INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of

EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
Click on any text that is BLUE and
underlined. These are hyperlinks
that can be used to navigate the
schematic and machine views.
When only one callout is showing on a
machine view, clicking on this button will
make all of the callouts visible. This
button is located in the top right corner
of every machine view page.

ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 KENR9593-01
June 2013

793F and 793F WTR OEM

Off-Highway Truck
Cooling System
793F: 793F WTR OEM:
SSP1-UP SXP1-UP

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE
Component Locations
Part Machine Schematic
Description
Number Location Location
Low Altitude, Standard Retarding
Air Compressor Gp 261-4881 1 B-8
Coil As - Heater 267-3963 2 B-7
Cooler Gp - Engine Oil 245-4864 3 D-7
Core As - Oil Cooler, Brake 336-9641 4 F-8
Core As - Oil Cooler, Brake 336-9641 5 F-7
Core As - Oil Cooler, Steering 199-6683 6 F-7
Core As - Oil Cooler, Transmission Oil 336-9642 7 F-6
Lines Gp - Air Conditioner 283-0591 8 B-7
Pump Gp - Water, Jacket Water 313-2758 9 B-6
Radiator Gp 335-8380 10 D-6
Turbocharger Gp 327-7738 11 C-8
Turbocharger Gp 327-7738 12 C-8
Turbocharger Gp 327-7738 13 C-7
Turbocharger Gp 327-7738 14 C-7
Valve - Shutoff 6V-7238 15 D-7
Valve Gp - Thermostatic, Electric Temp. Control 264-5356 16 E-5
Low Altitude, Additional Retarding
Air Compressor Gp 261-4881 17 B-4
Coil As - Heater 267-3963 18 B-3
Cooler Gp - Engine Oil 245-4864 19 D-3
Core As - Oil Cooler, Brake 336-9641 20 F-4
Core As - Oil Cooler, Brake 336-9641 21 F-3
Core As - Oil Cooler, Front Brake 290-2729 22 F-4
Core As - Oil Cooler, Steering 199-6683 23 F-2
Core As - Oil Cooler, Transmission Oil 336-9642 24 F-2
Lines Gp - Air Conditioner 283-0591 25 B-3
Pump Gp - Water, Auxiliary 250-6721 26 B-2
Pump Gp - Water, Jacket Water 313-2758 27 B-3
Radiator Gp 335-8380 28 D-2
Turbocharger Gp 327-7738 29 C-4
Turbocharger Gp 327-7738 30 C-4
Turbocharger Gp 327-7738 31 C-3
Turbocharger Gp 327-7738 32 C-3
Valve - Shutoff 6V-7238 33 D-3
Valve Gp - Thermostatic, Electric Temp. Control 286-4571 34 E-1
 8 7 6 5 4 3 2 1

F F
VENT LINE
(24) CORE AS

VENT LINE
VENT LINE (23) CORE AS
OIL COOLER
OIL COOLER
TRANSMISSION OIL
STEERING
336-9642
199-6683

DRAIN LINE

DRAIN LINE

VENT LINE
VENT LINE
(4) CORE AS (5) CORE AS (6) CORE AS (7) CORE AS
OIL COOLER OIL COOLER OIL COOLER OIL COOLER
BRAKE BRAKE STEERING TRANSMISSION OIL (22) CORE AS (20) CORE AS (21) CORE AS VENT LINE
336-9641 336-9641 VENT LINE 199-6683 336-9642 OIL COOLER OIL COOLER OIL COOLER
FRONT BRAKE BRAKE BRAKE
290-2729 336-9641 336-9641

M
M

VENT LINE
VENT LINE
VENT LINE

VENT LINE
E E
DRAIN LINE

DRAIN LINE

C175-16 C175-16
DRAIN LINE

ENGINE BLOCK
DRAIN LINE
(16) VALVE GP
THERMOSTATIC
EL. TEMP. CONTROL ENGINE BLOCK (34) VALVE GP
THERMOSTATIC
264-5356 EL. TEMP. CONTROL
286-4571
DRAIN LINE

(3) COOLER GP
ENGINE OIL
245-4864 (19) COOLER GP
(15) VALVE ENGINE OIL
SHUTOFF DRAIN LINE
(33) VALVE 245-4864
6V-7238 SHUTOFF
(10) RADIATOR GP 6V-7238
335-8380
D D
(28) RADIATOR GP
VENT LINE
VENT LINE 335-8380
VENT LINE

JW SHUNT LINE
VENT LINE VENT LINE

AUX SHUNT LINE

JW SHUNT LINE
ALL FLOWS LISTED AT RATED ENGINE SPEED
OF 1750 RPM WITH THERMOSTAT FULLY OPEN
JW FLOW 1665 LPM
(Dimensions: 39 inches x 28 inches)

ALL FLOWS LISTED AT RATED ENGINE SPEED JW SHUNT LINE FLOW 111 LPM
OF 1750 RPM WITH THERMOSTAT FULLY OPEN AUX FLOW 1521 LPM
JW FLOW 1729 LPM AUX SHUNT LINE FLOW 112 LPM
JW SHUNT LINE FLOW 103 LPM
KENR9593-01

C (11) TURBOCHARGER (12) TURBOCHARGER (29) TURBOCHARGER (30) TURBOCHARGER

C
(13) TURBOCHARGER (14) TURBOCHARGER (31) TURBOCHARGER (32) TURBOCHARGER
327-7738 327-7738 327-7738 327-7738 327-7738 327-7738 327-7738 327-7738

SERVICE CENTER SERVICE CENTER

NOTE: SERVICE CENTER IS PRESENT
NOTE: SERVICE CENTER IS PRESENT ONLY FOR SERVICE GP
ONLY FOR SERVICE GP 272-5377 OR 293-7875.
278-8445 OR 279-0717.

(27) PUMP GP
WATER
(8) LINES GP (9) PUMP GP (8) LINES GP JACKET WATER
AIR CONDITIONER WATER AIR CONDITIONER 313-2758
(1) AIR COMPRESSOR GP 283-0591 JACKET WATER 283-0591
(17) AIR COMPRESSOR GP
261-4881 313-2758 DRAIN LINE DRAIN LINE
261-4881
30 Page,

NOTE: AIR COMPRESSOR IS PRESENT

ONLY FOR STARTING AR. - AIR NOTE: AIR COMPRESSOR IS PRESENT
278-8470 OR 278-8471 ONLY FOR STARTING AR. - AIR
278-8470 OR 278-8471
(26) PUMP GP
WATER
B AUXILIARY B
250-6721
(18) COIL AS
(2) COIL AS
HEATER
HEATER
267-3963
267-3963
LOW ALTITUDE LOW ALTITUDE
STANDARD RETARDING ADDITIONAL RETARDING
COOLANT CIRCUIT COLOR DESCRIPTIONS
JACKET WATER PUMP AND CIRCUITS
HYDRAULIC OIL DRAIN LINES
SUPPLY LINE
AUXILIARY WATER PUMP AND CIRCUITS
SERVICE LINE

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

A CALLOUTS A
YY Taps (Pressure, Sampling, Sensor - by letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

793F AND 793F WTR OFF-HIGHWAY TRUCK COOLING SYSTEM SCHEMATIC

MEDIA NUMBER: KENR9593-01
SCHEMATIC PART NUMBER: 301-6851, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
TOP VIEW
VIEW ALL CALLOUTS

22 11 29
5
21 30

20 12

4 28
10

13
31
7
14
24
32
23
6
RIGHT, REAR OF CAB
VIEW ALL CALLOUTS

2 18 8 25
LEFT SIDE, ENGINE COMPARTMENT
VIEW ALL CALLOUTS

16 34 3 19
FRONT OF ENGINE
VIEW ALL CALLOUTS

17
33
1
15

27
26 9