Doc. No.

MAINTENANCE STANDARD REPORT Issue Date xx xx xxxx

Revision No. 00
Title:
REPAIR EMITING RAPPING DRIVE SYSTEM ESP UNIT #1

Date Equipment Name Detail Description

6 June 2019 ESP Unit #1 In ESP Unit #1 electric short was suspected in field 4, therefore boiler Unit #1
was stopped for inspection and repair on ESP.

Findings during inspection at ESP unit #1, obtained damage to mechanical

components such as shaft touching on ceramic cone, broken bolts on bottom
bearing shaft, bearing cage wear in Field 2 and Field 4.

Friday, 7 June 2019

Inspection result and the condition of the Shaft

in Field 4

Dismantle the Shaft, Pin Wheel, and Shaft

Insulator of Field 4

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Long Term Maintenance Report [Doc. No. -xx-xxx Rev.00]
Repair Emiting Rapping Drive System ESP Unit#1

Damage to Shaft Insulator Coupling in Field 4

The Shaft’s support frame need a repairment

Dismantle the Shaft Insulator, Shaft, Pin

Wheel, Bottom Bearing of Field 4 and Field 2
and the condition of them

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Long Term Maintenance Report [Doc. No. -xx-xxx Rev.00]
Repair Emiting Rapping Drive System ESP Unit#1

The male and female of Pin Wheel of Field 2

stacked up

There was a Bearing Cage that lost at Field 4

Saturday, 8 June 2019

Replace the broken Pin Wheel Small with the

new one for Field 2 and Field 4

Repair the Shaft and Build Up Shaft Insulators

Coupling

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Long Term Maintenance Report [Doc. No. -xx-xxx Rev.00]
Repair Emiting Rapping Drive System ESP Unit#1

Weld up the Shaft Insulators Coupling to add

some material because the last one was worn
out

Install the new pin wheel and cleaning support

bottom bearing

Replace the new one bottom bearing of

female part side of Pin Wheel

Repair the new one carbon bushing for bearing

cage and install Pin wheel together with its
Shaft and Insulator

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Long Term Maintenance Report [Doc. No. -xx-xxx Rev.00]
Repair Emiting Rapping Drive System ESP Unit#1

Installation emiting rapping drive system in

Field 2 and Field 4

Field 1 Megger Resistance Test Field 2 Megger Resistance Test

FIELD 2#

Field 3 Megger Resistance Test Field 4 Megger Resistance Test

Suggestion on The Condition of Emiting Rapping Drive System on Field #2 and Field #4

Shaft insulator coupling which recondition because it is eroded, it should be

replaced with a new one during outage. Reconditioned with build up welding
make thickness of the coupling insulator is not standard, there is a large gap
worry will slip.

Shaft for bushing on the cage bearing are also eroded, need cleaning and re-
checking during outage. it is worry that the gap can make dust enter can
blocking condition so the shaft rotates hard.

Bottom bearing shaft is also a problem of deformation with reduced size, not
standard previous size. Currently the material has been submitted for master
item to planner.

Bottom bearing support on shim plate need to re-check for alignment on

position pin wheel small to pin wheel big.

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