE DIAGRAM FOR PDB-4 (LV500LV38/DP01) 1 27388-6BA-W5A-ELE-0006
7 27388-6BA-W5A-ELE-0007-R2_PDB-5_13.02.2018 SINGLE LINE DIAGRAM FOR PDB-5 (LV500LV42/DP03) 1 27388-6BA-W5A-ELE-0007
8 27388-6BA-W5A-ELE-0014 Designation : Cable schedule – Power 0 27388-6BA-W5A-ELE-0014
cables
9 OVERALLSLD.PDF POWER DISTRIBUTION SYSTEM OVERALL SINGLE LINE DIAGRAM 2 27388-00-00-ELE-0006
Device Details
2-Winding Transformers
Details of Equipment kVA rating High Low Percentag Low High Grounding Mode Vector Type of Supply Variation on Primary side
Voltage voltage e winding winding Group Cooling
side side Impedanc
TR1 3150 33000 6600 6.25 Star Delta RESISTANT EARTHING Dyn11 ONAN -10% to +10% tapping range
TRANSFORMER 2500 6600 433 6.25 Star Delta Direct Dyn11 ONAN -5% to +5% tapping range
_HV060
ISO Transformer 400 415 415 5.00 Star Delta Direct Dyn11 AN -5% to +5% tapping range
LV060
SIEMENS INDIA LTD
KERNEOS INDIA ALUMINATE TECHNOLOGIES PVT
LTD,KOLKATA
N:LINE
C:GRID
N: TR 1_HV
±
TR_HV_IC
TR1
3.15 MVA
N: TR 1_LV
C:TR1_LV
6.6 kV SWBD_IC
6.6 kV SWBD
6.6 kV
± ±
R R
ISO1
Fuse1
N:TR_HV600_HV
±
N:TR_HV600_LV
R
N:SP
C:LCSS LV500
C:MTR
LCSS LV500_IC
LCSS LV500
SW1
0.415 kV
N:MTR
LCSS LV500-F1 LCSS LV500-F2 LCSS LV500-F3 LCSS LV500-F4 LCSS LV500-F5 LCSS LV500-F6 LCSS LV500-F7 LCSS LV500-F8 LCSS LV500-F9 LCSS LV500-F10 LCSS LV500-F11 LCSS LV500-F12 LCSS LV500-F13 LCSS LV500-F14 LCSS LV500-F15 LCSS LV500-F16
C:APFC C:RMAREA C:MCC1 C:MCC2 C:PDB1 C:ISO TR LV060 C:VSD KILN C:VSD PA FAN C:WTS-ELEC PNL C:MCC3 C:MCC4 C:PDB3 C:PDB 4 C:ELEC PNL FO AREA C:PDB5
C:EMPDB
N:CAP1
RAW MILL MTR MCC1-LV500LV18 MCC2-LV500LV20 VSD SEPERATOR LV500LV28 MCC4 LVL500LV34 STORAGE AREA LV500LV40
MCC3 LVL500LV32
200 kW VSD FOR KILN LV500LV26 WATER SYSTEM LVL500LV30
128 kW
LV500LV12/DP06_DG
DGSET1_IC
N:LV500LV12/DP06_DG
C:LV500LV12/DP06 DG
EMPDB PDB1
0.415 kV 0.415 kV
PDB1-F18
PDB1-F1 PDB1-F2 PDB1-F3 PDB1-F4 PDB1-F5 PDB1-F6 PDB1-F7 PDB1-F8 PDB1-F9 PDB1-F11 PDB1-F12 PDB1-F13 PDB1-F14 PDB1-F15 PDB1-F16 PDB1-F17 PDB1-F19 PDB1-F20 PDB1-F21
EMPDB F1 EMPDB F2 EMPDB F3 EMPDB F4 EMPDB-F5 EMPDB F6 EMPDB F7 EMPDB F9 EMPDB F10 EMPDB F11 EMPDB F12 EMPDB F13 EMPDB F14 EMPDB F15
C: SOC LATHER C:SOC RADIAL DRILL C:SOC GRINDER C:SOC WELDING C:SOC2 WELDING C:SOC_PWR HACK C:SOC HYD PRESS C:SOC BENCH DRILL C:CRANE C:GATE HOUSE C:DR RM C:LDB1 C:SOC DWP C:BC C:TYRE C:BENCH VICE C:GATE PWR C:SOC 2X 32A OUTLET C:SOC 4X20 C:SOC HAND DRILL
C:ELDB1 C:ELDB2 C:ELDB3 C:ELDB4 C:EM MCC C:AC DB C:20kVA UPS C:DW PNL C:SOC 1 IT SERVER C:SOC 2 IT SERVER C:EM RCBODB C:GATE LDB CSOC1 EM 20A C:SOC1 EM 20A
N:SOC LATHE N:SOC HYD PRESS N:SOC BENCH DRILL N: CRANE N:GATE CNTRL RM N:DR RM PMCBDB N:LDB1 N:SOC DWP N:BATTERY CHARGER N:SOC 2X 32A OUTLET
N:SOC RADIAL DRILL N:SOC GRINDER N:SOC _WELDING N:SOC2 WELDING N:SOC _POWER HACK N:TYRE REM & VUL N:BENCH VICE N:GATE POWER DB N:SOC 4X 20A OUTLET N:SOC HAND DRILL
N:SOC2 EM20A
N:ELDB3 N:ELDB4 N:EMMCC N:ACDB N:20kVA UPS N:DW PNL N:SOC1 IT SERVER N:EM RCBODB N:GATE LDB N:SOC1 EM20A SOC LATHE SOC RADIAL DRILL SOC GRINDER SOC _WELDING SOC2 WELDING SOC _POWER HACK SOC HYD PRESS SOC BENCH DRILL CRANE DR RM PMCBDB LDB 1 SOC DWP BATTERY CHARGER TYRE REM & VUL BENCH VICE GATE POWER DB SOC 2X 32A OUTLET SOC 4X 20A OUTLET
N:ELDB1 N:ELDB2 N:SOC2 IT SERVER GATE CNTRL RM SOC HAND DRILL
15 kVA 15 kVA 15 kVA 25 kVA 15 kVA 15 kVA 15 kVA 15 kVA 15 kVA 20 kVA 20 kVA 15 kVA 15 kVA 15 kVA 15 kVA 20 kVA 20 kVA 20 kVA
20 kVA 15 kVA
ELDB1 ELDB-2 ELDB3 ELDB 4 EM MCC ACDB DW PNL SOC 1 IT SERVER SOC 2 IT SERVER EM RCBODB GATE LDB SOC1 EM 20A SOC2 EM 20A
15 kVA 15 kVA 15 kVA 15 kVA 40 kVA 40 kVA 20 kVA UPS 20 kVA 15 kVA 15 kVA 20 kVA 20 kVA 15 kVA 15 kVA
PDB4-F17
PDB4-F1 PDB4-F2 PDB4-F3 PDB4-F4 PDB4-F5 PDB4-F6 PDB4-F7 PDB4-F8 PDB4-F9 PDB4-F10 PDB4-F11 PDB4-F12 PDB4-F13 PDB4-F14 PDB4-F15 PDB4-F16 PDB4-F18 PDB4-F19 PDB4-F20 PDB4-F21 PDB4-F22 PDB4-F23 PDB4-F24 PDB4-F25 PDB4-F26 PDB4-F27 PDB4-F28 PDB4-F29 PDB4-F30 PDB4-F31 PDB4-F32 PDB4-F33
C:SOC1_FM SHOP C:SOC2_FM SHOP C:SOC 3_FM SHOP C:SOC 4_FM SHO C:LDB 4 C:SOC 1_CLIN STO CISO FOR CRANE C:ISO HOIST BLDG C:ISO FOR HOIST C:AC PDB C:PACK M/C 1 C:PACK M/C 2 C:PACK M/C 3 C:PACK M/C 4 C:SOC 1 PACKING AREA C:SOC 1 P MCC RM C:SOC1 DW PUMP C:SOC2 DW PUMP C:SOC1 PROD STO C:SOC2 PROD STO C:PA SYSTEM 1 C:PA SYSTEM 2 C:S PH SOC 1 C:S PH SOC 2 C:LRS FOR FM C:PFC FOR FM CST PNL FOR FM C:ISO FOR FM C:SOC 1 FOR 4-20 A C:SOC 2 FOR 4-20 A C:SOC3 FOR 4-20 A C:SOC 4 FOR 4-20 A C:SOC 5 FOR 4-20 A
SOC 1_FM SHOP SOC 2_FM SHOP SOC 3_FM SHOP SOC 4_FM SHOP LDB 4 SOC 1_CLINKER STORAGE ISO FOR CRANE ISO FOR HOIST BLDG ISO FOR HOIST AC PDB PACK M/C 1 PACK M/C 2 PACK M/C 3 PACK M/C 4 SOC 1 PACKING AREA SOC 1 PACK MCC ROOM SOC1 DW PUMP SOC2 DW PUMP SOC1 PRODUCT STORAGE PA SYSTEM 1 PA SYSTEM 2 S PH SOC 1 S PH SOC 2 LRS FOR FM PFC FOR FM ST PNL FOR FM ISO FOR FM SOC 1 FOR 4-20 A SOC 2 FOR 4-20 A SOC 3 FOR 4-20 A SOC 4 FOR 4-20 A SOC 5 FOR 4-20 A
SOC2 PRODUCT STORAGE
40 kVA 40 kVA 40 kVA 40 kVA 40 kVA 40 kVA 15 kVA 15 kVA 15 kVA 15 kVA 40 kVA 40 kVA 40 kVA 40 kVA 40 kVA 40 kVA 40 kVA 15 kVA 40 kVA 40 kVA 15 kVA 25 kVA 25 kVA 40 kVA 15 kVA 15 kVA 15 kVA 15 kVA 15 kVA 15 kVA 15 kVA 15 kVA
15 kVA COMPRESSOR 1 COMPRESSOR 2 COMPRESSOR 3 DRYER 1 DRYER 2 SCOCKET DRYER 3
200 kW 200 kW 200 kW 7.5 kW 7.5 kW 40 kVA 7.5 kW
100 kW
N:TR LV060-HV
Gen1
ISO TR LV060
N:GEN1
400 kVA
N:TR LV060-LV
C:PDB2_G
PDB3 _IC
C:PDB2
PDB2_IC2
PDB2_IC1 PDB2 LV500LV24 0.415 kV PDB3 LVL500LV361
0.415 kV
C:PDB 2A C:PDB 2B C:AC PDB 2 C:AC PDB 3 C:AC PDB 4 C:UPS 40 kVA C:LDB-3 C:SOC1_MS AREA C:SOC 1_RM AREA C:SOC2_RM AREA C:SOC3_RM AREA C:SOC LCSS ROOM C:SOC RK AREA C:ISO FOR CRANE RM C:ISO1 FOR HOIST C:ISO2 FOR HOIST C:ISO3 FOR HOIST C:ISO4 FOR HOIST C:SOC DW PUMP C:PT PUMP ST PNL C:CT STARTER PNL C:ACP DB1 C:LCSS TR,MBOX C:TR ISO AUX PWR C:SOC1 STORAGE AREA C:SOC2 PROD STO-1 C:PA SYSTEM 1-1 C:PA SYSTEM 2-1 C:S PH SOC 1-1 C:S PH SOC 2-1 C:LRS FOR FM-1 C:SOC1 TR ROOM C:SOC K&C AREA C:AC ANAL ROOM C:SOC 1 FOR 4-20 A-1
PDB2A_IC PDB2B_IC ACPDB 2_IC ACPDB 3_IC ACPDB 4_IC UPS 40kVA_IC
N:SOC K&C AREA N:AC ANALYSER ROOM N:LRS RAW MIL
N:LDB-3 N:SOC3_RM AREA N:SOC3 RAW MILL N:SOC2 LCSS ROOM N:PA SYSTEM1 N:PA SYSTEM2 N:SOC1 TR ROOM
N:SOC 1_MS AREA N:SOC 1_RM AREA N:SOC2_RM AREA N:SOC LCSS ROOM N:ISO1 FOR HOIST N:PT PUMP ST PNL N:CT STARTER PNL N:ACP DB1 N:LCSS TR,MBOX N:6.6KV TR ISO AUX PWR N:SOC1 STORAGE AREA N:SOC1 RAW MILL N:SOC2 RAW MILL
N:UPS 40 kVA N:ISO2 FOR HOIST N:ISO3 FOR HOIST N:ISO4 FOR HOIST N:SOC DW PUMP
33 kV 6.6kV
CTHV:75/1 CTLV:500/1
3.15 MVA
Transformer capacity PT 3150 kVA
Primary Voltage Vp 33 kV
Secondary Voltage Vs 6.6 kV
Transformer HV side CT details CTHV 75/1
Turns Ratio CTR1 75
Transformer LV side CT details CTLV 500/1
Turns Ratio 500
Percentage Impedance of Transformer Z 6.25%
Fault Current at 33 kV Bus 13120 A
Fault current at 6.6 kV Bus as per report 4650.00 A
Transformer Full Load HV side Primary Current at 0% tapping Ipfl 3150X 1000 )/ (1.732 Amps
X66x1000x1)
Transformer Full Load HV side Primary Current at -0% tapping 55.11 Amps
55.11 Amps
Transformer HV side CT Secondary Full Load Current Isfl 0.73
Measuring Tolerence 10.00 %
Relay reset tolerance 5.00 %
Transformer HV side Primary current setting 55x 1.10/0.95 Amps
IDMT setting at 33 kV side 63.81
CT secondary Current to the above 0.85
Setting proposed Ip 0.85
Curve Normal Inverse
Transformer Full Load LV side Primary Current Ipfl 3150 X 1000 )/ (1.732 Amps
X6.6x1000)
275.56 Amps
Measuring Tolerence 10.00 %
Relay reset tolerance 5.00 %
Transformer LV side Primary current setting 275.56*1.10/0.95 Amps
319.07
Transformer LV side CT Secondary Current setting 0.64
Setting proposed Ip 0.64
Curve Normal Inverse
Fault current at 6.6 kV Bus as per report 4650.00 Amps
LV side CT current due to above fault current 9.30 Amps
HV side current due to fault at 6.6 kV bus 930.00 Amps
HV side CT Secondary current due to fault at 6.6 kV bus 12.40 Amps
HV side CT current due to fault at Transformer HV side 174.93 Amps
Setting REQUIRED for high set on HV side 16.12 X In
Setting proposed on HV side relay I>> 16.50 X In
Setting proposed on LV side relay I>> 6 x In
Setting Calculation for Transformer TRHV060
6.6 kV 0.433kV
300/1 ACB:4000 A
2.5 MVA
Transformer capacity PT 2500 kVA
Primary Voltage Vp 6.6 kV
Secondary Voltage Vs 0.433 kV
Transformer HV side CT details CTHV 300/1
Turns Ratio CTR1 300
Transformer LV side ACB RATING 4000 A
Percentage Impedance of Transformer Z 6.25%
Fault Current at 6.6 kV Bus 4650 A
Fault current at 0.415kV Bus as per report 29060.00 A
Transformer Full Load HV side Primary Current at 0% tapping Ipfl 2500X 1000 )/ (1.732 Amps
X6.6x1000x1)
Transformer Full Load HV side Primary Current at -0% tapping 218.70 Amps
Relay reset ratio 0.95
Measuring Tolerence 10.00 %
Transformer HV side Primary current setting 218.70x 1.10/0.95 Amps
IDMT setting at 6.6 kV side 253.23
CT secondary Current to the above 0.84
Setting proposed Ip 0.85
Curve Extreme Inverse
Transformer Full Load LV side Primary Current Ipfl 2500 X 1000 )/ (1.732 Amps
X433)
3333.53 Amps
Relay reset ratio 0.95
Measuring Tolerence 10.00 %
Transformer LV side Primary current setting 3333.33*1.10/0.95 Amps
3859.88
Transformer LV side ACB Current setting 0.96
ACB SETTING 1
Fault current at 0.415 kV Bus as per report 29060.00 Amps
HV side current due to fault at 0.415 kV bus 1906.51 Amps
HV side CT Secondary current due to fault at 0.415 kV bus 6.36 Amps
Setting REQUIRED for high set on HV side 8.26 X In
Setting proposed on HV side relay I>> 8.50 X In
Setting proposed on LV side relay I>> 4 x In
Sample Calculations for Relay settings for FINISH MILL MOTOR Feeder
1. Available motor data
Sl No Size Value units
1.01 Power 630 kW
1.02 Rated voltage 6.6 kV
1.03 Motor rated current IA 71 A
1.04 Locked Rotor current (at 100 % Vn) 6 xIA
1.05 Rated Power factor 0.82
1.06 Full load efficiency 95.00 %
1.07 Max. blocked rotor time hot @100 %Voltage 10 sec
1.08 Max. blocked rotor time Cold @100% Voltage 18 sec
1.09 Locked rotor Current 426 A
2. General power system data
Parameter Value Units
2.01 CurrentTransformer rated current,phase primary 75 A
2.02 Current Transformer rated current, phase secondary 1A
Sample Calculations
Rated current of Motor IA 71 A
CT secondary current corresponding to full load current IA x CT ratio
71x 1/75
I base current for the relay(IB) 0.946666667 x In
Max. block rotor current (at 100 % Vn) 6X IA
=6 x 71
Block Rotor Current 426
CT secondary current corresponding to block rotor Current =426 x 1/75 A
5.68 A
Locked rotor current in terms of IB 6 xIB
Locked rotor current in terms of IN 5.68 xIN
High set current I>> is normally set 1.3times the locked current =1.3 x 426
553.8 A
CT secondary current corresponding to High set Over current I>> =553*1/75
7.384 A
Rounded off to 7.4 xIN
High set Current I>> In terms of IB 7.8 xIB
Sample Calculations for Relay settings for RAW MILL MOTOR Feeder
1. Available motor data
Sl No Size Value units
1.01 Power 200 kW
1.02 Rated voltage 0.415 kV
1.03 Motor rated current IA 363 A
1.04 Locked Rotor current (at 100 % Vn) 6 xIA
1.05 Rated Power factor 0.81
1.06 Full load efficiency 64.70 %
1.07 Max. blocked rotor time hot @100 %Voltage 15 sec
1.08 Max. blocked rotor time Cold @100% Voltage 30 sec
1.09 Locked rotor Current 2178 A
2. General power system data
Parameter Value Units
2.01 CurrentTransformer rated current,phase primary 400 A
2.02 Current Transformer rated current, phase secondary 5A
Sample Calculations
Rated current of Motor IA 363 A
CT secondary current corresponding to full load current IA x CT ratio
363x 5/400
I base current for the relay(IB) 0.9075 x In
Max. block rotor current (at 100 % Vn) 6X IA
=6 x 363
Block Rotor Current 2178
CT secondary current corresponding to block rotor Current =2178x 5/400 A
27.225 A
Locked rotor current in terms of IB 6 xIB
Locked rotor current in terms of IN 5.445 xIN
High set current I>> is normally set 1.3times the locked current =1.3 x 2178
2831.4 A
CT secondary current corresponding to High set Over current I>> =2831.4*5/400
35.3925 A
Rounded off to 7.0785 xIN
High set Current I>> In terms of IB 7.8 xIB
SIEMENS INDIA LTD
KERNEOS INDIA ALUMINATE TECHNOLOGIES PVT
LTD,KOLKATA
1F1 LCSS LV500_IC INCOMER ETU 45B LSING 4000 0.4-1.0 1 4000 0.2-0.5-1- 2 2-10 4 16000 20-60-100- 200 2-3-4-6-8- 8 32000 0.2-0.3- 0.2 800 100-200 100
step 0.5 1.5-2-3-5- 160-200- 10-12-14- 0.4-0.5
6-12-17- 260-300 16
30
CDG 11 RELAY TO BE SET AT 10% AND TIME SETTING TO BE SET AT 0.1
6F2 LCSS LV500-F1 EMPDB ETU330LIG 400 0.4-1.0 1 400 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 2400 0.2-1.0 0.2 80 100-300 100
step 0.5
2F1 LCSS LV500-F2 APFC ETU37WT 2000 0.4-1.0 0.9 1800 10 10 1.25-12 4 8000 100-400 100 20 20 40000 100-1200 100 100 100-400 100
step 0.5
5F1 LCSS LV500-F3 RAW MILL MTR ETU320 LI 630 0.4-1.0 1 630 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 3780 NA NA NA NA NA
step 0.5
3F1 LCSS LV500-F4 MCC1 ETU37WT 800 0.4-1.0 0.9 720 10 10 1.25-12 4 3200 100-400 100 20 20 16000 100-1200 100 100 100-400 100
step 0.5
6F3 LCSS LV500-F5 MCC2 ETU330LIG 630 0.4-1.0 1 630 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 3780 0.2-1.0 0.2 126 100-300 100
step 0.5
7F1 LCSS LV500-F6 PDB1 ETU330LIG 250 0.4-1.0 1 250 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 1500 0.2-1.0 0.2 50 100-300 100
step 0.5
4F1 LCSS LV500-F7 ISO ETU37WT 800 0.4-1.0 0.9 720 10 10 1.25-12 4 3200 100-400 100 20 20 16000 100-1200 100 100 100-400 100
step 0.5
9F2 LCSS LV500-F8 VSD KILN ETU330LIG 250 0.4-1.0 1 250 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 1500 0.2-1.0 0.2 50 100-300 100
step 0.5
9F3 LCSS LV500-F9 VSD SEPERATOR ETU330LIG 250 0.4-1.0 1 250 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 1500 0.2-1.0 0.2 50 100-300 100
step 0.5
9F1 LCSS LV500-F10 WATER SYSTEM ETU330LIG 250 0.4-1.0 1 250 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 1500 0.2-1.0 0.2 50 100-300 100
step 0.5
4F2 LCSS LV500-F11 MCC3 ETU37WT 800 0.4-1.0 0.9 720 10 10 1.25-12 4 3200 100-400 100 20 20 16000 100-1200 100 100 100-400 100
step 0.5
8F3 LCSS LV500-F12 MCC4 ETU330LIG 630 0.4-1.0 1 630 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 3780 0.2-1.0 0.2 126 100-300 100
step 0.5
8F2 LCSS LV500-F13 PDB3 ETU330LIG 400 0.4-1.0 1 400 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 2400 0.2-1.0 0.2 80 100-300 100
step 0.5
6F1 LCSS LV500-F14 PDB 4 ETU330LIG 400 0.4-1.0 1 400 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 2400 0.2-1.0 0.2 80 100-300 100
step 0.5
7F3 LCSS LV500-F15 STORAGE AREA ETU330LIG 400 0.4-1.0 1 400 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 2400 0.2-1.0 0.2 80 100-300 100
step 0.5
3F2 LCSS LV500-F16 PDB 5 ETU37WT 800 0.4-1.0 0.9 720 10 10 1.25-12 4 3200 100-400 100 20 20 16000 100-1200 100 100 100-400 100
step 0.5
NOTES:1.ALL EARTH LEAKAGE RELAYS TO BE SET AT 10%
NOTES:2.ALL UNDERVOLTAGE RELAYS IN THE INCOMER TO BE SET AT 89%
Setting Data Sheet for PDB1
Compart Reference in SLD Feeder Rating in ACB/MCCB ACB / MCCB Setting
ment Amps/KW Release type Rating Over load protection Short time delayed short circuit protection Instantaneous short circuit Ground Fault Protection
Number In in Phase Current Primary Setting Time Short Current Current Setting Time Tsd Instantan Current Primary Ground Current Primary Setting Setting
in the Amps Current setting 'a' Current range for setting Tr circuit setting 'b' setting range for in milli eous setting 'c' Instantan fault Setting d current range of delay
Panel setting (Ir =a X In) time lag tr Current (Isd ='b' X delay seconds Current eous Current Ig=In x d delay time tg in
Ir,Range (at 6x Ir) setting In) time tsd Setting Ii current:Ii= Range Ig time tg in milli
'a' in Sec Isd,Range in milli Range: 'c' x In range d milli seconds
Isd=Ir x 'b' seconds Ii=In x 'c' seconds
1F5 PDB 1 IC INCOMER TM240 250 0.8-1 0.9 225 10 10 NA NA NA NA NA 5-10 10 2500 NA NA NA NA NA
1F2 PDB 1 F1 SOC LATHE TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
2F1 PDB 1 F2 SOC RADIAL TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
DRILL
2F2 PDB 1 F3 SOC GINDER TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
1F4 PDB 1 F4 SOC1 WELDING TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
2F6 PDB 1 F5 SOC2 WELDING TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
2F3 PDB 1 F6 SOC POWER TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
HACK
3F5 PDB 1 F7 SOC HYD PRESS TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
3F6 PDB 1 F8 SOC BENCH TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
DRILL
3F7 PDB 1 F9 CRANE TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
3F4 PDB 1 F11 GATE CNTRL TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
ROOM
4F2 PDB 1 F12 DR RM PMCBDB TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
EMPDB _IC INCOMER TM240 400 0.4-1.0 1 400 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 2400 0.2-1.0 0.2 80 100-300 100
step 0.5
EMPDB F1 ELDB 1 TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
EMPDB F10 SOC 1 IT SERVER TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
EMPDB F11 SOC 2 IT SERVER TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
EMPDB F12 EM RCBODB TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
EMPDB F13 GATE LDB TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
EMPDB F14 SOC1 EM20 TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
EMPDB F15 SOC2 EM20 TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
EMPDB F2 ELDB 2 TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
EMPDB F3 ELDB 3 TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
EMPDB F4 ELDB 4 TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
EMPDB F6 ACDB TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
EMPDB F7 20kVA UPS TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
EMPDB F9 DW PNL TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
EMPDB_IC1 INCOMER TM240 400 0.8-1 0.9 360 10 10 NA NA NA NA NA 5-10 10 4000 NA NA NA NA NA
EMPDB-F5 EMMCC TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
NOTES:1.ALL EARTH LEAKAGE RELAYS TO BE SET AT 10%
NOTES:2.ALL UNDERVOLTAGE RELAYS IN THE INCOMER TO BE SET AT 89%
Setting Data Sheet for PDB2
Compart Reference in SLD Feeder Rating in ACB/MCCB ACB / MCCB Setting
ment Amps/KW Release type Rating Over load protection Short time delayed short circuit protection Instantaneous short circuit Ground Fault Protection
Number In in Phase Current Primary Setting Time Short Current Current Setting Time Tsd Instantan Current Primary Ground Current Primary Setting Setting
in the Amps Current setting 'a' Current range for setting Tr circuit setting 'b' setting range for in milli eous setting 'c' Instantan fault Setting d current range of delay
Panel setting (Ir =a X In) time lag tr Current (Isd ='b' X delay seconds Current eous Current Ig=In x d delay time tg in
Ir,Range (at 6x Ir) setting In) time tsd Setting Ii current:Ii= Range Ig time tg in milli
'a' in Sec Isd,Range in milli Range: 'c' x In range d milli seconds
Isd=Ir x 'b' seconds Ii=In x 'c' seconds
1F1 PDB2 IC1 INCOMER 1 ETU37WT 800 0.4-1.0 0.9 720 10 10 1.25-12 4 3200 100-400 100 20 20 16000 100-1200 100 100 100-400 100
step 0.5
4F1 PDB2 IC2 INCOMER 2 ETU37WT 800 0.4-1.0 0.9 720 10 10 1.25-12 4 3200 100-400 100 20 20 16000 100-1200 100 100 100-400 100
step 0.5
2F2 PDB 2 F1 PDB 2A TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
2F3 PDB 2 F2 PDB 2B TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
2F4 PDB 2 F3 AC PDB2 TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
3F2 PDB 2 F4 AC PDB3 TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
2F5 PDB 2 F5 AC PDB4 TM240 250 0.8-1 1 250 10 10 NA NA NA NA NA 10 10 2500 NA NA NA NA NA
3F3 PDB 2 F6 UPS 40 kVa TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
NOTES:1.ALL EARTH LEAKAGE RELAYS TO BE SET AT 10%
NOTES:2.ALL UNDERVOLTAGE RELAYS IN THE INCOMER TO BE SET AT 89%
Setting Data Sheet for PDB3
Compart Reference in SLD Feeder Rating in ACB/MCCB ACB / MCCB Setting
ment Amps/KW Release type Rating Over load protection Short time delayed short circuit protection Instantaneous short circuit Ground Fault Protection
Number In in Phase Current Primary Setting Time Short Current Current Setting Time Tsd Instantan Current Primary Ground Current Primary Setting Setting
in the Amps Current setting 'a' Current range for setting Tr circuit setting 'b' setting range for in milli eous setting 'c' Instantan fault Setting d current range of delay
Panel setting (Ir =a X In) time lag tr Current (Isd ='b' X delay seconds Current eous Current Ig=In x d delay time tg in
Ir,Range (at 6x Ir) setting In) time tsd Setting Ii current:Ii= Range Ig time tg in milli
'a' in Sec Isd,Range in milli Range: 'c' x In range d milli seconds
Isd=Ir x 'b' seconds Ii=In x 'c' seconds
1F4 PDB 3 _IC INCOMER ETU330 LIG 400 0.4-1.0 1 400 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 2400 0.2-1.0 0.2 80 100-300 100
step 0.5
1F3 PDB 3 _F1 LDB 3 TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
2F5 PDB 3 F2 SOC1 MS AREA TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
3F5 PDB 3 F3 SOC1 RM AREA TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
3F6 PDB 3 F4 SOC2 RM AREA TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
4F5 PDB 3 F5 SOC3 RM AREA TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
4F6 PDB 3 F6 SOC LCSS RM TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
5F5 PDB 3 F7 SOC RK AREA TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
ISO FOR CRANE TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
2F2 PDB 3 F8 RM
TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
2F3 PDB 3 F9 ISO1 FOR HOIST
TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
3F2 PDB 3 F10 ISO2 FOR HOIST
PDB 3 F11 TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
3F3 ISO3 FOR HOIST
TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
3F4 PDB 3 F12 ISO4 FOR HOIST
4F2 PDB 3 F13 SOC DW PUMP TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
4F3 PDB 3 F14 PIT PUMP ST PNL
TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
4F4 PDB 3 F15 CT STARTER PNL
5F6 PDB 3 F16 ACP DB1 TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
1F2 PDB 3 F17 LCSS TR M BOX TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
6.6kV TR ISO TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
2F4 PDB 3 F18 AUX PWR
SOC SORAGE TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
2F5 PDB 3 F19 AREA
PDB 3 F20 TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
IF31 SOC1 RAW MILL
TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
1F32 PDB 3 F21 SOC2 RAW MILL
TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
1F33 PDB 3 F22 SOC3 RAW MILL
TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
1F23 PDB 3 F23 SOC2LCSS ROOM
1F21 PDB 3 F24 PA SYSTEM 1 TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
1F22 PDB 3 F25 PA SYSTEM 2 TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
1F23 PDB 3 F26 SOC1 TR ROOM TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
1F35 PDB 3 F27 SOC K&C AREA TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
AC ANALYSER TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
1F24 PDB 3 F28 ROOM
1F25 PDB 3 F29 LRS RAW MILL TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
NOTES:1.ALL EARTH LEAKAGE RELAYS TO BE SET AT 10%
NOTES:2.ALL UNDERVOLTAGE RELAYS IN THE INCOMER TO BE SET AT 89%
Setting Data Sheet for PDB4
Compart Reference in SLD Feeder Rating in ACB/MCCB ACB / MCCB Setting
ment Amps/KW Release type Rating Over load protection Short time delayed short circuit protection Instantaneous short circuit Ground Fault Protection
Number In in Phase Current Primary Setting Time Short Current Current Setting Time Tsd Instantan Current Primary Ground Current Primary Setting Setting
in the Amps Current setting 'a' Current range for setting Tr circuit setting 'b' setting range for in milli eous setting 'c' Instantan fault Setting d current range of delay
Panel setting (Ir =a X In) time lag tr Current (Isd ='b' X delay seconds Current eous Current Ig=In x d delay time tg in
Ir,Range (at 6x Ir) setting In) time tsd Setting Ii current:Ii= Range Ig time tg in milli
'a' in Sec Isd,Range in milli Range: 'c' x In range d milli seconds
Isd=Ir x 'b' seconds Ii=In x 'c' seconds
1F3 PDB 4 IC INCOMER ETU330 LIG 400 0.4-1.0 1 400 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 2400 0.2-1.0 0.2 80 100-300 100
step 0.5
1F1 PDB 4 F1 SOC 1 FM SHOP TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
6F6 PDB 4 F19 SOC 1 PRODUCT TM220 125 0.8-1 1 125 10 10 NA NA NA NA NA 10 10 1250 NA NA NA NA NA
STORAGE
1F1 PDB 5 IC INCOMER ETU37WT 800 0.4-1.0 0.9 720 10 10 1.25-12 4 3200 100-400 100 20 20 16000 100-1200 100 100 100-400 100
step 0.5
2F3 PDB 5 F1 COMPRESSOR 1 ETU330 LIG 630 0.4-1.0 1 630 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 3780 0.2-1.0 0.2 126 100-300 100
step 0.5
2F4 PDB 5 F2 COMPRESSOR 2 ETU330 LIG 630 0.4-1.0 1 630 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 3780 0.2-1.0 0.2 126 100-300 100
step 0.5
3F6 PDB 5 F3 COMPRESSOR 3 ETU330 LIG 630 0.4-1.0 1 630 0.5-12 0.5 NA NA NA NA NA 1.5-9 6 3780 0.2-1.0 0.2 126 100-300 100
step 0.5
2F1 PDB 5 F4 DRYER 1 TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
2F2 PDB 5 F5 DRYER 2 TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
3F3 PDB 5 F6 SOCKET TM220 63 0.8-1 1 63 10 10 NA NA NA NA NA 10 10 630 NA NA NA NA NA
3F5 PDB 5 F7 DRYER 3 TM220 32 0.8-1 1 32 10 10 NA NA NA NA NA 10 10 320 NA NA NA NA NA
NOTES:1.ALL EARTH LEAKAGE RELAYS TO BE SET AT 10%
NOTES:2.ALL UNDERVOLTAGE RELAYS IN THE INCOMER TO BE SET AT 89%
SIEMENS INDIA LTD
KERNEOS INDIA ALUMINATE TECHNOLOGIES PVT
LTD,KOLKATA
LCSS LV500_IC
500 500
300 300
100 100
50 R:TR1_HV - P 50
OC1 SWBD_OG1 - P
R:6.6kV
30
OC1 30
10 10
R:6.6kV SWBD_IC - P
R:RM MTR - P OC1
OC1
5 5
Seconds
Seconds
3 3
TR1
1 1
TR_HV060
.5 .5
.3 .3
.1 .1
TR_HV060 TR1
Inrush Inrush
.05 .05
.03 .03
TR1
TR_HV060
R R:TR1_HV
R R:6.6kV SWBD_IC
R LCSSRLV500_IC LCSS LV500-F1
R R
.01 RAW MILL MTR FINISH R:MPR_FMMTR
MILL MTR
.01
R:6.6kV SWBD_OG1 R:RM MTR R:6.6kV SWBD_OG2
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
500 500
LCSS LV500_IC
300 300
RAW MILL MTR
R:RM MTR - P
100 100
OC1
50 50
5 5
Seconds
Seconds
3 3
1 1
.5 .5
.3 .3
.1 .1
.05 .05
.03 .03
R LCSS LV500_IC
.01 RAW MILL MTR .01
R:RM
.5 MTR1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
200 kW
Amps X 100 LCSS LV500 (Nom. kV=0.415, Plot Ref. kV=0.415) ETAP Star 18.0.0C
500 500
300 300
100 100
50 50
30 30
LCSS LV500_IC
10 R:TR1_HV - G 10
OC1
5 5
Seconds
Seconds
R:6.6kV SWBD_IC - G
R:RM MTR - G OC1
3 OC1 3
R:6.6kV SWBD_OG1 - G
OC1
1 1
.5 .5
.3 .3
.1 .1
.05 .05
.03 .03
TR1
TR_HV060
R R:TR1_HV
R R:6.6kV SWBD_IC
R LCSSRLV500_IC LCSS LV500-F1
R R
.01 RAW MILL MTR FINISH R:MPR_FMMTR
MILL MTR
.01
R:6.6kV SWBD_OG1 R:RM MTR R:6.6kV SWBD_OG2
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
500 500
300 300
100 100
50 R:TR1_HV - P 50
OC1
30 30
10 10
R:6.6kV SWBD_IC - P
R:6.6kV SWBD_OG2 - P OC1
OC1
5 5
Seconds
Seconds
3 3
R:MPR_FMMTR - P TR1
OC1
1 1
.5 .5
.3 .3
.1 .1
TR1
Inrush
.05 .05
.03 .03
TR1
TR_HV060
R R:TR1_HV
R R:6.6kV SWBD_IC
R LCSSRLV500_IC LCSS LV500-F1
R R
.01 RAW MILL MTR FINISH R:MPR_FMMTR
MILL MTR
.01
R:6.6kV SWBD_OG1 R:RM MTR R:6.6kV SWBD_OG2
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
500 500
300 300
100 100
50 50
30 30
10 10
R:TR1_HV - G
OC1
5 5
Seconds
Seconds
3 3
R:6.6kV SWBD_IC - G
OC1
R:6.6kV SWBD_OG2 - G
OC1
1 1
.5 .5
.3 .3
R:MPR_FMMTR - G
OC1
.1 .1
.05 .05
.03 .03
TR1
TR_HV060
R R:TR1_HV
R R:6.6kV SWBD_IC
R LCSSRLV500_IC LCSS LV500-F1
R R
.01 RAW MILL MTR FINISH R:MPR_FMMTR
MILL MTR
.01
R:6.6kV SWBD_OG1 R:RM MTR R:6.6kV SWBD_OG2
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K