Pre Commissioning Manual - Pump - Valve

8/4/2019 Pre Commissioning Manual | Pump | Valve
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Pre Commissioning Manual
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Pre-commissioning Manual Full description
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SIBA FIELD DEVELOPMENT PROJECT

KEIL/SIBA/2015/C-051-REV – CPF EPC
Document Number Document Title
Pre-commissioning Manual
I INTRODUCTION
A OBJECTIVE
B DEFINITIONS
C DATA AND INFORMATION
D TOOLS AND EQUIPMENT
E SAFETY
II OVER VIEW OF THE PLANT
III SYSTEMS DESCRIPTION

Related titles
A . SYSTEM DEFINITION
https://www.scribd.com/document/333971912/Pre-Commissioning-Manual 1/67
A . SYSTEM DEFINITION
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B . SYSTEM APPROACH    
C . SYSTEM APPROACH
D . PRE-COMMISSIONING SYSTEM LIST
IV PROJECT COMPLETION SYSTEM: WinPCS
V PRE-COMMISSIONING GUIDELINES
Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning
ProcedureVI R3 Pre…
PRE-COMMISSIONING Checklist
PROCEDURES Commissioning… Commissioning … Guideline
A . GENERAL
B . INSPECTION AND TESTING
B.1.1 CHECKING AGAINST P&IDs
B.1.2 VESSELS AND TANKS
B.1.3 ROTATING EQUIPMENT
B.1.4 VENDOR PACKAGE ITEMS
B.1.5 PROCESS PIPING
B.1.6 HYDROTESTING AND CLEANLINESS OF LINES
B.1.7 LEAK TESTING & INERTING
B.1.8 BUILDINGS

Related titles KEIL/SIBA/2015/C-051-REV – CPF EPC

 Search 
Pre-commissioning 
Manual  
C ELECTRICAL
D INSTRUMENTATION
Commissioning
E 080036 DZ PQ 001MECHANICAL
MISCELLANEOUS Commissioning Contractor
EQUIPMENT Checklist for Pre Commissioning
Procedure R3 Pre… Checklist Commissioning… Commissioning … Guideline
F PRE-COMMISSIONING FORMS
G PUNCH LIST CATEGORIZATION TABLE
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I. INTRODUCTION
A. OBJECTIVE
The objective of this "Pre-commissioning Manual" is to provide a detaile

verification, inspection, testing, documentation and preparing for opera
development Project. When the procedures outlined in this manual are c
respective item or system is pre-commissioned, and is ready for commission
This manual will be used by the Pre-commissioning Team to verify and docum
and systems have been checked out and are ready for commissioning.
The
andpre-commissioning
documented with team shall ensure
appropriate forms that all procedures
at every described in th
stage of pre-commissioni
Related titles The completion activities are separated in two phases, called Pre-commissioni
thi lit ll
https://www.scribd.com/document/333971912/Pre-Commissioning-Manual d t t ti dd i t ti h 4/67
this split generally corresponds to static and dynamic testing phases respec
 Search
is considered  of Performance 
complete, after completion Test Run. 

PRE-COMMISSIONING
The pre-commissioning phase includes three main types of field activities:
a) Systematic conformity checks, carried out on each item of equipment o

pressure gauges, level gauges, motors, cables, etc., to verify their visual co
Commissioning the 080036
installation, the compliance
DZ PQ 001 Commissioning with project
Contractor drawings
Checklist for Pre and specifica
Commissioning
Procedure R3 Pre…
instructions, safetyChecklist
rules, codes, Commissioning… Commissioning
standards and good … Guideline
engineering practice.
Conformity check will be carried on constructed facility against the design a

checks will be carried out to find the gaps / deviations in the constructed f
the approved drawings issued for construction. The facility will be checked
instruments/equipments, their operability / maintainability issues, correct i
gaps thus found out will be listed on the punch lists.
b) Equipment static/de-energized tests, to ensure critical components qual

“cold” testing covers all discipline activities, e.g., calibration of in
alignments, setting of safety valves, pressure testing of piping (hyd
continuity, etc.
c) Checking installation, cleaning, flushing and drying of the pipe lines and
shall be carried out as part of pre-commissioning of the facility.

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 Search    
The completion of Pre-commissioning activities marks the end of the “Mechan

Download
Plant status thus reached3at of
the44 end of Pre-commissioning
 Searchphase is called 
document “Re
(RFC)”.
The implementation of each pre-commissioning procedure will be immediately f

the applicable pre-commissioning check lists / forms for the respective equipm
item is080036
Commissioning not inDZline
PQ 001with drawings andContractor
Commissioning or specification, it will
Checklist be noted
for Pre on the
Commissioning
Procedure system R3
/ Pre…
sub-system. Checklist Commissioning… Commissioning … Guideline
The Punch list items shall be categorized / marked “A” “B” and “C” as define
• “A” - Items are those activities that must be completed prior to Mech
Completion.
• “B” - Items are those activities that must be completed prior to Hydro
Introduction.
• “C” - Items are those activities that must be completed prior to issuan
Performance Acceptance Certificate
When all ‘A’ punch list items from the “Pre-commissioning Punch list” are atte
the system is considered as “Ready for Commissioning (RFC)”.
COMMISSIONING
The commissioning phase essentially includes the four categories of tasks as fo
a) Dynamic verifications of each elementary electrical and instrument fu

equipment is designed to achieve, performs properly. Typical examples of s
motors uncoupled runs, instrument loop tests, electrical breakers operatio
the electrical distribution network is part of this activity.
b) The mechanical runs, the actual running and on-line tests for a significan
utilities, and wherever applicable, of the main process equipment in closed
Related titles
c) A number of activities related to preparation of the plant for feed Hydrocar
c) A number of activities related to preparation of the plant for feed Hydrocar
 as loadingSearch
of various chemicals, catalysts,
 molecular sieves,  activated carb


d) Hydrocarbon Introduction and Performance Test.

Pages 5-44 for members only 
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Continue Reading With Trial

KEIL/SIBA/2015/C-051-REV – CPF
CPF EPC
Document Number Document Title Page
Pre-commissioning Manual Rev.

Date
Once commissioning activities are complete, the plant reaches the “Initial Operation o
Test Run”.
Following summarizes the activities and milestones of the pre-commissioning, commissio
SUMMARY OF COMPLETION ACTIVITIES
Related titles
PHASE ACTIVITIES MILESTONE
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CONFORMITY CHECKS
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You're Reading a Preview 
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MECHANICAL
PRE-COMMISSIONING STATIC TESTS COMPLETION
Scribd members can read and download full
(or Ready
Ready for Commiss
Commissioni
ionin
n
documents. Your
FLUSHING & CLEANING first 30 days are free!
RFC)
Commissioning 080036 DZ PQ 001 Commissioning Continue Reading

Contractor With Trial
Checklist for Pre Commissioning
ENERGIZATION
DYNAMIC TESTS
EQUIPMENT RUNNING-IN START OF INITIAL OPERATI

COMMISSIONING (RELIABILITY RUN)
PRE-START UP
ACTIVITIES
HYDROCARBON INTRODUCTION
AND
PERFORMANCE TEST RUN

Related titles
KEIL/SIBA/2015/C-051-REV – CPF
CPF EPC
 Document Number
Search

Document Title

 Page

Rev.
Date
B. DEFINITIONS
• BASIC FUNCTION: group of items of equipment that performs an elementary

the plant / process.
Procedure • PRE-COMMISSIONING
R3 Pre… :
Checklist cor
corresp
responds
onds t
to
o non-
non-oper
operatin
ating g adjustme
adjustments
Commissioning… Commissioning … Guidelinents and
and
performed at the end
end of the construction phase
phase to verify that the installation
installation
plan, specifications, drawings, instructions and applicable codes and rules. Thi
to ready for
for commissioni
commissioningng (RFC
(RFC)) stag
stage,
e, also called
called mechanical
mechanical comple
completio
tion
n (M
• PRECOMMISSIONING CHECK LIST: definition of the scope of work conformity
performed on elementary items of equipment.
• COMMISSIONING : corresponds to dynamic test and pre-start up activities ass
the operation of items of equipment or facilities for Hydrocarbon Introduction
Performance Test. The utility system is operational during commissioning phas
streams
streams are available
available at the required
required specifica
specification
tionss [for example,
example, Inst
Instrume
rumentnt
required dew point].
• COMPLETION ACTIVITIES: pre-commissioning and commissioning operations
•
HAND OVERg and

commissioning
commissionin DOSSIER : compilation
performance supportofdocuments
test support documtheents
construction,
of a subsystempre-co
/ syst
• MECHANICAL COMPLETION: status of the plant when all subsystems are ma
commissioning. You're Reading a Preview
• PRELIMINARY CHECKS: verifications of a subsystem to become ready for co
Scribd members can read and download full
stage.
• PRE-START UP ACTIVITIESdocuments. Yourons
firstof30preparing
: process operations
operati days are free!
the system
system / sub
for oil or gas-in.(Hydrocarbon
gas-in.(Hydrocarbon Introduct
Introduction
ion to the
the processing
processing units)
units)
• PUNCH LIST: is a detailed listContinue
of itemsReading
requiring With Trial
completion or correction
acceptance of the works at different stages such as mechanical completion or

• READY FOR COMMISSIONING: status of a subsystem when all pre-commissionin
on that subsystem are complete.
• READY FOR START-UP: status of the plant when all systems of the plant are c
and are ready to receive the Hydrocarbon Introduction for operation start up.
• STATUS INDEX: list of equipments
equipments subjected
subjected to pre-commi
pre-commissioning
ssioning operations
operations
of the pre-commissioning scope of work.
• SYSTEM: major subdivision of an installation, being either process or utility, i
various equipments
equipments required for that system
system to operate as stand-alone.
Examples:
1. Ga
Gass Tu
Turb
rbin
ines
es Sy
Syst
stem
em
2. Co
Cool
olin
ing
g wat
water
er Sy
Syst
stem
em
Related titles 3. Co
Compr
mpress
essed
ed Ai
Airr Sy
Syste
stem
m
SUBSYSTEM: subdivision of a system that performs a given operational fu


•
 Search
system may be divided if necessary  into functional  
sub-systems corre
independent pre-commissioning and commissioning activities based on its lo
process or the pre-comm
pre-commissioning
issioning and commissioning stages.

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SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title

D TOOLS AND EQUIPMENT

II OVER VIEW OF THE PLANT

III SYSTEMS DESCRIPTION

IV PROJECT COMPLETION SYSTEM: WinPCS

B . INSPECTION AND TESTING

B.1.1 CHECKING AGAINST P&IDs

B.1.2 VESSELS AND TANKS

B.1.3 ROTATING EQUIPMENT

B.1.4 VENDOR PACKAGE ITEMS

B.1.5 PROCESS PIPING

B.1.6 HYDROTESTING AND CLEANLINESS OF LINES

B.1.7 LEAK TESTING & INERTING

SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title

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G PUNCH LIST CATEGORIZATION TABLE

Download 3 of 44  Search document 

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning

SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title

The objective of this "Pre-commissioning Manual" is to provide a detaile

a) Systematic conformity checks, carried out on each item of equipment o

Conformity check will be carried on constructed facility against the design a

b) Equipment static/de-energized tests, to ensure critical components qual

SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title

The completion of Pre-commissioning activities marks the end of the “Mechan

The implementation of each pre-commissioning procedure will be immediately f

a) Dynamic verifications of each elementary electrical and instrument fu

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning

Unlock Full Access with a 30 Day

SIBA FIELD DEVELOPMENT PROJECT

Document Number Document Title Page

Pre-commissioning Manual Rev.

Following summarizes the activities and milestones of the pre-commissioning, commissio

SUMMARY OF COMPLETION ACTIVITIES

Commissioning 080036 DZ PQ 001 Commissioning Continue Reading

EQUIPMENT RUNNING-IN START OF INITIAL OPERATI

PERFORMANCE TEST RUN

SIBA FIELD DEVELOPMENT PROJECT

• BASIC FUNCTION: group of items of equipment that performs an elementary

HAND OVERg and

acceptance of the works at different stages such as mechanical completion or

SUBSYSTEM: subdivision of a system that performs a given operational fu

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning

Download 3 of 44  Search document 

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning

Download 3 of 44  Search document 

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning

Download 3 of 44  Search document 

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning

Download 3 of 44  Search document 

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning

Download 3 of 44  Search document 

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning

Download 3 of 44  Search document 

Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning

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Commissioning 080036 DZ PQ 001 Commissioning Contractor Checklist for Pre Commissioning