G3516B Generator Set CME00001-UP(SEBP3562 - 32) - Document Structure Página 1 de 3

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Product: GENERATOR SET

Model: G3516B GENERATOR SET CME
Configuration: G3516B Generator Set CME00001-UP

Operation and Maintenance Manual

WOODWARD RAPTOR GAS REGULATION AND METERING VALVE/ACTUATOR S
Media Number -SEBU7630-00 Publication Date -12/01/2001 Date Updated -04/30/2004

RAPTOR Sensor Module Replacement Procedure

Periodic cleaning may be performed. A petrochemical solvent is recommended to clean (wash and
brush) the valve. High pressure power washing is not recommended. When cleaning of the metering
element and the inside of the valve body, do not use sharp objects that may scrape or dent the
metering element, as this could degrade the accuracy of the valve. Make sure that the power is
disconnected before removing the RAPTOR main connector.

Explosion Hazard-Do not remove covers or connect/disconnect

electrical connectors unless power has been switched off or the area is
known to be non-hazardous.

Explosion Hazard-Ensure that the fuel system has been depressurized

before removing sensor module.

CAUTIO+

Electronic devices contain static-sensitive parts. Observe the following

precautions to prevent damage to these parts.

1. Discharge body static before handling the device (with power to

the device turned off, contact a grounded surface and maintain
contact while handling the device).
2. Avoid all plastic, vinyl, and Styrofoam (except antistatic
versions) around printed circuit boards.
3. Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.

1. Turn off the power to the RAPTOR and disconnect the main cable.

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2. Remove the lid by removing 18 #8 hex-headed screws around the edge and four #8 hex-headed
screws near the main connector.

3. Locate the 16-wire ribbon cable (53a) that connects the sensor module to the main board. Remove
the cable from the main board as follows: Remove the two #6 phillips head screws (57) on the clamp
at the main board end of the sensor cable. Set aside the clamp and foam strip (55 and 56). Pull the
end of the cable directly up and off the connector pins.

4. Remove the four socket head cap screws holding the sensor module (53) to the main housing.

5. Pull the sensor module straight up and out of the housing. Slightly twisting the module while
pulling may be required.

6. Install new O-rings (50, 51, 52) on new sensor module using petroleum grease to hold in place.
The two small O-rings (51) are placed in the two small counterbores (pressure ports). The single
medium sized O-ring (50) is slid over the temperature sensor probe all the way to the groove (make
sure to lubricate this O-ring to ease installation of the sensor module into the housing). The large O-
ring (52) is placed in the "race track," held in place with grease.

7. Lubricate the temperature sensor counterbore (24a) in the housing with petroleum grease. Insert
new sensor module into housing while ensuring that the O-rings on the bottom remain properly
seated.

8. Install the four socket head cap screws (54) holding the sensor module to the housing, torque to
8.22 to 8.5 N·m (73 to 75 lb-in).

9. Connect the ribbon cable (53a) to the main board by aligning the end of the cable with the
connector pins and pushing straight down. Make sure that both rows of connector pins are engaged.
Center the foam strip (55) in the clamp (56), and install the clamp with the two #6 phillips headed
screws (57). Torque to 1.6 to 1.7 N·m (14 to 15 lb-in).

10. Make sure that the O-rings, one around the connector and one around the outside of the lid, are
properly seated in their grooves.

11. Fasten the lid using the 18 #8 hex-headed screws around the edge and four #8 hex-headed screws
around the connector. Torque both sets of screws to 3.1 to 3.2 N·m (27 to 28 lb-in).

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Figure 7-1. Installing the Sensor Module

Figure 7-2. Connecting the Sensor Module Ribbon Cable

Copyright 1993 - 2010 Caterpillar Inc. Fri Aug 6 17:05:12 UTC-0300 2010
All Rights Reserved.
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